WO2015045781A1 - 幅測定装置及び幅測定方法 - Google Patents

幅測定装置及び幅測定方法 Download PDF

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Publication number
WO2015045781A1
WO2015045781A1 PCT/JP2014/073312 JP2014073312W WO2015045781A1 WO 2015045781 A1 WO2015045781 A1 WO 2015045781A1 JP 2014073312 W JP2014073312 W JP 2014073312W WO 2015045781 A1 WO2015045781 A1 WO 2015045781A1
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WIPO (PCT)
Prior art keywords
packaging container
width
detected
probe
state
Prior art date
Application number
PCT/JP2014/073312
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English (en)
French (fr)
Japanese (ja)
Inventor
晃寛 奈良
秀美 高橋
Original Assignee
ヤマハファインテック株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ヤマハファインテック株式会社 filed Critical ヤマハファインテック株式会社
Priority to JP2015539056A priority Critical patent/JPWO2015045781A1/ja
Priority to CN201480061486.8A priority patent/CN105705904A/zh
Priority to KR1020167010294A priority patent/KR101838417B1/ko
Publication of WO2015045781A1 publication Critical patent/WO2015045781A1/ja

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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B17/00—Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
    • G01B21/06—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness specially adapted for measuring length or width of objects while moving
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04—Analysing solids
    • G01N29/11—Analysing solids by measuring attenuation of acoustic waves
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00—Indexing codes associated with group G01N29/00
    • G01N2291/02—Indexing codes associated with the analysed material
    • G01N2291/028—Material parameters
    • G01N2291/02854—Length, thickness

Definitions

  • the present invention relates to a width measuring device and a width measuring method for measuring the width of a measured portion made of a joined portion of a packaging container formed by joining sheet members, a different material, or the like.
  • retort food, drinking water, and the like are stored in a pouch-type packaging container in a sealed state.
  • This packaging container is formed in a bag shape by welding the peripheral part of a sheet member (including a film member) by welding, adhesion or the like, and after the contents are accommodated therein, the opening is closed.
  • a packaging container if the width of the joining portion is too short or if the joining portion is peeled off, there is a risk that the contents accommodated in the packaging container may leak, so the joining portion is inspected at the manufacturing stage. (For example, see Patent Document 1).
  • This inspection is performed by using an inspection apparatus including a moving means for moving the packaging container, a light source, an imaging camera, an image processing unit, a display unit, and the like.
  • the packaging container is moved on the stage by the moving means, and during that time, the packaging container is irradiated with a light source and imaged with an imaging camera.
  • the captured image is displayed on the display unit after being subjected to predetermined processing by the image processing unit, and the width of the joint is obtained based on the processed image data.
  • a guide portion is provided on the stage so that the center of the moving packaging container rises upward, and the air ejected from the air compressor Is sprayed onto both side portions of the packaging container from above.
  • the present invention has been made to address the above-described problems, and its purpose is to accurately measure the width of the part to be measured regardless of the type of material constituting the packaging container, the characteristics of the material, the measurement conditions, and the like. Another object of the present invention is to provide a width measuring device and a width measuring method which can be performed and the configuration of the device can be simplified.
  • the reference numerals of corresponding portions of the embodiment are shown in parentheses in order to facilitate understanding of the present invention.
  • the present invention should not be construed as being limited to the configurations of the corresponding portions indicated by the reference numerals of the forms.
  • a feature of the present invention is a width measuring device for measuring the width of a predetermined part to be measured of a packaging container (30) formed by joining sheet members, which transmits ultrasonic waves.
  • An ultrasonic sensor having a transmission probe (15a) for receiving, and a reception probe (15b) disposed opposite to the transmission probe for receiving ultrasonic waves transmitted from the transmission probe; ,
  • Driving means (25) for driving the transmission probe by outputting a drive signal to the transmission probe, and transporting the packaging container to pass the portion to be measured between the transmission probe and the reception probe.
  • the measurement is performed after one end of the measured part passes between the transmission probe and the reception probe. Travel distance of the packaging container by the transport device until the other end of the part passes between the transmitting probe and the receiving probe (c Detecting a width detecting means for determining the width of the part to be measured (x) in accordance with the movement distance of the packaging container the detected (21, S12, S16,18, S16 ') in that a.
  • the packaging container has a joined portion (32a, 32b, 32c) in which the sheet member is joined at the peripheral portion and a non-joined portion (33) in which the sheet member is not joined inside the peripheral portion.
  • the packaging container which formed the space inside, and a to-be-measured part is a junction part, for example.
  • the material constituting the packaging container may include a part made of a different material, and the portion to be measured may be a part made of the different material.
  • the transmitting probe and the receiving probe of the ultrasonic sensor are arranged with the packaging container transported by the transporting device in between. Therefore, whether or not the packaging container has reached between the transmitting probe and the receiving probe due to the intensity of the ultrasonic wave transmitted from the transmitting probe and received by the receiving probe (the amplitude of the transmitted wave). It is possible to detect which portion of the packaging container the ultrasonic wave has transmitted. Ultrasound is attenuated when passing through the packaging container, and has a property that it is less likely to be transmitted when air is present inside the packaging container than when air is not present.
  • the width detecting means can change the intensity of the ultrasonic wave received by the receiving probe after the one end of the measured part passes between the transmitting probe and the receiving probe.
  • the moving distance of the packaging container by the transport device until the other end of the measuring part passes between the transmitting probe and the receiving probe is detected, and the width of the measured part is determined according to the detected moving distance of the packaging container.
  • the width of the part to be measured can be accurately measured regardless of the type of material constituting the packaging container, the characteristics of the material, the measurement conditions, and the like.
  • the configuration of the width measuring apparatus can be simplified.
  • the material constituting the packaging container since the material constituting the packaging container only needs to be capable of transmitting ultrasonic waves, it is usually a plastic sheet used for a packaging container for pouch products, as well as an aluminum sheet or paper that cannot transmit light. Good. In addition, measurement is not affected even in a dark place.
  • the movement distance of the packaging container by the transport device is detected, for example, as follows.
  • the first method is based on a change in the intensity of the ultrasonic wave received by the receiving probe, after one end of the measured part passes between the transmitting probe and the receiving probe, The time until the end passes between the transmitting probe and the receiving probe is detected, and the moving distance of the packaging container is calculated by multiplying the detected passing time by the moving speed of the packaging container.
  • the transport device always moves the packaging container at a predetermined constant speed
  • the constant speed may be used as the moving speed of the packaging container.
  • the second method is a method for directly detecting the moving distance of the packaging container. In this case, if a conveying member (for example, a belt) that conveys the packaging container is driven by a motor, one end of the measured portion is transmitted to the transmission probe based on a change in the intensity of the ultrasonic wave received by the receiving probe.
  • a conveying member for example, a belt
  • the unit rotation of the motor is detected by detecting the rotation angle of the motor from the passage between the probe and the receiving probe until the other end of the measured part passes between the transmitting probe and the receiving probe.
  • the travel distance of the packaging container may be calculated by multiplying the transport distance of the transport member with respect to the angle by the detected rotation angle.
  • the transport member is provided with a plurality of holes, marks, and the like that are separated by a predetermined distance along the moving direction, and a sensor that detects the holes, marks, and the like is provided. The number of holes, marks, etc. detected by the sensor is multiplied by the predetermined distance from the time the probe passes between the probes until the other end of the measured part passes between the transmitter probe and the receiver probe. By doing so, the movement distance of the packaging container may be calculated.
  • the width detecting means does not detect a packaging container that does not have a packaging container and has a high ultrasonic intensity based on the intensity of the ultrasound received by the receiving probe.
  • the width of the detected joint is, for example, the total width of the outer end and the center, the width of the center, the total width of the center and the inner end, and the width from the outer end to the inner end. Or the width from the intermediate position of the outer end to the intermediate position of the inner end.
  • the receiving probe receives a plurality of portions including the outer end portion of the joining portion, the center portion of the joining portion, the inner end portion of the joining portion, and the non-joining portion in the packaging container. Since it is clearly detected on the basis of the intensity of the ultrasonic wave, the width of the joint is detected with high accuracy.
  • Another feature of the present invention is that it further includes a peeling detection means (21, step S18) for detecting peeling in the joint based on the intensity of the ultrasonic wave received by the receiving probe.
  • a peeling detection means for detecting peeling in the joint based on the intensity of the ultrasonic wave received by the receiving probe.
  • the peeling detection means can detect peeling in the joint based on the intensity of the ultrasonic wave received by the receiving probe using the attenuation of the ultrasonic wave.
  • the driving means outputs a burst signal as a driving signal to the transmission probe. According to this, since the transmission probe is driven at a time interval to transmit ultrasonic waves, the vibration of the transmission probe becomes intermittent without continuous, so the durability of the transmission probe Can be improved.
  • the period of the burst signal is inversely proportional to the moving speed of the packaging container by the transport device. According to this, when the moving speed of the packaging container by the transport device is fast, the frequency of occurrence of burst signals is high, and when the moving speed is slow, the frequency of occurrence of burst signals is low. Therefore, when the width determining means detects the movement distance of the packaging container based on the change in the intensity of the ultrasonic wave, even if the movement speed of the packaging container changes, the movement distance is detected using the same number of burst signals. Thus, the moving distance of the packaging container is always detected with the same accuracy, and the width of the portion to be measured is always detected with an accurate accuracy.
  • another feature of the present invention is an inclination angle detection means for detecting an inclination angle ( ⁇ ) in the width direction of a portion to be measured (joint portion, dissimilar material portion, etc.) with respect to the conveyance direction of the packaging container conveyed by the conveyance device (16, 17, 21, S12, S14, 18, S14 ′), and the width detecting means covers the detected movement distance of the packaging container in consideration of the inclination angle detected by the inclination angle detecting means. This is because the width of the measurement unit is determined.
  • the inclination angle detection means is disposed at a predetermined distance (a) in a direction orthogonal to the conveyance direction of the packaging container, and detects a pair of front ends in the movement direction of the packaging container. After one front end of the two front ends in the moving direction of the packaging container is detected by the detection sensor (16, 17) and one front end detection sensor of the pair of front end detection sensors, the pair of front end detection sensors The other front end detection sensor detects the moving distance (b) of the packaging container by the transport device until the other front end of the two front ends in the moving direction of the packaging container is detected, Inclination angle calculation means (21, S12, S14, 18, S14 ′) for calculating the inclination angle in the width direction of the measured part using the predetermined distance between the moving distance and the pair of front end detection sensors.
