WO2014167740A1 - 掘削機械の施工管理装置、油圧ショベルの施工管理装置、掘削機械及び施工管理システム - Google Patents
掘削機械の施工管理装置、油圧ショベルの施工管理装置、掘削機械及び施工管理システム Download PDFInfo
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- WO2014167740A1 WO2014167740A1 PCT/JP2013/073573 JP2013073573W WO2014167740A1 WO 2014167740 A1 WO2014167740 A1 WO 2014167740A1 JP 2013073573 W JP2013073573 W JP 2013073573W WO 2014167740 A1 WO2014167740 A1 WO 2014167740A1
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- WIPO (PCT)
- Prior art keywords
- position information
- construction
- traveling body
- machine
- traveling
- Prior art date
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/26—Indicating devices
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/43—Control of dipper or bucket position; Control of sequence of drive operations
- E02F3/435—Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/2025—Particular purposes of control systems not otherwise provided for
- E02F9/2054—Fleet management
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/26—Indicating devices
- E02F9/261—Surveying the work-site to be treated
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/26—Indicating devices
- E02F9/264—Sensors and their calibration for indicating the position of the work tool
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
- G01C21/00—Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00
- G01C21/04—Navigation; Navigational instruments not provided for in groups G01C1/00 - G01C19/00 by terrestrial means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S19/00—Satellite radio beacon positioning systems; Determining position, velocity or attitude using signals transmitted by such systems
- G01S19/01—Satellite radio beacon positioning systems transmitting time-stamped messages, e.g. GPS [Global Positioning System], GLONASS [Global Orbiting Navigation Satellite System] or GALILEO
- G01S19/13—Receivers
- G01S19/14—Receivers specially adapted for specific applications
Definitions
- the present invention relates to an excavation machine construction management device, excavation machine, and construction management system.
- a working machine such as a hydraulic excavator or a bulldozer is equipped with GPS (Global Positioning System), etc., detects its own position, compares its position information with construction information indicating the topography of the construction site, It has been proposed to calculate the posture and control the movement of the work implement, or to display the guidance on the monitor device on the monitor by comparing the posture or position of the work implement with the construction information (for example, Patent Documents 1 and 2).
- Construction using such a work machine is called computerized construction. According to the computerized construction, even an unskilled operator in the operation of the work machine can perform construction with high accuracy. If it is an expert operator, highly efficient construction can be performed by information construction. According to the computerized construction, the surveying work and the tightening work required conventionally can be greatly reduced.
- Patent Document 1 describes that the pilot pressure of the operation lever is detected to determine whether the vehicle is running or not, and the low-pass filter process is switched to obtain the bucket tip position for alignment.
- Patent Document 2 describes a current line detection unit that detects a current surface line based on the movement of the bottom of the vehicle body and the locus of movement of the tip of the bucket.
- An excavating machine having a work machine such as a hydraulic excavator generally performs excavation work in a stopped state and stops the work machine while traveling.
- the technique described in Patent Document 1 does not refer to obtaining the current shape of the construction object when the excavating machine is traveling. For this reason, when the construction object is constructed using the excavating machine, the technique described in Patent Document 1 may not be able to accurately obtain the construction result.
- the technique described in Patent Document 2 it is not clear how the current plane is detected by using the movement of the bottom of the vehicle body and the locus of movement of the tip of the bucket.
- Patent Document 2 detects the current surface line using the locus of the tip of the bucket when the excavating machine is traveling, or detects the current surface line by moving the bottom of the vehicle body during excavation. There is a possibility that the construction result cannot be obtained accurately.
- This invention aims at calculating
- the present invention is a construction management device for generating information on a result of construction performed by an excavating machine having a work machine, a swivel body to which the work machine is attached, and a traveling body that travels by mounting the swivel body, A vehicle state detection unit that detects information about the current position and posture of the excavating machine, and a work machine position information generation unit that obtains work machine position information that is information about the position of the work machine based on the detection result of the vehicle state detection unit And a traveling body position information generation unit that obtains traveling body position information that is information related to the position of the traveling body based on the detection result of the vehicle state detection unit, and either the working machine position information or the traveling body position information.
- One is used to generate construction position information as information on the position where the excavating machine has been constructed, and when the excavating machine is traveling, the work implement position information is used.
- the working position information generation unit that generates the working position information using the traveling member position information, a construction management device excavating machine including a.
- the construction position information generation unit preferably generates the construction position information using the work implement position information when the traveling body is stopped.
- the construction position information generation unit detects an operation for causing the traveling body to travel.
- the construction position information is generated using the traveling body position information, and when the operation detecting unit detects an operation for stopping the traveling body, the construction equipment position information is used. It is preferable to generate position information.
- the operation unit is preferably a pilot pressure type operation lever or pedal.
- the current construction machine position information generated by the construction machine position information generation unit is more than the position in the height direction of the construction position information that already exists. When it becomes small, it is preferable to update the construction position information to the current work machine position information.
- the construction position information generation unit preferably updates the construction position information to the current traveling body position information generated by the traveling body position information generation unit.
- the work implement position information is preferably information related to the position of the blade edge of the bucket attached to the work implement.
- the traveling body position information generating unit generates the traveling body position information based on a moving direction traveled by the excavating machine.
- the construction position information generation unit preferably displays the construction position information on a display device provided in the excavating machine.
- the present invention is a construction management device for generating information on a result of construction performed by a hydraulic excavator having a working machine, a revolving body to which the working machine is attached, and a traveling body that travels by mounting the revolving body,
- a vehicle state detection unit that detects information on the current position and orientation of the excavator, and a work machine position information generation unit that obtains work machine position information that is information on the position of the work machine based on the detection result of the vehicle state detection unit
- a traveling body position information generating unit that obtains traveling body position information that is information related to the position of the traveling body based on the detection result of the vehicle state detection unit, and a pilot pressure type traveling lever that controls the operation of the traveling body
- an operation detection unit that detects an input to the travel lever, and the construction position information generation unit detects an input that the travel body travels.
- the construction position information is generated using the traveling body position information, and when the operation detection unit detects an input to stop the traveling body, the construction equipment position
- the present invention is an excavating machine comprising a working machine, a swiveling body to which the working machine is attached, a traveling body that travels with the swiveling body mounted thereon, and the construction management device for the excavating machine described above.
- the present invention includes a construction plan generation unit that generates the construction plan for the excavating machine, a construction plan transmission unit that transmits the construction plan to the construction management apparatus for the excavating machine, and a construction management apparatus for the excavating machine.
- a construction management system including a construction position information acquisition unit that acquires the construction position information.
- the present invention can accurately obtain a construction result in information construction using an excavating machine having a work machine.
- FIG. 1 is a perspective view of a hydraulic excavator 100 according to the present embodiment.
- FIG. 2 is a side view of the excavator 100.
- FIG. 3 is a rear view of the excavator 100.
- FIG. 4 is a block diagram illustrating a control system provided in the excavator 100.
- FIG. 5 is a block diagram of the processing unit 91 included in the excavation machine construction management device 90.
- FIG. 6 is a diagram showing the design terrain indicated by the design terrain data.
- FIG. 7 is a diagram for explaining an example of a method for obtaining the blade edge position P3 of the bucket 8.
- FIG. 8 is a diagram for explaining an example of a method for obtaining the blade edge position P3 of the bucket 8.
- FIG. 1 is a perspective view of a hydraulic excavator 100 according to the present embodiment.
- FIG. 2 is a side view of the excavator 100.
- FIG. 3 is a rear view of the excavator 100.
- FIG. 9 is a diagram illustrating an example in which the trajectory TLi of the cutting edge 8T of the bucket 8 is displayed on the screen 42P of the display unit 42.
- FIG. 10 is a diagram for explaining construction position information.
- FIG. 11 is a diagram for explaining traveling body position information.
- FIG. 12 is a diagram for explaining traveling body position information.
- FIG. 13 is a diagram for explaining traveling body position information.
- FIG. 14 is a diagram for explaining traveling body position information.
- FIG. 15 is a diagram for explaining work machine position information.
- FIG. 16 is a diagram for explaining the update of the construction position information.
- FIG. 17 is a diagram for explaining the update of the construction position information.
- FIG. 18 is a flowchart showing an example of the operation of the construction management apparatus according to the present embodiment.
- FIG. 19 is a diagram illustrating an example in which the construction position information is displayed on the screen 42P of the display unit 42.
- FIG. 20 is a diagram illustrating a construction management system 200 according to the
- FIG. 1 is a perspective view of a hydraulic excavator 100 according to the present embodiment.
- FIG. 2 is a side view of the excavator 100.
- FIG. 3 is a rear view of the excavator 100.
- FIG. 4 is a block diagram illustrating a control system provided in the excavator 100.
- FIG. 5 is a block diagram of the processing unit 91 included in the excavation machine construction management device 90.
- FIG. 6 is a diagram showing the design terrain indicated by the design terrain data.
- a hydraulic excavator 100 as an excavating machine has a vehicle main body 1 and a work implement 2 as main body portions.
- the vehicle body 1 includes an upper swing body 3 as a swing body and a travel device 5 as a travel body.
- the upper swing body 3 accommodates devices such as a power generation device and a hydraulic pump (not shown) inside the engine room 3EG.
- the engine room 3EG is disposed on one end side of the upper swing body 3.
- the excavator 100 uses, for example, an internal combustion engine such as a diesel engine as a power generation device, but the excavator 100 is not limited to this.
- the hydraulic excavator 100 may include, for example, a so-called hybrid power generation device in which an internal combustion engine, a generator motor, and a power storage device are combined.
- the upper swing body 3 has a cab 4.
- the cab 4 is placed on the other end side of the upper swing body 3. That is, the cab 4 is arranged on the side opposite to the side where the engine room 3EG is arranged.
- a display input device 38 and an operation device 25 shown in FIG. These will be described later.
- the traveling device 5 carries the upper swing body 3.
- the traveling device 5 has crawler belts 5a and 5b.
- the traveling device 5 drives the hydraulic excavator 100 by driving one or both of the hydraulic motors 5c provided on the left and right sides and rotating the crawler belts 5a and 5b.
- the work machine 2 is attached to the side of the cab 4 of the upper swing body 3.
- the hydraulic excavator 100 may include a tire instead of the crawler belts 5a and 5b, and a traveling device capable of traveling by transmitting a driving force of a diesel engine (not shown) to the tire via a transmission.
- a wheel-type hydraulic excavator may be used as the hydraulic excavator 100 having such a configuration.
- the hydraulic excavator 100 includes a traveling device having such a tire, and further, a work machine is attached to the vehicle main body (main body portion), and does not include the upper swing body 3 and the swing mechanism thereof as shown in FIG.
- it may be a backhoe loader having a structure. That is, the backhoe loader is provided with a traveling device having a work machine attached to the vehicle body and constituting a part of the vehicle body.
- the upper revolving unit 3 is on the front side where the work implement 2 and the cab 4 are arranged, and is on the side where the engine room 3EG is arranged.
- the left side toward the front is the left of the upper swing body 3, and the right side toward the front is the right of the upper swing body 3.
- the excavator 100 or the vehicle main body 1 is on the lower side of the traveling device 5 with respect to the upper swing body 3, and the upper side of the upper swing body 3 with respect to the traveling device 5.
- the lower side is the vertical direction, that is, the gravity direction side
- the upper side is the opposite side of the vertical direction.
- the work machine 2 includes a boom 6, an arm 7, a bucket 8, a boom cylinder 10, an arm cylinder 11, and a bucket cylinder 12.
