WO2017061511A1 - 形状計測システム及び形状計測方法 - Google Patents
形状計測システム及び形状計測方法 Download PDFInfo
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Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
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- E02F3/32—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom working downwardly and towards the machine, e.g. with backhoes
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Definitions
- the present invention relates to a shape measurement system and a shape measurement method.
- construction plan image data is created based on construction plan data stored in the storage unit and position information of a stereo camera, and construction plan image data and present state image data captured by the stereo camera are superimposed.
- construction plan image data and present state image data captured by the stereo camera are superimposed.
- An object of this invention is to manage a construction condition using the detection result which the working machine which has a detection apparatus which detects the position of object obtained.
- the present invention is attached to a work machine, detects an object, and outputs an object information by using an object detection unit that outputs the information of the object, using the information of the object detected by the object detection unit.
- the shape measurement system includes: a shape detection unit that outputs shape information representing H; and an information addition unit that adds time information for specifying the shape information to the shape information.
- the time information is information of at least one time existing from a time when the target is detected by the target detection unit to a time when an external device of the work machine acquires the output shape information. It is preferable to include.
- the information adding unit further outputs information indicating a position of the target detection unit and information for identifying the target detection unit.
- the front shape detection unit and the information giving unit be provided in the work machine.
- the work machine has a posture detection unit that outputs the posture of the work machine, and the shape detection unit and the object detection unit are attached to the work machine and the object detection is detected by the posture detection unit. It is preferable to obtain the shape information using the posture of the work machine when the unit detects the object.
- the work machine has a position detection unit that detects an orientation of the work machine, and the shape detection unit further detects the work when the shape detection unit detects the target, which is detected by the position detection device.
- the shape information is determined using the orientation of the machine.
- the present invention is attached to a work machine, detects an object, and outputs an object information by using an object detection unit that outputs the information of the object, and using the information of the object detected by the object detection unit, the three-dimensional shape of the object And a posture detection unit for outputting the posture of the work machine, wherein the shape detection unit detects the shape detection unit detected by the posture detection unit.
- a shape measurement system for obtaining the shape information by using the posture of the work machine when detecting.
- the work machine has a position detection unit that detects an orientation of the work machine, and the shape detection unit further detects the work when the shape detection unit detects the target, which is detected by the position detection device.
- the shape information is determined using the orientation of the machine.
- the shape detection unit is preferably provided in the work machine.
- the present invention detects an object from a predetermined position of a work machine, and uses the detected information of the object and the posture of the work machine when the object is detected, to detect a three-dimensional shape of the object detected.
- time information for specifying the shape information be added to the obtained shape information and output.
- the present invention can manage a construction situation using a detection result obtained by a working machine having a detection device for detecting the position of an object.
- FIG. 1 is a perspective view showing a hydraulic shovel 1 provided with a control system of an imaging device according to the embodiment.
- FIG. 2 is a perspective view of the vicinity of the driver's seat of the hydraulic shovel according to the embodiment.
- FIG. 3 is a diagram showing a control system and a construction management system of a working machine according to the embodiment.
- FIG. 4 is a diagram illustrating an example of the hardware configuration of various devices and a management device included in the hydraulic shovel.
- FIG. 5 is a view showing an example of a construction site constructed by the hydraulic shovel according to the embodiment.
- FIG. 6 is a diagram for describing shape information obtained by the control system of the working machine according to the embodiment.
- FIG. 1 is a perspective view showing a hydraulic shovel 1 provided with a control system of an imaging device according to the embodiment.
- FIG. 2 is a perspective view of the vicinity of the driver's seat of the hydraulic shovel according to the embodiment.
- FIG. 3 is a diagram showing a control system and
- FIG. 7 is a view showing a state in which the hydraulic shovel is inclined to the acting direction of gravity.
- FIG. 8 is a view showing an example of an image captured in a state where the hydraulic shovel is inclined with respect to the acting direction of gravity.
- FIG. 9 is a diagram for explaining a process example for the control system according to the embodiment to obtain shape information.
- FIG. 10 is a view showing an example of a data file of shape information obtained by the control system according to the embodiment.
- FIG. 11 is a diagram illustrating an example of information including a data file transmitted by the construction management device.
- FIG. 12 is a diagram showing an example in which the data file is stored in the storage unit of the management apparatus.
- FIG. 13 is a diagram showing the relationship between the construction targets of the entire construction site and the range corresponding to the data file EMD.
- FIG. 14 is the figure which put in order the change of the construction object of the whole construction site in time series.
- FIG. 15 is a diagram showing an example in which the amount of removed soil or the amount of embankment is determined from the difference in shape information obtained at different times.
- FIG. 16 is a diagram showing an example in which the amount of removed soil or the amount of embankment is determined from the difference in shape information obtained at different times.
- FIG. 17 is a diagram for describing the target construction information generated by the control system of the working machine according to the embodiment.
- FIG. 18 is a diagram for describing the target construction information generated by the control system of the working machine according to the embodiment.
- FIG. 19 is a diagram for describing target construction information generated by the control system of the working machine according to the embodiment.
- FIG. 20 is a flowchart illustrating a process example of the shape measurement method, the shape measurement method, and
- FIG. 1 is a perspective view showing a hydraulic shovel 1 provided with a control system of an imaging device according to the embodiment.
- FIG. 2 is a perspective view near the driver's seat of the hydraulic shovel 1 according to the embodiment.
- the hydraulic shovel 1, which is a working machine has a vehicle body 1B and a working machine 2.
- the vehicle body 1 ⁇ / b> B has a revolving unit 3, a cab 4 and a traveling unit 5.
- the swing body 3 is swingably attached to the traveling body 5 around a swing center axis Zr.
- the revolving unit 3 accommodates devices such as a hydraulic pump and an engine.
- the work implement 2 is attached and the revolving unit 3 is pivoted.
- the handrail 9 is attached to the upper part of the revolving unit 3.
- Antennas 21 and 22 are attached to the handrail 9.
- the antennas 21 and 22 are antennas for RTK-GNSS (Real Time Kinematic-Global Navigation Satellite Systems, GNSS means Global Navigation Satellite System).
- the antennas 21 and 22 are spaced apart by a constant distance along the direction of the Ym axis of the vehicle body coordinate system (Xm, Ym, Zm).
- the antennas 21 and 22 receive GNSS radio waves and output a signal corresponding to the received GNSS radio waves.
- the antennas 21 and 22 may be antennas for GPS (Global Positioning System).
- the operator's cab 4 is placed at the front of the revolving unit 3.
- a communication antenna 25A is attached to the roof of the cab 4.
- the traveling body 5 has crawler belts 5a and 5b.
- the hydraulic shovel 1 travels as the crawler belts 5a and 5b rotate.
- the work implement 2 is attached to the front of the vehicle body 1B, and includes a boom 6, an arm 7, a bucket 8 as a work implement, a boom cylinder 10, an arm cylinder 11, and a bucket cylinder 12.
- the front of the vehicle body 1B is the direction side from the backrest 4SS of the driver's seat 4S shown in FIG. 2 toward the operating device 35.
- the rear of the vehicle body 1B is the direction side from the operating device 35 toward the backrest 4SS of the driver's seat 4S.
- the front portion of the vehicle body 1B is a portion on the front side of the vehicle body 1B, and is a portion on the opposite side to the counterweight WT of the vehicle body 1B.
- the operating device 35 is a device for operating the work machine 2 and the swing body 3 and has a right lever 35R and a left lever 35L.
- the base end of the boom 6 is rotatably attached to the front of the vehicle body 1 B via the boom pin 13. That is, the boom pin 13 corresponds to the rotation center of the boom 6 with respect to the swing body 3.
- the proximal end of the arm 7 is rotatably attached to the distal end of the boom 6 via an arm pin 14. That is, the arm pin 14 corresponds to the rotation center of the arm 7 with respect to the boom 6.
- the bucket 8 is rotatably attached to the tip of the arm 7 via a bucket pin 15. That is, the bucket pin 15 corresponds to the rotation center of the bucket 8 with respect to the arm 7.
- the boom cylinder 10, the arm cylinder 11, and the bucket cylinder 12 shown in FIG. 1 are hydraulic cylinders driven by hydraulic pressure.
- the base end of the boom cylinder 10 is rotatably attached to the revolving unit 3 via a boom cylinder foot pin 10a.
- the tip of the boom cylinder 10 is rotatably attached to the boom 6 via a boom cylinder top pin 10b.
- the boom cylinder 10 drives the boom 6 by expanding and contracting hydraulically.
- the base end of the arm cylinder 11 is rotatably attached to the boom 6 via an arm cylinder foot pin 11a.
- the tip of the arm cylinder 11 is rotatably attached to the arm 7 via an arm cylinder top pin 11b.
- the arm cylinder 11 drives the arm 7 by expanding and contracting hydraulically.
- the base end of the bucket cylinder 12 is rotatably attached to the arm 7 via a bucket cylinder foot pin 12a.
- the tip of the bucket cylinder 12 is rotatably attached to one end of the first link member 47 and one end of the second link member 48 via the bucket cylinder top pin 12 b.
- the other end of the first link member 47 is rotatably attached to the tip of the arm 7 via a first link pin 47a.
- the other end of the second link member 48 is rotatably attached to the bucket 8 via a second link pin 48a.
- the bucket cylinder 12 drives the bucket 8 by expanding and contracting hydraulically.
- the bucket 8 has a plurality of blades 8B.
- the plurality of blades 8B are arranged in a line along the width direction of the bucket 8.
- the tip of the blade 8B is a cutting edge 8BT.
- the bucket 8 is an example of a work implement.
- the work tool is not limited to the bucket 8.
- the work tool may be, for example, a tilt bucket having a single blade, a slope bucket or a rock drilling attachment with a rock drilling tip, or any of these. Good.
- the swing body 3 has a position detection device 23 and an IMU (Inertial Measurement Unit: inertial measurement device) 24 which is an example of a posture detection device.
- the position detection device 23 receives signals from the antennas 21 and 22.
- the position detection device 23 detects and outputs the current position of the antennas 21 and 22 and the orientation of the rotating body 3 in the global coordinate system (Xg, Yg, Zg) using the signals acquired from the antennas 21 and 22.
- the orientation of the revolving unit 3 represents the orientation of the revolving unit 3 in the global coordinate system.
