WO2015079799A1 - 吸収性物品に係る吸収体の製造装置、及び製造方法 - Google Patents

吸収性物品に係る吸収体の製造装置、及び製造方法 Download PDF

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Publication number
WO2015079799A1
WO2015079799A1 PCT/JP2014/076302 JP2014076302W WO2015079799A1 WO 2015079799 A1 WO2015079799 A1 WO 2015079799A1 JP 2014076302 W JP2014076302 W JP 2014076302W WO 2015079799 A1 WO2015079799 A1 WO 2015079799A1
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WO
WIPO (PCT)
Prior art keywords
outer peripheral
gap
laminate
peripheral surface
protrusion
Prior art date
Application number
PCT/JP2014/076302
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English (en)
French (fr)
Japanese (ja)
Inventor
吉一 小笠原
矢野　尊敬
Original Assignee
ユニ・チャーム株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by ユニ・チャーム株式会社 filed Critical ユニ・チャーム株式会社
Priority to CN201480065161.7A priority Critical patent/CN105992574B/zh
Publication of WO2015079799A1 publication Critical patent/WO2015079799A1/ja
Priority to SA516371208A priority patent/SA516371208B1/ar

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    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577—Apparatus or processes for manufacturing
    • A61F13/15707—Mechanical treatment, e.g. notching, twisting, compressing, shaping
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577—Apparatus or processes for manufacturing
    • A61F13/15707—Mechanical treatment, e.g. notching, twisting, compressing, shaping
    • A61F13/15731—Treating webs, e.g. for giving them a fibrelike appearance, e.g. by embossing
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00—Bandages or dressings; Absorbent pads
    • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape specially adapted to be worn around the waist, e.g. diapers, nappies

Definitions

  • the present invention relates to an absorbent body manufacturing apparatus and manufacturing method for absorbent articles such as disposable diapers.
  • a disposable diaper as an example of an absorbent article that absorbs liquid such as excreta has an absorber that absorbs the liquid.
  • the absorber has a laminate in which liquid absorbent materials such as pulp fibers and granular superabsorbent polymers are laminated in a predetermined shape. And, for the purpose of preventing the shape of the laminate from being lost when the absorbent article is worn and preventing tearing, at the time of manufacture, as shown in FIG. 1A, the laminate 3 is made up of a pair of rotating upper and lower press rolls 41a ′ and 41b ′. It is passed through and pressed.
  • the outer peripheral surface 41as ′ of one press roll 41a ′ of the pair of upper and lower press rolls 41a ′ and 41b ′ is provided with a protrusion 42 ′.
  • An embossed recess is formed.
  • patent document 1 has illustrated the rhombus-like lattice pattern.
  • FIG. 1B is an explanatory view of the protrusion 42 'of the rhombic lattice, and is a development view in which the outer peripheral surface 41as' of the press roll 41a' is developed on a plane.
  • the protrusion 42 'of the rhombic lattice is formed by connecting a plurality of linear protrusions 42p', 42p '... at the intersection CP42p'.
  • Linear protrusions 42p ′ adjacent to the direction along the rotation axis C41a ′ of the press roll 41a ′ (hereinafter referred to as the CD direction).
  • 42p ′ are inclined opposite to each other with respect to the rotation direction Dc41a ′, so that the protrusions 42p ′, 42p ′ are arranged in the rhombus regions A42p ′, A42p ′,. It is partitioned into 41as'.
  • the rhombus region A42p ′ has a portion A42pu ′ shown by a dot pattern in FIG.
  • a tapered region portion A42pu ′ whose size in the CD direction becomes smaller toward the upstream side of Dc41a ′.
  • the outer peripheral surface 41as ′ of the press roll 41a ′ has a tapered region portion A42pu ′ on the upstream side by the linear protrusions 42p ′ and 42p ′ adjacent to each other in the CD direction.
  • a part of the air or liquid absorbent material is swept away upstream of the rotation direction Dc41a ′ of the press roll 41a ′, as indicated by an arrow in FIG. 1C.
  • air and liquid absorbent materials are accumulated at the upstream end portion PA42pu'.
  • the present invention has been made in view of the above-described conventional problems, and an object of the present invention is to suppress hard spots that may be generated when the laminate according to the absorbent article is compressed.
  • the main invention for achieving the above object is: An apparatus for producing an absorbent body by compressing a laminate formed by laminating a liquid absorbent material in the thickness direction of the laminate, A pair of rotating members that rotate so as to send out the laminated body fed along the conveying direction in the conveying direction while being pressed between the outer peripheral surfaces of each other; A plurality of linear protrusions provided to protrude from the outer peripheral surface of at least one of the pair of rotating members; Among the plurality of linear protrusions, protrusions adjacent to each other in the CD direction along the rotation axis of the rotating member divide a region sandwiched with respect to the CD direction on the outer peripheral surface, The partitioned area has a tapered area portion whose size in the CD direction is reduced toward the upstream side in the rotation direction of the rotating member; In the tip portion of the tapered region portion, the adjacent protrusions are opposed to each other with a gap between each other, and the absorbent article manufacturing apparatus according to the absorbent article.
