WO2016090649A1 - 一种加工管壁平面的铣削调整设备 - Google Patents

一种加工管壁平面的铣削调整设备 Download PDF

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Publication number
WO2016090649A1
WO2016090649A1 PCT/CN2014/093906 CN2014093906W WO2016090649A1 WO 2016090649 A1 WO2016090649 A1 WO 2016090649A1 CN 2014093906 W CN2014093906 W CN 2014093906W WO 2016090649 A1 WO2016090649 A1 WO 2016090649A1
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milling
lifting
floating
processing
lifting mechanism
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PCT/CN2014/093906
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English (en)
French (fr)
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陈益民
王玉文
周成
刘立峰
于世和
陈子中
沈进明
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江苏海恒建材机械有限公司
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Application filed by 江苏海恒建材机械有限公司 filed Critical 江苏海恒建材机械有限公司
Priority to MYPI2017700320A priority Critical patent/MY183431A/en
Priority to JP2017505247A priority patent/JP6388708B2/ja
Publication of WO2016090649A1 publication Critical patent/WO2016090649A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/01—Frames, beds, pillars or like members; Arrangement of ways
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools

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  • the present invention relates to a milling processing apparatus, and more particularly to a milling adjustment apparatus for machining a beveled plane of a radius wall.
  • the pipe mold is also known as the steel mold, which is mainly used for the molds for making concrete products, including the steel molds of various types of steel structures such as pipe pile steel molds, electric pole steel molds, and drainage pipe steel molds, due to various types of concrete poles, piles and pipes.
  • steel molds are all round products, so usually the tube molds are mostly round, and for the convenience of production and production, the tube molds are mostly made up of two semi-circular tube molds.
  • the bases of the two tube molds are usually made of thickness 8.
  • the -12cm steel plate is bent into a semicircle, and the radius of the semicircular pipe wall after forming is easy to form a beveled edge.
  • the existing method is to manually grind the tube mold plane. Although the manual grinding has the effect of removing the bevel, the artificial It is difficult to grasp the straightness of the plane, and it is impossible to ensure that the two planes of the workpiece are in one plane, and it is difficult to obtain the desired roughness and flatness.
  • the technical problem to be solved by the invention is to provide a milling adjustment device for fully automatic machining of the plane bevel of the radius wall, the device has simple operation and fast grinding speed, and can ensure that the two planes of the workpiece are on one plane, and the desired roughness is obtained. Peaceful milling adjustment equipment.
  • the present invention provides a milling adjustment device for processing a wall surface of a pipe wall, which comprises a support frame, a top cover disposed on the upper end of the support frame, and a beam, the support frame being a left column and a right column, the left A lifting device is arranged on the column and the right column, and the beam is connected to the left column and the right column by a lifting device, the beam is provided with a floating beam, and the floating beam is provided with a floating lifting mechanism, and the floating lifting mechanism is The end is provided with a milling device, and the lower end of the milling device is provided with a rail car for placing a processing tube mold workpiece; wherein:
  • the lifting device is composed of a sliding rail, a lifting support plate and a lifting spring.
  • the lifting spring is disposed outside the sliding rail.
  • the lifting support plate is fixedly disposed on the lifting rail.
  • the left column and the right column are provided with a synchronous cylinder.
  • the synchronous cylinder is connected to the lifting device;
  • the floating lifting mechanism is composed of a balancing hammer, a guiding wheel and a sliding plate.
  • the upper end of the sliding plate is provided with a lifting cylinder, and the guiding wheel is surrounded by a steel wire rope.
  • the floating lifting mechanism controls the pressure of the lifting cylinder through the wire rope pulling balance hammer control. Sports Smooth, the sliding plate is fixedly connected with the floating beam and the beam;
  • the milling device is composed of a milling cutter, a fixed shaft and a motor.
  • the lower end of the milling cutter is provided with a pressing wheel.
