WO2015186464A1 - 質量流量計および速度計 - Google Patents
質量流量計および速度計 Download PDFInfo
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- WO2015186464A1 WO2015186464A1 PCT/JP2015/063198 JP2015063198W WO2015186464A1 WO 2015186464 A1 WO2015186464 A1 WO 2015186464A1 JP 2015063198 W JP2015063198 W JP 2015063198W WO 2015186464 A1 WO2015186464 A1 WO 2015186464A1
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- sensor
- fluid
- thermoelectric conversion
- conversion element
- output
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/68—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using thermal effects
- G01F1/684—Structural arrangements; Mounting of elements, e.g. in relation to fluid flow
- G01F1/688—Structural arrangements; Mounting of elements, e.g. in relation to fluid flow using a particular type of heating, cooling or sensing element
- G01F1/6888—Thermoelectric elements, e.g. thermocouples, thermopiles
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/68—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using thermal effects
- G01F1/684—Structural arrangements; Mounting of elements, e.g. in relation to fluid flow
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
- G01P5/00—Measuring speed of fluids, e.g. of air stream; Measuring speed of bodies relative to fluids, e.g. of ship, of aircraft
- G01P5/10—Measuring speed of fluids, e.g. of air stream; Measuring speed of bodies relative to fluids, e.g. of ship, of aircraft by measuring thermal variables
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
- G01F23/0007—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm for discrete indicating and measuring
Definitions
- the present invention relates to a mass flow meter and a speed meter.
- thermo mass flow meter using a flow sensor as a conventional mass flow meter.
- this flow sensor in a sensor chip having a diaphragm and a space immediately below the diaphragm, two sensor resistors and a heater resistor are formed on the diaphragm.
- the two sensor resistors and the heater resistor are arranged in the order of the sensor resistor, the heater resistor, and the sensor resistor in the fluid flow direction (see, for example, Patent Document 1).
- the resistance value of the sensor resistor changes with temperature.
- the diaphragm is made as thin as possible in order to reduce the influence of the heat capacity of the diaphragm on the sensor resistor.
- the space immediately below the diaphragm is for reducing the thermal influence from the sensor chip received by the sensor resistor.
- the temperature change of the fluid accompanying the change of the mass flow rate of the fluid is detected using a sensor resistor.
- the flow sensor since the flow sensor has a thin diaphragm and a diaphragm structure in which a space is formed immediately below, there is a problem that the diaphragm is easily damaged by an impact.
- a first object of the present invention to provide a mass flow meter and a speed meter including a sensor that is less likely to be damaged than a sensor having a diaphragm structure.
- a second object of the present invention is to provide a mass flow meter and a speed meter that are different from the above-described conventional mass flow meter in the detection method of the temperature change of the fluid.
- the mass flow meter of the invention described in claim 1 has one surface (10a) and the other surface (10b) on the opposite side, and a thermoelectric conversion element is formed therein.
- Sensors (10, 20); A heat source body (13, 14, 240) that emits one of hot and cold heat to the fluid existing on one side,
- the sensor is made of a thermoplastic resin, and is formed on a plurality of laminated insulating layers (100, 110, 120, 210, 220) and the insulating layer, and is made of different conductors and connected to each other.
- the first and second electric conductors (130, 140, 250, 260) are formed of a multilayer substrate in which a plurality of insulating layers are pressed and integrated while heating, and the thermoelectric conversion elements are connected to each other.
- the first region which is composed of the first and second conductors, and is located on one surface when the fluid having heat released from the heat source body moves along the one surface, and the first region of the sensor are: An electrical output having a magnitude corresponding to a temperature difference generated between the second regions at different positions is generated.
- the calculation part (2) which calculates the mass flow rate of the fluid based on the output generated in the thermoelectric conversion element and the relationship between the output and the mass flow rate of the fluid is provided.
- the temperature of the fluid on the one surface side of the sensor changes.
- the thermoelectric conversion element when the fluid having heat released from the heat source body moves along one surface of the sensor, the thermoelectric conversion element generates an electrical output corresponding to the temperature on the one surface side of the sensor. Yes.
- the temperature change of the fluid accompanying the change of the mass flow rate of the fluid can be detected by the output of the thermoelectric conversion element, and the mass flow rate of the fluid can be obtained from this output.
- the senor used in the present invention has a structure in which a plurality of insulating layers are pressed and integrated while being heated, and has a structure in which there is no large space such as a space directly below the diaphragm. For this reason, according to this invention, a mass flowmeter provided with the sensor which is hard to be damaged rather than the sensor which has a diaphragm structure can be provided.
- the speedometer of the invention comprises: A sensor (10, 20) installed on a moving body that moves in the fluid, having one surface (10a) and the other surface (10b) on the opposite side, and in which a thermoelectric conversion element is formed; A heat source body (13, 14, 240) that emits one of hot and cold heat to the fluid existing on one side,
- the sensor is made of a thermoplastic resin, and a plurality of laminated insulating layers (100, 210, 22) are formed on the insulating layer, are made of different conductors, and are connected to each other.
- thermoelectric conversion element is composed of first and second conductors connected to each other, and when viewed from the sensor, the fluid having heat released from the heat source body relatively moves along one surface.
- An electrical output having a magnitude corresponding to a temperature difference generated between a first region located on one surface and a second region at a position different from the first region of the sensor is generated.
- a calculation unit (2) that calculates the moving speed of the moving body based on the output generated by the thermoelectric conversion element and the relationship between the output and the moving speed of the moving body is provided.
- the moving speed of the moving body changes in a state where heat is released from the heat source to the fluid on one side of the sensor
- the temperature of the fluid existing on the one side of the sensor changes when viewed from the sensor.
- the thermoelectric conversion element is electrically connected to the temperature on the one surface side of the sensor. Output is generated.
- the senor used in the present invention has a structure in which a plurality of insulating layers are pressed and integrated while being heated, and has a structure in which there is no large space such as a space directly below the diaphragm. For this reason, according to this invention, a speedometer provided with the sensor which is hard to be damaged rather than the sensor which has a diaphragm structure can be provided.
- the mass flow meter of the invention comprises: A sensor (10, 20) having one surface (10a) and the other surface (10b) on the opposite side and having a thermoelectric conversion element formed therein; A heat source body (13, 14, 240) that emits one of hot and cold heat to the fluid existing on one side,
- the sensor includes an insulating layer (100, 110, 120, 210, 220) made of a flexible material, a first conductor formed on the insulating layer, made of different conductors, and connected to each other.
- thermoelectric conversion element includes first and second conductors connected to each other, and a first region located on one surface when a fluid having heat released from the heat source body moves along the one surface.
- An electric output having a magnitude corresponding to a temperature difference generated between the sensor and the second region at a position different from the first region is generated.
- the calculation part (2) which calculates the mass flow rate of the fluid based on the output generated in the thermoelectric conversion element and the relationship between the output and the mass flow rate of the fluid is provided.
- the mass flow rate of the fluid can be obtained from the output of the thermoelectric conversion element, as in the first aspect of the invention.
- the sensor used in the present invention has a structure in which the insulating layer and the first and second conductors are pressed and integrated while heating, and a large space such as a space directly below the diaphragm is formed. The structure does not exist. For this reason, according to this invention, a mass flowmeter provided with the sensor which is hard to be damaged rather than the sensor which has a diaphragm structure can be provided.
- the mass flow meter of the invention is: A sensor (10, 20) having one surface (10a) and the other surface (10b) on the opposite side and having a thermoelectric conversion element formed therein; A heat source body (13, 14, 240) that emits one of hot and cold heat to the fluid existing on one side,
- the sensor is a solid structure comprising first and second conductors (130, 140, 250, 260) that are composed of different conductors and connected to each other,
- the thermoelectric conversion element includes first and second conductors connected to each other, and a first region located on one surface when a fluid having heat released from the heat source body moves along the one surface.
- An electric output having a magnitude corresponding to a temperature difference generated between the sensor and the second region at a position different from the first region is generated. Furthermore, the calculation part (2) which calculates the mass flow rate of the fluid based on the output generated in the thermoelectric conversion element and the relationship between the output and the mass flow rate of the fluid is provided.
- the mass flow rate of the fluid can be obtained from the output of the thermoelectric conversion element, as in the first aspect of the invention.
- the sensor used in the present invention is a solid structure, and does not have a large space such as a space immediately below the diaphragm inside the sensor. For this reason, according to this invention, a mass flowmeter provided with the sensor which is hard to be damaged rather than the sensor which has a diaphragm structure can be provided.
- the solid structure here means a structure in which a large space such as a space immediately below the diaphragm of a conventional flow sensor does not exist and is packed. However, it does not mean to exclude a structure having a small gap formed between the constituent members constituting the sensor.
- the mass flow meter of the invention is: A sensor (10, 20) having one surface (10a) and the other surface (10b) on the opposite side and having a thermoelectric conversion element formed therein; A heat source element (13, 14, 240) that emits one of hot and cold heat to the fluid existing on one side, and the thermoelectric conversion elements are different conductors and are connected to each other.
- the first region located on the one surface when the fluid having the heat released from the heat source body moves along the one surface and a position different from the first region of the sensor.
- An electric output having a magnitude corresponding to a temperature difference generated between the second region and the second region is generated.
- the calculation part (2) which calculates the mass flow rate of the fluid based on the output generated in the thermoelectric conversion element and the relationship between the output and the mass flow rate of the fluid is provided.
- the temperature of the fluid on the one surface side of the sensor changes.
- the thermoelectric conversion element when the fluid having heat released from the heat source body moves along one surface of the sensor, the thermoelectric conversion element generates an electrical output corresponding to the temperature on the one surface side of the sensor. Yes.
- the temperature change of the fluid accompanying the change of the mass flow rate of the fluid can be detected by the output of the thermoelectric conversion element, and the mass flow rate of the fluid can be obtained from this output. Therefore, according to the present invention, it is possible to provide a mass flow meter that is different from the above-described conventional mass flow meter in the detection method of the temperature change of the fluid.
- the speedometer of the invention comprises: A sensor (10, 20) installed on a moving body that moves in the fluid, having one surface (10a) and the other surface (10b) on the opposite side, and in which a thermoelectric conversion element is formed; A heat source body (13, 14, 240) that emits one of hot and cold heat to the fluid existing on one side,
- the sensor includes an insulating layer (100, 110, 120, 210, 220) made of a flexible material, a first conductor formed on the insulating layer, made of different conductors, and connected to each other.
- thermoelectric conversion element is composed of first and second conductors connected to each other, and when viewed from the sensor, the fluid having heat released from the heat source body relatively moves along one surface.
- An electrical output having a magnitude corresponding to a temperature difference generated between a first region located on one surface and a second region at a position different from the first region of the sensor is generated.
- a calculation unit (2) that calculates the moving speed of the moving body based on the output generated in the thermoelectric conversion element and the relationship between the output and the moving speed of the moving body is provided.
- the moving speed of the moving body can be obtained from the output of the thermoelectric conversion element as in the ninth aspect of the invention.
- the sensor used in the present invention has a structure in which the insulating layer and the first and second conductors are pressed and integrated while heating, and a large space such as a space directly below the diaphragm is formed. The structure does not exist. For this reason, according to this invention, a speedometer provided with the sensor which is hard to be damaged rather than the sensor which has a diaphragm structure can be provided.
- the speedometer of the invention comprises: A sensor (10, 20) installed on a moving body that moves in the fluid, having one surface (10a) and the other surface (10b) on the opposite side, and in which a thermoelectric conversion element is formed; A heat source body (13, 14, 240) that emits one of hot and cold heat to the fluid existing on one side,
- the sensor is a solid structure comprising first and second conductors (130, 140, 250, 260) that are composed of different conductors and connected to each other,
- the thermoelectric conversion element is composed of first and second conductors connected to each other, and when viewed from the sensor, the fluid having heat released from the heat source body relatively moves along one surface.
