WO2015136730A1 - 封止接点装置およびその製造方法 - Google Patents
封止接点装置およびその製造方法 Download PDFInfo
- Publication number
- WO2015136730A1 WO2015136730A1 PCT/JP2014/071068 JP2014071068W WO2015136730A1 WO 2015136730 A1 WO2015136730 A1 WO 2015136730A1 JP 2014071068 W JP2014071068 W JP 2014071068W WO 2015136730 A1 WO2015136730 A1 WO 2015136730A1
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- WIPO (PCT)
- Prior art keywords
- annular
- contact device
- contact
- arc
- yoke
- Prior art date
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/02—Bases; Casings; Covers
- H01H50/023—Details concerning sealing, e.g. sealing casing with resin
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H49/00—Apparatus or processes specially adapted to the manufacture of relays or parts thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
- H01H9/30—Means for extinguishing or preventing arc between current-carrying parts
- H01H9/44—Means for extinguishing or preventing arc between current-carrying parts using blow-out magnet
- H01H9/443—Means for extinguishing or preventing arc between current-carrying parts using blow-out magnet using permanent magnets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/14—Projection welding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2223/00—Casings
- H01H2223/002—Casings sealed
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2223/00—Casings
- H01H2223/008—Casings metallic
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/02—Bases; Casings; Covers
- H01H50/026—Details concerning isolation between driving and switching circuit
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/54—Contact arrangements
- H01H50/548—Contact arrangements for miniaturised relays
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H51/00—Electromagnetic relays
- H01H51/02—Non-polarised relays
- H01H51/04—Non-polarised relays with single armature; with single set of ganged armatures
- H01H51/06—Armature is movable between two limit positions of rest and is moved in one direction due to energisation of an electromagnet and after the electromagnet is de-energised is returned by energy stored during the movement in the first direction, e.g. by using a spring, by using a permanent magnet, by gravity
- H01H51/065—Relays having a pair of normally open contacts rigidly fixed to a magnetic core movable along the axis of a solenoid, e.g. relays for starting automobiles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
- H01H9/30—Means for extinguishing or preventing arc between current-carrying parts
- H01H9/34—Stationary parts for restricting or subdividing the arc, e.g. barrier plate
Definitions
- the present invention relates to a sealed contact device, and more particularly to a sealed structure thereof.
- a sealed contact device for example, an outer space 14 provided on an upper surface of a metal base 10 is welded and integrated with a flange 22 extending laterally from a lower opening edge of the metal cap 20 to form an internal space.
- a sealed contact device is disclosed in which a contact part 100 including a fixed contact and a movable contact is arranged in the internal space while forming the inside (see Patent Document 1).
- the protrusion 16 protruding from the upper surface of the outer peripheral frame portion 14 is joined to the flange portion 22 of the metal cap 20 and then integrated by resistance welding.
- the sealed contact device has a structure in which the outer peripheral frame portion 14 is sandwiched between the metal base 10 and the metal cap 20, there are problems that the number of parts is large and the productivity is low.
- an object of the present invention is to provide a sealed contact device with a small number of parts and high productivity.
- the sealed contact device welds and integrates an annular flange extending laterally from the lower opening edge of the metal case on the upper surface of the plate-shaped yoke.
- a sealing contact device in which a fixed contact and a movable contact are slidably opposed to each other in the internal space, and the annular contact is provided on the upper surface of the plate-like yoke along the lower surface of the annular flange portion.
- the protrusions are integrated by resistance welding.
- the metal case is directly welded and integrated with the plate-like yoke, a sealed contact device with a small number of parts and high productivity can be provided.
- the annular protrusion may be formed by knocking out from two directions. According to this embodiment, the annular protrusion can be formed with a small number of processing steps, and a sealed contact device with higher productivity can be provided.
- the annular protrusion may be formed by protruding processing. According to this embodiment, the selection range of the production method is expanded.
- the annular protrusion that does not contact the notch provided in the outer peripheral edge of the annular flange may be provided. According to this embodiment, even if the annular protrusion is melted by resistance welding, a discontinuous region does not exist in the welded portion, and a sealed contact device having excellent airtightness can be obtained.