  • the movement distance of the packaging container in this case is also detected by the first and second methods described above according to the detection of the front end by the pair of front end detection sensors. According to this, even when the packaging container is transported by the transport device in a state where the width direction of the measured part is inclined with respect to the transporting direction of the packaging container, the width of the measured part is accurately detected.
  • the present invention is not limited to the width measuring device that measures the width of the predetermined measured part of the packaging container, and is also implemented as an invention of a width measuring method for measuring the width of the predetermined measured part of the packaging container. It is possible.
  • FIG. 1 shows a state in which the joint portions 32 a and 32 c of the packaging container 30 are measured using the width measuring device 10.
  • the width measuring device 10 includes a transport device 11, an ultrasonic sensor 15, an angle detection sensor including a pair of edge sensors 16 and 17, and an encoder 18.
  • the transport device 11 has a main body that spans a pair of endless belts 13a and 13b on both the left and right sides of a pair of rotating shafts 12a and 12b that are arranged in parallel with a space in the front and rear directions.
  • the drive motor 14 is connected.
  • the rotating shaft 12a rotates counterclockwise when viewed from the right side, and in the endless belts 13a and 13b, the upper portion moves from the rear to the front, It travels so that the part located below moves from the front to the back. Following the travel of the endless belts 13a and 13b, the rotating shaft 12b also rotates in the same direction as the rotating shaft 12a. Further, a space is provided between the endless belts 13a and 13b, and when the packaging container 30 is placed over the rear part of the portion positioned above the endless belts 13a and 13b, the packaging container 30 is placed on the entire upper surface. And it conveys toward the front in the state which the center part of the left-right direction of the lower surface was open
  • the ultrasonic sensor 15 includes a transmission probe 15a that transmits ultrasonic waves and a reception probe 15b that receives ultrasonic waves transmitted from the transmission probe 15a.
  • the transmission probe 15a is composed of a piezoelectric element that vibrates when a voltage is applied. When a predetermined voltage is applied, the transmission probe 15a generates an ultrasonic wave by repeatedly expanding and contracting and expanding. In this embodiment, it is driven by the burst signal shown in FIG. 8, and an ultrasonic wave corresponding to this burst signal is generated.
  • the burst signal is a sine wave signal periodically generated at a predetermined time interval, and the amplitude of the sine wave signal gradually increases from the time of generation and then gradually decreases.
  • the frequency of the sine wave signal is preferably high in order to increase the detection resolution, and is preferably a frequency of 100 KHz or higher. Therefore, in this embodiment, the ultrasonic wave generated from the transmission probe 15a is a burst wave composed of a sine wave waveform group of 100 KHz or more generated at a predetermined time interval. The period of the burst signal and burst wave will be described later in detail.
  • the reception probe 15b is composed of a piezoelectric element similarly to the transmission probe 15a, and receives an ultrasonic wave to vibrate. Then, the reception probe 15b converts the displacement caused by this vibration into a reception signal (voltage signal) shown in FIG. 8 and outputs it as an ultrasonic signal.
  • the transmission probe 15a is arranged at the center in the left-right direction between the endless belts 13a and 13b and slightly above the front part of the front-rear direction, and the reception probe 15b is connected to the transmission probe 15a.
  • interval which lets the packaging container 30 pass between is arrange
  • the lower end portion of the transmission probe 15a is located above a predetermined distance (for example, about 20 mm) from the upper surface of the portion located above the endless belts 13a and 13b.
  • the upper end portion of the receiving probe 15b is positioned below a predetermined distance (for example, about 20 mm) from the lower surface of the portion positioned above the endless belts 13a and 13b.
  • the ultrasonic sensor 15 is used to detect the width x of the joint portions 32a, 32b, and 32c of the packaging container 30 placed on the endless belts 13a and 13b by a program process described later.
  • the angle detection sensor is composed of a pair of edge sensors 16 and 17 which are arranged on the right and left sides. Any sensor can be used as the edge sensors 16 and 17 as long as it can detect the front end of the packaging container 30 in a non-contact manner.
  • a photosensor is used.
  • the edge sensor 16 includes a light emitting element 16a that generates light and a light receiving element 16b that receives light emitted from the light emitting element 16a.
  • the light receiving element 16b outputs a light reception signal corresponding to the amount of light received.
  • the edge sensor 17 includes a light emitting element 17 a and a light receiving element 17 b configured similarly to the light emitting element 16 a and the light receiving element 16 b of the edge sensor 16, and has the same function as the edge sensor 16.
  • edge sensors 16 and 17 are subjected to program processing to be described later, and an inclination angle ⁇ in the width direction of the joint portions 32a, 32b, and 32c of the packaging container 30 with respect to the conveying direction of the packaging container 30 placed on the endless belts 13a and 13b. Is used to detect.
  • the edge sensors 16 and 17 are disposed on the left and right side portions between the endless belts 13a and 13b and slightly behind the ultrasonic sensor 15, respectively.
  • the light emitting elements 16a and 17a are arranged to be the same height as the transmission probe 15a of the ultrasonic sensor 15, and the light receiving elements 16b and 17b are the same height as the reception probe 15b of the ultrasonic sensor 15. It is arranged to be.
  • the light emitting surfaces of the light emitting elements 16a and 17a are opposed to the light receiving surfaces of the light receiving elements 16b and 17b, respectively.
  • a straight line connecting the intersections intersecting the upper surface of the portion is orthogonal to the moving direction of the endless belts 13a and 13b, and the distance between the two intersections is a shown in FIG.
  • the encoder 18 is installed in the vicinity of the rotating shaft 12a, detects the rotation of the rotating shaft 12a, and generates a pulse train signal corresponding to the rotation.
  • the encoder 18 is arranged with the light emitting portion and the light receiving portion facing each other, and a plurality of slits that are attached to the rotating shaft 12a and interrupt light generated by the light emitting portion are formed therebetween. It consists of a disk. The plurality of slits are arranged at equal intervals along the circumferential direction of the disk. In this embodiment, the number of slits is SNo.
  • the encoder 18 outputs a pulse train signal detected by the light receiving unit, which is a pulse train signal corresponding to the intermittent light generated by the rotation of the disk (see FIG. 8).
  • This pulse train signal is used to detect the conveyance speed V of the packaging container 30 by a program process described later.
  • the width measuring device 10 has the control device 20 shown in FIG.
  • the control device 20 includes a CPU 21, a storage unit 22, and a timer 23 that constitute a computer device.
  • the CPU 21 executes the width measurement program of FIG. 3 including the conveyance speed detection routine of FIG. 4, the inclination angle detection routine of FIG. 5, the width measurement routine of FIGS. 6A and 6B, and the peeling detection routine of FIG.
  • the storage unit 22 includes a ROM, a RAM, a hard disk, a flash memory, and the like. ROM, hard disk, flash memory, and the like store various programs including the width measurement program.
  • the RAM temporarily stores data necessary for executing the program.
  • the timer 23 outputs a pulse signal (clock signal) to the CPU 21 every predetermined short time To, and causes the CPU 21 to execute the width measurement program every short time To.
  • a signal processing unit 24 is connected to the control device 20.
  • the signal processing unit 24 operates according to the operation control of the control device 20, and supplies burst signal generation timing to the burst signal generator 25 in addition to information such as frequency, amplitude, and wavelength.
  • the control device 20 counts the number of pulses of the pulse train signal from the encoder 18, and every time a predetermined number of pulses (for example, several pulses) are counted, the control device 20 determines the pulse rising timing.
  • the burst signal generator 25 is instructed to start generating a burst signal. Therefore, the burst signal generator 25 outputs the above-described burst signal to the transmission probe 15a in synchronization with the rising timing of the pulse every predetermined cycle of the pulse train signal from the encoder 18.
  • the signal processing unit 24 inputs an ultrasonic signal received by the reception probe 15b and amplified by the preamplifier 26. Then, the signal processing unit 24 converts the inputted ultrasonic signal into a digital signal and outputs it to the control device 20. As shown in FIG. 8, the encoder 18, the control device 20, the signal processing unit 24, the burst signal generator 25, the transmission probe 15 a, the reception probe 15 b, and the preamplifier 26 output by the encoder 18.
  • the transmission probe 15a generates intermittent ultrasonic waves (burst waves) corresponding to the burst signal in synchronization with the pulse train signal.
  • the receiving probe 15b outputs an ultrasonic signal corresponding to the ultrasonic wave propagated with a predetermined short delay from the generation of the ultrasonic wave to the preamplifier 26, and digital data representing a sampling value of the ultrasonic signal.
  • the generation timing of each burst signal is T0
  • the supply start timing and supply end timing of the sampling value of each ultrasonic signal to the control device 20 are T1 and T2, respectively.
  • the generation timing T0 of each burst signal is a timing grasped based on the pulse train signal output from the encoder 18.
  • the sampling value supply start timing T1 is a timing obtained by adding the time during which the ultrasonic wave is propagated from the transmission probe 15a to the reception probe 15b to the generation timing T0.
  • the sampling value supply end timing T2 is a timing obtained by adding the time at which one burst signal is generated to the supply start timing T1. Accordingly, the supply start timing T1 and the supply end timing T2 are also timings grasped based on the generation timing T0.
  • the control device 20 is also connected to a drive motor 14, an encoder 18, an angle detection sensor drive source 27, and light receiving elements 16b and 17b.
  • the drive motor 14 is operated by the operation control of the CPU 21.
  • the encoder 18 outputs a pulse train signal corresponding to the rotation of the rotating shaft 12a to the control device 20.
  • the angle detection sensor drive source 27 is also operated by the operation control of the CPU 21 to cause the light emitting elements 16a and 17a to emit light.
  • a light reception signal corresponding to the amount of light received from the light receiving elements 16 b and 17 b is converted into a digital signal by a digital converter (not shown) in the control device 20 and supplied to the CPU 21.
  • the display device 28 and the operation unit 29 are further connected to the control device 20.
  • the display device 28 displays various information by the operation control of the CPU 21.
  • the operation unit 29 includes a keyboard, a mouse, and the like, and is used to input measurement information such as various types of information regarding the inspection object and the conveyance speed of the packaging container 30 (that is, the rotation speed of the drive motor 14).