  • FIG. 1A is a schematic side view showing a state in which the laminate 3 is pressed by the press rolls 41a ′ and 41b ′
  • FIG. 1B is a rhombus lattice protrusion provided on the outer peripheral surface 41as ′ of the press roll 41a ′
  • FIG. 1C is an explanatory diagram showing the reason why a hard spot is formed in the laminate 3 when such a rhombus lattice protrusion 42 ′ is provided.
  • 2A is a schematic plan view of the absorber 1k
  • FIG. 2B is a cross-sectional view taken along the line BB in FIG. 2A
  • 3A is an image view in plan view of the manufacturing process of the absorber 1k
  • FIG. 3B, 3C, and 3D are cross-sectional views taken along BB, CC, and CC, respectively, in FIG. 3A. It is DD sectional drawing. It is a schematic side view of the manufacturing line of the absorber 1k. 2 is a schematic perspective view of a press device 40.
  • FIG. It is explanatory drawing of the linear protrusion 42,42 ... provided in the outer peripheral surface 41as of the upper roll 41a, Comprising: It is a schematic front view of the upper roll 41a seen from the upstream of MD direction.
  • FIG. 7A is an enlarged development view showing a part of the outer peripheral surface 41as of the upper roll 41a in an enlarged manner while being developed on a plane, and FIG.
  • FIG. 7B is a cross-sectional view taken along line BB in FIG. 7A.
  • FIG. 5 is a sectional view taken along line VIII-VIII in FIG.
  • hard spots that may occur when the laminate according to the absorbent article is compressed can be suppressed based on the gap.
  • the following hypotheses can be cited as the reason why the hard spot can be suppressed based on the gap.
  • the liquid absorbent material has liquid absorbent resin granules
  • the size of the gap in the CD direction is preferably set to a size that allows the liquid absorbent resin particulates to pass through the gap in the rotation direction.
  • the liquid absorbent material has liquid absorbent resin particles.
  • this liquid absorptive resin granular material belongs to the class of a hard material also in a liquid absorptive material, if it accumulate
  • the size of the gap between the protrusions at the tip of the tapered region portion is set to a size through which the liquid absorbent resin granular material can pass. Yes. Therefore, the liquid absorbent resin particulates can quickly pass through the gap and move upstream, or can quickly enter the gap and escape from compression by the protrusions. The formation of hard spots due to the liquid absorbent resin particles is effectively suppressed.
  • Each of the pair of rotating members is a roll having a circular cross section
  • the rotation of the region portion is sized so that the entire area of the tapered region portion is covered with the laminate at a position upstream of the closest approach position where the rolls are closest to each other in the rotation direction. It is desirable that the size of the direction is set.
  • the entire region of the tapered region portion is the laminated body at a position upstream of the closest approach position where the rolls are closest to each other in the rotation direction.
  • the size in the rotation direction of the region portion is set so as to be covered. Therefore, when the liquid absorbent material of the portion corresponding to the tapered region in the laminate is compressed by the pair of rotating members, the liquid absorbent material moves to the upstream side in the rotation direction and escapes.
  • the above-described protrusions can be effectively restricted. And thereby, the part corresponding to a taper-shaped area
  • An apparatus for manufacturing an absorbent body according to such an absorbent article Some of the plurality of linear protrusions cooperate with each other to partition a substantially closed region on the outer peripheral surface,
  • the gap in the case of partitioning the substantially closed region is In the laminate after compression in the thickness direction, the thickness of the portion corresponding to the gap is a gap that is smaller than the thickness of the portion compressed by the outer peripheral surface,
  • Each of the pair of rotating members is a roll having a circular cross section, At a position upstream of the closest approach position where the rolls are closest to each other in the rotational direction, the substantially closed region is closed so that the entire area of the substantially closed region is covered with the laminate. It is desirable that the size of the region in the rotational direction is set.
  • the entire region of the substantially closed region is a laminated body at a position upstream of the closest approach position where the rolls are closest to each other in the rotational direction.
  • the size in the rotation direction of the substantially closed region is set to such a size as to be covered with the cover. Therefore, when the liquid absorbent material of the portion corresponding to the substantially closed region in the laminate is compressed by the pair of rotating members, the liquid absorbent material moves to the upstream side in the rotation direction. Escape can be effectively regulated by the protrusion. And thereby, the part corresponding to the substantially closed area
  • the protrusion is a wavy protrusion whose position in the CD direction has changed as it proceeds in the rotation direction,
  • the wavy protrusion has a crest protruding to one side of the CD direction and a trough protruding to the other side of the CD direction,
  • the wavy protrusions adjacent to each other in the CD direction are closest to each other between a peak portion in one wavy protrusion and a trough portion in the other wavy protrusion, and the gap exists at the closest position. Is desirable.
  • the protrusions are wave-like protrusions, and the wave-like protrusions adjacent in the CD direction are separated from each other in the peak portion of one wave-like protrusion and the other. It is closest to the valley in the wavy projection. Therefore, it becomes possible to reliably form the aforementioned tapered region portion between the adjacent wave-like projections.
  • the size of the gap in the CD direction is 0.5 mm to 2.0 mm
  • the protrusion height of the protrusion from the outer peripheral surface is 0.3 mm to 0.7 mm
  • the size of the protrusion in the CD direction is preferably 1.0 mm to 1.5 mm.
  • the size of the gap in the CD direction, the protrusion height of the protrusion, and the size of the protrusion in the CD direction are respectively determined from the above ranges. Since it is selected and set, the laminate can be reliably compressed while suppressing the formation of hard spots.