- the orientation of the swing body 3 can be represented, for example, by the longitudinal direction of the swing body 3 around the Zg axis of the global coordinate system.
- the azimuth is a rotation angle of the reference axis in the front-rear direction of the rotating body 3 around the Zg axis of the global coordinate system.
- the azimuth of the rotating body 3 is expressed by the azimuth angle.
- the position detection device 23 calculates the azimuth from the relative position of the two antennas 21 and 22.
- the hydraulic shovel 1 has a plurality of imaging devices 30 a, 30 b, 30 c, and 30 d in the cab 4.
- the plurality of imaging devices 30a, 30b, 30c, and 30d are an example of a detection device that detects the shape of an object.
- the imaging devices 30a, 30b, 30c, and 30d are appropriately referred to as an imaging device 30 when not distinguished from one another.
- the imaging device 30a and the imaging device 30c are disposed on the work machine 2 side.
- the type of the imaging device 30 is not limited, in the embodiment, for example, an imaging device provided with a CCD (Couple Charged Device) image sensor or a CMOS (Complementary Metal Oxide Semiconductor) image sensor is used.
- CCD Couple Charged Device
- CMOS Complementary Metal Oxide Semiconductor
- the imaging device 30 a and the imaging device 30 b are disposed in the driver's cab 4 facing the same direction or different directions at predetermined intervals.
- the imaging device 30 c and the imaging device 30 d are disposed in the driver's cab 4 with a predetermined interval and facing the same direction or different directions.
- the plurality of imaging devices 30a, 30b, 30c, and 30d are combined to form a stereo camera.
- a stereo camera of a combination of imaging devices 30a and 30b and a stereo camera of a combination of imaging devices 30c and 30d are configured.
- the imaging device 30a and the imaging device 30b face upward, and the imaging device 30c and the imaging device 30d face downward.
- At least the imaging device 30 a and the imaging device 30 c face the hydraulic shovel 1, in the embodiment, the front of the revolving structure 3.
- the imaging device 30b and the imaging device 30d may be disposed to be slightly directed toward the work machine 2, that is, directed toward the imaging device 30a and the imaging device 30c.
- the hydraulic shovel 1 has four imaging devices 30 in the embodiment, the number of the imaging devices 30 included in the hydraulic shovel 1 may be at least two, and is not limited to four. It is because the hydraulic shovel 1 comprises a stereo camera by at least one pair of imaging devices 30, and carries out stereo imaging
- the plurality of imaging devices 30 a, 30 b, 30 c, and 30 d are disposed in the front of and above the cab 4.
- the upper side is a direction orthogonal to the ground contact surface of the crawler belts 5a and 5b of the hydraulic shovel 1 and in the direction away from the ground contact surface.
- the ground contact surfaces of the crawler belts 5a and 5b are planes defined by at least three points which do not exist on the same straight line, in a portion where at least one of the crawler belts 5a and 5b is grounded.
- the lower side is the side opposite to the upper side, that is, the side orthogonal to the ground contact surface of the crawler belts 5a and 5b and directed to the ground contact surface.
- the plurality of imaging devices 30a, 30b, 30c, and 30d perform stereo imaging of an object present in front of the vehicle body 1B of the hydraulic shovel 1.
- the target is, for example, the hydraulic shovel 1, the work machine of the hydraulic shovel 1, and at least one construction target of a worker who works at a construction site.
- the plurality of imaging devices 30a, 30b, 30c, and 30d detect an object from a predetermined position of the hydraulic shovel 1, in the embodiment, from the front and above in the cab 4. In the embodiment, the object is three-dimensionally measured using the result of stereo imaging by at least one pair of imaging devices 30.
- the places where the plurality of imaging devices 30 a, 30 b, 30 c, and 30 d are disposed are not limited to the front and upper side in the cab 4.
- the imaging device 30c is used as a reference of these.
- Each of the four imaging devices 30a, 30b, 30c, and 30d has a coordinate system. These coordinate systems are appropriately referred to as imaging device coordinate systems. In FIG. 2, only the coordinate system (xs, ys, zs) of the imaging device 30c as a reference is shown. The origin of the imaging device coordinate system is the center of each of the imaging devices 30a, 30b, 30c, and 30d.
- the imaging range of each of the imaging devices 30a, 30b, 30c, and 30d is larger than the range in which the work machine 2 of the hydraulic shovel 1 can be constructed.
- each of the imaging devices 30a, 30b, 30c, and 30d can reliably perform stereo imaging of an object in a range in which the work machine 2 can excavate.
- the vehicle body coordinate system (Xm, Ym, Zm) described above is a coordinate system based on the origin fixed to the vehicle body 1 B, and in the embodiment, the revolving unit 3 in the embodiment.
- the origin of the vehicle body coordinate system (Xm, Ym, Zm) is, for example, the center of the swing circle of the revolving unit 3.
- the center of the swing circle is on the swing center axis Zr of the swing body 3.
- the Zm axis of the vehicle body coordinate system (Xm, Ym, Zm) is an axis serving as the turning center axis Zr of the turning body 3, and the Xm axis is an axis extending in the front-rear direction of the turning body 3 and orthogonal to the Zm axis.
- the Xm axis is a reference axis in the front-rear direction of the swing body 3.
- the Ym axis is an axis extending in the width direction of the swing body 3 which is orthogonal to the Zm axis and the Xm axis.
- the above-mentioned global coordinate system (Xg, Yg, Zg) is a coordinate system measured by GNSS, and is a coordinate system based on the origin fixed to the earth.
- the vehicle body coordinate system is not limited to the example of the embodiment.
- the center of the boom pin 13 may be set as the origin of the vehicle body coordinate system.
- the center of the boom pin 13 is the center of the section when the boom pin 13 is cut in a plane orthogonal to the direction in which the boom pin 13 extends, and the center in the direction in which the boom pin 13 extends.
- FIG. 3 is a diagram showing the control system 50 and the construction management system 100 of the working machine according to the embodiment.
- the device configuration of the control system 50 and the management system 100 illustrated in FIG. 3 is an example, and is not limited to the device configuration example of the embodiment.
- the various devices included in the control system 50 may not be independent. That is, the functions of a plurality of devices may be realized by one device.
- a control system 50 (hereinafter, appropriately referred to as a control system 50) of the work machine includes a plurality of imaging devices 30a, 30b, 30c, and 30d, and various control devices for controlling the hydraulic shovel 1. These are provided in the vehicle body 1B of the hydraulic shovel 1 shown in FIG. In the embodiment, the control system 50 corresponds to a shape measurement system.
- control devices included in the control system 50 include a detection processing device 51, a construction information generation device 52, a sensor control device 53, an engine control device 54, a pump control device 55, and a work machine control device 56 shown in FIG.
- the control system 50 includes a construction management device 57 that manages the state of the hydraulic shovel 1 and the state of construction by the hydraulic shovel 1. Further, the control system 50 displays the information of the hydraulic shovel 1 and displays a guidance image of the construction on the screen 58D, the management device 61 of the management facility 60 existing outside the hydraulic shovel 1, and the like.
- the communication device 25 communicates with at least one of the devices other than the work machine 70, the portable terminal 64 and the management device 61 of the management facility 60.
- the control system 50 further includes a position detection device 23 for acquiring information necessary for control of the hydraulic shovel 1 and an IMU 24 which is an example of a posture detection device.
- the control system 50 may have at least the detection processing device 51 and the construction information generation device 52.
- the communication device 25 is connected to the signal line 59 to communicate with each other.
- the standard of communication using the signal line 59 is CAN (Controller Area Network), but is not limited thereto.
- the term "hydraulic shovel 1" may refer to various electronic devices such as the detection processing device 51 and the construction information generating device 52 which the hydraulic shovel 1 has.
- FIG. 4 is a diagram showing an example of the hardware configuration of various devices included in the hydraulic shovel 1 and the management device 61.
- the position detection device 23, the communication device 25, and the management device 61 have a processing unit PR, a storage unit MR, and an input / output unit IO, as shown in FIG.
- the processing unit PR is realized by, for example, a processor such as a CPU (Central Processing Unit) and a memory.
- the storage unit MR is a nonvolatile or volatile semiconductor memory such as a random access memory (RAM), a random access memory (ROM), a flash memory, an erasable programmable random access memory (EPROM), and an electrically erasable programmable random access memory (EEPROM).
- RAM random access memory
- ROM random access memory
- EPROM erasable programmable random access memory
- EEPROM electrically erasable programmable random access memory
- At least one of a magnetic disk, a flexible disk, and a magneto-optical disk is used.
- the input / output unit IO is an interface circuit for the hydraulic excavator 1 or the management device 61 to transmit / receive data, signals, etc. to / from other devices and internal devices.
- the internal device also includes a signal line 59 in the hydraulic shovel 1.
- the hydraulic shovel 1 and the management device 61 store in the storage unit MR a computer program for causing the processing unit PR to realize the respective functions.
- the processing unit PR of the hydraulic shovel 1 and the processing unit PR of the management device 61 realize the functions of the respective devices by reading out and executing the computer program described above from the storage unit MR.
- the various electronic devices, devices, and management device 61 included in the hydraulic shovel 1 may be realized by dedicated hardware, or a plurality of processing circuits may cooperate to realize the respective functions. Next, various electronic devices and devices included in the hydraulic shovel 1 will be described.
- the detection processing device 51 performs image processing in a stereo system on a pair of images of an object captured by at least a pair of imaging devices 30, to thereby detect the position of the object, specifically, the coordinates of the object in a three-dimensional coordinate system. Ask.
- the detection processing device 51 can three-dimensionally measure the object using a pair of images obtained by imaging the same object by at least the pair of imaging devices 30. That is, at least a pair of imaging devices 30 and detection processing device 51 three-dimensionally measure an object by a stereo method.
- Image processing in the stereo method is a method of obtaining the distance to an object from two images obtained by observing the same object from two different imaging devices 30. The distance to the object is expressed, for example, as a distance image obtained by visualizing the distance information to the object by shading.
- the detection processing device 51 acquires the information of the object detected by at least the pair of imaging devices 30, and obtains shape information indicating the three-dimensional shape of the object from the acquired information of the object.
- at least one pair of imaging devices 30 generates and outputs information of an object by imaging the object.
- the target information is an image of the construction target captured by at least a pair of imaging devices 30.