  • the operator When performing measurement related to the packaging container 30 using the width measuring device 10 configured as described above, the operator operates the operation unit 29 to start the operation of the width measuring device 10. By starting this operation, the CPU 21 performs a program process (not shown) to drive motor 14, ultrasonic sensor 15, edge sensors 16 and 17, encoder 18, signal processing unit 24, burst signal generator 25, angle detection sensor drive source 27, and so on. The operation of the display device 28 is started.
  • the drive motor 14 starts to rotate at the set speed, and the endless belts 13a and 13b of the transport device 11 are set to run at the set speed.
  • the rotational speed of the drive motor 14 and the traveling speed of the endless belts 13a and 13b may be fixed fixed speeds, but are variably set by operating the operation unit 29 in this embodiment.
  • the signal processing unit 24 and the burst signal generator 25 also start to operate, and the transmission probe 15a receives the burst signal supplied intermittently from the burst signal generator 25 and intermittently generates ultrasonic waves. start.
  • the reception probe 15 b starts to output an ultrasonic signal corresponding to the received ultrasonic wave to the signal processing unit 24 via the preamplifier 26.
  • the signal processing unit 24 starts to supply the sampling value of the ultrasonic signal to the control device 20 intermittently.
  • the angle detection sensor drive source 27 starts light emission of the light emitting elements 16a and 17a.
  • the light receiving elements 16 b and 17 b start to supply a light reception signal corresponding to the amount of received light to the control device 20, and in the control device 20, a digital signal obtained by digitally converting the light reception signal starts to be supplied to the control device 20.
  • the pulse train signal from the encoder 18 is also supplied to the control device 20.
  • the timer 23 starts outputting a clock signal every short time To, and in response to this clock signal, the CPU 21 starts to execute the width measurement program of FIG. 3 every short time To.
  • the packaging container 30 is for containing retort food, and is formed by folding and stacking an elongated rectangular plastic film, and thermocompression bonding one edge other than the short edge. For this reason, the packaging container 30 is formed in a flat bag shape, the joint portions 32a, 32b, and 32c are formed on the outer peripheral portion excluding the opening portion 31, and the accommodating portion 33 is formed in the center.
  • the opening portion 31 side portion and the joint portion 32b side portion are positioned on the upper surfaces of the endless belts 13a and 13b, and the extending direction of the joint portions 32a and 32c is the transport direction.
  • the packaging container 30 is placed on the endless belts 13a and 13b so as to be orthogonal to each other. Therefore, in this case, the packaging container 30 uses the endless belts 13a and 13b so that the extending direction of the joint portions 32a and 32c is orthogonal to the transport direction (that is, the width direction of the joint portions 32a and 32c is the transport direction). (In parallel) and conveyed from the rear to the front.
  • the packaging portions 32a and 32c are positioned on the upper surfaces of the endless belts 13a and 13b so that the extending direction of the joint portion 32b is orthogonal to the transport direction.
  • the container 30 is placed on the endless belts 13a and 13b. Therefore, in this case, the packaging container 30 has the endless belts 13a and 13b so that the extending direction of the joint portion 32b is orthogonal to the transport direction (that is, the width direction of the joint portion 32b is parallel to the transport direction). , Conveyed from the rear to the front.
  • the widths of the joint portions 32a, 32c are accurately determined by correction using an inclination angle described later, even if the width directions of the joint portions 32a, 32b, 32c are not exactly parallel to the transport direction. Detected.
  • the execution of the width measurement program is started in step S10 in FIG. 3, and the CPU 21 executes a conveyance speed detection routine in step S12.
  • This conveyance speed detection routine is a process for detecting the conveyance speed V by the endless belts 13a and 13b of the packaging container 30, and is started in step S100 of FIG. 4, and the CPU 21 outputs the output signal of the encoder 18 in step S102.
  • the pulse train signal (encoder output value) is input and the encoder output data group is updated.
  • the encoder output data group includes a current encoder output value input by the input process and a plurality of past encoder output values input by the past input process. A predetermined number of encoder output values from the present to the past are always stored as an encoder output data group.
  • step S102 Each time the process of step S102 is executed, the oldest encoder output value is deleted from the encoder output data group, and the input new encoder output value is updated and stored as the current encoder output value.
  • This encoder output data group is initially set to a low level at the start of operation of the control device 20.
  • the CPU 21 determines whether a new pulse is input from the encoder 18 in step S104.
  • the encoder output data group stored in the RAM is referred to, and it is determined whether the pulse input signal from the encoder 18 has changed from a low level to a high level, or whether it was a new pulse input. If it is not a new pulse input, the CPU 21 makes a “No” determination at step S104 to proceed to step S108.
  • step S108 “1” is added to the time count value TC1 for calculating the transport speed V, thereby incrementing the time count value TC1 by “1”.
  • the time count value TC1 is initially set to “0” when the operation of the control device 20 is started.
  • step S110 the CPU 21 determines whether the number of pulses PN is equal to or greater than a predetermined number PNo (for example, several times the number of slits SNo).
  • the number of pulses PN is a variable for counting the number of pulses input from the encoder 18 and is initially set to “0” when the operation of the control device 20 is started. If the pulse number PN is not equal to or greater than the predetermined number PNo, the CPU 21 determines “No” in step S110, ends the conveyance speed detection routine in step S118, and executes the width measurement program in FIG. Returning to step S14, after execution of steps S14 to S32, the execution of the width measurement program is terminated in step S34.
  • step S12 Each time the clock signal is input to the CPU 21 again from the timer 23, the CPU 21 starts executing the width measurement program of FIG. 3 and executes the conveyance speed detection routine of step S12. Also in this case, until a new pulse is input from the encoder 18, the CPU 21 inputs the encoder output value in step S102 in FIG. 4 and updates the encoder output data group, and “No” in steps S104 and S110. Based on the determination, the process of step S108 is repeatedly executed. In this state, the time count value TC1 is incremented by “1”, and the encoder output data group is sequentially updated.
  • the CPU 21 determines “Yes” in step S104, and adds “1” to the pulse number PN in step S106. Then, the CPU 21 increments the time count value TC1 by “1” by the process of step S108 described above. By executing the conveyance speed detection routine, the number of pulses PN is incremented by “1” each time a new pulse is input from the encoder 18 to the CPU 21.
  • step S110 determines “Yes” in step S110 and executes the processes of steps S112 and S114.
  • step S112 using the time count value TC1, the number of rotations of the rotating shaft 12a per unit time, that is, the rotation speed N of the rotating shaft 12a is calculated by executing the calculation of Equation 1 below.
  • This number 1 calculates the rotational speed N by dividing the rotational speed PNo / SNo of the rotary shaft 12a within the time TC1 ⁇ To by the time TC1 ⁇ To when the pulse of the predetermined number PNo is output from the encoder 18. Is an arithmetic expression.
  • the value SNo is the number of slits provided in the disk of the encoder 18, the value To is the period of the clock signal from the timer 23, and the predetermined number PNo and the values SNo, To are both predetermined constants. is there.
  • step S114 by using the calculated rotational speed N of the rotating shaft 12a, the moving speed of the endless belts 13a and 13b per unit time, that is, the transport speed V of the packaging container 30 is calculated by the following equation 2.
  • This number 2 is obtained by multiplying the moving distance of the endless belts 13a and 13b per rotation of the rotating shaft 12a (that is, the transport distance of the packaging container 30) 2 ⁇ ⁇ ro by the rotation speed N of the rotating shaft 12a.
  • 3 is an arithmetic expression for calculating a conveyance speed V of the container 30.
  • the value ro is the radius of the rotating shaft 12a and is a predetermined constant.
  • step S118 the conveyance speed detection routine is terminated.
  • the conveyance speed V of the packaging container 30 is calculated every time the number of pulses PN reaches a predetermined number PNo, that is, every time a predetermined number of pulses PNo is output from the encoder 18. Updated.
  • the rotational speed of the drive motor 14 is always stable, after the conveyance speed V is calculated after the second time except the first time, the calculation of the above-mentioned calculation is performed without performing the subsequent conveyance speed detection routine.
  • the transport speed V may be continuously used.
  • This inclination angle ⁇ is detected by executing the inclination angle detection routine in step S14 after execution of the conveyance speed detection routine in step S12 of FIG.
  • This tilt angle detection routine is also executed each time a clock signal is input from the timer 23 to the CPU 21 as in the case of the transport speed detection routine.
  • the tilt angle ⁇ of the packaging container 30 will be described.
  • the operator places the packaging container 30 on the rear end side of the endless belts 13a and 13b.
  • the packaging container 30 is arranged such that the extending direction of the edge (the joining portions 32a, 32c or the joining portion 32b) of the packaging container 30 is exactly orthogonal to the transport direction of the packaging container 30, that is, the moving direction of the endless belts 13a, 13b. Is difficult to place on the endless belts 13a, 13b.
  • the extending direction of the edge of the packaging container 30 is usually the same as that of the packaging container 30. It is slightly inclined with respect to the direction orthogonal to the transport direction. In other words, the width direction of the joints 32a, 32b, and 32c to be measured of the packaging container 30 is inclined with respect to the transport direction of the packaging container 30.
  • FIG. 9 shows a case where the packaging container 30 is to be placed on the endless belts 13a and 13b so that the extending direction of the joining portions 32a and 32c is orthogonal to the conveying direction of the packaging container 30, and the inclination angle is ⁇ . Show. The same applies to the case where the packaging container 30 is placed on the endless belts 13a and 13b so that the extending direction of the joining portion 32b is orthogonal to the conveying direction of the packaging container 30.
  • the width of the packaging container 30 detected by the ultrasonic sensor 15 is the width of the packaging container 30 as will be described in detail later.
  • the width of the joint portions 32a, 32b, and 32c of the packaging container 30 is detected as a width c that is larger than the actual width x. Therefore, in this embodiment, the inclination angle ⁇ of the packaging container 30 is detected, and the width c detected by the ultrasonic sensor 15 is corrected using the inclination angle ⁇ . The actual width x of the parts 32a and 32c is obtained.
  • the tilt angle detection routine in step S14 in FIG. 3 is started in step S200 in FIG. 5, and the CPU 21 inputs received light amount data obtained by digitally converting the received light signals from the light receiving elements 16b and 17b in step S202. And the received light quantity data group is updated.
