WO2015115327A1 - 鋼板加熱方法及び鋼板加熱装置 - Google Patents
鋼板加熱方法及び鋼板加熱装置 Download PDFInfo
- Publication number
- WO2015115327A1 WO2015115327A1 PCT/JP2015/051832 JP2015051832W WO2015115327A1 WO 2015115327 A1 WO2015115327 A1 WO 2015115327A1 JP 2015051832 W JP2015051832 W JP 2015051832W WO 2015115327 A1 WO2015115327 A1 WO 2015115327A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- steel plate
- heating
- heating furnace
- support member
- furnace
- Prior art date
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 148
- 239000010959 steel Substances 0.000 title claims abstract description 148
- 238000010438 heat treatment Methods 0.000 title claims abstract description 107
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000010008 shearing Methods 0.000 claims description 21
- 239000000725 suspension Substances 0.000 description 29
- 238000000465 moulding Methods 0.000 description 6
- 238000010791 quenching Methods 0.000 description 4
- 230000005855 radiation Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000007747 plating Methods 0.000 description 3
- 230000000171 quenching effect Effects 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 2
- 230000009931 harmful effect Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000008646 thermal stress Effects 0.000 description 2
- 239000002826 coolant Substances 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/12—Travelling or movable supports or containers for the charge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
- B21D22/208—Deep-drawing by heating the blank or deep-drawing associated with heat treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D24/00—Special deep-drawing arrangements in, or in connection with, presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
- B21D22/022—Stamping using rigid devices or tools by heating the blank or stamping associated with heat treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D13/00—Apparatus for preheating charges; Arrangements for preheating charges
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/0024—Charging; Discharging; Manipulation of charge of metallic workpieces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D2003/0034—Means for moving, conveying, transporting the charge in the furnace or in the charging facilities
- F27D2003/0075—Charging or discharging vertically, e.g. through a bottom opening
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D99/00—Subject matter not provided for in other groups of this subclass
- F27D2099/0085—Accessories
- F27D2099/0088—Apparatus to cut metal, e.g. logs, in billets
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2001/00—Composition, conformation or state of the charge
- F27M2001/15—Composition, conformation or state of the charge characterised by the form of the articles
- F27M2001/1539—Metallic articles
- F27M2001/156—Flat articles
- F27M2001/1565—Sheets
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2003/00—Type of treatment of the charge
- F27M2003/02—Preheating, e.g. in a laminating line
Definitions
- the present invention relates to a steel plate heating method and a steel plate heating apparatus for heating a steel plate.
- hot press forming which is widely used as a steel plate forming means for automobile parts using high-tensile steel plates, can be formed at a low deformation resistance stage by forming the steel plate at a high temperature, Moreover, by quenching and hardening by quenching by cooling water jetting, it is possible to provide a high-strength and high-shape precision part by press molding without causing molding problems such as deformation after molding.
- a steel plate is heated to a predetermined temperature, for example, 700 ° C. to 1000 ° C., by a heating furnace before press forming, and then the steel plate is conveyed to a hot press forming apparatus for press forming. ing.
- Patent Document 1 a technique for heating by such a heating furnace, conventionally, a mechanism has been generally used in which a steel plate is horizontally supported by a roller, and the steel plate is heated by, for example, upper and lower heaters in the furnace while being conveyed by the roller.
- the steel plate is meandered in the furnace because it is conveyed by a rotating roller.
- a roller becomes a shielding object, radiation efficiency is bad, and rapid heating is difficult.
- the temperature is equalized so that the roller is not thermally deformed, it is necessary to always rotate the roller except during the conveyance, and the energy efficiency is poor.
- the roller may be deteriorated or damaged due to thermal stress in the vicinity of the entrance of the furnace or thermal stress caused by uneven heating. If the roller breaks, furnace operation stops.
- the plating material may adhere to the roller in the melting temperature range, and the plating material attached to the roller may reattach to the steel plate.