  • the laminated body is preferably covered with a covering sheet.
  • the laminate is covered with the covering sheet. Therefore, scattering of the liquid absorptive material that may occur when the laminate is compressed can be prevented.
  • An apparatus for manufacturing an absorbent body according to such an absorbent article The covering sheet is bonded to the laminate with a thermoplastic adhesive, It is desirable to have a heater for heating the rotating member.
  • the absorbent body manufacturing apparatus relating to such an absorbent article
  • the adhesive that has oozed from the covering sheet during compression may adhere to the outer peripheral surface of the rotating member.
  • it has a heater which heats a rotation member. Therefore, by this heating, the adhesive on the outer peripheral surface of the rotating member can be softened and separated from the outer peripheral surface, thereby effectively preventing the adhesive from being deposited on the outer peripheral surface.
  • hard spots that can be generated when the laminated body according to the absorbent article is compressed can be suppressed based on the above gaps.
  • the reason why the hard spot can be suppressed based on the above gap has already been described, and the description thereof will be omitted.
  • FIG. 2A is a schematic plan view of the absorber 1k
  • FIG. 2B is a cross-sectional view taken along the line BB in FIG. 2A.
  • the embossing recessed part E formed in the absorber 1k is not shown in figure. *
  • the absorbent body 1k includes a laminated body 3k in which pulp fibers as liquid absorbent materials and a superabsorbent polymer (hereinafter referred to as SAP) are laminated in a substantially rectangular shape in plan view.
  • the liquid-permeable covering sheet 5k that covers the outer periphery of the laminate 3k over substantially the entire periphery.
  • a liquid absorbent material other than a liquid absorbent fiber such as pulp fiber or a liquid absorbent resin particulate such as SAP is formed of the above liquid absorbent fiber or liquid absorbent resin particulate. Alternatively, or in addition to these, they may be mixed.
  • the basis weight of the laminate 3k is set, for example, in the range of 150 to 350 (g / m 2 ).
  • tissue paper is used for the covering sheet 5k.
  • the present invention is not limited to this, and other liquid-permeable sheets such as a nonwoven fabric may be used.
  • the nonwoven fabric include air-through nonwoven fabric, spun pond nonwoven fabric, and SMS (spunbond / meltblown / spunbond) nonwoven fabric.
  • 10 to 30 g / m 2
  • a preferable basis weight range 10 to 30 (g / m 2 ) can be exemplified as a preferable basis weight range.
  • a plurality of linear embossed recesses E, E... are compressed on the skin side surface of the absorber 1k (the surface that should face the wearer's skin when wearing a diaper).
  • the plurality of linear embossed recesses E, E... Cooperate with each other to form a substantially rhombic lattice pattern on the skin side surface.
  • the closed regions A1r, A1r,... are not limited to this.
  • FIGS. 3B, 3C, and 3D are image diagrams of the manufacturing process of the absorber 1k.
  • 3A is a schematic plan view
  • FIGS. 3B, 3C, and 3D are a BB sectional view, a CC sectional view, and a DD sectional view, respectively, in FIG. 3A.
  • FIG. 4 is a schematic side view of the production line. *
  • the conveyance direction of the intermediate product 1m related to the absorber 1k is also referred to as “MD direction”, and the direction orthogonal to the MD direction is also referred to as “CD direction”.
  • the CD direction is also referred to as “left-right direction”.
  • the state of the intermediate product 1m is a continuous body continuous in the MD direction.
  • the width direction of the intermediate product 1m is substantially parallel to the CD direction, and the thickness direction of the intermediate product 1m is orthogonal to both the MD direction and the CD direction.
  • the thickness direction of the intermediate product 1m is synonymous with the thickness direction of the absorber 1k.
  • the production line includes a fiber stacking device 10, an adhesive application device 20, a coating device 30, a press device 40, and a cutter device 50. .. are arranged between the devices 10, 20... As needed, such as a transport conveyor and a transport roller, and the transport mechanisms 60, 60. Used for delivery of 1m of intermediate products.
  • a transport conveyor (not shown) has a basic configuration in which the outer peripheral surface of an endless belt that circulates as a transport surface.
  • the intermediate surface 1m may be conveyed while adsorbing it by attaching an adsorption function to the conveyance surface, or two endless belts may be arranged opposite each other in the vertical direction.
  • the intermediate product 1m may be conveyed while being slightly pinched.
  • the fiber stacking apparatus 10 is an apparatus 10 that generates a continuous body 3 (hereinafter also simply referred to as a laminated body 3) of laminated bodies 3k that are continuous in the MD direction as the first intermediate product 1m. Specifically, as shown in FIG. 4, the apparatus 10 sprays and supplies the liquid absorbent material toward the rotating drum 11 continuously rotating around the rotation axis C ⁇ b> 11 facing the CD direction and the outer peripheral surface 11 s of the rotating drum 11. And a supply duct 13 to be used. The supply duct 13 is disposed at a predetermined position in the rotation direction Dc11 of the rotary drum 11.
  • an endless groove 11t is formed on the outer peripheral surface 11s of the rotary drum 11 along the rotational direction Dc11 over the entire length in the rotational direction Dc11.
  • the shape of the groove 11t is a belt-like shape whose size in the CD direction is substantially constant over the entire length of the rotation direction Dc11. It is said that.