  • the motor is disposed at an upper end of the fixed shaft, and the milling cutter is disposed at both ends of the fixed shaft.
  • one side of the rail car is provided with a frequency converter and a speed reducer, and the rail car controls the forward or reverse speed through the frequency converter and the speed reducer.
  • the beam is provided with at least three circular holes through which the spacing between the milling devices is adjusted to match the width of the workpiece.
  • the periphery of the milling cutter is provided with a dustproof guide wheel cover
  • the upper end or the lower end of the fixed shaft is provided with a bearing
  • the lower end of the bearing is provided with a guide plate connecting member
  • the fixed shaft is peripherally covered with a casing.
  • the invention has the following beneficial effects:
  • the milling adjustment device for processing the wall surface of the pipe, the left column and the right column are provided with lifting devices, the beam is connected to the left column and the right column by a lifting device, and the beam is provided with a floating beam, the floating The beam is provided with a floating lifting mechanism, and both ends of the floating lifting mechanism are provided with a milling device.
  • the lower end of the milling device is provided with a rail car, and the beam can be smoothly moved up and down with the left column and the right column under the action of the synchronous cylinder.
  • a floating lifting mechanism provided on the floating beam, the lifting cylinder is used for the floating beam to move up and down, and under the action of the balancing hammer, the lifting cylinder is kept stable when moving up and down, and the ideal pressure is obtained under the control of the hydraulic relief valve.
  • the rail car controls the forward or reverse speed through the frequency converter and the speed reducer, and the entire milling adjustment device does not need to move;
  • the lifting spring is disposed outside the sliding rail, and the lifting support plate is fixedly disposed on the lifting rail, the left A synchronous oil cylinder is arranged in the vertical column and the right vertical column, and the synchronous oil cylinder is connected with the lifting device, and the lifting device can maintain the balance of the floating beam at both ends.
  • the ideal pipe wall can be milled without leveling the workpiece. Radius plane.
  • Figure 1 is a schematic view showing the structure of a milling adjustment device for processing the wall surface of a pipe.
  • Figure 2 is a schematic view showing the structure of the lifting device in the milling adjustment device for processing the wall surface of the pipe.
  • Figure 3 is a cross-sectional view of the floating lifting mechanism in the milling adjustment apparatus for processing the wall surface of the tube.
  • Figure 4 is a cross-sectional view of the milling device in the milling adjustment apparatus for processing the wall surface of the tube.
  • a milling adjustment device for processing a plane of a pipe wall includes a support frame 1 , a top cover 2 disposed on the upper end of the support frame and a beam 3 , and the support frame 1 is a left column 101 and a right column 102 .
  • the left column 101 and the right column 102 are provided with a lifting device 4, and the beam 3 is connected to the left column 101 and the right column 102 by a lifting device 4, and the beam 3 is provided with a floating beam 9, on which the floating beam 9 is
  • the floating lifting mechanism 5 is provided with a milling device 6 at both ends thereof, a rail car 7 is arranged at the lower end of the milling device 6, and a frequency converter 10 and a speed reducer are arranged on one side of the rail car 7 11.
  • the railcar 7 controls the forward or reverse speed by means of a frequency converter 10 and a speed reducer 11 for placing a machining wall workpiece.
  • the lifting device 4 is composed of a sliding rail 401, a lifting support plate 402 and a lifting spring 403.
  • the lifting spring 403 is disposed outside the sliding rail 401, and the lifting support plate 402 is fixedly disposed on the lifting rail 401.
  • a synchronous cylinder 8 is disposed in the left column 101 and the right column 102.
  • the synchronous cylinder 8 is connected to the lifting device 4; a pair of sliding rails 401 are disposed at each end of the floating beam 9, and the sliding rail 401 ensures the floating beam 9 There is no back and forth sway during operation.
  • the outer side of the sliding guide 401 is provided with a lifting spring 403, which can balance the two ends of the floating beam 9. During the whole milling process, the workpiece does not need to be accurately leveled, and the ideal tube can be milled. Wall plane.