  • the received light amount data group includes current received light amount data input by the input process and a plurality of past received light amount data input by the past input process.
  • the RAM of the storage unit 22 includes: A predetermined number of received light amount data from the present to the past is always stored. Each time the process of step S202 is executed, the oldest received light amount data is deleted from the received light amount data group, and the input new received light amount is updated and stored as current received light amount data.
  • the received light amount data group is set to a large value at the start of operation of the control device 20.
  • step S204 the CPU 21 determines whether or not the edge detection flag EFLG is “1”.
  • This edge detection flag EFLG detects one of the two edges in a state where neither of the two front ends (edges) of the packaging container 30 at the positions of both edge sensors 16 and 17 is detected. Is set to “1” at the time, and is initially set to “0”. Therefore, initially, the CPU 21 makes a “No” determination in step S204, and in step S206, whether the edge of the packaging container 30 has reached one of the edge sensors 16 and 17, that is, The detection of one of the two edges is determined.
  • the received light amount data group stored in the RAM is referred to, and the received light amount level by either one of the light receiving elements 16b and 17b is greater than the predetermined level to the predetermined level or less. It is determined whether it has changed.
  • step S 206 the CPU 21 determines “No” in step S 206, and an inclination angle detection routine in step S 224. 3 is finished, and the process returns to the execution of the width measurement program of FIG. 3.
  • step S34 the execution of the width measurement program is finished in step S34.
  • step S208 the time count value TC2 for detecting the tilt angle ⁇ is initially set to “0”.
  • step S210 the edge detection flag EFLG is set to “1”.
  • step S204 the edge detection flag EFLG is set to “1”.
  • step S204 the edge detection flag EFLG is “1”.
  • step S212 the time count value TC2 is incremented by “1” by adding “1” to the time count value TC2.
  • step S214 the CPU 21 determines whether or not the time count value TC2 is equal to or greater than a predetermined value TC2max.
  • the predetermined value TC2max is set in advance to a large value that is impossible as a time from when one edge is detected until the other edge is detected.
  • the CPU 21 determines “No” in step S214, and the edge of the packaging container 30 reaches the other position different from the above among the edge sensors 16 and 17 in step S216. That is, the detection of the other edge of the two edges is determined. Specifically, the received light amount data stored in the RAM by the process of step S202 related to the other edge sensor of the two edge sensors 16, 17 that is different from the edge sensor in which the edge is detected in step S206. By referring to the group, it is determined whether the amount of light received by the other light receiving element 16b (or 17b) different from the above has changed from a state higher than a predetermined level to a predetermined level or lower. If the other edge is not detected, the CPU 21 determines “No” in step S216, and ends the execution of the inclination detection routine in step S224.
  • step S204 the CPU 21 determines “Yes” in step S204, and increments the time count value TC2 by “1” in step S212.
  • the time count value TC2 increases by “1” every short time To which is the cycle of the clock signal from the timer 23 until the other edge is detected after the detection of one edge.
  • the CPU 21 determines “Yes” in step S216, that is, the detection of the other edge, and proceeds to steps S218 and S220. .
  • the distance b (see FIG. 9) representing the amount of displacement at the positions of the edge sensors 16 and 17 at the front end of the packaging container 30 using the detected transport speed V and time count value TC2 of the packaging container 30 is as follows. It is calculated by executing the operation of Equation 3. This equation 3 multiplies the conveyance speed V of the packaging container 30 by the time TC2 ⁇ To from when the edge of the packaging container 30 reaches one edge sensor of the edge sensors 16 and 17 until it reaches the other edge sensor. This is an arithmetic expression for calculating the distance b. As described above, the value To is the period of the clock signal from the timer 23 and is a predetermined constant.
  • step S220 using the calculated distance b, the inclination angle ⁇ (see FIG. 9) of the packaging container 30 is calculated by executing the following equation 4.
  • the value a is the distance in the direction orthogonal to the conveyance direction of the packaging container 30 between the edge sensors 16 and 17 (see FIG. 9), and is a predetermined constant.
  • the CPU 21 clears the edge detection flag EFLG to “0” in step S222. Therefore, thereafter, the inclination angle ⁇ of the next packaging container 30 is calculated by executing this inclination angle detection routine.
  • step S214 determines “Yes” in step S214 and proceeds to step S228.
  • the predetermined value TC2max is set in advance to a large value that is impossible as the time from when one edge is detected until the other edge is detected. Therefore, this state is a state in which the packaging container 30 is not accurately placed on the endless belts 13a and 13b or the width measuring device 10 is not operating normally.
  • the CPU 21 stops the entire operation of the width measuring device 10 in step S230, and ends the execution of the width measuring program in step S232. In this case, after checking the packaging container 30 and the width measuring device 10, the worker restarts the width measurement of the packaging container 30 as described above.
  • the width x is detected by executing the width detection routine in step S16 after the execution of the inclination angle detection routine in step S14 of FIG.
  • This width detection routine is also executed each time a clock signal is input from the timer 23 to the CPU 21 as in the case of the conveyance speed detection routine and the tilt angle detection routine.
  • the intensity of this ultrasonic wave is substantially proportional to the propagation rate of the ultrasonic wave from the transmitting probe 15a to the receiving probe 15b. That is, when the packaging container 30 intervenes in the path of the ultrasonic wave, the intensity of the ultrasonic wave is substantially proportional to the ultrasonic wave propagation rate (transmittance).
  • the intensity of the ultrasonic wave corresponds to the peak value of the burst wave detected from the sampling value of the ultrasonic signal.
  • the relationship between the ultrasonic intensity (the peak value of the burst wave and the ultrasonic signal), the ultrasonic wave propagation rate, and the movement distance of the packaging container 30 is as shown in the graph of FIG.
  • a state ST0 of FIG. 10 shows a state where the packaging container 30 has not yet reached the ultrasonic sensor 15, and corresponds to an undetected state of the present invention. In this state, the ultrasonic wave transmitted from the transmission probe 15a is only attenuated by the air existing between the transmission probe 15a and the reception probe 15b, and is not attenuated by the packaging container 30. 15b. In this state ST0, the ultrasonic intensity is actually extremely large.
  • the level of the ultrasonic signal from the preamplifier 26 in the state ST0 is as shown in FIG.
  • the change in the propagation rate in FIG. 10 is an example when the packaging container 30 is placed and moved on the endless belts 13a and 13b as shown in FIG.
  • the state ST1 shows a state in which the outer end (edge) of the joint portion 32a has reached the position of the ultrasonic sensor 15, and corresponds to the outer end detection state of the joint in the present invention.
  • a part of the ultrasonic wave transmitted by the transmission probe 15a is directly received by the reception probe 15b, and the remaining part is transmitted through the outer end (edge) of the joint portion 32a and received by the reception probe 15b. Received. Therefore, as the packaging container 30 moves, the amount of ultrasonic waves that pass through the outer end portion of the joint portion 32a increases, and in this state ST1, the intensity of the ultrasonic waves gradually decreases.
  • State ST2 shows a state in which the central portion located between the outer end portion and the inner end portion of the joint portion 32a of the packaging container 30 passes through the position of the ultrasonic sensor 15, and the state of the joint portion in the present invention. Corresponds to the center detection state. In this state ST2, most of the ultrasonic waves transmitted from the transmission probe 15a and reaching the surface of the joint portion 32a are transmitted through the joint portion 32a and received by the reception probe 15b, and the amount of ultrasonic waves received. Is a reduced state. Therefore, in this state ST2, the decrease in the intensity of the ultrasonic wave in the state ST1 is stopped and kept almost constant.
  • state ST3 has shown the state which the inner side edge part (boundary part with the accommodating part 33) of the junction part 32a reached the position of the ultrasonic sensor 15, and is in the inner edge part detection state of the junction part in this invention.
  • a part of the ultrasonic wave transmitted through the upper part of the joint part 32a passes through the lower part of the joint part 32a as it is and is received by the reception probe 15b.
  • the light is transmitted through the lower portion of the joint portion 32a and received by the reception probe 15b. Therefore, as the packaging container 30 moves, the amount of ultrasonic waves that pass through the air layer on the way increases more than the amount that directly passes through the lower part of the joint portion 32a. In this state ST3, the intensity of the ultrasonic waves gradually increases. Decrease.
  • State ST4 shows a state in which the housing part 33 of the packaging container 30 passes the position of the ultrasonic sensor 15, and corresponds to the non-joined part detection state of the present invention.
  • the plastic film which comprises the packaging container 30 is located up and down, and the space part is formed among them. Therefore, in the state ST4, the boundary portion between the plastic film and the air layer is increased, and the intensity of the ultrasonic wave is lowest.
  • the state ST5 shows a state in which the inner end portion (boundary portion of the accommodating portion 33) of the joint portion 32c has reached the position of the ultrasonic sensor 15 as in the case of the state ST3, and detection of the inner end portion of the joint portion in the present invention. Corresponds to the state. In this case, since the scanning direction by the ultrasonic wave is opposite to that shown in the state ST3, the intensity of the ultrasonic wave gradually increases.
  • the state ST6 shows a state where the central portion located between the inner end portion and the outer end portion of the joint portion 32c passes through the position of the ultrasonic sensor 15 as in the state ST2, and the joint portion in the present invention. Corresponds to the detected state of the central part. In the state ST6, the intensity of the ultrasonic wave is almost the same as in the case of the state ST2 except that the width x of the joint portion 32c is different.
  • the state ST7 shows a state in which the outer end (edge) of the joint portion 32c has reached the position of the ultrasonic sensor 15 as in the state ST1, and corresponds to the outer end detection state of the joint in the present invention. .
  • the width detection routine in step S16 in FIG. 3 is started in step S300 in FIG. 6A, and the CPU 21 inputs the sampling value input period, that is, the supply start timing T1 and the supply end described with reference to FIG. It is determined whether it is a period T1-T2 between the timing T2. In the determination of the period T1-T2, when the CPU 21 determines the burst signal generation timing T0, a predetermined time during which the ultrasonic wave is propagated from the transmission probe 15a to the reception probe 15b is generated. The supply start timing T1 is obtained by adding to T0.