- An electrical output having a magnitude corresponding to a temperature difference generated between a first region located on one surface and a second region at a position different from the first region of the sensor is generated. Furthermore, a calculation unit (2) that calculates the moving speed of the moving body based on the output generated in the thermoelectric conversion element and the relationship between the output and the moving speed of the moving body is provided.
- the moving speed of the moving body can be obtained from the output of the thermoelectric conversion element as in the ninth aspect of the invention.
- the sensor used in the present invention is a solid structure, and does not have a large space such as a space immediately below the diaphragm inside the sensor. For this reason, according to this invention, a speedometer provided with the sensor which is hard to be damaged rather than the sensor which has a diaphragm structure can be provided.
- the solid structure here means a structure in which a large space such as a space immediately below the diaphragm of a conventional flow sensor does not exist and is packed. However, it does not mean to exclude a structure having a small gap formed between the constituent members constituting the sensor.
- the speedometer of the invention provides: A sensor (10, 20) installed on a moving body that moves in the fluid, having one surface (10a) and the other surface (10b) on the opposite side, and in which a thermoelectric conversion element is formed; A heat source body (13, 14, 240) that emits one of hot and cold heat to the fluid existing on one side,
- the thermoelectric conversion element is composed of first and second conductors which are different conductors and are connected to each other, and relatively, the fluid having the heat released from the heat source body is on one side as viewed from the sensor.
- the electric output having a magnitude corresponding to the temperature difference generated between the first region located on one surface and the second region of the sensor at a position different from the first region is generated.
- a calculation unit (2) that calculates the moving speed of the moving body based on the output generated in the thermoelectric conversion element and the relationship between the output and the moving speed of the moving body is provided.
- the temperature of the fluid existing on the one side of the sensor changes when viewed from the sensor.
- the thermoelectric conversion element is electrically connected to the temperature on the one surface side of the sensor. Output is generated.
- the temperature change of the fluid accompanying the change of the moving speed of a moving body can be detected with the output of a thermoelectric conversion element, the moving speed of a moving body can be calculated
- FIG. 2B is a schematic view corresponding to the section taken along line IIB-IIB in FIG. 2A.
- FIG. 3B is a sectional view taken along line III-III in FIG. 2A. It is sectional drawing for demonstrating the manufacturing process of a flow sensor.
- 1st Embodiment it is a figure which shows the temperature distribution of the flow sensor vicinity when there is no fluid flow.
- 1st Embodiment it is a figure which shows the temperature distribution of the flow sensor vicinity in the state with a fluid flow.
- comparative example 1 it is a figure showing temperature distribution near a flow rate sensor when there is no fluid flow. In comparative example 1, it is a figure showing temperature distribution near a flow rate sensor in the state where there is a fluid flow. It is a perspective view for demonstrating the installation method to the measurement place of the flow sensor in 2nd Embodiment. It is a perspective view for demonstrating the installation method to the measurement place of the flow sensor in 3rd Embodiment. It is a perspective view for demonstrating the installation method to the measurement place of the flow sensor in 4th Embodiment. It is a perspective view for demonstrating the installation method to the measurement place of the flow sensor in 4th Embodiment.
- FIG. 15 is a cross-sectional view taken along line XV-XV in FIG. 14.
- FIG. 15 is a diagram illustrating a temperature distribution in the vicinity of the flow sensor when there is no fluid flow in the seventh embodiment, and is a schematic diagram corresponding to a cross section taken along line XVI-XVI in FIG. 14.
- FIG. 15 is a diagram illustrating a temperature distribution in the vicinity of a flow sensor when there is a fluid flow in the seventh embodiment, and is a schematic diagram corresponding to a cross section taken along line XVII-XVII in FIG. 14. It is a top view of the flow sensor in an 8th embodiment. It is a bottom view of the flow sensor in an 8th embodiment.
- FIG. 19 is a sectional view taken along line XXA-XXA in FIG.
- FIG. 19 is a sectional view taken along line XXIA-XXIA in FIG. It is sectional drawing for demonstrating the manufacturing process of the flow sensor in 8th Embodiment, Comprising: It is sectional drawing corresponding to FIG. 21A.
- 8th Embodiment it is a figure which shows the temperature distribution of the flow sensor vicinity when there is no fluid flow.
- 8th Embodiment it is a figure which shows the temperature distribution of the flow sensor vicinity in the state with a fluid flow. It is a top view of the flow sensor in a 9th embodiment.
- FIG. 25 is a sectional view taken along line XXVIA-XXVIA in FIG. 24. It is sectional drawing for demonstrating the manufacturing process of the flow sensor in 9th Embodiment, Comprising: It is sectional drawing corresponding to FIG. 26A.
- FIG. 25 is a sectional view taken along line XXVIIA-XXVIIA in FIG. 24. It is sectional drawing for demonstrating the manufacturing process of the flow sensor in 9th Embodiment, Comprising: It is sectional drawing corresponding to FIG. 21A. It is a top view of the flow sensor in a 10th embodiment. It is a bottom view of the flow sensor in a 10th embodiment.
- FIG. 25 is a sectional view taken along line XXVIA-XXVIA in FIG. 24. It is sectional drawing for demonstrating the manufacturing process of the flow sensor in 9th Embodiment, Comprising: It is sectional drawing corresponding to FIG. 21A. It is a top view of the flow sensor in a
- FIG. 29 is a sectional view taken along line XXXA-XXXA in FIG. 28. It is sectional drawing for demonstrating the manufacturing process of the flow sensor in 10th Embodiment, Comprising: It is sectional drawing corresponding to FIG. 30A.
- FIG. 29 is a sectional view taken along line XXXIA-XXXIA in FIG. 28. It is sectional drawing for demonstrating the manufacturing process of the flow sensor in 10th Embodiment, Comprising: It is sectional drawing corresponding to FIG. 31A.
- a 10th embodiment it is a figure showing temperature distribution near a flow rate sensor when there is no fluid flow.
- a 10th embodiment it is a figure showing temperature distribution near a flow rate sensor in the state where there is a fluid flow. It is a figure which shows the whole speedometer structure in 11th Embodiment. In 11th Embodiment, it is a figure which shows the temperature distribution of the speed sensor vicinity when a moving body is a halt condition. In 11th Embodiment, it is a figure which shows the temperature distribution of the speed sensor vicinity when a moving body is a movement state. It is a top view of the flow sensor in other embodiments. It is a top view of the flow sensor in other embodiments. It is a top view of the flow sensor in other embodiments. It is a top view of the flow sensor in other embodiments. It is a top view of the flow sensor in other embodiments. It is a top view of the flow sensor in other embodiments. It is a top view of the flow sensor in other embodiments. It is a top view of the flow sensor in other embodiments. It is a top view of the flow sensor in other embodiments.
- the mass flow meter 1 includes one flow sensor 10 and one control device 2.
- the flow sensor 10 is installed in the pipe 3 where the mass flow rate of the fluid is measured, and outputs a sensor signal corresponding to the mass flow rate of the fluid flowing in the pipe 3 to the control device 2.
- the flow sensor 10 is a rectangular flat plate having one surface and the other surface on the opposite side.
- the flow sensor 10 is bonded to the inner surface of the pipe 3 through an adhesive layer (not shown) while being curved along the inner surface of the cylindrical pipe 3.
- the pipe 3 is made of resin, which is a material that hardly transfers heat as compared to the fluid flowing in the pipe 3.
- the flow sensor 10 is composed of a multilayer substrate having an upper surface 10a and a lower surface 10b on the opposite side.
- the flow sensor 10 is also referred to as a multilayer substrate 10.
- the upper surface 10a and the lower surface 10b correspond to one surface and the other surface of the flow sensor 10, respectively.
- the flow sensor 10 is formed by forming first and second sensor parts 11 and 12 and a heater part 13 in one multilayer substrate 10.
- the first and second sensor units 11 and 12 and the heater unit 13 are arranged in the order of the first sensor unit 11, the heater unit 13, and the second sensor unit 12 in a direction parallel to the upper surface 10 a and the lower surface 10 b of the multilayer substrate 10.
- the flow rate sensor 10 is a measurement point of the mass flow rate of the fluid so that the first sensor unit 11 and the second sensor unit 12 are positioned on both sides of the heater unit 13 in a direction parallel to the fluid flow directions D1 and D2. It is installed in a certain pipe 3.
- the first and second sensor units 11 and 12 and the heater unit 13 are arranged in a direction parallel to the upper surface 10a and the lower surface 10b of the multilayer substrate 10, but may not be strictly parallel.
- the multilayer substrate 10 may be arranged side by side in the direction along the upper surface 10a and the lower surface 10b.
- the first and second sensor units 11 and 12 each generate an electromotive force, that is, a voltage according to the magnitude of the heat flow passing through the inside of the multilayer substrate 10 in a direction perpendicular to the upper surface 10a and the lower surface 10b of the multilayer substrate 10.
- a generated thermoelectric conversion element is formed.
- each of the first and second sensor units 11 and 12 is formed with a thermoelectric conversion element that generates an electromotive force according to a temperature difference between the upper surface 10a and the lower surface 10b of the multilayer substrate 10.
- thermoelectric conversion elements formed in the first and second sensor units 11 and 12 correspond to the first and second thermoelectric conversion elements described in the claims, respectively.
- the 1st, 2nd sensor parts 11 and 12 each respond
- correspond to the 2nd area
- the area of the second sensor portion 12 in the upper surface 10a of the flow sensor 10 corresponds to the first area located on one surface of the sensor described in the claims, and the second sensor on the lower surface 10b of the flow sensor 10 is described.
- corresponds to the 2nd area
- the first and second sensor units 11 and 12 are configured so that the polarities of the electromotive forces generated by the heat flow in the same direction are opposite to each other.
- the first sensor unit 11 has a positive value of the electromotive force (voltage) generated in the first sensor unit 11 when the direction of the heat flow passing through the inside is upward as indicated by an arrow in FIG. 2B. It is comprised so that.
- the electromotive force (voltage) generated in the second sensor unit 12 becomes a positive value. It is configured.
- the first and second sensor units 11 and 12 have the same shape and size and the same distance from the heater unit 13. That is, the first and second sensor parts 11 and 12 pass through the center of the heater part 13 in a direction parallel to the upper surface 10a of the flow rate sensor 10 and are lines based on the center line of the heater part 13 perpendicular to the upper surface 10a. It has a symmetrical relationship.
- the first and second sensor units 11 and 12 are electrically connected in series and electrically connected to the control device 2 as indicated by a broken line in FIG. 2A.
- the broken line in FIG. 2A has shown wiring.
- the heater unit 13 is a heat source body that generates heat, and in the present embodiment, the heater unit 13 includes a heating wire that generates heat when energized, such as a nichrome wire.
- the heater unit 13 is electrically connected to the control device 2.
- the control device 2 is an electronic control device including, for example, a microcomputer, a memory as storage means, and its peripheral circuits.
- the control device 2 functions as a calculation unit that performs calculation processing of the mass flow rate of the fluid based on the sensor signal (electromotive force) output from the flow sensor 10.
- the control device 2 also functions as a control unit that controls the operation and stop of the heater unit 13.
- the flow sensor 10 includes an insulating base material 100, a surface protection member 110 disposed on the front surface 100 a of the insulating base material 100, and a back surface protection member 120 disposed on the back surface 100 b of the insulating base material 100. Is formed of a multilayer substrate that is laminated and integrated.
- the insulating base material 100, the surface protection member 110, and the back surface protection member 120 are made of a plane rectangular thermoplastic resin film represented by polyetheretherketone (PEEK), polyetherimide (PEI), liquid crystal polymer (LCP), and the like. Configured.
- the flow sensor 10 of the present embodiment has a plurality of insulating layers made of a thermoplastic resin and is flexible. For this reason, the flow sensor 10 can be bonded to the inner surface of the pipe 3 in a state of being curved according to the inner surface of the cylindrical pipe 3.
- first and second via holes 101 and 102 penetrating in the thickness direction are formed in the insulating base material 100.
- the plurality of first and second via holes 101 and 102 are formed in a staggered pattern so as to alternate in the planar direction of the insulating base material 100.