- the present invention has been made in view of such a point, and instead of transporting the inside of the furnace by horizontally supporting the steel sheet by rollers as in the prior art, the inside of the furnace with the steel sheet fixedly supported in the vertical direction is provided. It aims at solving the above-mentioned problem by carrying in and heating.
- the present invention is a steel plate heating method for heating a steel plate to be pressed before hot press forming, wherein an unnecessary portion of the steel plate that is not required after forming is fixedly supported by a support member
- the steel plate is carried into a heating furnace having a heater on the inner surface of the furnace, heated to a predetermined temperature in the heating furnace, and then the steel plate is taken out of the heating furnace.
- the unnecessary part is removed.
- the term “after that” here does not mean immediately after unloading from the heating furnace, but may be when hot press forming is performed after unloading.
- the fixed support in the present invention includes holding the unnecessary portion as described above by clamping or hanging the unnecessary portion on the support member. It is desirable to fix and support the steel plate at two or more locations. This is because, for example, when the steel plate has a long shape, the steel plate can be prevented from being bent. And when a steel plate is long, for example, when the length of the longitudinal direction of a steel plate exceeds 1 m, it is preferable to fix-support at the both ends.
- the steel plate is heated in the heating furnace while being fixedly supported by the support member in the vertical direction, there is no harmful effect caused by using the conventional roller, the radiation efficiency is good, and the energy efficiency Also good. Moreover, it can suppress that a steel plate bends by fixing and supporting with a supporting member to a perpendicular direction.
- the unnecessary portion that becomes unnecessary after forming means a portion that becomes unnecessary as a product after forming the steel sheet. Further, to fix and support the unnecessary portion by the support member is to fix and support all or a part of the unnecessary portion by the support member.
- the steel plate may be moved in the vertical direction in the heating furnace.
- a tension may be applied to the fixedly supported steel plate.
- the present invention is a steel plate heating apparatus for heating a steel plate to be pressed before hot press forming, and a heating furnace capable of accommodating the steel plate in a vertical state, and supporting the steel plate And a transport device that passes through the transport path of the heating furnace while being supported in a vertical direction by a member.
- the said heating furnace has the heater provided in the conveyance path of the steel plate formed between the opposing side walls, and the said side wall, and heats the said steel plate,
- the said conveying apparatus is a steel plate.
- a support member for fixing and supporting unnecessary portions that are not required after molding, and a moving mechanism for moving the support member along a rail provided from above the entrance front of the heating furnace to above the exit rear. Have.
- a vertical drive mechanism for moving the support member in the vertical direction may be provided.
- it may have a shearing mechanism for shearing the unnecessary portion behind the outlet of the heating furnace.
- it may have a mechanism for applying tension to the supported steel plate.
- the steel sheet to be pressed when the steel sheet to be pressed is heated before hot press forming, there is no harmful effect caused by using the conventional roller, and the radiation efficiency is good and the energy efficiency is also good. Moreover, the steel sheet to be pressed can be heated more uniformly than in the past.
- FIG. 1 shows an outline of a steel plate heating apparatus 1 according to an embodiment.
- a heating furnace 10 in the steel plate heating apparatus 1 of this embodiment has side wall bodies 12 and 13 opposed to both sides of a base 11, respectively.
- the elongated space between the side wall bodies 12 and 13 constitutes a conveying path 14 for the steel plate K.
- Heaters 15 and 15 are respectively provided inside the side wall bodies 12 and 13 (in FIG. 1, for convenience of illustration, a part of the heating furnace 10 is cut and drawn). .
- the heater 15 for example, an electric heater, a far infrared heater, a near infrared lamp, an induction heating means, or the like can be used.
- the heaters 15 are provided on both sides of the side wall bodies 12 and 13, respectively, but the heater 15 may be provided only on one side wall surface depending on the type, size, shape, and the like of the steel plate.
- the conveying device 20 of the steel sheet heating apparatus 1 is provided from the upper side of the inlet 10a side (the back side of the drawing) of the heating furnace 10 to the upper side of the outlet 10b side (the front side of the drawing) of the heating furnace 10.