  • a predetermined time at which one burst signal is generated is added to the supply start timing T1 to obtain the supply end timing T2, and it is detected whether the current timing is between both timings T1 and T2. Further, when the CPU 21 does not control the burst signal generation timing T0 and determines the generation timing T0 by the cooperation of the encoder 18, the control device 20, and the signal processing unit 24, the CPU 21 determines the generation timing T0. Enter T0. Then, the supply start timing T1 and the supply end timing T2 are obtained as described above, and it is detected whether the current timing is between both timings T1 and T2.
  • step S388 the execution of the width detection routine is terminated. Then, returning to the execution of the width measurement program of FIG. 3, after the processing of steps S18 to S32, the execution of the width measurement program is terminated in step S34. Also in this case, every time the clock signal is input from the timer 23 to the CPU 21 and the width measurement program of FIG. 3 is executed, the CPU 21 executes the width detection routine of FIGS. 6A and 6B. Therefore, if it is not the input period of the sampling value, the CPU 21 does not execute the processes of steps S304 to S310 but executes only the processes of steps S312 to S386 in this width detection routine.
  • step S302 determines “Yes” in step S302 and determines that the sampling value input period is reached. Then, the sampling value of the ultrasonic signal is input from the signal processing unit 24, and the input sampling value is accumulated.
  • step S304 the CPU 21 determines in step S306 whether the sampling value input end timing T2 has been reached. That is, it is determined whether the current timing has reached the above-described sampling value supply end timing T2. In a state where the sampling value input end timing T2 has not been reached, the CPU 21 continues to make a “No” determination in step S306, and continues to accumulate the sampling value by the processing in step S304.
  • step S306 the CPU 21 determines “Yes” in step S306 and proceeds to step S308.
  • step S308 the ultrasonic intensity is detected, and the ultrasonic intensity data group is updated.
  • the peak value of the ultrasonic signal is set as the ultrasonic wave intensity by detecting the peak value of the sampling value using the accumulated sampling values.
  • the ultrasonic intensity data group includes the ultrasonic intensity obtained by the detection process and the past plural ultrasonic intensity values obtained by the previous detection process. A predetermined number of ultrasonic intensity data over the past is stored as an ultrasonic intensity data group.
  • step S308 Each time the process of step S308 is executed, the oldest ultrasonic intensity is deleted from the ultrasonic intensity data group, and the newly detected ultrasonic intensity is used as the current ultrasonic intensity.
  • the update is stored. Note that this ultrasonic intensity data group is initially set to a value (a value corresponding to the ultrasonic intensity in the state ST ⁇ b> 0) that represents a large intensity at the start of operation of the control device 20.
  • step S308 the CPU 21 clears the accumulated sampling value in step S310, and determines in step S312 whether or not the state variable ST of the packaging container 30 represents the state ST0. Since this state variable ST is initially set to a value representing the state ST0, the CPU 21 first determines “Yes” in step S312, and proceeds to step S314. In the following description of the operation, the case where the packaging container 30 is placed and moved on the endless belts 13a and 13b as shown in FIG. 9 will be described.
  • step S314 the CPU 21 determines whether the change point X1 from the state ST0 to the state ST1 shown in FIG. 10 has been detected. In the detection of the change point X1, it is determined whether the intensity of the ultrasonic wave has started to decrease by referring to the ultrasonic intensity data group stored in the RAM of the storage unit 22 updated in step S308. In the initial stage, since the outer end (edge) of the joint portion 32a of the packaging container 30 does not reach the ultrasonic sensor 15, the intensity of the ultrasonic wave remains high, and the CPU 21 proceeds to step S314. It is determined that “No”, that is, the change point X1 is not detected.
  • step S312 it is determined that “Yes”, that is, the state variable ST represents the state ST0, and the CPU 21 continues to determine “No” in step S314 until the change point X1 is detected. In this state, the processes in steps S302 to S314, S384, and S386 are repeatedly executed.
  • the CPU 21 determines that “Yes”, that is, the change point X1 is detected in step S314, and the step The process proceeds to S316 and S318.
  • step S316 the state variable ST is changed to a value representing the state ST1.
  • step S318 the time count value TC3 for detecting the width of the joint portion 32a is initialized to “0”.
  • step S312 determines “No” in step S312, that is, the state variable ST does not represent the state ST0. Proceed to S320.
  • step S320 it is determined whether or not the state variable ST represents the state ST1. In this case, since the state variable ST is set to a value representing the state ST1 by the process of step S316, the CPU 21 determines “Yes” in step S320 and proceeds to step S322.
  • step S322 the time count value TC3 is incremented by “1” by adding “1” to the time count value TC3.
  • step S324 determines whether a change point X2 from the state ST1 to the state ST2 has been detected.
  • step S308 In the detection of the change point X2, whether the intensity of the ultrasonic wave started to become constant after the decrease in the intensity of the ultrasonic wave was completed with reference to the ultrasonic wave intensity data group updated by the process of step S308. Determine. If the change point X2 is not detected and it is determined "No” in step S324, the CPU 21 ends the execution of the width detection routine in step S388 through the processing in steps S384 and S386. Until the change point X2 is detected, “No” is determined in step S312, and “Yes” is determined in step S320. Through the processing in step S322, the time count value TC3 is determined for each predetermined short time To. Counts up by 1 ”.
  • step S324 determines “Yes” in step S324, and changes the state variable ST to a value representing the state ST2 in step S326.
  • step S328 it is determined whether or not the state variable ST represents the state ST2. In this case, since the state variable ST is set to a value representing the state ST2 by the process of step S326, the CPU 21 determines “Yes” in step S328 and proceeds to step S330.
  • step S330 the time count value TC3 is incremented by “1” by adding “1” to the time count value TC3.
  • step S332 the CPU 21 determines whether a change point X3 from the state ST2 to the state ST3 has been detected. In the detection of the change point X3, it is determined with reference to the ultrasonic intensity data group updated by the process of step S308 whether the ultrasonic intensity has started to decrease. If the change point X3 is not detected and it is determined "No" in step S332, the CPU 21 ends the execution of the width detection routine in step S388 through the processing in steps S384 and S386. Until the change point X3 is detected, “No” is determined in steps S312 and S320, and “Yes” is determined in step S328. Through the processing in step S330, the time count value TC3 is determined for each predetermined short time To. Is incremented by "1".
  • the CPU 21 determines “Yes” in step S332, and changes the state variable ST to a value representing the state ST3 in step S334.
  • the CPU 21 uses the detected transport speed V and time count value TC3 of the packaging container 30 in step S336, and the diagonal width c of the joint portion 32a of the packaging container 30 (FIG. 9). Reference) is calculated by executing the calculation of the following formula 5. Equation 5 is an arithmetic expression for calculating the width c by multiplying the conveyance speed V of the packaging container 30 by the time TC3 ⁇ To from the detection of the change point X1 to the detection of the change point X3.
  • the value To is the period of the clock signal from the timer 23 and is a predetermined constant.
  • step S3308 the CPU 21 uses the calculated width c and the inclination angle ⁇ to use the width x in the direction orthogonal to the extending direction of the joint portion 32a of the packaging container 30 (the original width of the joint portion 32a).
  • x is calculated by executing the following equation 6.
  • step S3308 the CPU 21 sets the measurement flag MFLG to “1” in step S340, returns to the width measurement program of FIG. 3 through the processes of steps S384 to S388, and performs the peeling detection routine of step S18. After execution, the process proceeds to step S20.
  • the measurement flag MFLG indicates that the measurement of the width x of the joint portions 32a, 32b, and 32c has been completed, and is initially set to “0”.
  • step S20 will be described.
  • the details of the peeling detection routine are shown in FIG. 7, and the clock signal from the timer 23 is input to the CPU 21 and the width measurement program of FIG. 3 is executed in the same manner as the routines of steps S12 to S16 described above. It is executed every time.
  • This peeling detection routine is started in step S400 in FIG. 7, and the CPU 21 determines in step S402 whether the state variable ST represents the state ST2 or the state ST6.
  • the reason for performing the determination processing in the states ST2 and ST6 is that the separation detection routine is processing for detecting whether or not separation has occurred in the joint portions 32a, 32b, and 32c, and thus the determination processing in the states ST0 and ST4 is unnecessary. Is it? Further, the period of the states ST1, ST3, ST5, ST7 is short and it is difficult to detect peeling.
  • step S404 it is determined whether the ultrasonic intensity (peak value) is smaller than a predetermined value using the ultrasonic intensity data group updated in step S308 of FIG. 6A.
  • the ultrasonic intensity data group updated in step S308 of FIG. 6A When separation occurs in the joint portions 32a, 32b, and 32c, a space containing air is formed in the joint portions 32a, 32b, and 32c at the separation position, and the ultrasonic waves are greatly attenuated, so that the ultrasonic waves The strength becomes extremely small.
  • peeling in the joint portions 32a, 32b, and 32c is detected by determining the intensity of the ultrasonic wave.
  • peeling may be detected using only the latest ultrasonic intensity data detected in step S308.
  • the latest ultrasonic wave is detected.
  • the intensity data of one or more ultrasonic waves before that may be used to detect peeling on the condition that the intensity of the ultrasonic wave is continuously smaller than a predetermined value.
  • step S404 determines “Yes” in step S404, and sets an abnormality flag ERR indicating detection of peeling to “1” in step S406.
  • step S408 the execution of the peeling detection routine is terminated.
  • This abnormality flag ERR is also initialized to “0” when the operation of the control device 20 is started.
  • the CPU 21 determines “No” in step S404 and executes the peeling detection routine in step S408 while keeping the abnormality flag ERR at “0”. Exit.
  • step S18 the CPU 21 determines whether or not the measurement flag MFLG is “1” in step S20. If the measurement flag MFLG is “0”, “No” is determined in step S20, and the execution of the width measurement program is terminated in step S34. Therefore, in the width measurement program of FIG. 3, “No” is determined in step S20 until the measurement flag MFLG is set to “1” in the width detection routine in step S16, and the width measurement program in step S34. Execution continues to end.
  • the CPU 21 determines “Yes” in step S20, and determines whether or not the calculated width x is within a predetermined allowable value. To do. If the width x is within the allowable value, the CPU 21 determines “Yes” in step S22 and proceeds to step S24. If the width x is not within the allowable value, the CPU 21 makes a “No” determination at step S22 to proceed to step S28.