  • the present invention is not limited to this, and the shape of the groove 11t can be appropriately changed according to the planar shape of the absorber 1k.
  • the shape of the groove portion 11t is a shape in which the substantially hourglass shape is continuously and repeatedly arranged in the rotation direction Dc11.
  • a plurality of intake holes (not shown) for adsorbing the liquid absorbent material are provided in the bottom surface 11tb of the groove 11t over the entire length in the rotation direction Dc11.
  • a mixture of pulp fibers and SAP is sequentially laminated as a liquid absorbent material in the portion of the groove portion 11t that passes through the position of the supply duct 13, whereby the groove portion 11t The laminated body 3 continuous in the MD direction is generated. Then, the laminate 3 is released from the groove 11t with the predetermined position P11out in the rotation direction Dc11 as the release position P11out.
  • the carrier sheet 5 is supplied to the release position P11out in the form of a continuous sheet that is continuous in the MD direction with the MD direction as the transport direction. Therefore, the laminate 3 released from the rotary drum 11 is placed on the upper surface of the carrier sheet 5, and after the placement, the laminate 3 is integrated with the carrier sheet 5 and is downstream in the MD direction. To the adhesive applicator 20. In addition, the said carrier sheet 5 turns into the covering sheet 5k in the absorber 1k of FIG. 3B.
  • the adhesive application device 20 is an example of a thermoplastic adhesive for at least each end portion 5e, 5e in the CD direction of the carrier sheet 5 as a preparation for the coating process to be performed later. Apply hot melt adhesive. Then, the carrier sheet 5 to which the adhesive is applied is sent to the coating device 30 downstream in the MD direction with the laminated body 3 placed on the upper surface.
  • the application target of the adhesive is not limited to the end portions 5e and 5e of the carrier sheet 5. For example, you may apply
  • the coating apparatus 30 is an apparatus 30 that covers the laminated body 3 with the carrier sheet 5.
  • the apparatus 30 has a pair of bending guide members (not shown) arranged side by side in the CD direction at a position downstream of the adhesive application apparatus 20 in the MD direction. Then, when the carrier sheet 5 passes through the position of the folding guide member, the end portions 5e, 5e of the carrier sheet 5 in the CD direction are gradually lifted upward by the guide member. As a result, the upper surface 3su of the laminated body 3 continuous in the MD direction is covered with the end portions 5e and 5e in the CD direction of the sheet 5 as shown in FIG. 4C.
  • the end portions 5e and 5e are superposed on each other, joined to the end portions 5e and 5e with a hot melt adhesive previously applied, and further applied to the upper surface 3su of the laminate 3 in advance.
  • the carrier sheet 5 is also bonded to the laminate 3 by the melt adhesive, and thereby the laminate 3 is fixed in a state covered with the carrier sheet 5. And the covering 1r produced
  • the pressing device 40 is a device 40 that compresses the covering 1r in the up-down direction, which is the thickness direction.
  • the device 40 includes a pair of upper and lower rolls 41 a and 41 b as an example of a pair of rotating members, and a reaction force of a compressive force acting on the rolls 41 a and 41 b when the covering body 1 r is compressed. And a housing 43 for receiving.
  • Each of the pair of upper and lower rolls 41a and 41b is a member having a circular shape in cross section with the CD direction as the normal direction.
  • the rolls 41a and 41b are supported by bearings (not shown) provided in the housing 43, respectively, so that the rolls 41a and 41b can rotate around rotation axes C41a and C41b parallel to the CD direction. Further, by being supported by the housing 43 via the bearing, the size of the gap G41 between the outer peripheral surfaces 41as and 41bs of the pair of upper and lower rolls 41a and 41b is substantially fixed to a predetermined value. Further, the rolls 41a and 41b are driven and rotated around the rotation axes C41a and C41b by a servo motor as a drive source.
  • the rotation is performed with the directions orthogonal to the rotation axes C41a and C41b as the rotation directions Dc41a and Dc41b. Therefore, the covering 1r sent into the gap G41 between the outer peripheral surfaces 41as and 41bs of the pair of upper and lower rolls 41a and 41b passes through the gap G41 and is sent downstream in the MD direction.
  • the outer peripheral surface 41as of the upper roll 41a is provided with a plurality of linear protrusions 42, 42 ..., while the outer peripheral surface 41bs of the lower roll 41b. Is a smooth surface without the linear protrusions 42, 42. Therefore, when the covering 1r passes between the outer peripheral surfaces 41as and 41bs of the pair of rolls 41a and 41b, the covering 1r is compressed in the vertical direction, which is the thickness direction. In the covering 1r, the portion 1rn (FIG.
  • the rigidity of the laminated body 3 in the covering body 1r is increased, and as a result, the shape of the laminated body 3k in the absorbent body 1k, which can occur when wearing a diaper, is lost or broken. Is prevented.
  • Each of the rolls 41a and 41b may incorporate a heater (not shown) that heats the rolls 41a and 41b. If such a heater is provided, it is possible to effectively prevent the hot melt adhesive from being deposited on the outer peripheral surfaces 41as and 41bs of the rolls 41a and 41b. Details are as follows. As described above, the hot melt adhesive is applied to the end portions 5e and 5e in the CD direction of the carrier sheet 5 and the upper surface 3su of the laminate 3, but the covering is covered with the rolls 41a and 41b of the press device 40. When compressing 1r, there is a possibility that the adhesive oozes out in the thickness direction and adheres to the outer peripheral surfaces 41as and 41bs of the rolls 41a and 41b.
