WO2015096820A1 - Process chamber and semiconductor processing apparatus - Google Patents

Process chamber and semiconductor processing apparatus Download PDF

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Publication number
WO2015096820A1
WO2015096820A1 PCT/CN2014/095339 CN2014095339W WO2015096820A1 WO 2015096820 A1 WO2015096820 A1 WO 2015096820A1 CN 2014095339 W CN2014095339 W CN 2014095339W WO 2015096820 A1 WO2015096820 A1 WO 2015096820A1
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WO
WIPO (PCT)
Prior art keywords
chamber
process chamber
wafer
reaction
lifting
Prior art date
Application number
PCT/CN2014/095339
Other languages
French (fr)
Chinese (zh)
Inventor
吕峰
张风港
赵梦欣
丁培军
李冬冬
文莉辉
Original Assignee
北京北方微电子基地设备工艺研究中心有限责任公司
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Application filed by 北京北方微电子基地设备工艺研究中心有限责任公司 filed Critical 北京北方微电子基地设备工艺研究中心有限责任公司
Priority to KR1020167016607A priority Critical patent/KR101919674B1/en
Publication of WO2015096820A1 publication Critical patent/WO2015096820A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67155Apparatus for manufacturing or treating in a plurality of work-stations
    • H01L21/67161Apparatus for manufacturing or treating in a plurality of work-stations characterized by the layout of the process chambers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67155Apparatus for manufacturing or treating in a plurality of work-stations
    • H01L21/6719Apparatus for manufacturing or treating in a plurality of work-stations characterized by the construction of the processing chambers, e.g. modular processing chambers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67155Apparatus for manufacturing or treating in a plurality of work-stations
    • H01L21/67207Apparatus for manufacturing or treating in a plurality of work-stations comprising a chamber adapted to a particular process
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67739Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber

Definitions

  • the present invention relates to the field of semiconductor device manufacturing, and in particular to a process chamber and a semiconductor processing apparatus.
  • PVD Physical Vapor Deposition
  • the basic principle of Physical Vapor Deposition is to evaporate a metal, metal alloy or compound under vacuum and deposit it on the surface of the substrate to form a film with special functions.
  • the main methods of physical vapor deposition include vacuum evaporation, plasma sputtering coating, arc plasma coating, ion plating, and molecular beam epitaxy.
  • plasma sputter coating is currently the most representative and widely used physical vapor deposition technology.
  • the process chamber is usually a vacuum environment, and a process gas is supplied to the process chamber and excited to form a plasma, and the plasma bombards the target.
  • the sputtered target material is deposited on the surface of the wafer to form the film required for the process.
  • FIG. 1 is a schematic diagram of a whole machine of a conventional PVD device. As shown in Figure 1, the PVD device includes two loading ports 1, a front end chamber (EMEF) 2, two loading chambers (Load Lork) 3, a transfer chamber (TM) 4, and a A gas chamber (Degas) 5, a pre-cleaning chamber (Preclean) 6 and two process chambers (PM) 7.
  • EMEF front end chamber
  • TM transfer chamber
  • PM pre-cleaning chamber
  • the workflow of the PVD apparatus is that a robot in the front end chamber 2 (not shown) transfers the wafer on the loading and unloading station 1 into the loading and unloading chamber 3; the robot in the transport chamber 4 (Scara Robot) 8 will The wafer in the loading and unloading chamber 3 is transferred to the degassing chamber 5 to remove moisture from the wafer; the degassed wafer is then transferred by the robot 8 to the pre-cleaning chamber 6 for cleaning to remove residues of oxides on the surface thereof.
  • a single process chamber (71 or 72) can only perform one process on the wafer in a single operation, that is, only one film layer can be deposited on the wafer in a single time.
  • the number of transfer ports is matched to the number of process chambers, and the space around it can accommodate individual process chambers, resulting in increased manufacturing costs.
  • the plurality of process chambers are independent of each other and are arranged radially around the transfer chamber, the arrangement takes up a large space and is particularly noticeable when the number of process chambers is large. The overall volume of the PVD device will be increased.
  • the present invention aims to at least solve one of the technical problems existing in the prior art, and proposes a process chamber and a semiconductor processing apparatus, wherein a single process chamber can simultaneously perform two or more processes, thereby not only the structure of the process chamber Compact, small footprint, and no need to redesign the structure of the transfer chamber, reducing equipment manufacturing costs.
  • a process chamber comprising at least two reaction chambers, a wafer transfer device and at least two sets of mutually independent intake systems, wherein the at least two reaction chambers are disposed in the process
  • the interior of the chamber is evenly distributed along the circumferential direction of the process chamber, and each reaction chamber constitutes an independent process environment;
  • the air intake system is in communication with the reaction chamber in one-to-one correspondence, and is used for The reaction chamber transports process gases;
  • the wafer transfer device is used to transport wafers into the reaction chamber.
  • the wafer transfer device comprises a rotating base, a lifting base and a thimble device, Medium: the rotating base is disposed below the at least two reaction chambers, and a plurality of carrying positions for carrying the wafer are disposed on the rotating base, the plurality of carrying positions along the rotating base The circumferential direction of the disk is evenly distributed, and the rotating base plate is rotated by rotation so that each of the reaction chambers corresponds to one of the carrying positions, and is disposed on the rotating base plate at a position of each carrying position a through hole; the lifting bases are disposed in a one-to-one correspondence under the reaction cabin; each lifting base passes through a lifting movement and passes through a corresponding carrying position and rises to the corresponding reaction Navigating the reaction chamber or descending below the rotating base; a film opening is provided on a side wall of the process chamber for moving the wafer into or out of the process chamber; the thimble device Provided at a position opposite to the film opening in the process chamber; the thimble device passes through the lifting
  • the number of the carrying positions is equal to the number of the reaction chambers or an integral multiple of the number of the reaction chambers.
  • the wafer transfer device includes a robot and a lifting base, wherein: the number of the lifting bases corresponds to the number of the reaction chambers, and the lifting bases are disposed one by one below the reaction chamber Each lifting base can be raised into a corresponding one of the reaction chambers to close the reaction chamber or to move out of the reaction chamber corresponding thereto; the robot is used to transfer the wafer to the lifting base .
  • the wafer transfer device further includes a thimble device, and the thimble device can be set for lifting movement At a position opposite the transfer opening in the process chamber; the robot is used to transfer a wafer between the thimble device and any one of the lift bases, and between any two lift bases.
  • each of the lifting bases is further provided with a wafer carrier
  • the wafer carrier includes a support ring and at least three support pins, wherein: the support ring is disposed around the periphery of the lifting base, and The lifting base is fixed relative to the lifting base during the lifting movement; Three support pins are fixed on the support ring and uniformly distributed along a circumferential direction of the lift base, and a top end height of the at least three support pins is at a preset lowest position when the lift base is Higher than the height of the upper surface of the lifting base.
  • the reaction chamber is provided with a fluent chamber
  • the shimming chamber is connected to the air intake system
  • the shimming chamber has a plurality of air outlets, and is evenly distributed along the circumferential direction of the shimming chamber, And used to transport the process gas in the flow mixing chamber into the reaction chamber.
  • the backing ring assembly is further disposed in the reaction chamber, the backing ring assembly includes an upper ring body and a lower ring body, the upper ring body is located inside the lower ring body, and the upper ring body is And an annular gap between the lower ring body; an annular passage formed along a circumferential direction thereof is formed inside the side wall of the reaction chamber, the annular passage serving as the flow uniform chamber; in the reaction chamber A plurality of radial through holes serving as the air outlets are uniformly distributed on the inner side wall and along the circumferential direction thereof, and the radial through holes communicate with the annular passage and the annular gap, respectively.
  • each of the lifting bases cooperates to facilitate each of the lifting bases simultaneously rising into each of the reaction chambers before the process, at least one of the respective reaction chambers being selectively reacted as a process The cabins; and after all of the process chambers of the process have completed their respective processes, each of the lift bases simultaneously descends below the rotating base.
  • the wafer transfer device further includes a return-to-zero sensor detection bit, a positioning sensor detection bit, a zero-return sensor, and a positioning sensor, wherein: the return-to-zero sensor detection bit is disposed on an outer peripheral wall of the rotating base plate, and is located a position corresponding to a preset origin position; the return-to-zero sensor is configured to detect an origin position of the rotating base by identifying the return-to-zero sensor when the rotating base rotates; The number of sensor detection bits corresponds to the number of the bearing positions, the positioning sensor detection bits are disposed on the outer peripheral wall of the rotating base plate, and are located at a position corresponding to the bearing position; the positioning The sensor is configured to detect the position of each load bearing position by identifying each of the positioning sensor detection bits as the rotating base disk rotates.
  • a pressure ring is further disposed in the reaction chamber, and the pressure ring is used in the lifting base
  • the wafer is fixed on the lifting base by its own gravity; and the lower ring body is further used to support the lifting base when the lifting base is removed from the reaction cabin.
  • Pressure ring is further disposed in the reaction chamber, and the pressure ring is used in the lifting base
  • a top opening mechanism is provided at the top of the reaction chamber for opening or closing the top opening of the reaction chamber.
  • the opening mechanism comprises an upper electrode chamber, the upper electrode chamber comprising: a target disposed at a bottom of the upper electrode chamber; disposed in the upper electrode chamber and located at the target a magnetron above; and a magnetron drive mechanism for driving the magnetron to rotate relative to the surface of the target.
  • the magnetron driving mechanism includes: a rotary transmission mechanism having a large timing pulley, a small timing pulley, and a timing belt; and a magnetron rotating motor for driving the magnetron relative to the chassis by the rotation transmission mechanism The surface of the target is rotated; the commutating reducer is used to reduce the rotational speed of the rotating magnet of the magnetron.
  • the wafer transfer device further includes an elevation drive mechanism, and the number of the lift drive mechanisms corresponds to the number of the lift bases for driving the lift bases in a one-to-one correspondence for lifting movement.
  • the diameter of the through hole is smaller than the diameter of the wafer; or the diameter of the through hole is greater than or equal to the diameter of the wafer, and a support portion is disposed in each through hole for supporting the through hole The wafer within the hole.
  • the wafer transfer device further comprises a rotary drive mechanism for driving the rotary base for rotational movement.
  • the rotary drive mechanism includes: a magnetic fluid bearing disposed at a central position within the process chamber and coupled to the rotary base; and a rotary electric machine for driving the rotary base by the magnetic fluid bearing Rotating around the center of the process chamber.
  • the present invention further provides a semiconductor processing apparatus comprising: a process chamber for processing a wafer; a degassing chamber for removing moisture on the wafer; and a pre-cleaning chamber for removing a residue on the surface of the wafer; a transfer chamber, respectively a process chamber, the degassing chamber and the pre-cleaning chamber are connected, and a robot is disposed therein for respectively transferring the wafers into the respective chambers; the process chamber adopting the above-mentioned provided by the present invention Process chamber.
  • the number of the process chambers is one or more, and the plurality of process chambers are distributed along the circumferential direction of the transfer chamber.
  • the semiconductor processing apparatus comprises a physical vapor deposition apparatus.
  • the invention provides a process chamber in which at least two reaction chambers uniformly distributed along the circumferential direction thereof are disposed, and each reaction chamber constitutes an independent process environment, and is respectively conveyed to the reaction chamber by the air intake system in one-to-one correspondence
  • the process gas is transferred to the reaction chamber using a wafer transfer device.
  • two or more processes can be simultaneously performed by using at least two reaction chambers in a single process chamber, thereby eliminating the need to increase the number of process chambers and eliminating the need to redesign the structure of the transfer chamber, thereby reducing the equipment. manufacturing cost.
  • at least two reaction chambers are evenly distributed along the circumferential direction of the process chamber, this makes the overall structure of the process chamber more compact and takes up less space than the prior art.
  • the semiconductor processing apparatus provided by the invention can perform two or more processes simultaneously by using at least two reaction chambers by using the process chamber provided by the invention, thereby eliminating the need to redesign the transmission chamber without increasing the number of process chambers.
  • the structure of the chamber in turn, can reduce the manufacturing cost of the equipment.
  • at least two reaction chambers are evenly distributed along the circumferential direction of the process chamber, this makes the overall structure of the process chamber more compact and takes up less space than the prior art.
  • FIG. 1 is a schematic diagram of a whole machine of a conventional PVD device
  • FIG. 2A is a perspective view of a process chamber according to an embodiment of the present invention.
  • 2B is a top plan view showing the internal structure of a process chamber according to an embodiment of the present invention.
  • 2C is a perspective view of a wafer transfer device of a process chamber according to an embodiment of the present invention.
  • 2D is a cross-sectional view of a process chamber according to an embodiment of the present invention.
  • 3A is a partial cross-sectional view of a reaction chamber used in a process chamber according to an embodiment of the present invention
  • Figure 3B is an enlarged view of the area II in Figure 3A;
  • Figure 3C is a cross-sectional view taken along line B-B of Figure 3A;
  • FIG. 4A is a perspective view of an internal structure of a process chamber according to an embodiment of the present invention.
  • 4B is a top plan view showing the internal structure of a process chamber according to an embodiment of the present invention.
  • 5A is a schematic structural diagram of a semiconductor processing apparatus according to an embodiment of the present invention.
  • FIG. 5B is a schematic structural diagram of another semiconductor processing apparatus according to an embodiment of the present invention.
  • the invention provides a process chamber comprising at least two reaction chambers, at least two sets of intake systems and wafer transfer devices independent of each other.
  • at least two reaction chambers are disposed inside the process chamber and are evenly distributed along the circumferential direction thereof; each reaction chamber constitutes an independent process environment, so that a single process can be performed on the wafer; the air intake system is in one-to-one correspondence
  • a process gas is delivered to the reaction chamber; a wafer transfer device is used to transport the wafer into the reaction chamber.
  • each reaction chamber constitutes an independent process environment, and the process gas is transported to the reaction chamber in a one-to-one correspondence by the intake system, and the wafer transfer device is used to transport the wafer into the reaction chamber, which utilizes at least a single process chamber
  • Two reaction chambers can realize two or more processes at the same time, so that it is not necessary to increase the number of process chambers, that is, it can be increased simultaneously by increasing the number of reaction chambers without changing the number of process chambers.
  • the number of processing steps eliminates the need to redesign the structure of the transfer chamber, which in turn reduces equipment Cause this.
  • at least two reaction chambers are evenly distributed along the circumferential direction of the process chamber, this makes the overall structure of the process chamber more compact and takes up less space than the prior art.
  • the wafer transfer device has a transfer function for transferring the wafer into the reaction chamber, the function comprising at least the following actions: that the wafer can be transferred to each reaction chamber simultaneously or sequentially; or alternatively, the wafer can be selectively transferred to all reactions At least one reaction chamber in the tank.
  • the specific flow of the action is: first, the unprocessed wafer is transferred to the wafer transfer device in the process chamber by a robot located outside the process chamber; then the unprocessed wafer is transferred to the reaction chamber by the wafer transfer device. .
  • the wafer transfer device can also be used to transfer wafers between the various reaction chambers. For example, different processes are performed for each reaction chamber. After the wafer is completed in one of the reaction chambers, the wafer can be transferred by means of a wafer transfer device. Transfer to the reaction chamber where the next process is located.
  • the process chamber 10 provided in this embodiment includes four reaction chambers, four sets of independent air intake systems and wafer transfer devices.
  • four reaction chambers are: reaction chamber 12A, reaction chamber 12B, reaction chamber 12C and reaction chamber 12D.
  • reaction chamber 12A reaction chamber 12A
  • reaction chamber 12B reaction chamber 12B
  • reaction chamber 12C reaction chamber 12D
  • reaction chamber 12D reaction chamber 12D
  • FIG. 2A four reaction chambers are disposed inside the process chamber 10 and are evenly distributed along the circumference thereof. Distributed, and each reaction chamber constitutes an independent process environment, and uses four sets of air intake systems (not shown) to transfer process gases to the four reaction chambers in a one-to-one correspondence, and utilizes the above-described transmission function of the wafer transfer device Therefore, it is possible to realize two or more processes simultaneously in a single process chamber.
  • the structure of the wafer transfer device is specifically: it includes a rotating substrate 14 Lifting base and thimble device 15.
  • the rotating base 14 is disposed under the four reaction chambers, and eight carrying positions (141-148) for carrying the wafer 16 are disposed on the rotating base 14, and eight carrying positions (141-148) are provided along the rotating base 14
  • the circumferential direction of the rotating base 14 is evenly distributed as shown in Fig. 2C.
  • the so-called carrying position refers to an area for placing a wafer divided on the upper surface of the rotating base.
  • the rotating base plate 14 is rotated about its axial centerline so that each of the reaction chambers corresponds to a load bearing position. Since there are eight bearing positions on the rotating base 14, that is, the number of carrying positions is twice the number of reaction chambers, in this case, the rotating base 14 is made up of eight carrying positions after each predetermined angle of rotation.
  • the four non-adjacent bearing positions are located one by one correspondingly below the four reaction chambers, that is, the carrying positions 142, 144, 146 and 148 shown in FIG. 2C; the remaining four non-adjacent carrying positions are one by one. Correspondingly located at the interval between each adjacent two reaction chambers, i.e., the load levels 141, 143, 145 and 147 shown in Figure 2C. That is to say, the rotating base plate 14 is rotated so that the eight load positions are placed in two batches directly below the four reaction chambers.
  • the number of carrying positions can also be equal to the number of reaction chambers, or more than twice the number of reaction chambers.
  • the bearing position is placed directly below the four reaction chambers.