  • step S24 the CPU 21 determines whether or not the abnormality flag ERR is “0”. In this case, if the abnormality flag ERR is “0”, the CPU 21 determines “Yes” in step S24 and proceeds to step S26. If the abnormality flag ERR is “1”, the CPU 21 determines “No” in step S24 and proceeds to step S28.
  • step S26 the CPU 21 displays on the display device 28 that the joining portion 32a of the packaging container 30 is acceptable.
  • step S ⁇ b> 28 the CPU 21 displays on the display device 28 that the joint portion 32 a of the packaging container 30 has failed. That is, if the calculated width x of the joint portion 32a is within the allowable value and the joint portion 32a is not peeled off, the pass of the joint portion 32a is displayed on the display device 28. In addition, if the calculated width x of the joint portion 32a is not within the allowable value or if the joint portion 32a is peeled off, the failure of the joint portion 32a is displayed on the display device 28.
  • the width x of the joint portion 32a when the width x of the joint portion 32a is not within the allowable value or when the joint portion 32a is peeled, only the fact that the joint portion 32a is rejected is displayed.
  • the reason for the failure may be displayed that the width x of the joint portion 32a is not within the allowable value and that the joint portion 32a has peeling. In this case, even when it is determined in step S22 that the width x of the joint portion 32a is not within the allowable value, the same determination process as in step S24 is performed. This also applies to the determination of acceptance and failure of the joint portions 32b and 32c described later.
  • the CPU 21 After the processing in steps S26 and S28, the CPU 21 returns the measurement flag MFLG to “0” in step S26, and returns the abnormality flag ERR to “0” in step S32. Thereafter, the CPU 21 ends the execution of the width measurement program in step S34. Note that the processing in steps S22 to S32 is not executed until the measurement flag MFLG is set to “1” next time due to the change of the measurement flag MFLG to “0”.
  • step S16 when the width detection routine of step S16 in the width measurement program is executed next, the state variable ST is set to a value representing the state ST3, so the CPU 21 performs steps S312, S320, and S328, respectively. It determines with "No", determines with "Yes” in step S342, and progresses to step S344.
  • step S344 CPU 21 determines whether change point X4 from state ST3 to state ST4 has been detected. In the detection of the change point X4, it is determined with reference to the ultrasonic intensity data group updated by the process of step S308 whether the decrease in the ultrasonic intensity has ended and becomes constant.
  • step S344 If the change point X4 is not detected and it is determined as “No” in step S344, the CPU 21 ends the execution of the width detection routine in step S388 through the processing in steps S384 and S386. Until the change point X4 is detected, “No” is determined in steps S312, S320, and S328, “Yes” is determined in step S342, and “No” is continuously determined in step S344.
  • step S344 determines “Yes” in step S344, and changes the state variable ST to a value representing the state ST4 in step S346.
  • step S348 it is determined whether or not the state variable ST represents the state ST4. In this case, since the state variable ST is set to a value representing the state ST4 by the process of step S346, the CPU 21 determines “Yes” in step S348 and proceeds to step S350.
  • step S350 CPU 21 determines whether change point X5 from state ST4 to state ST5 has been detected.
  • step S350 it is determined with reference to the ultrasonic intensity data group updated by the process of step S308 whether the ultrasonic intensity has started to increase. If the change point X5 is not detected and it is determined “No” in step S350, the CPU 21 ends the execution of the width detection routine in step S388 through the processing in steps S384 and S386. Until the change point X5 is detected, “No” is determined in steps S312, S320, S328, and S342, “Yes” is determined in step S348, and “No” is determined in step S350. to continue. .
  • step S350 determines “Yes” in step S350, and changes the state variable ST to a value representing the state ST5 in step S352.
  • step S354 it is determined whether or not the state variable ST represents the state ST5. In this case, since the state variable ST is set to a value representing the state ST5 by the process of step S352, the CPU 21 determines “Yes” in step S354 and proceeds to step S356.
  • step S356 CPU 21 determines whether change point X6 from state ST5 to state ST6 has been detected.
  • step S356 it is determined by referring to the ultrasonic intensity data group updated by the process of step S308 whether the increase in the ultrasonic intensity has ended and becomes constant. If the change point X6 is not detected and it is determined “No” in step S356, the CPU 21 ends the execution of the width detection routine in step S388 through the processing of steps S384 and S386. Until the change point X6 is detected, “No” is determined in steps S312, S320, S328, S342, and S348, “Yes” is determined in step S354, and “No” is determined in step S356. It continues to be determined.
  • step S356 When the change point X6 is detected, the CPU 21 determines “Yes” in step S356, changes the state variable ST to a value representing the state ST6 in step S358, and in step S360, the time count value. Clear TC3 to "0".
  • step S362 it is determined whether state variable ST represents state ST6. In this case, since the state variable ST is set to a value representing the state ST6 by the process of step S358, the CPU 21 determines “Yes” in step S362 and proceeds to step S364.
  • step S364 the time count value TC3 is incremented by “1” by adding “1” to the time count value TC3.
  • step S366 the CPU 21 determines whether a change point X7 from the state ST6 to the state ST7 has been detected. In the detection of the change point X7, it is determined with reference to the ultrasonic intensity data group updated by the process of step S308 whether the ultrasonic intensity has started to increase. If the change point X7 is not detected and it is determined "No" in step S366, the CPU 21 ends the execution of the width detection routine in step S388 through the processing of steps S384 and S386.
  • step S364 the process of step S364 is performed.
  • the time count value TC3 is incremented by “1” every predetermined short time To, and continues to be determined as “No” in step S366.
  • step S366 determines “Yes” in step S366, and changes the state variable ST to a value representing the state ST7 in step S368.
  • step S370 it is determined whether or not the state variable ST represents the state ST7. In this case, since the state variable ST is set to a value representing the state ST7 by the process of step S368, the CPU 21 determines “Yes” in step S370 and proceeds to step S372.
  • step S372 the time count value TC3 is incremented by “1” by adding “1” to the time count value TC3.
  • step S374 the CPU 21 determines whether a change point X8 from the state ST7 to the state ST8 has been detected. In the detection of the change point X8, it is determined by referring to the ultrasonic intensity data group updated by the process of step S308 whether the increase in the ultrasonic intensity has ended and becomes constant. If the change point X8 is not detected and it is determined "No" in step S374, the CPU 21 ends the execution of the width detection routine in step S388 through the processing of steps S384 and S386.
  • step S372 is performed.
  • the time count value TC3 is incremented by “1” every predetermined short time To, and “No” is continuously determined in step S374.
  • step S374 the CPU 21 determines “Yes” in step S374, and changes the state variable ST to a value representing the state ST0 in step S376.
  • step S376 the CPU 21 uses the detected conveyance speed V and time count value TC3 of the packaging container 30 in step S378, and the diagonal width c ′ of the joint portion 32c of the packaging container 30 (FIG. 9) is calculated by executing the following equation (7).
  • Equation 7 is an arithmetic expression for calculating the width c ′ by multiplying the conveyance speed V of the packaging container 30 by the time TC3 ⁇ To from the detection of the change point X6 to the detection of the change point X8.
  • the value To is the period of the clock signal from the timer 23 and is a predetermined constant.
  • step S372 the CPU 21 uses the calculated width c ′ and the inclination angle ⁇ to use the width x in the direction orthogonal to the extending direction of the joining portion 32c of the packaging container 30 (the original size of the joining portion 32c).
  • the width x) is calculated by executing the following equation (8).
  • step S380 the CPU 21 sets the measurement flag MFLG to “1” in step S382, passes through the processes of steps S384 and S386, and ends the execution of the width detection routine in step S388.
  • the CPU 21 executes the peeling detection routine in step S18 in FIG.
  • the peeling detection routine in step S18 is always executed every time the width measurement program is executed, that is, after the width detection routine in step S16.
  • this peeling detection routine of step S18 as mentioned above, only when the state variable ST represents the state ST2 or the state ST6 by the determination processing of step S402 of FIG. The separation of 32a, 32b, and 32c is detected.
  • the abnormality flag ERR is set to “1” by the process of step S404. Accordingly, in this case, separation of the joint portion 32c is detected when the state variable ST represents the state ST6 before the state variable ST is set to a value representing the state ST7 by the processing of the width detection routine. It would have been. As a result of the detection of the separation, if there is separation at the joint portion 32c, the abnormality flag ERR is set to "1", and otherwise, the abnormality flag ERR is maintained at "0".
  • the processes of steps S20 to S32 of FIG. 3 are executed. Specifically, also in the processing of steps S20 to S28, as described above, depending on whether or not the width x of the joint portion 32c is within a predetermined value, or whether or not the joint portion 32c is peeled off, the joint portion is determined. The pass / fail of 32c is determined, and the result is displayed on the display device 28. Further, the measurement flag MFLG and the abnormality flag ERR are initialized to “0” by the processing of steps S30 and S32.
  • the packaging container 30 is placed on the endless belts 13a and 13b with the joining portion 32a of the packaging container 30 positioned on the front side in the moving direction and the extending direction of the joining portion 32a being substantially perpendicular to the moving direction.
  • the width x of the joint part 32a and the joint part 32c was measured in order and evaluated.
  • the joint portion 32b of the packaging container 30 is positioned on the front side in the movement direction and the extending direction of the joint portion 32b is defined as the movement direction.
  • the packaging container 30 is placed on the endless belts 13a and 13b in a substantially orthogonal direction.
  • the packaging container 30 returns from the state ST0 to the state ST4 and then returns to the state ST0. Therefore, in this case, in the width detection routine in step S16 of the width measurement program, the width x of the joint portion 32b of the packaging container 30 is measured by the processing in steps S302 to S340 described above. In step S18 of the width measurement program, peeling of the joint portion 32b is detected by the processing in steps S402 to S406 described above. Then, the pass and fail of the joint portion 32b is evaluated by the processing of steps S20 to S28.
  • the state of the ultrasonic intensity changes from the state ST4 to the state ST0. That is, the intensity of the ultrasonic wave detected in step S308 suddenly becomes a large value, and this large value should be maintained for a long time. Therefore, the change point X5 is not detected, and it is detected in step S384 after the process of step S350 that the intensity of the ultrasonic wave is a large value over a predetermined time. Also in the determination in step S384, the ultrasonic intensity data group updated by the process in step S308 is referred to.
