WO2014163089A1 - 熱間圧延用チタン鋳片およびその製造方法 - Google Patents
熱間圧延用チタン鋳片およびその製造方法 Download PDFInfo
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- WO2014163089A1 WO2014163089A1 PCT/JP2014/059663 JP2014059663W WO2014163089A1 WO 2014163089 A1 WO2014163089 A1 WO 2014163089A1 JP 2014059663 W JP2014059663 W JP 2014059663W WO 2014163089 A1 WO2014163089 A1 WO 2014163089A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C14/00—Alloys based on titanium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/16—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon
- C22F1/18—High-melting or refractory metals or alloys based thereon
- C22F1/183—High-melting or refractory metals or alloys based thereon of titanium or alloys based thereon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B2001/225—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length by hot-rolling
Definitions
- the present invention relates to a titanium slab for hot rolling made of industrially pure titanium and a method for producing the same, and particularly to a titanium slab for hot rolling excellent in surface quality and a method for producing the same.
- industrial pure titanium uses sponge titanium and titanium scrap obtained by the crawl method as melting raw materials, and is melted by vacuum arc melting (VAR), electron beam melting (EBR), etc., and a large slab (ingot) It was normal to do.
- VAR vacuum arc melting
- EBR electron beam melting
- ingot large slab
- the shape of the slab is limited to a cylindrical slab (billet) in the case of vacuum arc melting, while it can be cast into a rectangular slab, that is, a slab in the case of electron beam melting.
- the surface of the large slabs is subjected to surface cutting as necessary, and then hot rolling or forging is performed. And then processed into a slab having a shape and size suitable for subsequent hot rolling.
- the hot working process by these block rolling or forging is referred to herein as a breakdown process.
- the surface is subjected to hot cutting after being subjected to cutting care for cutting about several mm by cutting. It was normal.
- a slab that has not undergone the breakdown process, which is hot working has a cast structure composed of coarse crystal grains as cast (“as cast”), and even if the surface is cut Even if the roughness of the surface is reduced by applying, a rough structure exists in the surface layer after cutting, and due to such a cast structure of the rough surface, surface flaws are formed on the hot-rolled sheet. It is thought to occur.
- the titanium slab for hot rolling obtained without going through the breakdown process has been changed to a slab surface layer before hot rolling in order to prevent surface flaws occurring on the surface of the hot rolled sheet after hot rolling.
- Several methods have already been proposed for quality treatment.
- Patent Document 1 the surface of a titanium slab for hot rolling is struck cold with a steel tool having a tip shape with a radius of curvature of 3 to 30 mm or a steel ball with a radius of 3 to 30 mm (plasticity).
- a predetermined plastic strain is applied cold to the surface layer of the titanium slab with the steel tool or steel ball as described above, so that the surface layer is recrystallized during the subsequent hot rolling.
- the surface of the titanium slab for hot rolling is increased by high frequency induction heating, arc heating, plasma heating, electron beam heating, laser heating, and the like.
- a method has been proposed in which only the surface layer is melted over a depth of 1 mm or more and rapidly cooled and re-solidified by applying energy.
- the melting point of titanium is naturally a temperature equal to or higher than the ⁇ transformation point, as the surface is melted, a heat-affected region (base material side) below the molten layer on the surface (base material side)
- the HAZ) layer is also heated to the ⁇ transformation point or higher to undergo ⁇ transformation.
- the surface layer of the titanium slab for hot rolling is melted to smooth the surface, and then the molten layer is rapidly cooled and solidified by heat removal from the base material side.
- the molten layer and the HAZ layer become a fine transformation structure (usually a fine acicular structure).
- the surface layer thus refined is recrystallized in the initial stage of the subsequent hot rolling to form a granular structure (equiaxial grain structure) having a fine and irregular orientation. Therefore, it is possible to prevent the occurrence of dents due to the coarse structure, and it is possible to eliminate the surface flaws of the hot-rolled sheet after hot rolling.