- the structure of the 1st sensor part 11 and the structure of the 2nd sensor part 12 are line symmetrical relations on the basis of the heater part 13, and the basic structure is the same.
- a first interlayer connection member 130 is disposed in the first via hole 101, and a second interlayer connection member 140 is disposed in the second via hole 102.
- the first and second interlayer connection members 130 and 140 are alternately arranged on the insulating base material 100.
- the first and second interlayer connection members 130 and 140 are made of different conductors so as to exhibit the Seebeck effect.
- the conductor is a conductive material such as a metal or a semiconductor. Therefore, in the present embodiment, the first and second interlayer connection members 130 and 140 correspond to the first and second conductors recited in the claims.
- the first interlayer connection member 130 is a metal compound obtained by solid-phase sintering so that Bi-Sb-Te alloy powder constituting the P-type maintains a crystal structure of a plurality of metal atoms before sintering.
- Composed The second interlayer connecting member 140 is made of a metal compound obtained by solid-phase sintering so that Bi-Te alloy powder constituting N-type maintains the crystal structure of a plurality of metal atoms before sintering.
- the surface protection member 110 is formed so that a plurality of surface patterns 111 in which a copper foil or the like is patterned are separated from each other on the side 110a facing the insulating substrate 100. Each surface pattern 111 is appropriately electrically connected to the first and second interlayer connection members 130 and 140, respectively.
- first and second interlayer connection members 130 and 140 are set as one set 150
- the first and second of each set 150 are connected to the same surface pattern 111. That is, the first and second interlayer connection members 130 and 140 of each set 150 are electrically connected via the surface pattern 111.
- the back surface protection member 120 is formed with a plurality of back surface patterns 121 patterned with copper foil or the like on the one surface 120a side facing the insulating substrate 100 so as to be separated from each other.
- Each back surface pattern 121 is appropriately electrically connected to the first and second interlayer connection members 130 and 140, respectively.
- the first interlayer connection member 130 of one set 150 and the second interlayer connection member 140 of the other set 150 have the same back surface pattern 121. Connected with. That is, the first and second interlayer connection members 130 and 140 are electrically connected via the same back surface pattern 121 across the set 150.
- each set 150 is arranged in the multilayer substrate so as to be connected in series and repeatedly folded as indicated by a broken line in FIG. 2A.
- a pair of the first and second interlayer connecting members 130 and 140 connected to each other constitute one thermoelectric conversion element.
- the first and second sensor units 11 and 12 each include a plurality of thermoelectric conversion elements connected in series.
- the thermoelectric conversion element formed in the 1st sensor part 11 is a 1st thermoelectric conversion element
- the thermoelectric conversion element formed in the 2nd sensor part 12 is a 2nd thermoelectric conversion element.
- a heating wire 13 a is embedded in the insulating base material 100.
- a back surface pattern 121 is formed under the heater portion 13 of the multilayer substrate so as to straddle the heater portion 13. By this back surface pattern 121, the first and second interlayer connection members 130 and 140 of the first sensor unit 11 and the first and second interlayer connection members 130 and 140 of the second sensor unit 12 are connected in series. .
- the upper ends of the first and second interlayer connection members 130 and 140 connected to each other in the respective regions of the first and second sensor portions 11 and 12 of the multilayer substrate 10 are the upper surfaces 10 a of the multilayer substrate 10.
- the lower end side is located on the lower surface 10 b side of the multilayer substrate 10.
- the first and second interlayer connection members 130 and 140 are disposed in the first and second via holes 101 and 102 as described above, the first and second via holes 101 and 102 It is possible to increase the density of the first and second interlayer connecting members 130 and 140 by appropriately changing the number, diameter, interval, and the like. Thereby, the electromotive force generated in the first and second interlayer connection members 130 and 140 alternately connected in series can be increased, and the first and second sensor portions 11 and 12 can be highly sensitive.
- the metal forming the first and second interlayer connection members 130 and 140 is a sintered alloy obtained by sintering a plurality of metal atoms while maintaining the crystal structure of the metal atoms. Thereby, the electromotive force generated in the first and second interlayer connection members 130 and 140 alternately connected in series can be increased, and the first and second sensor portions 11 and 12 can be highly sensitive.
- the structure of the first sensor unit 11 and the structure of the second sensor unit 12 are in a line-symmetric relationship with respect to the heater unit 13. That is, the connection order of the first interlayer connection member 130 and the second interlayer connection member 140 is reversed. For this reason, in the 1st sensor part 11 and the 2nd sensor part 12, the polarity of the generated electromotive force becomes reverse.
- an insulating substrate 100 shown in FIG. 4A is prepared. This is formed as follows.
- the insulating base material 100 in which the heating wire 13a is embedded is prepared, and a plurality of first via holes 101 are formed by a drill or a laser. Next, each first via hole 101 is filled with a first conductive paste 131.
- a method (apparatus) for filling the first via hole 101 with the first conductive paste 131 the method (apparatus) described in Japanese Patent Application No. 2010-50356 by the present applicant may be adopted.
- the insulating base material 100 is arranged on the holding table via the suction paper so that the back surface 100b faces the suction paper. Then, the first conductive paste 131 is filled into the first via hole 101 while the first conductive paste 131 is melted. As a result, most of the organic solvent of the first conductive paste 131 is adsorbed to the suction paper, and the alloy powder is placed in close contact with the first via hole 101.
- the adsorption paper should just be a thing of the material which can absorb the organic solvent of the 1st conductive paste 131, and a general high quality paper etc. are used.
- the first conductive paste 131 is a paste obtained by adding an organic solvent such as paraffin having a melting point of 43 ° C. to a powder of Bi—Sb—Te alloy in which metal atoms maintain a predetermined crystal structure. Used. For this reason, when the first conductive paste 131 is filled, the surface 100a of the insulating substrate 100 is heated to about 43 ° C.
- a plurality of second via holes 102 are formed in the insulating base material 100 by a drill or a laser. As described above, the second via holes 102 are formed alternately with the first via holes 101 so as to form a staggered pattern together with the first via holes 101.
- the second conductive paste 141 is filled in each second via hole 102.
- This step can be performed in the same manner as the step of filling the first conductive paste 131.
- the second conductive paste 141 is filled into the second via hole 102.
- most of the organic solvent of the second conductive paste 141 is adsorbed by the adsorbent paper, and the alloy powder is placed in close contact with the second via hole 102.
- the second conductive paste 141 is a Bi-Te alloy powder in which metal atoms different from the metal atoms constituting the first conductive paste 131 maintain a predetermined crystal structure, and an organic solvent such as terpine having a melting point of room temperature. A paste made by adding is used. That is, the organic solvent constituting the second conductive paste 141 has a lower melting point than the organic solvent constituting the first conductive paste 131. And when filling the 2nd conductive paste 141, it is performed in the state by which the surface 100a of the insulating base material 100 was hold
- the state in which the organic solvent contained in the first conductive paste 131 is solidified means that the organic remaining in the first via hole 101 without being adsorbed by the adsorption paper in the step of filling the first conductive paste 131. It is a solvent.
- the surface protection member 110 and the back surface protection member 120 which are shown by FIG.4 (b), (c) are prepared. These are formed as follows. First, a copper foil or the like is formed on one surface 110a, 120a of the surface protection member 110 and the back surface protection member 120 facing the insulating substrate 100. Then, by appropriately patterning this copper foil, a plurality of surface patterns 111 spaced apart from each other and a plurality of back surface patterns 121 spaced apart from each other are formed on the surface protection member 110 and the back surface protection member 120. As shown in FIG. 4D, the back surface protection member 120, the insulating base material 100, and the surface protection member 110 are sequentially stacked to form a stacked body 170.
- This laminated body 170 is arrange
- the first and second conductive pastes 131 and 141 are solid-phase sintered to form the first and second interlayer connection members 130 and 140, and the first and second interlayer connection members 130 and 140 are formed.
- the laminate 170 is integrated by applying pressure while heating so that the front surface pattern 111 and the back surface pattern 121 are connected.
- a cushioning material such as rock wool paper may be disposed between the laminate 170 and the press plate.
- the flow sensor 10 is manufactured as described above.
- the heater unit 13 When measuring the mass flow rate of the fluid, the heater unit 13 is operated to generate heat.
- the state of the flow sensor 10 when there is no fluid flow in the pipe 3 and when there is a fluid flow in the pipe 3 will be described.
- the state where there is no fluid flow is a state where the fluid is present but the mass flow rate of the fluid is 0 and there is no change in the flow rate of the fluid.
- the state where there is a fluid flow is a state where the absolute value of the mass flow rate of the fluid is larger than 0, and a change in the flow rate of the fluid occurs compared to a state where the mass flow rate of the fluid is 0.
- the temperature distribution of the fluid and the pipe 3 is the same on both sides of the heater unit 13. It is.
- the fluid is more likely to transmit heat than the pipe 3, so the temperature distribution of the fluid and the temperature distribution of the pipe 3 are different.
- the temperatures of the upper surface 10a and the lower surface 10b of the flow sensor 10 at the same distance from the heater unit 13 are compared, the upper surface 10a on the fluid side has a higher temperature than the lower surface 10b on the pipe 3 side. Become.
- the upper surface 10a is on the high temperature side
- the lower surface 10b is on the low temperature side
- the temperature difference between the upper surface 10a and the lower surface 10b is the same.
- the temperature distribution of the fluid on the upper surface 10a side of the flow rate sensor 10 changes as compared to when the fluid flow is absent. That is, when the fluid flows along the upper surface 10a of the flow rate sensor 10, as shown by the isotherm in FIG. 6, the high temperature portion of the fluid that becomes high temperature by the heat from the heater portion 13 shifts in the fluid flow direction D1. In FIG. 6, since the fluid flow direction D ⁇ b> 1 is the right direction, the high-temperature portion of the fluid at 80 ° C. shifts to the right as compared to when there is no fluid flow. Since the fluid does not flow on the lower surface 10b side of the flow sensor 10, the temperature distribution of the pipe 3 located on the lower surface 10b side of the flow sensor 10 does not change or the change is small.
- the upper surface 10a is the high temperature side and the lower surface 10b is the low temperature side, and the downward heat flow indicated by the arrows in FIG. Will pass through the second sensor section 12. Further, the temperature difference between the upper surface 10a and the lower surface 10b becomes larger than when there is no fluid flow. Therefore, the electromotive force generated in the second sensor unit 12 is positive, and the voltage value is larger than when there is no fluid flow.
- the upper surface 10a is the low temperature side and the lower surface 10b is the high temperature side, and the upward heat flow indicated by the arrows in FIG. Will be. Therefore, the electromotive force generated in the first sensor unit 11 is positive opposite to the electromotive force when there is no fluid flow.
- the control device 2 calculates the mass flow rate of the fluid based on the magnitude of the total electromotive force output from the flow sensor 10 and the relationship between the magnitude of the total electromotive force and the mass flow rate of the fluid. In this way, the mass flow rate of the fluid can be measured.
- the relationship between the total electromotive force output from the flow sensor 10 and the mass flow rate of the fluid is obtained in advance by experiments or the like and stored in advance in the memory of the control device 2.
- the flow sensor 10 of the present embodiment has a structure in which the back surface protection member 120, the insulating base material 100, and the surface protection member 110 are pressed and integrated while being heated, and the content is It is a solid solid structure.
- the flow sensor 10 of this embodiment does not have a large space such as a space directly below the diaphragm of a conventional flow sensor, and thus is less susceptible to damage than a sensor having a diaphragm structure.
- the solid structure here means a structure in which a large space such as a space immediately below the diaphragm of a conventional flow sensor does not exist and is packed. However, it does not mean to exclude a structure having a small gap formed between the constituent members constituting the sensor.
- the installation state of the flow sensor 10 in this embodiment is compared with the installation state of the flow sensor 10 in Comparative Example 1 shown in FIGS.
- the flow sensor 10 described above is installed inside the pipe 3 such that both the upper surface 10 a and the lower surface 10 b of the flow sensor 10 are in contact with the fluid flowing inside the pipe 3.