  • the adhesive on the outer peripheral surfaces 41as and 41bs of the rolls 41a and 41b can be softened and separated from the outer peripheral surfaces 41as and 41bs. It is possible to effectively prevent the adhesive from being deposited on 41as and 41bs.
  • FIG. 6 to 7B are explanatory diagrams of linear protrusions 42, 42... Provided on the outer peripheral surface 41as of the upper roll 41a.
  • FIG. 6 is a schematic front view of the upper roll 41a as viewed from the upstream side in the MD direction.
  • FIG. 7A is an enlarged development view showing a part of the outer peripheral surface 41as of the upper roll 41a in an enlarged manner while being developed on a plane
  • FIG. 7B is a cross-sectional view taken along the line BB in FIG. 7A.
  • each of the wavy projections 42, 42... Is formed such that the position in the CD direction changes regularly as it proceeds in the rotation direction Dc41a.
  • each of the wave-like protrusions 42, 42... Has a portion 42u having a peak portion 42m protruding to the right side in the CD direction and a valley portion 42v protruding to the left side as a unit wave-like portion 42u.
  • 42u is an endless one provided repeatedly in the rotation direction Dc41a.
  • the wavy protrusions 42, 42 adjacent to each other in the CD direction are substantially closed on the outer peripheral surface 41as of the upper roll 41a. Equivalent). That is, in this example, the wavy protrusions 42 and 42 adjacent to each other in the CD direction are arranged so as to be closest to each other at the peak 42m of one wavy protrusion 42 and the trough 42v of the other wavy protrusion 42. Accordingly, the outer peripheral surface 41as of the upper roll 41a is divided into substantially rhombic substantially closed regions A42, A42,... With the MD direction as the major axis in the diagonal direction and the CD direction as the minor axis in the diagonal direction. Yes.
  • the substantially closed region A42 having a substantially rhombic shape is partitioned on the outer peripheral surface 41as, a hard spot may be formed on the covering 1r by the compression processing by the pressing device 40. That is, as shown in FIG. 7A, the substantially closed region A42 is tapered toward the half A42pu on the upstream side in the rotational direction Dc41a and the size in the CD direction becomes smaller toward the upstream side in the rotational direction Dc41a of the roll 41a. It has a shape area portion A42pu (see the area indicated by the dot pattern in FIG. 7A). *
  • the portion corresponding to the tip portion PA42pu in the covering body 1r is compressed by the protrusion 42, so that the degree of air compression increases and the pressure increases.
  • the density of the liquid-absorbing material is high, and the portion becomes significantly harder than the other portions. As a result, hard spots are easily formed on the covering 1r.
  • the wavy protrusions 42 and 42 adjacent to each other in the CD direction have a gap G42 between them at the tip end portion PA42pu of the tapered region portion A42pu. Is facing through. Therefore, when the portion corresponding to the region portion A42pu in the covering 1r passes through the gap G41 between the pair of rolls 41a and 41b, the air and liquid absorptivity accumulated on the tip portion PA42pu of the region portion A42pu. The material can be sequentially discharged further upstream from the gap G42 of the tip PA42pu without being contained in the tip PA42pu.
  • the high pressure compressed air excessively compresses the liquid absorbent material at the tip PA42pu, or the liquid absorbent material is accumulated in a state where the liquid absorbent material is accumulated at the tip PA42pu at a high density.
  • the situation of being compressed is effectively avoided, and as a result, the formation of hard spots can be suppressed.
  • the gap G42 is provided at the tip portion PA42pu of the tapered region portion A42pu, when the liquid absorbent material accumulated at the tip portion PA42pu is compressed by the wavy projection 42, the gap G42 is reduced.
  • the liquid-absorbing material in the part enters the gap G42 between the wave-like protrusions 42, 42 and escapes compression. Therefore, it is speculated that this can also contribute effectively to the suppression of hard spot formation.
  • the size LG42 of the gap G42 in the CD direction is set to a size that allows the SAP to pass through the gap G42 in the rotation direction Dc41a.
  • the size LG42 of the gap G42 is set to a value larger than the average value of the particle diameters of SAP included in the covering 1r, or the maximum value of the particle diameters of SAP included in the covering 1r ( When the shape of the SAP is not a sphere, it is set to a value larger than the maximum external dimension). Therefore, since the gap G42 effectively allows not only the passage of air but also the passage of SAP, it is possible to effectively suppress hard spots caused by SAP accumulation.
  • a typical example of the SAP particle size is, for example, 100 to 800 microns. Therefore, the size LG42 in the CD direction of the gap G42 may be selected from a range of 0.5 mm to 2.0 mm, and more preferably selected from a range of 1.0 mm to 2.0 mm. 0.0 mm.
  • the protrusion height L42h of the wave-like protrusion 42 from the outer peripheral surface 41as of the upper roll 41a may be selected from a range of 0.3 mm to 0.7 mm, for example.
  • the size L42w of the protrusion 42 in the CD direction may be selected from a range of 1.0 mm to 1.5 mm, for example, but is not limited thereto.