  • the floating lifting mechanism 5 is composed of a counterweight 501, a guiding wheel 502 and a sliding plate 503.
  • the upper end of the sliding plate 503 is provided with a lifting cylinder 504, and the guiding wheel 502 is surrounded by a wire rope 505, and the floating
  • the lifting mechanism 5 pulls the balance hammer 501 through the wire rope 505 to control the pressure maintaining movement of the lifting cylinder 504.
  • the sliding plate 503 is fixedly connected with the floating beam 9 and the beam 3; and the floating lifting device 4 is equipped with floating lifting at the two ends of the lifting beam 9
  • the mechanism 5, the lifting cylinder 504 provides the floating beam 9 to move up and down.
  • the milling device 6 is composed of a milling cutter 601, a fixed shaft 602 and a motor 603.
  • the lower end of the milling cutter 601 is provided with a pressing wheel 604.
  • the motor 603 is disposed at the upper end of the fixed shaft 602, and the milling cutter 601 is disposed at both ends of the fixed shaft 602; a milling device 6 is disposed at both ends of the floating lifting mechanism 5, and a pressing wheel 604 is disposed at a lower end of the milling cutter 601, and the amount of milling can be adjusted and controlled, and the pressing wheel 604 is tightly operated during operation.
  • the beam 3 is provided with at least three circular holes 12, and the spacing between the milling devices 6 is adjusted by the circular holes 12 to match the width of the workpiece.
  • the milling cutter 601 is provided with a dustproof guide cover 13 at the periphery thereof; the fixed shaft 602 The upper end or the lower end is provided with a bearing 605, the lower end of the bearing 605 is provided with a guide plate connecting member 15; the fixed shaft 602 is peripherally covered with a casing 14; the beam 3 is provided with a pressing device, and the beam 3 is followed by the left
  • the column 101 and the right column 102 are smoothly moved up and down under the action of the synchronous cylinder 8. Loosen and loosen the pressing device before moving. After moving, restore the pressing device and keep it fixed to ensure the stability and rigidity of the beam 3.
  • the semi-circular cylinder is suspended on the tooling of the railcar 7, and the balance between the two sides can be adjusted within 5 mm, the milling motor switch is started, the workpiece is moved under the pressing wheel 604 at the lower end of the milling cutter 601, and the lifting device switch is started, floating The beam 9 moves downward, the pressing wheel 604 presses the workpiece, the workpiece advances under the action of the rail car 7, and the milling process is performed by the milling cutter 601. After the workpiece milling is completed, the lifting device switch is started, and the milling tool 601 is in the floating beam 9. Driven quickly up, start the rail car 7 switch, the workpiece and rail car 7 quickly retreat to the predetermined position, after arrival, start the rail car 7 switch, the rail car 7 stops, complete the milling operation.