  • each lifting pedestal 13A-13D
  • four lifting pedestals are disposed in the process chamber 10, and four lifting pedestals are disposed one by one below the four reaction chambers, as shown in Fig. 2B.
  • each lifting base passes through the lifting movement, and passes through the corresponding carrying position, and rises to corresponding
  • the reaction chamber is either lowered below the rotating substrate 14 so that the wafer on the carrying position can be transferred into the reaction chamber by ascending, and the wafer in the reaction chamber can be transferred to the lower portion of the rotating substrate 14 On the carrying position.
  • each reaction chamber is open, and after the lifting base is raised into the reaction chamber, the bottom of the reaction chamber can be closed, so that the interior of the reaction chamber forms a relatively independent process environment, that is, each Between the reaction chamber and the process chamber 10, and other reactions The compartments are isolated from each other.
  • each of the lifting bases cooperates so that each lifting base is simultaneously raised into each reaction chamber before the process, and at least one of the respective reaction chambers is selectively used as a reaction chamber for implementing the process; After the respective process chambers of the process are completed, the respective lifting bases are simultaneously lowered below the rotating base.
  • the flow of transferring the wafer by using the rotating base 14 and the lifting base is specifically: first, the rotating base 14 is stopped after rotating the preset angle so that the lower sides of the four reaction chambers correspond to one carrying position; then, the rotating base is located The four lifting pedestals below 14 are simultaneously raised, and the four wafers on the four carrying positions are lifted up and then transferred one by one to the four reaction chambers.
  • the four lifting pedestals are simultaneously lowered below the rotating substrate 14, during which the finished wafer is re-transmitted to the carrying position of the rotating base 14. If the number of carrying positions is an integral multiple of the number of reaction chambers, the above procedure is repeated until all wafers on the rotating substrate 14 have been processed.
  • the rotational movement of the rotating base 14 with the lifting movement of the lifting base, it is possible to transfer the wafer into the reaction chamber and transfer the wafer between the various reaction chambers.
  • the lifting base is located below the rotating base plate 14 and is stationary; when the rotating base plate 14 is rotated into position, the lifting base is moved up and down, and at this time, the rotating base 14 is rotated. It is stationary, so that the movement of the rotating base plate 14 and the lifting base does not interfere with each other.
  • each lifting base must be raised to each reaction chamber before the process, and each lifting base can complete its own process in each working reaction chamber, and then simultaneously It descends below the rotating base plate 14 to ensure that each reaction chamber can be isolated from other reaction chambers during operation.
  • the specific structure at each load bearing position on the rotating base plate 14 should satisfy two requirements. That is, not only can the wafer be carried, but also the lifting base can be traversed in the vertical direction (hereinafter referred to as vertical penetration).
  • through holes are provided at positions corresponding to the respective load-bearing positions of the rotary base 14, the diameter of the through holes being larger than the diameter of the wafer 16, and a support portion is provided in each of the through holes, the support The portion is a plurality of support claws protruding from the hole wall of the through hole, and is distributed along the circumferential direction of the hole wall.
  • the wafer 16 loaded onto the rotating substrate 14 is located in the through hole and is supported by a plurality of supporting claws.
  • the outer diameter of the lifting base should be smaller than the inner diameter of the support ring formed by the plurality of supporting claws in the circumferential direction of the through hole.
  • the support portion may be omitted and the diameter of the through hole is smaller than the diameter of the wafer.
  • the wafer is supported by a portion of the upper surface of the rotating base plate near the periphery of the through hole, and the lift base is
  • the outer diameter of the seat should be smaller than the diameter of the through hole, that is, the diameter of the through hole is smaller than the diameter of the wafer and larger than the diameter of the lifting base so as to be capable of carrying the wafer and allowing the lifting base to pass through in the vertical direction.
  • the through hole should be smaller than the inner diameter of the support ring formed by the plurality of supporting claws in the circumferential direction of the through hole.
  • the support portion may be omitted and the diameter of the through hole is smaller than the diameter of the wafer.
  • the wafer is supported by a portion of the upper surface of the rotating
  • the wafer transfer apparatus further includes a rotary drive mechanism for driving the rotary base plate 14 to rotate about its axial centerline.
  • the rotary drive mechanism includes a magnetic fluid bearing 181 and a rotary electric machine 183.
  • the magnetic fluid bearing 181 is disposed at a central position within the process chamber 10 and is coupled to the rotating base 14; the rotary electric machine 181 is configured to drive the magnetic fluid bearing 183 to rotate around the center of the process chamber 10 through the speed reducer 182, thereby The rotating base plate 14 is rotated.
  • the magnetic fluid bearing 181 is a sliding bearing using a conductive fluid as a lubricant and having an external magnetic field.
  • the magnetic field generated by the magnetic fluid bearing 181 can block the movement of the fluid, thereby making the equivalent viscosity of the fluid.
  • the multiplication increases, which in turn increases the bearing capacity of the bearing.
  • any other structure of the rotary drive mechanism may be employed.
  • the present invention has no limitation on the structure of the rotary drive mechanism as long as it can drive the rotary base plate 14 to rotate in a horizontal plane.
  • the wafer transfer apparatus further includes a return-to-zero sensor detecting bit 171, a positioning sensor detecting bit 172, and a zeroing sensor. (not shown in the figure) and Position sensor (not shown).
  • the return-to-zero sensor detecting position 171 is disposed at a position on the outer peripheral wall of the rotating base 14 corresponding to the preset origin position; the so-called origin position refers to the initial position when the rotating angle of the rotating base 14 is zero. .
  • the return-to-zero sensor is used to detect the origin position of the rotary base 14 by recognizing the return-to-zero sensor 171 when the rotary base 14 is rotated.
  • the number of positioning sensor detecting bits 172 corresponds to the number of carrying positions, and the positioning sensor detecting position 172 is disposed at a position on the outer peripheral wall of the rotating base plate one-to-one corresponding to the carrying position; the positioning sensor is used for the rotating base 14 When rotated, the position of each load bearing position is detected by identifying each of the positioning sensor detection bits 172.
  • the zeroing sensor detection bit 171 and the positioning sensor detection bit 172 can be configured to be various forms that can be used for marking locations, such as bumps, grooves, or reticle.
  • the wafer transfer apparatus further includes an elevating drive mechanism, the number of the elevating drive mechanisms corresponding to the number of the elevating bases, that is, the number of the elevating drive mechanisms is four, for driving the lift bases in one-to-one correspondence
  • the seat is used for lifting and lowering.
  • the structure of each lifting drive mechanism is specifically as follows: as shown in FIG. 2D, each lifting drive mechanism is disposed at the bottom of the process chamber 10, and includes a rotating electrical machine 215, a base lifting shaft 212, a linear bearing 211, and a linear transmission mechanism.
  • the linear bearing 211 is fixed at the bottom of the process chamber 10; the upper end of the pedestal lifting shaft 212 passes through the linear bearing 211 in a vertical direction (sliding fit), and extends into the process chamber 10 to be connected with the lifting base
  • the rotary electric machine 215 is for providing rotational power; the linear drive mechanism is for converting the rotational power of the rotary electric machine 215 into linear power in the vertical direction and transmitting it to the base lift shaft 212.
  • the linear transmission mechanism includes a nut 213 and a lead screw 214, wherein the nut 213 is sleeved on the lead screw 214 and slidable along the lead screw 214, and the nut 213 is coupled to the lower end of the base lift shaft 212; the lead screw 214 The lower end of the base lift shaft 212 and the drive shaft of the rotary electric machine 215 are respectively connected.
  • the lead screw 214 Under the driving of the rotating electrical machine 215, the lead screw 214 performs a rotary motion to cause the nut 213 to move up and down, thereby driving the base lifting shaft 212 and the lifting base connected thereto to perform the lifting movement.
  • the lifting drive mechanism may further comprise guiding the base lifting shaft Linear guides used.
  • a bellows 216 may be sleeved over the base lift shaft 212 for sealing the gap between the base lift shaft 212 and the process chamber 10.
  • the lifting drive mechanism can also directly drive the base lifting shaft for lifting movement using a linear motor.
  • any other structure of the lifting drive mechanism may be employed.
  • the present invention has no limitation on the structure of the lifting drive mechanism as long as it has a function of driving the lifting base for lifting movement.
  • a film opening 11 is provided on the side wall of the process chamber 10 for moving the wafer into or out of the process chamber 10; the ejector device 15 is disposed in the process chamber 10 opposite to the film opening 11
  • the position is as shown in Figure 2B.
  • the thimble device 15 is moved up and down so that its tip end penetrates the carrying position and reaches a position higher or lower than the rotating base 14.
  • the thimble device 15 is specifically configured to include at least three thimbles 151 and a thimble lifting mechanism 152 for driving at least three thimbles for simultaneous lifting movement.
  • the rotating substrate 14 rotates the carrying position of the finished wafer to the top of at least three thimbles 151 (the thimble 151).
  • the initial position is located below the rotating base plate 14), that is, rotated to a position opposite to the transfer opening 11; then, at least three thimbles 151 are raised by the ejector lift mechanism 152 until the top end thereof passes through the load position And reaching a position higher than the rotating base 14, during which at least three thimbles 151 lift the wafer on the carrying position to disengage the rotating base 14; the robot outside the process chamber 10 passes The wafer port 11 is moved into the process chamber 10, and the wafer 16 is taken out from the ejector pin 151, and then the wafer 16 is carried out of the process chamber 10, thereby completing the unloading of the wafer 16.
  • the flow of loading the wafer to be processed to the rotating substrate 14 is similar to the above-described wafer unloading process, and only the order of motion is reversed, and thus will not be described again. It is easy to understand that the ejector device 15 is located below the rotating base plate 14 and is stationary when the rotating base plate 14 is rotated; the ejector device 15 is raised above the rotating base plate 15 after the load-bearing position to be loaded and unloaded is rotated into position. At the position, the rotating base plate 14 is stationary at this time, thereby ensuring that the movement of the rotating base plate 14 and the thimble device 15 does not interfere with each other.
  • each reaction chamber 12A is provided with a flow mixing chamber connected to the air intake system and having a plurality of air outlets, and the plurality of air outlets are evenly distributed along the circumferential direction of the flow chamber for receiving air from the air inlet
  • the process gas of the system is evenly delivered to the reaction chamber.
  • a liner ring assembly is further provided in the reaction chamber 12A, the liner ring assembly includes a lower ring body 25 and an upper ring body 23, and the upper ring body 23 is located inside the lower ring body 25.
  • the lower ring body 25 and the upper ring body 23 serve to protect the side walls of the reaction chamber to prevent contamination from adhering thereto.
  • the lower ring body 25 and the upper ring body 23 are connected to the reaction chamber 12A in a detachable direction for convenient cleaning. It will be readily understood that the annular wall composed of the lower ring body 25 and the upper ring body 23 should be able to cover the side wall surface of the entire reaction chamber 12A.
  • annular passage 244 is formed inside the side wall of the reaction chamber 12A in a circumferential direction thereof, the annular passage 244 serving as a flow-through chamber and connected to the intake system, and on the inner side wall of the reaction chamber 12A.
  • a plurality of radial through holes 245 for making air ports are uniformly distributed along the circumferential direction thereof, and the radial through holes 245 are respectively connected to the inner portions of the annular passage 244 and the reaction chamber 12A, that is, outside the radial through holes 245 The end (the right end of the radial through hole 245 shown in Fig.
  • the above-mentioned vortex chamber i.e., the annular passage 244 is embedded inside the side wall of the reaction chamber 12A, which not only simplifies the structure of the apparatus, but also facilitates processing and installation.
  • the intake system includes an intake passage 243 formed in the side wall 24 of the reaction chamber 12A, the outlet end of the intake passage 243 is connected to the annular passage 244; the intake end of the intake passage 241 is located on the upper surface of the reaction chamber, and It is connected to a joint 242 of a gas path (not shown).
  • the process gas When the reaction chamber 12A is in operation, the process gas first enters the annular passage 244 serving as a flow chamber through the intake passage 243 and diffuses to the periphery until it fills the annular passage 244, and then Each of the radial through holes 245 uniformly flows into the annular gap 272 and finally flows into the reaction chamber 12A.
  • the gas path of the intake system can directly transport the process gas into the reaction chamber 12A through the intake passage 243 and the doubling chamber, which not only shortens the flow time of the process gas reaching the inside of the reaction chamber 12A, but also can be more accurate.
  • the flow rate of the process gas involved in the process is controlled to facilitate the process results.
  • the size of the reaction chamber 12A is small relative to the process chamber 10, this allows the process gas flowing directly into the reaction chamber 12A to be more evenly distributed, thereby improving process uniformity.
  • this can save space around the reaction chamber 12A, thereby not only making the structure of the process chamber 10 more compact, but also facilitating components such as gas pipes. Loading and unloading.
  • a pressure ring 26 is also disposed in the reaction chamber 12A for lifting the lift base 13A into the reaction chamber 12A, and fixing the wafer by its own gravity when the position E is as shown in FIG. 3A.
  • the lift base 13A and the pressure ring 26 collectively close the bottom opening of the reaction chamber 12A, thereby allowing the reaction chamber 12A to form a relatively independent process environment. Further, when the lifting base 13A is lowered and removed from the reaction chamber 12A, the pressure ring 26 is supported by the lower ring body 25.
  • the lower end of the lower ring body 25 has a bent portion 252 for supporting the pressure ring 26, the curved portion
  • the lifting base 13A is at the position E, its top end is lower than the portion where the bottom of the pressure ring 26 is supported; and when the lifting base 13A is moved out of the reaction chamber 12A, the pressure ring 26 is automatically dropped to the top end of the curved portion 252.
  • each opening mechanism includes an upper electrode chamber 221 disposed at the top of the reaction chamber, and an insulating ring is disposed between the upper electrode chamber 221 and the reaction chamber.
  • the insulating ring can be made of an insulating material such as ceramics or glass.
  • the opening mechanism further comprises a cover driving device 19 for driving the upper electrode chamber 221 is a flipping motion, i.e., snapping the upper electrode chamber 221 to the top of the reaction chamber to close the top opening of the reaction chamber; or flipping outward from the top of the reaction chamber to open the top opening of the reaction chamber.
  • the cover drive unit 19 can be driven pneumatically or hydraulically.
  • the present invention is not limited to the structure of the opening cover driving device 19 as long as its structure can achieve the above functions.
  • the cover driving device 19 can also be omitted, and the upper electrode chamber can be driven in a manual manner for the flipping motion.
  • the upper electrode chamber 221 includes a target 20 disposed at the bottom of the upper electrode chamber 221, that is, when the upper electrode chamber 221 is snapped over the top of the reaction chamber, the target 20 is located inside the reaction chamber. Moreover, the upper electrode chamber 221 further includes a magnetron 222 disposed above the target 20 disposed in the upper electrode chamber 221, and a magnetron for driving the rotational movement of the magnetron 222 relative to the surface of the target Drive mechanism.
  • the structure of the magnetron driving mechanism is specifically: it includes a rotation transmission mechanism, a magnetron rotating motor 225, and a ring reducer (not shown).
  • the rotary transmission mechanism is composed of a large timing pulley 224, a small timing pulley 227 and a timing belt 226 for transmitting rotational power by means of a timing belt;
  • the magnetron rotating motor 225 is used for driving the magnetic control through the rotary transmission mechanism
  • the tube 222 is rotationally moved relative to the surface of the target 20; the reverse speed reducer is used to reduce the rotational speed of the magnetron rotating electrical machine 225.
  • any other structure of the magnetron driving mechanism can be used as long as it can drive the magnetron to rotate relative to the surface of the target.
  • the number of reaction chambers is four, but the present invention is not limited thereto. In practical applications, the number of reaction chambers may also be two, three or more.
  • the carrying positions are all used to carry the wafer, but the present invention is not limited thereto. In practical applications, the carrying position may also have other functions, such as for placing a shielding disk (Disk) )and many more.
  • disk shielding disk
  • the difference between this embodiment is only that the structure of the wafer transfer device is different.
  • Other structures and functions of the process chamber provided in this embodiment are described in detail in the first embodiment, and are not described herein again. Only the structure of the wafer transfer apparatus provided in the present embodiment will be described in detail below.
  • FIG. 4A is a perspective view of an internal structure of a process chamber according to Embodiment 2 of the present invention.
  • 4B is a top plan view showing the internal structure of a process chamber according to Embodiment 2 of the present invention.
  • the wafer transfer apparatus includes a robot 31, a lift base 13, and a ejector unit 15.
  • the number of the lifting bases 13 is the same as the number of the reaction chambers.
  • the structure and function of the lifting base 13 are the same as those of the lifting base in the first embodiment, that is, the number of lifting bases is the same as the number of reaction chambers.
  • the lifting bases are arranged one below the other in the reaction cabin; by lifting and lowering each lifting base, it can be raised to the corresponding reaction cabin or the corresponding reaction cabin The inside drops below the reaction chamber.
  • the ejector device 15 is disposed at a position opposite to the film opening 11 in the process chamber 10 for lifting movement.
  • the structure of the thimble device 15 is the same as that of the ejector device of the first embodiment, that is, includes at least three thimbles 151. And a thimble lifting mechanism 152 for driving the at least three thimbles in synchronization for lifting movement.
  • the robot 31 is used to transfer the wafer between the thimble device 15 and any one of the lifting pedestals 13, and between any two lifting pedestals 13. Specifically, as shown in FIG. 4B, the robot 31 is rotatably disposed at a central position within the process chamber 10, and is located between the reaction chamber and the lifting base 13 at a preset minimum position, which is easy to understand, ascend and descend. When the susceptor 13 is in the lowest position, the wafer 16 is loaded or unloaded.