  • the CPU 21 determines “Yes” in step S384, and changes the state variable ST to a value representing the state ST0 in step S386. Due to the change of the state variable ST, the processing of steps S354 to S382 is not executed, and the width x of the joint portion 32b of the next packaging container 30 is sequentially measured.
  • the widths x of the joint portions 32a, 32b, and 32c of the packaging container 30 conveyed by the conveying device 11 are sequentially measured, and whether or not the measured width x is within an allowable value. Determined. If the measured width x is normal, the packaging container 30 is determined to be a non-defective product (pass), and if the measured value is not normal, the packaging container 30 is determined to be a defective product (fail). In addition, it is also determined whether or not there is peeling at the joint portions 32a, 32b, and 32c. If there is no peeling, the packaging container 30 is determined to be a non-defective product (pass), and if there is peeling, the packaging container 30 is defective ( ).
  • the width x and separation at one location in the extending direction of the joint portions 32a, 32b, and 32c of the packaging container 30 are detected.
  • the joints 32a, 32b, 32c are shifted by a predetermined distance in the extending direction, with respect to one packaging container 30, the width x of the plurality of places in the extending direction of the joints 32a, 32b, 32c and the peeling The presence or absence may be detected.
  • the packaging container 30 reaches the ultrasonic sensor 15 due to the intensity of the ultrasonic wave transmitted from the transmission probe 15a and received by the reception probe 15b.
  • the state in which the joint portions 32a, 32b, and 32c of the packaging container 30 have reached the ultrasonic sensor 15 and the state in which the housing portion 33 of the packaging container 30 has reached the ultrasonic sensor 15 are detected.
  • the ultrasonic intensity states ST0 to ST7 are detected. Since the ultrasonic wave intensity in these states ST0 to ST7 is used to detect the width x of the joint portions 32a, 32b, 32c, the width of the joint portions 32a, 32b, 32c can be accurately obtained. it can.
  • the transmission probe 15a is driven by the burst signal generated from the burst signal generator 25.
  • the transmission probe 15a transmits ultrasonic waves at a predetermined time interval, so that the vibration of the transmission probe 15a becomes intermittent without continuous, and the durability of the transmission probe 15a is improved.
  • the burst signal generator 25 outputs a burst signal for every predetermined number of pulses from the encoder 18.
  • the period of the burst signal is inversely proportional to the moving speed of the packaging container 30 by the transport device 11, and when the moving speed of the packaging container 30 by the transport device 11 is fast, the frequency of occurrence of the burst signal becomes high and the moving speed is slow. Sometimes the frequency of burst signals is low.
  • the movement distance of the packaging container 30 is detected based on the change in the intensity of the ultrasonic wave by executing the width detection routine in step S16, the same number of burst signals are generated even if the movement speed of the packaging container 30 changes.
  • the movement distance is detected, the movement distance of the packaging container 30 is detected with the same accuracy, and the widths of the joint portions 32a, 32b, and 32c are always detected with an accurate accuracy.
  • the material constituting the packaging container 30 may be any material as long as it can transmit ultrasonic waves. Therefore, in addition to a plastic sheet, an aluminum sheet or paper that cannot transmit light may be used. In addition, measurement is not affected even in a dark place.
  • the packaging container 30 is placed on the endless belts 13a, 13b in a state where the extending direction of the joining parts 32a, 32b, 32c is not orthogonal to the conveying direction of the packaging container 30, and the width of the joining parts 32a, 32b, 32c.
  • the direction may be inclined with respect to the conveyance direction of the packaging container 30.
  • the inclination angle ⁇ is detected by executing the inclination angle routine of step S14, and the diagonal widths c, c of the detected joints 32a, 32b, 32c are detected when the width detection routine of step S16 is executed.
  • 'Is corrected using the tilt angle ⁇ , and the width x of the joint portions 32a, 32b, and 32c is obtained.
  • the width x of the joint portions 32a and 32c is detected with high accuracy.
  • the width measuring apparatus 10 according to the second embodiment directly detects the width x of the joint portions 32a, 32b, and 32c without detecting the conveyance speed V of the packaging container 30.
  • the inclination angle ⁇ related to the packaging container 30 is also directly detected without detecting the transport speed V.
  • the width measuring apparatus 10 according to the second embodiment is configured similarly to the width measuring apparatus 10 according to the first embodiment shown in FIGS. 1 and 2.
  • the storage unit 22 stores a width measurement program shown in FIG. 11 that is different from the width measurement program of the first embodiment.
  • the CPU 21 executes the width measurement program every time a pulse signal is input from the timer 23, that is, every predetermined short time To.
  • steps for performing the same processing as in the first embodiment are denoted by the same reference numerals as those in the first embodiment, and detailed description thereof is omitted.
  • step S10 of FIG. 11 The execution of this width measurement program is started in step S10 of FIG. 11, and the CPU 21 sets the pulse flag NPF to “1” when a new input pulse from the encoder 18 is detected by executing the processing of steps S42 to S46.
  • steps S42 and S44 in this case are the same as the processes in steps S102 and S104 in FIG.
  • a pulse flag NPF indicating detection of a new input pulse is set to “1” by the process of step S46.
  • the pulse flag NPF is also initially set to “0”.
  • the CPU 21 executes an inclination detection routine in step S14 ′, executes a width detection routine in step S16 ′, executes a peeling detection routine in step S18, and then executes step S48. To initialize the pulse flag NPF to "0".
  • step S14 Details of the tilt angle detection routine in step S14 'are shown in FIG. 12, and the execution is started in step S200 in FIG.
  • This tilt angle detection routine is the same as the tilt angle detection routine of FIG. 5 except that the determination process of step S240 is added, and the processes of steps S208, S212, S214, and S218 of FIG. 5 are performed in steps S208 ′, S212 ′, and S214.
  • the pulse number PN1 is set to “ Initially set to 0 ”. This pulse number PN1 is for counting the number of new input pulses from the encoder 18.
  • the edge detection flag EFLG is set to “1” by detecting one of the edges of the packaging container 30 and “Yes” is determined in step S204, the CPU 21 performs the processing in steps S240 and S212 ′.
  • the pulse number PN1 is incremented by “1” on condition that the pulse flag NPF is “1”.
  • the CPU 21 performs the calculation of the following Equation 9 using the pulse number PN1 in Step S218 ′.
  • a distance b representing the amount of displacement at the positions of the edge sensors 16 and 17 of the packaging container 30 is calculated.
  • This equation 9 shows that the amount of movement of the endless belts 13a and 13b per rotation of the rotating shaft 12a (that is, the transport distance of the packaging container 30) is 2 ⁇ ⁇ ro, and the packaging container 30 uses one of the edge sensors 16 and 17 as the edge sensor.
  • This is an arithmetic expression for calculating the distance b by multiplying the rotation amount (rotation speed) PN1 / SNo of the rotating shaft 12a from passing through the other edge sensor.
  • the value ro is the radius of the rotating shaft 12a
  • the value SNo is the number of slits of the encoder 18, and both the values ro and SNo are determined in advance. Constant. Therefore, also in this inclination angle detection routine, the inclination angle ⁇ is calculated by the processing in step S220 similar to the case of the first embodiment.
  • step S214 ' the CPU 21 determines whether the pulse number PN1 is equal to or greater than a predetermined value PNmax.
  • the packaging container 30 is not accurately placed on the endless belts 13a and 13b, or the width measuring apparatus 10 is normal, as in the determination process in step S214 of the first embodiment.
  • This is a process for determining a state of not operating.
  • a process for determining whether the rotation amount of the rotary shaft 12a (corresponding to the number of pulses PN1) is equal to or greater than a predetermined value PNmax is executed.
  • the predetermined value PNmax is set in advance to a large value that is impossible as a time from when one edge is detected until the other edge is detected.
  • the inclination angle ⁇ is detected, and the mounting state of the packaging container 30 on the endless belts 13a and 13b and the abnormality of the width measuring device 10 are detected.
  • Other processing is the same as the processing of the inclination angle detection routine of FIG. 5 in the case of the first embodiment.
  • width detection routine in step S16 is shown in FIGS. 13A and 13B, and the execution is started in step S300 in FIG. 13A.
  • This width detection routine is obtained by adding the determination process of steps S392, S394, S396, and S398 to the width detection routine of FIGS. 6A and 6B, and steps S318, S322, S330, S360, and FIGS.
  • the processes of S364 and S372 are changed to the processes of steps S318 ′, S322 ′, S330 ′, S360 ′, S364 ′, and S372 ′, and the processes of steps S336 and S378 of FIGS. 6A and 6B are changed to steps S336 ′ and S378 ′. This is different from the width detection routine of FIGS. 6A and 6B described above in that it is changed to the above process.
  • the change point X1 is detected, and “Yes” is determined in steps S314 and S356, respectively, and the state variable ST is changed to the states ST1 and ST6 by the processing in steps S316 and S358.
  • CPU 21 initially sets the pulse number PN2 to “0” in steps S318 ′ and S360 ′, respectively. This number of pulses PN2 is also used to count the number of new input pulses from the encoder 18.
  • the state variable ST represents one of the states ST1, ST2, ST6, ST7 and it is determined “Yes” in steps S320, S328, S362, and S370, the CPU 21 performs step S392.
  • the pulse number NPF is incremented by “1” on condition that the pulse flag NPF is “1”. To do.
  • the number of pulses PN2 the number of pulses input from the encoder 18 from the detection of the change point X1 to the detection of the change point X3, and from the encoder 18 from the detection of the change point X6 to the detection of the change point X8. The number of input pulses is detected respectively.
  • the CPU 21 performs the following equations 10 and 11 using the pulse number PN2 in steps S336 ′ and S378 ′.
  • the diagonal widths c and c ′ are calculated.
  • These formulas 10 and 11 are the change points after the change points X1 and X6 are respectively detected in the movement amounts of the endless belts 13a and 13b per rotation of the rotary shaft 12a (that is, the transport distance of the packaging container 30) 2 ⁇ ⁇ ro.
  • the value ro is the radius of the rotating shaft 12a
  • the value SNo is the number of slits of the encoder 18, and these values ro and SNo are determined in advance. It is a constant. Therefore, also in this width detection routine, as in the case of the first embodiment, the width x of the joint portions 32a, 32b, and 32c is calculated by the processing in steps S338 and S380. Other processing is the same as the processing of the width detection routine of FIGS. 13A and 13B in the case of the first embodiment.