- a base end portion of the boom 6 is swingably attached to a front portion of the vehicle main body 1 via a boom pin 13.
- a base end portion of the arm 7 is swingably attached to a tip end portion of the boom 6 via an arm pin 14.
- a bucket 8 is attached to the tip of the arm 7 via a bucket pin 15. The bucket 8 swings around the bucket pin 15.
- the length of the boom 6, that is, the length from the boom pin 13 to the arm pin 14 is L1.
- the length of the arm 7, that is, the length from the center of the arm pin 14 to the center of the bucket pin 15 is L2.
- the length of the bucket 8, that is, the length from the center of the bucket pin 15 to the cutting edge 8T of the bucket 8 is L3.
- the cutting edge 8 ⁇ / b> T is the tip of the blade 8 ⁇ / b> B attached to the bucket 8 on the side opposite to the bucket pin 15.
- the bucket 8 has a plurality of blades 8B.
- the plurality of blades 8B are arranged in a line.
- a row of a plurality of cutting edges 8T is appropriately referred to as a cutting edge row.
- the bucket 8 may not have a plurality of blades 8B. That is, it may be a bucket that does not have the blade 8B as shown in FIG. 1 and whose blade edge is formed in a straight shape by a steel plate.
- the work machine 2 may include, for example, a tilt bucket having a single blade.
- a tilt bucket is equipped with a bucket tilt cylinder. By tilting the bucket to the left and right, even if the excavator is on a sloping ground, it is possible to form and level the slope and flat ground freely.
- the bucket can also be pressed.
- the work machine 2 may include a rock drilling attachment or the like with a slope bucket or a rock drilling tip instead of the bucket 8.
- the boom cylinder 10, the arm cylinder 11, and the bucket cylinder 12 shown in FIG. 1 are hydraulic cylinders that are driven by the pressure of hydraulic oil (hereinafter referred to as hydraulic pressure as appropriate).
- the boom cylinder 10 drives the boom 6 to raise and lower it.
- the arm cylinder 11 drives the arm 7 to rotate around the arm pin 14.
- the bucket cylinder 12 drives the bucket 8 to rotate around the bucket pin 15.
- a traveling control valve 37D and a work control valve 37W shown in FIG. 4 are arranged between hydraulic cylinders such as the boom cylinder 10, the arm cylinder 11, and the bucket cylinder 12 and a hydraulic pump (not shown).
- the vehicle electronic control unit 26 which will be described later, controls the travel control valve 37D and the work control valve 37W, so that the flow rate of hydraulic oil supplied to the boom cylinder 10, the arm cylinder 11, the bucket cylinder 12 or the hydraulic motor 5c is reduced. Be controlled. As a result, the operations of the boom cylinder 10, the arm cylinder 11, and the bucket cylinder 12 are controlled.
- the boom 6, the arm 7, and the bucket 8 are provided with a first stroke sensor 16, a second stroke sensor 17, and a third stroke sensor 18, respectively.
- the first stroke sensor 16, the second stroke sensor 17, and the third stroke sensor 18 are posture detection units 9 that detect the posture of the work implement 2.
- the first stroke sensor 16 detects the stroke length of the boom cylinder 10.
- the display control device 39 (see FIG. 4), which will be described later, calculates the tilt angle ⁇ 1 of the boom 6 with respect to the Za axis of the vehicle body coordinate system, which will be described later, from the stroke length of the boom cylinder 10 detected by the first stroke sensor 16.
- the second stroke sensor 17 detects the stroke length of the arm cylinder 11.
- the display control device 39 calculates the tilt angle ⁇ 2 of the arm 7 with respect to the boom 6 from the stroke length of the arm cylinder 11 detected by the second stroke sensor 17.
- the third stroke sensor 18 detects the stroke length of the bucket cylinder 12.
- the display control device 39 calculates the inclination angle ⁇ 3 of the bucket 8 with respect to the arm 7 from the stroke length of the bucket cylinder 12 detected by the third stroke sensor 18.
- the vehicle body 1 includes a position detection unit 19 as shown in FIG.
- the position detector 19 detects the current position of the excavator 100.
- the position detector 19 includes two antennas 21 and 22 (hereinafter referred to as GNSS antennas 21 and 22 as appropriate) for RTK-GNSS (Real Time Kinematic-Global Navigation Satellite Systems, GNSS is a global navigation satellite system).
- GNSS antennas 21 and 22 are installed in the vehicle main body 1, more specifically, the upper swing body 3.
- the GNSS antennas 21 and 22 are set apart by a certain distance along the Ya axis of the vehicle body coordinate system ⁇ Xa, Ya, Za ⁇ which is a three-dimensional coordinate system.
- the origin of the vehicle body coordinate system ⁇ Xa, Ya, Za ⁇ is determined at an arbitrary point according to the design dimensions of the vehicle body 1.
- Information on the coordinates of the origin of the vehicle main body coordinate system ⁇ Xa, Ya, Za ⁇ is stored in advance in the work implement side storage unit 35.
- the GNSS antennas 21 and 22 are installed on the upper swing body 3 at both end positions separated from each other in the left-right direction of the excavator 100. Further, it may be installed on the upper swing body 3 and behind the counterweight (the rear end of the upper swing body 3) (not shown) or the cab 4. In any case, the detection accuracy of the current position of the excavator 100 is improved when the GNSS antennas 21 and 22 are installed as far as possible. In addition, the GNSS antennas 21 and 22 are preferably installed at positions that do not hinder the visual field of the operator as much as possible.
- the posture detection unit 9 and the position detection unit 19 as the vehicle state detection unit can detect the vehicle state as information on the position (current position) of the excavator 100 as the excavating machine and the posture of the work implement 2.
- a signal corresponding to the GNSS radio wave received by the GNSS antennas 21 and 22 is input to the three-dimensional position sensor 23.
- the three-dimensional position sensor 23 detects the positions of the installation positions P1 and P2 of the GNSS antennas 21 and 22.
- the inclination angle sensor 24 detects an inclination angle ⁇ 4 in the width direction of the vehicle body 1 with respect to the direction in which gravity acts, that is, the vertical direction Ng (hereinafter referred to as a roll angle ⁇ 4 as appropriate).
- the width direction means the width direction of the bucket 8 and coincides with the width direction of the upper swing body 3, that is, the left-right direction.
- the work implement 2 includes a tilt bucket, the width direction of the bucket and the width direction of the upper swing body 3 may not match.
- the upper turning body 3 turns around a predetermined axis Zr.
- the predetermined axis Zr is appropriately referred to as a turning center axis Zr.
- the turning center axis Zr is an axis parallel to the Za axis of the vehicle body coordinate system.
- the upper swing body 3 includes an antenna 40 ⁇ / b> A in addition to the GNSS antennas 21 and 22.
- the antenna 40A is used to wirelessly communicate information with the outside of the excavator 100.
- the control system of the excavator 100 will be described with reference to FIG.
- the excavator 100 includes an operation device 25, a vehicle electronic control device 26, a vehicle control device 27, a display system for an excavating machine (hereinafter referred to as a display system as appropriate) 28, a communication unit 40, and construction management of the excavating machine. And an apparatus (hereinafter referred to as a construction management apparatus as appropriate) 90.
- the operating device 25 includes work implement operation members 31L and 31R and travel operation members 33L and 33R as operation units, work implement operation detection units 32L and 32R, and travel operation detection units 34L and 34R.
- the work machine operation members 31L and 31R and the travel operation members 33L and 33R are pilot pressure levers, but are not limited thereto.
- the work implement operation members 31L and 31R and the travel operation members 33L and 33R may be, for example, electric levers.
- the work machine operation detection units 32L and 32R and the travel operation detection units 34L and 34R function as operation detection units that detect inputs to the work machine operation members 31L and 31R and the travel operation members 33L and 33R as operation units. .
- the work machine operation members 31L and 31R are members for the operator to operate the work machine 2, and are, for example, operation levers provided with a grip portion such as a joystick and a bar.
- the work implement operating members 31L and 31R having such a structure can be tilted back and forth and left and right by gripping the grip portion.
- Work implement operation members 31L and 31R are installed on the left and right sides of an operation sheet (not shown) in the cab 4, respectively. For example, by operating the work implement operating member 31L installed on the left, the arm 7 and the upper swing body 3 can be operated, and by operating the work implement operating member 31R installed on the right, the bucket 8 and The boom 6 can be operated.
- the work machine operation detection units 32L and 32R generate pilot pressure according to inputs to the work machine operation members 31L and 31R, that is, operation contents, and pilots of hydraulic oil generated in the work control valve 37W included in the vehicle control device 27. Supply pressure.
- the work control valve 37W operates according to the magnitude of the pilot pressure, and hydraulic oil is supplied from a hydraulic pump (not shown) to the boom cylinder 10, the arm cylinder 11, the bucket cylinder 12 and the like shown in FIG.
- the work implement operation detection units 32L and 32R detect inputs to the work implement operation members 31L and 31R, that is, operation contents using, for example, a potentiometer.
- the input is converted into an electric signal (detection signal) and sent to the vehicle electronic control unit 26.
- the vehicle electronic control device 26 controls the work control valve 37W based on the detection signal.
- the traveling operation members 33L and 33R are members for the operator to operate the excavator 100.
- the travel operation members 33L and 33R are, for example, operation levers (hereinafter, appropriately referred to as travel levers) each having a grip portion and a bar. Such travel operation members 33L and 33R can be tilted back and forth by the operator gripping the grip portion.
- the traveling operation members 33L and 33R advance the hydraulic excavator 100 if the two operation levers are simultaneously tilted forward, and reverse the hydraulic excavator 100 if they are tilted backward.
- the traveling operation members 33L and 33R are pedals (not shown) that can be operated by an operator stepping on their feet, and are seesaw type pedals.
- traveling device when the operator wants to travel the excavator 100, the traveling device can be operated by either tilting the operation lever back and forth with his hand or stepping on the front or rear side of the pedal with his / her foot.
- 5 traveling motors 5c can be driven.
- FIG. 4 there are two sets of traveling operation members 33L and 33R and traveling operation detection units 34L and 34R. Travel operation members 33L and 33R are installed side by side in front of an unillustrated operation seat in the cab 4.
- the traveling operation member 33L installed on the left side the left crawler belt 5b can be operated by driving the left hydraulic motor 5c.
- traveling operation member 33R installed on the right side the right hydraulic motor 5c can be driven to operate the right crawler belt 5a.
- the traveling operation detectors 34L and 34R generate pilot pressure in accordance with inputs to the traveling operation members 33L and 33R, that is, operation contents, and supply the generated pilot pressure to the traveling control valve 37D provided in the vehicle control device 27.
- the traveling control valve 37D operates according to the magnitude of the pilot pressure, and hydraulic oil is supplied to the traveling hydraulic motor 5c.
- the travel operation detectors 34L and 34R detect inputs to the travel operation members 33L and 33R, that is, operation contents using, for example, a potentiometer, and the inputs are electrically
- a signal detection signal
- the vehicle electronic control unit 26 controls the travel control valve 37D based on the detection signal.
- the vehicle electronic control unit 26 includes a work unit side storage unit 35 including at least one of a RAM (Random Access Memory) and a ROM (Read Only Memory) and a calculation unit 36 such as a CPU (Central Processing Unit).
- the vehicle electronic control device 26 controls the engine and the hydraulic pump provided in the excavator 100.