- the forward rail housing portion 21 and the return rail housing portion 22 provided in parallel with the forward rail housing portion 21 are provided.
- the forward rail accommodating part 21 and the return rail accommodating part 22 are each supported by a column 23.
- a curved support member moving path 24a and a support member moving path 24b which also serve as horizontal rails when viewed from the plane, are passed to the end portions of the forward rail accommodating portion 21 and the return rail accommodating portion 22.
- the forward rail accommodating portion 21 and the return rail accommodating portion 22 basically have the same configuration, and the details will be described based on the forward rail accommodating portion 21 shown in FIGS. 2 and 3.
- 21 includes a chain conveyor 21b serving as a driving mechanism on the upper side of the groove-shaped main body 21a having a cross section opened on the lower surface side, and a rail body 21c on the lower side.
- the chain conveyor 21b is bridged between a gear sprocket 25 provided on the support member moving path 24a side and a gear sprocket 26 provided on the support member moving path 24b side.
- the drive source 28 such as a motor connected to the shaft 25 via the shaft 27, the forward rail housing part 21, the support member moving path 24a, the return rail housing part 22, and the support member moving path 24b are circulated and moved.
- the support member 30 in the present embodiment is directly supported by the rail body 21c. As shown also in FIG. 3, the support member 30 has two suspension members 31 and 32. Since the suspension members 31 and 32 have the same configuration, the suspension member 31 will be described.
- the suspension member 31 includes a bracket 31a, a rail travel member 33, and a cylinder 34 as shown in FIG. And are provided.
- the rail traveling member 33 has a meshing portion 33a meshing with the chain conveyor 21b and a traveling portion 33c including a roller 33b capable of traveling on the rail body 21c.
- the cylinder 34 is fixed to the bracket 31a, and a rod member 34a that expands and contracts by the operation of the cylinder 34 hangs down below the bracket 31a and has a support 34b at the lower end thereof. Therefore, the support 34b moves up and down by the operation of the cylinder 34.
- a plurality of protrusions 35 are provided in the vertical direction on the lower part of the support 34b (four in the example shown in the figure). And the steel plate K is latched by this protrusion 35, and is supported between each support body 34b of the suspension members 31 and 32, 34b. That is, overhang members Ka and Kb, which are unnecessary portions that are not related to the original product, that is, are unnecessary after forming, are formed in advance at both ends of the steel plate K. Furthermore, the overhang members Ka are further formed. , Kb is formed with a locking portion 36 that locks with the projection 35 of the support 34b, and the locking portion 36 is locked with the projection 35, whereby the steel plate K is locked with the projection 35.
- the suspension members 31 and 32 are supported between the supports 34b and 34b.
- the shape of the projecting members Ka and Kb is T-shaped, and the locking portion 36 is formed by notching the inside thereof, but instead, as shown in FIG.
- a hole 37 is formed in the projecting member Ka projecting horizontally from the end of the steel plate K, and the protrusion 35 of the support 34b is inserted into the hole 37 so that the steel plate K is suspended from the suspension member 31, You may make it support between each support body 34b of 34, 34b.
- the extension members Ka and Kb are clamped.
- a clamping mechanism (not shown) may be provided on the suspension members 31 and 32, whereby the overhang members Ka and Kb may be clamped to fix and support the steel plate K in the vertical direction.
- a tension applying mechanism 39 having a cylinder 38 and rods 38a, 38a protruding on both sides of the two suspension members 31, 32, for example, rod members 34a, 34a, is provided. It may be provided.
- the rod 38a By actuating the cylinder 38 of the tension applying mechanism 39, the rod 38a can be expanded and contracted to extend the interval between the suspension members 31, 32, whereby each support body 34b of the suspension members 31, 32 can be extended. , 34b, a tension can be applied to the steel plate K supported between them.