- the lower surface 10b of the flow sensor 10 is bonded to the inner surface of the pipe 3 where heat does not easily move compared to the fluid to be measured.
- the flow rate sensor 10 is installed in the pipe 3 in a state where the pipe 3 is less likely to move heat than the fluid on the lower surface 10 b of the flow rate sensor 10.
- the upper surface 10a side of the flow sensor 10 moves in the fluid flow direction by the fluid flow, whereas the lower surface 10b side of the flow sensor 10 As compared with the upper surface 10a side, the heat transfer from the heater unit 13 is suppressed.
- the temperature difference between the upper surface 10a and the lower surface 10b of each of the first and second sensor units 11 and 12 is changed as compared with the state where there is no fluid flow.
- the mass flow rate of the fluid is measured based on the total electromotive force according to the temperature difference between the upper surface 10a and the lower surface 10b in each of the first and second sensor units 11 and 12. Can do.
- the flow sensor 10 of this embodiment has the 1st, 2nd sensor parts 11 and 12 on the both sides of the heater part 13, and the 1st and 2nd sensor parts 11 and 12 are by the heat flow of the same direction.
- the configuration is such that the polarity of the generated electromotive force is different, and it is electrically connected in series inside the multilayer substrate.
- the flow sensor 10 may employ a configuration having only one of the first and second sensor units 11 and 12. Even in this case, when the fluid flow is present, the temperature difference between the upper surface and the lower surface changes in both the first and second sensor units 11 and 12 as compared to the state without the fluid flow (see FIG. 5 and 6), and based on the electromotive force of only one of the first and second sensor units 11 and 12, the mass flow rate of the fluid can be measured.
- the flow sensor 10 of the present embodiment is preferable for the following reason. That is, the flow rate sensor 10 of the present embodiment generates electromotive forces having the same polarity from the first and second sensor units 11 and 12 when the fluid flow is present as described above, and combines both electromotive forces. Output For this reason, according to the present embodiment, the electromotive force output from the flow sensor 10 can be increased compared to the flow sensor having only one of the first and second sensor units 11 and 12, that is, the sensitivity is increased. Can be bigger.
- the first and second sensor units 11 and 12 may be configured such that the polarities of the electromotive forces generated by the heat flow in the same direction are the same. At this time, the first and second sensor units 11 and 12 may be connected in series, or may be electrically connected to the control device 2 independently of each other.
- the flow direction of the fluid is The polarity of the voltage value output from the flow sensor is the same in the forward direction and the reverse direction. For this reason, when the fluid flow direction is switched between the forward direction and the reverse direction, the fluid flow direction cannot be specified.
- the polarity of the voltage value output from the flow sensor 10 is different when the flow direction of the fluid is switched between the forward direction and the reverse direction. For this reason, it is possible to specify whether the flow direction of the fluid is the forward direction or the reverse direction from the polarity of the output voltage value.
- the flow sensor has only one of the first and second sensor units 11 and 12, or the first and second sensor units 11 and 12 have the same direction of heat flow.
- the polarities of the electromotive forces generated by the above are configured to be the same, there arises a problem that the change in the heat flow caused by the temperature change in the surrounding environment cannot be canceled. For example, when the temperature in the pipe 3 rises due to direct sunlight, even if there is no fluid flow, the heat flow that passes through the flow sensor changes, so the electromotive force output from the flow sensor changes. For this reason, an error occurs in the measurement result of the mass flow rate of the fluid.
- the flow sensor 10 of the present embodiment even if a change occurs in the heat flow passing through the first and second sensor parts 11 and 12 due to a temperature change in the surrounding environment, the change is the same. By combining the electromotive forces generated in the first and second sensor units 11 and 12, the change in heat flow can be canceled. Thereby, the accuracy of the measurement result of the mass flow rate of the fluid can be increased.
- the conventional flow sensor detects the temperature change of the surface of the diaphragm due to the heat transfer accompanying the fluid flow with a sensor resistor. For this reason, in order to reduce the influence of the heat capacity of the diaphragm which the sensor resistor receives, the diaphragm is made as thin as possible. In other words, when the heat transfer associated with the fluid flow occurs, the temperature change on the surface of the diaphragm due to the heat transfer associated with the fluid flow is higher when the entire diaphragm, i.e., one surface and the other surface of the diaphragm are at the same temperature. Sensitivity can be detected.
- the flow sensor 10 of the present embodiment detects the change in the heat flow flowing in the thickness direction of the substrate caused by the heat transfer accompanying the fluid flow with the first and second thermoelectric conversion elements 11 and 12. At this time, if both surfaces of the substrate are at the same temperature, no heat flow flows in the thickness direction of the substrate. For this reason, in the flow sensor 10 of this embodiment, it is not necessary to make the thickness of a board
- substrate here means the plate-shaped flow sensor 10 itself which has one surface and the other surface on the other side.
- the flow sensor 10 of the present embodiment has a structure in which a thin diaphragm and a large space directly below the diaphragm do not exist unlike the conventional flow sensor, and is less likely to be damaged than the conventional flow sensor.
- This embodiment changes the installation method to the piping 3 of the flow sensor 10 with respect to 1st Embodiment.
- the flow sensor 10 is installed inside the pipe 3 in a state of being placed on the surface of the plate-like rigid body 4.
- the lower surface of the flow sensor 10 and the upper surface of the rigid body 4 are bonded via an adhesive layer (not shown).
- the rigid body 4 is fixed to the pipe 3 by fixing means (not shown).
- the rigid body 4 is higher in rigidity than the flow sensor 10 and is a support member for supporting the flow sensor 10. Further, the rigid body 4 is a member in which heat is difficult to move compared to a fluid. Therefore, the rigid body 4 is made of a resin or the like that is higher in rigidity than the flow sensor 10 and in which heat is less likely to move than the fluid. The rigid body 4 has a larger size in the surface direction than the flow sensor 10.
- the rigid body 4 that does not easily transfer heat compared to the fluid to be measured is provided on the lower surface of the flow sensor 10, the fluid flow when the flow rate is present as in the first embodiment. Compared to the case without the change, the temperature difference between the upper surface 10a and the lower surface 10b in each of the first and second sensor units 11 and 12 can be changed, and the mass flow rate of the fluid can be measured.
- the flow sensor 10 has a flat plate 5 bonded to its lower surface and a rod-shaped rigid body 6 bonded to its side surface.
- the flow sensor 10 is installed inside the pipe 3 while being supported by the rigid body 6.
- the flat plate 5 and the rigid body 6 are bonded to the flow sensor 10 via an adhesive layer (not shown).
- the rigid body 6 is fixed to the pipe 3 by fixing means (not shown).
- the flat plate 5 is a member in which heat is hard to move as compared with the fluid, and is made of resin or the like.
- the rigid body 6 has a higher rigidity than the flow sensor 10 and is a support member for supporting the flow sensor 10, similarly to the rigid body 4 of the second embodiment.
- the fluid flow in the flow rate state is the same as in the first embodiment. Compared to the case without the change, the temperature difference between the upper surface 10a and the lower surface 10b in each of the first and second sensor units 11 and 12 can be changed, and the mass flow rate of the fluid can be measured.
- the flow sensor 10 is disposed on the surface of the sheet-like elastic body 7 having the opening 7a. At this time, a part of the flow sensor 10 is opposed to the opening 7a.
- the elastic body 7 is elastically deformed and is made of, for example, a resin such as PET. The elastic body 7 is thinned to improve heat conduction.
- the flow sensor 10 and the sheet-like elastic body 7 are bent along the inner surface of the pipe 3 while the mounting surface of the flow sensor 10 faces the inner surface side of the pipe 3. Therefore, it is installed inside the pipe 3.
- the length of the elastic body 7 in the width direction corresponding to the inner circumferential direction of the pipe 3 is longer than the diameter of the pipe 3.
- the elastic body 7 is fixed to the inner surface of the pipe 3 by the restoring force of the elastic body 7 trying to return to the flat state from the bent state.
- the lower surface (see FIG. 2B) of the flow sensor 10 is in contact with the inner surface of the pipe 3, and the flow sensor 10 is fixed to the pipe 3 by the elastic body 7. Therefore, according to the present embodiment, the flow sensor 10 can be firmly fixed to the pipe 3, and processing on the pipe 3 side for fixing the flow sensor 10 to the pipe 3 can be eliminated.
- the flow sensor 10 since the flow sensor 10 is exposed by the opening 7a, the flow sensor 10 can be brought into contact with the fluid. Accordingly, it is possible to prevent a decrease in sensitivity of the flow sensor 10 due to being covered with the elastic body 7.
- the wireless unit 8 and the thermoelectric conversion module 9 are arranged in addition to the flow sensor 10 on the surface of the sheet-like elastic body 7 described in the fourth embodiment, and together with the wireless unit 8 and the thermoelectric conversion module 9.
- the flow sensor 10 is installed in the pipe 3.
- the wireless unit 8 is a wireless transmission unit that wirelessly transmits a sensor signal output from the flow sensor 10 toward the control device 2, and includes a transmission unit and the like for wireless transmission.
- the thermoelectric conversion module 9 is a power supply unit that supplies power generated by a temperature difference between the fluid flowing in the pipe 3 and the pipe 3 to the heater unit 13 of the flow sensor 10.
- the thermoelectric conversion module 9 has a plurality of thermoelectric conversion elements connected in series.
- the thermoelectric conversion module 9 the same structure as the 1st, 2nd sensor parts 11 and 12 of the flow sensor 10 can be used.
- the sensor signal of the flow rate sensor 10 is output to the control device 2 by wireless transmission, and power is supplied to the heater unit 13 from the thermoelectric conversion module 9 installed in the pipe 3. It is not necessary to take out the wiring from the inside of the pipe 3 to the outside, and it is not necessary to make a hole for installing the wiring in the pipe 3.
- the position of the heater unit 13 is changed in the flow sensor 10 of the first embodiment.
- the heater unit 13 is located at the center in the direction perpendicular to the upper surface 10a and the lower surface 10b of the multilayer substrate 10, but in this embodiment, the heater unit 13 is located on the upper surface 10a of the multilayer substrate 10. positioned.
- the heater unit 13 is configured by a resistor 13b that generates heat when energized.
- the resistor 13b is provided on the surface protection member 110.
- the resistor 13b is exposed from the surface protection member 110.
- the heater unit 13 is changed to a Peltier element unit 14 in the flow sensor 10 of the first embodiment.
- the Peltier element unit 14 is a heat source body that generates both hot and cold heat.
- the Peltier element portion 14 is formed on one multilayer substrate 10 together with the first and second sensor portions 11 and 12.
- the Peltier element unit 14 has the same structure as the first sensor unit 11. That is, the Peltier element portion 14 is formed with first and second interlayer connection members 130 and 140 connected to each other.
- the first and second interlayer connection members 130 and 140 connected to each other constitute a Peltier element.
- the upper surface 10a side of the multilayer substrate 10 generates heat and the lower surface 10b side of the multilayer substrate 10 absorbs heat. .
- the flow sensor 10 of the present embodiment has the same structure as the first sensor unit 11 in the region that becomes the Peltier element unit 14 of the multilayer substrate 10 in the manufacturing method of the flow sensor 10 described in the first embodiment.
- the first sensor unit 11 is manufactured by being changed so as to be electrically independent.
- the flow sensor 10 of the present embodiment is installed inside the pipe 3 so that both the upper surface 10 a and the lower face 10 b of the flow sensor 10 are in contact with the fluid flowing inside the pipe 3.
- the rigid body 6 shown in FIG. 10 is installed inside the pipe 3 in a state where the rigid body 6 is adhered to the side surface of the flow sensor 10.
- the flat plate 5 shown in FIG. 10 is not bonded to the lower surface 10 b of the flow sensor 10.
- the Peltier element unit 14 when measuring the mass flow rate of the fluid, the Peltier element unit 14 is operated to release heat to the fluid on the upper surface 10 a side of the flow sensor 10, and on the lower surface 16 b side of the flow sensor 10. The cold fluid is released into the fluid.