  • the robot 31 employs a wafer carrying portion, three links, and two such that the three can be relatively rotated in the horizontal plane in sequence. The rotating pair is configured such that the robot 31 can expand and contract in a horizontal plane.
  • the robot 31 can also perform a lifting motion in the vertical direction.
  • the robot 31 realizes the transfer of the unprocessed wafer into the reaction chamber by combining the rotary motion in the horizontal plane, the telescopic movement, and the vertical movement in the vertical direction; and, for each reaction chamber in which different processes are performed After the wafer completes the current process in one of the reaction chambers, the wafer can be transferred from the lifting base 13 corresponding to the current process to the lifting base 13 corresponding to the next process by the robot 31.
  • a wafer carrier is further disposed on each of the lifting bases 13, the wafer carrier including a support ring 322 and at least three support pins
  • the support ring 322 is disposed around the periphery of the lifting base 13 and is fixed relative to the lifting base 13 during the lifting movement, that is, the support ring 322 does not rise or fall with the lifting base 13; at least three The support pins 321 are fixed on the support ring 322 and are evenly distributed along the circumferential direction of the lift base 13, and the top end heights of the at least three support pins 321 are higher than the lift base when the lift base 13 is at the preset lowest position.
  • the upper surface height of 13 and the height of the top end of at least three support pins 321 are higher than the height of the wafer carrier of the robot 31.
  • the lifting base 13 When the robot 31 is released from any one of the lifting bases 31, the lifting base 13 is at a preset lowest position at this time; the robot 31 carrying the wafer 16 is subjected to telescopic movement and rotational movement in a horizontal plane to make the wafer
  • the carrier portion is moved over the top end of at least three support pins 321 located at the lifting base 31; the robot 31 is lowered to transfer the wafer 16 from the wafer carrying portion to the at least three support pins 321;
  • the holder 31 is raised to transfer the wafer 16 from the at least three support pins 321 to the lifting base 16, thereby completing the releasing operation of the robot 31 to any one of the lifting bases 31.
  • the lifting base 13 carrying the wafer 16 at this time is lowered to a preset lowest position, and the wafer 16 is transferred to at least three supporting pins 321 during the lowering process.
  • the top end of the robot 31 moves its wafer carrying portion to the top end of the supporting pin 321 by performing a telescopic movement and a rotational movement in a horizontal plane.
  • the robot 31 is raised to transfer the wafer 16 from the at least three support pins 321 to the wafer carrier, thereby completing the take-up operation of the robot 31 to any of the lift bases 31.
  • the wafer transfer apparatus in this embodiment can replace at least the rotating base and the thimble apparatus in the first embodiment by providing the robot 31 in the process chamber to realize at least the following transmission actions, that is, simultaneously or sequentially
  • the wafers are transferred to individual reaction chambers; alternatively, the wafers can be selectively transferred to at least one of the reaction chambers; and the wafers can be transferred between the various reaction chambers.
  • the manipulator 31 can not only transfer the wafer more flexibly, but also perform different processes in each reaction chamber, and if the process time taken by the process is different, the wafer auto-transfer port 11 that has completed the process in advance can be removed from the process chamber. 10, without having to wait for all the wafers to complete the process and then removing the process chamber 10, thereby not only improving the process efficiency, but also further improving the flexibility of the process.
  • the structure of the robot 31 is not limited to the robot structure in the above embodiment of the present invention. In practical applications, any other structure of the robot may be used as long as it can be implemented in the ejector device and any one of the lifting bases. It is sufficient to transfer the wafer between any two lifting bases.
  • the wafer is realized outside the process chamber 10.
  • the robot is transferred between the robot and the robot 31 within the process chamber 10, but the invention is not limited thereto, and in practice, the thimble device 15, that is, the robot and the process outside the process chamber 10, may be omitted.
  • the robot within the chamber 10 directly performs the wafer transfer operation.
  • the structure of the robot within the process chamber 10 can be adaptively designed according to the specific situation.
  • FIG. 5A is a schematic structural diagram of a semiconductor processing apparatus according to an embodiment of the present invention.
  • the semiconductor processing apparatus includes a process chamber 66, The air chamber 64, the pre-cleaning chamber 65, and the transfer chamber 63.
  • the process chamber 66 is used for processing the wafer;
  • the degassing chamber 64 is for removing moisture on the wafer;
  • the pre-cleaning chamber 65 is for removing residues on the surface of the wafer;
  • the transfer chamber 63 is respectively associated with the process chamber 66.
  • the degassing chamber 64 is connected to the pre-cleaning chamber 65, and a robot 631 is disposed therein for transferring the wafers to the respective chambers.
  • the number of process chambers 66 is one, and the process chamber 66 employs the above-described process chambers provided by various embodiments of the present invention, specifically, four process chambers within the process chamber 66 ( 661A-661D) for processing wafers simultaneously.
  • the semiconductor processing apparatus further includes two loading stages 62 for respectively carrying the unprocessed wafer and the processed wafer; and the transfer chambers 63 are respectively connected to the two loading stages 62 for self- The unprocessed wafer is taken out from one of the loading stages 62, and the finished wafer is transferred to the other of the stages 62.
  • the transfer chamber 63 can be designed as a tetragonal body. And the four sides of the quadrilateral are docked in one-to-one correspondence with the four functional modules. It can be seen that without increasing the number of process chambers 66, that is, without increasing the number of functional modules, even if the number of reaction chambers is increased or decreased, the interface between the process chamber 66 and the transfer chamber 63 is not affected.
  • the number of the process chambers 66 is one, but the present invention is not limited thereto. In practical applications, the number of process chambers may be set to two or more. Moreover, a plurality of process chambers are distributed along the circumference of the transfer chamber. For example, as shown in FIG. 5B, the semiconductor processing apparatus has two process chambers (711, 712), that is, a process chamber is added to the semiconductor processing apparatus shown in FIG. 5A, and the remaining functional modules are the same. . In this case, since the number of function modules is increased to five, the transmission can be performed.
  • the chamber 63 is designed as a cuboid, and the five sides of the cuboid are in one-to-one correspondence with the five functional modules.
  • the semiconductor processing apparatus may include a physical vapor deposition apparatus.
  • the semiconductor processing apparatus provided by the embodiments of the present invention can perform two or more processes simultaneously by using at least two reaction chambers by using the process chamber provided by the above various embodiments of the present invention, thereby eliminating the need to increase the number of process chambers. There is no need to redesign the structure of the transfer chamber, which in turn reduces the manufacturing cost of the device. In addition, since at least two reaction chambers are evenly distributed along the circumferential direction of the process chamber, this makes the overall structure of the process chamber more compact and takes up less space than the prior art.

Abstract

Provided in the present invention are a process chamber and a semiconductor processing apparatus. The process chamber comprises at least two reaction compartments, at least two sets of mutually independent air intake systems, and a chip transfer apparatus. The at least two reaction compartments are arranged within the process chamber and are distributed evenly in the circumferential direction thereof, and each reaction chamber constitutes therein an independent process environment. The air intake systems deliver in a one-to-one correspondence a process gas to the reaction compartments. The chip transfer apparatus is used for transferring chips into the reaction compartments. The process chamber and the semiconductor processing apparatus provided in the present invention allow for two or more processes to be carried out simultaneously in a single process chamber, thus not only is the process chamber structurally compact and small in footprint, but also obviated is the need to redesign the structure of a transfer chamber, thus allowing for reduced costs for manufacturing the apparatus.

Description

工艺腔室以及半导体加工设备Process chamber and semiconductor processing equipment 技术领域Technical field
本发明涉及半导体设备制造领域,具体地,涉及一种工艺腔室以及半导体加工设备。The present invention relates to the field of semiconductor device manufacturing, and in particular to a process chamber and a semiconductor processing apparatus.
背景技术Background technique
物理气相沉积(Physical Vapor Deposition,PVD)的基本原理是:在真空条件下,使金属、金属合金或化合物蒸发,并沉积在基体表面上,以形成具有特殊功能的薄膜。物理气相沉积的主要方法有:真空蒸镀、等离子体溅射镀膜、电弧等离子体镀膜、离子镀膜以及分子束外延等。其中,等离子体溅射镀膜是目前最具代表性和应用最广泛的物理气相沉积技术。在利用等离子体溅射技术对半导体晶片进行沉积(镀膜)工艺时,所采用的工艺腔室通常为真空环境,并向工艺腔室内提供工艺气体且激发其形成等离子体,等离子体轰击靶材,溅射出的靶材材料沉积在晶片表面上,从而形成工艺所需的薄膜。The basic principle of Physical Vapor Deposition (PVD) is to evaporate a metal, metal alloy or compound under vacuum and deposit it on the surface of the substrate to form a film with special functions. The main methods of physical vapor deposition include vacuum evaporation, plasma sputtering coating, arc plasma coating, ion plating, and molecular beam epitaxy. Among them, plasma sputter coating is currently the most representative and widely used physical vapor deposition technology. When a semiconductor wafer is deposited (coated) by a plasma sputtering technique, the process chamber is usually a vacuum environment, and a process gas is supplied to the process chamber and excited to form a plasma, and the plasma bombards the target. The sputtered target material is deposited on the surface of the wafer to form the film required for the process.
工艺腔室作为薄膜制备的“工厂”是PVD设备的核心,传输、去气、预清洗等的其他系统均为工艺腔室服务。图1为现有的一种PVD设备的整机示意图。如图1所示,PVD设备包括两个装卸台(Load Port)1、一个前端腔室(EMEF)2、两个装卸腔室(Load Lork)3、一个传输腔室(TM)4、一个去气腔室(Degas)5、一个预清洗腔室(Preclean)6和两个工艺腔室(PM)7。该PVD设备的工作流程为:前端腔室2中的机械手(图中未示出)将装卸台1上的晶片传输至装卸腔室3中;传输腔室4中的机械手(Scara Robot)8将装卸腔室3中的晶片传输至去气腔室5中去除晶片的水汽;去气后的晶片再由机械手8传输至预清洗腔室6中进行清洗,以去除其表面的氧化物等的残留物;清洗后的晶 片再由机械手8依次传输至两个工艺腔室71和72中进行溅射镀膜;完成镀膜后的晶片再由机械手8送回装卸腔室3,并由前端腔室2中的机械手送回装卸台1上,从而完成整个工作流程。The process chamber as the "factory" for film preparation is the core of PVD equipment, and other systems for transmission, degassing, pre-cleaning, etc. are all service chambers. FIG. 1 is a schematic diagram of a whole machine of a conventional PVD device. As shown in Figure 1, the PVD device includes two loading ports 1, a front end chamber (EMEF) 2, two loading chambers (Load Lork) 3, a transfer chamber (TM) 4, and a A gas chamber (Degas) 5, a pre-cleaning chamber (Preclean) 6 and two process chambers (PM) 7. The workflow of the PVD apparatus is that a robot in the front end chamber 2 (not shown) transfers the wafer on the loading and unloading station 1 into the loading and unloading chamber 3; the robot in the transport chamber 4 (Scara Robot) 8 will The wafer in the loading and unloading chamber 3 is transferred to the degassing chamber 5 to remove moisture from the wafer; the degassed wafer is then transferred by the robot 8 to the pre-cleaning chamber 6 for cleaning to remove residues of oxides on the surface thereof. Material; cleaned crystal The sheet is then sequentially transferred by the robot 8 to the two process chambers 71 and 72 for sputter coating; the wafer after completion of the coating is sent back to the loading and unloading chamber 3 by the robot 8 and returned to the loading and unloading by the robot in the front end chamber 2. On stage 1, to complete the entire workflow.
上述PVD设备在实际应用中不可避免地存在以下问题:The above PVD devices inevitably have the following problems in practical applications:
其一,在上述PVD设备中,单个工艺腔室(71或72)单次仅能够对晶片进行一道工序,即,单次仅能在晶片上沉积一种膜层。若要同时进行两道以上的工序,则需要通过增加工艺腔室的数量来实现,而为了实现所有工艺腔室与传输腔室之间的对接,就必须要重新设计传输腔室的结构,以使其传输口的数量和工艺腔室的数量相适配,以及使其周围的空间能够容纳各个工艺腔室,从而造成制造成本增加。First, in the above PVD device, a single process chamber (71 or 72) can only perform one process on the wafer in a single operation, that is, only one film layer can be deposited on the wafer in a single time. To perform more than two processes at the same time, it is necessary to increase the number of process chambers. In order to achieve the docking between all process chambers and the transfer chamber, it is necessary to redesign the structure of the transfer chamber. The number of transfer ports is matched to the number of process chambers, and the space around it can accommodate individual process chambers, resulting in increased manufacturing costs.
其二,由于多个工艺腔室是相互独立的,且呈放射状排布在传输腔室的周围,这种排布方式占地空间较大,且在工艺腔室的数量较多时尤为明显,这将增大PVD设备的整体体积。Second, since the plurality of process chambers are independent of each other and are arranged radially around the transfer chamber, the arrangement takes up a large space and is particularly noticeable when the number of process chambers is large. The overall volume of the PVD device will be increased.
发明内容Summary of the invention
本发明旨在至少解决现有技术中存在的技术问题之一,提出了一种工艺腔室以及半导体加工设备,其单个工艺腔室可以同时进行两道以上的工序,从而不仅工艺腔室的结构紧凑、占地空间小,而且无需重新设计传输腔室的结构,从而可以降低设备的制造成本。The present invention aims to at least solve one of the technical problems existing in the prior art, and proposes a process chamber and a semiconductor processing apparatus, wherein a single process chamber can simultaneously perform two or more processes, thereby not only the structure of the process chamber Compact, small footprint, and no need to redesign the structure of the transfer chamber, reducing equipment manufacturing costs.
为实现本发明的目的而提供一种工艺腔室,其包括至少两个反应舱、晶片传输装置和至少两套相互独立的进气系统,其中,所述至少两个反应舱设置在所述工艺腔室的内部,且沿所述工艺腔室的周向均匀分布,每个反应舱内构成独立的工艺环境;所述进气系统一一对应地与所述反应舱连通,且用于向所述反应舱输送工艺气体;所述晶片传输装置用于将晶片传输至所述反应舱内。To achieve the object of the present invention, there is provided a process chamber comprising at least two reaction chambers, a wafer transfer device and at least two sets of mutually independent intake systems, wherein the at least two reaction chambers are disposed in the process The interior of the chamber is evenly distributed along the circumferential direction of the process chamber, and each reaction chamber constitutes an independent process environment; the air intake system is in communication with the reaction chamber in one-to-one correspondence, and is used for The reaction chamber transports process gases; the wafer transfer device is used to transport wafers into the reaction chamber.
其中,所述晶片传输装置包括旋转基盘、升降基座和顶针装置,其 中:所述旋转基盘设置在所述至少两个反应舱的下方,且在所述旋转基盘上设置有多个用于承载晶片的承载位,所述多个承载位沿所述旋转基盘的周向均匀分布,所述旋转基盘通过作旋转运动,而使各个反应舱的下方均对应一个所述承载位,在所述旋转基盘上,且位于每个承载位所在位置处设置有通孔;所述升降基座一一对应地设置在所述反应舱的下方;每个升降基座通过作升降运动,而贯穿与之相对应的承载位,并上升至相应的所述反应舱内以封闭所述反应舱或者下降至所述旋转基盘下方;在所述工艺腔室的侧壁上设置有传片口,用以供晶片移入或移出所述工艺腔室;所述顶针装置设置在所述工艺腔室内的与所述传片口相对的位置处;所述顶针装置通过作升降运动,而使其顶端贯穿所述承载位,并到达高于或低于所述旋转基盘的位置。Wherein the wafer transfer device comprises a rotating base, a lifting base and a thimble device, Medium: the rotating base is disposed below the at least two reaction chambers, and a plurality of carrying positions for carrying the wafer are disposed on the rotating base, the plurality of carrying positions along the rotating base The circumferential direction of the disk is evenly distributed, and the rotating base plate is rotated by rotation so that each of the reaction chambers corresponds to one of the carrying positions, and is disposed on the rotating base plate at a position of each carrying position a through hole; the lifting bases are disposed in a one-to-one correspondence under the reaction cabin; each lifting base passes through a lifting movement and passes through a corresponding carrying position and rises to the corresponding reaction Navigating the reaction chamber or descending below the rotating base; a film opening is provided on a side wall of the process chamber for moving the wafer into or out of the process chamber; the thimble device Provided at a position opposite to the film opening in the process chamber; the thimble device passes through the lifting position with its top end penetrating through the carrying position and reaching above or below the rotating base position.
其中,所述承载位的数量与所述反应舱的数量相等,或是所述反应舱数量的整数倍。Wherein the number of the carrying positions is equal to the number of the reaction chambers or an integral multiple of the number of the reaction chambers.
其中,所述晶片传输装置包括机械手和升降基座,其中:所述升降基座的数量与所述反应舱的数量相对应,所述升降基座一一对应地设置在所述反应舱的下方;每个升降基座能够上升至相应的所述反应舱内以封闭所述反应舱,或者移出与之相对应的所述反应舱;所述机械手用于将晶片传递至所述升降基座上。Wherein the wafer transfer device includes a robot and a lifting base, wherein: the number of the lifting bases corresponds to the number of the reaction chambers, and the lifting bases are disposed one by one below the reaction chamber Each lifting base can be raised into a corresponding one of the reaction chambers to close the reaction chamber or to move out of the reaction chamber corresponding thereto; the robot is used to transfer the wafer to the lifting base .