- the work machine side storage unit 35 stores a computer program and the like for controlling the engine and the hydraulic pump. Further, as described above, the work machine side storage unit 35 stores information on the coordinates of the origin of the vehicle body coordinate system COM. Furthermore, the work implement-side storage unit 35 also stores information on the coordinates of the turning center position P4 (see FIGS. 7 and 8) in the vehicle main body coordinate system COM. Details of the turning center position P4 will be described later.
- the vehicle electronic control device 26 When the work implement operation members 31L and 31R and the travel operation members 33L and 33R are electric levers, the vehicle electronic control device 26 also controls the operations of the work implement 2, the upper swing body 3 and the travel device 5. In this case, the vehicle electronic control device 26 generates a control signal for operating the work implement 2 or the traveling device 5 in accordance with the operation of the work implement operating members 31L and 31R or the traveling operation members 33L and 33R, and the vehicle Output to the control device 27.
- the vehicle control device 27 is a hydraulic device including a hydraulic control valve and the like, and includes a traveling control valve 37D and a work control valve 37W. These are controlled by the pilot pressures from the work implement operation detection units 32L and 32R and the travel operation detection units 34L and 34R. When the work implement operation members 31L and 31R and the travel operation members 33L and 33R are electric levers, the travel control valve 37D and the work control valve 37W are controlled based on a control signal from the vehicle electronic control device 26. Is done.
- the travel operation members 33L and 33R are pilot pressure type travel levers
- the hydraulic fluid has a flow rate corresponding to the pilot pressure from the travel operation detection units 34L and 34R. Flows out from the traveling control valve 37D and is supplied to the traveling hydraulic motor 5c.
- the travel operation members 33L and 33R are operated, one or both of the left and right hydraulic motors 5c shown in FIG. 1 are driven. As a result, at least one of the crawler belts 5a and 5b rotates and the excavator 100 travels.
- the vehicle control device 27 includes hydraulic sensors 37Slf, 37Slb, 37Srf, and 37Srb that detect the magnitude of the pilot pressure supplied to the traveling control valve 37D and generate corresponding electrical signals.
- the oil pressure sensor 37Slf detects the left forward pilot pressure
- the oil pressure sensor 37Slb detects the left reverse pilot pressure
- the oil pressure sensor 37Srf detects the right forward pilot pressure
- the oil pressure sensor 37Srb detects the right reverse pilot pressure.
- the vehicle electronic control device 26 detects electrical pressure sensors 37Slf, 37Slb, 37Srf, 37Srb, and acquires an electrical signal indicating the magnitude of the pilot pressure of the generated hydraulic fluid.
- This electric signal is used for controlling an engine or a hydraulic pump or for an operation of a construction management apparatus described later.
- the work implement operation members 31L and 31R and the travel operation members 33L and 33R are pilot pressure type levers.
- the hydraulic pressure sensors 37Slf, 37Slb, 37Srf, 37Srb and the hydraulic pressure sensors 37SBM, 37SBK, 37SAM, 37SRM, which will be described later, are operations for detecting inputs to the work implement operating members 31L, 31R and the traveling operating members 33L, 33R as operating units. Functions as a detection unit.
- the work implement operation members 31L and 31R are pilot pressure type operation levers
- the operator of the excavator 100 operates these operation levers, it corresponds to the pilot pressure generated according to the operation of the work implement operation members 31L and 31R.
- the hydraulic oil with the flow rate thus flowed out from the work control valve 37W.
- the hydraulic oil that has flowed out of the work control valve 37W is supplied to at least one of the boom cylinder 10, the arm cylinder 11, the bucket cylinder 12, and the swing motor.
- at least one of the boom cylinder 10, the arm cylinder 11, the bucket cylinder 12 and the swing motor shown in FIG. 1 is expanded and contracted according to the hydraulic oil supplied from the work control valve 37W,
- the turning motor is driven to turn.
- at least one of the work machine 2 and the upper swing body 3 operates.
- the vehicle control device 27 includes hydraulic sensors 37SBM, 37SBK, 37SAM, and 37SRM that detect the magnitude of the pilot pressure supplied to the work control valve 37W and generate an electrical signal.
- the hydraulic sensor 37SBM detects the pilot pressure corresponding to the boom cylinder 10
- the hydraulic sensor 37SBK detects the pilot pressure corresponding to the arm cylinder 11
- the hydraulic sensor 37SAM detects the pilot pressure corresponding to the bucket cylinder 12
- the hydraulic sensor The 37SRM detects a pilot pressure corresponding to the turning motor.
- the vehicle electronic control device 26 detects electrical pressure sensors 37SBM, 37SBK, 37SAM, and 37SRM, and acquires an electric signal indicating the magnitude of the generated pilot pressure. This electric signal is used for controlling an engine or a hydraulic pump or for an operation of a construction management apparatus described later.
- the construction management apparatus 90 includes a processing unit 91 such as a CPU (Central Processing Unit) and a storage unit 92 including at least one of a RAM (Random Access Memory) and a ROM (Read Only Memory).
- the construction management device 90 more specifically, the processing unit 91 generates construction position information of the excavator 100.
- the construction position information is information including a result of construction performed on the construction target by the excavator 100.
- the construction target is a work site enforced by the excavator 100, such as a place where earth and sand are excavated, a place where a groove is excavated and formed, or a place where slope shaping is performed.
- the construction position information is information on the position of the surface of the construction target after construction, for example. Information on this position is represented by, for example, a position (coordinates) in the global coordinate system.
- the construction position information is also information indicating a changed construction object, for example, the shape of the terrain.
- the processing unit 91 includes a work machine position information generation unit 91A, a traveling body position information generation unit 91B, and a construction position information generation unit 91C. These have individual functions as will be described later. These functions are realized, for example, when the processing unit 91 reads a computer program that realizes each function from the storage unit 92 and processes a sequence of instructions described in the read computer program.
- the storage unit 92 stores the above-described computer program, construction position information generated by the processing unit 91, design terrain data created in advance, and the like.
- the design terrain data is information regarding the shape and position of the three-dimensional design terrain.
- the design terrain is a target shape that represents the terrain of the ground to be constructed. In other words, the design terrain indicates a target shape that is a target surface (hereinafter, appropriately referred to as a design surface).
- the construction management device 90 is connected to the three-dimensional position sensor 23, the first stroke sensor 16, the second stroke sensor 17, the third stroke sensor 18 as the posture detection unit 9, and the tilt angle sensor 24. Furthermore, the construction management apparatus 90 can receive electrical signals generated by the respective hydraulic sensors such as the hydraulic sensors 37Slf, 37Slb, 37Srf, 37Srb and the hydraulic sensors 37SBM, 37SBK, 37SAM, 37SRM. The construction management device 90 acquires detection values from these sensors.
- the construction management apparatus 90 is connected to the communication unit 40 including the antenna 40A described above.
- the construction management device 90 exchanges information via wireless communication with the outside of the excavator 100, for example, a construction management system that manages the construction of the excavator 100 via the communication unit 40.
- Wireless communication can use terrestrial communication or satellite communication.
- the wireless communication can mutually communicate information such as design terrain data and construction position information between the excavator 100 and the construction management system.
- the work machine position information generation unit 91A obtains work machine position information that is information related to the position of the work machine 2 based on the detection result of the vehicle state detection unit described above.
- the traveling body position information generation unit 91 ⁇ / b> B obtains traveling body position information, which is information related to the position of the traveling device 5, based on the detection result of the vehicle state detection unit described above.
- the construction position information generation unit 91 ⁇ / b> C generates construction position information as information on a construction target position constructed by the excavator 100 using either the work machine position information or the traveling body position information.
- the construction position information indicates a construction result of the excavator 100.
- the construction position information generation unit 91C When the excavator 100 is traveling, the construction position information generation unit 91C generates construction position information using traveling body position information without using work implement position information.
- a hydraulic sensor 37Slf as an operation detection unit, This is when at least one of 37Slb, 37Srf, and 37Srb is detected.
- the construction position information generation unit 91C generates construction position information using the traveling body position information.
- the hydraulic sensor 37Slf, 37Slb, 37Srf, 37Srb as the operation detection unit detects that the traveling device 5 is stopped, the construction position information generation unit 91C generates construction position information using the work implement position information. .
- the display system 28 indicates to the operator information indicating the topographic shape in the work area including information on the design surface to be constructed and information on the posture or position of the work implement 2.
- the display system 28 uses the information shown in the display system 28, Efficient construction can be performed. That is, the display system 28 is a system that can assist the operation of the work machine 2 by the operator.
- the display system 28 includes the boom cylinder 10, arm cylinder 11 and bucket cylinder 12, three-dimensional position sensor 23 and tilt angle sensor 24, first stroke sensor 16, second stroke sensor 17, and third stroke sensor 18 described above.
- a display input device 38 as a display device, a display control device 39, and a sound generating device 46 including a speaker or the like for informing an alarm sound.
- the display input device 38 includes a touch panel type input unit 41 and a display unit 42 such as an LCD (Liquid Crystal Display).
- the display input device 38 displays a guide screen for providing information for performing construction such as excavation.
- Various keys are displayed on the guidance screen.
- An operator who is an operator can execute various functions of the display system 28 by touching various keys on the guidance screen.
- the display control device 39 executes various functions of the display system 28.
- the display control device 39 is an electronic control device including a display-side storage unit 43 including at least one of a RAM and a ROM, and a display processing unit 44 such as a CPU.
- the display side storage unit 43 stores work implement data.
- the work machine data includes the above-described length L1 of the boom 6, the length L2 of the arm 7, and the length L3 of the bucket 8.
- the work implement data includes the minimum value and the maximum value of the inclination angle ⁇ 1 of the boom 6, the inclination angle ⁇ 2 of the arm 7, and the inclination angle ⁇ 3 of the bucket 8.
- the display control device 39 and the vehicle electronic control device 26 can communicate with each other via a wireless or wired communication means.
- a wired communication means for example, there is an in-vehicle LAN (Local Area Network).
- the display control device 39 displays a guidance screen on the display unit 42 of the display input device 38 based on the design terrain data described above and information such as the detection values from the various sensors described above.
- the display control device 39 reads design terrain data from the storage unit 92 of the construction management device 90 and uses it for displaying the guidance screen.
- the design landform has, for example, a plurality of design surfaces 45 each represented by a triangular polygon as shown in FIG. In FIG.
- reference numeral 45 is given to only one of a plurality of design surfaces, and reference numerals of other design surfaces are omitted.
- the construction target is one or a plurality of design surfaces among these design surfaces 45.
- the operator selects one or a plurality of design surfaces among these design surfaces 45 as the target surface 70.
- the target surface 70 is a surface to be excavated from among the plurality of design surfaces 45.
- the display control device 39 causes the display input device 38 to display a guidance screen for notifying the operator of the position of the target surface 70.
- the display control device 39 can display the construction position information generated by the construction position information generation unit 91 ⁇ / b> C of the construction management device 90 on the display unit 42 of the display input device 38. Details of the display of the construction position information on the display unit 42 will be described later.
- the construction position information generated by the construction position information generation unit 91 ⁇ / b> C of the construction management device 90 may include position information such as the construction target ground excavated by the bucket 8. This position information is work machine position information.
- the construction object is excavated by the cutting edge 8T of the bucket 8.
- the construction position information generation unit 91C generates the work implement position information, it is necessary to obtain at least the position of the cutting edge 8T at the time of excavation (hereinafter, appropriately referred to as the cutting edge position P3).
- the blade edge position P3 is represented by coordinates in the global coordinate system ⁇ X, Y, Z ⁇ , for example.
- the work machine position information generation unit 91A shown in FIG. 5 obtains the cutting edge position P3.