- the temperature distribution is formed such that the fluid on the upper surface 10a side of the flow sensor 10 has a higher temperature as it is closer to the Peltier element portion 14.
- a temperature distribution is formed such that the temperature of the fluid on the upper surface 10 a side of 10 is lower as it is closer to the Peltier element portion 14.
- the upper surface 10a is on the high temperature side
- the lower surface 10b is on the low temperature side
- the temperature difference between the upper surface 10a and the lower surface 10b is the same.
- the heat flow of the same magnitude flows in the same direction inside the two sensor units 11 and 12. Therefore, since the electromotive force generated in the first sensor unit 11 and the electromotive force generated in the second sensor unit 12 have the same magnitude and different positive and negative polarities, when they are combined, they cancel each other and are output from the flow sensor 10.
- the electromotive force is zero.
- the temperature distribution of the fluid on the upper surface 10a side and the lower surface 10b side of the flow rate sensor 10 changes as compared to the state without the fluid flow. That is, as shown by the isotherm in FIG. 17, the high temperature portion of 50 ° C. of the fluid on the upper surface 10a side of the flow rate sensor 10 shifts in the fluid flow direction D1 as compared with the state of no fluid flow. At the same time, the low temperature portion of 5 ° C. of the fluid on the lower surface 10b side of the flow sensor 10 shifts in the fluid flow direction D1.
- the second sensor unit 12 on the downstream side of the fluid flow with respect to the Peltier element unit 14 a region where the temperature difference between the upper surface 10a and the lower surface 10b is 45 ° C. is increased as compared with the state without the fluid flow.
- the average value of the temperature difference between the upper surface 10a and the lower surface 10b in the entire second sensor unit 12 increases. That is, as indicated by an arrow in FIG. 17, the magnitude of the heat flow passing through the second sensor unit 12 is increased as compared with the case of no fluid flow. Therefore, the electromotive force generated in the second sensor unit 12 is positive, and the voltage value is larger than when there is no fluid flow.
- the region where the temperature difference between the upper surface 10a and the lower surface 10b is 45 ° C. is reduced as compared with the case where there is no fluid flow.
- the average value of the temperature difference between the upper surface 10a and the lower surface 10b in the entire second sensor unit 12 is lowered. Therefore, the electromotive force generated in the second sensor unit 12 is negative, and the absolute value of the voltage value is smaller than that in a state where there is no fluid flow.
- the fluid flow sensor 10 when the flow rate of the fluid is changed by using the Peltier element unit 14, the fluid flow sensor 10 has a flow sensor upstream and downstream of the Peltier element unit 14. The temperature difference between the upper surface 10a and the lower surface 10b can be changed. As a result, the mass flow rate of the fluid can be measured without bringing a member that is difficult to thermally move into contact with the lower surface 10b of the flow sensor 10 as in the first to fourth embodiments.
- the flow sensor 10 may be installed at a measurement location in a state where a member that is difficult to thermally move is in contact with the lower surface 10b of the flow sensor 10 as in the first to fourth embodiments. .
- the high temperature portion of 50 ° C. of the fluid on the upper surface 10a side of the flow rate sensor 10 shifts in the fluid flow direction D1.
- the low temperature portion of 5 ° C. of the fluid on the lower surface 10b side of the flow sensor 10 shifts in the fluid flow direction D1, so that the mass flow rate of the fluid can be measured immediately after the fluid flow starts.
- the structure of the flow sensor is changed with respect to the first embodiment.
- the flow sensor 20 of the present embodiment has one end portion and the other end portion of a thermoelectric conversion element formed on a multilayer substrate in a direction parallel to the surface of the multilayer substrate. These are arranged on both sides of the heater part 240.
- the flow sensor 20 includes a first insulating layer 210, a second insulating layer 220 disposed on the surface 210a of the first insulating layer 210, and a second insulating layer 220.
- the surface protective film layer 270 disposed on the front surface 220a and the back surface protective film layer 280 disposed on the back surface 210b of the first insulating layer 210 are stacked and integrated to form a multilayer substrate.
- the first insulating layer 210, the second insulating layer 220, the surface protective film layer 270, and the back surface protective film layer 280 are thermoplastic as in the case of the insulating substrate 100, the surface protective member 110, and the back surface protective member 120 of the first embodiment. It is comprised with the resin film.
- the first connection pattern 231, the heater unit 240, and the second connection pattern 232 are disposed on the surface 220 a of the second insulating layer 220.
- the first connection pattern 231 and the second connection pattern 232 are obtained by patterning a film-like conductor such as a copper foil.
- the heater unit 240 is a heat source body that emits warm heat, and is configured by a heating wire, a thin film resistor, or the like.
- the heater portion 240 has a shape that extends long in one direction.
- the first connection patterns 231 are arranged on one side on both sides of the heater unit 240, that is, on the upper side in FIG. 18, and are arranged apart from each other along the longitudinal direction of the heater unit 240.
- the second connection pattern 232 is arranged on the other side of both sides of the heater portion 240, that is, on the lower side in FIG. 18 and spaced apart from each other along the longitudinal direction of the heater portion 240.
- the distance from the heater part 240 to the first connection pattern 231 and the distance from the heater part 240 to the second connection pattern 232 in the direction perpendicular to the longitudinal direction of the heater part 240 are the same.
- a thin film P-type element 250 and a thin film N-type element 260 are formed on the back surface 210b of the first insulating layer 210.
- the P-type element 250 and the N-type element 260 correspond to the first and second interlayer connection members 130 and 140 described in the first embodiment, respectively.
- one P-type element 250 and one N-type element 260 are both positioned so that one end side portion and the other end side portion are on both sides of the heater portion 240.
- the shape extends from one end side to the other end side.
- FIG. 19 is a plan view of the back side of the multilayer substrate in FIG. 18, and is upside down from FIG.
- a plurality of P-type elements 250 and N-type elements 260 are alternately arranged along the longitudinal direction of the heater section 240.
- one adjacent P-type element 250 and one N-type element 260 are both connected to a common first connection pattern 231 at one end portion thereof. Thereby, one P-type element 250 and one N-type element 260 are connected. In addition, one adjacent P-type element 250 and one N-type element 260 that are not connected to the common first connection pattern 231 have a second connection pattern 232 that has a common other end portion. Connected with. Accordingly, a plurality of sets of P-type elements 250 and N-type elements 260 are connected in series, with the P-type element 250 and the N-type element 260 connected to each other as a set. In the present embodiment, a pair of P-type element 250 and N-type element 260 connected to each other constitute one thermoelectric conversion element. Therefore, the flow sensor 20 includes a plurality of thermoelectric conversion elements connected in series.
- connection between one P-type element 250 and the first connection pattern 231 is formed immediately below the first connection pattern 231 in the first and second insulating layers 210 and 220. Via vias 211 and 221.
- connection between one P-type element 250 and the second connection pattern 232 includes vias 212 and 222 formed immediately below the second connection pattern 232 in the first and second insulating layers 210 and 220. Is done through.
- connection between one N-type element 260 and the first connection pattern 231 is formed immediately below the first connection pattern 231 in the first and second insulating layers 210 and 220. Via vias 211 and 221.
- connection between one N-type element 260 and the second connection pattern 232 includes vias 212 and 222 formed immediately below the second connection pattern 232 in the first and second insulating layers 210 and 220. Is done through.
- the above is the basic configuration of the flow sensor 20 in the present embodiment.
- this flow sensor 20 one end side portions of the P-type element 250 and the N-type element 260 that are connected to each other are disposed away from the heater portion 240 on either side of the heater portion 240 and connected to each other. 250 and the other end portion of the N-type element 260 are disposed apart from the heater portion 240 on the other side of both sides of the heater portion 240. For this reason, when a temperature difference occurs between the both sides of the heater 240 of the flow sensor 20, an electromotive force corresponding to the temperature difference is generated in the P-type element 250 and the N-type element 260 connected to each other. .
- a filled second insulating layer 220, a surface protective film layer 270, and a back surface protective film layer 280 are prepared.
- the P-type element material 251 and the N-type element material 261 correspond to the first conductive paste 131 and the second conductive paste 141 described in the first embodiment, respectively.
- a back surface protective film layer 280, a first insulating layer 210, a second insulating layer 220, and a surface protective film layer 270 are stacked in this order to form a stacked body, and this stacked body is heated.
- the laminated body is integrated by applying pressure.
- the P-type element material 251 and the N-type element material 261 are solid-phase sintered by heating at the time of integration of the laminated body, and the P-type element 250 and the N-type element 260 are formed.
- the flow sensor 20 is manufactured.
- FIGS. 22 and 23 correspond to FIG. 20A, and the surface protection film layer 270 and the back surface protection film layer 280 in FIG. 20A are omitted.
- the flow sensor 20 is installed inside the pipe 3 such that both the upper surface 20a and the lower surface 20b are in contact with the fluid flowing inside the pipe 3, for example.
- the installation method described in the seventh embodiment can be employed.
- the first connection pattern 231 has substantially the same temperature as the fluid in contact with the region corresponding to the first connection pattern 231 on the upper surface 20a and the lower surface 20b of the flow sensor 20.
- the second connection pattern 232 has substantially the same temperature as the fluid in contact with the region corresponding to the second connection pattern 232 on the upper surface 20a and the lower surface 20b of the flow sensor 20.
- the heater unit 240 when measuring the mass flow rate of the fluid, the heater unit 240 is operated to generate heat.
- the temperature distribution of the fluid on both sides of the upper surface 20a side and the lower surface 20b side of the flow rate sensor 20 changes as compared to the state without the fluid flow. That is, as shown by the isotherm in FIG. 23, the high temperature portion of the fluid on the both surfaces 20a, 20b side of the flow sensor 20 shifts in the fluid flow direction D1 as compared with the state without fluid flow. At this time, the temperatures of the upper surface 20 a and the lower surface 20 b at the same distance from the heater unit 240 are the same, but the second connection pattern 232 on the downstream side of the fluid flow from the heater unit 240 is more than the heater unit 240.
- thermoelectric conversion element of the flow sensor 20 includes a region corresponding to the first connection pattern 231 on the upper surface 20a and the lower surface 20b and a region corresponding to the second connection pattern 232 on the upper surface 20a and the lower surface 20b. An electromotive force is generated in accordance with the temperature difference generated between the two.
- a region corresponding to the first connection pattern 231 and a region corresponding to the second connection pattern 232 in the upper surface 20a are each a first region located on one surface of the sensor according to the claims, The sensor corresponds to a second region at a position different from the first region.
- the control device 2 calculates the mass flow rate of the fluid based on the magnitude of the electromotive force output from the flow sensor 20 and the relationship between the magnitude of the electromotive force and the mass flow rate of the fluid. In this way, the mass flow rate of the fluid can be measured.
- the flow rate sensor 20 in which the one end side portion and the other end side portion of the thermoelectric conversion element are arranged on both sides of the heater unit 240 is used. Even if the temperature does not occur, an electromotive force is generated if a temperature difference occurs between the fluid on the upstream side and the downstream side of the heater 240. For this reason, according to the present embodiment, the mass flow rate of the fluid can be measured without bringing a member that is difficult to thermally move into contact with the lower surface 20b of the flow sensor 20 as in the first to fourth embodiments. .
- the flow sensor 20 may be installed at a measurement location in a state where a member that is difficult to thermally move is in contact with the lower surface 20b of the flow sensor 20 as in the first to fourth embodiments.
- the thermoelectric conversion element of the flow sensor 20 includes a first fluid positioned upstream of the heater portion 240 in the upper surface 20a when the fluid having heat released from the heater portion 240 moves along the upper surface 20a.
- An electromotive force having a magnitude corresponding to a temperature difference generated between one region and the second region located on the downstream side of the heater portion 240 in the upper surface 20b is generated.
- the first region is a region corresponding to the first connection pattern 231 and the second region is a region corresponding to the second connection pattern 232. It is.
- the first connection pattern 231 and the second connection pattern 232 have the same distance from the heater 240, but may be different.