Abstract

一种加工管壁平面的铣削调整设备，它包括支撑架(1)、设置于支撑架上端顶盖(2)和横梁(3)，支撑架(1)为左立柱(101)和右立柱(102)，左立柱(101)和右立柱(102)上设有升降装置(4)，横梁(3)通过升降装置(4)与左立柱(101)和右立柱(102)相连，横梁(3)上设有浮动梁(9)，浮动梁(9)上设有浮动升降机构(5)，浮动升降机构(5)两端设有铣削装置(6)，铣削装置(6)下端设有轨道车(7)，轨道车(7)用于放置加工管模的零部件管壁；采用这样的结构后，在浮动升降机构（5）两端设有铣削装置（6），其铣削刀具（601）下端设有压紧轮（604），可调整控制铣削量的大小，在操作时压紧轮（604）紧紧压在工件上，并同时进行铣削，在浮动升降机构（5）控制下，压紧轮（604）、铣削刀具（601）与浮动梁（9）始终保持平行，能够保证工件两平面在一个平面上，得到理想的粗糙度和平整度。

Description

一种加工管壁平面的铣削调整设备 技术领域
本发明涉及到一种铣削加工设备，尤其涉及到一种加工半径管壁平面斜边的铣削调整设备。
背景技术
目前管模又名钢模，主要是用于制作混凝土制品的模具，包括管桩钢模、电杆钢模、排水管钢模等各类钢结构的模具，由于各类混凝土杆、桩、管均是圆形制品，所以通常管模大都也是圆形，且为便于生产制作的方便，管模大都是通过两个半圆管模组合而成的，两个管模的基体通常都是由厚度8-12cm的钢板弯曲成半圆，而成型后的半圆管壁半径平面易形成斜边，合模后成线接触或者点接触，这就造成合模达不到密封要求，因此在合模前必须将斜边去除，由于管壁筒体长、刚性差特点，采用常规刨加工方法无法加工，现有采用的为手工磨削管模平面，其手工磨削虽然达到去除斜边的效果，但是其人工很难掌握其平面的直线度，不能保证工件两平面在一个平面上，很难得到理想的粗糙度和平整度。
那么如何设计出一种即能自动磨削工件平面，又能保证工件两平面在一个平面上，得到理想的粗糙度和平整度的铣削调整设备成为目前需要迫切解决的问题。
发明内容
本发明要解决的技术问题是提供一种全自动加工半径管壁平面斜边的铣削调整设备，该设备操作简单，磨削速度快，能够保证工件两平面在一个平面上，得到理想的粗糙度和平整度的铣削调整设备。
为了解决上述技术问题，本发明提供了一种加工管壁平面的铣削调整设备，它包括支撑架、设置于支撑架上端顶盖和横梁，所述支撑架为左立柱和右立柱，所述左立柱和右立柱上设有升降装置，所述横梁通过升降装置与左立柱和右立柱相连，所述横梁上设有浮动梁，所述浮动梁上设有浮动升降机构，所述浮动升降机构两端设有铣削装置，所述铣削装置下端设有轨道车，所述轨道车用于放置加工管模工件；其中：
所述升降装置由滑动导轨、升降支撑板和升降弹簧组成，所述升降弹簧设置于滑动导轨外侧，所述升降支撑板固定设置于升降导轨上，所述左立柱和右立柱内设有同步油缸，所述同步油缸与升降装置相连；
所述浮动升降机构由平衡锤、导向轮和滑板组成，所述滑板上端设有升降油缸，所述导向轮外围绕有钢丝绳，所述浮动升降机构通过钢丝绳拉动平衡锤控制与升降油缸的压力保持运动 平稳，所述滑板与浮动梁、横梁固定连接；
所述铣削装置由包括铣削刀具、固定轴和电机组成，所述铣削刀具下端设有压紧轮，所述电机设置于固定轴上端，铣削刀具设置于固定轴两端。
优选地，所述轨道车一侧设有变频调速器和减速器，所述轨道车通过变频调速器与减速器控制前进或后退速度。
优选地，所述横梁上设有至少三个圆孔，通过圆孔调节铣削装置之间间距以配合工件宽度。
优选地，所述铣削刀具外围设有防尘导轮罩，所述固定轴上端或下端设有轴承，所述轴承下端设有导盘连接件，所述固定轴外围包覆有壳体。
本发明与现有技术相比具有以下有益效果：