- the annular projections provided on two adjacent sides of the annular flange may be connected in an arc shape in the region where the notch is provided. According to this embodiment, even when the internal pressure becomes high after welding, the pressure does not concentrate in one place, and airtight leakage does not occur.
- the plate-shaped yoke and the metal case are in contact with the surface opposite to the surface provided with the annular protrusion of the annular flange at a place other than the annular protrusion.
- An inclination angle of the annular flange with respect to the plate-like yoke may be determined so that there is no occurrence.
- the annular projection of the metal case can be reliably welded to the plate-like yoke, and a highly reliable sealed contact device can be obtained.
- the manufacturing method of the sealed contact device according to the present invention internally welds and integrates an annular flange portion extending laterally from the lower opening edge of the metal case on the upper surface of the plate-like yoke.
- the metal case is directly welded and integrated with the plate-like yoke, there is an effect that a sealed contact device with a small number of parts and high productivity can be obtained.
- FIG. A and B are the whole perspective views which looked at the embodiment of the sealed contact device concerning the present invention from a different angle. It is front sectional drawing before operation
- FIG. A is a schematic perspective view for explaining a method of extinguishing an arc
- FIG. B is a partial plan sectional view of a sealed contact device.
- FIGS. A and B are a partial front sectional view and a partial side sectional view of a sealed contact device for explaining a method of extinguishing an arc.
- FIG. 1B is an exploded perspective view of the sealed contact device shown in FIG. 1A.
- FIGS. A and B are perspective views of the metal cylindrical flange and the first yoke shown in FIG.
- FIGS. A and B are a perspective view and a partially enlarged sectional view of the metal cylindrical flange shown in FIG. 6 as seen from different angles.
- FIG. A is a perspective view of the arc shielding member shown in FIG. 1
- FIGS. B and C are perspective views of the arc shielding member according to the second and third embodiments.
- FIGS. A, B, and C are perspective views of arc shielding members according to fourth, fifth, and sixth embodiments.
- FIGS. A, B, and C are perspective views of arc shielding members according to seventh, eighth, and ninth embodiments.
- the sealed electromagnetic relay according to the first embodiment includes a contact mechanism unit 30 in a housing formed by assembling a cover 20 to a case 10 as shown in FIGS.
- An electromagnet unit 50 that drives the contact mechanism unit 30 from outside the sealed space 43 is accommodated.
- the contact mechanism unit 30 is incorporated in a sealed space 43 including a ceramic plate 31, a metal cylindrical flange 32, a plate-shaped first yoke 37, and a bottomed cylindrical body 41.
- the case 10 is a substantially box-shaped resin molded product.
- the case 10 is provided with a mounting hole 11 into which a mounting bracket 11a is press-fitted in a lower corner portion of an outer side surface, and a bulge for drawing out a lead wire (not shown) at a corner portion of the side surface.
- a protruding portion 12 is formed, and a locking hole 13 is provided at the opening edge of the opposite side surface.
- the cover 20 has a planar shape capable of covering the opening of the case 10, and is provided with terminal holes 22 and 22 on both sides of a partition wall 21 projecting from the center of the upper surface thereof. Further, the cover 20 is provided with a protruding portion 23 on one side surface thereof that can prevent so-called fluttering of a lead wire (not shown) by being inserted into the bulging portion 12 of the case 10. Further, the cover 20 is provided with a locking claw 24 that can be locked in the locking hole 13 of the case 10 at the opening edge of the opposite side surface.
- the contact mechanism 30 is disposed in the sealed space 43 (see FIG. 2) formed by the ceramic plate 31, the metal cylindrical flange 32, the plate-shaped first yoke 37, and the bottomed cylindrical body 41 as described above.
- the magnet holder 35, the cylindrical fixed iron core 38, the movable iron core 42, the movable shaft 45, and the movable contact piece 48 are included.