其中,在所述工艺腔室的侧壁上设置有传片口,用以供晶片移入或移出所述工艺腔室;所述晶片传输装置还包括顶针装置,所述顶针装置可作升降运动地设置在所述工艺腔室内的与所述传片口相对的位置处;所述机械手用于在所述顶针装置与任意一个升降基座之间,以及在任意两个升降基座之间传递晶片。Wherein a film opening is provided on a sidewall of the process chamber for moving the wafer into or out of the process chamber; the wafer transfer device further includes a thimble device, and the thimble device can be set for lifting movement At a position opposite the transfer opening in the process chamber; the robot is used to transfer a wafer between the thimble device and any one of the lift bases, and between any two lift bases.
其中,在每个升降基座上还设置有晶片托架,所述晶片托架包括一个支撑环和至少三个支撑针,其中:所述支撑环环绕设置在所述升降基座的外围,且在所述升降基座作升降运动时相对其固定不动;所述至少 三个支撑针固定在所述支撑环上,且沿所述升降基座的周向均匀分布,并且所述至少三个支撑针的顶端高度在所述升降基座处于预设的最低位置时,高于所述升降基座的上表面高度。Wherein, each of the lifting bases is further provided with a wafer carrier, the wafer carrier includes a support ring and at least three support pins, wherein: the support ring is disposed around the periphery of the lifting base, and The lifting base is fixed relative to the lifting base during the lifting movement; Three support pins are fixed on the support ring and uniformly distributed along a circumferential direction of the lift base, and a top end height of the at least three support pins is at a preset lowest position when the lift base is Higher than the height of the upper surface of the lifting base.
其中,所述反应舱设置有匀流腔,所述匀流腔与所述进气系统连接,并且所述匀流腔具有多个出气口,且沿所述匀流腔的周向均匀分布,用以将所述匀流腔内的工艺气体输送至所述反应舱内。Wherein, the reaction chamber is provided with a fluent chamber, the shimming chamber is connected to the air intake system, and the shimming chamber has a plurality of air outlets, and is evenly distributed along the circumferential direction of the shimming chamber, And used to transport the process gas in the flow mixing chamber into the reaction chamber.
其中,在所述反应舱内还设置有衬环组件,所述衬环组件包括上环体和下环体,所述上环体位于所述下环体的内侧,且在所述上环体和所述下环体之间具有环形间隙;在所述反应舱的侧壁内部形成有沿其周向环绕的环形通道,所述环形通道用作所述匀流腔;在所述反应舱的内侧壁上且沿其周向均匀分布有多个用作所述出气口的径向通孔,所述径向通孔分别与所述环形通道和所述环形间隙连通。Wherein the backing ring assembly is further disposed in the reaction chamber, the backing ring assembly includes an upper ring body and a lower ring body, the upper ring body is located inside the lower ring body, and the upper ring body is And an annular gap between the lower ring body; an annular passage formed along a circumferential direction thereof is formed inside the side wall of the reaction chamber, the annular passage serving as the flow uniform chamber; in the reaction chamber A plurality of radial through holes serving as the air outlets are uniformly distributed on the inner side wall and along the circumferential direction thereof, and the radial through holes communicate with the annular passage and the annular gap, respectively.
其中,各个所述升降基座协同工作,以便在工艺前,各个所述升降基座同时上升至各个所述反应舱内,所述各个反应舱中的至少一个被选择性地作为实施工艺的反应舱;并且在所有实施工艺的反应舱均完成各自的工序之后,各个所述升降基座同时下降至所述旋转基盘的下方。Wherein each of the lifting bases cooperates to facilitate each of the lifting bases simultaneously rising into each of the reaction chambers before the process, at least one of the respective reaction chambers being selectively reacted as a process The cabins; and after all of the process chambers of the process have completed their respective processes, each of the lift bases simultaneously descends below the rotating base.
其中,所述晶片传输装置还包括归零传感器检测位、定位传感器检测位、归零传感器和定位传感器,其中:所述归零传感器检测位设置在所述旋转基盘的外周壁上,且位于与预设的原点位置相对应的位置处;所述归零传感器用于在所述旋转基盘旋转时,通过识别所述归零感应片而检测所述旋转基盘的原点位置;所述定位传感器检测位的数量与所述承载位的数量相对应,所述定位传感器检测位设置在所述旋转基盘的外周壁上,且位于与所述承载位一一对应的位置处;所述定位传感器用于在旋转基盘旋转时,通过识别各个定位传感器检测位而检测各个承载位的位置。Wherein, the wafer transfer device further includes a return-to-zero sensor detection bit, a positioning sensor detection bit, a zero-return sensor, and a positioning sensor, wherein: the return-to-zero sensor detection bit is disposed on an outer peripheral wall of the rotating base plate, and is located a position corresponding to a preset origin position; the return-to-zero sensor is configured to detect an origin position of the rotating base by identifying the return-to-zero sensor when the rotating base rotates; The number of sensor detection bits corresponds to the number of the bearing positions, the positioning sensor detection bits are disposed on the outer peripheral wall of the rotating base plate, and are located at a position corresponding to the bearing position; the positioning The sensor is configured to detect the position of each load bearing position by identifying each of the positioning sensor detection bits as the rotating base disk rotates.
其中,在所述反应舱内还设置有压环,所述压环用于在所述升降基 座上升至所述反应舱内时,利用自身重力将晶片固定在所述升降基座上;并且,所述下环体还用于在所述升降基座移出所述反应舱时,支撑所述压环。Wherein a pressure ring is further disposed in the reaction chamber, and the pressure ring is used in the lifting base When the seat is raised into the reaction chamber, the wafer is fixed on the lifting base by its own gravity; and the lower ring body is further used to support the lifting base when the lifting base is removed from the reaction cabin. Pressure ring.
其中,在所述反应舱的顶部设置有开盖机构,用于开启或关闭所述反应舱的顶部开口。Wherein, a top opening mechanism is provided at the top of the reaction chamber for opening or closing the top opening of the reaction chamber.
其中,所述开盖机构包括上电极腔室,所述上电极腔室,包括:设置在所述上电极腔室的底部的靶材;设置在所述上电极腔室内且位于所述靶材的上方的磁控管;以及用于驱动所述磁控管相对于所述靶材表面作旋转运动的磁控管驱动机构。Wherein the opening mechanism comprises an upper electrode chamber, the upper electrode chamber comprising: a target disposed at a bottom of the upper electrode chamber; disposed in the upper electrode chamber and located at the target a magnetron above; and a magnetron drive mechanism for driving the magnetron to rotate relative to the surface of the target.
所述磁控管驱动机构包括:具有大同步带轮、小同步带轮和同步带的旋转传动机构;磁控管旋转电机,用于通过所述旋转传动机构驱动所述磁控管相对于所述靶材表面作旋转运动;换向减速机,用于降低所述磁控管旋转电机的转速。The magnetron driving mechanism includes: a rotary transmission mechanism having a large timing pulley, a small timing pulley, and a timing belt; and a magnetron rotating motor for driving the magnetron relative to the chassis by the rotation transmission mechanism The surface of the target is rotated; the commutating reducer is used to reduce the rotational speed of the rotating magnet of the magnetron.
其中,所述晶片传输装置还包括升降驱动机构,所述升降驱动机构的数量与升降基座的数量相对应,用于一一对应地驱动所述升降基座作升降运动。The wafer transfer device further includes an elevation drive mechanism, and the number of the lift drive mechanisms corresponds to the number of the lift bases for driving the lift bases in a one-to-one correspondence for lifting movement.
其中,所述通孔的直径小于所述晶片的直径;或者所述通孔的直径大于或等于所述晶片的直径,且在每个通孔内设置有支撑部,用以支撑位于所述通孔内的晶片。Wherein the diameter of the through hole is smaller than the diameter of the wafer; or the diameter of the through hole is greater than or equal to the diameter of the wafer, and a support portion is disposed in each through hole for supporting the through hole The wafer within the hole.
其中,所述晶片传输装置还包括旋转驱动机构,用于驱动所述旋转基盘作旋转运动。所述旋转驱动机构包括:磁流体轴承,其设置在所述工艺腔室内的中心位置处,并与所述旋转基盘连接;旋转电机,用于通过所述磁流体轴承驱动所述旋转基盘围绕所述工艺腔室的中心旋转。Wherein the wafer transfer device further comprises a rotary drive mechanism for driving the rotary base for rotational movement. The rotary drive mechanism includes: a magnetic fluid bearing disposed at a central position within the process chamber and coupled to the rotary base; and a rotary electric machine for driving the rotary base by the magnetic fluid bearing Rotating around the center of the process chamber.
作为另一个技术方案,本发明还提供一种半导体加工设备,包括:工艺腔室,用于对晶片进行加工;去气腔室,用于去除晶片上的水汽;预清洗腔室,用于去除晶片表面上的残余物;传输腔室,其分别与所述 工艺腔室、所述去气腔室和所述预清洗腔室连接,且在其内部设置有机械手,用以将晶片分别传输至各个腔室内;所述工艺腔室采用了本发明提供的上述工艺腔室。As another technical solution, the present invention further provides a semiconductor processing apparatus comprising: a process chamber for processing a wafer; a degassing chamber for removing moisture on the wafer; and a pre-cleaning chamber for removing a residue on the surface of the wafer; a transfer chamber, respectively a process chamber, the degassing chamber and the pre-cleaning chamber are connected, and a robot is disposed therein for respectively transferring the wafers into the respective chambers; the process chamber adopting the above-mentioned provided by the present invention Process chamber.
其中,所述工艺腔室的数量为一个或者多个,且所述多个工艺腔室沿所述传输腔室的周向分布。Wherein the number of the process chambers is one or more, and the plurality of process chambers are distributed along the circumferential direction of the transfer chamber.
其中,所述半导体加工设备包括物理气相沉积设备。Wherein, the semiconductor processing apparatus comprises a physical vapor deposition apparatus.
本发明具有以下有益效果:The invention has the following beneficial effects:
本发明提供的工艺腔室,其在其内部设置沿其周向均匀分布的至少两个反应舱,且每个反应舱构成独立的工艺环境,并且利用进气系统一一对应地向反应舱输送工艺气体,以及利用晶片传输装置将晶片传输至反应舱内。这样,利用单个工艺腔室中的至少两个反应舱即可实现同时进行两道以上的工序,从而无需增加工艺腔室的数量,也就无需重新设计传输腔室的结构,进而可以降低设备的制造成本。此外,由于至少两个反应舱沿工艺腔室的周向均匀分布,这与现有技术相比,可以使工艺腔室的整体结构更紧凑、且占地空间更小。The invention provides a process chamber in which at least two reaction chambers uniformly distributed along the circumferential direction thereof are disposed, and each reaction chamber constitutes an independent process environment, and is respectively conveyed to the reaction chamber by the air intake system in one-to-one correspondence The process gas is transferred to the reaction chamber using a wafer transfer device. In this way, two or more processes can be simultaneously performed by using at least two reaction chambers in a single process chamber, thereby eliminating the need to increase the number of process chambers and eliminating the need to redesign the structure of the transfer chamber, thereby reducing the equipment. manufacturing cost. Furthermore, since at least two reaction chambers are evenly distributed along the circumferential direction of the process chamber, this makes the overall structure of the process chamber more compact and takes up less space than the prior art.
本发明提供的半导体加工设备,其通过采用本发明提供的工艺腔室,可以利用至少两个反应舱同时进行两道以上的工序,从而无需增加工艺腔室的数量,也就无需重新设计传输腔室的结构,进而可以降低设备的制造成本。此外,由于至少两个反应舱沿工艺腔室的周向均匀分布,这与现有技术相比,可以使工艺腔室的整体结构更紧凑、占地空间更小。The semiconductor processing apparatus provided by the invention can perform two or more processes simultaneously by using at least two reaction chambers by using the process chamber provided by the invention, thereby eliminating the need to redesign the transmission chamber without increasing the number of process chambers. The structure of the chamber, in turn, can reduce the manufacturing cost of the equipment. In addition, since at least two reaction chambers are evenly distributed along the circumferential direction of the process chamber, this makes the overall structure of the process chamber more compact and takes up less space than the prior art.
附图说明DRAWINGS
图1为现有的一种PVD设备的整机示意图;1 is a schematic diagram of a whole machine of a conventional PVD device;
图2A为本发明实施例提供的工艺腔室的立体图;2A is a perspective view of a process chamber according to an embodiment of the present invention;
图2B为本发明实施例提供的工艺腔室的内部结构的俯视图;2B is a top plan view showing the internal structure of a process chamber according to an embodiment of the present invention;
图2C为本发明实施例提供的工艺腔室的晶片传输装置的立体图; 2C is a perspective view of a wafer transfer device of a process chamber according to an embodiment of the present invention;
图2D为本发明实施例提供的工艺腔室的剖视图;2D is a cross-sectional view of a process chamber according to an embodiment of the present invention;
图3A为本发明实施例提供的工艺腔室所采用的反应舱的局部剖视图;3A is a partial cross-sectional view of a reaction chamber used in a process chamber according to an embodiment of the present invention;
图3B为图3A中II区域的放大图;Figure 3B is an enlarged view of the area II in Figure 3A;
图3C为图3A中沿B-B线的剖视图;Figure 3C is a cross-sectional view taken along line B-B of Figure 3A;
图4A为本发明实施例提供的工艺腔室的内部结构的立体图;4A is a perspective view of an internal structure of a process chamber according to an embodiment of the present invention;
图4B为本发明实施例提供的工艺腔室的内部结构的俯视图;4B is a top plan view showing the internal structure of a process chamber according to an embodiment of the present invention;
图5A为本发明实施例提供的一种半导体加工设备的结构示意图;以及5A is a schematic structural diagram of a semiconductor processing apparatus according to an embodiment of the present invention;
图5B为本发明实施例提供的另一种半导体加工设备的结构示意图。FIG. 5B is a schematic structural diagram of another semiconductor processing apparatus according to an embodiment of the present invention.
具体实施方式detailed description
为使本领域的技术人员更好地理解本发明的技术方案,下面结合附图来对本发明提供的工艺腔室以及半导体加工设备进行详细描述。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the process chamber and the semiconductor processing apparatus provided by the present invention are described in detail below with reference to the accompanying drawings.
本发明提供的工艺腔室,其包括至少两个反应舱、相互独立的至少两套进气系统和晶片传输装置。其中,至少两个反应舱设置在工艺腔室的内部,且沿其周向均匀分布;每个反应舱内构成独立的工艺环境,以能够单独对晶片进行一道工序;进气系统一一对应地向反应舱输送工艺气体;晶片传输装置用于将晶片传输至反应舱内。The invention provides a process chamber comprising at least two reaction chambers, at least two sets of intake systems and wafer transfer devices independent of each other. Wherein, at least two reaction chambers are disposed inside the process chamber and are evenly distributed along the circumferential direction thereof; each reaction chamber constitutes an independent process environment, so that a single process can be performed on the wafer; the air intake system is in one-to-one correspondence A process gas is delivered to the reaction chamber; a wafer transfer device is used to transport the wafer into the reaction chamber.
由于每个反应舱构成独立的工艺环境,并利用进气系统一一对应地向反应舱输送工艺气体,以及利用晶片传输装置将晶片传输至反应舱内,这使得利用单个工艺腔室中的至少两个反应舱即可实现同时进行两道以上的工序,从而无需增加工艺腔室的数量,即,可以在不改变工艺腔室的数量的前提下,仅通过增加反应舱的数量来增加同时进行加工的工序数量,也就无需重新设计传输腔室的结构,进而可以降低设备的制 造成本。此外,由于至少两个反应舱沿该工艺腔室的周向均匀分布,这与现有技术相比,可以使工艺腔室的整体结构更紧凑、且占地空间更小。Since each reaction chamber constitutes an independent process environment, and the process gas is transported to the reaction chamber in a one-to-one correspondence by the intake system, and the wafer transfer device is used to transport the wafer into the reaction chamber, which utilizes at least a single process chamber Two reaction chambers can realize two or more processes at the same time, so that it is not necessary to increase the number of process chambers, that is, it can be increased simultaneously by increasing the number of reaction chambers without changing the number of process chambers. The number of processing steps eliminates the need to redesign the structure of the transfer chamber, which in turn reduces equipment Cause this. Furthermore, since at least two reaction chambers are evenly distributed along the circumferential direction of the process chamber, this makes the overall structure of the process chamber more compact and takes up less space than the prior art.
晶片传输装置具有将晶片传输至反应舱内的传输功能,该功能至少包括如下动作:即,可以同时或先后将晶片传输至各个反应舱内;或者,也可以选择性地将晶片传输至所有反应舱中的至少一个反应舱内。该动作的具体流程为:首先,由位于工艺腔室之外的机械手将未加工的晶片传输至工艺腔室内的晶片传输装置上;然后由该晶片传输装置将未加工的晶片传输至反应舱内。The wafer transfer device has a transfer function for transferring the wafer into the reaction chamber, the function comprising at least the following actions: that the wafer can be transferred to each reaction chamber simultaneously or sequentially; or alternatively, the wafer can be selectively transferred to all reactions At least one reaction chamber in the tank. The specific flow of the action is: first, the unprocessed wafer is transferred to the wafer transfer device in the process chamber by a robot located outside the process chamber; then the unprocessed wafer is transferred to the reaction chamber by the wafer transfer device. .
优选的,晶片传输装置还可以用于在各个反应舱之间传输晶片,例如,针对各个反应舱进行不同的工序,晶片在其中一个反应舱内完成当前工序之后,可以借助晶片传输装置将该晶片传输至下一工序所在的反应舱内。Preferably, the wafer transfer device can also be used to transfer wafers between the various reaction chambers. For example, different processes are performed for each reaction chamber. After the wafer is completed in one of the reaction chambers, the wafer can be transferred by means of a wafer transfer device. Transfer to the reaction chamber where the next process is located.