- the detection processing device 51 obtains and outputs shape information by performing image processing according to a stereo method on an image of a target.
- the construction target of the hydraulic shovel 1 having at least a pair of imaging devices 30 is imaged by at least a pair of imaging devices 30, but the construction target of another working machine is imaged by at least a pair of imaging devices 30 It is also good.
- a target detected by the imaging device 30 is a target of construction (hereinafter, appropriately referred to as a target of construction) and a target after construction.
- the construction target and the target after construction are the hydraulic shovel 1 having the imaging device 30, another hydraulic shovel 1ot, at least one construction target of the working machine other than the hydraulic shovel and a worker, and a target after construction I hope there is.
- the detection processing device 51 includes an arithmetic unit 51A and an information adding unit 51B.
- the arithmetic unit 51A performs image processing in a stereo system on a pair of images captured by at least a pair of imaging devices 30, and obtains shape information.
- the information adding unit 51B adds various types of information to the shape information and outputs the information.
- Various types of information attached to the shape information include time information.
- the time information includes information of at least one time existing between the time when the object is detected by the computing unit 51A and the at least one pair of imaging devices 30 and the time when the shape information is output.
- the time information is acquired from, for example, a timer in the detection processing device 51.
- the various information includes at least one of information indicating the position at which the at least one pair of imaging devices 30 has imaged the object and information for identifying the hydraulic shovel 1 having the imaging device 30 having imaged the object. It may further include.
- the functions of the calculation unit 51A and the information addition unit 51B are realized by the processing unit PR shown in FIG.
- At least a pair of imaging devices 30 corresponds to a target detection unit that is attached to the hydraulic shovel 1 and detects a target and outputs target information.
- the detection processing device 51 corresponds to a shape detection unit that outputs shape information representing a three-dimensional shape of a target using information on the target detected by at least a pair of imaging devices 30.
- a 3D scanner such as a laser scanner may be used. The 3D scanner detects the object and outputs shape information indicating the three-dimensional shape of the object, and thus has the functions of the object detection unit and the shape detection unit described above.
- the hub 31 and the imaging switch 32 are connected to the detection processing device 51.
- the hub 31 is connected with a plurality of imaging devices 30a, 30b, 30c, and 30d.
- the imaging devices 30 a, 30 b, 30 c, and 30 d may be connected to the detection processing device 51 without using the hub 31.
- the imaging results of the imaging devices 30 a, 30 b, 30 c, and 30 d are input to the detection processing device 51 via the hub 31.
- the detection processing device 51 acquires an image of a target in the embodiment as a result of imaging by the imaging devices 30 a, 30 b, 30 c, and 30 d via the hub 31.
- at least one pair of imaging devices 30 images an object.
- the imaging switch 32 is installed in the driver's cab 4 shown in FIG. For example, although the imaging switch 32 is installed near the operation device 35, the installation location of the imaging switch 32 is not limited to this.
- the control system 50 When the control system 50 acquires an image of an object by at least a pair of imaging devices 30, the control system 50 starts imaging at the same time as the turning start of the swing body 3 and ends the imaging by turning stop.
- the shape information may be obtained by performing image processing in a stereo system.
- the control system 50 detects, for example, a signal indicating a change in pilot pressure or an electrical signal, which is output along with the operation of the operating device for rotating the swingable body 3 among the operating devices 35. It receives and judges the timing of the turning start and the turning stop of the turning body 3 and picks up an image.
- the construction information generation device 52 obtains and outputs target construction information which is information on a shape to be targeted when the hydraulic shovel 1 constructs a construction target.
- the construction information generation device 52 obtains target construction information using the shape information of the construction target obtained by the detection processing device 51.
- the target construction information is position information representing, in three-dimensional coordinates in a global coordinate system, a shape to be targeted when a construction target is constructed.
- the target construction information may be information of three-dimensional coordinates in a coordinate system other than the global coordinate system.
- the construction information generation device 52 corresponds to a construction information generation unit.
- the information of the construction object acquired by at least a pair of imaging devices 30 may be transmitted to the outside of the hydraulic shovel 1 via the communication device 25.
- the management device 61 may obtain the coordinates of the object in the three-dimensional coordinate system. In this case, the management device 61 realizes the function of the detection processing device 51. Further, the management device 61 may realize the function of the construction information generation device 52.
- the shape information of the construction target obtained by the detection processing device 51 mounted on the hydraulic shovel 1 may be transmitted to the outside of the hydraulic shovel 1 via the communication device 25, and the management device 61 may calculate the target construction information, for example. In this case, the management device 61 realizes the function of the construction information generation device 52.
- the sensor control device 53 is connected with sensors for detecting information on the state of the hydraulic shovel 1 and information on the state around the hydraulic shovel 1.
- the sensor control device 53 converts the information acquired from the sensors into a format that can be handled by other electronic devices and devices, and outputs the converted information.
- the information on the state of the hydraulic shovel 1 is, for example, information on the attitude of the hydraulic shovel 1 and information on the attitude of the working machine 2 or the like.
- the IMU 24, the first angle detection unit 18 A, the second angle detection unit 18 B, and the third angle detection unit 18 C are connected to the sensor control device 53 as sensors for detecting information of the state of the hydraulic shovel 1
- the sensors are not limited to these.
- the IMU 24 detects and outputs an acceleration and an angular velocity acting on itself, that is, an acceleration and an angular velocity acting on the hydraulic shovel 1.
- the posture of the hydraulic shovel 1 can be known from the acceleration and the angular velocity acting on the hydraulic shovel 1. As long as the posture of the hydraulic shovel 1 can be detected, a device other than the IMU 24 may be used.
- the first angle detection unit 18A, the second angle detection unit 18B, and the third angle detection unit 18C are, for example, stroke sensors.
- Each of these detects the stroke length of the boom cylinder 10, the arm cylinder 11, and the bucket cylinder 12, whereby the rotation angle of the boom 6 with respect to the vehicle body 1B, the rotation angle of the arm 7 with respect to the boom 6, and the arm
- the rotation angle of the bucket 8 relative to 7 is detected indirectly.
- the rotation angle of the boom 6 with respect to the vehicle body 1B detected by the first angle detection unit 18A, the second angle detection unit 18B and the third angle detection unit 18C, the rotation angle of the arm 7 with respect to the boom 6, and the bucket 8 with respect to the arm 7 From the rotation angle and the dimensions of the work implement 2, the position of the portion of the work implement 2 in the vehicle body coordinate system can be known.
- the position of the portion of the work machine 2 is, for example, the position of the cutting edge 8 BT of the bucket 8.
- the first angle detection unit 18A, the second angle detection unit 18B, and the third angle detection unit 18C may be a potentiometer or an inclinometer instead of the stroke sensor.
- the engine control device 54 controls an internal combustion engine 27 which is a power generation device of the hydraulic shovel 1.
- the internal combustion engine 27 is, for example, a diesel engine, but is not limited thereto.
- the power generation device of the hydraulic shovel 1 may be a hybrid device in which an internal combustion engine 27 and a generator motor are combined.
- the internal combustion engine 27 drives a hydraulic pump 28.
- the pump control device 55 controls the flow rate of the hydraulic fluid discharged from the hydraulic pump 28.
- the pump control device 55 generates a control command signal for adjusting the flow rate of the hydraulic fluid discharged from the hydraulic pump 28.
- the pump control device 55 changes the flow rate of the hydraulic fluid discharged from the hydraulic pump 28 by changing the swash plate angle of the hydraulic pump 28 using the generated control signal.
- the hydraulic fluid discharged from the hydraulic pump 28 is supplied to the control valve 29.
- the control valve 29 supplies hydraulic oil supplied from the hydraulic pump 28 to hydraulic devices such as the boom cylinder 10, the arm cylinder 11, the bucket cylinder 12 and the hydraulic motor 5M to drive them.
- the work implement control device 56 executes, for example, control to move the cutting edge 8BT of the bucket 8 along a target construction surface.
- the work implement control device 56 corresponds to a work implement control unit.
- this control is appropriately referred to as work implement control.
- the work machine control device 56 acquires, for example, the target construction information generated by the construction information generation device 52 so that the cutting edge 8BT of the bucket 8 follows the target construction surface included in the target construction information.
- the control valve 29 is controlled to control the working machine 2.
- the hydraulic shovel 1 displays the positional relationship between the target construction information obtained by the method to be described later and its own work machine 2 as a guidance image of the construction on the screen 58D of the display device 58 without including the work machine control device 56 It may be possible.
- the construction management device 57 includes, for example, shape information obtained by the detection processing device 51, target construction information generated by the construction information generation device 52, shape information of a construction result of the construction of the construction object by the hydraulic shovel 1, and the hydraulic shovel 1 Collect at least one of the shape information indicating the current topography of the construction object to be constructed from now on, and store it in the storage unit 57M.
- the construction management device 57 transmits the construction result stored in the storage unit 57M to the management device 61 or the portable terminal device 64 via the communication device 25.
- the construction management device 57 transmits the construction result stored in the storage unit 57M to the management device 61 or the portable terminal device 64 via the communication device 25.
- the construction management device 57 may collect at least one of the shape information and the target construction information obtained by the detection processing device 51, and transmit the collected information to the management device 61 or the portable terminal device 64 without storing it in the storage unit 57M.
- the storage unit 57M corresponds to the storage unit MR shown in FIG.
- the construction management device 57 may be provided, for example, in the management device 61 provided outside the hydraulic shovel 1. In this case, the construction management device 57 acquires the shape information or the construction result from the hydraulic shovel 1 via the communication device 25.
- the construction result is, for example, shape information obtained by at least a pair of imaging devices 30 imaging a construction target after construction and the detection processing device 51 performing image processing according to a stereo method on the imaging result.
- the shape information indicating the current topography of the construction target to be constructed is referred to as current topography information as appropriate.
- the shape information may be the shape information indicating the construction result or the shape information indicating the present topography.
- the present topography information is, for example, shape information obtained by the detection processing device 51 by imaging at least a pair of imaging devices 30 with which the construction object that the hydraulic shovel 1, another work machine 70 or a worker is going to construct is to be constructed. is there.
- the construction management device 57 collects, for example, the construction results after the work of the day is finished and transmits the construction results to at least one of the management device 61 and the portable terminal 64 or collects the construction results several times during the work of the day. Then, it transmits to at least one of the management device 61 and the portable terminal device 64.