所述加工管壁平面的铣削调整设备，所述左立柱和右立柱上设有升降装置，所述横梁通过升降装置与左立柱和右立柱相连，所述横梁上设有浮动梁，所述浮动梁上设有浮动升降机构，所述浮动升降机构两端设有铣削装置，所述铣削装置下端设有轨道车，所述横梁可随着左立柱和右立柱在同步油缸的作用下进行上下平稳地移动，浮动梁上设有的浮动升降机构，升降油缸供浮动梁上下移动，在平衡锤的作用下保证升降油缸上下运动时保持平稳，在液压溢流阀的控制下的得到理想的压力，另外，在浮动升降机构两端设有铣削装置，其铣削刀具下端设有压紧轮，可调整控制铣削量的大小，在操作时压紧轮紧紧压在工件上，并同时进行铣削，在浮动升降机构控制下，压紧轮、铣削刀具与浮动梁始终保持平行，能够保证工件两平面在一个平面上，得到理想的粗糙度和平整度。
另外，所述轨道车通过变频调速器与减速器控制前进或后退速度，整个铣削调整设备无需移动；升降弹簧设置于滑动导轨外侧，所述升降支撑板固定设置于升降导轨上，所述左立柱和右立柱内设有同步油缸，所述同步油缸与升降装置相连，其升降装置能保持浮动梁两端平衡，在整体铣削过程中，不需要调平工件，即可铣削出理想的管壁半径平面。
附图说明
图1为加工管壁平面的铣削调整设备的结构示意图。
图2为加工管壁平面的铣削调整设备中升降装置结构示意图。
图3为加工管壁平面的铣削调整设备中浮动升降机构的剖视图。
图4为加工管壁平面的铣削调整设备中铣削装置的剖视图。
具体实施方式
下面结合附图和具体实施方式对本发明进行详细说明，不能理解为是对本发明的限制；
如图1所示，一种加工管壁平面的铣削调整设备，它包括支撑架1、设置于支撑架上端顶盖2和横梁3，所述支撑架1为左立柱101和右立柱102，所述左立柱101和右立柱102上设有升降装置4，所述横梁3通过升降装置4与左立柱101和右立柱102相连，所述横梁3上设有浮动梁9，所述浮动梁9上设有浮动升降机构5，所述浮动升降机构5两端设有铣削装置6，所述铣削装置6下端设有轨道车7，所述轨道车7一侧设有变频调速器10和减速器11，所述轨道车7通过变频调速器10与减速器11控制前进或后退速度，所述轨道车7用于放置加工管壁工件。
如图2所示，所述升降装置4由滑动导轨401、升降支撑板402和升降弹簧403组成，所述升降弹簧403设置于滑动导轨401外侧，所述升降支撑板402固定设置于升降导轨401上，所述左立柱101和右立柱102内设有同步油缸8，所述同步油缸8与升降装置4相连；浮动梁9两端各设有一对滑动导轨401，其滑动导轨401确保浮动梁9在工作时不会产生前后晃动，滑动导轨401外侧各设有升降弹簧403，可保持浮动梁9两端平衡，在整个铣削过程中，工件不需要准确调平，即可铣削加工出理想的管壁平面。
如图3所示，所述浮动升降机构5由平衡锤501、导向轮502和滑板503组成，所述滑板503上端设有升降油缸504，所述导向轮502外围绕有钢丝绳505，所述浮动升降机构5通过钢丝绳505拉动平衡锤501控制与升降油缸504的压力保持运动平稳，所述滑板503与浮动梁9、横梁3固定连接；在升降装置4两端即浮动梁9中部装配有浮动升降机构5，升降油缸504提供浮动梁9上下移动，在浮动梁9的背面有与浮动梁9相同重量的平衡锤501，其平衡锤501可保证升降油缸504上下运动时平稳，在液压溢流阀的控制下得到理想的压力。
如图4所示，所述铣削装置6由铣削刀具601、固定轴602和电机603组成，所述铣削刀具601下端设有压紧轮604，所述电机603设置于固定轴602上端，铣削刀具601设置于固定轴602两端；在浮动升降机构5两端设有铣削装置6，其铣削刀具601下端设有压紧轮604，可调整控制铣削量的大小，在操作时压紧轮604紧紧压在工件上，并同时进行铣削，在浮动升降机构5控制下，压紧轮604、铣削刀具601与浮动梁9始终保持平行，能够保证工件两平面在一个平面上，得到理想的粗糙度和平整度；