借助上述晶片传输装置,可以根据不同的工艺、工序顺序等选择不同的传输方式,从而不仅可以提高工艺的灵活性,而且还可以扩大应用范围。With the above wafer transfer device, different transfer modes can be selected according to different processes, process sequences, etc., thereby not only improving the flexibility of the process, but also expanding the application range.
下面对本发明提供的工艺腔室的具体实施例进行详细描述。Specific embodiments of the process chamber provided by the present invention are described in detail below.
实施例一 Embodiment 1
请一并参阅图2A至图2E,本实施例提供的工艺腔室10包括四个反应舱、相互独立的四套进气系统和晶片传输装置。其中,四个反应舱分别为:反应舱12A、反应舱12B、反应舱12C和反应舱12D,如图2A所示,四个反应舱设置在工艺腔室10的内部,且沿其周向均匀分布,并且每个反应舱构成独立的工艺环境,并利用四套进气系统(图中未示出)一一对应地向四个反应舱内输送工艺气体,以及利用晶片传输装置的上述传输功能,从而可以实现单个工艺腔室同时进行两道以上的工序。Referring to FIG. 2A to FIG. 2E together, the process chamber 10 provided in this embodiment includes four reaction chambers, four sets of independent air intake systems and wafer transfer devices. Among them, four reaction chambers are: reaction chamber 12A, reaction chamber 12B, reaction chamber 12C and reaction chamber 12D. As shown in FIG. 2A, four reaction chambers are disposed inside the process chamber 10 and are evenly distributed along the circumference thereof. Distributed, and each reaction chamber constitutes an independent process environment, and uses four sets of air intake systems (not shown) to transfer process gases to the four reaction chambers in a one-to-one correspondence, and utilizes the above-described transmission function of the wafer transfer device Therefore, it is possible to realize two or more processes simultaneously in a single process chamber.
在本实施例中,晶片传输装置的结构具体为:其包括旋转基盘14、 升降基座和顶针装置15。其中,旋转基盘14设置在四个反应舱的下方,且在旋转基盘14上设置有八个用于承载晶片16的承载位(141-148),八个承载位(141-148)沿旋转基盘14的周向均匀分布,如图2C所示。所谓承载位,是指在旋转基盘的上表面上划分的用于放置晶片的区域。In this embodiment, the structure of the wafer transfer device is specifically: it includes a rotating substrate 14 Lifting base and thimble device 15. Wherein, the rotating base 14 is disposed under the four reaction chambers, and eight carrying positions (141-148) for carrying the wafer 16 are disposed on the rotating base 14, and eight carrying positions (141-148) are provided along the rotating base 14 The circumferential direction of the rotating base 14 is evenly distributed as shown in Fig. 2C. The so-called carrying position refers to an area for placing a wafer divided on the upper surface of the rotating base.
旋转基盘14围绕其轴向中心线作旋转运动,可使每个反应舱的下方均对应一个承载位。由于旋转基盘14上有八个承载位,即,承载位的数量是反应舱数量的两倍,在这种情况下,旋转基盘14在每旋转预设角度后,使八个承载位中的四个不相邻的承载位一一对应地位于四个反应舱的正下方,即,图2C所示的承载位142、144、146和148;其余四个不相邻的承载位一一对应地位于每相邻的两个反应舱之间的间隔处,即,图2C所示的承载位141、143、145和147。也就是说,旋转基盘14通过旋转而使八个承载位分两批轮流位于四个反应舱的正下方。The rotating base plate 14 is rotated about its axial centerline so that each of the reaction chambers corresponds to a load bearing position. Since there are eight bearing positions on the rotating base 14, that is, the number of carrying positions is twice the number of reaction chambers, in this case, the rotating base 14 is made up of eight carrying positions after each predetermined angle of rotation. The four non-adjacent bearing positions are located one by one correspondingly below the four reaction chambers, that is, the carrying positions 142, 144, 146 and 148 shown in FIG. 2C; the remaining four non-adjacent carrying positions are one by one. Correspondingly located at the interval between each adjacent two reaction chambers, i.e., the load levels 141, 143, 145 and 147 shown in Figure 2C. That is to say, the rotating base plate 14 is rotated so that the eight load positions are placed in two batches directly below the four reaction chambers.
当然,在实际应用中,承载位的数量也可以与反应舱的数量相等,或者是反应舱数量的2倍以上。而且,针对后者的情况,只要旋转基盘14按倍数分批将承载位轮流位于四个反应舱的正下方即可。Of course, in practical applications, the number of carrying positions can also be equal to the number of reaction chambers, or more than twice the number of reaction chambers. Moreover, in the latter case, as long as the rotating base plate 14 is placed in multiples in multiples, the bearing position is placed directly below the four reaction chambers.
在本实施例中,在工艺腔室10内设置有四个升降基座(13A-13D),四个升降基座一一对应地设置在四个反应舱的下方,如图2B所示。当旋转基盘14通过旋转预设角度,而使每个反应舱的下方均对应一个承载位之后,每个升降基座通过作升降运动,而贯穿与之相对应的承载位,并上升至相应的反应舱内或者下降至旋转基盘14下方,从而可以通过上升而将该承载位上的晶片传递至反应舱内,以及通过下降至旋转基盘14下方,而将反应舱内的晶片传递至承载位上。In the present embodiment, four lifting pedestals (13A-13D) are disposed in the process chamber 10, and four lifting pedestals are disposed one by one below the four reaction chambers, as shown in Fig. 2B. After the rotating base plate 14 is rotated by a preset angle, and each of the reaction chambers corresponds to a load bearing position, each lifting base passes through the lifting movement, and passes through the corresponding carrying position, and rises to corresponding The reaction chamber is either lowered below the rotating substrate 14 so that the wafer on the carrying position can be transferred into the reaction chamber by ascending, and the wafer in the reaction chamber can be transferred to the lower portion of the rotating substrate 14 On the carrying position.
需要说明的是,每个反应舱的底部是敞开的,升降基座在上升至反应舱内后,可以将反应舱的底部封闭,从而使反应舱的内部形成相对独立的工艺环境,即,每个反应舱与工艺腔室10之间,以及与其他反应 舱之间相互隔离。It should be noted that the bottom of each reaction chamber is open, and after the lifting base is raised into the reaction chamber, the bottom of the reaction chamber can be closed, so that the interior of the reaction chamber forms a relatively independent process environment, that is, each Between the reaction chamber and the process chamber 10, and other reactions The compartments are isolated from each other.
本实施例中,各个升降基座协同工作,以便在工艺前,各个升降基座同时上升至各个反应舱内,各个反应舱中的至少一个被选择性地作为实施工艺的反应舱;并且在所有实施工艺的反应舱均完成各自的工序之后,各个升降基座同时下降至旋转基盘的下方。利用旋转基盘14和升降基座传输晶片的流程具体为:首先,旋转基盘14在旋转预设角度后停止,以使四个反应舱的下方均对应一个承载位;然后,位于旋转基盘14下方的四个升降基座同时上升,并将该四个承载位上的四个晶片顶起,然后一一对应地传输至四个反应舱内。待各个反应舱完成对晶片的加工之后,四个升降基座同时下降至旋转基盘14的下方,在此过程中,完成加工的晶片被重新传递至旋转基盘14的承载位上。若承载位的数量是反应舱数量的整数倍,则重复进行上述流程,直至对旋转基盘14上的所有晶片都完成了加工。由此,通过将旋转基盘14的旋转运动和升降基座的升降运动结合,可以实现将晶片传输至反应舱内,以及在各个反应舱之间传输晶片。容易理解,在旋转基盘14作旋转运动时,升降基座位于旋转基盘14的下方且静止不动;当旋转基盘14旋转到位后,升降基座作升降运动,此时旋转基盘14静止不动,从而保证旋转基盘14和升降基座的运动互不干涉。In this embodiment, each of the lifting bases cooperates so that each lifting base is simultaneously raised into each reaction chamber before the process, and at least one of the respective reaction chambers is selectively used as a reaction chamber for implementing the process; After the respective process chambers of the process are completed, the respective lifting bases are simultaneously lowered below the rotating base. The flow of transferring the wafer by using the rotating base 14 and the lifting base is specifically: first, the rotating base 14 is stopped after rotating the preset angle so that the lower sides of the four reaction chambers correspond to one carrying position; then, the rotating base is located The four lifting pedestals below 14 are simultaneously raised, and the four wafers on the four carrying positions are lifted up and then transferred one by one to the four reaction chambers. After the processing of the wafers is completed in each of the reaction chambers, the four lifting pedestals are simultaneously lowered below the rotating substrate 14, during which the finished wafer is re-transmitted to the carrying position of the rotating base 14. If the number of carrying positions is an integral multiple of the number of reaction chambers, the above procedure is repeated until all wafers on the rotating substrate 14 have been processed. Thus, by combining the rotational movement of the rotating base 14 with the lifting movement of the lifting base, it is possible to transfer the wafer into the reaction chamber and transfer the wafer between the various reaction chambers. It is easy to understand that when the rotating base 14 performs a rotary motion, the lifting base is located below the rotating base plate 14 and is stationary; when the rotating base plate 14 is rotated into position, the lifting base is moved up and down, and at this time, the rotating base 14 is rotated. It is stationary, so that the movement of the rotating base plate 14 and the lifting base does not interfere with each other.
需要说明的是,在实际应用中,根据具体需要,可以使所有反应舱同时工作(进行相同或不同的工序),也可以选择性地使其中至少一个反应舱工作,而其余未被选择的反应舱不工作。但是无论是所有反应舱工作,还是部分反应舱工作,各个升降基座在工艺前必须同时上升至各个反应舱内,并且各个升降基座在各个工作的反应舱均完成各自的工序之后,再同时下降至旋转基盘14的下方,以保证每个反应舱在工作时能够与其他反应舱之间相互隔离。It should be noted that, in practical applications, all reaction chambers can be operated simultaneously (for the same or different processes) according to specific needs, or at least one of the reaction chambers can be selectively operated while the remaining unselected reactions are performed. The cabin does not work. However, whether it is all reaction chamber work or partial reaction chamber work, each lifting base must be raised to each reaction chamber before the process, and each lifting base can complete its own process in each working reaction chamber, and then simultaneously It descends below the rotating base plate 14 to ensure that each reaction chamber can be isolated from other reaction chambers during operation.
另外,旋转基盘14上的每个承载位处的具体结构应满足两个要求, 即:不仅可以承载晶片,而且还可以保证升降基座能够在竖直方向上将其穿越(以下简称为竖直贯穿)。在本实施例中,在旋转基盘14的与各个承载位相对应的位置处设置有通孔,该通孔的直径大于晶片16的直径,且在每个通孔内设置有支撑部,该支撑部为自通孔的孔壁凸出的多个支撑爪,且沿孔壁的周向间隔分布。装载至旋转基盘14上的晶片16位于该通孔内,且由多个支撑爪支撑。容易理解,升降基座的外径应小于由多个支撑爪在通孔周向上形成支撑环的内径。当然,在实际应用中,也可以省去支撑部,并使通孔的直径小于晶片的直径,在这种情况下,晶片由旋转基盘上表面的靠近通孔周边的部分支撑,并且升降基座的外径应小于该通孔的直径,即,该通孔的直径小于晶片的直径且大于升降基座的直径,以便既能承载晶片,又能使升降基座可在竖直方向上穿越该通孔。In addition, the specific structure at each load bearing position on the rotating base plate 14 should satisfy two requirements. That is, not only can the wafer be carried, but also the lifting base can be traversed in the vertical direction (hereinafter referred to as vertical penetration). In the present embodiment, through holes are provided at positions corresponding to the respective load-bearing positions of the rotary base 14, the diameter of the through holes being larger than the diameter of the wafer 16, and a support portion is provided in each of the through holes, the support The portion is a plurality of support claws protruding from the hole wall of the through hole, and is distributed along the circumferential direction of the hole wall. The wafer 16 loaded onto the rotating substrate 14 is located in the through hole and is supported by a plurality of supporting claws. It is easy to understand that the outer diameter of the lifting base should be smaller than the inner diameter of the support ring formed by the plurality of supporting claws in the circumferential direction of the through hole. Of course, in practical applications, the support portion may be omitted and the diameter of the through hole is smaller than the diameter of the wafer. In this case, the wafer is supported by a portion of the upper surface of the rotating base plate near the periphery of the through hole, and the lift base is The outer diameter of the seat should be smaller than the diameter of the through hole, that is, the diameter of the through hole is smaller than the diameter of the wafer and larger than the diameter of the lifting base so as to be capable of carrying the wafer and allowing the lifting base to pass through in the vertical direction. The through hole.
在本实施例中,晶片传输装置还包括旋转驱动机构,用于驱动旋转基盘14围绕其轴向中心线作旋转运动。具体地,如图2D所示,该旋转驱动机构包括磁流体轴承181和旋转电机183。其中,磁流体轴承181设置在工艺腔室10内的中心位置处,并与旋转基盘14连接;旋转电机181用于通过减速器182驱动磁流体轴承183围绕工艺腔室10的中心旋转,从而带动旋转基盘14旋转。磁流体轴承181是采用导电流体作润滑剂并有外加磁场的滑动轴承,借助磁流体轴承181,可以利用由其产生的磁场而对流体的运动起阻滞作用,从而可以使流体的等效粘度成倍增加,进而可以提高轴承的承载能力。当然,在实际应用中,还可以采用其他任意结构的旋转驱动机构,本发明对旋转驱动机构的结构没有限制,只要其能够驱动旋转基盘14在水平面内旋转即可。In the present embodiment, the wafer transfer apparatus further includes a rotary drive mechanism for driving the rotary base plate 14 to rotate about its axial centerline. Specifically, as shown in FIG. 2D, the rotary drive mechanism includes a magnetic fluid bearing 181 and a rotary electric machine 183. Wherein, the magnetic fluid bearing 181 is disposed at a central position within the process chamber 10 and is coupled to the rotating base 14; the rotary electric machine 181 is configured to drive the magnetic fluid bearing 183 to rotate around the center of the process chamber 10 through the speed reducer 182, thereby The rotating base plate 14 is rotated. The magnetic fluid bearing 181 is a sliding bearing using a conductive fluid as a lubricant and having an external magnetic field. With the magnetic fluid bearing 181, the magnetic field generated by the magnetic fluid bearing 181 can block the movement of the fluid, thereby making the equivalent viscosity of the fluid. The multiplication increases, which in turn increases the bearing capacity of the bearing. Of course, in practical applications, any other structure of the rotary drive mechanism may be employed. The present invention has no limitation on the structure of the rotary drive mechanism as long as it can drive the rotary base plate 14 to rotate in a horizontal plane.
另外,优选的,为了能够准确地控制和校准旋转基盘14的旋转角度,以保证各个承载位能够旋转到位,晶片传输装置还包括归零传感器检测位171、定位传感器检测位172、归零传感器(图中未示出)和定 位传感器(图中未示出)。其中,归零传感器检测位171设置在旋转基盘14的外周壁上的与预设的原点位置相对应的位置处;所谓原点位置,是指旋转基盘14的旋转角度为零时的初始位置。归零传感器用于在旋转基盘14旋转时,通过识别归零感应片171而检测旋转基盘14的原点位置。定位传感器检测位172的数量与承载位的数量相对应,定位传感器检测位172设置在旋转基盘14的外周壁上的与承载位一一对应的位置处;定位传感器用于在旋转基盘14旋转时,通过识别各个定位传感器检测位172而检测各个承载位的位置。在实际应用中,归零传感器检测位171和定位传感器检测位172可以设置成是凸起、凹槽或标线等能够用于标记位置的各种形式。In addition, preferably, in order to accurately control and calibrate the rotation angle of the rotating base plate 14 to ensure that each of the bearing positions can be rotated into position, the wafer transfer apparatus further includes a return-to-zero sensor detecting bit 171, a positioning sensor detecting bit 172, and a zeroing sensor. (not shown in the figure) and Position sensor (not shown). Wherein, the return-to-zero sensor detecting position 171 is disposed at a position on the outer peripheral wall of the rotating base 14 corresponding to the preset origin position; the so-called origin position refers to the initial position when the rotating angle of the rotating base 14 is zero. . The return-to-zero sensor is used to detect the origin position of the rotary base 14 by recognizing the return-to-zero sensor 171 when the rotary base 14 is rotated. The number of positioning sensor detecting bits 172 corresponds to the number of carrying positions, and the positioning sensor detecting position 172 is disposed at a position on the outer peripheral wall of the rotating base plate one-to-one corresponding to the carrying position; the positioning sensor is used for the rotating base 14 When rotated, the position of each load bearing position is detected by identifying each of the positioning sensor detection bits 172. In practical applications, the zeroing sensor detection bit 171 and the positioning sensor detection bit 172 can be configured to be various forms that can be used for marking locations, such as bumps, grooves, or reticle.