  • the size LA42a in the rotational direction Dc41a which is the major axis of the substantially rhombic substantially closed region A42, is selected from a range of 20 mm to 40 mm, for example, while the minor axis of the substantially closed region A42
  • the size LA42w in the CD direction is selected from a range of 15 mm to 30 mm, for example, under the condition that the value is smaller than the size LA41a in the rotational direction Dc41a.
  • the plurality of wave-like protrusions 42, 42... are all formed in an endless shape that extends continuously over the entire circumference in the rotation direction Dc41a. Therefore, the same number of wavy protrusions 42, 42... Abut against the covering 1r at all positions in the rotational direction Dc41a of the upper roll 41a. Therefore, it is possible to suppress the fluctuation of the linear pressure for compressing the covering 1r (the compressive force per unit length (N / m) in the CD direction), and thereby the thickness of the covering 1r after compression. It is possible to suppress the variation of the size.
  • the cross-sectional shape of the wavy protrusion 42 (the shape in a cross section in which the direction in which the wavy protrusion 42 extends in an endless direction) is a substantially rectangular shape. There is no limitation to this. For example, it may have a substantially trapezoidal shape. Further, in this example, the wavy protrusion 42 has a flat top surface 42t, and each edge 42te, 42te of the top surface 42t is R-chamfered (rounded chamfer). Not exclusively. For example, C chamfering (45 ° chamfering) may be performed, or chamfering may not be performed.
  • the portion 42j that connects the peak portion 42m and the valley portion 42v in the wave-like protrusion 42 is linear, but this is not a limitation.
  • it may be curved.
  • the peak portion 42m and the valley portion 42v are formed to be curved in a curved shape, but the present invention is not limited to this.
  • it may be bent into a polygonal shape.
  • it is possible to effectively suppress the tearing of the covering sheet 5 when the wave-like protrusion 42 hits the covering body 1r when curved.
  • the substantially rhombic substantially closed regions A42, A42... are defined by the wavy protrusions 42, 42 (FIG. 7A).
  • the substantially rhombic region A42 is referred to as “substantially closed region”, that is, “substantially closed region”, for the following reason. *
  • the substantially rhombic region A42 is completely Is not closed.
  • the gap G42 is very small compared to the total length of the contour of the region A42. That is, the embossed recesses E and E formed in the covering 1r are connected to each other between the peak portion 42m of the one wave-like protrusion 42 and the valley portion 42v of the other wave-like protrusion 42 positioned on both sides of the gap G42. It is close enough to be formed.
  • FIG. 8 is an explanatory diagram of the connection state between the embossed recesses E and E, and is a cross-sectional view taken along the line VIII-VIII in FIG. In FIG. 8, an enlarged view of the embossed recesses E and E is also shown.
  • a portion 1rpG42 corresponding to the gap G42 has a hill-like protrusion P1rpG42 having a low height, but the protrusion P1rpG42 has embossed recesses E and E.
  • the portion 1rpG42 corresponding to the gap G42 is recessed in the thickness direction as a whole, not the height that completely separates them.
  • the portion 1rpG42 corresponding to the gap G42 is recessed in the thickness direction from the portion 1rn other than the embossed recess E in the covering 1r. Therefore, according to the adjacent wave-like protrusions 42, 42, since the substantially rhombic closed region A1r (see FIGS. 2 and 8) is formed in the covering 1r, the wave-like protrusions are here.
  • a region A42 defined by the protrusions 42 and 42 on the outer peripheral surface 41as of the upper roll 41a is referred to as a “substantially closed region”.
  • the gap G42 when the substantially closed region A42 is formed on the outer peripheral surface 41as of the upper roll 41a can be defined as follows. That is, the gap G42 when the substantially closed region A42 is formed means that the thickness t1rpG42 of the portion 1rpG42 corresponding to the gap G42 in the covering 1r (FIG. 8) after compression in the thickness direction is the same. It can be defined that the gap G42 is smaller than the thickness t1rn of the portion 1rn compressed by the outer peripheral surface 41as of the upper roll 41a in the covering 1r. For example, as shown in FIG.
  • the thickness t1rpG42 of the portion 1rpG42 corresponding to the gap G42 in the covering 1r compressed in the thickness direction is compressed by the outer peripheral surface 41as of the upper roll 41a in the covering 1r.
  • the gap G42 does not correspond to the “gap G42 when the substantially closed region A42 is formed”.
  • the thickness t1rpG42 of the portion 1rpG42 corresponding to the gap G42 in the cover 1r compressed in the thickness direction is compressed by the outer peripheral surface 41as of the upper roll 41a in the cover 1r.
  • the gap G42 corresponds to the “gap G42 when the substantially closed region A42 is formed”.
  • FIG. 10 is an explanatory view thereof, and is a schematic side view of the press device 40.
  • the wavy protrusions 42, 42... Provided on the outer peripheral surface 41as of the upper roll 41a are not shown.
  • the size LA42a (FIG. 7A) in the rotation direction Dc41a of the substantially closed region A42 may be set to a size covered with 1r.
  • the contact arc length L41a of the outer circumferential surface 41as of the upper roll 41a shown in FIG. 10 to the coating body 1r that is, the outer circumferential surface that contacts the coating body 1r on the upstream side of the closest approach position Pc41.
  • the length L41a of the rotation direction Dc41a of 41as is preferably larger than the size LA42a (FIG. 7A) of the rotation direction Dc41a of the substantially closed region A42.