- the work machine position information generation unit 91A is based on the global coordinate system ⁇ X, X,
- the blade edge position P3 of the bucket 8 at Y, Z ⁇ is obtained.
- the blade edge position P3 of the bucket 8 is obtained as follows.
- FIGS. 7 and 8 are diagrams for explaining an example of a method for obtaining the blade edge position P3 of the bucket 8.
- FIG. FIG. 7 is a side view of the excavator 100
- FIG. 8 is a rear view of the excavator 100.
- the work machine position information generation unit 91A of the construction management device 90 coordinates the vehicle body coordinates with the installation position P1 of the GNSS antenna 21 described above as the origin.
- the system ⁇ Xa, Ya, Za ⁇ is obtained.
- the longitudinal direction of the hydraulic excavator 100 that is, the Ya axis direction of the coordinate system (vehicle body coordinate system) COM of the vehicle main body 1 is inclined with respect to the Y axis direction of the global coordinate system COG.
- the coordinates of the boom pin 13 in the vehicle main body coordinate system COM are (0, Lb1, -Lb2) and are stored in advance in the storage unit 92 of the construction management device 90.
- the vehicle main body coordinate system COM is obtained by rotating the vehicle body coordinate system COM about the Ya axis by the roll angle ⁇ 4, and is expressed by the following equation (6).
- the current inclination angles ⁇ 1, ⁇ 2, and ⁇ 3 of the boom 6, the arm 7, and the bucket 8 are calculated.
- the coordinates (xat, yat, zat) of the cutting edge 8T of the bucket 8 in the vehicle body coordinate system COM are determined using the inclination angles ⁇ 1, ⁇ 2, ⁇ 3 and the lengths L1, L2, L3 of the boom 6, the arm 7, and the bucket 8. (7), (8), and (9).
- the blade edge 8T of the bucket 8 moves in the Ya-Za plane of the vehicle body coordinate system COM.
- the coordinates of the cutting edge 8T of the bucket 8 in the global coordinate system COG can be obtained by Expression (10).
- the coordinates of the cutting edge 8T in the global coordinate system COG are the cutting edge position P3.
- the blade edge position P3 is represented by coordinates ⁇ X, Y, Z ⁇ in the global coordinate system COG.
- the work machine position information generation unit 91A stores the blade edge position P3 calculated in this manner in the storage unit 92 of the construction management device 90.
- the construction position information generated by the construction position information generation unit 91C of the construction management device 90 is the grounding surface of the excavator 100, that is, the grounding objects such as the crawler belts 5a and 5b provided in the traveling device 5 and the ground R. May include position information on the surface that touches.
- This position information is traveling body position information.
- the traveling body position information includes, for example, information related to the position P4 of the turning center of the upper-part turning body 3 at the position of the ground contact surface CC of the traveling device 5 (hereinafter referred to as the turning center position as appropriate), and the coordinates ⁇ X in the global coordinate system COG , Y, Z ⁇ .
- the ground contact surface CC is a plane defined by the crawler belts 5a and 5b included in the traveling device 5.
- the turning center position P4 on the contact surface CC is the intersection of the contact surface CC and the turning center axis Zr.
- the traveling body position information generation unit 91B illustrated in FIG. 5 obtains the turning center position P4. That is, the traveling body position information generation unit 91B calculates and obtains the coordinates of the global coordinate system COG based on the coordinates of the turning center position P4 in the vehicle body coordinate system COM. In this way, the traveling body position information generation unit 91B obtains the coordinates of the turning center position P4 in the global coordinate system COG.
- the coordinates of the turning center position P4 in the global coordinate system COG change according to the traveling of the traveling device 5.
- the traveling body position information generation unit 91B obtains the coordinates of the turning center position P4 at a predetermined cycle while the traveling device 5 is traveling, and generates traveling body position information.
- the turning center position P4 can be obtained using, for example, a geometric positional relationship with the installation position P1 of the GNSS antenna 21.
- the inclination angle of the traveling device 5 around the X axis of the global coordinate system COG is ⁇ 5, and the roll angle of the traveling device 5 around the Y axis is ⁇ 4.
- the distance between the installation position P1 and the turning center position P4 in the direction orthogonal to the ground plane CC is Za4, and the distance between the installation position P1 and the turning center position P4 in the Ya-axis direction of the vehicle body coordinate system COM is Ya4.
- Information indicating the distance between Za4 and Ya4 is stored in advance in the work implement-side storage unit 35.
- the turning center position P4 in the global coordinate system COG is obtained, for example, as ⁇ Xp1-Za4 ⁇ sin ⁇ 4, Yp1 + Ya4 ⁇ cos ⁇ 5, Zp1 ⁇ . Can do.
- the turning center position P4 in the global coordinate system COG may be obtained using the coordinates of the turning center position P4 in the vehicle body coordinate system COM.
- the traveling body position information generation unit 91B detects the installation position P1 of the GNSS antenna 21 from the three-dimensional position sensor 23 shown in FIGS.
- the traveling body position information generation unit 91B obtains the turning center position P4 in the global coordinate system COG using the relationship described above from the detected coordinates ⁇ Xp1, Yp1, Zp1 ⁇ of the installation position P1, for example, in the storage unit 92
- the processing unit 91 of the construction management apparatus 90 shown in FIG. 4 is based on the work machine position information based on the cutting edge position P3 obtained by the work machine position information generation unit 91A or the turning center position P4 obtained by the traveling body position information generation unit 91B.
- the construction position information of the excavator 100 is generated using any one of the traveling body position information.
- the display control device 39 may cause the display unit 42 of the display input device 38 to display the locus of the cutting edge 8T during excavation.
- the display control device 39 may obtain the cutting edge position P3, or may cause the display unit 42 to display the locus of the cutting edge 8T during excavation using the cutting edge position P3 obtained by the work implement position information generation unit 91A.
- the work implement position information generation unit 91A may generate work implement position information using the cutting edge position P3 obtained by the display control device 39.
- the display control device 39 is based on the cutting edge position P3 of the bucket 8 obtained by the above-described method and the design landform data stored in the storage unit 92 of the construction management device 90 shown in FIG. 4 in this embodiment. As shown in FIG. 6, an intersection line 80 between the three-dimensional design landform and a plane passing through the cutting edge 8T of the bucket 8 (hereinafter referred to as a Ya-Za plane 77 as appropriate) is calculated. And the display control apparatus 39 displays the part which passes along the target surface 70 among this intersection 80 as a target image line on a guidance screen. Next, an example in which the display control device 39 shown in FIG. 4 displays on the screen 42P of the display unit 42 of the display input device 38 the locus of the cutting edge 8T when the bucket 8 excavates the ground to be worked will be described. .
- FIG. 9 is a diagram illustrating an example in which the locus TLi of the cutting edge 8T of the bucket 8 is displayed on the screen 42P of the display unit 42.
- the display control device 39 more specifically, the display processing unit 44 obtains the position of the cutting edge 8 ⁇ / b> T of the bucket 8 based on information regarding the current position of the excavator 100.
- the display processing unit 44 includes a predetermined range AI obtained based on the position of the blade edge 8T when at least a part of the bucket 8 enters the predetermined range AI around the target surface 70 in the direction orthogonal to the target surface 70. Is displayed on the screen 42P of the display unit 42 as information relating to the construction result.
- the operator of the excavator 100 can confirm on the screen 42P of the display unit 42 that the bucket 8 has actually been excavated by the cutting edge locus TLi.
- the operator can perform the construction while confirming the current construction status by visually recognizing the cutting edge locus TLi, so that the work efficiency is improved.
- the locus is not displayed.
- the display system 28 allows the operator of the excavator 100 to perform construction according to the design surface. Information on the results can be provided in an easily understandable manner.
- the blade tip locus TLi is displayed on the side view 54 b of the excavation screen 54. That is, the cutting edge locus TLi is a locus of the cutting edge 8T of the bucket 8 in a side view.
- an icon 90 of the bucket 8 in a side view is displayed.
- a target image line 79 showing a cross section of the target surface 70 in a side view
- a ground side image line Lu and an underground side image for defining a predetermined range AI in a direction orthogonal to the target surface 70 are shown.
- a line Ld is displayed (two-dot chain line in FIG. 9).
- the ground-side image line Lu and the underground-side image line Ld are parallel to the target image line 79.
- the front view 54a displays an icon 89 of the bucket 8 in a front view, a target image line 78 indicating a cross section of the target surface 70 in a front view, and a first plane Pu and a second plane Pd described later.
- the predetermined range AI is parallel to the target surface 70 located at a predetermined distance tu from the target surface 70 toward the ground surface in a direction orthogonal to the target surface 70 (direction in which the one-dot chain line n in FIG. 9 extends). It is a range surrounded by the first plane Pu and the second plane Pd parallel to the target surface 70 existing at a predetermined distance td toward the ground.
- the line of intersection between the first plane Pu and the Ya-Za plane 77 (see FIG. 6) passing through the cutting edge 8T of the bucket 8 is the ground surface side drawing line Lu, and the line of intersection 80 between the second plane Pd and the Ya-Za plane 77. Is the underground side drawing line Ld.
- the blade tip locus TLi is a solid line drawn within a predetermined range AI.
- the broken line drawn outside the predetermined range AI (in this example, outside the ground-side image line Lu) is also a trajectory of the cutting edge 8T of the bucket 8 (hereinafter referred to as an out-of-range trajectory as appropriate) TLe.
- the out-of-range locus TLe is described for convenience, but is not displayed on the actual screen 42P of the display unit 42.
- the predetermined distances tu and td that define the predetermined range AI may be the same or different.
- the predetermined distance td is preferably smaller than the predetermined distance tu in order to obtain construction accuracy.
- the size of the predetermined range AI that is, the size of the predetermined distances tu and td is a size corresponding to a tolerance when the excavator 100 is applied to the target surface 70.
- the magnitudes of the predetermined distances tu and td may be changeable.
- the display processing unit 44 of the display control device 39 displays a menu for changing the predetermined distances tu and td on the display unit 42 of the display input device 38 shown in FIG. 4, and the operator of the excavator 100 changes from the input unit 41. A value may be input.
- the predetermined range AI corresponds to a range indicated by reference numeral 84G among the plurality of index bars 84a included in the graphic information 84.
- the level mark 84b indicates a position corresponding to the target surface 70. That is, the size corresponding to tu + td, which is the size of the predetermined range AI in the direction orthogonal to the target surface 70, corresponds to the range of the plurality of index bars 84a indicated by reference numeral 84G.
- the target surface 70 is constructed within a tolerance range at the time of design.
- the range indicated by reference numeral 84B indicates the outer side of the predetermined range AI on the ground surface side.
- the range indicated by reference numeral 84Y indicates the outside of the predetermined range AI on the ground side. This range indicates that the target surface 70 has been excavated beyond the tolerance range at the time of designing the target surface 70.
- the range indicated by reference numeral 84R indicates the outermost side of the predetermined range AI. This range indicates that the target surface 70 has been excavated far beyond the tolerance range at the time of designing the target surface 70.
- the plurality of index bars 84 a included in the graphic information 84 displays the positional relationship between the cutting edge 8T of the bucket 8 and the target surface 70 when the excavator 100 is excavated. That is, the display mode of the index bar 84a changes according to the distance between the cutting edge 8T and the target surface 70. For example, the index bar 84a in the range 84B is displayed in blue, the index bar 84a in the range 84G is displayed in green, the index bar 84a in the range 84Y is displayed in yellow, and the index in the range 84R The bar 84a is displayed in red.
- the index bar 84a in the range indicated by reference numeral 84B is displayed in blue.