在本实施例中,晶片传输装置还包括升降驱动机构,该升降驱动机构的数量与升降基座的数量相对应,即,升降驱动机构的数量为四个,用于一一对应地驱动升降基座作升降运动。每个升降驱动机构的结构具体为:如图2D所示,每个升降驱动机构设置在工艺腔室10的底部,且包括旋转电机215、基座提升轴212、直线轴承211、直线传动机构。其中,直线轴承211固定在工艺腔室10的底部;基座提升轴212的上端沿竖直方向穿过直线轴承211(二者滑动配合),并延伸至工艺腔室10内与升降基座连接;旋转电机215用于提供旋转动力;直线传动机构用于将旋转电机215的旋转动力转换为竖直方向上的直线动力,并传递至基座提升轴212。具体地,直线传动机构包括螺母213和丝杠214,其中,螺母213套制在丝杠214上,且可沿丝杠214滑动,并且螺母213与基座提升轴212的下端连接;丝杠214分别与基座提升轴212的下端和旋转电机215的驱动轴连接。In this embodiment, the wafer transfer apparatus further includes an elevating drive mechanism, the number of the elevating drive mechanisms corresponding to the number of the elevating bases, that is, the number of the elevating drive mechanisms is four, for driving the lift bases in one-to-one correspondence The seat is used for lifting and lowering. The structure of each lifting drive mechanism is specifically as follows: as shown in FIG. 2D, each lifting drive mechanism is disposed at the bottom of the process chamber 10, and includes a rotating electrical machine 215, a base lifting shaft 212, a linear bearing 211, and a linear transmission mechanism. Wherein, the linear bearing 211 is fixed at the bottom of the process chamber 10; the upper end of the pedestal lifting shaft 212 passes through the linear bearing 211 in a vertical direction (sliding fit), and extends into the process chamber 10 to be connected with the lifting base The rotary electric machine 215 is for providing rotational power; the linear drive mechanism is for converting the rotational power of the rotary electric machine 215 into linear power in the vertical direction and transmitting it to the base lift shaft 212. Specifically, the linear transmission mechanism includes a nut 213 and a lead screw 214, wherein the nut 213 is sleeved on the lead screw 214 and slidable along the lead screw 214, and the nut 213 is coupled to the lower end of the base lift shaft 212; the lead screw 214 The lower end of the base lift shaft 212 and the drive shaft of the rotary electric machine 215 are respectively connected.
在旋转电机215的驱动下,丝杠214作旋转运动,以使螺母213作升降运动,从而带动基座提升轴212和与之连接的升降基座同步作升降运动。优选的,升降驱动机构还可以包括用于对基座提升轴起导向作 用的直线导轨。另外,优选的,还可以在基座提升轴212上套制波纹管216,用以对基座提升轴212与工艺腔室10之间的间隙进行密封。Under the driving of the rotating electrical machine 215, the lead screw 214 performs a rotary motion to cause the nut 213 to move up and down, thereby driving the base lifting shaft 212 and the lifting base connected thereto to perform the lifting movement. Preferably, the lifting drive mechanism may further comprise guiding the base lifting shaft Linear guides used. Additionally, preferably, a bellows 216 may be sleeved over the base lift shaft 212 for sealing the gap between the base lift shaft 212 and the process chamber 10.
在实际应用中,升降驱动机构也可以采用直线电机直接驱动基座提升轴作升降运动。或者,还可以采用其他任意结构的升降驱动机构,本发明对升降驱动机构的结构没有限制,只要其具有驱动升降基座作升降运动的功能即可。In practical applications, the lifting drive mechanism can also directly drive the base lifting shaft for lifting movement using a linear motor. Alternatively, any other structure of the lifting drive mechanism may be employed. The present invention has no limitation on the structure of the lifting drive mechanism as long as it has a function of driving the lifting base for lifting movement.
在本实施例中,在工艺腔室10的侧壁上设置有传片口11,用以供晶片移入或移出工艺腔室10;顶针装置15设置在工艺腔室10内的与传片口11相对的位置处,如图2B所示。顶针装置15通过作升降运动,而使其顶端贯穿承载位,并到达高于或低于旋转基盘14的位置。In the present embodiment, a film opening 11 is provided on the side wall of the process chamber 10 for moving the wafer into or out of the process chamber 10; the ejector device 15 is disposed in the process chamber 10 opposite to the film opening 11 The position is as shown in Figure 2B. The thimble device 15 is moved up and down so that its tip end penetrates the carrying position and reaches a position higher or lower than the rotating base 14.
顶针装置15的结构具体为:其包括至少三个顶针151和用于驱动至少三个顶针同步作升降运动的顶针提升机构152。当需要将完成加工的晶片自旋转基盘14上取出,并移出工艺腔室10时,首先,旋转基盘14将完成加工的晶片所在的承载位旋转至至少三个顶针151的上方(顶针151的初始位置位于旋转基盘14的下方),即,旋转至与传片口11相对的位置处;然后,至少三个顶针151在顶针提升机构152的驱动下上升,直至其顶端穿过该承载位,并到达高于旋转基盘14的位置处,在此过程中,至少三个顶针151顶起承载位上的晶片,以使其脱离旋转基盘14;工艺腔室10之外的机械手经由传片口11移入工艺腔室10内,并自顶针151上取出晶片16,然后携带晶片16移出工艺腔室10,从而完成晶片16的卸载。将待加工的晶片装载至旋转基盘14的流程与上述晶片的卸载流程相类似,而仅是运动顺序相反,因而不再赘述。容易理解,在旋转基盘14作旋转运动时,顶针装置15位于旋转基盘14的下方且静止不动;待需要装卸的承载位旋转到位后,使顶针装置15上升至高于旋转基盘15的位置处,此时旋转基盘14静止不动,从而保证旋转基盘14和顶针装置15的运动互不干涉。 The thimble device 15 is specifically configured to include at least three thimbles 151 and a thimble lifting mechanism 152 for driving at least three thimbles for simultaneous lifting movement. When it is desired to take the finished wafer out of the rotating substrate 14 and remove it from the process chamber 10, first, the rotating substrate 14 rotates the carrying position of the finished wafer to the top of at least three thimbles 151 (the thimble 151). The initial position is located below the rotating base plate 14), that is, rotated to a position opposite to the transfer opening 11; then, at least three thimbles 151 are raised by the ejector lift mechanism 152 until the top end thereof passes through the load position And reaching a position higher than the rotating base 14, during which at least three thimbles 151 lift the wafer on the carrying position to disengage the rotating base 14; the robot outside the process chamber 10 passes The wafer port 11 is moved into the process chamber 10, and the wafer 16 is taken out from the ejector pin 151, and then the wafer 16 is carried out of the process chamber 10, thereby completing the unloading of the wafer 16. The flow of loading the wafer to be processed to the rotating substrate 14 is similar to the above-described wafer unloading process, and only the order of motion is reversed, and thus will not be described again. It is easy to understand that the ejector device 15 is located below the rotating base plate 14 and is stationary when the rotating base plate 14 is rotated; the ejector device 15 is raised above the rotating base plate 15 after the load-bearing position to be loaded and unloaded is rotated into position. At the position, the rotating base plate 14 is stationary at this time, thereby ensuring that the movement of the rotating base plate 14 and the thimble device 15 does not interfere with each other.
下面对进气系统的结构和进气方式,以及反应舱的内部结构进行详细描述。请一并参阅图3A至图3C,图中仅示出了单个反应舱12A的具体结构,而其余三个反应舱12B-12C的结构与反应舱12A相同。具体地,每个反应舱设置有匀流腔,该匀流腔与进气系统连接,且具有多个出气口,多个出气口沿匀流腔的周向均匀分布,用以将来自进气系统的工艺气体均匀地输送至反应舱内。The structure and intake mode of the intake system and the internal structure of the reaction cabin are described in detail below. Referring to Figures 3A through 3C together, only the specific structure of a single reaction chamber 12A is shown, while the remaining three reaction chambers 12B-12C have the same structure as the reaction chamber 12A. Specifically, each reaction chamber is provided with a flow mixing chamber connected to the air intake system and having a plurality of air outlets, and the plurality of air outlets are evenly distributed along the circumferential direction of the flow chamber for receiving air from the air inlet The process gas of the system is evenly delivered to the reaction chamber.
下面对匀流腔的结构进行详细描述。具体地,如图3B所示,在反应舱12A内还设置有衬环组件,该衬环组件包括下环体25和上环体23,且上环体23位于下环体25的内侧。下环体25和上环体23用于起到保护反应舱的侧壁的作用,以防止其上附着污染物。在实际应用中,下环体25和上环体23与反应舱12A采用可拆卸的方向连接,以方便清洗。容易理解,由下环体25和上环体23组成的环壁应能够覆盖整个反应舱12A的侧壁表面。The structure of the ration chamber will be described in detail below. Specifically, as shown in FIG. 3B, a liner ring assembly is further provided in the reaction chamber 12A, the liner ring assembly includes a lower ring body 25 and an upper ring body 23, and the upper ring body 23 is located inside the lower ring body 25. The lower ring body 25 and the upper ring body 23 serve to protect the side walls of the reaction chamber to prevent contamination from adhering thereto. In practical applications, the lower ring body 25 and the upper ring body 23 are connected to the reaction chamber 12A in a detachable direction for convenient cleaning. It will be readily understood that the annular wall composed of the lower ring body 25 and the upper ring body 23 should be able to cover the side wall surface of the entire reaction chamber 12A.
在本实施例中,在反应舱12A的侧壁内部形成有沿其周向环绕的环形通道244,该环形通道244用作匀流腔且与进气系统连接,并且在反应舱12A的内侧壁上,且沿其周向均匀分布有多个用作出气口的径向通孔245,该径向通孔245分别与环形通道244和反应舱12A的内部连接,即,径向通孔245的外端(图3B中所示的径向通孔245的右端)与环形通道244连接;径向通孔245的内端位于反应舱12A的内侧壁上。由上可知,上述匀流腔(即,环形通道244)内嵌在反应舱12A的侧壁内部,这不仅可以简化设备的结构,而且有利于加工和安装。In the present embodiment, an annular passage 244 is formed inside the side wall of the reaction chamber 12A in a circumferential direction thereof, the annular passage 244 serving as a flow-through chamber and connected to the intake system, and on the inner side wall of the reaction chamber 12A. And a plurality of radial through holes 245 for making air ports are uniformly distributed along the circumferential direction thereof, and the radial through holes 245 are respectively connected to the inner portions of the annular passage 244 and the reaction chamber 12A, that is, outside the radial through holes 245 The end (the right end of the radial through hole 245 shown in Fig. 3B) is connected to the annular passage 244; the inner end of the radial through hole 245 is located on the inner side wall of the reaction chamber 12A. As can be seen from the above, the above-mentioned vortex chamber (i.e., the annular passage 244) is embedded inside the side wall of the reaction chamber 12A, which not only simplifies the structure of the apparatus, but also facilitates processing and installation.
进气系统包括在反应舱12A的侧壁24内形成的进气通道243,该进气通道243的出气端与环形通道244连接;进气通道241的进气端位于反应舱的上表面,并与气路(图中未示出)的接头242连接。The intake system includes an intake passage 243 formed in the side wall 24 of the reaction chamber 12A, the outlet end of the intake passage 243 is connected to the annular passage 244; the intake end of the intake passage 241 is located on the upper surface of the reaction chamber, and It is connected to a joint 242 of a gas path (not shown).
当反应舱12A工作时,工艺气体首先通过进气通道243进入用作匀流腔的环形通道244,并向四周扩散直至充满环形通道244,然后自 各个径向通孔245均匀地流入环形间隙272内,最终流入反应舱12A内。由此,进气系统的气路可以依次通过进气通道243和匀流腔直接将工艺气体输送至反应舱12A内,这不仅可以缩短工艺气体到达反应舱12A内部的流动时间,而且可以更准确地控制参与工艺过程的工艺气体的流量,从而有利于工艺结果。此外,由于反应舱12A的尺寸相对于工艺腔室10较小,这使得直接流入反应舱12A内的工艺气体可以分布的更均匀,从而可以提高工艺均匀性。另外,通过使进气通道243的进气端设置在反应舱12A的上表面,这可以节省反应舱12A周围的空间,从而不仅使工艺腔室10的结构更紧凑,而且有利于气体管道等元件的装卸。When the reaction chamber 12A is in operation, the process gas first enters the annular passage 244 serving as a flow chamber through the intake passage 243 and diffuses to the periphery until it fills the annular passage 244, and then Each of the radial through holes 245 uniformly flows into the annular gap 272 and finally flows into the reaction chamber 12A. Thereby, the gas path of the intake system can directly transport the process gas into the reaction chamber 12A through the intake passage 243 and the doubling chamber, which not only shortens the flow time of the process gas reaching the inside of the reaction chamber 12A, but also can be more accurate. The flow rate of the process gas involved in the process is controlled to facilitate the process results. Furthermore, since the size of the reaction chamber 12A is small relative to the process chamber 10, this allows the process gas flowing directly into the reaction chamber 12A to be more evenly distributed, thereby improving process uniformity. In addition, by arranging the intake end of the intake passage 243 on the upper surface of the reaction chamber 12A, this can save space around the reaction chamber 12A, thereby not only making the structure of the process chamber 10 more compact, but also facilitating components such as gas pipes. Loading and unloading.
在本实施例中,在反应舱12A内还设置有压环26,压环26用于在升降基座13A上升至反应舱12A内,如图3A中的位置E时,利用自身重力将晶片固定在升降基座13A上,此时升降基座13A和压环26共同将反应舱12A的底部开口封闭,从而使反应舱12A形成相对独立的工艺环境。此外,当升降基座13A下降,并移出反应舱12A时,压环26由下环体25支撑,具体地,下环体25的下端具有用于支撑压环26的弯曲部252,该弯曲部252在升降基座13A位于位置E时,其顶端低于压环26底部被支撑的部分;而当升降基座13A移出反应舱12A时,压环26自动下落至该弯曲部252的顶端。In the present embodiment, a pressure ring 26 is also disposed in the reaction chamber 12A for lifting the lift base 13A into the reaction chamber 12A, and fixing the wafer by its own gravity when the position E is as shown in FIG. 3A. On the lift base 13A, the lift base 13A and the pressure ring 26 collectively close the bottom opening of the reaction chamber 12A, thereby allowing the reaction chamber 12A to form a relatively independent process environment. Further, when the lifting base 13A is lowered and removed from the reaction chamber 12A, the pressure ring 26 is supported by the lower ring body 25. Specifically, the lower end of the lower ring body 25 has a bent portion 252 for supporting the pressure ring 26, the curved portion When the lifting base 13A is at the position E, its top end is lower than the portion where the bottom of the pressure ring 26 is supported; and when the lifting base 13A is moved out of the reaction chamber 12A, the pressure ring 26 is automatically dropped to the top end of the curved portion 252.
优选的,在每个反应舱的顶部设置有开盖机构,用于开启或关闭反应舱的顶部开口,以便于独立地对每个反应舱的内部零件进行维护和保养。在本实施例中,如图2D所示,每个开盖机构包括上电极腔室221,其设置在反应舱的顶部,且在上电极腔室221与反应舱之间还设置有绝缘环,用以使二者电绝缘,该绝缘环可以采用陶瓷、玻璃等的绝缘材料制作。Preferably, a capping mechanism is provided at the top of each reaction chamber for opening or closing the top opening of the reaction chamber to facilitate independent maintenance and maintenance of the internal components of each reaction chamber. In the present embodiment, as shown in FIG. 2D, each opening mechanism includes an upper electrode chamber 221 disposed at the top of the reaction chamber, and an insulating ring is disposed between the upper electrode chamber 221 and the reaction chamber. In order to electrically insulate the two, the insulating ring can be made of an insulating material such as ceramics or glass.
优选的,开盖机构还包括开盖驱动装置19,用于驱动上电极腔室 221作翻转运动,即,使上电极腔室221扣合在反应舱的顶部,以关闭反应舱的顶部开口;或者自反应舱的顶部向外翻转,以开启反应舱的顶部开口。开盖驱动装置19可以采用气动或者液压的方式驱动。本发明对开盖驱动装置19的结构没有限制,只要其结构能够实现上述功能即可。另外,在实际应用中,也可以省去开盖驱动装置19,而采用手动的方式驱动上电极腔室作翻转运动。Preferably, the opening mechanism further comprises a cover driving device 19 for driving the upper electrode chamber 221 is a flipping motion, i.e., snapping the upper electrode chamber 221 to the top of the reaction chamber to close the top opening of the reaction chamber; or flipping outward from the top of the reaction chamber to open the top opening of the reaction chamber. The cover drive unit 19 can be driven pneumatically or hydraulically. The present invention is not limited to the structure of the opening cover driving device 19 as long as its structure can achieve the above functions. In addition, in practical applications, the cover driving device 19 can also be omitted, and the upper electrode chamber can be driven in a manual manner for the flipping motion.
下面对上电极腔室221的结构进行详细描述。具体地,其包括设置在上电极腔室221的底部的靶材20,即,当上电极腔室221扣合在反应舱的顶部时,该靶材20位于反应舱的内部。而且,上电极腔室221还包括设置在上电极腔室221内的位于靶材20的上方的磁控管222,以及用于驱动磁控管222相对于靶材表面作旋转运动的磁控管驱动机构。The structure of the upper electrode chamber 221 will be described in detail below. Specifically, it includes a target 20 disposed at the bottom of the upper electrode chamber 221, that is, when the upper electrode chamber 221 is snapped over the top of the reaction chamber, the target 20 is located inside the reaction chamber. Moreover, the upper electrode chamber 221 further includes a magnetron 222 disposed above the target 20 disposed in the upper electrode chamber 221, and a magnetron for driving the rotational movement of the magnetron 222 relative to the surface of the target Drive mechanism.