- the steel sheet heating apparatus 1 includes the forward rail accommodating portion 21 and the return rail accommodating portion 22 provided in parallel with the forward rail accommodating portion 21 as described above.
- the return rail accommodating portion 22 has the same configuration as the forward rail accommodating portion 21.
- the support member moving path 24a and the support member moving path 24b are passed between the end portions of the forward rail accommodating portion 21 and the return rail accommodating portion 22.
- the suspension members 31, 32 of the support member 30 located on the return rail accommodating portion 22 side are moved to the forward rail accommodating portion 21 side, that is, the inlet 10a side of the heating furnace 10 via the support member moving path 24b.
- the suspension members 31 and 32 of the support member 30 located on the forward rail accommodating portion 21 side that is the outlet 10b side of the heating furnace 10 are moved to the return rail accommodating portion 22 side via the support member moving path 24a. It is possible.
- suspension members 31 and 32 inserted into the furnace use heat-resistant steel having high heat resistance and thermal shock, and further, protection by a heat insulating material to be considered as a means for protecting the furnace equipment,
- a cooling means using a coolant such as cooling water or air can be used by providing a flow path inside the member.
- the heating member 10 has finished heating, and the steel plate K overhanging member supported by the suspension members 31 and 32 of the supporting member 30 located on the outlet 10b side of the heating furnace 10 is used.
- a shearing mechanism 40 that shears Ka and Kb is provided on the outlet 10 b side of the heating furnace 10.
- This shearing mechanism 40 has a pair of shearing devices 41 and 42.
- the shearing devices 41 and 42 have the same structure.
- the shearing device 42 will be described in detail.
- the shearing device 42 is provided perpendicularly to the base 43 and the base 43 so as to face each other.
- Members 44 and 45 are provided.
- the shear members 44 and 45 are moved along the base 43 by a drive mechanism (not shown), and can be moved toward and away from each other.
- blade bodies 44a and 45a are provided on the facing surfaces of the shear members 44 and 45, respectively. Therefore, when the shearing members 44 and 45 approach, the protruding members Ka and Kb of the steel plate K supported between the suspension members 31 and 32 can be sheared by the blade bodies 44a and 45a.
- a transfer robot 50 having an articulated arm that holds the steel plate K supported by the suspension members 31 and 32 of the support member 30 can be arranged.
- the transport robot 50 has a function of turning on and off the two clamp chucks 52 and 52 by rotating the handle 51.
- the transfer robot 50 includes a moving mechanism (not shown) that is movable from the position on the outlet 10b side of the heating furnace 10, and can transfer the held steel plate to a hot press forming apparatus to be described later. It has become.
- the steel plate heating apparatus 1 is configured as described above. Next, a steel plate heating method using the steel plate heating apparatus 1 will be described.
- the steel plate K to be subjected to hot press forming is supported on the suspension members 31 and 32 of the support member 30 located on the forward rail accommodating portion 21 side on the inlet 10a side of the heating furnace 10. Then, a tension is applied in the horizontal direction to the supported steel plate by the tension applying mechanism 39 shown in FIG.
- the chain rail 21b is driven by operating the drive mechanism of the forward rail accommodating portion 21, the suspension members 31, 32 of the support member 30 supporting the steel plate K are moved to the heating furnace 10, and the heating furnace 10 Then, the steel plate K is heated to a predetermined temperature, for example, 700 ° C. to 1000 ° C. by the heater 15.
- the cylinder 34 of the suspending members 31 and 32 may be operated, the rod member 34a may be expanded and contracted, and the steel plate K supported by the suspending members 31 and 32 may be moved in the vertical direction.
- the chain conveyor 21b of the outward rail accommodating part 21 is driven, the suspension members 31 and 32 of the support member 30 which supported the steel plate K are carried out from the heating furnace 10, and a heating furnace is carried out. It moves to 10 exit 10b side space. In heating the steel plate K, it may be heated in the heating furnace 10 while being always conveyed, or may be heated while stopped in the heating furnace 10.