- the index bar 84a in the range indicated by reference numeral 84B is displayed in blue, and the index bar 84a in the range indicated by reference numeral 84G is displayed in green.
- the index bar 84a in the range indicated by reference numeral 84B is displayed in blue
- the index bar 84a in the range indicated by reference numeral 84G is displayed in green
- the index bar 84a in the range indicated by reference numeral 84Y is displayed in yellow.
- the display mode of the index bar 84a is changed according to the distance between the cutting edge 8T of the bucket 8 and the target surface 70, so that the operator of the excavator 100 can Whether or not the eight cutting edges 8T are excavating beyond the predetermined range AI centered on the target surface 70 can be more easily known.
- the operator can easily hold the cutting edge 8T of the bucket 8 within the predetermined range AI during excavation, so that the construction accuracy is improved.
- the cutting edge locus TLi is displayed within the predetermined range AI when the cutting edge 8T of the bucket 8 enters the predetermined range AI.
- the display control device 39 can show the blade tip locus TLi on the screen 42P of the display unit 42 when the blade tip 8T of the bucket 8 is considered to have actually excavated the predetermined range AI.
- the operator of the excavator 100 can confirm the construction status within a necessary and sufficient range.
- the present invention is not limited to this, and the cutting edge trajectory TLi may be displayed in the predetermined range AI when a part of the bucket 8, for example, the rear surface enters the predetermined range AI.
- the cutting edge trajectory TLi only needs to be displayed when at least a part of the bucket 8 enters the predetermined range AI.
- the bucket 8 Since the cutting edge trajectory TLi is not displayed outside the predetermined range AI, when the excavation is performed once on the target surface 70, for example, when the slope is the ground to be worked (target surface 70), the bucket 8 is After excavation such as excavating at a predetermined depth from the top to the bottom is completed and the cutting edge 8T of the bucket 8 is out of the predetermined range AI, the out-of-range locus TLe outside the predetermined range AI is not displayed. After the cutting edge 8T of the bucket 8 goes out of the predetermined range AI, the display of the cutting edge locus TLi displayed in the predetermined range AI is maintained as it is until the cutting edge 8T next enters the predetermined range AI. .
- the operator of the excavator 100 can confirm on the screen 42P of the display unit 42 the history that the cutting edge 8T of the bucket 8 excavated the ground to be constructed. Further, since the display control device 39 does not display the out-of-range locus TLe outside the predetermined range AI, the information in the vicinity of the target surface 70 necessary for the work can be surely recognized by the operator. Further, the display control device 39 does not need to store the data of the out-of-range locus TLe in the display-side storage unit 43 by not displaying the out-of-range locus TLe outside the predetermined range AI. For this reason, the storage capacity of the display-side storage unit 43 can be used efficiently and effectively.
- the out-of-range locus TLe is not displayed, but the present embodiment is not limited to this.
- the display control device 39 may display the cutting edge locus TLi and the out-of-range locus TLe on the screen 42P of the display unit 42 in different display modes.
- the display control device 39 displays the cutting edge locus TLi with a red solid line
- the out-of-range locus TLe is a color that is less conspicuous than the cutting edge locus TLi (in this example, for example, light blue) and the solid line indicating the cutting edge locus TLi. May be displayed with a thin broken line.
- the display control apparatus 39 can make the operator of the excavator 100 recognize the cutting edge locus TLi existing within the predetermined range AI.
- the operator can visually recognize the out-of-range locus TLe, for example, when moving the bucket 8 to the work target ground, the operation method of the work implement operation members 31L and 31R is improved and the work efficiency is improved. It is also possible to make use of the out-of-range locus TLe for illustration.
- the out-of-range trajectory TLe existing outside the predetermined range AI is the predetermined trajectory. It is less conspicuous than the cutting edge locus TLi existing in the range AI. For this reason, even if the operator of the excavator 100 displays the out-of-range locus TLe on the screen 42P, the recognition of the cutting edge locus TLi is hardly hindered. As a result, the display system 28 can provide the operator with easy-to-understand information regarding the construction result when the operator of the excavator 100 proceeds with the construction according to the design surface.
- the display mode may be different between the cutting edge trajectory TLi within the predetermined range AI and the out-of-range trajectory TLe outside the predetermined range AI.
- Different display modes include both displaying both and different display forms, as well as displaying only the cutting edge trajectory TLi without displaying the out-of-range trajectory TLe. .
- the display control device 39 may notify a sound as an alarm based on the distance between the cutting edge 8T of the bucket 8 and the target surface 70 or the design surface 45 that is not set to the target surface 70. For example, when the cutting edge 8T goes out of the predetermined range AI on the underground side of the construction target, that is, when the cutting edge 8T moves to the underground side from the underground side drawing line Ld, the display control device 39 is An alarm sound may be notified from the sound generator 46 shown in FIG. Further, when the cutting edge 8T of the bucket 8 excavates the ground beyond the target surface 70 or the design surface 45, troubles such as backfilling occur, so the design surface 45 (target surface 70) is efficiently constructed. It wo n’t happen.
- the display control device 39 also notifies a sound as an alarm based on the distance between the cutting edge 8T and the design surface 45.
- the operator of the excavator 100 can be made to the target surface 70 or the design surface 45 by changing the mode. It can be recognized that excavation is too much. Thus, the operator can adjust the amount of excavation to minimize excessive excavation.
- the construction position information corresponds to the construction result of the excavator 100, if the latest construction position information generated by the construction management apparatus 90 shown in FIG. 4 is accumulated, the construction status at that time can be grasped.
- the manager who manages the construction plan to be constructed can know the progress status, whether or not the correct construction has been realized from the construction status.
- the construction position information is either the traveling body position information or the work machine position information.
- FIG. 10 is a diagram for explaining the construction position information.
- FIG. 11 to FIG. 14 are diagrams for explaining the traveling body position information.
- FIG. 15 is a diagram for explaining work machine position information.
- the traveling body position information is coordinates in the global coordinate system COG of the traveling body-side current update line Lc.
- the traveling body side current status update line Lc is a straight line that passes through the turning center position P4 described above and is parallel to the Xa-Ya plane of the vehicle body coordinate system COM and orthogonal to the traveling direction of the excavator 100.
- the length of the traveling body side current status update line Lc is the distance between the outer sides of the pair of crawler belts 5a and 5b (hereinafter referred to as the inter-crawler belt distance as appropriate) Wc.
- the crawler belt distance Wc is stored in the storage unit 92 in advance.
- the work machine position information is coordinates in the global coordinate system COG of the work machine side current status update line Lb.
- the work machine side current status update line Lb is a straight line connecting the blade edges 8T of the bucket 8.
- the length of the work machine side current status update line Lb is the width of the bucket 8 (hereinafter referred to as the bucket width as appropriate) Wb.
- Bucket width Wb is the maximum dimension of bucket 8 in a direction parallel to the axial direction of bucket pin 15 shown in FIG.
- the bucket width Wb is stored in the storage unit 92 in advance. For example, when the bucket 8 is a tilt bucket or a slope bucket and the cutting edge is formed of a steel plate and has a straight shape, a straight line along the blade becomes the work machine-side current update line Lb.
- a rock drill or the like is attached to the work machine 2 shown in FIG. 1 instead of the bucket 8, the position information of the tip of the bit for rock drilling, more specifically, the coordinates in the global coordinate system COG, It becomes location
- the traveling body position information generated by the traveling body position information generation unit 91B shown in FIG. 5 is based on the movement amount per unit time of the excavator 100 or whether the traveling body side current update line Lc has already been generated. Generated by the method, the second method, or the third method.
- the first method is a hydraulic excavator 100 in which the position detecting unit 19 shown in FIG. 2 detects the direction of the traveling body side current update line Lc, that is, the direction in which the traveling body side current update line Lc extends.
- the direction is perpendicular to the moving direction FD of the excavator 100 obtained based on the position information.
- the first method Since the first method cannot be used unless the moving direction FD of the excavator 100 is known, the first method is applied when the moving amount Mv per unit time of the excavator 100 is larger than a predetermined threshold value Mvc.
- the predetermined threshold Mvc is a value determined by the accuracy of the RTK-GNSS used in the position detection unit 19, and is set to 1 m / second, for example.
- the traveling body position information generating unit 91B is directed in a direction orthogonal to the moving direction FD, passes through the turning center position P4, and is Xa-Ya of the vehicle body coordinate system COM.
- a straight line parallel to the plane is generated as the traveling body side current state update line Lc.
- the traveling body side current state update line Lc the position of Wc / 2 from the left outer side of the crawler belt 5a or the right outer side of the crawler belt 5b (the middle point of the traveling body side current state updating line Lc) passes through the turning center axis Zr.
- Position information on the traveling body side current state update line Lc that is, coordinates in the global coordinate system COG is traveling body position information.
- the traveling body position information generating unit 91B When obtaining the moving direction FD, the traveling body position information generating unit 91B, as shown in FIG. 12, includes a plurality (two in this example) of turning center positions P4_m ⁇ 1 and turning center positions P4_m acquired at different timings. From the turning center position P4_m-1 to the turning center position P4_m (m is a natural number). The traveling body position information generation unit 91B sets the direction of this vector as the movement direction FD.
- the traveling body position information generation unit 91B can obtain the traveling body position information with high accuracy by obtaining the traveling body position information based on the movement direction FD under the condition that the traveling direction FD is obtained. Next, a second method for obtaining traveling body position information will be described.
- the second method is applied when Mv ⁇ Mvc and the traveling body side current update line Lc has already been generated.
- the traveling body position information generation unit 91B moves in the direction orthogonal to the line ND orthogonal to the traveling body side current state update line Lc_n ⁇ 1 generated in the previous processing cycle, and turns center position P4 And a straight line parallel to the Xa-Ya plane of the vehicle main body coordinate system COM is generated as a new traveling body side current state update line Lc_n (n is a natural number).
- the traveling body side current state update line Lc_n In the traveling body side current state update line Lc_n, the position of Wc / 2 from the left outer side of the crawler belt 5a or the right outer side of the crawler belt 5b (the middle point of the traveling body side current state update line Lc_n) passes through the turning center axis Zr. Position information on the traveling body side current state update line Lc_n, that is, coordinates in the global coordinate system COG is traveling body position information. In the second method, even when the moving direction FD is not obtained, it is possible to suppress a decrease in accuracy of the traveling body position information by using the traveling body side current state update line Lc_n obtained last time.
- the third method is applied when Mv ⁇ Mvc and the traveling body side current update line Lc is not generated.
- the traveling body position information generation unit 91 ⁇ / b> B faces a direction orthogonal to a straight line (hereinafter, appropriately referred to as the front-rear direction) LTD that extends in the front-rear direction of the upper swing body 3.
- a straight line that passes through P4 and is parallel to the Xa-Ya plane of the vehicle body coordinate system COM is generated as a new traveling body side current state update line Lc.
- the traveling body side current state update line Lc In the traveling body side current state update line Lc, the position of Wc / 2 from the left outer side of the crawler belt 5a or the right outer side of the crawler belt 5b (the middle point of the traveling body side current state updating line Lc) passes through the turning center axis Zr.
- the front-rear direction LTD is a direction parallel to the Ya axis of the vehicle body coordinate system COM.
- Position information on the traveling body side current state update line Lc that is, coordinates in the global coordinate system COG is traveling body position information.
- the traveling body position information can be generated even when the moving direction FD is not obtained and the existing traveling body-side current update line Lc does not exist.
- the traveling body position information generation unit 91B generates traveling body position information based on the moving direction in which the excavator 100 travels. Next, a method for obtaining work implement position information will be described.