- the ceramic plate 31 has a planar shape that can be brazed to an upper opening edge of a metal cylindrical flange 32 to be described later, is provided with a pair of terminal holes 31a, 31a, and is used in combination with the auxiliary plate 31c.
- the ceramic plate 31 has a metal layer (not shown) formed on the outer peripheral edge of the upper surface and the opening edge of the terminal hole 31a. Then, as shown in FIG. 6, the fixed contact terminal 33 having the fixed contact 33 a fixed to the lower end portion is brazed into the terminal hole 31 a of the ceramic plate 31.
- the metal cylindrical flange 32 welded and integrated with the outer peripheral edge of the upper surface of the ceramic plate 31 has a substantially cylindrical shape formed by pressing a metal plate.
- the metallic cylindrical flange 32 has an annular flange 32a extending laterally from a lower opening edge thereof, and a notch 32b is formed at a corner of the annular flange 32a.
- the metallic cylindrical flange 32 is formed by punching the annular protrusion 32c twice from the left and right along the lower surface of the annular flange 32a.
- the annular protrusion 32c may be formed by protruding processing.
- the said metal cylindrical flange 32 is integrated by resistance welding to the upper surface of the plate-shaped 1st yoke 37 mentioned later via the annular protrusion 32c provided in the said annular collar part 32a.
- the annular protrusion 32c is formed at a position separated so as not to contact the notch, there is no possibility of poor welding during resistance welding.
- the inclination angle of the annular flange 32a with respect to the upper surface of the first yoke 37 applies uniform and stable pressure to the annular protrusion 32c during resistance welding, and the metal cylindrical flange 32 and the first yoke 37 are annular protrusions.
- the angle range is determined so as not to contact at a portion other than 32c.
- the apex angle of the annular protrusion 32c is 60 to 80 degrees, preferably 70 degrees. If the angle is less than 60 degrees, it is difficult to form the annular protrusion 32c. If the angle exceeds 80 degrees, the height dimension of the annular protrusion 32c is likely to vary, and it becomes difficult to perform uniform welding when resistance welding is performed. Because.
- the annular protrusion 32c is arranged in the vicinity of the notch 32b so as not to contact the notch 32b, and the annular protrusions 32c provided on two adjacent sides of the annular flange 32a are arcuate. It is formed so that it may connect with.
- annular protrusion 32c is provided on the annular flange 32a of the metal cylindrical flange 32 thinner than the first yoke 37, the processing energy when forming the annular protrusion 32c can be reduced.
- annular protrusion 32c If an annular protrusion is to be formed on the thick first yoke 37 side by punching or protruding, a large amount of processing energy is required to form the annular protrusion 32c, and a large production facility must be prepared. There is. However, the problem can be solved by providing the annular protrusion 32c on the thin metal cylindrical flange 32 side as in this embodiment.
- the magnet holder 35 housed in the metal cylindrical flange 32 is made of a heat-resistant insulating material having a box shape, and has pocket grooves 35a that can hold the permanent magnets 36 on the opposite outer side surfaces thereof. is there. Further, the magnet holder 35 is provided with an annular cradle 35c (see FIG. 2) at the center of the bottom thereof, and a cylindrical insulating portion 35b is projected downward from the center of the annular cradle 35c. Even if the arc is generated and the high voltage is generated in the path of the metal cylindrical flange 32, the plate-shaped first yoke 37, and the cylindrical fixed iron core 38, the cylindrical insulating portion 35b is connected to the cylindrical fixed iron core 38.
- Insulating the movable shaft 45 prevents welding and integration of both. Further, a positioning plate 26 disposed so as to face the inside of the magnet holder 35 is disposed so as to abut on the movable contact piece 48, and the movable contact piece 48 is prevented from rotating and positioned. A pair of rubber plates 27 is disposed between the magnet holder 35 and the first yoke 37, and when the fixed contact 33a and the movable contact 48a are separated from each other, the gap between the magnet holder 35 and the annular flange 45a. Shock that occurs is buffered.
- an arc shield member 61 is disposed inside the magnet holder 35.