- the transfer robot 50 is brought close to the steel plate K, and the steel plates are moved by the chucks 52 and 52. Hold K. Thereafter, the tension of the tension applying mechanism 39 is released, the shearing devices 41 and 42 are operated, and the extending members Ka and Kb of the steel plate K supported between the suspension members 31 and 32 by the shearing members 44 and 45 are moved. Shear. Thereby, the transfer robot 50 is in a state of supporting the steel plate K from which the protruding members Ka and Kb that are unnecessary portions after forming are removed.
- the forming rapid quenching in which the hot press forming apparatus 60 performs the press forming and the rapid cooling process by the articulated arm 53 of the transfer robot 50 while holding the steel plate K by the chucks 52, 52.
- the steel plate K is conveyed to the lower mold 63 of the stage 62. Then, after the steel plate K is set at a predetermined position, a predetermined press forming and rapid cooling treatment by pressing the upper die 64 is performed on the steel plate K, and the product is processed into a predetermined product.
- the steel plate K is vertically moved by the suspension members 31 and 32 of the support member 30 via the overhang members Ka and Kb which are unnecessary portions after the press forming. Since the steel plate K is carried into the heating furnace 10 having the heaters 15 on the side surfaces of the side wall bodies 12 and 13 while being fixedly supported, the steel plate K is supported in a horizontal state by a conventional roller. Compared with the heating method, the steel plate K does not meander, and the steel plate K can be heated more uniformly than in the past. In addition, since there is nothing to shield between the heater 15 and the steel plate K, the heat from the heater 15 can be efficiently input to the steel plate K, the radiation efficiency is good, and heating can be performed more rapidly than before. Yes. Moreover, since it is not necessary to move the support member 30 except during heating, the energy efficiency is better than before. Moreover, since no rollers are used, there is no possibility of operation stoppage due to roller breakage.
- the cylinder 34 of the support member 30 can be operated and the support 34b supporting the steel plate K can be moved up and down, so that the steel plate K is located in the heating furnace 10. During this time, the cylinder 34 is operated to move the steel plate K in the vertical direction, thereby suppressing uneven heating and enabling more uniform heating. Accordingly, uneven heating in the vertical direction due to variations in the arrangement of the heaters 15 and heating output characteristics can be prevented.
- the steel plate K to be heated is fixedly supported in the vertical direction by the suspension members 31 and 32 of the support member 30 via the overhanging members Ka and Kb, and at two locations on both ends. Therefore, even if the steel plate K has a shape that is long in the horizontal direction, the steel plate K will not bend. Furthermore, since the tension is applied to the steel plate K to be heated by the tension applying mechanism 39 in the horizontal direction, it is possible to suppress a decrease in rigidity of the steel plate K during heating and deformation due to thermal expansion. is there.
- the steel plate K itself is heated uniformly over the entire surface. Can do. Further, when the steel plate K is a plated steel plate, there is no possibility that the molten plating material will re-adhere to the steel plate K even if it is heated in the melting temperature range.
- the overhang members Ka and Kb are removed by shearing in the steel plate heating apparatus 1 immediately after heating by the shearing mechanism 40 installed in the steel plate heating apparatus 1.
- the overhang members Ka and Kb can be removed in a high-temperature and low-strength state, and there is no influence on the shape, quality, and performance of the molded product.
- what is necessary is just to collect
- the overhang members Ka and Kb may be sheared and removed at the same time during pressing in the hot press molding apparatus 60.
- the suspension members 31 and 32 of the support member 30 after the steel plate K is transported by the transport robot 50 are moved to the return rail accommodating portion 22 side through the support member moving path 24a and then supported. If it moves to the inlet 10a side of the heating furnace 10 through the member moving path 24b and sets the steel plate K of the next process to the suspension members 31 and 32 of the support member 30 again at a predetermined position on the inlet 10a side of the heating furnace 10 Good.