在本实施例中,上述磁控管驱动机构的结构具体为:其包括旋转传动机构、磁控管旋转电机225和环形减速机(图中未示出)。其中,旋转传动机构由大同步带轮224、小同步带轮227和同步带226组成,用以采用同步带的方式传递旋转动力;磁控管旋转电机225用于通过该旋转传动机构驱动磁控管222相对于靶材20表面作旋转运动;换向减速机用于降低磁控管旋转电机225的转速。当然,在实际应用中,还可以采用其他任意结构的磁控管驱动机构,只要其能够驱动磁控管相对于靶材表面旋转即可。In the embodiment, the structure of the magnetron driving mechanism is specifically: it includes a rotation transmission mechanism, a magnetron rotating motor 225, and a ring reducer (not shown). Wherein, the rotary transmission mechanism is composed of a large timing pulley 224, a small timing pulley 227 and a timing belt 226 for transmitting rotational power by means of a timing belt; the magnetron rotating motor 225 is used for driving the magnetic control through the rotary transmission mechanism The tube 222 is rotationally moved relative to the surface of the target 20; the reverse speed reducer is used to reduce the rotational speed of the magnetron rotating electrical machine 225. Of course, in practical applications, any other structure of the magnetron driving mechanism can be used as long as it can drive the magnetron to rotate relative to the surface of the target.
需要说明的是,在本实施例中,反应舱的数量为四个,但是本发明并不局限于此,在实际应用中,反应舱的数量还可以为两个、三个或者五个以上。It should be noted that, in the present embodiment, the number of reaction chambers is four, but the present invention is not limited thereto. In practical applications, the number of reaction chambers may also be two, three or more.
还需要说明的是,在本实施例中,承载位均用于承载晶片,但是本发明并不局限于此,在实际应用中,承载位还可以具有其他功能,例如用于放置遮挡盘(Disk)等等。 It should be noted that, in this embodiment, the carrying positions are all used to carry the wafer, but the present invention is not limited thereto. In practical applications, the carrying position may also have other functions, such as for placing a shielding disk (Disk) )and many more.
实施例二 Embodiment 2
本实施例与上述实施例一相比,其区别仅在于:晶片传输装置的结构不同。由于本实施例提供的工艺腔室的其他结构和功能在上述实施例一中已有了详细描述,在此不再赘述。下面仅对本实施例提供的晶片传输装置的结构进行详细描述。Compared with the above-mentioned first embodiment, the difference between this embodiment is only that the structure of the wafer transfer device is different. Other structures and functions of the process chamber provided in this embodiment are described in detail in the first embodiment, and are not described herein again. Only the structure of the wafer transfer apparatus provided in the present embodiment will be described in detail below.
具体地,图4A为本发明实施例二提供的工艺腔室的内部结构的立体图。图4B为本发明实施例二提供的工艺腔室的内部结构的俯视图。请一并参阅图4A和图4B,晶片传输装置包括机械手31、升降基座13和顶针装置15。其中,升降基座13的数量与反应舱的数量相对应,该升降基座13的结构和功能与上述实施例一中的升降基座相同,即:升降基座的数量与反应舱的数量相对应,且升降基座一一对应地设置在反应舱的下方;通过使每个升降基座作升降运动,可以使其上升至与之相对应的反应舱内或者自与之相对应的反应舱内下降至反应舱下方。Specifically, FIG. 4A is a perspective view of an internal structure of a process chamber according to Embodiment 2 of the present invention. 4B is a top plan view showing the internal structure of a process chamber according to Embodiment 2 of the present invention. Referring to FIGS. 4A and 4B together, the wafer transfer apparatus includes a robot 31, a lift base 13, and a ejector unit 15. The number of the lifting bases 13 is the same as the number of the reaction chambers. The structure and function of the lifting base 13 are the same as those of the lifting base in the first embodiment, that is, the number of lifting bases is the same as the number of reaction chambers. Correspondingly, the lifting bases are arranged one below the other in the reaction cabin; by lifting and lowering each lifting base, it can be raised to the corresponding reaction cabin or the corresponding reaction cabin The inside drops below the reaction chamber.
顶针装置15可作升降运动地设置在工艺腔室10内的与传片口11相对的位置处,该顶针装置15的结构与上述实施例一中的顶针装置相同,即:包括至少三个顶针151和用于驱动至少三个顶针同步作升降运动的顶针提升机构152。当需要向工艺腔室10内装载晶片16时,工艺腔室10之外的机械手经由传片口11移入工艺腔室10内;顶针提升机构152驱动至少三个顶针151上升,以托起晶片16;然后工艺腔室10之外的机械手移出工艺腔室10。The ejector device 15 is disposed at a position opposite to the film opening 11 in the process chamber 10 for lifting movement. The structure of the thimble device 15 is the same as that of the ejector device of the first embodiment, that is, includes at least three thimbles 151. And a thimble lifting mechanism 152 for driving the at least three thimbles in synchronization for lifting movement. When it is necessary to load the wafer 16 into the process chamber 10, the robot outside the process chamber 10 is moved into the process chamber 10 via the transfer port 11; the ejector lift mechanism 152 drives at least three thimbles 151 to rise to lift the wafer 16; The robot outside the process chamber 10 is then removed from the process chamber 10.
机械手31用于在顶针装置15与任意一个升降基座13之间,以及在任意两个升降基座13之间传递晶片。具体地,如图4B所示,机械手31可旋转地设置在工艺腔室10内的中心位置处,且位于反应舱与处于预设的最低位置时的升降基座13之间,容易理解,升降基座13在处于该最低位置时,进行装载或卸载晶片16。在本实施例中,机械手31采用晶片承载部、三个连杆和使三者依次可在水平面内相对旋转的两个 旋转副构成,从而机械手31可在水平面内伸缩。另外,机械手31还可以沿竖直方向作升降运动。由此,机械手31通过将在水平面作旋转运动、伸缩运动以及在竖直方向作升降运动相结合,而实现将未加工的晶片传输至反应舱内;以及,针对进行不同的工序的各个反应舱,晶片在其中一个反应舱内完成当前工序之后,可以借助机械手31将该晶片自当前工序所对应的升降基座13传输至下一工序所对应的升降基座13。The robot 31 is used to transfer the wafer between the thimble device 15 and any one of the lifting pedestals 13, and between any two lifting pedestals 13. Specifically, as shown in FIG. 4B, the robot 31 is rotatably disposed at a central position within the process chamber 10, and is located between the reaction chamber and the lifting base 13 at a preset minimum position, which is easy to understand, ascend and descend. When the susceptor 13 is in the lowest position, the wafer 16 is loaded or unloaded. In the present embodiment, the robot 31 employs a wafer carrying portion, three links, and two such that the three can be relatively rotated in the horizontal plane in sequence. The rotating pair is configured such that the robot 31 can expand and contract in a horizontal plane. In addition, the robot 31 can also perform a lifting motion in the vertical direction. Thereby, the robot 31 realizes the transfer of the unprocessed wafer into the reaction chamber by combining the rotary motion in the horizontal plane, the telescopic movement, and the vertical movement in the vertical direction; and, for each reaction chamber in which different processes are performed After the wafer completes the current process in one of the reaction chambers, the wafer can be transferred from the lifting base 13 corresponding to the current process to the lifting base 13 corresponding to the next process by the robot 31.
此外,为了配合机械手31能够自每个升降基座31取片或放片,在每个升降基座13上还设置有晶片托架,该晶片托架包括一个支撑环322和至少三个支撑针321,其中,支撑环322环绕设置在升降基座13的外围,且在升降基座13作升降运动时相对其固定不动,即,支撑环322不随升降基座13上升或下降;至少三个支撑针321固定在支撑环322上,且沿升降基座13的周向均匀分布,并且至少三个支撑针321的顶端高度在升降基座13处于预设的最低位置时,高于升降基座13的上表面高度,且至少三个支撑针321的顶端高度高于机械手31的晶片承载部高度。In addition, in order to cooperate with the robot 31 to take a sheet or release from each of the lifting bases 31, a wafer carrier is further disposed on each of the lifting bases 13, the wafer carrier including a support ring 322 and at least three support pins The support ring 322 is disposed around the periphery of the lifting base 13 and is fixed relative to the lifting base 13 during the lifting movement, that is, the support ring 322 does not rise or fall with the lifting base 13; at least three The support pins 321 are fixed on the support ring 322 and are evenly distributed along the circumferential direction of the lift base 13, and the top end heights of the at least three support pins 321 are higher than the lift base when the lift base 13 is at the preset lowest position. The upper surface height of 13 and the height of the top end of at least three support pins 321 are higher than the height of the wafer carrier of the robot 31.
在机械手31自任意一个升降基座31放片时,此时该升降基座13位于预设的最低位置;承载有晶片16的机械手31通过在水平面内做伸缩运动和旋转运动,以使其晶片承载部移动至位于该升降基座31处的至少三个支撑针321的顶端上方;机械手31下降,以使晶片16自该晶片承载部被传递至至少三个支撑针321上;然后,升降基座31上升,以使该晶片16自至少三个支撑针321被传递至该升降基座16上,从而完成机械手31向任意一个升降基座31的放片动作。When the robot 31 is released from any one of the lifting bases 31, the lifting base 13 is at a preset lowest position at this time; the robot 31 carrying the wafer 16 is subjected to telescopic movement and rotational movement in a horizontal plane to make the wafer The carrier portion is moved over the top end of at least three support pins 321 located at the lifting base 31; the robot 31 is lowered to transfer the wafer 16 from the wafer carrying portion to the at least three support pins 321; The holder 31 is raised to transfer the wafer 16 from the at least three support pins 321 to the lifting base 16, thereby completing the releasing operation of the robot 31 to any one of the lifting bases 31.
在机械手31自任意一个升降基座31取片时,此时承载有晶片16的该升降基座13下降至预设的最低位置,并在下降过程中将晶片16传递至至少三个支撑针321的顶端;机械手31通过在水平面内做伸缩运动和旋转运动,以使其晶片承载部移动至置于该支撑针321顶端上的 晶片16的下方;机械手31上升,以使晶片16自至少三个支撑针321被传递至晶片承载部上,从而完成机械手31向任意一个升降基座31的取片动作。When the robot 31 takes a sheet from any of the lifting bases 31, the lifting base 13 carrying the wafer 16 at this time is lowered to a preset lowest position, and the wafer 16 is transferred to at least three supporting pins 321 during the lowering process. The top end of the robot 31 moves its wafer carrying portion to the top end of the supporting pin 321 by performing a telescopic movement and a rotational movement in a horizontal plane. Below the wafer 16, the robot 31 is raised to transfer the wafer 16 from the at least three support pins 321 to the wafer carrier, thereby completing the take-up operation of the robot 31 to any of the lift bases 31.
由此可知,本实施例中的晶片传输装置通过在工艺腔室内设置机械手31,可以代替上述实施例一中的旋转基盘和顶针装置,来至少实现下述传输动作,即:同时或先后将晶片传输至各个反应舱内;或者,也可以选择性地将晶片传输至所有反应舱中的至少一个反应舱内;以及在各个反应舱之间传输晶片。Therefore, the wafer transfer apparatus in this embodiment can replace at least the rotating base and the thimble apparatus in the first embodiment by providing the robot 31 in the process chamber to realize at least the following transmission actions, that is, simultaneously or sequentially The wafers are transferred to individual reaction chambers; alternatively, the wafers can be selectively transferred to at least one of the reaction chambers; and the wafers can be transferred between the various reaction chambers.
上述机械手31不仅可以更灵活地传输晶片,而且在各个反应舱进行不同的工序,且该工序所花费的工艺时间不同的情况下,还可以先将提前完成工序的晶片自传片口11移出工艺腔室10,而无需等待所有晶片完成工序之后再移出工艺腔室10,从而不仅可以提高工艺效率,而且还可以进一步提高工艺的灵活性。The manipulator 31 can not only transfer the wafer more flexibly, but also perform different processes in each reaction chamber, and if the process time taken by the process is different, the wafer auto-transfer port 11 that has completed the process in advance can be removed from the process chamber. 10, without having to wait for all the wafers to complete the process and then removing the process chamber 10, thereby not only improving the process efficiency, but also further improving the flexibility of the process.
需要说明的是,机械手31的结构并不局限于本发明上述实施例中的机械手结构,在实际应用中,还可以采用其他任意结构的机械手,只要其能够实现在顶针装置与任意一个升降基座之间,以及在任意两个升降基座之间传递晶片即可。It should be noted that the structure of the robot 31 is not limited to the robot structure in the above embodiment of the present invention. In practical applications, any other structure of the robot may be used as long as it can be implemented in the ejector device and any one of the lifting bases. It is sufficient to transfer the wafer between any two lifting bases.
还需要说明的是,在本实施例中,借助顶针装置15分别与工艺腔室10之外的机械手和工艺腔室10之内的机械手31相配合,而实现将晶片在工艺腔室10之外的机械手和工艺腔室10之内的机械手31之间传递,但是本发明并不局限于此,在实际应用中,也可以省去顶针装置15,即,工艺腔室10之外的机械手和工艺腔室10之内的机械手直接进行晶片传递的动作,在这种情况下,可根据具体情况对工艺腔室10之内的机械手的结构进行适应性设计。It should also be noted that in the present embodiment, by means of the ejector device 15 respectively cooperating with the robot outside the process chamber 10 and the robot 31 within the process chamber 10, the wafer is realized outside the process chamber 10. The robot is transferred between the robot and the robot 31 within the process chamber 10, but the invention is not limited thereto, and in practice, the thimble device 15, that is, the robot and the process outside the process chamber 10, may be omitted. The robot within the chamber 10 directly performs the wafer transfer operation. In this case, the structure of the robot within the process chamber 10 can be adaptively designed according to the specific situation.
作为另一个技术方案,图5A为本发明实施例提供的半导体加工设备的结构示意图。请参阅图5A,半导体加工设备包括工艺腔室66、去 气腔室64、预清洗腔室65和传输腔室63。其中,工艺腔室66用于对晶片进行加工;去气腔室64用于去除晶片上的水汽;预清洗腔室65用于去除晶片表面上的残余物;传输腔室63分别与工艺腔室66、去气腔室64和预清洗腔室65连接,且在其内部设置有机械手631,用以将晶片分别传输至各个腔室内。FIG. 5A is a schematic structural diagram of a semiconductor processing apparatus according to an embodiment of the present invention. Referring to FIG. 5A, the semiconductor processing apparatus includes a process chamber 66, The air chamber 64, the pre-cleaning chamber 65, and the transfer chamber 63. Wherein, the process chamber 66 is used for processing the wafer; the degassing chamber 64 is for removing moisture on the wafer; the pre-cleaning chamber 65 is for removing residues on the surface of the wafer; and the transfer chamber 63 is respectively associated with the process chamber 66. The degassing chamber 64 is connected to the pre-cleaning chamber 65, and a robot 631 is disposed therein for transferring the wafers to the respective chambers.
在本实施例中,工艺腔室66的数量为一个,且该工艺腔室66采用了本发明各个实施例提供的上述工艺腔室,具体地,在工艺腔室66内具有四个反应舱(661A-661D),用以同时对晶片进行加工。In the present embodiment, the number of process chambers 66 is one, and the process chamber 66 employs the above-described process chambers provided by various embodiments of the present invention, specifically, four process chambers within the process chamber 66 ( 661A-661D) for processing wafers simultaneously.
在本实施例中,半导体加工设备还包括两个装载台62,用于分别承载未加工的晶片和已完成加工的晶片;并且,传输腔室63分别与两个装载台62连接,用以自其中一个装载台62上取出未加工的晶片,以及将完成加工的晶片传输至其中另一个承载台62上。In this embodiment, the semiconductor processing apparatus further includes two loading stages 62 for respectively carrying the unprocessed wafer and the processed wafer; and the transfer chambers 63 are respectively connected to the two loading stages 62 for self- The unprocessed wafer is taken out from one of the loading stages 62, and the finished wafer is transferred to the other of the stages 62.
在本实施例中,由于半导体加工设备具有四个功能模块,即:工艺腔室66、去气腔室64、预清洗腔室65和装载台62,因而可以将传输腔室63设计为四方体,且该四方体的四个侧面一一对应地与四个功能模块对接。由此可知,在不增加工艺腔室66的数量,即,不增加功能模块的数量的前提下,即使反应舱的数量增加或减少,也不会影响工艺腔室66与传输腔室63的对接(在传输腔室63周围的空间允许的条件下),从而若仅通过增加反应舱的数量来增加同时进行加工的工序数量,则无需重新设计传输腔室63的结构,进而可以降低设备的制造成本。In the present embodiment, since the semiconductor processing apparatus has four functional modules, namely, the process chamber 66, the degassing chamber 64, the pre-cleaning chamber 65, and the loading table 62, the transfer chamber 63 can be designed as a tetragonal body. And the four sides of the quadrilateral are docked in one-to-one correspondence with the four functional modules. It can be seen that without increasing the number of process chambers 66, that is, without increasing the number of functional modules, even if the number of reaction chambers is increased or decreased, the interface between the process chamber 66 and the transfer chamber 63 is not affected. (Under the conditions allowed by the space around the transfer chamber 63), if the number of processes for simultaneous processing is increased only by increasing the number of reaction chambers, it is not necessary to redesign the structure of the transfer chamber 63, thereby reducing the manufacturing of the apparatus. cost.
需要说明的是,在本实施例中,工艺腔室66的数量为一个,但是本发明并不局限于此,在实际应用中,工艺腔室的数量还可以设置为两个以上。而且,多个工艺腔室沿传输腔室的周向分布。例如,如图5B所示,该半导体加工设备具有两个工艺腔室(711,712),即,在图5A所示的半导体加工设备的基础上增加了一个工艺腔室,而其余功能模块相同。在这种情况下,由于功能模块的数量增加至五个,则可以将传输 腔室63设计为五方体,且该五方体的五个侧面一一对应地与五个功能模块对接。It should be noted that, in the present embodiment, the number of the process chambers 66 is one, but the present invention is not limited thereto. In practical applications, the number of process chambers may be set to two or more. Moreover, a plurality of process chambers are distributed along the circumference of the transfer chamber. For example, as shown in FIG. 5B, the semiconductor processing apparatus has two process chambers (711, 712), that is, a process chamber is added to the semiconductor processing apparatus shown in FIG. 5A, and the remaining functional modules are the same. . In this case, since the number of function modules is increased to five, the transmission can be performed. The chamber 63 is designed as a cuboid, and the five sides of the cuboid are in one-to-one correspondence with the five functional modules.