- the arc shielding member 61 is made of, for example, a metal such as stainless steel, and has a substantially U-shaped cross section as shown in FIG. 10A.
- the arc shield member 61 includes a plate-like connecting body 62 and arm parts 63 formed by bending both ends of the connecting body 62 upward.
- a positioning tongue piece (arc receiving piece) 64 cut and raised upward is formed on each of the opposing edges of the coupling body 62.
- the arm portion 63 has an inner rib (arc receiving piece) 65 formed by bending both side edge portions toward the connecting body 62 and an outer rib (arc receiving piece) 66.
- a space for allowing the magnetic flux of the permanent magnet 36 to pass is formed between the pair of outer ribs 66, 66.
- the arc shield member 61 has the connecting body 62 placed on the bottom wall of the magnet holder 35 and the arm portion 63 on the opposite side wall of the magnet holder 35 as shown in FIG. 4B. Fixed.
- the plate-shaped first yoke 37 has a planar shape that can be fitted to the opening edge of the case 10. 37b is provided. Further, as shown in FIG. 8B, positioning protrusions 37c are provided on both sides of the caulking hole 37b.
- the plate-shaped first yoke 37 has an upper end portion of the cylindrical fixed iron core 38 that is caulked and fixed to the caulking hole 37b, and an annular protrusion 32c provided on the annular flange portion 32a of the metal cylindrical flange 32. Are integrated by resistance welding.
- the cylindrical fixed iron core 38 is slidably inserted into its through-hole through the cylindrical insulating portion 35b of the magnet holder 35 so that the movable shaft 45 provided with the annular flange 45a is slidable. It is.
- the movable shaft 45 has a return spring 39 inserted therein, and a movable iron core 42 fixed to the lower end thereof by welding.
- the bottomed cylindrical body 41 that houses the movable iron core 42 is hermetically joined to the lower surface edge portion of the caulking hole 37b provided in the plate-shaped first yoke 37 at the opening edge portion.
- the sealed space 43 is formed by sucking and sealing the internal air from the gas vent pipe 34.
- the movable shaft 45 engages a plate-shaped receiving member 46 with an annular flange 45a provided at an intermediate portion thereof, and prevents the inserted contact spring 47 and movable contact piece 48 from falling off.
- a retaining ring 49 is fixed to the upper end of the ring.
- the movable contact 48a provided in the upper surface both ends of the said movable contact piece 48 is facing the fixed contact 33a of the fixed contact terminal 33 arrange
- the electromagnet portion 50 press-fits and fixes coil terminals 53 and 54 to a flange 52 a of a spool 52 around which the coil 51 is wound, and the coil 51 via the coil terminals 53 and 54.
- the bottomed cylindrical body 41 is inserted into the through hole 52 b of the spool 52 and fitted into the fitting hole 56 a of the second yoke 56.
- the electromagnets are engaged by engaging the upper ends of both side portions 57, 57 of the second yoke 56 with both ends of the plate-like first yoke 37 and fixing them by means such as caulking, press-fitting or welding.
- the part 50 and the contact mechanism part 30 are integrated.
- an arc may occur between the high-voltage fixed contact 33a and the movable contact 48a.
- This arc is attracted according to Fleming's left-hand rule by the current flowing between the fixed contact 33a and the movable contact 48a and the magnetic force generated horizontally between the opposing permanent magnets 36 in FIG. 4A.
- the And the arm part 63 of the shield member 61 for arcs is installed in the direction in which this arc is attracted. Therefore, even if the arc is generated in an arbitrary direction, first, the arc is generated in the desired direction by the current flowing between the fixed contact 33a and the movable contact 48a and the magnetic force generated in the horizontal direction between the opposing permanent magnets 36. Therefore, the arc can be applied to the arc shield member 61 and disappear.
- the arc shield member 61 has the inner rib 65 and the outer rib 66 on both side edges of the arm portion 63, the generated arc can be enclosed and the arc can be effectively eliminated. .