- the construction management device 57 may transmit, for example, shape information before construction to the management device 61 or the portable terminal device 64 before work in the morning.
- the construction management device 57 collects, for example, two construction results of noon and the end time of the work out of the work of one day, and transmits it to the management device 61 or the portable terminal device 64.
- the construction result may be a construction result obtained by imaging the range in which the construction was performed among the entire construction site, or a construction result obtained by imaging the entire construction site May be
- the display device 58 displays information of the hydraulic shovel 1 on the screen 58D of a display such as a liquid crystal display panel or displays a guidance image of construction on the screen 58D, and in the embodiment, the work machine control described above
- the position of the work implement 2 is determined when is performed.
- the position of the cutting edge 8 BT determined by the display device 58 is, in the embodiment, the position of the cutting edge 8 BT of the bucket 8.
- the display device 58 includes the current positions of the antennas 21 and 22 detected by the position detection device 23, the rotation angles detected by the first angle detection unit 18A, the second angle detection unit 18B, and the third angle detection unit 18C.
- the dimensions of the work machine 2 stored in the storage unit MR and the output data of the IMU 24 are acquired, and the position of the cutting edge 8BT of the bucket 8 is determined using these.
- the display device 58 obtains the position of the blade tip 8BT of the bucket 8, but the position of the blade tip 8BT of the bucket 8 may be obtained by a device other than the display device 58.
- the communication device 25 is a communication unit in the embodiment.
- the communication device 25 communicates with at least one of the management device 61 of the management facility 60, another work machine 70 and the portable terminal device 64 via the communication line NTW to exchange information with each other.
- the information transmitted from the control system 50 to at least one of the management device 61, the other work machine 70, and the portable terminal device 64 among the information exchanged by the communication device 25 includes information regarding construction.
- the information regarding construction includes at least one of the above-described shape information and information obtained from the shape information.
- the information obtained from the shape information includes, for example, the target construction information described above and information obtained by processing the shape information, but is not limited thereto.
- the information on the construction may be stored in the storage unit of the detection processing unit 51, the storage unit of the construction information generation unit 52, and the storage unit 57M of the construction management unit 57 and then transmitted by the communication unit 25 or not stored. It may be sent.
- the communication device 25 communicates by wireless communication. Therefore, the communication device 25 has an antenna 25A for wireless communication.
- the portable terminal device 64 is, for example, possessed by a manager who manages the work of the hydraulic shovel 1, but is not limited thereto.
- the other work machine 70 has a function of communicating with at least one of the hydraulic shovel 1 having the control system 50 and the management device 61.
- the other working machine 70 may be the hydraulic shovel 1 having the control system 50, may be a hydraulic shovel not having the control system 50, or may be a working machine other than the hydraulic shovel.
- the communication device 25 may communicate with at least one of the management device 61 of the management facility 60, another work machine 70, and the portable terminal device 64 via wired communication to exchange information with each other.
- the construction management system 100 includes the management device 61 of the management facility 60, the control system 50, and the hydraulic shovel 1 having the control system 50.
- the construction management system 100 may further include a portable terminal device 64.
- the hydraulic shovel 1 having the control system 50 included in the construction management system 100 may be singular or plural.
- the management facility 60 includes a management device 61 and a communication device 62.
- the management device 61 communicates with at least the hydraulic shovel 1 via the communication device 62 and the communication line NTW.
- the management device 61 may communicate with the mobile terminal device 64 or may communicate with another work machine 70.
- the hydraulic shovel 1 and at least one of the other hydraulic shovels 1ot and the working machine may be equipped with a wireless communication device so as to allow direct wireless communication between vehicles.
- at least one of the hydraulic shovel 1, the other hydraulic shovel 1ot, and the work machine may be equipped with an apparatus or an electronic device that can execute the process executed by the management device 61 or the like of the management facility 60.
- the management device 61 receives at least one of the construction result and the current topography information from the hydraulic shovel 1 and manages the progress of the construction.
- the management device 61 may receive the shape information from the hydraulic shovel 1, generate the target construction information using this, and transmit the target construction information to the hydraulic shovel 1.
- the management device 61 may generate target construction information from the design information of the construction target, and transmit the target construction information to the hydraulic shovel 1.
- the management device 61 processes the construction result received from the hydraulic shovel 1 and displays the construction progress information as a moving image and displays it on the display device 67 or transmits the moving image information to the hydraulic shovel 1 or the portable terminal device 64 It may be displayed on the display device 58 of the hydraulic shovel 1 or displayed on the screen of the mobile terminal device 64.
- the generation of the target construction information performed by the management device 61 may be performed by at least one of the hydraulic shovel 1 and the other work machine 70.
- the control system 50 obtains shape information which is information indicating the shape of the construction target by imaging the construction target by at least two of the plurality of imaging devices 30 illustrated in FIG. 2. Then, the control system 50 obtains target construction information using the obtained shape information. When the hydraulic shovel 1 constructs a construction target, the control system 50 controls the work machine 2 so as to conform to the obtained target construction information.
- FIG. 5 is a figure which shows an example of the construction site which the hydraulic shovel 1 which concerns on embodiment constructs.
- the construction target OBP of the hydraulic shovel 1 is the ground.
- the construction object OBP is at least a partial area of the construction site.
- the construction which the hydraulic shovel 1 applies to the construction object OBP in the embodiment is an operation of scraping the topsoil by a predetermined depth ⁇ DP from the surface OBS of the construction object OBP as shown in FIG.
- the portion where construction is performed is the construction execution portion OBF.
- the construction execution part OBF may indicate a part where the construction is not necessary depending on the construction plan.
- the construction execution part OBF is at least a part of the construction object OBP.
- FIG. 6 is a diagram for describing shape information obtained by the control system of the working machine according to the embodiment.
- the construction object OBP which is a portion that the hydraulic shovel 1 is about to construct, is in front of the hydraulic shovel 1.
- Shape information is obtained from the construction object OBP.
- the control system 50 causes at least a pair of imaging devices 30 to image the construction object OBP when generating shape information from the construction object OBP.
- the detection processing device 51 causes the at least one pair of imaging devices 30 to execute the construction object OBP. Take an image.
- the detection processing device 51 of the control system 50 performs image processing by the stereo method on the image of the construction object OBP captured by at least a pair of imaging devices 30, and obtains position information of the construction object OBP, in the embodiment, three-dimensional position information . Since the position information of the construction object OBP obtained by the detection processing device 51 is information in the coordinate system of the imaging device 30, it is converted into position information in the global coordinate system. Position information of the construction target in the global coordinate system is shape information. In the embodiment, the shape information is information including at least one position Pr (Xg, Yg, Zg) of the surface OBS of the construction object OBP in the global coordinate system. The position Pr (Xg, Yg, Zg) is a coordinate in the global coordinate system, and is three-dimensional position information.
- FIG. 7 is a view showing a state in which the hydraulic shovel 1 is inclined with respect to the acting direction G of gravity.
- FIG. 8 is a view showing an example of an image in which the object Oj is imaged by at least a pair of imaging devices 30 in a state where the hydraulic shovel 1 is inclined to the acting direction G of gravity.
- the imaging device coordinate system tilts with respect to the acting direction G of gravity. In the image obtained in this state, the object Oj is inclined as shown in FIG. 8.
- the control system 50 detects the posture of the hydraulic shovel 1 by the IMU 24 and obtains shape information using information on the detected posture of the hydraulic shovel 1.
- FIG. 9 is a diagram for explaining a process example for the control system 50 according to the embodiment to obtain shape information.
- FIG. 10 is a diagram showing an example of a data file of shape information obtained by the control system 50 according to the embodiment.
- the position Ps (xs, ys, zs) of the construction object OBP obtained from the images captured by at least a pair of imaging devices 30 is the coordinates of the imaging device coordinate system (xs, ys, zs).
- the detection processing device 51 determines the position Ps (xs, ys, zs) as the position Pg (xs, xs, ys) in the global coordinate system (Xg, Yg, Zg). Convert to ys, zs).
- Position Pg (xs, ys, zs) is position Pr (Xg, Yg, Zg) of surface OBS of construction object OBP, ie, shape information.
- the position Ps (xs, ys, zs) is converted from the imaging device coordinate system (xs, ys, zs) to the position Pm (xm, ym, zm) of the vehicle body coordinate system (Xm, Ym, Zm) according to equation (1) Be done.
- the position Pm (xm, ym, zm) of the vehicle body coordinate system (Xm, Ym, Zm) is converted to the position Pg (xs, ys, zs) of the global coordinate system (Xg, Yg, Zg) by equation (2).
- Ru. Pm R ⁇ Ps + T (1)
- Pg Rimu. (Pm + Toff) + Tg (2)
- R is a rotation matrix represented by equation (3)
- T is a translation vector represented by the matrix of equation (4)
- Rimu in equation (2) is a rotation matrix represented by equation (5)
- Toff is a translation vector represented by the matrix in equation (6).
- Toff represents the offset value of the distance from the origin of the vehicle body coordinate system to any one of the antennas 21 and 22.
- Tg is a translation vector of either one of the antennas 21 and 22 represented by the matrix of equation (7).
- the angle ⁇ , the angle ⁇ and the angle ⁇ in the rotation matrix R represent the inclination of the imaging device coordinate system with respect to the vehicle body coordinate system.
- the angle ⁇ , the angle ⁇ , and the angle ⁇ are obtained in advance, for example, after the plurality of imaging devices 30 are attached to the hydraulic shovel 1, and stored in the storage unit of the detection processing device 51.
- X 0 , y 0 , z 0 of the matrix T represent the distance between the origin of the imaging device coordinate system and the origin of the vehicle coordinate system.
- x 0 , y 0 , z 0 are measured after the plurality of imaging devices 30 are attached to the hydraulic shovel 1, or are obtained in advance from design information of the hydraulic shovel 1, and the storage of the detection processing device 51 It is stored in the department.
- the angle ⁇ r, the angle ⁇ p and the angle ⁇ d in the rotation matrix Rimu are a roll angle, a pitch angle and an azimuth angle of the hydraulic shovel 1.
- the roll angle ⁇ r, the pitch angle ⁇ p, and the azimuth angle ⁇ d represent the attitude of the hydraulic shovel 1.