- Patent Document 1 a surface layer reforming method for imparting plastic strain to the surface layer of a titanium slab for hot rolling in a cold state, and a surface of a titanium slab for hot rolling as shown in Patent Document 2
- the surface layer modification treatment method in which only the surface layer is melted by applying high energy to the material and rapidly cooled and re-solidified, even if it is a titanium slab for hot rolling that has not undergone a breakdown process, depending on the surface condition It has been confirmed by experiments by the present inventors that the surface layer can be effectively modified to prevent the occurrence of surface flaws on the hot-rolled sheet. That is, as described above, the surface layer of the slab obtained by DC slab casting under vacuum is usually a layer with severe irregularities and many defects.
- the surface cutting before the surface modification treatment as described above requires a lot of labor and time, and the yield is greatly reduced. Therefore, even if this surface cutting process is omitted, if it is possible to suppress the occurrence of surface flaws on the hot-rolled sheet by the surface modification treatment, a titanium sheet with excellent surface properties can be reduced with high productivity. It becomes possible to manufacture at a cost.
- the surface of the hot-rolled sheet surface is not obtained when the surface modification treatment is performed on an as-cast slab having a black skin layer on the surface without performing the cutting process as described above before the surface modification treatment. It has been found that the generation of soot cannot be reliably and stably suppressed.
- the present invention not only omits the breakdown process but also eliminates the need for cutting before the surface modification treatment, and reliably avoids surface flaws on the surface of the hot rolled sheet after the subsequent hot rolling. It is an object of the present invention to provide a hot-rolled titanium slab that can improve the productivity of manufacturing a hot-rolled titanium sheet and can reduce the cost, and a method for manufacturing the same.
- the cooling after heating the surface of the slab by heating means with a high energy density such as an electron beam to melt only the surface layer is usually performed by removing heat from the base material side.
- the thinner the molten layer the smaller the heat input per unit area of the slab surface (hereinafter, the unit area refers to 1 cm 2 with respect to the heat input), so the cooling rate immediately after heating increases.
- the cooled and solidified surface layer (melt resolidified layer) has a finer structure, and the surface layer structure when heated for hot rolling is further refined. It is also possible to reliably suppress the occurrence of minute dents and surface flaws on the hot-rolled sheet that occur in the initial stage of rolling.
- the melting depth when the melting depth is shallow, defects such as voids and defects existing at a certain depth from the surface (those derived from casting) may not disappear.
- the melting depth in order to sufficiently refine the surface layer structure by re-solidification after melting, it was experimentally confirmed that the melting depth must be suppressed to about several millimeters or less. Is often present at a position deeper than that, that is, over several mm from the surface to a depth of about 5 to 8 mm. Therefore, when only a few mm is melted, these comparisons are made. It has been found that voids at deeper positions do not disappear, and as a result, cracks are generated starting from these voids at the time of hot rolling, minute recesses are formed on the surface, and surface defects are generated.
- the surface of the slab is heated by a high energy density heating means such as an electron beam to increase the melting depth when the surface layer is melted.
- a high energy density heating means such as an electron beam
- the heat input per unit area of the slab surface is increased, and the cooling rate due to heat removal from the base material side immediately after heating is reduced, and therefore the cooling is performed.
- the structure of the solidified surface layer (melted and re-solidified layer) is not sufficiently refined, and the structure of the surface layer when heated for hot rolling is not sufficiently refined. Micro-dents generated in the initial stage of hot rolling and surface wrinkles of the hot rolled sheet cannot be sufficiently reduced.
- Patent Document 2 the surface modification technique shown in Patent Document 2 is further improved, so that micro-dents and heat generated in the initial stage of hot rolling can be improved.
- the surface layer of the slab that is the raw material of the slab for hot rolling is melted and resolidified by electron beam irradiation or the like, and then the surface of the molten resolidified layer is irradiated again with an electron beam or the like to remelt and resolidify
- the surface region of the layer (region shallower than the depth of the melt resolidified layer) is heated to a temperature equal to or higher than the ⁇ transformation point and rapidly solidified.
- the present invention is a titanium cast slab for hot rolling made of industrial pure titanium, and has a structure refinement layer made of a needle-like structure on the outermost surface at the surface to be a rolled surface, and the structure refinement
- An inner tissue refinement layer made of a needle-like tissue is provided inside the layer, the inner side of the inner tissue refinement layer is a cast solidified structure, and the tissue refinement layer is finer than the inner tissue refinement layer.