- the arc shield member 61 is formed in a gate shape in cross section, and a coupling body (base part) 62 is placed on the bottom surface in the magnet holder 35 in the sealed space 43 (magnet holder 35). For this reason, compared with the case where it forms in simple plate shape, it becomes easy to hold
- the arm portion 63 of the arc shield member 61 is disposed on both sides of the fixed contact 33a and the movable contact 48a and along the opposing surface of the permanent magnet 36. For this reason, even if the direction of electric current or magnetic flux changes and the direction of arc generation changes, the arc can be applied to one of the arm portions 63 and disappear.
- the arc shield member 61 Since the arc shield member 61 is made of metal, it has a high ability to efficiently cool and eliminate the arc hitting the arc shield member 61.
- FIG. 10B shows an arc shielding member 61 according to the second embodiment of the present invention.
- the arc shield member 61 according to the second embodiment is formed with an inner rib 65 larger than the inner rib of the first embodiment on the arm portion 63 thereof.
- the arc can be more reliably enclosed and eliminated.
- Others are the same as those in the first embodiment described above, and the same parts are denoted by the same reference numerals and description thereof is omitted.
- FIG. 10C shows an arc shielding member 61 according to the third embodiment of the present invention.
- the difference from the first embodiment is that an upper rib 67 extending from the upper end portion of the arm portion 63 is bent toward the connecting body 62 side.
- the present embodiment when the generated arc enters the arm portion 63, the arc can be reliably enclosed and effectively lost.
- Others are the same as those in the first embodiment described above, and the same parts are denoted by the same reference numerals and description thereof is omitted.
- FIG. 11A shows an arc shielding member 61 according to a fourth embodiment of the present invention.
- the difference from the first embodiment is that a partition wall 68 is formed so as to span the pair of arm portions 63, 63, and a magnetic flux hole 68 a is provided so that magnetic flux can pass through the partition wall 68.
- the arc shield member 61 that has high mechanical strength and does not reliably blow the arc to the permanent magnet side can be obtained.
- Others are the same as those in the first embodiment described above, and the same parts are denoted by the same reference numerals and description thereof is omitted.
- the arc shield member 61 according to the fifth embodiment is provided with an inner rib 65 at the inner edge of the arm 63 and a partition wall 68 having a magnetic flux hole 68a at the outer edge.
- the arc shield member 61 according to the sixth embodiment is provided with an inner rib 65 reaching the connecting body 62 at the inner edge portion of the arm portion 63, and a magnetic flux hole 68 a at the outer edge portion.
- a partition wall 68 is provided.
- FIG. 12A shows an arc shielding member 61 according to a seventh embodiment of the present invention.
- the arc shield member 61 according to the seventh embodiment has inner ribs 65 and 65 formed on the inner edges of the arms 63 and 63, respectively, and is cut on the outer edges of the arms 63 and 63. This is a case where the partition wall 68 provided with the notch 68b is bridged. According to the seventh embodiment, it is possible to obtain the arc shield member 61 having high mechanical strength, capable of eliminating the arc, and having a high material yield. Others are the same as those in the first embodiment described above, and the same parts are denoted by the same reference numerals and description thereof is omitted.
- FIG. 12B shows an arc shielding member 61 according to the eighth embodiment of the present invention.
- the arc shield member 61 according to the eighth embodiment is formed with inner ribs 65, 65 at the inner edges of the arms 63, 63, respectively, and is partitioned at the outer edges of the arms 63, 63.
- a wall 68 is bridged.
- the partition wall 68 is provided with a plurality of slits 68c extending sideways.
- the magnetic flux of the permanent magnet can pass through the plurality of slits 68c provided in the partition wall 68, the arc can be reliably prevented from being stretched, and the arc can be reliably lost.
- Others are the same as those in the first embodiment described above, and the same parts are denoted by the same reference numerals and description thereof is omitted.
- FIG. 12C shows an arc shielding member 61 according to the ninth embodiment of the present invention.
- the arc shield member 61 according to the ninth embodiment is formed with inner ribs 65, 65 on the inner edges of the arms 63, 63, respectively, and is partitioned on the outer edges of the arms 63, 63.