- the roll angle ⁇ r and the pitch angle ⁇ p are obtained by the IMU 24 shown in FIG. 3 or from the detection value of the IMU 24 by the detection processing device 51.
- the azimuth angle ⁇ d is determined by the GPS compass configured by the antennas 21 and 22 and the position detection device 23 shown in FIG. More specifically, the azimuth angle ⁇ d is determined by the position detection device 23 based on the relative positions of the two antennas 21 and 22.
- the roll angle ⁇ r, the pitch angle ⁇ p, and the azimuth angle ⁇ d change as the posture of the hydraulic shovel 1 changes.
- the yaw angle ⁇ y determined by the IMU 24 may be used instead of the azimuth (azimuth data) obtained by the GPS compass.
- the roll angle ⁇ r, the pitch angle ⁇ p, and the azimuth angle ⁇ d are targets of at least a pair of imaging devices 30, for example, when the construction target of a construction site and a construction site after construction are detected. This is a value detected by.
- the roll angle ⁇ r, the pitch angle ⁇ p and the yaw angle ⁇ y or the azimuth angle ⁇ d may be obtained by a device other than the IMU 24 or the position detection device 23, for example, a gyro or the like.
- the matrix Toff x 1 , y 1 , z 1 represents the distance from the origin of the vehicle body coordinate system to the installation position of the antennas 21 and 22 shown in FIGS. 1 and 3.
- x 1 , y 1 and z 1 are measured after the antennas 21 and 22 are attached to the hydraulic shovel 1 or are obtained in advance from design information of the hydraulic shovel 1 Is stored in
- the matrix Tg x 2 , y 2 , z 2 represents the positions of the antennas 21 and 22 in the global coordinate system detected by the antennas 21 and 22 and the position detection device 23 shown in FIGS. 1 and 3.
- the x 1 , y 1 and z 1 are changed as the position of the hydraulic shovel 1, more specifically, the positions of the antennas 21 and 22 change.
- the detection processing device 51 performs global coordinates of the position Ps (xs, ys, zs) of the construction object OBP obtained from the images captured by at least a pair of imaging devices 30 using Equations (1) to (7). Convert to position Pg (xg, yg, zg) in the system. At this time, the detection processing device 51 acquires the roll angle ⁇ r and the pitch angle ⁇ p from the IMU 24, acquires the position and azimuth angle ⁇ d of the antennas 21 and 22 in the global coordinate system from the position detection device 23, and converts them into the aforementioned conversion. Use. As described above, the detection processing device 51 may use the yaw angle ⁇ y detected by the IMU 24 instead of the azimuth angle ⁇ d.
- the detection processing device 51 sets the converted position Pg (xg, yg, zg) as the position Pr (Xg, Yg, Zg) of the surface OBS of the construction object OBP, that is, shape information.
- position Pr of surface OBS of construction object OBP is shown as an example of shape information
- shape information is not limited to this.
- the shape information may be the position of the surface of the construction object OBP after construction and the position of the surface of the construction object OBP during construction.
- the detection processing device 51 obtains the position Pr (Xg, Yg, Zg) of the surface OBS of the construction object OBP over the entire area of the construction object OBP captured by at least a pair of imaging devices 30, and outputs it.
- the detection processing device 51 generates the data file EMD of the determined position Pr (Xg, Yg, Zg) as shown in FIG. 10 for each predetermined unit.
- the data file EMD shown in FIG. 10 is a set of n (n is an integer of 1 or more) positions Pr (Xg, Yg, Zg).
- the data file EMD also corresponds to the shape information in the embodiment.
- the predetermined unit includes, for example, a range of a construction object OBP obtained by one imaging and a range of a predetermined construction object OBP.
- the predetermined range of the installation target OBP may be a part of the range obtained by one imaging, or may be a range exceeding the range obtained by one imaging. In the latter case, the range obtained by multiple imaging is targeted.
- the detection processing device 51 when the detection processing device 51 generates the data file EMD, the detection processing device 51 stores the data file in its own storage unit. Then, the detection processing device 51 generates target construction information using the position Pr of the data file EMD. In addition to this, the construction management device 57 also transmits the data file EMD generated by the detection processing device 51 to at least one of the management device 61, the portable terminal device 64 and the other work machine 70 shown in FIG. It may be sent to
- FIG. 11 is a diagram showing an example of information transmitted by the construction management device 57 and including the data file EMD.
- the information adding unit 51B of the detection processing device 51 shown in FIG. 3 adds time information TM for specifying shape information to the shape information, and outputs it.
- the time information TM is information for specifying shape information based on the time.
- the information adding unit 51B generates and outputs the work information LG including the time information TM and the data file EMD which is shape information.
- the time information TM may be, for example, a time at which at least a pair of imaging devices 30 have imaged the construction object OBP, or may be a time at which the calculation unit 51A generates shape information, or the information adding unit 51B It may be the time when the work information LG is output, or it may be the time when a device outside the hydraulic shovel 1 such as the management device 61 and the portable terminal device 64 acquires the shape information. That is, in the time information TM, the external device of the hydraulic shovel 1 obtains the shape information from the time when the construction object OBP before construction, during construction or after construction is detected by at least a pair of imaging device 30 and detection processing device 51 It is information on at least one time that exists up to the current time.
- the information adding unit 51B is provided in the device outside the hydraulic shovel 1, and the information adding unit 51B is an external device
- the time information TM indicating the time of acquiring the shape information is added to the shape information.
- the work information LG includes, in addition to the time information TM and the data file EMD, the target construction information TI, the imaging position PL, and the posture information SI of the hydraulic shovel 1.
- the target construction information TI is generated from shape information included in the work information LG, that is, information of the data file EMD.
- the imaging position PL is information indicating a place where at least a pair of imaging devices 30 images a construction object OBP before, during, or after construction.
- the imaging position PL is obtained based on the position in the global coordinates of the antennas 21 and 22 detected by the position detection device 23 shown in FIG.
- the posture information SI is information indicating the posture of the hydraulic shovel 1, and in the embodiment, is a roll angle ⁇ r, a pitch angle ⁇ p, and a yaw angle ⁇ y.
- the roll angle ⁇ r, the yaw angle ⁇ y, and the yaw angle ⁇ y are detection values of the IMU 24, an azimuth angle ⁇ d detected by the position detection device 23 may be used instead of the yaw angle ⁇ y.
- the work information LG may include an identification number.
- the identification number is information indicating the position of at least a pair of imaging devices 30, and information for identifying the hydraulic excavator 1 having the imaging device 30 that has captured an object.
- the identification number may be, for example, the IP address of the communication device 25. Further, as the identification numbers, at least the serial numbers of the pair of imaging devices and the vehicle number of the hydraulic shovel 1 are used, but the present invention is not limited thereto.
- the information included in the work information LG is not limited to the information described above.
- the work information LG may include an operator ID for identifying the operator of the hydraulic shovel 1.
- the work information LG may not be generated by the information adding unit 51B of the detection processing device 51.
- the information adding unit 51B may generate and output the work information LG including at least the time information TM and the data file EMD.
- Information other than the time information TM and the data file EMD is given by, for example, the construction management device 57.
- the construction management device 57 acquires the target construction information TI generated by the construction information generation device 52, and adds the target construction information TI to the operation information LG acquired from the information provision unit 51B.
- the construction management device 57 acquires the identification number and the imaging position PL via the signal line 59, and adds the identification number and the imaging position PL to the operation information LG.
- the construction management device 57 transmits the work information LG to at least one of the management device 61 and the portable terminal device 64 at predetermined timing, twice a day in the embodiment.
- the detection processing device 51 when at least a pair of imaging devices 30 picks up an object, the detection processing device 51 generates and outputs work information LG including at least time information TM and data file EMD, and the hydraulic shovel via the communication device 25 Send to the outside of 1.
- the work information LG transmitted to the outside of the hydraulic shovel 1 is acquired by the management device 61 or acquired by the mobile terminal device 64.
- the imaging switch 32 shown in FIG. 3 when the imaging switch 32 shown in FIG. 3 is operated, at least one pair of imaging devices 30 images an object.
- the arithmetic unit 51A of the detection processing device 51 performs image processing in a stereo system on the image captured by the imaging device 30, and generates shape information.
- the information adding unit 51B of the detection processing device 51 outputs work information LG in which time information is added to the shape information.
- the work information LG is transmitted to at least one of the management device 61 and the portable terminal device 64 via the construction management device 57 and the communication device 25 or via the communication device 25.
- the detection processing device 51 causes at least a pair of imaging devices 30 to image an object at predetermined time intervals, for example, every 10 minutes.
- the two-dimensional image captured by at least a pair of imaging devices 30 is stored in the storage unit of the detection processing device 51, and transmitted to the management device 61 via the communication device 25 when a certain amount of information is accumulated.
- the two-dimensional image described above may be transmitted at the timing when the work information LG is transmitted to the management device 61, or may be transmitted to the management device 61 immediately after being imaged.
- the detection processing device 51 recognizes that the plurality of imaging devices 30 are activated, that the signal line 59 is not broken, that the output of the IMU 24 is stable, and The detection processing device 51 permits three-dimensional measurement using the imaging device 30 on the condition that the positioning by GNSS is FIX (normal) (permission condition). If at least one permission condition is not satisfied, the detection processing device 51 does not permit three-dimensional measurement using the imaging device 30 even if the imaging switch 32 is operated.
- the stable output of the IMU 24 means that the hydraulic shovel 1 is in a stationary state. By providing the above-described condition in the three-dimensional measurement by the imaging device 30, the decrease in the measurement accuracy of the object is suppressed.
- the permission condition is an example for the control system 50 to permit three-dimensional measurement.
- the control system 50 may use any one of the permission conditions or may not use the permission conditions.
- FIG. 12 is a diagram showing an example in which the data file EMD is stored in the storage unit of the management device 61.
- the work information LG transmitted from the hydraulic shovel 1 is stored in the storage unit of the management device 61.
- the task information LG may be stored in the storage unit of the portable terminal device 64.
- the time information TM and the data file EMD are stored in association with each other.
- the data table TB is updated each time the management device 61 acquires new time information TM and data file EMD.
- the information with the same number attached to the data file EMD indicates the shape information of the same place of the work site.