- the tissue refinement layer has a depth of 1 mm or more and less than 6 mm from the surface, and the inner tissue refinement layer is inside the tissue refinement layer and has a depth of 3 mm or more from the surface. Titanium casts for hot rolling that are in the range up to 20 mm or less are provided.
- the structure refinement layer on the outermost surface Becomes an equiaxed fine grain structure with irregular orientation.
- the heating equivalent treatment at the time of hot rolling means a heat treatment at 820 ° C. ⁇ 240 minutes. That is, the hot rolling of the titanium slab is generally performed by heating at about 720 to 920 ° C. for about 60 to 420 minutes. Therefore, in the present invention, the intermediate heating condition during hot rolling is adopted, and the grain size when subjected to a heating equivalent process during hot rolling at 820 ° C. ⁇ 240 minutes as an index of refinement of the refined layer. Is stipulated.
- a surface that is a rolling surface of hot rolling is heated, and a region from the surface to a depth of 6 mm to 20 mm is set to a ⁇ transformation point or more.
- a method for producing a titanium cast for hot rolling comprising a step surface heat treatment step and a second step cooling step of cooling to a temperature lower than the ⁇ transformation point after the second step surface heat treatment.
- the ⁇ transformation point is a temperature at which the ⁇ phase is a stable phase above that temperature and below that the ⁇ phase is substantially a stable phase, and is 880 to 920 ° C. for pure industrial titanium. .
- the present invention severe irregularities that existed in the cast skin after casting are eliminated by melting and smoothed, and at the same time, defects such as internal voids originating at the time of casting disappear, and coarse The cast structure has also disappeared. Moreover, the outermost surface is a microstructured layer by reheating and rapid cooling. Therefore, when the titanium slab for hot rolling according to the present invention is subjected to hot rolling, it is possible to prevent generation of flaws derived from casting and surface flaws due to internal voids at the same time, Occurrence of minute recesses at the initial stage of hot rolling due to insufficient miniaturization and generation of surface flaws on the hot rolled plate can be surely prevented.
- the inner microstructured layer heated to the melting and ⁇ transformation point or higher has a sufficient thickness from the outermost surface to a position of 6 mm to 20 mm.
- the void existing at a position deeper than the position about several millimeters from the surface (normal cutting allowance is reduced) At the same time, the voids at the depth exceeding the depth are sufficiently eliminated, and the severe irregularities on the outermost surface are also eliminated.
- the reheated and rapidly cooled structure refinement layer on the surface side of the second stage is a thin layer from the outermost surface to a position of 1 mm or more and less than 6 mm, and therefore, from the base material after reheating. Due to the rapid quenching effect due to heat removal, the layer has a sufficiently fine structure. For this reason, it is possible to reliably prevent the occurrence of micro-recesses at the initial stage of hot rolling and the occurrence of surface flaws on the hot-rolled sheet due to insufficient structure refinement.
- each above-mentioned action can be obtained even if it is a cast piece in a state that does not go through a breakdown process such as partial rolling or forging, which is hot working after casting, and the surface is not cut in advance.
- a so-called black skin slab as cast can also be obtained.
- one or more of ⁇ -phase stabilizing element and neutral element is 0% or more in total of mass%. , Less than 2.0% may be contained. Further, in the range of 4 mm or less from the surface, one or more of ⁇ -phase stabilizing elements may be contained in a total of 1.5% by mass or less. Furthermore, in the range of depth of 4 mm or less from the surface, one or more of ⁇ -phase stabilizing elements and neutral elements are contained in a total mass of 0% to less than 2.0%, and ⁇ -phase stabilizing One or two or more elements may be contained in a total of 1.5% by mass or less.
- the titanium cast piece for hot rolling according to the present invention has a number of crystal grains having a crystal grain size of 3 mm or more and 5 or less per 1 m 2 in a state at room temperature after heat treatment at 820 ° C. ⁇ 240 minutes. It is desirable to be.
- the amount of heat input per unit area in the second stage surface heat treatment step is the same as the amount of heat input per unit area in the first stage surface heat treatment step. Smaller than.