- a wall 69 is bridged.
- the partition wall 69 has a lower end edge away from the connecting body 62 and a magnetic flux hole 69a so that positioning tongues 64 and 64 can be formed on both side edges of the connecting body 62, respectively.
- Others are the same as those in the first embodiment described above, and the same parts are denoted by the same reference numerals and description thereof is omitted.
- the distance between the outer ribs 66, 66, the width dimension of the magnetic flux holes 68a, 69a, the width dimension of the notch 68b, and the width dimension of the slit 68c are preferably at least equal to or larger than the contact diameter. . This is for facilitating the passage of the magnetic flux that induces the arc and ensuring a desired attractive force.
- the height dimension of the magnetic flux holes 68a and 69a and the height dimension of the slit 68c are preferably at least the distance between the contacts. Even if the height dimension of one slit 68c is smaller than the distance between the contacts, the sum of the height dimensions of the plurality of slits 68c may be equal to or greater than the distance between the contacts. This is for facilitating the passage of the magnetic flux that induces the arc and ensuring a desired attractive force.
- the sealed contact device according to the present invention is not limited to the above-described sealed electromagnetic relay but may be applied to other electromagnetic switches.
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Abstract
Description
本実施形態によれば、少ない加工工数で前記環状突起を形成でき、より一層生産性の高い封止接点装置を提供できる。
本実施形態によれば、生産方法の選択範囲が広がる。
本実施形態によれば、抵抗溶接によって前記環状突部が溶融しても、溶接部分に不連続な領域が存在せず、気密性に優れた封止接点装置が得られる。
本実施形態によれば、溶接後に内圧が高くなった場合でも、圧力が1箇所に集中することがなく、気密漏れが生じない。
第1実施形態に係る密封型電磁継電器は、図1ないし図10、特に、図6および図7に示すように、ケース10にカバー20を組み付けて形成したハウジング内に、接点機構部30と、この接点機構部30を密封空間43の外から駆動する電磁石部50と、を収納してある。接点機構部30は、セラミックプレート31、金属製筒状フランジ32、板状第1ヨーク37および有底筒体41からなる密封空間43内に組み込まれている。
そして、前記金属製筒状フランジ32は、前記環状鍔部32aに設けた環状突起32cを介して後述する板状第1ヨーク37の上面に抵抗溶接で一体化される。ただし、前記環状突起32cは前記切り欠き部に接しないように離れた位置に形成されているので、抵抗溶接時に溶接不良が生じるおそれはない。