- the management device 61 can generate information indicating the current status of the construction site (hereinafter referred to as current status information as appropriate) using the data file EMD included in the data table TB. In this case, if the numbers given to the data files EMD are the same, the current status information is generated using the latest data file EMD.
- Whether or not it is the latest data file EMD is determined by the time information TM associated with the data file EMD. For example, when two data files EMD1 exist, the management device 61 compares time information TM corresponding to each data file EMD1, and generates status information using the newer data file EMD1. By doing this, the management device 61 can generate the latest status information.
- the management device 61 outputs information on the current topography of the entire construction site of the hydraulic shovel 1, that is, current information, using the shape information to which the time information TM is added, that is, the data file EMD. For example, the management device 61 generates and outputs the current status information of the entire construction site of the hydraulic shovel 1 by collecting and combining the data files EMD to which the latest time information TM is attached over the entire construction site.
- the current condition information of the entire construction site is displayed on the display device 67 of the management facility 60 or displayed on the mobile terminal device 64, for example.
- the current condition information of the entire construction site may be generated using the construction result of the hydraulic shovel 1 or may be generated using the construction result of another working machine 70. Moreover, the present condition information of the whole construction site may be generated using a result of construction not using the hydraulic shovel 1 and the other working machine 70, for example, a result of construction by a worker using a scoop or the like.
- the current status information of the entire construction site includes at least one of a result of construction by the hydraulic shovel 1, a result of construction by another working machine 70, and a construction result not by the hydraulic shovel 1 and the other working machine 70. It may be generated using The present condition information of the entire construction site may be generated and output by at least one of the construction management device 57 of the hydraulic shovel and the portable terminal device 64.
- FIG. 13 is a diagram showing the relationship between the construction object OBPt of the entire construction site and the range corresponding to the data file EMD.
- FIG. 13 shows an example where the range corresponding to the latest data files EMD1, EMD2,..., EMDm is displayed in the construction object OBPt of the entire construction site.
- the ranges corresponding to the data files EMD1, EMD2, and EMDm are ranges specified by three-dimensional position information included in the data files EMD1, EMD2,..., EMDm.
- the management device 61 For example, the management device 61 generates information in which ranges corresponding to the data files EMD1, EMD2, and EMDm are superimposed on the construction target OBPt of the entire construction site. Then, the management device 61 causes the display device 67 in the management facility 60 to display the generated information, for example. In this way, since the latest data files EMD1, EMD2,..., EMDm are displayed in the construction object OBPt, the current state of the construction site is indicated. The management device 61 can obtain the current status of the construction site by combining the data files EMD that can be regarded as the same or the same time information TM.
- time information TM can be regarded as identical means that the data file EMD corresponding to the time information TM within a predetermined time range is treated as one obtained at the same time. For example, in the case where the time range from 9:00 am to 17:00 in the evening is a predetermined time range, data files EMD having time information TM within the range of this time on a certain day are obtained at the same time It is treated as if it was obtained at a different time if the day of the week changes
- FIG. 14 shows changes in the construction object OBPt of the entire construction site in time series.
- the region OBP f1 is applied to the construction object OBPt.
- the shape information corresponding to the area OBPf1, ie, the data file EMD corresponding to the area OBPf1 is obtained
- the area OBPf1 based on the latest data file EMD is together with the area OBPf2 and the area OBPf3 before the construction It is superimposed on construction object OBPt in.
- the management device 61 can display the current status information by frame advance. By doing this, the manager can easily understand the progress of the daily construction.
- the portable terminal device 64 may access the management device 61 via the communication line NTW to acquire current status information, and may display the current status information on the screen. In this way, even a worker at a construction site not located at the management facility 60 can easily understand the progress of the daily construction.
- FIG.15 and FIG.16 is a figure which shows the example which calculates
- the amount of soil or the amount of embankment removed of the construction object OBP (in the embodiment, the amount of soil is the volume) can get.
- the hydraulic shovel 1 not only the hydraulic shovel 1 but also the amount of soil removed by the other work machine 70 or the amount of embankment may be determined based on the shape information obtained at different times.
- the processing of generating the current status information using the data file EMD and the time information TM, and calculating the amount of embankment or removed soil is performed by the management device 61, the portable terminal device 64, and the construction management device 57 of the hydraulic shovel 1. Any of these may be performed. Further, any of the management device 61, the portable terminal device 64, and the construction management device 57 of the hydraulic shovel 1 may execute the processing described above and transmit the result to another device via the communication line NTW. The results of the above-described processing may be stored not only in communication but also in the storage device and delivered to another device. Next, target construction information will be described.
- FIG.17, FIG.18 and FIG.19 is a figure for demonstrating the target construction information which the control system 50 of the working machine which concerns on embodiment produces
- the construction information generation device 52 shown in FIG. 3 uses the shape information generated by the detection processing device 51 to target construction information, that is, position information of a shape that becomes a target when the construction object OBP is constructed.
- the construction information generation device 52 changes the position of the surface OBS by processing the information indicating the position of the surface OBS of the construction target OBP included in the shape information, as shown in FIGS. 11 and 12. To obtain target construction information.
- the example shown in FIG. 17 shows a construction example in which the range of the distance ⁇ DPt is removed from the surface OBS of the construction object OBP.
- the construction information generation device 52 obtains a position Pta (Xta, Yta, Zta) in which the position Pra (Xga, Yga, Zga) of the surface OBS of the construction object OBP is reduced by the distance ⁇ DPt.
- the construction information generation device 52 moves the position Pra (Xga, Yga, Zga) to a position lower by a distance ⁇ DPt by subtracting Zga of the position Pra (Xga, Yga, Zga) by ⁇ DPt.
- the position Pta (Xta, Yta, Zta) is the position Pta (Xga, Yga, Zga- ⁇ DPt).
- the position Pta (Xta, Yta, Zta) obtained in this manner is the target construction information.
- the construction information generation device 52 acquires shape information, in the embodiment, the data file EMD from the detection processing device 51 shown in FIG. 3, for all the positions Pr (Xg, Yg, Zg) included in the data file EMD. By subtracting ⁇ DPt from the value of Zg, target construction information is generated.
- the example shown in FIG. 18 shows a construction example in which an object such as soil, sand or rock is placed in the range of the distance ⁇ ADt from the surface OBS of the construction object OBP.
- the construction information generation device 52 obtains a position Ptb (Xtb, Ytb, Ztb) in which the position Prb (Xgb, Ygb, Zgb) of the surface OBS of the construction object OBP is increased by the distance ⁇ ADt.
- the construction information generation device 52 moves the position Prb (Xgb, Ygb, Zgb) to a position higher by a distance ⁇ ADt by adding ⁇ ADt to Zg of the position Prb (Xgb, Ygb, Zgb).
- the position Ptb (Xtb, Ytb, Ztb) becomes the position Ptb (Xgb, Ygb, Zgb + ⁇ ADt).
- the position Ptb (Xtb, Ytb, Ztb) obtained in this manner is the target construction information.
- the construction information generation device 52 acquires shape information, in the embodiment, the data file EMD from the detection processing device 51 shown in FIG. 3, for all the positions Pr (Xg, Yg, Zg) included in the data file EMD.
- the target construction information is generated by adding ⁇ ADt to the value of Zg.
- the construction shown in FIGS. 17 and 18 is a construction in which the surface OBS of the construction object OBP is changed (offset) to a certain depth ( ⁇ Dpt) or a certain height ( ⁇ ADt).
- the control system 50 may be applied to a construction in which the surface OBS of the construction object OBP is provided with a slope having a predetermined slope. Such construction is performed, for example, when construction is carried out so that the topography after construction becomes a well drained topography.
- the construction information generating device 52 subtracts a predetermined distance on the Zg coordinate of the position of the surface OBS indicated by the shape information In addition, target construction information in which a predetermined gradient is provided to the surface OBS is generated. Also in this case, the construction information generation device 52 changes the position of the surface OBS by processing the information indicating the position of the surface OBS of the construction object OBP included in the shape information, and obtains the target construction information. .
- the construction targets OBPa and OBPb captured by at least a pair of imaging devices 30 may be part of the construction target OBPt of the entire construction site.
- Ranges OBPta and OBPtb, in which positions Pta and Ptb obtained from the positions Pra and Prb on the surface of the construction object OBPa and OBPb, are used as target construction information, are also partial information of the entire construction site.
- the construction management device 57 can obtain the amount of soil to be removed from the construction object OBP or the amount of soil to be accumulated in the construction object OBP using the difference between the shape information and the target construction information obtained from the shape information .
- the construction management device 57 acquires shape information from the hydraulic shovel 1 via the communication device 25.
- the construction management device 57 obtains the amount of soil to be removed from the construction object OBP or the amount of soil to be accumulated in the construction object OBP, using the difference between the acquired shape information and the target construction information obtained from this shape information.
- the construction management device 57 acquires shape information from the hydraulic shovel 1 and generates target construction information.
- the construction management device 57 may obtain the amount of soil to be removed from the construction object OBP or the amount of soil to be accumulated in the construction object OBP by acquiring the shape information and the target construction information from the hydraulic shovel 1.
- the construction information generation device 52 After generating the target construction information, the construction information generation device 52 stores the target construction information in its own storage unit.
- the target construction information stored in the storage unit of the construction information generation device 52 is used as a target value when the work implement control device 56 executes work implement control.
- the work implement control device 56 controls the work implement 2 of the hydraulic shovel 1 such that the work implement 2, more specifically, the cutting edge 8 BT of the bucket 8, conforms to the target construction information. That is, the work implement control device 56 moves the blade tip 8BT of the bucket 8 along the target shape represented by the target construction information when the construction target is constructed.
- the construction management device 57 transmits the target construction information generated by the construction information generation device 52 from the communication device 25 to at least one of the management device 61, the portable terminal device 64 and the other work machine 70 shown in FIG. It is also good. Next, processing examples of the shape measurement method and the construction management method according to the embodiment will be described.
- FIG. 20 is a flowchart illustrating an example of processing of the shape measurement method and the construction management method according to the embodiment.
- the hydraulic shovel 1 having the control system 50 executes the shape measurement method according to the embodiment. More specifically, the control system 50 obtains shape information of the construction object OBP, and generates target construction information from the obtained shape information. Then, the control system 50 controls the work machine 2 in accordance with the obtained target construction information.