- an electromotive force is generated in the thermoelectric conversion element because a temperature difference occurs between the first connection pattern 231 and the second connection pattern 232 even when there is no fluid flow.
- the electromotive force changes compared to when there is no fluid flow. Therefore, based on the difference between the electromotive force generated by the flow sensor 20 and the electromotive force when there is no fluid flow, the mass flow rate of the fluid can be obtained.
- the P-type element 250 and the N-type element 260 are disposed between the first insulating layer 210 and the second insulating layer 220.
- the flow sensor 20 of the present embodiment is manufactured as follows. As shown in FIGS. 26B and 27B, a back surface protective film layer 280, a first insulating layer 210, a second insulating layer 220, and a surface protective film layer 270 are prepared. At this time, in the second insulating layer 220, the first connection pattern 231 and the second connection pattern 232 are formed on the surface 220a. In the second insulating layer 220, the vias 221 and 222 are filled with the P-type element material 251 and the N-type element material 261, and the pattern of the P-type element material 252 and the N-type element material 261 is formed on the back surface 220b. ing. And it integrates by pressing while heating the laminated body which laminated
- both the P-type element 250 and the N-type element 260 are disposed between the first insulating layer 210 and the second insulating layer 220.
- one of the P-type element 250 and the N-type element 260 is the first type. It may be disposed between the first insulating layer 210 and the second insulating layer 220, and the other of the P-type element 250 and the N-type element 260 may be disposed on the back surface 210 b of the first insulating layer 210.
- the first and second connection patterns 231 and 232 are arranged between the first insulating layer 210 and the second insulating layer 220. Has been.
- the flow sensor 20 of the present embodiment is manufactured as follows. As shown in FIGS. 30B and 31B, a back surface protective film layer 280, a first insulating layer 210, a second insulating layer 220, and a surface protective film layer 270 are prepared. At this time, a pattern of the P-type element material 251 and the N-type element material is formed on the surface 210a of the first insulating layer 210. First and second connection patterns 231 and 232 are formed on the back surface 220 b of the second insulating layer 220. In addition, the heater unit 240 is disposed on the surface 220 a of the second insulating layer 220.
- the back surface protective film layer 280, the 1st insulating layer 210, the 2nd insulating layer 220, and the surface protective film layer 270 are laminated
- the first and second connection patterns 231 and 232 when there is no fluid flow shown in FIG. 32, there is no temperature difference between the first and second connection patterns 231 and 232, and when there is a fluid flow shown in FIG. 33, the first and second connection patterns are used.
- the patterns 231 and 232 have a temperature difference.
- the mass flow rate of the fluid can be measured as in the eighth and ninth embodiments.
- the speedometer 1 ⁇ / b> A includes a speed sensor 10 installed on the moving body 30 and a control device 2.
- the moving body 30 moves in the fluid.
- the moving body 30 is a baseball bat.
- the bat moves in air as a fluid.
- One speed sensor 10 is attached to the surface of the bat.
- the speed sensor 10 of the present embodiment has the same structure as the flow sensor 10 of the first embodiment. For this reason, the speed sensor 10 of the present embodiment is less likely to break than a sensor having a diaphragm structure, like the flow sensor 10 of the first embodiment.
- the speed sensor 10 is fixed to the moving body 30 so that the first and second sensor parts 11 and 12 are located on both sides of the heater part 13 in a direction parallel to the moving directions D3 and D4 of the moving body 30.
- the wiring which electrically connects the speed sensor 10 and the control apparatus 2 it winds around the moving body 30, or makes a hole in the moving body 30 and arranges it inside the moving body 30 through the hole, It ’s better not to get in the way.
- the heater unit 13 is operated to generate heat.
- the temperature distribution indicated by the isotherm in FIG. 35 is formed in the fluid existing on the upper surface 10a side of the speed sensor 10, that is, in the present embodiment, air.
- a temperature distribution indicated by an isotherm in FIG. 35 is formed on the moving body 30 on the lower surface 10 b side of the speed sensor 10. The temperature distribution formed in the fluid and the moving body 30 at this time is the same as in the state without the fluid flow rate described in the first embodiment.
- the moving speed of the moving body 30 by the speedometer 1A can be basically measured by the same method as that for measuring the mass flow rate of the fluid by the mass flowmeter 1 of the first embodiment.
- control device 2 calculates the moving speed of the moving body 30 based on the magnitude of the electromotive force output from the speed sensor 10 and the relationship between the magnitude of the electromotive force and the moving speed of the moving body 30. In this way, the moving speed of the moving body 30 can be measured.
- the swing speed of the bat when the bat is swung can be measured.
- a baseball bat is used as an example of the moving body 30, but examples of the moving body 30 include a golf club, a tennis racket, and a table tennis racket in addition to a baseball bat.
- the moving body 30 includes a manufacturing facility, a movable part of an arm robot, a controller for a game machine, and the like.
- controllers for game machines that use acceleration sensors. A device using an acceleration sensor reacts greatly even by hitting the controller.
- the speed sensor 20 of the present embodiment it cannot react greatly unless the controller is actually moved quickly.
- the speed sensor 10 having the same structure as that of the flow sensor 10 of the first embodiment is used.
- the flow sensor 10 of the second to seventh embodiments and the eighth to tenth embodiments are used.
- the same structure as the flow sensor 20 may be used.
- the heat source body is integrated with the multilayer substrate constituting the sensor, but the heat source body may be a separate body from the multilayer substrate.
- the heater units 13 and 240 are used as the heat source body, but a heat source body that emits cold heat may be used.
- the heater unit 240 is used as the heat source body.
- the Peltier element unit 14 described in the seventh embodiment may be used.
- the mass flow rate of the fluid and the moving speed of the moving body are calculated based on the voltage value generated by the sensor, but may be calculated based on the current value instead of the voltage value. Good. In short, the mass flow rate of the fluid and the moving speed of the moving body can be calculated based on the electrical output such as voltage and current generated in the thermoelectric conversion element.
- the metal forming the first and second interlayer connection members 130 and 140 is a Bi—Sb—Te alloy and a Bi—Te alloy, respectively. Also good.
- both of the metals forming the first and second interlayer connection members 130 and 140 are sintered alloys that are solid-phase sintered, but at least one of them is solid-phase sintered. Any sintered alloy may be used. As a result, the electromotive force can be increased as compared with the case where both of the metals forming the first and second interlayer connection members 130 and 140 are not solid-phase-sintered sintered metals. Sensitivity can be increased.
- the configuration of one flow rate sensor 10 is composed of one thermoelectric conversion element 11 and one thermoelectric element with the heater portion 13 interposed therebetween.
- the configuration in which the conversion element 12 is arranged has been described, other configurations may be employed.
- the configuration of one flow sensor 10 has one thermoelectric element on one side (upper side in the figure) and the other side (lower side in the figure) across the heater unit 13. It is good also as a structure which has arrange
- thermoelectric conversion elements 11A and 11B may be arranged on one side of the heater unit 13 and one thermoelectric conversion element 12 may be arranged on the other side. Further, as shown in FIG. 39, two thermoelectric conversion elements 11A and 11B may be arranged on one side with the heater portion 13 interposed therebetween, and two thermoelectric conversion elements 12A and 12B may be arranged on the other side.
- the number of thermoelectric conversion elements 11 and 12 arranged on one side and the other side across the heater portion 13 can be arbitrarily changed.
- interposed the Peltier device part 14 can be changed arbitrarily.
- thermoelectric conversion elements 11 and 12 in FIGS. 37 to 39 are thermoelectric conversion elements formed in the first sensor unit 11 and the second sensor unit 12, respectively.
- one thermoelectric conversion element here is configured by connecting the first interlayer connection member 130 and the second interlayer connection member 140 in series.
- the two thermoelectric conversion elements 11 and 12 arranged with the heater unit 13 in between are in a rectangular shape.
- the planar shape of the two thermoelectric conversion elements 11 and 12 may be a trapezoid shown in FIG. 40, a circle shown in FIG. 41, or a triangle shown in FIG.
- the two thermoelectric conversion elements 11 and 12 may have different shapes as shown in FIG. 43 instead of the same shape.
- the planar shape of the thermoelectric conversion element is the planar shape of the thermoelectric conversion element formation region.
- first and second interlayer connection members 130 and 140 are formed, all the first and second interlayer connection members are disposed along the first and second interlayer connection members 130 and 140 located on the outermost periphery.
- a line is drawn so as to surround 130 and 140, it is a planar shape formed by this line. The same applies to the flow sensor 10 of the seventh embodiment.
- the plurality of insulating layers that is, the insulating base material 100, the surface protection member 110, and the back surface protection member 120 are each composed of a thermoplastic resin. You may be comprised with other flexible materials, such as resin and rubber
- the flexible material may be any material that can be integrated with a plurality of insulating layers by thermal fusion when the plurality of insulating layers are pressurized while being heated.
- the flow sensor 10 has a multilayer structure in which a plurality of insulating layers 100, 110, and 120 are laminated.
- one insulating layer for example, the insulating base material 100
- first and second conductors for example, first and second interlayer connection members 130 and 140
- first and second conductors 130 and 140 are formed may be used.
- a structure in which one insulating layer 100 and the first and second conductors 130 and 140 are integrated by being pressurized while being heated can be obtained.
- the structure in which the first and second conductors (for example, the P-type element 250 and the N-type element 260) are formed with respect to one insulating layer. It may be.
- the flow sensors 10 and 20 were manufactured by pressing and integrating a plurality of insulating layers while being heated, but manufactured by other manufacturing methods. It may be.
- the flow rate sensor 10 is manufactured by configuring the insulating base material 100 having the structure shown in FIG. 4A with an adhesive material and bonding the insulating base material 100 to the front surface pattern and the back surface pattern. May be. Further, even if the multilayered flow sensor 10 shown in FIG. 3 is manufactured by sequentially laminating a conductor pattern and an insulating layer on the front and back surfaces of the insulating base material 100 having the structure shown in FIG. Good.
- the flow sensors 10 and 20 are not limited to the structures of the above embodiments, and may have other structures as long as a thermoelectric conversion element is formed inside the flow sensor.
- the other embodiments described above can also be applied to the speed sensor of the eleventh embodiment.