- the steel plate heating device 1 employs a heating furnace 10 that heats the steel plate K in a vertical state from both sides, and the forward rail housing portion 21 and the return rail housing portion 22 of the transport device 20 are
- the floor-occupied area is much smaller than that of a conventional horizontal support type heating furnace, and thus a plurality of steel plate heating devices 1 can be juxtaposed. Therefore, productivity is very good in operation on the same floor area.
- the movement of the suspending members 31 and 32 of the support member 30 is based on the chain conveyor 21b with which the forward rail accommodating part 21 and the return rail accommodating part 22 are equipped,
- the drive mechanism is As shown in FIG. 2, the outer rail housing part 21 can be disposed so as not to receive radiant heat directly from the opening of the heating furnace as shown in FIG. To the limit.
- a self-propelled drive mechanism may be mounted on the support member 30 itself if heat shielding is appropriately performed.
- the present invention is useful for heating a steel plate before hot pressing the steel plate.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Thermal Sciences (AREA)
- Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Tunnel Furnaces (AREA)
- Punching Or Piercing (AREA)
Abstract
Description
なおここでいうその後とは、加熱炉から搬出した直後でなくとも、搬出後に熱間プレス成形を行う際であってもよい。
また本発明における固定支持とは、前記した不要部をクランプ保持したり、不要部を支持部材に係止して吊下することを含む。また鋼板を2か所以上で固定支持することが望ましい。これによってたとえば鋼板が長尺の形状を有する場合に、当該鋼板がたわむことを防止できるからである。そして鋼板が長尺の場合、たとえば鋼板の長手方向の長さが1mを超える場合には、その両端部で固定支持することが好ましい。
10 加熱炉
10a 入口
10b 出口
11 基台
12、13 側壁体
14 搬送路
15 ヒータ
20 搬送装置
21 往レール収容部
21a 本体部
21b チェーンコンベア
21c レール体
22 復レール収容部
23 支柱
24a、24b 支持部材移動路
25、26 ギヤスプロケット
27 シャフト
28 駆動源
30 支持部材
31、32 吊下部材
31a ブラケット
33 レール走行部材
33a 噛合部
33b ローラー
33c 走行部
34 シリンダ
34a ロッド部材
34b 支持体
35 突起
36 係止部
37 孔
38 シリンダ
38a ロッド
39 張力付加機構
40 せん断機構
41、42 せん断装置
43 基台
44、45 せん断部材
44a、45a 刃体
50 搬送ロボット
51 ハンドル
52 チャック
53 多関節型アーム
60 熱間プレス成形装置
62 成形急冷ステージ
63 下側金型
64 上側金型
K 鋼板
Ka、Kb 張出部材
Claims (8)
- 熱間プレス成形前に、プレス対象である鋼板を加熱する鋼板加熱方法であって、
前記鋼板における、成形後に不要となる不要部を支持部材によって固定支持して前記鋼板を鉛直方向に支持した状態で、前記鋼板を、炉内側面にヒータを有する加熱炉に搬入し、
前記加熱炉で所定温度に加熱した後、前記鋼板を加熱炉から搬出し、その後前記不要部を除去する。 - 請求項1に記載の鋼板加熱方法において、
前記加熱炉内で、鋼板を上下方向に移動させる。 - 請求項1または2に記載の鋼板加熱方法において、
前記固定支持した鋼板に対して張力を加える。 - 熱間プレス成形前に、プレス対象である鋼板を加熱する鋼板加熱装置であって、
前記鋼板を鉛直状態で収容可能な加熱炉と、前記鋼板を支持部材によって鉛直方向に支持した状態で前記加熱炉の搬送路内を通過させる搬送装置とを有し、
前記加熱炉は、対向する側壁間に形成された鋼板の搬送路と、前記側壁の少なくとも一方の面に設けられて、前記鋼板を加熱するヒータを有し、
前記搬送装置は、鋼板における成形後には不要となる不要部を固定支持して鋼板を支持する支持部材と、前記支持部材を、前記加熱炉の入口前方の上方から出口後方の上方に亘って設けられたレールに沿って移動させる移動機構を有している。 - 請求項4に記載の鋼板加熱装置において、