- the work machine position information generation unit 91A illustrated in FIG. 5 generates a straight line that is parallel to the blade edge row of the plurality of blades 8B of the bucket 8 and has a length corresponding to the bucket width Wb as the work machine side current state update line Lb. .
- the work machine-side current status update line Lb the position of Wb / 2 from the middle point, that is, the left and right ends of the bucket 8, coincides with the center of the blade edge row.
- the midpoint of the work machine-side current update line Lb coincides with the top of the blade 8Bc existing at the center of the blades 8Ba, 8Bb, 8Bc, 8Bd, and 8Be, that is, the blade edge 8T.
- the center of the blade edge row is the blade edge position P3 described above.
- the work implement position information generation unit 91A obtains the cutting edge position P3 of the cutting edge 8Bc, and sets a line obtained by extending the length of Wb / 2 from the cutting edge position P3 to the left and right directions of the bucket 8 as the working machine side current update line Lb. It only has to be generated.
- the position information on the work machine side current status update line Lb obtained in this way, that is, the coordinates in the global coordinate system COG is the work machine position information.
- the construction position information generation unit 91C updates the information to the latest information.
- the excavator 100 is traveling, the normal working machine 2 is stopped, but the excavator 100 may travel while moving the working machine 2.
- the work implement operation members 31L and 31R while operating the travel operation members 33L and 33R, and the work implement 2 simply moves in the air and does not excavate the construction target. It is.
- the work machine position information is the work position information
- the work position information is updated even though the work machine 2 is not excavating, and as a result, the accuracy of the work position information may be reduced.
- the construction position information generation unit 91 ⁇ / b> C does not use the work machine position information when the hydraulic excavator 100 is running, and uses the traveling body position information as the construction position information.
- the construction position information generation unit 91 ⁇ / b> C can reflect the result of excavation of the construction target by the work machine 2 in the construction position information by using the construction machine position information as the construction position information.
- FIGS. 16 and 17 are diagrams for explaining the update of the construction position information.
- the grid lines shown in FIGS. 16 and 17 are drawn in the global coordinate system COG ⁇ X, Y, Z ⁇ in order to show information on the position of the construction target, that is, the construction target position.
- terrain data of a construction target exists at a portion where the plurality of straight lines extending in the X direction and the plurality of straight lines extending in the Y direction intersect (hereinafter, referred to as a construction target position as appropriate).
- the bucket 8 of the excavator 100 excavates the construction target position PGa (X1, Y1, Z1) and the construction target position PGb (X2, Y2, Z2), and the construction position coordinates PGc (X3, Y3, Z3) are excavated.
- the locus of the cutting edge 8T at that time is indicated by A (see FIG. 17).
- the trajectory A is also a trajectory along which the work machine-side current status update line Lb described above has moved. In this case, since the absolute value of the trajectory A in the height direction, that is, the Z direction is smaller than the construction target positions PGa and PGb, the construction target is excavated and a new surface is generated.
- the construction position information generation unit 91C illustrated in FIG. 5 updates the values of the construction target positions PGa and PGb using the work machine position information generated by the work machine position information generation unit 91A as new construction position information. In this case, since only the Z coordinate has changed, the value of the Z coordinate is updated.
- the trajectory when the bucket 8 of the excavator 100 moves above the construction target position and does not excavate the construction target is indicated by B.
- the trajectory B is also a trajectory along which the work implement-side status update line Lb described above has moved.
- the construction position information generation unit 91C illustrated in FIG. 5 does not update the values of the construction target positions PGa, PGb, and PGc. That is, the construction target positions PGa, PGb, and PGc as construction position information in the previous processing cycle are maintained.
- the construction machine position information generation unit 91C uses the work machine position information
- the current construction machine position information generated by the construction machine position information generation unit 91A is the position in the height direction of the existing construction machine position information.
- the construction position information is updated to the current work machine position information.
- the construction position information generation unit 91C may generate the construction position information according to the operation. . Note that the construction position information is not updated when the excavator 100 is stopped, the work implement 2 is not moving, and only the engine is driven.
- the construction position information generation unit 91C shown in FIG. 5 uses the traveling body position information generated by the traveling body position information generation unit 91B at the time of traveling as new construction position information, and all the construction target positions PGa, PGb, and PGc. Update the value. While the excavator 100 is traveling, the values of all the construction target positions PGa, PGb, and PGc are updated to the latest construction position information regardless of changes in the Z coordinate. That is, in the present embodiment, the construction position information generation unit 91C updates the construction position information to the current traveling body position information generated by the traveling body position information generation unit 91B when the traveling body position information is used.
- the construction position information generation unit 91C can update the construction position information. For example, when the value of the Z coordinate of the construction target position does not exist, the construction position information generation unit 91C performs the work at that time when the bucket 8 excavates or the hydraulic excavator 100 travels with respect to the construction target.
- the construction position information obtained from the Z coordinate of the machine-side current update line Lb or the traveling body-side current update line Lc may be given to the construction target position as new construction position information.
- the construction position information generation unit 91C performs when the bucket 8 excavates the construction target or the excavator 100 travels.
- the construction position information obtained from the X coordinate, the Y coordinate, and the Z coordinate of the work machine side current state update line Lb or the traveling body side current state update line Lc at that time may be given to the construction target position as new construction position information.
- FIG. 18 is a flowchart showing an example of the operation of the construction management apparatus according to the present embodiment.
- step S101 when the excavator 100 is traveling (step S101, Yes), the processing unit 91 of the construction management apparatus 90 illustrated in FIG. 5 advances the processing to step S102. Whether or not the excavator 100 is traveling is determined by the hydraulic sensors 37Slf, 37Slb, 37Srf, that the traveling operation members 33L and 33R shown in FIG. 4 are operated to travel the traveling device 5 of the excavator 100. Judgment is made based on whether at least one of 37Srb has been detected.
- the hydraulic sensors 37Slf, 37Slb, 37Srf, and 37Srb shown in FIG. Detects an increase in pilot pressure.
- the pilot pressure detected by these becomes higher than a predetermined threshold value, hydraulic oil is supplied to the traveling hydraulic motor 5c, and one of the crawler belts 5a and 5b is driven, and the excavator 100 travels.
- the traveling device 5 of the hydraulic excavator 100 is stopped or stopped.
- the pilot pressure detected by the hydraulic sensors 37Slf, 37Slb, 37Srf, and 37Srb is below a predetermined threshold.
- the traveling device 5 of the hydraulic excavator 100 is stopped or stopped.
- the pilot pressure falls below a predetermined threshold, the supply of hydraulic oil to the traveling hydraulic motor 5c is stopped, and the excavator 100 stops.
- the pilot pressure detected by the hydraulic sensors 37Slf, 37Slb, 37Srf, and 37Srb is higher than a predetermined threshold, it can be determined that the excavator 100 is traveling.
- the pilot pressure detected by the hydraulic sensors 37Slf, 37Slb, 37Srf, and 37Srb falls below a predetermined threshold, it can be determined that the excavator 100 is stopped.
- the processing unit 91 determines that the excavator 100 is traveling when at least one of the pilot pressures detected by the four hydraulic sensors 37Slf, 37Slb, 37Srf, and 37Srb exceeds a predetermined threshold.
- the processing unit 91 determines that the excavator 100 is stopped when all of the pilot pressures detected by the four hydraulic sensors 37Slf, 37Slb, 37Srf, and 37Srb are equal to or less than a predetermined threshold value. In this way, by using the pilot pressure, the processing unit 91 can easily determine whether the excavator 100 is traveling or stopped.
- step S102 when the movement amount Mv of the excavator 100 per unit time exceeds the predetermined threshold value Mvc (step S102, Yes), the traveling body position information generation unit 91B of the processing unit 91 advances the processing to step S103.
- step S103 the traveling body position information generation unit 91B obtains the moving direction FD of the excavator 100 by the method as described above.
- step S104 the traveling body position information generation unit 91B generates the traveling body side current state update line Lc by the above-described first method.
- step S105 the traveling body position information generation part 91B updates each traveling object position (grid point of FIG. 16) of the grid in which the terrain data of the construction object is represented in the global coordinate system COG.
- step S106 the construction position information generating unit 91C of the processing unit 91 updates the Z coordinate of the grid point to the Z coordinate of the traveling body side current update line Lc at the position where the traveling body side current state update line Lc passes the grid point. To do. That is, the construction position information generation unit 91C generates construction position information using the traveling body side current state update line Lc as traveling body position information, and updates the value of the grid point.
- the processing unit 91 ends one processing cycle and proceeds to the next processing cycle.
- step S102 When the movement amount Mv of the excavator 100 per unit time is equal to or less than the predetermined threshold value Mvc (step S102, No), the traveling body position information generation unit 91B of the processing unit 91 advances the processing to step S107.
- step S107 when the traveling body side present state update line Lc has been generated in the previous processing cycle (step S107, Yes), the traveling body position information generation unit 91B advances the process to step S108.
- step S108 the traveling body position information generation unit 91B generates the traveling body side current state update line Lc by the above-described second method. Thereafter, the processing unit 91 executes Step S105 and Step S106.
- step S107 when the traveling body side current state update line Lc is not generated in the previous processing cycle (No in step S107), the traveling body position information generation unit 91B advances the process to step S109.
- step S109 the traveling body position information generation unit 91B generates the traveling body side current state update line Lc by the third method described above. Thereafter, the processing unit 91 executes Step S105 and Step S106.
- step S101 when the excavator 100 is not traveling (step S101, No), the processing unit 91 advances the processing to step S110.
- step S110 the work machine position information generation unit 91A of the processing unit 91 generates the work machine side current state update line Lb based on the cutting edge position P3.
- step S111 when the work machine side current status update line Lb passes the grid point (step S111, Yes), the work machine position information generation unit 91A advances the process to step S112.
- step S112 when the construction target position data already exists (step S112, Yes), the work implement position information generation unit 91A advances the process to step S113.
- step S113 the work machine position information generation unit 91A compares the Z coordinate of the construction target position data existing at the grid point with the Z coordinate of the work machine side current update line Lb at the grid point. Next, it progresses to step S114, and when the Z coordinate of the working machine side present condition update line Lb is smaller than the Z coordinate of the data of the construction object position which exists in a grid point as a result of the comparison mentioned above (step S114, Yes), The work machine position information generation unit 91A advances the process to step S115.
- step S115 the construction position information generation unit 91C updates the Z coordinate of the grid point to the Z coordinate of the work machine side current update line Lb at the position where the work machine side current state update line Lb passes the grid point. That is, the construction position information generation unit 91 ⁇ / b> C generates construction position information using the work implement side current state update line Lb as the work implement position information, and updates the Z coordinate value of the grid point.
- step S111 when the work machine side current status update line Lb does not pass the grid point (No at Step S111), the processing unit 91 ends one processing cycle and proceeds to the next processing cycle. Next, it returns to step S112 and demonstrates.
- step S112 when the data of the existing construction target position does not exist (step S112, No), the work machine position information generation unit 91A advances the process to step S115.
- step S115 the construction position information generation unit 91C updates the Z coordinate of the grid point to the Z coordinate of the work machine side current update line Lb at the position where the work machine side current state update line Lb passes the grid point.
- step S114 When the Z coordinate of the work machine side current status update line Lb is equal to or greater than the Z coordinate of the data existing at the grid point (No at Step S114), the processing unit 91 ends one processing cycle and proceeds to the next processing cycle.
- the construction position information of the excavator 100 is updated to the latest information by such processing.