所述横梁3上设有至少三个圆孔12，通过圆孔12调节铣削装置6之间间距以配合工件宽度，所述铣削刀具601外围设有防尘导轮罩13；所述固定轴602上端或下端设有轴承605，所述轴承605下端设有导盘连接件15；所述固定轴602外围包覆有壳体14；所述横梁3上设有压紧装置，横梁3顺着左立柱101和右立柱102在同步油缸8作用下进行上下平稳移 动，移动前松开压紧装置，移动后恢复压紧装置并保持固定，以确保横梁3的稳定和刚性。
半圆形筒体吊置在轨道车7的工装上，两边平衡可调整在5mm范围内，启动铣削电机开关，将工件移动之铣削刀具601下端的压紧轮604下，启动升降装置开关，浮动梁9往下移动，压紧轮604压紧工件，工件在导轨车7的作用下前进，通过铣削刀具601进行铣削处理，工件铣削完成后，启动升降装置开关，铣削刀具601在浮动梁9的带动下快速上移，启动导轨车7开关，工件和导轨车7快速后退到预定位置，到达后，启动导轨车7开关，导轨车7停止，完成铣削操作。

Claims (6)

  1. 一种加工管壁平面的铣削调整设备，其特征在于：它包括支撑架(1)、设置于支撑架上端顶盖(2)和横梁(3)，所述支撑架(1)为左立柱(101)和右立柱(102)，所述左立柱(101)和右立柱(102)上设有升降装置(4)，所述横梁(3)通过升降装置(4)与左立柱(101)和右立柱(102)相连，所述横梁(3)上设有浮动梁(9)，所述浮动梁(9)上设有浮动升降机构(5)，所述浮动升降机构(5)两端设有铣削装置(6)，所述铣削装置(6)下端设有轨道车(7)，所述轨道车(7)用于放置加工管模的零部件管壁；其中：
    所述升降装置(4)由滑动导轨(401)、升降支撑板(402)和升降弹簧(403)组成，所述升降弹簧(403)设置于滑动导轨(401)外侧，所述升降支撑板(402)固定设置于升降导轨(401)上，所述左立柱(101)和右立柱(102)内设有同步油缸(8)，所述同步油缸(8)与升降装置(4)相连；
    所述浮动升降机构(5)由平衡锤(501)、导向轮(502)和滑板(503)组成，所述滑板(503)上端设有升降油缸(504)，所述导向轮(502)外围绕有钢丝绳(505)，所述浮动升降机构(5)通过钢丝绳(505)拉动平衡锤(501)控制与升降油缸(504)的压力保持运动平稳，所述滑板(503)与浮动梁(9)、横梁(3)固定连接；
    所述铣削装置(6)由铣削刀具(601)、固定轴(602)和电机(603)组成，所述铣削刀具(601)下端设有压紧轮(604)，所述电机(603)设置于固定轴(602)上端，铣削刀具(601)设置于固定轴(602)两端。
  2. 根据权利要求1所述的加工管壁平面的铣削调整设备，其特征在于：所述轨道车(7)一侧设有变频调速器(10)和减速器(11)，所述轨道车(7)通过变频调速器(10)与减速器(11)控制前进或后退速度。
  3. 根据权利要求1所述的加工管壁平面的铣削调整设备，其特征在于：所述横梁(3)上设有至少三个圆孔(12)，通过圆孔(12)调节铣削装置(6)之间间距以配合工件宽度。
  4. 根据权利要求1所述的加工管壁平面的铣削调整设备，其特征在于：所述铣削刀具(601)外围设有防尘导轮罩(13)。
  5. 根据权利要求1所述的加工管壁平面的铣削调整设备，其特征在于：所述固定轴(602)上端或下端设有轴承(605)，所述轴承(605)下端设有导盘连接件(15)。
  6. 根据权利要求1所述的加工管壁平面的铣削调整设备，其特征在于：所述固定轴(602)外围包覆有壳体(14)。
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