  • the following may be performed. That is, at a position Pu41 on the upstream side in the rotational direction Dc41a than the closest approach position Pc41 related to the rolls 41a and 41b, the entire area of the tapered region portion A42pu is covered with the covering 1r.
  • the size LA42pu (FIG. 7A) of the rotation direction Dc41a of the area portion A42pu may be set.
  • the contact arc length L41a of the outer peripheral surface 41as of the upper roll 41a shown in FIG. 10 to the cover 1r is set to the size LA42pu in the rotational direction Dc41a of the tapered region portion A42pu (FIG. 7A). It is better to make it larger. And even if it does in this way, the above-mentioned regulation effect can be enjoyed effectively.
  • the cutter device 50 is a device 50 that cuts the compressed covering 1r sent from the pressing device 40 with a length corresponding to the absorber 1k.
  • the device 50 includes, for example, a pair of upper and lower rolls 51a and 51b that rotate.
  • the upper roll 51a is a cutter roll 51a having a cutter blade 52 on the outer peripheral surface 51as.
  • the lower roll 51b is an anvil roll 51b that receives the cutter blade 52, and has a smooth outer peripheral surface 51bs. Even in the cutter roll 51a and the anvil roll 51b, the motor is driven and rotated by a servo motor (not shown) as a drive source.
  • the motor is position-controlled by an appropriate controller (not shown). Has been. Therefore, when the position corresponding to the boundary position BL1k between the absorbers 1k and 1k passes through the cutter device 50 in the covering body 1r, the cutter roll 51a is driven and rotated so that the cutter blade 52 hits the boundary position BL1k. As a result, the downstream end of the covering 1r is divided to generate the absorber 1k. And the produced
  • linear protrusions 42, 42... are provided on the outer peripheral surface 41 as of the upper roll 41 a of the press device 40, and the outer peripheral surface 41 bs of the lower roll 41 b is not provided with the protrusion 42. Although it was a smooth surface, it is not limited to this. That is, linear protrusions 42, 42... May be provided on the outer peripheral surface 41bs of the lower roll 41b, and the outer peripheral surface 41as of the upper roll 41a may be a smooth surface without the linear protrusion 42. In some cases, linear protrusions 42, 42... May be provided on the outer peripheral surfaces 41as, 41bs of both the upper roll 41a and the lower roll 41b, respectively. In this case, the protrusions 42 of the upper roll 41a and the protrusions 42 of the lower roll 41b are arranged in association with each other so that the top surfaces 42t and 42t face each other during compression. Yes.
  • the pair of rolls 41 a and 41 b are illustrated as an example of the pair of rotating members, but the present invention is not limited thereto.
  • a pair of upper and lower endless belts (not shown) may be used.
  • each endless belt is wound around at least a pair of rollers that are driven and rotated about a rotation axis parallel to the CD direction, whereby each endless belt drives and circulates a predetermined circular path.
  • the covering 1r may be compressed in the thickness direction by the endless belts in a process in which the covering 1r is transported along the MD direction using the endless belt as a transport path.
  • the wavy protrusions 42 adjacent to each other in the CD direction divide a substantially rhombic substantially closed region A42 sandwiched in the CD direction into the outer peripheral surface of the endless belt, and the substantially closed region A42 is the same endless.
  • a taper-shaped region portion A42pu whose size in the CD direction decreases toward the upstream side in the belt circumferential direction (corresponding to the rotation direction), and further, at the tip end portion PA42pu of the tapered region portion A42pu,
  • the matching wavy protrusions 42 and 42 are opposed to each other via a gap G42. Therefore, even in the case of the configuration having the pair of endless belts, the formation of hard spots can be suppressed as in the case of the configuration of the pair of rolls 41a and 41b (FIG. 5).
  • the wave-like protrusion 42 of FIG. 6 is illustrated as an example of the linear protrusion 42 provided to protrude from the outer peripheral surface 41as of the upper roll 41a, but the invention is not limited thereto.
  • it is good also as protrusion 42a, 42a ... of a form like FIG.
  • FIG. 11 a part of the outer peripheral surface 41as of the upper roll 41a is shown enlarged while being developed on a plane. *
  • linear protrusions 42a, 42a... are provided as linear protrusions on the outer peripheral surface 41as of the upper roll 41a. And each longitudinal direction of each protrusion 42a, 42a ... is inclined from the rotation direction Dc41a. Further, the protrusions 42a, 42a,... Adjacent to each other in the CD direction are parallel to each other in the longitudinal direction, and the protrusions 42a, 42a,... Are arranged side by side at a predetermined pitch P42a in the CD direction. Thus, a group of these protrusions 42a, 42a... Forms a protrusion row G42a.
  • protrusion rows G42a and G42a adjacent to each other in the rotation direction Dc41a are inclined oppositely to each other with respect to the rotation direction Dc41a, and further, the protrusion rows G42a and G42a adjacent to each other in the rotation direction Dc41a Wrapped.
  • the linear protrusions 42a, 42a adjacent in the CD direction cooperate with each other to partition the region A42a sandwiched in the CD direction into the outer peripheral surface 41as of the upper roll 41a.
  • the segmented area A42a is a tapered area part A42apu (the part indicated by the dot pattern in FIG. 11) whose size in the CD direction becomes smaller toward the upstream side of the rotation direction Dc41a of the upper roll 41a.