- the updated construction position information is temporarily stored in the storage unit 92 of the construction management device 90, and then read out from the storage unit 92 to the outside after a day of work is completed or at a predetermined timing during the work.
- the read construction position information is downloaded and stored in a storage medium by wire from the storage unit 92 of the construction management device 90, or is stored in a data server of a management facility outside the excavator 100 via a communication line. Or saved.
- the construction management device 90 may be provided with a USB (Universal Serial Bus) terminal (not shown), and a USB memory as a storage medium may be connected to the USB terminal to download construction position information. Further, an SD (Secure Digital) memory card slot may be provided in the construction management apparatus 90, and construction position information may be downloaded using an SD memory card as a storage medium.
- USB Universal Serial Bus
- SD Secure Digital
- the construction management apparatus 90 can also display the generated construction position information on the display unit 42 of the display input device 38 of the display system 28 together with, for example, the design terrain data to be constructed. In this way, the operator of the excavator 100 intuitively recognizes the construction status visually. The operator of the excavator 100 can also intuitively recognize a place where excavation is insufficient or a place where correction is necessary. In addition, it is easy for an operator of the hydraulic excavator 100 to quickly confirm the progress of the construction of the construction target at the work site.
- FIG. 19 is a diagram showing an example in which the construction position information is displayed on the screen 42P of the display unit 42.
- This display is displayed while the operator is performing excavation work. It is a screen that can be set to become another screen during excavation work, and can be changed and displayed when the operator touches a predetermined place (for example, menu button 85) on the screen 42P.
- This display includes a distribution map of construction position information in which construction result information, which is a construction result, is displayed as a distribution map.
- bold lines indicated by reference characters TLi and TLd are displayed together with the target image line 79.
- a trajectory TLi in which the cutting edge 8T of the bucket 8 (icon 89B) has moved is displayed as a construction result, and a trajectory TLd in which the crawler belts 5a and 5b have traveled is also displayed in bold lines.
- Front view 54a shows a distribution map of construction position information.
- the area where the bucket 8 (icon 89B) has moved but not excavated on the target construction surface, that is, the target surface, is the region indicated by the symbol NOP.
- the area where the excavation is performed on the target surface and the construction result is the same as that of the target construction surface is an area indicated by reference sign DP.
- the place where it has excavated deeply with respect to the target surface is an area
- symbol DN shows the degree of the depth excavated by changing the color displayed, for example.
- a portion excavated deeper than the predetermined threshold is shown in blue, for example, and a portion excavated to a depth less than the predetermined threshold is shown in light blue, for example.
- the type or number of colors according to the degree of excavation depth can be arbitrarily set by calling a setting screen by touching a predetermined location (for example, the menu button 85).
- a predetermined location for example, the menu button 85.
- a distribution map corresponding to the number of times that is, a construction frequency distribution map can be displayed on the front view 54a of the screen 42P of the display unit 42.
- a construction place where the number of times is equal to or greater than a predetermined number is indicated in red, and if the number is less than the predetermined number, it is indicated in blue.
- the number of color classifications in the construction number distribution diagram that is, the type of color, is not limited to two, and a plurality of colors can be set.
- the types of colors shown in the distribution map of the construction position information and the construction frequency distribution chart are shown in the graphic information 84 at the left end of the screen 42P.
- the type and number of colors corresponding to the number of constructions in the construction number distribution chart can be arbitrarily set by calling a setting screen by touching a predetermined place (for example, the menu button 85).
- step S105 The process of displaying the construction frequency distribution diagram on the screen 42P of the display unit 42 will be described using the flowchart showing an example of the operation of the construction management apparatus described above.
- the number of processes performed in step S105 or step S111 is counted and stored in the storage unit 92.
- the display processing unit 44 may graphically display a distribution map corresponding to the number of times of the processing. That is, the display processing unit 44 counts the number of times the traveling body side current update line has passed the grid point (the number of times step S105 is determined to be Yes) or the number of times the work implement side current status update line has passed the grid point (Yes in step S111).
- the number of times determined to be) is counted, for example, during a day's work.
- the display process part 44 color-codes the place of construction object according to many counts, and displays it graphically as a distribution map.
- An operator or the like can grasp the number of constructions to be constructed by visually recognizing such graphic display. And an operator etc. can grasp
- FIG. 20 is a diagram illustrating a construction management system 200 according to the present embodiment.
- the construction management system 200 manages the construction status of the hydraulic excavators 100A and 100B including the construction management device 90 described above.
- One or more hydraulic excavators 100 may be managed.
- the hydraulic excavators 100 may operate at the same work site or may operate at different work sites.
- the construction management system 200 has a data server 203 connected to the communication line 201.
- the communication line 201 is connected to a hydraulic excavator 100A, 100B and a base station 202 that communicates wirelessly via the antennas 40A, 40B.
- This wireless communication can use terrestrial communication or satellite communication.
- the data server 203 is connected to the communication line 201 by wire, but may be configured to communicate with the communication line 201 by wireless communication.
- an Internet line can be used as the communication line 201.
- the communication line 201 and the base station 202 may be constructed on the work site by a wireless LAN system, and the data server 203 and the display device 206 may be installed in an office or the like in the work site.
- the data server 203 includes a storage unit 205 of the processing unit 204.
- the processing unit 204 includes a construction plan generation unit 204A, a construction plan transmission unit 204B, and a construction position information acquisition unit 204C.
- a display device 206 is connected to the data server 203.
- the processing unit 204 is a computer including a CPU and the like.
- the storage unit 205 includes at least one of RAM and ROM.
- the construction plan generation unit 204A generates a construction plan for the excavators 100A and 100B.
- the construction plan generation unit 204A generates, for example, a design surface of a construction target of the excavators 100A and 100B and stores the design surface in the storage unit 205.
- the construction plan transmission unit 204B transmits the construction plan generated by the construction plan generation unit 204A, that is, the design landform data, to the construction management device 90 of the excavators 100A and 100B via the communication line 201.
- the construction position information acquisition unit 204C acquires the construction position information generated by the construction management device 90 of the excavators 100A and 100B via the communication line 201.
- the data server 203 provided in the construction management system 200 can acquire construction position information from the hydraulic excavators 100A and 100B, store it in the storage unit 205, and manage the daily progress of construction. Further, the data server 203 can cause the display device 206 to display the graphic information as shown in FIG. 19 on the display device 206 with the construction position information acquired from the excavators 100A and 100B. By doing in this way, since the data server 203 can display the progress of construction in an easy-to-understand manner, the manager can easily grasp the progress of construction. In addition, the administrator can cause the data server 203 to acquire the construction position information generated by the construction management apparatus 90 using the construction management system 200 in real time.
- the manager can promptly contact the operator of the excavator 100 with the next work instruction and construction plan.
- This communication is to generate new design terrain data by the construction plan generation unit 204A and transmit it from the construction plan transmission unit 204B to the construction management device 90 of the excavators 100A and 100B via the communication line 201.
- a new construction plan (designed terrain data) can be shown to the operator quickly and accurately as compared with a telephone or direct communication means.
- the construction management device 90 uses the traveling body position information related to the position of the traveling device 5 without using the work equipment position information related to the position of the work implement 2. Construction position information corresponding to the construction result is generated. As described above, the construction management device 90 generates the construction result of the hydraulic excavator 100 using only the traveling body position information even when the work implement 2 is operated while the hydraulic excavator 100 is traveling. For this reason, the construction management apparatus 90 can avoid using the work machine position information even when the work machine 2 is not performing work such as excavation when the excavator 100 is traveling.
- the construction management device 90 when the excavator 100 is traveling, the construction management device 90 generates a construction result using only the traveling body position information indicating the correct construction result of the hydraulic excavator 100. As described above, the construction management device 90 can quickly and accurately and accurately and accurately identify the construction result, that is, the shape of the construction object that has been changed in the information construction using the excavator 100 as the excavating machine having the work machine 2. Can be requested.
- the construction management device 90 By using the construction management device 90, surveying after construction becomes unnecessary, and the labor of surveying work is reduced.
- the construction management device 90 updates the construction position information to the latest information when the position in the height direction is lower than the current state, and each time new traveling body position information is generated. Update the construction position information. For this reason, the construction management apparatus 90 can acquire the shape of the construction target in real time.
- the manager By using the construction position information generated by the construction management device 90, the manager can promptly show the next work instruction and construction plan to the operator of the excavator 100.
- the construction management device 90 When excavating using the work machine 2, the excavator 100 often stays at a certain position for excavation. In such construction, construction position information based on the movement of the excavator 100 cannot be acquired.
- the construction management device 90 generates a construction result of the excavator 100 using work implement position information related to the position of the work implement 2 during excavation. For this reason, even if the excavator 100 stays at a fixed position and excavates, the construction result can be obtained with high accuracy. That is, the construction management device 90 can generate construction position information reliably and accurately even in a place where the excavator 100 is not traveling and where construction work such as excavation is performed by the work machine 2. it can.
- the excavator 100 travels at a low speed when relying on GNSS or GPS alone, the vehicle is stopped despite the fact that the excavator 100 is traveling due to the limit of the detection capability of the GPS sensor. Therefore, there is a possibility that an error occurs in the construction position information.
- the excavator 100 travels at a lower speed than other construction machines such as a passenger car or a wheel loader or a dump truck. For this reason, in the excavator 100, there is a higher possibility that an error will occur in the construction position information. That is, the construction position information of the place where the excavator 100 travels at a low speed may result in the construction not being performed, or the old construction result may remain unupdated.
- the position of the work implement is determined based on whether or not the travel operation members 33L and 33R as the operation levers (or pedals) as the travel levers operated based on the operator's intention of the excavator 100 are operated.
- Construction position information is generated using either one of the information and the traveling body position information. For this reason, traveling and stopping of the excavator 100 can be reliably detected. As a result, even if it is construction position information of a place where the excavator 100 travels at a low speed, it is possible to reliably detect that construction has been performed, and it is possible to reliably update old construction results.
- the construction management apparatus 90 can acquire the latest topography of the work site by updating the construction position information to the latest work site, with the surface excavated by the excavator 100 and the surface not excavated as the entire work site. And even if the excavator 100 travels the work site or excavates the work site by the work machine 2, the construction management device 90 uses either the work machine position information or the traveling body position information as the work position information. By using and updating, the topography of the construction site can always be updated to the latest shape.
- the work machine 2 includes the boom 6, the arm 7, and the bucket 8, but the attachment attached to the work machine 2 is not limited to this, and is not limited to the bucket 8.