なお、環状鍔部32aの第1ヨーク37の上面に対する傾斜角度は、抵抗溶接時に環状突起32cに均一かつ安定した加圧を行うとともに、金属製筒状フランジ32と第1ヨーク37とが環状突起32c以外の部分で接触することが無いように、その角度範囲が定められている。
また、前記環状突起32cの頂角の角度としては、60度ないし80度、好ましくは70度が好適である。60度未満であると、環状突起32cの形成が困難であり、80度を超えると、環状突起32cの高さ寸法にバラツキが生じやすく、抵抗溶接した場合に均一に溶接することが困難となるからである。
また、前記環状突起32cは、前記切り欠き部32bの近傍において、切り欠き部32bに接しないように配置され、かつ、環状鍔部32aの隣接する2つの辺に設けた環状突起32cを円弧状に連結するように形成されている。このため、たとえ環状鍔部32aの端部から環状突起32cまでの距離が狭い領域であった場合でも、抵抗溶接時に溶接不良が生じず、確実に溶接できる。さらに、環状突起32cが円弧状に滑らかに連結されているため、仮に溶接後に金属製筒状フランジ32の内圧が高くなった場合でも、圧力が1箇所に集中することがなく、気密漏れは生じない。
そして、環状突起32cを、第1ヨーク37よりも薄い金属製筒状フランジ32の環状鍔部32aに設けるので、環状突起32cを形成するときの加工エネルギーを小さくできる。仮に、肉厚の第1ヨーク37側に環状突起を叩き出し加工や突出し加工等で形成しようとすると、環状突起32cを形成するために大きな加工エネルギーを必要とし、大型の生産設備を準備する必要がある。しかし、本実施形態のように薄肉の金属製筒状フランジ32側に環状突起32cを設けることにより、その問題を解消できる。
まず、図2に示すように、コイル51に電圧が印加されていない場合には、復帰バネ39のバネ力で可動鉄芯42が下方側に付勢され、可動軸45が下方側に押し下げられ、可動接触片48が下方側に引き下げられている。このとき、可動軸45の環状鍔部45aが磁石ホルダー35の環状受け台35cに係合し、可動接点48aが固定接点33aから開離しているが、可動鉄芯42は有底筒体41の底面に当接していない。
図10Bに本発明の第2実施形態に係るアーク用シールド部材61を示す。
第2実施形態に係るアーク用シールド部材61は、その腕部63に前記第1実施形態の内方リブよりも大きい内方リブ65を形成してある。これにより、発生したアークが腕部63に侵入した場合に、前記アークをより確実に囲い込んで消失させることができる。他は、前述の第1実施形態と同様であるので、同一部分には同一符号を付して説明を省略する。
図10Cに本発明の第3実施形態に係るアーク用シールド部材61を示す。
第1実施形態と異なる点は、前記腕部63の上端部から延在した上方リブ67を前記連結体62側に折り曲げた点である。
本実施形態によれば、発生したアークが腕部63に侵入した場合に、前記アークを確実に囲い込んで効果的に消失させることができる。他は、前述の第1実施形態と同様であるので、同一部分には同一符号を付して説明を省略する。
図11Aに本発明の第4実施形態に係るアーク用シールド部材61を示す。
第1実施形態と異なる点は、一対の腕部63,63に架け渡すように仕切り壁68を形成するとともに、前記仕切り壁68に磁束が通過できるように磁束孔68aを設けた点である。
本実施形態によれば、機械的強度が高く、かつ、永久磁石側にアークを確実に飛ばさないアーク用シールド部材61が得られるという利点がある。他は、前述の第1実施形態と同様であるので、同一部分には同一符号を付して説明を省略する。
図11B,11Cに本発明の第5,第6実施形態に係るアーク用シールド部材61を示す。
第5実施形態に係るアーク用シールド部材61は、その腕部63の内方縁部に内方リブ65を設けるとともに、その外方縁部に磁束孔68aを備えた仕切り壁68を設けてある。また、第6実施形態に係るアーク用シールド部材61は、その腕部63の内方縁部に前記連結体62に達する内方リブ65を設けるとともに、その外方縁部に磁束孔68aを備えた仕切り壁68を設けてある。第5,第6実施形態はいずれも機械的強度が高く、かつ、永久磁石側にアークを確実に飛ばさないという利点がある。他は、前述の第1実施形態と同様であるので、同一部分には同一符号を付して説明を省略する。
図12Aに本発明の第7実施形態に係るアーク用シールド部材61を示す。
第7実施形態に係るアーク用シールド部材61は、その腕部63,63の内方縁部に内方リブ65,65をそれぞれ形成するとともに、前記腕部63,63の外方縁部に切り欠き部68bを備えた仕切り壁68を架け渡した場合である。
第7実施形態によれば、機械的強度が高く、アークを消失させることができるとともに、材料の歩留まりの良いアーク用シールド部材61が得られる。他は、前述の第1実施形態と同様であるので、同一部分には同一符号を付して説明を省略する。