- the construction management system 100 in the embodiment, the management device 61 executes the construction management method according to the embodiment.
- the imaging switch 32 shown in FIG. 3 When the imaging switch 32 shown in FIG. 3 is operated by the operator, the imaging switch 32 causes the control system 50 to input an imaging command for causing the imaging device 30 to image the construction object OBP to the detection processing device 51.
- the detection processing device 51 causes at least a pair of imaging devices 30 to image the construction target OBP in step S101.
- the detection processing device 51 performs stereo image processing on the images captured by at least a pair of imaging devices 30 to obtain the position (three-dimensional position) of the construction target OBP, and the position of the construction target OBP obtained
- the shape information of the construction object OBP is generated using.
- the detection processing device 51 stores the generated target construction information in at least one of its own storage unit and the storage unit 57M of the construction management device 57.
- the method of generating the shape information is as described above.
- step S103 the construction information generation device 52 acquires shape information from the detection processing device 51, and generates target construction information.
- the construction information generation device 52 stores the generated target construction information in at least one of its own storage unit and the storage unit 57M of the construction management device 57.
- the method of generating the target construction information is as described above.
- the construction management device 57 shown in FIG. 3 performs at least the management information 61 of the work information LG including the shape information obtained in step S102 and the target construction information obtained in step S102. It may be sent to one side.
- step S104 the hydraulic shovel 1 constructs a construction target OBP.
- the work implement control device 56 executes work implement control. That is, work implement control device 56 moves blade tip 8BT of bucket 8 along the target shape at the time of construction of construction object OBP represented by the target construction information.
- the hydraulic shovel 1 executes work machine control based on the target construction information and performs construction.
- a worker sometimes digs by hand using a tool such as a scoop.
- the worker may check the target construction information transmitted from the hydraulic shovel 1 and acquired by the portable terminal device 64 to perform construction such as excavation.
- step S105 the detection processing device 51 causes at least the pair of imaging devices 30 to image the construction object OBP after construction, and generates shape information using the obtained image.
- step S106 the construction management device 57 transmits the post-construction shape information generated by the detection processing device 51 to the management device 61 via the communication device 25 shown in FIG.
- the construction management device 57 may transmit the shape information after construction to the portable terminal device 64 shown in FIG. 3 via the communication device 25.
- the management device 61 that has acquired the post-construction shape information may transmit the post-construction shape information to the portable terminal device 64 shown in FIG. 3 via the communication device 62.
- steps S106 and S107 may not be performed.
- At least one of the management device 61 and the portable terminal device 64 transmits the shape information before and after the construction for the predetermined enforcement site transmitted from the control system 50. By displaying on at least one screen of the display device 67 and the display device of the mobile terminal device 64, the progress of the construction can be displayed. Further, at least one of the management device 61 and the portable terminal device 64 arranges the shape information of the construction site in time series and displays it on at least one screen of the display device 67 and the display device of the portable terminal device 64 By displaying or displaying the numerical value of the coordinates of the position Pr, the progress of the daily construction can be displayed in an easy-to-understand manner.
- the construction management device 57 of the hydraulic shovel 1 can also display the shape information of the construction site on the screen 58D of the display device 58 in time series if the shape information of the construction site of time series is obtained from the management device 61 it can. That is, at least one of the management device 61, the portable terminal device 64, the construction management device, and the construction management device 57 uses a plurality of the shape information to which time information is attached, and information on the topography of the entire construction site of the working machine Are displayed in time series.
- the construction management device 57 may transmit target construction information to at least one of the management device 61 and the portable terminal device 64 via the communication device 25 in addition to the shape information after construction.
- the management device 61 uses the communication device 62 to transmit the shape information and the target construction information after construction. It may be sent to 64.
- at least one of the management device 61 and the portable terminal device 64 can display the shape information after construction and the target construction information side by side on the screen of the display device 67 or display them in an overlapping manner. As it is possible, the administrator etc. can confirm the progress of construction quickly and easily.
- ⁇ Modification of method of detecting object> A modification of a method in which at least a pair of imaging devices 30 included in the hydraulic shovel 1 detect an object will be described. At least a pair of imaging devices 30 are attached to the swing body 3 of the hydraulic shovel 1.
- the detection processing device 51 can obtain the shape information of the entire periphery of the hydraulic shovel 1 by the at least one pair of imaging devices 30 imaging an object while rotating the revolving structure 3.
- the detection processing device 51 may stop turning of the turning body 3 at the timing of imaging. In this case, the swing body 3 swings intermittently. In the case where at least a pair of imaging devices 30 pick up an object while continuously turning the revolving unit 3 as follows.
- the detection processing device 51 may obtain shape information by performing image processing in a stereo system based on the image acquired during the turning of the swing body 3.
- the detection processing device 51 receives a signal indicating a change in pilot pressure or an electrical signal output along with the operation of the operating device for rotating the rotating body 3 in the operating device 35, and the rotating body The timing of the turning start of 3 and the timing of the turning stop are determined, and at least a pair of imaging devices 30 perform imaging.
- the detection processing device 51 When three-dimensional measurement is performed by the imaging device 30 imaging an object while the revolving unit 3 is pivoting, the detection processing device 51 generates time information TM each time the shutter of the imaging device 30 is released, Correspond with the captured image. Further, the detection processing device 51 may set the time when the turning of the swing body 3 is started or the time when the turning is stopped as the time information TM.
- the control system 50 associates the shape information of the object imaged by at least a pair of imaging devices 30 with the time information at which the shape information was obtained, so combining the shape information on the basis of the time information You can get the situation.
- a work machine such as the hydraulic shovel 1 is often constructed on a complicated terrain, and in many cases, it is largely inclined with respect to an object to be imaged by the imaging device 30.
- the imaging device 30 When an object is imaged at the same place at different timings, it is also assumed that the slope of the ground has changed due to construction or the like at that place.
- the pair of imaging devices 30 are securely attached to the hydraulic shovel 1 so that the relative positional relationship does not shift while the hydraulic shovel 1 is in operation. It is difficult to change the attitude of the imaging device 30.
- the control system 50 obtains shape information using the posture of the hydraulic shovel.
- the control system 50 uses the detection value of the IMU 24 and the orientation of the hydraulic shovel obtained from the position of the hydraulic shovel 1 detected by the position detection device 23 to obtain a three-dimensional position obtained by the imaging device 30. Transform the information into three dimensional position information in the global coordinate system.
- the three-dimensional position information after conversion is shape information.
- the control system 50 can obtain shape information of the work site, that is, three-dimensional position information of the work site, by imaging the work site by the imaging device 30. Since the control system 50 is provided in the hydraulic shovel 1, it can be moved to various places on the work site to obtain shape information. By combining a plurality of pieces of shape information obtained in this manner based on time information, it becomes possible to grasp changes in the work site situation and the work site situation. As a result, the management device 61 manages the construction situation using the detection result obtained by the hydraulic shovel 1 which is a working machine having at least a pair of imaging devices 30 and detection processing devices 51 which are detection devices for detecting the position of an object. can do.
- the management apparatus 61 can obtain the construction state of the construction site within the range that can be regarded as the same time by extracting and combining a plurality of different shape information obtained within the range that can be regarded as the same time. For example, the progress of the construction can be grasped by obtaining a plurality of construction states of the construction site within a range that can be regarded as the same time. As described above, the management device 61 can manage the construction situation of the construction site where the working machine having the imaging device 30 and the detection processing device 51 and the working machine having no imaging device 30 and the detection processing device 51 coexist.
- the hydraulic shovel 1 can generate shape information not only for its own construction target but also for construction targets of other working machines. It will be possible to manage the progress of construction and the management of sales volume at the whole site.
- the control system 50 detects a construction target using at least a pair of imaging devices 30 provided in the hydraulic shovel 1, obtains shape information of the construction target from at least a pair of images as detection results, and acquires shape information obtained When constructing a target, shape information which is information of a target shape is obtained. Therefore, the control system 50 eliminates the need for the operator to survey the construction object using a survey instrument or the like at the construction site and obtain the shape of the object, and also makes the target based on the acquired construction object It is not necessary to generate the desired shape, that is, to design the information on the desired shape. As a result, the control system 50 can reduce the time and effort required to survey the current topography of the construction target and the time and effort required to obtain the target shape during construction of the construction target.
- the control system 50 can generate target construction information as long as it is a place where the imaging apparatus 30 can pick up an area where it is difficult for a surveyor to use a surveying instrument etc. Construction such as excavation by the hand of the operator can be realized. Moreover, since the survey of the construction target can be performed by the control system 50, the burden on the worker who surveys at the construction site is reduced.
- a place indicated by the target construction information that is, It may be necessary to move the work machine to the place where
- the hydraulic shovel 1 having the control system 50 has at least a pair of imaging devices 30, images a construction target to be constructed by this at least a pair of imaging devices 30, and generates target construction information based on the imaging result.
- the hydraulic shovel 1 functions as a surveying instrument and also functions as a design tool. That is, since the target construction information of the construction target can be generated at the construction site, it is not necessary to move to the construction site. As a result, the movement time and the design period can be shortened, thereby improving the work efficiency.
- the control system of the hydraulic shovel 1 generates the shape information, but the shape information may be generated by the management device 61.
- the information indicating the posture of the hydraulic shovel 1 and the position and other shape information in the global coordinate system of the hydraulic shovel 1 are obtained
- the information necessary for the communication is transmitted to the management device 61 via the communication device 25.
- the control system 50 Since the working machine such as the hydraulic shovel 1 moves at the construction site, the inclination of the site imaged by at least a pair of imaging devices 30 varies, and the inclination of the imaging site may change with the passage of time due to construction . Even in such a construction site, the control system 50 generates shape information using information representing the attitude of the hydraulic shovel 1, in the embodiment, the roll angle ⁇ r, the pitch angle ⁇ p, and the azimuth angle ⁇ d, so appropriate construction management Can be realized.
- the control system 50 generates shape information using the roll angle ⁇ r, the pitch angle ⁇ p, and the azimuth angle ⁇ d representing the attitude of the hydraulic shovel 1.
- the pair of imaging devices 30 may be supported by a mechanism in which the postures of the both are constant while maintaining the relative positional relationship of 30. In this case, for example, the pair of imaging devices 30 is supported by a mechanism that keeps the baseline of the pair of imaging devices 30 always horizontal.