- Control device (calculation unit) 10 Flow rate sensor, speed sensor (sensor) 11 1st sensor part 12 2nd sensor part 13 Heater part (heat source body) 14 Peltier element (heat source) 130 First interlayer connection member (first conductor) 140 Second interlayer connection member (second conductor) 240 heater unit 250 P-type element (first conductor) 260 N-type element (second conductor)
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Abstract
Description
一面側に存在する流体に対して温熱と冷熱の一方の熱を放出する熱源体(13、14、240)とを備え、
センサは、熱可塑性樹脂で構成され、複数積層された絶縁層(100、110、120、210、220)と、絶縁層に対して形成され、異なる導電体で構成されるとともに、互いに接続された第1、第2導電体(130、140、250、260)とを備え、複数の絶縁層が加熱しながら加圧されて一体化した多層基板で構成され、熱電変換素子は、互いに接続された第1、第2導電体で構成されるとともに、熱源体から放出された熱を有する流体が一面に沿って移動したときに、一面に位置する第1領域と、センサのうち第1領域とは異なる位置の第2領域との間に生じる温度差に応じた大きさの電気的な出力を発生するようになっており、
さらに、熱電変換素子で発生した出力と、この出力と流体の質量流量との関係とに基づいて、流体の質量流量を演算する演算部(2)とを備える。
流体内を移動する移動体に設置され、一面(10a)とその反対側の他面(10b)を有し、内部に熱電変換素子が形成されたセンサ(10、20)と、
一面側に存在する流体に対して温熱と冷熱の一方の熱を放出する熱源体(13、14、240)とを備え、
センサは、熱可塑性樹脂で構成され、複数積層された絶縁層(100、210、22)と、絶縁層に対して形成され、異なる導電体で構成されるとともに、互いに接続された第1、第2導電体(130、140、250、260)とを備え、複数の絶縁層が加熱しながら加圧されて一体化した多層基板で構成され、
熱電変換素子は、互いに接続された第1、第2導電体で構成されるとともに、センサからみて、相対的に、熱源体から放出された熱を有する流体が一面に沿って移動したときに、一面に位置する第1領域と、センサのうち第1領域とは異なる位置の第2領域との間に生じる温度差に応じた大きさの電気的な出力を発生するようになっており、
さらに、熱電変換素子で発生した出力と、この出力と移動体の移動速度との関係とに基づいて、移動体の移動速度を演算する演算部(2)とを備える。
一面(10a)とその反対側の他面(10b)を有し、内部に熱電変換素子が形成されたセンサ(10、20)と、
一面側に存在する流体に対して温熱と冷熱の一方の熱を放出する熱源体(13、14、240)とを備え、
センサは、可撓性材料で構成された絶縁層(100、110、120、210、220)と、絶縁層に対して形成され、異なる導電体で構成されるとともに、互いに接続された第1、第2導電体(130、140、250、260)とを備え、絶縁層と第1、第2導電体とが加熱しながら加圧されて一体化しており、
熱電変換素子は、互いに接続された第1、第2導電体で構成されるとともに、熱源体から放出された熱を有する流体が一面に沿って移動したときに、一面に位置する第1領域と、センサのうち第1領域とは異なる位置の第2領域との間に生じる温度差に応じた大きさの電気的な出力を発生するようになっており、
さらに、熱電変換素子で発生した出力と、この出力と流体の質量流量との関係とに基づいて、流体の質量流量を演算する演算部(2)とを備える。
一面(10a)とその反対側の他面(10b)を有し、内部に熱電変換素子が形成されたセンサ(10、20)と、
一面側に存在する流体に対して温熱と冷熱の一方の熱を放出する熱源体(13、14、240)とを備え、
センサは、異なる導電体で構成されるとともに、互いに接続された第1、第2導電体(130、140、250、260)を備えた中実の構造体であり、
熱電変換素子は、互いに接続された第1、第2導電体で構成されるとともに、熱源体から放出された熱を有する流体が一面に沿って移動したときに、一面に位置する第1領域と、センサのうち第1領域とは異なる位置の第2領域との間に生じる温度差に応じた大きさの電気的な出力を発生するようになっており、
さらに、熱電変換素子で発生した出力と、この出力と流体の質量流量との関係とに基づいて、流体の質量流量を演算する演算部(2)とを備える。
一面(10a)とその反対側の他面(10b)を有し、内部に熱電変換素子が形成されたセンサ(10、20)と、
一面側に存在する流体に対して温熱と冷熱の一方の熱を放出する熱源体(13、14、240)とを備え、熱電変換素子は、異なる導電体であって、互いに接続された第1、第2導電体で構成されるとともに、熱源体から放出された熱を有する流体が一面に沿って移動したときに、一面に位置する第1領域と、センサのうち第1領域とは異なる位置の第2領域との間に生じる温度差に応じた大きさの電気的な出力を発生するようになっており、
さらに、熱電変換素子で発生した出力と、この出力と流体の質量流量との関係とに基づいて、流体の質量流量を演算する演算部(2)とを備える。
流体内を移動する移動体に設置され、一面(10a)とその反対側の他面(10b)を有し、内部に熱電変換素子が形成されたセンサ(10、20)と、
一面側に存在する流体に対して温熱と冷熱の一方の熱を放出する熱源体(13、14、240)とを備え、
センサは、可撓性材料で構成された絶縁層(100、110、120、210、220)と、絶縁層に対して形成され、異なる導電体で構成されるとともに、互いに接続された第1、第2導電体(130、140、250、260)とを備え、絶縁層と第1、第2導電体とが加熱しながら加圧されて一体化しており、
熱電変換素子は、互いに接続された第1、第2導電体で構成されるとともに、センサからみて、相対的に、熱源体から放出された熱を有する流体が一面に沿って移動したときに、一面に位置する第1領域と、センサのうち第1領域とは異なる位置の第2領域との間に生じる温度差に応じた大きさの電気的な出力を発生するようになっており、
さらに、熱電変換素子に発生した出力と、出力と移動体の移動速度との関係とに基づいて、移動体の移動速度を演算する演算部(2)とを備える。
流体内を移動する移動体に設置され、一面(10a)とその反対側の他面(10b)を有し、内部に熱電変換素子が形成されたセンサ(10、20)と、
一面側に存在する流体に対して温熱と冷熱の一方の熱を放出する熱源体(13、14、240)とを備え、
センサは、異なる導電体で構成されるとともに、互いに接続された第1、第2導電体(130、140、250、260)を備えた中実の構造体であり、
熱電変換素子は、互いに接続された第1、第2導電体で構成されるとともに、センサからみて、相対的に、熱源体から放出された熱を有する流体が一面に沿って移動したときに、一面に位置する第1領域と、センサのうち第1領域とは異なる位置の第2領域との間に生じる温度差に応じた大きさの電気的な出力を発生するようになっており、
さらに、熱電変換素子に発生した出力と、出力と移動体の移動速度との関係とに基づいて、移動体の移動速度を演算する演算部(2)とを備える。
流体内を移動する移動体に設置され、一面(10a)とその反対側の他面(10b)を有し、内部に熱電変換素子が形成されたセンサ(10、20)と、
一面側に存在する流体に対して温熱と冷熱の一方の熱を放出する熱源体(13、14、240)とを備え、
熱電変換素子は、異なる導電体であって、互いに接続された第1、第2導電体で構成されるとともに、センサからみて、相対的に、熱源体から放出された熱を有する流体が一面に沿って移動したときに、一面に位置する第1領域と、センサのうち第1領域とは異なる位置の第2領域との間に生じる温度差に応じた大きさの電気的な出力を発生するようになっており、
さらに、熱電変換素子に発生した出力と、出力と移動体の移動速度との関係とに基づいて、移動体の移動速度を演算する演算部(2)とを備える。
本実施形態では、配管内を流れる流体の質量流量を計測する質量流量計について説明する。図1に示すように、質量流量計1は、1つの流量センサ10と、1つの制御装置2とを備えている。
その後、図4(d)に示されるように、裏面保護部材120、絶縁基材100、表面保護部材110を順に積層して積層体170を形成する。この積層体170を図示しない一対のプレス板の間に配置し、積層方向の上下両面から真空状態で加熱しながら加圧することにより、積層体を一体化する。具体的には、第1、第2導電性ペースト131、141が固相焼結されて第1、第2層間接続部材130、140を形成すると共に、第1、第2層間接続部材130、140と表面パターン111および裏面パターン121とが接続されるように加熱しながら加圧して積層体170を一体化する。
本実施形態は、第1実施形態に対して、流量センサ10の配管3への設置方法を変更したものである。
本実施形態は、第1実施形態に対して、流量センサ10の配管3への設置方法を変更したものである。
本実施形態は、第1実施形態に対して、流量センサ10の配管3への設置方法を変更したものである。
本実施形態では、第4実施形態で説明したシート状の弾性体7の表面上に、流量センサ10に加えて無線ユニット8と熱電変換モジュール9を配置し、無線ユニット8と熱電変換モジュール9とともに、流量センサ10を配管3に設置する。
本実施形態は、第1実施形態の流量センサ10において、ヒータ部13の位置を変更したものである。第1実施形態では、ヒータ部13が多層基板10の上面10aおよび下面10bに垂直な方向での中央部に位置していたが、本実施形態では、ヒータ部13は多層基板10の上面10aに位置している。
図14に示すように、本実施形態は、第1実施形態の流量センサ10において、ヒータ部13をペルチェ素子部14に変更したものである。ペルチェ素子部14は、温熱と冷熱の両方を発生する熱源体である。ペルチェ素子部14は、第1、第2センサ部11、12とともに、1つの多層基板10に形成されている。
本実施形態は、第1実施形態に対して流量センサの構造を変更したものである。本実施形態の流量センサ20は、図18、19、20A、21Aに示すように、多層基板に形成した熱電変換素子の一端側部分と他端側部分を、多層基板の表面に平行な方向で、ヒータ部240の両側のそれぞれに配置したものである。
本実施形態は、図24、25、26A、27Aに示すように、第8実施形態の流量センサ20に対して、各絶縁層の積層方向におけるP型素子250、N型素子260の配置を変更したものである。その他の構成は、第8実施形態と同じである。
本実施形態は、図28、29、30A、31Aに示すように、第9実施形態の流量センサ20に対して、各絶縁層の積層方向における第1、第2接続用パターン231、232の配置を変更したものである。その他の構成は、第9実施形態と同じである。
本実施形態では、移動体の速度を計測する速度計について説明する。図34に示すように、速度計1Aは、移動体30に設置される速度センサ10と、制御装置2とを備えている。
本発明は上記した実施形態に限定されるものではなく、下記のように、特許請求の範囲に記載した範囲内において適宜変更が可能である。
10 流量センサ、速度センサ(センサ)
11 第1センサ部
12 第2センサ部
13 ヒータ部(熱源体)
14 ペルチェ素子部(熱源体)
130 第1層間接続部材(第1導電体)
140 第2層間接続部材(第2導電体)
240 ヒータ部
250 P型素子(第1導電体)
260 N型素子(第2導電体)
Claims (19)
- 一面(10a)とその反対側の他面(10b)を有し、内部に熱電変換素子が形成されたセンサ(10、20)と、
前記一面側に存在する流体に対して温熱と冷熱の一方の熱を放出する熱源体(13、14、240)とを備え、
前記センサは、熱可塑性樹脂で構成され、複数積層された絶縁層(100、110、120、210、220)と、前記絶縁層に対して形成され、異なる導電体で構成されるとともに、互いに接続された第1、第2導電体(130、140、250、260)とを備え、複数の前記絶縁層が加熱しながら加圧されて一体化した多層基板で構成され、
前記熱電変換素子は、互いに接続された前記第1、第2導電体で構成されるとともに、前記熱源体から放出された熱を有する前記流体が前記一面に沿って移動したときに、前記一面に位置する第1領域と、前記センサのうち前記第1領域とは異なる位置の第2領域との間に生じる温度差に応じた大きさの電気的な出力を発生するようになっており、
さらに、前記熱電変換素子で発生した前記出力と、前記出力と前記流体の質量流量との関係とに基づいて、前記流体の質量流量を演算する演算部(2)とを備える質量流量計。 - 前記センサは、前記熱電変換素子として、前記一面に平行な方向で前記熱源体を挟んだ両側のそれぞれに位置する第1熱電変換素子と第2熱電変換素子とを有し、
前記熱源体から放出された熱を有する前記流体が前記一面に沿って移動したときに、前記第1熱電変換素子は、前記センサのうち前記第1熱電変換素子が形成された領域(11)における前記一面に位置する前記第1領域と前記他面に位置する前記第2領域との間に生じる温度差に応じた大きさの前記出力を発生するとともに、前記第2熱電変換素子は、前記センサのうち前記第2熱電変換素子が形成された領域(12)における前記一面に位置する前記第1領域と前記他面に位置する前記第2領域との間に生じる温度差に応じた大きさの前記出力を発生するようになっており、
前記第1熱電変換素子と前記第2熱電変換素子は、前記一面と前記他面の高温側と低温側の関係が同じときの前記出力の極性が異なるように構成されており、