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Abstract
Description
図1は、本実施形態に係る油圧ショベル100の斜視図である。図2は、油圧ショベル100の側面図である。図3は、油圧ショベル100の背面図である。図4は、油圧ショベル100が備える制御系を示すブロック図である。図5は、掘削機械の施工管理装置90が備える処理部91のブロック図である。図6は、設計地形データによって示される設計地形を示す図である。本実施形態において、掘削機械としての油圧ショベル100は、本体部としての車両本体1と作業機2とを有する。車両本体1は、旋回体としての上部旋回体3と走行体としての走行装置5とを有する。上部旋回体3は、機関室3EGの内部に、図示しない動力発生装置及び油圧ポンプ等の装置を収容している。機関室3EGは、上部旋回体3の一端側に配置されている。
施工管理装置90は、CPU(Central Processing Unit)等の処理部91と、RAM(Random Access Memory)及びROM(Read Only Memory)の少なくとも一方を含む記憶部92とを有している。施工管理装置90、より具体的には処理部91は、油圧ショベル100の施工位置情報を生成する。施工位置情報は、油圧ショベル100が施工対象に施工した結果を含む情報である。施工対象とは、油圧ショベル100により施行される作業現場であって、土砂が掘削される場所、地面に溝を掘削して形成する場所又は法面整形などが施される場所等である。施工位置情報は、例えば、施工後における施工対象の表面の位置に関する情報である。この位置に関する情報は、例えば、グローバル座標系における位置(座標)で表される。施工位置情報は、変化した施工対象、例えば地形の形状を示す情報でもある。
表示システム28は、施工対象となる設計面の情報を含む作業エリア内の地形形状を示す情報や作業機2の姿勢又は位置に関する情報をオペレータに示すものである。オペレータが、作業機2や走行装置5を操作して、施工対象の地面を掘削して、後述する設計面になるように施工する際、オペレータは表示システム28に示された情報を利用し、効率的な施工を行うことができる。つまり、表示システム28は、オペレータによる作業機2の操作を支援することができるシステムである。表示システム28は、上述したブームシリンダ10、アームシリンダ11及びバケットシリンダ12、3次元位置センサ23及び傾斜角センサ24、第1ストロークセンサ16、第2ストロークセンサ17及び第3ストロークセンサ18の他に、表示装置としての表示入力装置38と、表示制御装置39と、警報音を報知させるためのスピーカ等を含む音発生装置46とを有している。
本実施形態において、施工管理装置90の施工位置情報生成部91Cが生成する施工位置情報は、バケット8が掘削した施工対象の地面等の位置情報を含むことがある。この位置情報は、作業機位置情報である。施工対象は、バケット8の刃先8Tによって掘削される。このため、施工位置情報生成部91Cが作業機位置情報を生成するにあたっては、少なくとも掘削時における刃先8Tの位置(以下、適宜刃先位置P3という)を求めることが必要である。刃先位置P3は、例えば、グローバル座標系{X、Y、Z}における座標で表される。施工管理装置90は、図5に示す作業機位置情報生成部91Aが刃先位置P3を求める。作業機位置情報生成部91Aは、3次元位置センサ23、第1ストロークセンサ16、第2ストロークセンサ17、第3ストロークセンサ18及び傾斜角センサ24等の検出値に基づき、グローバル座標系{X、Y、Z}でのバケット8の刃先位置P3を求める。本実施形態において、バケット8の刃先位置P3は、次のようにして求められる。
本実施形態において、施工管理装置90の施工位置情報生成部91Cが生成する施工位置情報は、油圧ショベル100の接地面、すなわち、走行装置5が備える履帯5a、5bと地面R等の接地対象とが接する面における位置情報を含むことがある。この位置情報は、走行体位置情報である。走行体位置情報は、例えば、走行装置5の接地面CCの位置における上部旋回体3の旋回中心の位置(以下、適宜旋回中心位置という)P4に関する情報を含み、グローバル座標系COGにおける座標{X、Y、Z}で表される。接地面CCは、走行装置5が備える履帯5a、5bによって規定される平面である。接地面CCにおける旋回中心位置P4は、接地面CCと旋回中心軸Zrとの交点である。
表示制御装置39は、掘削中における刃先8Tの軌跡を表示入力装置38の表示部42に表示させることがある。表示制御装置39は、刃先位置P3を求めるようにしてもよいし、作業機位置情報生成部91Aが求めた刃先位置P3を用いて掘削中における刃先8Tの軌跡を表示部42に表示させてもよい。また、作業機位置情報生成部91Aは、表示制御装置39が求めた刃先位置P3を用いて作業機位置情報を生成してもよい。
施工位置情報は、油圧ショベル100の施工結果に相当するので、図4に示す施工管理装置90が生成した最新の施工位置情報を集積すると、その時点における施工の状況を把握することができる。施工対象の施工計画を管理する管理者は、施工の状況から、進捗状況及び正しい施工が実現されているか等を知ることができる。前述した通り、施工位置情報は、走行体位置情報又は作業機位置情報のいずれか一方である。
図18は、本実施形態に係る施工管理装置の動作の一例を示すフローチャートである。ステップS101において、油圧ショベル100が走行中である場合(ステップS101、Yes)、図5に示す施工管理装置90の処理部91は、処理をステップS102に進める。油圧ショベル100が走行中であるか否かは、図4に示す走行操作部材33L、33Rが、油圧ショベル100の走行装置5を走行させるために操作されたことを油圧センサ37Slf、37Slb、37Srf、37Srbの少なくとも1つが検出したか否かで判断される。
図20は、本実施形態に係る施工管理システム200を示す図である。施工管理システム200は、前述した施工管理装置90を備える油圧ショベル100A、100Bによる施工状況を管理するものである。管理される油圧ショベル100は、一台でも複数台でもよい。複数台の油圧ショベル100が管理される場合、それらの油圧ショベル100は同一の作業現場で稼働するものであってもよいし、異なる作業現場で稼働するものであってもよい。施工管理システム200は、通信回線201に接続されたデータサーバー203を有している。
2 作業機
3 上部旋回体
5 走行装置
5a、5b 履帯
5c 油圧モータ
8 バケット
8B 刃
8T 刃先
9 姿勢検出部
16 第1ストロークセンサ
17 第2ストロークセンサ
18 第3ストロークセンサ
19 位置検出部
21、22 アンテナ(GNSSアンテナ)
23 3次元位置センサ
25 操作装置
27 車両制御装置
31L、31R 作業機操作部材
32L、32R 作業機操作検出部
33L、33R 走行操作部材
34L、34R 走行操作検出部
37D 走行用制御弁
37W 作業用制御弁
37Slf、37Slb、37Srf、37Srb 油圧センサ
37SBM、37SBK、37SAM、37SRM 油圧センサ
38 表示入力装置
39 表示制御装置
40 通信部
40A アンテナ
45 設計面
70 目標面
90 掘削機械の施工管理装置(施工管理装置)
91 処理部
91A 作業機位置情報生成部
91B 走行体位置情報生成部
91C 施工位置情報生成部
92 記憶部
100、100A、100B 油圧ショベル
200 施工管理システム
203 データサーバー
204 処理部
204A 施工計画生成部
204B 施工計画送信部
204C 施工位置情報取得部
205 記憶部
CC 接地面
COG グローバル座標系
COM 車両本体座標系
FD 移動方向
Lb 作業機側現況更新ライン
Lc、Lc_n 走行体側現況更新ライン
LTD 前後方向
Mv 移動量
P1、P2 設置位置
P3 刃先位置
P4、P4_m 旋回中心位置
Zr 旋回中心軸
Claims (12)
- 作業機と、前記作業機が取り付けられる旋回体と、前記旋回体を搭載して走行する走行体とを有する掘削機械が施工した結果に関する情報を生成する施工管理装置であり、
前記掘削機械の現在位置及び姿勢に関する情報を検出する車両状態検出部と、
前記車両状態検出部の検出結果に基づき、前記作業機の位置に関する情報である作業機位置情報を求める作業機位置情報生成部と、
前記車両状態検出部の検出結果に基づき、前記走行体の位置に関する情報である走行体位置情報を求める走行体位置情報生成部と、
前記作業機位置情報又は前記走行体位置情報のいずれか一方を用いて前記掘削機械が施工した位置の情報としての施工位置情報を生成するものであり、前記掘削機械が走行しているときは、前記作業機位置情報を用いず前記走行体位置情報を用いて前記施工位置情報を生成する施工位置情報生成部と、
を含む掘削機械の施工管理装置。 - 前記施工位置情報生成部は、
前記走行体が停止しているときには、前記作業機位置情報を用いて前記施工位置情報を生成する、請求項1に記載の掘削機械の施工管理装置。 - 前記走行体の動作を制御する操作部及び前記操作部の操作を検出する操作検出部を有し、
前記施工位置情報生成部は、前記走行体を走行させるための操作を前記操作検出部が検出したときに、前記走行体位置情報を用いて前記施工位置情報を生成し、前記走行体を停止させるための操作を前記操作検出部が検出したときに、前記作業機位置情報を用いて前記施工位置情報を生成する、請求項2に記載の掘削機械の施工管理装置。 - 前記操作部は、パイロット圧方式の操作レバー又はペダルである、請求項3に記載の掘削機械の施工管理装置。
- 前記施工位置情報生成部は、
前記作業機位置情報を用いる場合、前記作業機位置情報生成部が生成した現時点の作業機位置情報が、既に存在する前記施工位置情報の高さ方向における位置よりも小さくなったときに、前記施工位置情報を前記現時点の作業機位置情報に更新する、請求項1から請求項4のいずれか1項に記載の掘削機械の施工管理装置。 - 前記施工位置情報生成部は、
前記走行体位置情報を用いる場合、前記施工位置情報を、前記走行体位置情報生成部が生成した現時点の走行体位置情報に更新する、請求項1から請求項5のいずれか1項に記載の掘削機械の施工管理装置。 - 前記作業機位置情報は、前記作業機に取り付けられたバケットの刃先の位置に関する情報である、請求項1から請求項6のいずれか1項に記載の掘削機械の施工管理装置。
- 前記走行体位置情報生成部は、
前記掘削機械が走行した移動方向に基づいて前記走行体位置情報を生成する、請求項1から請求項7のいずれか1項に記載の掘削機械の施工管理装置。 - 前記施工位置情報生成部は、前記掘削機械が備える表示装置に前記施工位置情報を表示する、請求項1から請求項8のいずれか1項に記載の掘削機械の施工管理装置。
- 作業機と、前記作業機が取り付けられる旋回体と、前記旋回体を搭載して走行する走行体とを有する油圧ショベルが施工した結果に関する情報を生成する施工管理装置であり、
前記油圧ショベルの現在位置及び姿勢に関する情報を検出する車両状態検出部と、
前記車両状態検出部の検出結果に基づき、前記作業機の位置に関する情報である作業機位置情報を求める作業機位置情報生成部と、
前記車両状態検出部の検出結果に基づき、前記走行体の位置に関する情報である走行体位置情報を求める走行体位置情報生成部と、
前記走行体の動作を制御するパイロット圧方式の走行レバーと、
前記走行レバーに対する入力を検出する操作検出部と、
前記施工位置情報生成部は、前記走行体を走行させる旨の入力を前記操作検出部が検出したときに、前記走行体位置情報を用いて前記施工位置情報を生成し、前記走行体を停止させる旨の入力を前記操作検出部が検出したときに、前記作業機位置情報を用いて前記施工位置情報を生成する、油圧ショベルの施工管理装置。 - 作業機と、
前記作業機が取り付けられる旋回体と、
前記旋回体を搭載して走行する走行体と、
請求項1から9のいずれか1項に記載の掘削機械の施工管理装置と、
を備えた掘削機械。 - 請求項11に記載の掘削機械の施工計画を生成する施工計画生成部と、
前記施工計画を、前記掘削機械の施工管理装置に送信する施工計画送信部と、
前記掘削機械の施工管理装置が生成した前記施工位置情報を取得する施工位置情報取得部と、
を含む、施工管理システム。
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KR101713457B1 (ko) | 2017-03-07 |
US10017919B2 (en) | 2018-07-10 |
DE112013000115B4 (de) | 2021-06-17 |
CN104246085B (zh) | 2017-03-01 |
KR20150040362A (ko) | 2015-04-14 |
US20160024757A1 (en) | 2016-01-28 |
JP5789279B2 (ja) | 2015-10-07 |
JP2014205955A (ja) | 2014-10-30 |
CN104246085A (zh) | 2014-12-24 |
DE112013000115T5 (de) | 2015-01-08 |
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