  • the linear protrusions 42a and 42a adjacent to each other in the CD direction are opposed to each other via a gap G42a.
  • the apparatus configuration having the linear protrusions 42a, 42a... As shown in FIG. 11 is also included in the concept of the scope of the present invention.
  • the linear protrusions 42a, 42a, ... are disclosed, but the shape of the protrusions 42a, 42a, ... is not limited to this.
  • the protrusions 42a, 42a,... May be curved in a curved shape based on a gentle curve or the like, may be bent in a polygonal shape based on an obtuse angle, and further curved in a waveform. May be.
  • a unit wave-like portion 42u having one peak portion 42m and one valley portion 42v is repeated in the rotation direction Dc41a. Illustrated. That is, although the protrusion 42 whose position in the CD direction of the protrusion 42 is regularly changed as it proceeds in the rotation direction Dc41a is illustrated, it is not limited to this. For example, the position of the protrusion 42 in the CD direction may not have regularity. In other words, the protrusion 42 may be a protrusion 42 in which the position of the protrusion 42 in the CD direction is randomly changed as it proceeds in the rotation direction DC41as.
  • the laminate 3 is covered with the covering sheet 5, but the present invention is not limited to this, and the covering sheet 5 may be omitted.
  • the pair of rolls 41a and 41b of the press device 40 directly contacts the laminate 3 and compresses it.
  • the fiber stacking device 10 generates the laminated body 3 that is continuous in the MD direction, but is not limited thereto. That is, a plurality of substantially rectangular recesses (not shown) having a planar shape corresponding to the absorber 1k are provided on the outer peripheral surface 11s of the rotating drum 11 side by side in the rotational direction Dc11, and a plurality of intake air is provided on the bottom surface of each recess.
  • a single-cut laminated body 3 corresponding to the absorbent body 1k may be generated at the stage of the fiber stacking apparatus 10. In this case, only the covering sheet 5 (carrier sheet 5) is cut by the cutter device 50 described above.
  • a diaper is illustrated as an example of an absorbent article that absorbs liquid such as excretory liquid, and the manufacturing apparatus and the manufacturing method of the absorbent body 1k of the diaper have been described. Not exclusively.
  • it may be a sanitary napkin or a urine absorbing pad.
  • 1k absorber 1m intermediate product, 1r coating, 1rc part, 1rn part, 1rpG42 part, 3k laminate, 3 laminate, 3su top surface, 5 Carrier sheet (coating sheet), 5e end, 5k covering sheet, 10 fiber stacking device, 11 rotating drum, 11s outer peripheral surface, 11t groove, 11tb bottom, 13 Supply duct, 20 Adhesive applicator, 30 coating equipment, 40 press machine, 41a Upper roll (rotating member), 41as outer peripheral surface, 41b Lower roll (rotating member), 41bs outer peripheral surface, 42 wavy protrusions (linear protrusions), 42a linear protrusions (linear protrusions), 42u unit wave-like part, 42m mountain part, 42v valley part, 42j part, 42A substantially closed region (substantially closed region), 42pu region part, 42t top surface, 42te edge, 43 housing, 50 cutter device, 51a cutter roll, 51as outer peripheral surface, 51b anvil roll, 51bs outer peripheral surface, 52 cutter

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Epidemiology (AREA)
  • Biomedical Technology (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
PCT/JP2014/076302 2013-11-28 2014-10-01 吸収性物品に係る吸収体の製造装置、及び製造方法 WO2015079799A1 (ja)

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SA516371208A SA516371208B1 (ar) 2013-11-28 2016-05-26 جهاز وطريقة لتصنيع جسم ماص مرتبط بمنتج ماص

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JP2017153885A (ja) * 2016-03-04 2017-09-07 王子ホールディングス株式会社 吸収性物品
WO2019111789A1 (ja) * 2017-12-08 2019-06-13 王子ホールディングス株式会社 圧搾溝の形成装置、形成方法及び吸収性物品
JP2019103781A (ja) * 2017-12-08 2019-06-27 王子ホールディングス株式会社 圧搾溝の形成装置、形成方法及び吸収性物品

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JP6365406B2 (ja) * 2015-05-15 2018-08-01 王子ホールディングス株式会社 吸収性物品
JP6502449B1 (ja) * 2017-09-29 2019-04-17 大王製紙株式会社 吸収シート及び吸収シートを含む使い捨て着用物品
JP6881272B2 (ja) * 2017-12-08 2021-06-02 王子ホールディングス株式会社 圧搾溝の形成装置及び形成方法
CN109893345B (zh) * 2017-12-11 2022-04-12 花王株式会社 吸收性物品

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JP2017153885A (ja) * 2016-03-04 2017-09-07 王子ホールディングス株式会社 吸収性物品
WO2019111789A1 (ja) * 2017-12-08 2019-06-13 王子ホールディングス株式会社 圧搾溝の形成装置、形成方法及び吸収性物品
JP2019103781A (ja) * 2017-12-08 2019-06-27 王子ホールディングス株式会社 圧搾溝の形成装置、形成方法及び吸収性物品
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CN111432767A (zh) * 2017-12-08 2020-07-17 王子控股株式会社 压缩槽的形成装置、形成方法及吸收性物品
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JP2015100669A (ja) 2015-06-04

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