前記演算部は、前記第1、第2熱電変換素子で発生した前記出力を合わせた総出力と、前記総出力と前記流体の質量流量との関係とに基づいて、前記流体の質量流量を演算する請求項1に記載の質量流量計。 - 前記熱電変換素子は、前記絶縁層に厚さ方向に貫通して形成された第1、第2ビアホールに、前記第1、第2導電体が埋め込まれた構造を有する請求項1に記載の質量流量計。
- 前記熱電変換素子(250、260)は、前記熱源体(240)から放出された熱を有する前記流体が前記一面に沿って移動したときに、前記一面のうち前記熱源体よりも上流側に位置する前記第1領域と、前記一面のうち前記熱源体よりも下流側に位置する前記第2領域との間に生じる温度差に応じた大きさの前記出力を発生するようになっている請求項1に記載の質量流量計。
- 前記熱電変換素子は、前記絶縁層の表面に沿って前記第1、第2導電体(250、260)が形成され、前記第1、第2導電体の一端側部分と他端側部分とが、それぞれ、前記一面に平行な方向で、前記熱源体を挟んだ両側に配置された構造を有する請求項1に記載の質量流量計。
- 前記センサは、前記他面に前記流体と比較して熱が移動し難い部材(3、4、5)が存在する状態で、前記流体の質量流量の計測場所に設置される請求項1に記載の質量流量計。
- 前記センサは、前記他面に設けられ、前記流体と比較して熱が移動し難い部材(4、5)を備える請求項6に記載の質量流量計。
- 前記熱源体(14)は、前記多層基板に形成されたペルチェ素子であり、前記一面から温熱を放出するとともに、前記他面から冷熱を放出する請求項1に記載の質量流量計。
- 流体内を移動する移動体に設置され、一面(10a)とその反対側の他面(10b)を有し、内部に熱電変換素子が形成されたセンサ(10、20)と、
前記一面側に存在する流体に対して温熱と冷熱の一方の熱を放出する熱源体(13、14、240)とを備え、
前記センサは、熱可塑性樹脂で構成され、複数積層された絶縁層(100、110、120、210、220)と、前記絶縁層に対して形成され、異なる導電体で構成されるとともに、互いに接続された第1、第2導電体(130、140、250、260)とを備え、複数の前記絶縁層が加熱しながら加圧されて一体化した多層基板で構成され、
前記熱電変換素子は、互いに接続された前記第1、第2導電体で構成されるとともに、前記センサからみて、相対的に、前記熱源体から放出された熱を有する前記流体が前記一面に沿って移動したときに、前記一面に位置する第1領域と、前記センサのうち前記第1領域とは異なる位置の第2領域との間に生じる温度差に応じた大きさの電気的な出力を発生するようになっており、
さらに、前記熱電変換素子に発生した前記出力と、前記出力と前記移動体の移動速度との関係とに基づいて、前記移動体の移動速度を演算する演算部(2)とを備える速度計。 - 一面(10a)とその反対側の他面(10b)を有し、内部に熱電変換素子が形成されたセンサ(10、20)と、
前記一面側に存在する流体に対して温熱と冷熱の一方の熱を放出する熱源体(13、14、240)とを備え、
前記センサは、可撓性材料で構成された絶縁層(100、110、120、210、220)と、前記絶縁層に対して形成され、異なる導電体で構成されるとともに、互いに接続された第1、第2導電体(130、140、250、260)とを備え、前記絶縁層と前記第1、第2導電体とが加熱しながら加圧されて一体化しており、
前記熱電変換素子は、互いに接続された前記第1、第2導電体で構成されるとともに、前記熱源体から放出された熱を有する前記流体が前記一面に沿って移動したときに、前記一面に位置する第1領域と、前記センサのうち前記第1領域とは異なる位置の第2領域との間に生じる温度差に応じた大きさの電気的な出力を発生するようになっており、
さらに、前記熱電変換素子で発生した前記出力と、前記出力と前記流体の質量流量との関係とに基づいて、前記流体の質量流量を演算する演算部(2)とを備える質量流量計。 - 前記絶縁層が樹脂で構成されている請求項10に記載の質量流量計。
- 一面(10a)とその反対側の他面(10b)を有し、内部に熱電変換素子が形成されたセンサ(10、20)と、
前記一面側に存在する流体に対して温熱と冷熱の一方の熱を放出する熱源体(13、14、240)とを備え、
前記センサは、異なる導電体で構成されるとともに、互いに接続された第1、第2導電体(130、140、250、260)を備えた中実の構造体であり、前記熱電変換素子は、互いに接続された前記第1、第2導電体で構成されるとともに、前記熱源体から放出された熱を有する前記流体が前記一面に沿って移動したときに、前記一面に位置する第1領域と、前記センサのうち前記第1領域とは異なる位置の第2領域との間に生じる温度差に応じた大きさの電気的な出力を発生するようになっており、
さらに、前記熱電変換素子で発生した前記出力と、前記出力と前記流体の質量流量との関係とに基づいて、前記流体の質量流量を演算する演算部(2)とを備える質量流量計。 - 一面(10a)とその反対側の他面(10b)を有し、内部に熱電変換素子が形成されたセンサ(10、20)と、
前記一面側に存在する流体に対して温熱と冷熱の一方の熱を放出する熱源体(13、14、240)とを備え、
前記熱電変換素子は、異なる導電体であって、互いに接続された第1、第2導電体で構成されるとともに、前記熱源体から放出された熱を有する前記流体が前記一面に沿って移動したときに、前記一面に位置する第1領域と、前記センサのうち前記第1領域とは異なる位置の第2領域との間に生じる温度差に応じた大きさの電気的な出力を発生するようになっており、
さらに、前記熱電変換素子で発生した前記出力と、前記出力と前記流体の質量流量との関係とに基づいて、前記流体の質量流量を演算する演算部(2)とを備える質量流量計。 - 前記センサは、前記熱電変換素子として、前記一面に沿う方向で前記熱源を挟んだ両側のそれぞれに位置する第1熱電変換素子と第2熱電変換素子とを有し、
前記熱源体から放出された熱を有する前記流体が前記一面に沿って移動したときに、前記第1熱電変換素子は、前記センサのうち前記第1熱電変換素子が形成された領域(11)における前記一面に位置する前記第1領域と前記他面に位置する前記第2領域との間に生じる温度差に応じた大きさの前記出力を発生するとともに、前記第2熱電変換素子は、前記センサのうち前記第2熱電変換素子が形成された領域(12)における前記一面に位置する前記第1領域と前記他面に位置する前記第2領域との間に生じる温度差に応じた大きさの前記出力を発生するようになっており、
前記第1熱電変換素子と前記第2熱電変換素子は、前記一面と前記他面の高温側と低温側の関係が同じときの前記出力の極性が異なるように構成されており、
前記演算部は、前記第1、第2熱電変換素子で発生した前記出力を合わせた総出力と、前記総出力と前記流体の質量流量との関係とに基づいて、前記流体の質量流量を演算する請求項13に記載の質量流量計。 - 流体内を移動する移動体に設置され、一面(10a)とその反対側の他面(10b)を有し、内部に熱電変換素子が形成されたセンサ(10、20)と、
前記一面側に存在する流体に対して温熱と冷熱の一方の熱を放出する熱源体(13、14、240)とを備え、
前記センサは、可撓性材料で構成された絶縁層(100、110、120、210、220)と、前記絶縁層に対して形成され、異なる導電体で構成されるとともに、互いに接続された第1、第2導電体(130、140、250、260)とを備え、前記絶縁層と前記第1、第2導電体とが加熱しながら加圧されて一体化しており、
前記熱電変換素子は、互いに接続された前記第1、第2導電体で構成されるとともに、前記センサからみて、相対的に、前記熱源体から放出された熱を有する前記流体が前記一面に沿って移動したときに、前記一面に位置する第1領域と、前記センサのうち前記第1領域とは異なる位置の第2領域との間に生じる温度差に応じた大きさの電気的な出力を発生するようになっており、
さらに、前記熱電変換素子に発生した前記出力と、前記出力と前記移動体の移動速度との関係とに基づいて、前記移動体の移動速度を演算する演算部(2)とを備える速度計。 - 前記絶縁層が樹脂で構成されている請求項15に記載の速度計。
- 流体内を移動する移動体に設置され、一面(10a)とその反対側の他面(10b)を有し、内部に熱電変換素子が形成されたセンサ(10、20)と、
前記一面側に存在する流体に対して温熱と冷熱の一方の熱を放出する熱源体(13、14、240)とを備え、
前記センサは、異なる導電体で構成されるとともに、互いに接続された第1、第2導電体(130、140、250、260)を備えた中実の構造体であり、
前記熱電変換素子は、互いに接続された前記第1、第2導電体で構成されるとともに、前記センサからみて、相対的に、前記熱源体から放出された熱を有する前記流体が前記一面に沿って移動したときに、前記一面に位置する第1領域と、前記センサのうち前記第1領域とは異なる位置の第2領域との間に生じる温度差に応じた大きさの電気的な出力を発生するようになっており、
さらに、前記熱電変換素子に発生した前記出力と、前記出力と前記移動体の移動速度との関係とに基づいて、前記移動体の移動速度を演算する演算部(2)とを備える速度計。 - 流体内を移動する移動体に設置され、一面(10a)とその反対側の他面(10b)を有し、内部に熱電変換素子が形成されたセンサ(10、20)と、
前記一面側に存在する流体に対して温熱と冷熱の一方の熱を放出する熱源体(13、14、240)とを備え、
前記熱電変換素子は、異なる導電体であって、互いに接続された第1、第2導電体で構成されるとともに、前記センサからみて、相対的に、前記熱源体から放出された熱を有する前記流体が前記一面に沿って移動したときに、前記一面に位置する第1領域と、前記センサのうち前記第1領域とは異なる位置の第2領域との間に生じる温度差に応じた大きさの電気的な出力を発生するようになっており、
さらに、前記熱電変換素子に発生した前記出力と、前記出力と前記移動体の移動速度との関係とに基づいて、前記移動体の移動速度を演算する演算部(2)とを備える速度計。 - 前記センサは、前記熱電変換素子として、前記一面に沿う方向で前記熱源体を挟んだ両側のそれぞれに位置する第1熱電変換素子と第2熱電変換素子とを有し、
前記熱源体から放出された熱を有する前記流体が前記一面に沿って移動したときに、前記第1熱電変換素子は、前記センサのうち前記第1熱電変換素子が形成された領域(11)における前記一面に位置する前記第1領域と前記他面に位置する前記第2領域との間に生じる温度差に応じた大きさの前記出力を発生するとともに、前記第2熱電変換素子は、前記センサのうち前記第2熱電変換素子が形成された領域(12)における前記一面に位置する前記第1領域と前記他面に位置する前記第2領域との間に生じる温度差に応じた大きさの前記出力を発生するようになっており、
前記第1熱電変換素子と前記第2熱電変換素子は、前記一面と前記他面の高温側と低温側の関係が同じときの前記出力の極性が異なるように構成されており、
前記演算部は、前記第1、第2熱電変換素子で発生した前記出力を合わせた総出力と、前記総出力と前記流体の質量流量との関係とに基づいて、前記流体の質量流量を演算する請求項18に記載の速度計。
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WO2024143146A1 (ja) * | 2022-12-29 | 2024-07-04 | TopoLogic株式会社 | 測定装置及び測定ユニット |
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- 2015-04-16 JP JP2015084451A patent/JP6369379B2/ja active Active
- 2015-05-07 US US15/315,742 patent/US10288464B2/en active Active
- 2015-05-07 EP EP15802995.9A patent/EP3153826A4/en not_active Withdrawn
- 2015-05-07 CN CN201580029242.6A patent/CN106461438A/zh active Pending
- 2015-05-07 KR KR1020167033067A patent/KR101901415B1/ko active IP Right Grant
- 2015-05-07 WO PCT/JP2015/063198 patent/WO2015186464A1/ja active Application Filing
- 2015-05-21 TW TW104116235A patent/TWI595218B/zh not_active IP Right Cessation
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Also Published As
Publication number | Publication date |
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TWI595218B (zh) | 2017-08-11 |
JP6369379B2 (ja) | 2018-08-08 |
KR20160148645A (ko) | 2016-12-26 |
EP3153826A1 (en) | 2017-04-12 |
TW201610396A (zh) | 2016-03-16 |
KR101901415B1 (ko) | 2018-09-21 |
EP3153826A4 (en) | 2018-01-24 |
US10288464B2 (en) | 2019-05-14 |
JP2016011949A (ja) | 2016-01-21 |
CN106461438A (zh) | 2017-02-22 |
US20170102255A1 (en) | 2017-04-13 |
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