- the control system 50 generates shape information for the range to be constructed by the hydraulic shovel 1 having the control system 50 and the working machine without the control system 50 and the range after the construction.
- the target for which 50 generates shape information is not limited to these.
- the control system 50 can also generate shape information of a range constructed by a worker who performs work such as excavation by a scoop or the like at a construction site, or a range to be constructed from this.
- the construction management system 100 having the control system 50 and the control system 50 can manage the construction status of the entire construction site.
- the control system 50 can also obtain the amount of soil at which the operator has excavated or embanked with a scoop or the like from the difference in shape information before and after construction.
- the control system 50 is provided in the hydraulic shovel 1 which is a working machine, but a system for generating shape information and generating target construction information may be provided in a survey vehicle.
- a system for generating shape information and generating target construction information may be provided in a survey vehicle.
- at least a pair of imaging devices 30 and a detection processing device 51 are provided in a surveying vehicle.
- target construction information is also generated in addition to the shape information
- a construction information generating device 52 is provided in a surveying vehicle.
- the surveying vehicle has the communication device 25 capable of communicating with at least one of the work machine working on the construction site, the management device 61, and the portable terminal device 64.
- the image processing in the stereo system may be performed outside the hydraulic shovel 1, for example, at least one of the management device 61 of the management facility 60 and the portable terminal device 64.
- a pair of images of an object captured by at least one pair of imaging devices 30 is transmitted to at least one of the management device 61 and the portable terminal device 64 via the communication device 25.
- At least one of the devices 64 performs stereo image processing on the image of interest.
- the outside of the hydraulic shovel 1 for example, at least one of the management device 61 of the management facility 60 and the portable terminal device 64 may generate the shape information.
- the conversion using the roll angle ⁇ r, the pitch angle ⁇ p, and the azimuth angle ⁇ d representing the posture of the hydraulic shovel 1 is performed outside the hydraulic shovel 1, for example, at least one of the management device 61 of the management facility 60 and the portable terminal device 64.
- information obtained by performing stereo image processing on a pair of images of an object captured by at least a pair of imaging devices 30 is transmitted via the communication device 25 together with the roll angle ⁇ r, the pitch angle ⁇ p, and the azimuth angle ⁇ d. It is transmitted to the outside of the hydraulic shovel 1, for example, at least one of the management device 61 of the management facility 60 and the portable terminal device 64.
- the position Ps of the construction object OBP obtained from the images captured by at least a pair of imaging devices 30 is determined, and then converted to the position Pg of the global coordinate system, and the inclination by the posture of the hydraulic shovel May be corrected.
- the control system 50 prohibits imaging by the imaging device 30 or the detection processing device 51 has a shape Control may be performed to prevent the generation of information.
- the hydraulic shovel 1 may transmit the shape information to the other work machine 70, and the other work machine 70 may generate the target construction information.
- the work machine is not limited to a hydraulic shovel as long as the construction object can be constructed, for example, excavated and transported, and may be, for example, a work machine such as a wheel loader and a bulldozer.
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Abstract
Description
図1は、実施形態に係る撮像装置の制御システムを備えた油圧ショベル1を示す斜視図である。図2は、実施形態に係る油圧ショベル1の運転席付近を斜視図である。作業機械である油圧ショベル1は、車体1B及び作業機2を有する。車体1Bは、旋回体3、運転室4及び走行体5を有する。旋回体3は、旋回中心軸Zrを中心として走行体5に旋回可能に取り付けられている。旋回体3は、油圧ポンプ及びエンジン等の装置を収容している。
図2に示されるように、油圧ショベル1は、運転室4内に複数の撮像装置30a,30b,30c,30dを有する。複数の撮像装置30a,30b,30c,30dは、対象の形状を検出する検出装置の一例である。以下において、複数の撮像装置30a,30b,30c,30dを区別しない場合は適宜、撮像装置30と称する。複数の撮像装置30のうち撮像装置30a及び撮像装置30cは、作業機2側に配置される。撮像装置30の種類は限定されないが、実施形態では、例えば、CCD(Couple Charged Device)イメージセンサ又はCMOS(Complementary Metal Oxide Semiconductor)イメージセンサを備えた撮像装置が用いられる。
図3は、実施形態に係る作業機械の制御システム50及び施工管理システム100を示す図である。図3に示される制御システム50及び管理システム100の装置構成は一例であり、実施形態の装置構成例には限定されない。例えば、制御システム50に含まれる各種の装置はそれぞれ独立していなくてもよい。すなわち、複数の装置の機能が1つの装置によって実現されてもよい。
実施形態において、制御システム50は、図2に示される複数の撮像装置30のうち少なくとも2つによって施工対象を撮像することによって、施工対象の形状を示す情報である形状情報を得る。そして、制御システム50は、得られた形状情報を用いて目標施工情報を求める。油圧ショベル1が施工対象を施工する場合、制御システム50は、求めた目標施工情報に沿うように、作業機2を制御する。
図6は、実施形態に係る作業機械の制御システムが求める形状情報について説明するための図である。この場合、形状情報は、油圧ショベル1がこれから施工しようとする部分である施工対象OBPは油圧ショベル1の前方にある。形状情報は、施工対象OBPから求められる。制御システム50は、施工対象OBPから形状情報を生成する場合、少なくとも一対の撮像装置30に施工対象OBPを撮像させる。実施形態では、油圧ショベル1のオペレータが、図3に示される撮像スイッチ32を操作して撮像指令を検出処理装置51に入力すると、検出処理装置51は少なくとも一対の撮像装置30に施工対象OBPを撮像させる。
Pm=R・Ps+T・・・(1)
Pg=Rimu・(Pm+Toff)+Tg・・・(2)
図17、図18及び図19は、実施形態に係る作業機械の制御システム50が生成する目標施工情報を説明するための図である。実施形態において、図3に示される施工情報生成装置52は、検出処理装置51によって生成された形状情報を用いて、目標施工情報、すなわち施工対象OBPが施工させる際に目標となる形状の位置情報を求める。実施形態において、施工情報生成装置52は、図11及び図12に示されるように、形状情報に含まれる施工対象OBPの表面OBSの位置を示す情報を加工することによって、表面OBSの位置を変更して、目標施工情報を得る。
図20は、実施形態に係る形状計測方法及び施工管理方法の処理例を示すフローチャートである。制御システム50を有する油圧ショベル1は、実施形態に係る形状計測方法を実行する。より詳細には、制御システム50は、施工対象OBPの形状情報を求め、得られた形状情報から目標施工情報を生成する。そして、制御システム50は、得られた目標施工情報に沿うように作業機2を制御する。施工管理システム100、実施形態では管理装置61が、実施形態に係る施工管理方法を実行する。
油圧ショベル1が有する少なくとも一対の撮像装置30が対象を検出する方法の変形例を説明する。少なくとも一対の撮像装置30は、油圧ショベル1の旋回体3に取り付けられる。旋回体3を旋回させながら少なくとも一対の撮像装置30が対象を撮像することにより、検出処理装置51は、油圧ショベル1の周囲全体の形状情報を得ることができる。
Claims (13)
- 作業機械に取り付けられ、対象を検出して、前記対象の情報を出力する対象検出部と、
前記対象検出部によって検出された前記対象の情報を用いて、前記対象の三次元形状を表す形状情報を出力する形状検出部と、
前記形状情報に、前記形状情報を特定するための時刻情報を付与する情報付与部と、
を含む、形状計測システム。 - 前記時刻情報は、前記対象が前記対象検出部によって検出された時刻から、出力された前記形状情報を前記作業機械の外部の装置が取得した時刻までの間に存在する少なくとも1つの時刻の情報を含む、請求項1に記載の形状計測システム。
- 前記情報付与部は、
前記対象検出部の位置を示す情報及び前記対象検出部を識別するための情報をさらに出力する、請求項1に記載の形状計測システム。 - 前形状検出部及び前記情報付与部は、前記作業機械に設けられる、請求項1又は請求項2に記載の形状計測システム。
- 前記作業機械は、前記作業機械の姿勢を出力する姿勢検出部を有し、
前記形状検出部及び前記対象検出部は前記作業機械に取り付けられて、前記姿勢検出部によって検出された、前記対象検出部が前記対象を検出したときの前記作業機械の姿勢を用いて前記形状情報を求める、請求項1から請求項4のいずれか1項に記載の形状計測システム。 - 前記作業機械は、前記作業機械の方位を検出する位置検出部を有し、
前記形状検出部は、さらに前記位置検出装置によって検出された、前記形状検出部が前記対象を検出したときの前記作業機械の方位を用いて前記形状情報を求める、請求項3に記載の形状計測システム。 - 前記時刻情報が付された前記形状情報を用いて、前記作業機械の施工現場全体の現状の地形の情報を出力する、請求項1から請求項6のいずれか1項に記載の形状計測システム。
- 前記時刻情報が付された前記形状情報を複数用いて、前記作業機械の施工現場全体の地形の情報を時系列に表示する表示装置を有する、請求項1から請求項7のいずれか1項に記載の形状計測システム。
- 作業機械に取り付けられ、対象を検出して、前記対象の情報を出力する対象検出部と、
前記対象検出部によって検出された前記対象の情報を用いて、前記対象の三次元形状を表す形状情報を出力する形状検出部と、
前記作業機械の姿勢を出力する姿勢検出部と、を含み、
前記形状検出部は、前記姿勢検出部によって検出された、前記形状検出部が前記対象を検出したときの前記作業機械の姿勢を用いて前記形状情報を求める、形状計測システム。 - 前記作業機械は、前記作業機械の方位を検出する位置検出部を有し、
前記形状検出部は、さらに前記位置検出装置によって検出された、前記形状検出部が前記対象を検出したときの前記作業機械の方位を用いて前記形状情報を求める、請求項5に記載の形状計測システム。 - 前記形状検出部は、前記作業機械に設けられる、請求項9又は請求項10に記載の形状計測システム。
- 作業機械の所定の位置から対象を検出し、
検出された前記対象の情報及び前記対象が検出されたときの前記作業機械の姿勢を用いて、検出された前記対象の三次元形状を表す形状情報を得る、
形状計測方法。 - 得られた前記形状情報に、前記形状情報を特定するための時刻情報を付けて出力する、
請求項12に記載の形状計測方法。
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