図12Bに本発明の第8実施形態に係るアーク用シールド部材61を示す。
第8実施形態に係るアーク用シールド部材61は、その腕部63,63の内方縁部に内方リブ65,65をそれぞれ形成するとともに、前記腕部63,63の外方縁部に仕切り壁68を架け渡してある。前記仕切り壁68には、側方に延伸する複数本のスリット68cが並設されている。
本実施形態によれば、前記仕切り壁68に設けた複数本のスリット68cを介して永久磁石の磁束が通過できるとともに、アークの延伸を確実に防止でき、アークを確実に消失させることができる。他は、前述の第1実施形態と同様であるので、同一部分には同一符号を付して説明を省略する。
図12Cに本発明の第9実施形態に係るアーク用シールド部材61を示す。
第9実施形態に係るアーク用シールド部材61は、その腕部63,63の内方縁部に内方リブ65,65をそれぞれ形成するとともに、前記腕部63,63の外方縁部に仕切り壁69を架け渡してある。前記仕切り壁69は、連結体62の両側縁部に位置決め舌片64,64をそれぞれ形成できるように、その下端縁部が前記連結体62から離れているとともに、磁束孔69aが形成されている。
本実施形態によれば、機械的強度を確保しつつ、位置決めし易く、生産性の高いアーク用シールド部材61が得られる。他は、前述の第1実施形態と同様であるので、同一部分には同一符号を付して説明を省略する。
また、磁束孔68a,69aの高さ寸法、スリット68cの高さ寸法は少なくとも接点間距離以上であることが好ましい。なお、1本のスリット68cの高さ寸法が前記接点間距離よりも小さい場合であっても、複数本のスリット68cの高さ寸法の総和が接点間距離と同等以上であればよい。アークを誘引する磁束の通過を容易にし、所望の誘引力を確保するためである。
20 カバー(ハウジング)
32 金属製筒状フランジ
32a 環状鍔部
32b 切り欠き部
32c 環状突起
33a 固定接点
36 永久磁石
37 板状第1ヨーク
37a 弾性プレート
37b カシメ孔
37c 位置決め突起
43 密封空間
48a 可動接点
61 アーク用シールド部材
62 連結体(基部)
63 腕部
64 舌片(アーク受け片)
65 内方リブ(アーク受け片)
66 外方リブ(アーク受け片)
67 上方リブ(アーク受け片)
68 仕切り壁(アーク受け片)
68a 磁束孔
68b 切り欠き部
68c スリット
69 仕切り壁(アーク受け片)
69a 磁束孔
Claims (7)
- 板状ヨークの上面に、金属製ケースの下方開口縁部から側方に延在した環状鍔部を溶接一体化して内部空間内を形成するとともに、前記内部空間内に固定接点および可動接点を接離可能に対向させた封止接点装置であって、
板状ヨークの上面に、前記環状鍔部の下面に沿って設けた環状突起を抵抗溶接で一体化したことを特徴とする封止接点装置。 - 前記環状突起を、2方向からの叩き出し加工で形成したことを特徴とする請求項1に記載の封止接点装置。
- 前記環状突起を、突出し加工で形成したことを特徴とする請求項1に記載の封止接点装置。
- 前記環状鍔部の外周縁部に設けた切り欠き部に接しない前記環状突起を設けたことを特徴とする請求項1に記載の封止接点装置。
- 前記環状鍔部の隣接する2つの辺に設けた前記環状突起が、前記切り欠き部が設けられた領域において、円弧状に連結されていることを特徴とする請求項4に記載の封止接点装置。
- 前記環状鍔部の前記環状突起を設けた面と反対側の面が、前記板状ヨークと前記金属製ケースとが前記環状突起以外の箇所で接触することが無いように、前記板状ヨークに対する前記環状鍔部の傾斜角度が定められていることを特徴とする請求項1に記載の封止接点装置。
- 板状ヨークの上面に金属製ケースの下方開口縁部から側方に延在した環状鍔部を溶接一体化して内部空間を形成するとともに、前記内部空間内に固定接点および可動接点を接離可能に対向させた封止接点装置の製造方法であって、
板状ヨークの上面に、前記環状鍔部の下面に沿って設けた環状突起を抵抗溶接で一体化したことを特徴とする封止接点装置の製造方法。
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EP4283649A3 (en) * | 2018-11-09 | 2024-02-21 | Xiamen Hongfa Electric Power Controls Co., Ltd. | Direct-current relay resistant to short-circuit current |
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US20160260563A1 (en) | 2016-09-08 |
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