- the amount of heat input in the second stage surface heat treatment step is made smaller than the amount of heat input in the first stage surface heat treatment step because the molten layer or HAZ layer formed at the second stage heat input This is because it is necessary to make the thickness thinner than that formed in the first stage.
- an electron beam irradiation gun is used for the slab material. Electron beam irradiation may be performed while continuously moving in a direction parallel to the surface.
- the first stage cooling process and the second stage cooling process may be performed by heat removal from the base material side of the slab material.
- the ⁇ transformation point is passed at a cooling rate of 60 ° C./min or more.
- the cooling rate in the second stage cooling step is less than 60 ° C./min, the crystal grains may be insufficiently refined.
- the second stage surface heat treatment step and the second stage cooling step can be performed a plurality of times.
- the surface may be melted together with a material containing one or more of ⁇ -phase stabilizing elements and neutral elements. Further, in the second stage surface heat treatment step, the surface may be melted together with a material containing one or more of ⁇ -phase stabilizing elements. In the second-stage surface heat treatment step, a material containing one or more kinds of ⁇ -phase stabilizing elements, neutral elements, and a material containing one or more kinds of ⁇ -phase stabilizing elements At the same time, the surface may be melted.
- the surface may be melted in the second stage surface heat treatment step.
- the surface in the second stage surface heat treatment step, the surface may be melted together with a material containing one or more of ⁇ -phase stabilizing elements and neutral elements. Further, in the second stage surface heat treatment step, the surface may be melted together with a material containing one or more of ⁇ -phase stabilizing elements.
- a material containing one or more kinds of ⁇ -phase stabilizing elements, neutral elements, and a material containing one or more kinds of ⁇ -phase stabilizing elements At the same time, the surface may be melted.
- the slab material is cast by a DC slab casting method, or a molten metal obtained by a melting method such as an electron beam is cast by a DC slab casting method. Any of those that have been cast and those that have a cast surface as cast may be used.
- a rectangular slab was obtained without going through a breakdown process consisting of block rolling or forging, and its melting method is not particularly limited, but an electron beam melting method or a plasma arc melting method. Etc. are applicable.
- the electron beam melting method since melting is performed in a high vacuum, the inside of the voids remaining in the vicinity of the surface of the slab after melting becomes a vacuum, so that there is an advantage that the voids are pressure-bonded and made harmless during hot rolling.
- the titanium slab for hot rolling according to the present invention has a flat surface, few internal microvoids immediately below the surface, and an extremely fine structure on the outermost surface. Therefore, when it is subjected to hot rolling, it is possible to reliably and stably prevent the occurrence of minute recesses on the surface at the initial stage of hot rolling or surface flaws on the hot rolled sheet. And such an effect is a slab which is not subjected to surface treatment by cutting work as a slab of a material for manufacturing a titanium slab for hot rolling without undergoing a breakdown process such as block rolling or forging. Can also be obtained. Therefore, it is possible to omit the surface treatment by the breakdown process and the cutting process, and the cost can be significantly reduced as compared with the prior art.
- FIG. 1 schematically shows steps P1 to P4 of the overall process in the method for producing a titanium cast piece for hot rolling according to an embodiment of the present invention.
- FIG. 1 an example of a process for manufacturing a rectangular titanium slab as a raw material is also shown as a pre-process P0.
- FIG. 2 shows the outline of the raw material (rectangular titanium cast) provided for the embodiment of the method for producing a titanium cast for hot rolling according to the present invention, and at the same time, shows the state of electron beam irradiation on the rectangular titanium cast.
- FIG. 3 shows the transition of the cross-sectional state in the vicinity of the surface of the rectangular titanium cast piece by each step in one embodiment in the manufacturing method shown in FIG.
- Pre-process P0 In producing the titanium slab for hot rolling according to the present invention, as shown in FIG. 1 as a pre-process P0, an industrial pure titanium melting raw material, for example, a titanium sponge obtained by a crawl method, or titanium scrap Is dissolved in the hearth by a predetermined amount by electron beam melting.