在实际应用中,半导体加工设备可以包括物理气相沉积设备。In practical applications, the semiconductor processing apparatus may include a physical vapor deposition apparatus.
本发明实施例提供的半导体加工设备,其通过采用本发明上述各个实施例提供的工艺腔室,可以利用至少两个反应舱同时进行两道以上的工序,从而无需增加工艺腔室的数量,也就无需重新设计传输腔室的结构,进而可以降低设备的制造成本。此外,由于至少两个反应舱沿工艺腔室的周向均匀分布,这与现有技术相比,可以使工艺腔室的整体结构更紧凑、占地空间更小。The semiconductor processing apparatus provided by the embodiments of the present invention can perform two or more processes simultaneously by using at least two reaction chambers by using the process chamber provided by the above various embodiments of the present invention, thereby eliminating the need to increase the number of process chambers. There is no need to redesign the structure of the transfer chamber, which in turn reduces the manufacturing cost of the device. In addition, since at least two reaction chambers are evenly distributed along the circumferential direction of the process chamber, this makes the overall structure of the process chamber more compact and takes up less space than the prior art.
可以理解的是,以上实施方式仅仅是为了说明本发明的原理而采用的示例性实施方式,然而本发明并不局限于此。对于本领域内的普通技术人员而言,在不脱离本发明的精神和实质的情况下,可以做出各种变型和改进,这些变型和改进也视为本发明的保护范围。 It is to be understood that the above embodiments are merely exemplary embodiments employed to explain the principles of the invention, but the invention is not limited thereto. Various modifications and improvements can be made by those skilled in the art without departing from the spirit and scope of the invention. These modifications and improvements are also considered to be within the scope of the invention.

Claims (20)

  1. 一种工艺腔室,其特征在于,包括至少两个反应舱、晶片传输装置和至少两套相互独立的进气系统,其中,A process chamber comprising at least two reaction chambers, a wafer transfer device and at least two sets of mutually independent intake systems, wherein
    所述至少两个反应舱设置在所述工艺腔室的内部,且沿所述工艺腔室的周向均匀分布,每个反应舱内构成独立的工艺环境;The at least two reaction chambers are disposed inside the process chamber and are evenly distributed along the circumferential direction of the process chamber, and each reaction chamber constitutes an independent process environment;
    所述进气系统一一对应地与所述反应舱连通,且用于向所述反应舱输送工艺气体;The air intake system is in communication with the reaction cabin in a one-to-one correspondence, and is configured to transport a process gas to the reaction cabin;
    所述晶片传输装置用于将晶片传输至所述反应舱内。The wafer transfer device is used to transfer wafers into the reaction chamber.
  2. 根据权利要求1所述的工艺腔室,其特征在于,所述晶片传输装置包括旋转基盘、升降基座和顶针装置,其中The process chamber of claim 1 wherein said wafer transfer device comprises a rotating base, a lifting base and a thimble device, wherein
    所述旋转基盘设置在所述至少两个反应舱的下方,且在所述旋转基盘上设置有多个用于承载晶片的承载位,所述多个承载位沿所述旋转基盘的周向均匀分布,所述旋转基盘通过作旋转运动,而使各个反应舱的下方均对应一个所述承载位,在所述旋转基盘上,且位于每个承载位所在位置处设置有通孔;The rotating base is disposed below the at least two reaction chambers, and a plurality of carrying positions for carrying the wafer are disposed on the rotating base, the plurality of carrying positions along the rotating base The circumferential direction is evenly distributed, and the rotating base plate is rotated, so that each of the reaction chambers corresponds to one of the carrying positions, and the rotating base plate is disposed at a position of each carrying position. hole;
    所述升降基座一一对应地设置在所述反应舱的下方;每个升降基座通过作升降运动,而贯穿与之相对应的承载位,并上升至相应的所述反应舱内以封闭所述反应舱或者下降至所述旋转基盘下方;The lifting bases are disposed in a one-to-one correspondence under the reaction cabin; each lifting base passes through a lifting position corresponding to the carrying position and rises to the corresponding reaction cabin to close The reaction chamber is either lowered below the rotating base;
    在所述工艺腔室的侧壁上设置有传片口,用以供晶片移入或移出所述工艺腔室;所述顶针装置设置在所述工艺腔室内的与所述传片口相对的位置处;所述顶针装置通过作升降运动,而使其顶端贯穿所述承载位,并到达高于或低于所述旋转基盘的位置。Providing a film opening on a sidewall of the process chamber for moving the wafer into or out of the process chamber; the thimble device being disposed at a position opposite to the film opening in the process chamber; The ejector device passes its lifting movement such that its top end passes through the carrying position and reaches a position above or below the rotating base.
  3. 根据权利要求2所述的工艺腔室,其特征在于,所述承载位的数量与所述反应舱的数量相等,或是所述反应舱数量的整数倍。 The process chamber of claim 2 wherein said number of load stations is equal to the number of said reaction chambers or an integer multiple of said reaction chambers.
  4. 根据权利要求1所述的工艺腔室,其特征在于,所述晶片传输装置包括机械手和升降基座,其中The process chamber of claim 1 wherein said wafer transfer device comprises a robot and a lifting base, wherein
    所述升降基座的数量与所述反应舱的数量相对应,所述升降基座一一对应地设置在所述反应舱的下方;每个升降基座能够上升至相应的所述反应舱内以封闭所述反应舱,或者移出与之相对应的所述反应舱;The number of the lifting bases corresponds to the number of the reaction chambers, and the lifting bases are disposed correspondingly below the reaction chambers; each lifting base can be raised into the corresponding reaction cabin Closing the reaction chamber or removing the reaction chamber corresponding thereto;
    所述机械手用于将晶片传递至所述升降基座上。The robot is used to transfer a wafer onto the lifting base.
  5. 根据权利要求4所述的工艺腔室,其特征在于,在所述工艺腔室的侧壁上设置有传片口,用以供晶片移入或移出所述工艺腔室;The process chamber according to claim 4, wherein a film opening is provided on a sidewall of the process chamber for moving the wafer into or out of the process chamber;
    所述晶片传输装置还包括顶针装置,所述顶针装置可作升降运动地设置在所述工艺腔室内的与所述传片口相对的位置处;The wafer transfer device further includes a ejector device, wherein the ejector device is disposed at a position opposite to the film opening in the process chamber for lifting movement;
    所述机械手用于在所述顶针装置与任意一个升降基座之间,以及在任意两个升降基座之间传递晶片。The robot is used to transfer wafers between the thimble device and any of the lifting pedestals, and between any two lifting pedestals.
  6. 根据权利要求4或5所述的工艺腔室,其特征在于,在每个升降基座上还设置有晶片托架,所述晶片托架包括一个支撑环和至少三个支撑针,其中,The process chamber according to claim 4 or 5, wherein each of the lifting bases is further provided with a wafer carrier, the wafer carrier comprising a support ring and at least three support pins, wherein
    所述支撑环环绕设置在所述升降基座的外围,且在所述升降基座作升降运动时相对其固定不动;The support ring is disposed around the periphery of the lifting base, and is fixed relative to the lifting base when the lifting and lowering movement is performed;
    所述至少三个支撑针固定在所述支撑环上,且沿所述升降基座的周向均匀分布,并且所述至少三个支撑针的顶端高度在所述升降基座处于预设的最低位置时,高于所述升降基座的上表面高度。The at least three support pins are fixed on the support ring and uniformly distributed along a circumferential direction of the lifting base, and a top height of the at least three support pins is at a preset minimum at the lifting base In position, it is higher than the height of the upper surface of the lifting base.
  7. 根据权利要求2或4所述的工艺腔室,其特征在于,所述反应舱设置有匀流腔,所述匀流腔与所述进气系统连接,并且The process chamber according to claim 2 or 4, wherein the reaction chamber is provided with a flow chamber, the flow chamber being connected to the intake system, and
    所述匀流腔具有多个出气口,且沿所述匀流腔的周向均匀分布,用以将 所述匀流腔内的工艺气体输送至所述反应舱内。The flow mixing chamber has a plurality of air outlets and is evenly distributed along the circumferential direction of the flow mixing chamber for The process gas in the vortex chamber is delivered to the reaction chamber.
  8. 根据权利要求7所述的工艺腔室,其特征在于,在所述反应舱内还设置有衬环组件,所述衬环组件包括上环体和下环体,所述上环体位于所述下环体的内侧,且在所述上环体和所述下环体之间具有环形间隙;The process chamber of claim 7 wherein a lining ring assembly is further disposed within the reaction chamber, the backing ring assembly including an upper ring body and a lower ring body, the upper ring body being located An inner side of the lower ring body and an annular gap between the upper ring body and the lower ring body;
    在所述反应舱的侧壁内部形成有沿其周向环绕的环形通道,所述环形通道用作所述匀流腔;Forming an annular passage circumferentially around the side wall of the reaction chamber, the annular passage serving as the flow mixing chamber;
    在所述反应舱的内侧壁上且沿其周向均匀分布有多个用作所述出气口的径向通孔,所述径向通孔分别与所述环形通道和所述环形间隙连通。A plurality of radial through holes serving as the air outlets are uniformly distributed on the inner side wall of the reaction chamber and along the circumferential direction thereof, and the radial through holes communicate with the annular passage and the annular gap, respectively.
  9. 根据权利要求2所述的工艺腔室,其特征在于,各个所述升降基座协同工作,以便The process chamber of claim 2 wherein each of said lift bases cooperate to facilitate
    在工艺前,各个所述升降基座同时上升至各个所述反应舱内,所述各个反应舱中的至少一个被选择性地作为实施工艺的反应舱;并且Before the process, each of the lifting pedestals is simultaneously raised into each of the reaction chambers, at least one of the respective reaction chambers being selectively used as a reaction chamber for implementing the process;
    在所有实施工艺的反应舱均完成各自的工序之后,各个所述升降基座同时下降至所述旋转基盘的下方。After all of the process chambers of the process have completed their respective processes, each of the lift bases simultaneously descends below the rotating base.
  10. 根据权利要求2所述的工艺腔室,其特征在于,所述晶片传输装置还包括归零传感器检测位、定位传感器检测位、归零传感器和定位传感器,其中,The process chamber according to claim 2, wherein the wafer transfer device further comprises a zero return sensor detection bit, a position sensor detection bit, a zero return sensor, and a position sensor, wherein
    所述归零传感器检测位设置在所述旋转基盘的外周壁上,且位于与预设的原点位置相对应的位置处;The return-to-zero sensor detection bit is disposed on an outer peripheral wall of the rotating base and at a position corresponding to a preset origin position;
    所述归零传感器用于在所述旋转基盘旋转时,通过识别所述归零感应片而检测所述旋转基盘的原点位置;The return-to-zero sensor is configured to detect an origin position of the rotating base by identifying the return-to-zero sensor when the rotating base rotates;
    所述定位传感器检测位的数量与所述承载位的数量相对应,所述定位传感器检测位设置在所述旋转基盘的外周壁上,且位于与所述承载位一一对应的位置处; The number of detection positions of the positioning sensor corresponds to the number of the bearing positions, and the positioning sensor detection position is disposed on an outer peripheral wall of the rotating base plate, and is located at a position corresponding to the bearing position;
    所述定位传感器用于在旋转基盘旋转时,通过识别各个定位传感器检测位而检测各个承载位的位置。The positioning sensor is configured to detect the position of each of the bearing positions by identifying the respective positioning sensor detection bits when the rotating base is rotated.
  11. 根据权利要求8所述的工艺腔室,其特征在于,在所述反应舱内还设置有压环,所述压环用于在所述升降基座上升至所述反应舱内时,利用自身重力将晶片固定在所述升降基座上;并且,A process chamber according to claim 8 wherein a pressure ring is provided in said reaction chamber for utilizing itself when said lifting base rises into said reaction chamber Gravity fixes the wafer on the lifting base; and,
    所述下环体还用于在所述升降基座移出所述反应舱时,支撑所述压环。The lower ring body is also used to support the pressure ring when the lifting base moves out of the reaction chamber.
  12. 根据权利要求1所述的工艺腔室,其特征在于,在所述反应舱的顶部设置有开盖机构,用于开启或关闭所述反应舱的顶部开口。The process chamber of claim 1 wherein a top opening mechanism is provided at the top of the reaction chamber for opening or closing the top opening of the reaction chamber.
  13. 根据权利要求12所述的工艺腔室,其特征在于,所述开盖机构包括上电极腔室,所述上电极腔室,包括:The process chamber of claim 12 wherein said opening mechanism comprises an upper electrode chamber, said upper electrode chamber comprising:
    设置在所述上电极腔室的底部的靶材;a target disposed at a bottom of the upper electrode chamber;
    设置在所述上电极腔室内且位于所述靶材的上方的磁控管;以及a magnetron disposed within the upper electrode chamber and above the target;
    用于驱动所述磁控管相对于所述靶材表面作旋转运动的磁控管驱动机构。A magnetron drive mechanism for driving the magnetron to rotate relative to the surface of the target.
  14. 根据权利要求13所述的工艺腔室,其特征在于,所述磁控管驱动机构包括:The process chamber of claim 13 wherein said magnetron drive mechanism comprises:
    具有大同步带轮、小同步带轮和同步带的旋转传动机构;a rotary transmission mechanism having a large timing pulley, a small timing pulley and a timing belt;
    磁控管旋转电机,用于通过所述旋转传动机构驱动所述磁控管相对于所述靶材表面作旋转运动;a magnetron rotating electrical machine for driving a rotary motion of the magnetron relative to the surface of the target by the rotary transmission mechanism;
    换向减速机,用于降低所述磁控管旋转电机的转速。A reversing reducer for reducing the rotational speed of the magnetron rotating electrical machine.
  15. 根据权利要求2或4所述的工艺腔室,其特征在于,所述晶片传输装置还包括升降驱动机构,所述升降驱动机构的数量与升降基座的数量相对 应,用于一一对应地驱动所述升降基座作升降运动。A process chamber according to claim 2 or 4, wherein said wafer transfer device further comprises an elevating drive mechanism, the number of said elevating drive mechanisms being opposite to the number of elevating bases It should be used to drive the lifting base for lifting movement in one-to-one correspondence.
  16. 根据权利要求2所述的工艺腔室,其特征在于,所述通孔的直径小于所述晶片的直径;或者The process chamber of claim 2 wherein said through hole has a diameter smaller than a diameter of said wafer; or
    所述通孔的直径大于或等于所述晶片的直径,且在每个通孔内设置有支撑部,用以支撑位于所述通孔内的晶片。The through hole has a diameter greater than or equal to the diameter of the wafer, and a support portion is disposed in each of the through holes for supporting the wafer located in the through hole.
  17. 根据权利要求2所述的工艺腔室,其特征在于,所述晶片传输装置还包括旋转驱动机构,用于驱动所述旋转基盘作旋转运动;A process chamber according to claim 2, wherein said wafer transfer device further comprises a rotary drive mechanism for driving said rotary base for rotational movement;
    所述旋转驱动机构包括:The rotary drive mechanism includes:
    磁流体轴承,其设置在所述工艺腔室内的中心位置处,并与所述旋转基盘连接;a magnetic fluid bearing disposed at a central location within the process chamber and coupled to the rotating base;
    旋转电机,用于通过所述磁流体轴承驱动所述旋转基盘围绕所述工艺腔室的中心旋转。A rotating electrical machine for driving the rotating base to rotate about a center of the process chamber by the magnetic fluid bearing.
  18. 一种半导体加工设备,包括:工艺腔室,用于对晶片进行加工;去气腔室,用于去除晶片上的水汽;预清洗腔室,用于去除晶片表面上的残余物;传输腔室,其分别与所述工艺腔室、所述去气腔室和所述预清洗腔室连接,且在其内部设置有机械手,用以将晶片分别传输至各个腔室内;其特征在于,所述工艺腔室采用权利要求1-17任意一项所述的工艺腔室。A semiconductor processing apparatus comprising: a process chamber for processing a wafer; a degassing chamber for removing moisture on the wafer; a pre-cleaning chamber for removing residue on the surface of the wafer; and a transfer chamber Separating from the process chamber, the degassing chamber and the pre-cleaning chamber, respectively, and having a robot inside thereof for respectively transferring the wafers into the respective chambers; The process chamber employs the process chamber of any of claims 1-17.
  19. 根据权利要求18所述的半导体加工设备,其特征在于,所述工艺腔室的数量为一个或者多个,且所述多个工艺腔室沿所述传输腔室的周向分布。The semiconductor processing apparatus according to claim 18, wherein the number of the process chambers is one or more, and the plurality of process chambers are distributed along a circumference of the transfer chamber.
  20. 根据权利要求18所述的半导体加工设备,其特征在于,所述半导体加工设备包括物理气相沉积设备。 The semiconductor processing apparatus according to claim 18, wherein said semiconductor processing apparatus comprises a physical vapor deposition apparatus.
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CN114823426A (en) * 2022-05-26 2022-07-29 北京北方华创微电子装备有限公司 Semiconductor processing equipment
CN115354276A (en) * 2022-07-18 2022-11-18 中国电子科技集团公司第四十八研究所 Workpiece table for etching and sputtering

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