前記支持部材を上下方向に移動させる上下駆動機構を有している。 - 請求項4に記載の鋼板加熱装置において、
前記加熱炉の出口後方にて、前記不要部をせん断するせん断機構を有している。 - 請求項5に記載の鋼板加熱装置において、
前記加熱炉の出口後方にて、前記不要部をせん断するせん断機構を有している。 - 請求項4~7のいずれか一項に記載の鋼板加熱装置において、
前記固定支持した鋼板に対して張力を加える機構を有する。
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KR1020167019200A KR101884103B1 (ko) | 2014-01-30 | 2015-01-23 | 강판 가열 방법 및 강판 가열 장치 |
US15/108,975 US10330386B2 (en) | 2014-01-30 | 2015-01-23 | Steel sheet heating method and steel sheet heating apparatus |
CN201580005177.3A CN105916608B (zh) | 2014-01-30 | 2015-01-23 | 钢板加热方法和钢板加热装置 |
RU2016129111A RU2648725C2 (ru) | 2014-01-30 | 2015-01-23 | Способ нагрева стального листа и устройство нагрева стального листа |
ES15743857T ES2767184T3 (es) | 2014-01-30 | 2015-01-23 | Método de calentamiento de chapa de acero y aparato de calentamiento de chapa de acero |
MX2016008473A MX2016008473A (es) | 2014-01-30 | 2015-01-23 | Metodo de calentamiento de lamina de acero y aparato de calentamiento de lamina de acero. |
EP15743857.3A EP3072604B1 (en) | 2014-01-30 | 2015-01-23 | Steel sheet heating method and steel sheet heating apparatus |
CA2934838A CA2934838C (en) | 2014-01-30 | 2015-01-23 | Steel sheet heating method and steel sheet heating apparatus |
JP2015559910A JP6123914B2 (ja) | 2014-01-30 | 2015-01-23 | 鋼板加熱方法及び鋼板加熱装置 |
PL15743857T PL3072604T3 (pl) | 2014-01-30 | 2015-01-23 | Sposób ogrzewania blachy stalowej i urządzenie do ogrzewania blachy stalowej |
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JP2020507472A (ja) * | 2016-12-22 | 2020-03-12 | オートテック・エンジニアリング・ソシエダッド・リミターダAutotech Engineering, S.L. | ブランクを加熱するための方法と加熱システム |
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CN111504071A (zh) * | 2020-04-10 | 2020-08-07 | 凌云工业股份有限公司 | 一种用于热成型生产线的加热炉出料台系统 |
WO2022067620A1 (zh) * | 2020-09-30 | 2022-04-07 | 苏州中门子工业炉科技有限公司 | 一种连续节拍式热处理炉的棒材出料系统 |
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CN105916608B (zh) | 2018-11-13 |
CN105916608A (zh) | 2016-08-31 |
EP3072604A1 (en) | 2016-09-28 |
TWI574833B (zh) | 2017-03-21 |
EP3072604B1 (en) | 2019-10-23 |
ES2767184T3 (es) | 2020-06-16 |
TW201536537A (zh) | 2015-10-01 |
KR101884103B1 (ko) | 2018-07-31 |
CA2934838A1 (en) | 2015-08-06 |
JPWO2015115327A1 (ja) | 2017-03-23 |
CA2934838C (en) | 2018-05-01 |
PL3072604T3 (pl) | 2020-03-31 |
RU2648725C2 (ru) | 2018-03-28 |
MX2016008473A (es) | 2016-10-12 |
JP6123914B2 (ja) | 2017-05-10 |
US10330386B2 (en) | 2019-06-25 |
US20160320128A1 (en) | 2016-11-03 |
RU2016129111A (ru) | 2018-01-23 |
EP3072604A4 (en) | 2017-06-07 |
KR20160099674A (ko) | 2016-08-22 |
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