  • the width x of the joints 32a, 32b, and 32c is directly set using the pulse train signal from the encoder 18 without detecting the transport speed V of the packaging container 30. Calculated. Even in the second embodiment, even if the transport speed of the packaging container 30 (the moving speed of the endless belts 13a and 13b) changes, that is, even if the rotational speed of the rotary shaft 12a is changed, the rotation of the rotary shaft 12a. Since the pulse interval in the pulse train signal from the encoder 18 changes according to the change in speed, the width x of the joints 32a, 32b, 32c is detected with high accuracy.
  • peeling detection routine in step S18 and the processing in steps S20 to S32 in FIG. 11 in the second embodiment are the same as those in the first embodiment. Therefore, also in the second embodiment, the same effect as that of the first embodiment described above is expected.
  • width measuring device and the width measuring method according to the present invention are not limited to the first and second embodiments, and can be implemented with appropriate modifications.
  • FIG. 14 shows a state in which the packaging container 30 is conveyed by the conveying device 40 provided in the width measuring apparatus according to the modified example of the first and second embodiments described above.
  • the transport device 40 includes an upstream transport device 41 disposed on the upstream side (rear) in the transport direction and a downstream transport device 45 disposed on the downstream side (front) in the transport direction.
  • the upstream conveying device 41 has a main body configured by spanning a wide endless belt 43 around a pair of rotating shafts 42 (only the rotating shaft 42 located in the front is shown) arranged in parallel with a space in the front and rear direction.
  • a drive motor 44 is connected to the rotary shaft 42 located in front.
  • the downstream-side transport device 45 has the same configuration as the upstream-side transport device 41, and includes a pair of rotating shafts 46 (only the rotating shaft 46 located at the rear is shown), an endless belt 47, and a drive motor (not shown). )).
  • the packaging container 30 is transported upstream. It is transported from the rear end of the device 41 toward the front end of the downstream transport device 45.
  • the rotary shaft 42 and the like positioned in the front are controlled to rotate at the same speed, and the packaging container 30 is conveyed at a constant speed.
  • an ultrasonic sensor and an angle similar to the angle detection sensor including the ultrasonic sensor 15 and the pair of edge sensors 16 and 17 described above are used. The detection sensors are installed in the same arrangement.
  • an encoder (not shown) is provided on each of the rotating shafts 42 and the like located in the front.
  • the configuration of the other parts of the width measuring device according to this modification is the same as that of the width measuring device 10 described above. Also in the width measuring apparatus according to this modification, the widths of the joint portions 32a and 32c are measured by the same method as in the first and second embodiments described above. According to the width measuring apparatus according to this modification, it is possible to reliably prevent the transported packaging container 30 from falling. About the other effect of this width measuring device, it is the same as that of the width measuring device 10 concerning the 1st and 2nd embodiments mentioned above.
  • the conveyance speed V of the packaging container 30 is detected by executing the conveyance speed detection routine in step S12 in FIG. 3 (that is, steps S100 to S118 in FIG. 4). Then, by the processing of steps S202 to S212, S216 in FIG. 5, the time TC2 ⁇ To from when the edge of the packaging container 30 passes through one of the edge sensors 16, 17 until the other passes is detected, Using the detected conveyance speed V and time TC2 ⁇ To, distance b was calculated in step S218. 6A, the time TC3 ⁇ To from the detection of the change point X1 to the detection of the change point X3 is detected by the processing of steps S314 to S332, and the detected transport speed V and time TC3 ⁇ To are used.
  • the diagonal width c of the joint portions 32a and 32b was calculated.
  • the time TC3 ⁇ To from the detection of the change point X6 to the detection of the change point X8 is detected by the processing of steps S354 to S374, and the detected transport speed V and the time TC3 ⁇ To are used.
  • the width c ′ in the oblique direction of the joint portion 32c is calculated.
  • the step S12 ie, steps S100 to S100 in FIG. 4
  • the processing of the conveyance speed detection routine in S118) can be omitted.
  • the variably set conveyance speed of the packaging container 30 may be used instead of the detected conveyance speed V.
  • the step S12 (that is, steps S100 to S118 in FIG. 4) is performed.
  • the processing of the transport speed detection routine can be omitted.
  • a predetermined transport speed of the packaging container 30 is determined. Use it.
  • the distance b is calculated in step S218 ′ of FIG. 12
  • the diagonal width c of the joints 32a and 32b is calculated in step S336 ′ of FIG. 13A
  • the step S378 ′ of FIG. 13B is calculated.
  • the pulse numbers PN1 and PN2 from the encoder 18 representing the rotation angle (rotation amount) of the drive motor 14 are used.
  • the distance b and the widths c and c ' may be calculated using the moving distances of the endless belts 13a and 13b.
  • the endless belts 13a and 13b are provided with a plurality of holes, marks, and the like spaced apart by a predetermined distance in the moving direction, and sensors for detecting the holes and marks are provided.
  • the number of holes, marks, etc. from passing through any one of 17 to the other is detected, and the distance b is calculated by multiplying the detected number by the predetermined distance.
  • the number of holes and marks from the detection of the change point X1 to the detection of the change point X3 and the number of holes and marks from the detection of the change point X6 to the detection of the change point X8 are detected, respectively.
  • the widths c and c ′ are respectively calculated by multiplying the detected number and the predetermined distance.
  • the inclination angle ⁇ of the packaging container 30 is set to the inclination angle output in step S14 in FIG. 3 and step S14 ′ in FIG. 11 (that is, steps S200 to S232 in FIG. 5 and FIG. 12).
  • the width c in the oblique direction of the joint portions 32a and 32b is corrected in step S338 in FIGS. 6A and 13A to calculate an appropriate width x.
  • the width c ′ in the oblique direction of the joint portion 32c is corrected to calculate an appropriate width x.
  • the packaging container 30 can be placed on the endless belts 13a and 13b so that the width direction of the joint portions 32a, 32b, and 32c of the packaging container 30 always coincides with the moving direction of the packaging container 30, the width in the oblique direction will be described. It is not necessary to correct c and c ′ to calculate an appropriate width x. In this case, a mark is put on the endless belts 13a and 13b, or a positioning member is provided on the endless belts 13a and 13b, so that the width direction of the joining portions 32a, 32b, and 32c of the packaging container 30 is the movement of the packaging container 30. It is preferable that the packaging container 30 is always placed on the endless belts 13a and 13b so as to always coincide with the direction. According to this, the edge sensors 16 and 17 and the angle detection sensor drive source 27 can be omitted, and the processing of the inclination angle calculation routine in step S14 in FIG. 3 and step S14 ′ in FIG. 11 can be omitted.
  • the ultrasonic sensor 15 is configured by a set of the transmission probe 15a and the reception probe 15b.
  • a plurality of sets may be provided and arranged. This enables a wide range of measurements.
  • the state variable ST is set to the state ST2 in the peeling detection routine (steps S400 to 408 in FIG. 7) in step S18 in FIGS.
  • the presence of delamination in the joint portions 32a, 32b, and 32c is detected only when the state ST6 is represented.
  • the state variable ST represents the state ST2 or the state ST6
  • the state variable ST represents any of the states ST1 to ST3 and ST5 to ST7, You may make it detect presence of peeling in joining part 32a, 32b, 32c.
  • the burst signal generated by the burst signal generator 25 is generated in synchronization with the burst signal every predetermined number of pulse train signals from the encoder 18. I made it. And even if the period of a burst signal changes the conveyance speed (movement speed of the endless belts 13a and 13b) of the packaging container 30 by the conveying apparatuses 11 and 40, the movement distance of the packaging container 30 is detected with the same accuracy. did. However, since the movement distance of the packaging container 30 has only to be detected with the same accuracy, it is not always necessary to synchronize the generation timing of the burst signal with the generation timing of the pulse train signal from the encoder 18. That is, the burst signal generation timing may be generated at a timing different from the generation timing of the pulse train signal from the encoder 18.
  • the generation period of the burst signal may be controlled to be inversely proportional to the set conveyance speed of the packaging container 30 (moving speed of the endless belt).
  • the burst signal generator 25 may be controlled so that the CPU 21 generates a burst signal at a cycle inversely proportional to the conveyance speed.
  • the movement distance (conveyance distance of the packaging container 30) of the endless belts 13a and 13b from the change point X1 of FIG. 10 to the change point X3 is joined.
  • the widths x of the portions 32a and 32b are detected, and the moving distance from the change point X6 to the change point X8 is detected as the width x of the joint portion 32c.
  • the moving distance from the changing point X2 to the changing point X4 is set to You may detect as width x of 32a and 32b, respectively.
  • the movement distance from the change point X5 to the change point X7, the movement distance from the change point X6 to the change point X7, or the movement distance from the change point X5 to the change point X8 is defined as the width x of the joint portion 32c. It may be detected.
  • the moving distance from the intermediate point of the change points X1 and X2 to the intermediate point of the change points X3 and X4 is detected as the width x of the joint portions 32a and 32b, respectively, or the change point from the intermediate point of the change points X5 and X6
  • the count period of the time count value TC3 in FIGS. 6A and 6B and the pulse number PN2 in FIGS. 13A and 13B may be changed according to the change of the change point.
  • the to-be-measured part is made into junction part 32a, 32b, 32c of the packaging container 30,
  • the packaging container was comprised with the some material.
  • the portion formed of a part of the material can also be used as the part to be measured.
  • the end of the part to be measured is detected based on the change in the intensity of the ultrasonic wave due to the difference in transmittance between the materials through which the ultrasonic wave passes.
  • variety of a to-be-measured part is measured, after the end of a to-be-measured part passes the ultrasonic sensor 15, the other end of to-be-measured part May be detected as the width of the portion to be measured, which is the transport distance of the packaging container 30 (the travel distance of the endless belts 13a and 13b) until it passes the ultrasonic sensor 15.

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JP2020027012A (ja) * 2018-08-10 2020-02-20 ヤマハファインテック株式会社 超音波検査装置、及び超音波検査方法
WO2020162618A1 (ja) * 2019-02-08 2020-08-13 ヤマハファインテック株式会社 検査装置、および検査方法
US11391837B2 (en) 2017-12-27 2022-07-19 Seiko Epson Corporation Ultrasonic device and ultrasonic measurement method

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