- the obtained molten titanium is placed in a water-cooled copper mold for DC slab casting, that is, in a water-cooled copper mold that is open at the top and bottom and has a rectangular horizontal section (including the case where chamfers are formed at the corners).
- a water-cooled copper mold for DC slab casting that is, in a water-cooled copper mold that is open at the top and bottom and has a rectangular horizontal section (including the case where chamfers are formed at the corners).
- Pour hot water continuously Furthermore, the slab solidified in the mold is continuously drawn downward, and thus a rectangular shape (slab shape) having a shape, size and thickness suitable for hot rolling, width and length as cast.
- a rectangular titanium slab is obtained.
- a chamfer is also given to the corner portion of the slab so as to be widely referred to as “rectangle”.
- the atmosphere at the time of melting in the hearth by the electron beam heating and casting is kept in a vacuum.
- industrial pure titanium is an industrial pure specified by JIS standards 1 to 4 and corresponding ASTM standards Grades 1 to 4, DIN standards 3,7025, 3,7025, 3,7025. It shall contain titanium. That is, the industrial pure titanium targeted in the present invention is, in mass%, C: 0.1% or less, H: 0.015% or less, O: 0.4% or less, N: 0.07% or less, It can be said that Fe: 0.5% or less and the balance Ti. Furthermore, some platinum group elements are added to these, and a high corrosion resistance alloy called ASTM (improved) pure titanium (ASTM Grade 7, 11, 16, 26, 13, 30, 33 or JIS species corresponding thereto) In the present invention, titanium materials containing a small amount of various elements are also treated as being included in industrial pure titanium.
- ASTM improved
- the rectangular titanium slab as a raw material may be basically obtained by any melting method or any casting method. .
- the effect of the present invention can be exhibited most effectively, as described in the present embodiment, raw materials such as titanium sponge and titanium scrap are melted under vacuum by electron beam melting, and the molten titanium is vacuumed.
- the dimensions of the rectangular titanium slab are not particularly limited as long as it can be directly subjected to hot rolling.
- the rectangular titanium cast piece has a thickness of about 150 mm to 280 mm, a length of about 3 m to 10 m, and a width of 600 mm. It may be about ⁇ 1500 mm.
- the cast titanium slab is not limited to a rectangle (slab shape), and includes billets and blooms.
- the first stage surface heat treatment process P1 and the first stage as shown in FIG. It is provided to the stage cooling process P2, the second stage surface heat treatment process P3, and the second stage cooling process P4 in that order.
- the rectangular titanium slab is used as it is for each of the processes P1 to P4 for the purpose of surface maintenance without undergoing a breakdown process by hot working such as block rolling or forging.
- the raw material for producing a slab for producing a titanium hot-rolled sheet without being subjected to a cutting process is an as-cast material and is used for each of the processes P1 to P4.
- the rectangular titanium slab which is the raw material of the titanium slab for hot rolling, has a rough asperity derived from casting as a surface property, and also has a coarse cast structure and a depth of about 8 mm to 10 mm from the surface.
- Each of the processes P1 to P4 described below includes a front end surface (lower end surface corresponding to a casting start surface) and a rear end surface (upper end surface corresponding to a casting end surface) at the time of DC slab casting, of the outer surface of the rectangular titanium cast piece. ) Is applied to at least two surfaces (that is, two wide surfaces) to be a rolling surface (a surface in contact with the hot rolling roll) in the hot rolling process. In the case of a rectangular slab having a chamfer, the chamfer surface is a part of the two wide surfaces.
- the wide two surfaces 10A and 10B serve as rolling surfaces during hot rolling. Therefore, the steps P1 to P4 are performed on the wide two surfaces 10A and 10B including at least the chamfer 11.
- FIG. A After the first surface heating process P1 to the first cooling process P2 are performed on one surface 10A of the two surfaces 10A and 10B, the first surface 10B is similarly subjected to the first surface 10B. The first stage surface heat treatment process P1 to the first stage cooling process P2 are performed.
- the second stage surface heat treatment process P3 to the second stage cooling process P4 are performed on any one of these surfaces (eg, 10A), and the second stage surface layer heating is performed on the other surface (eg, 10B).
- the heat treatment process P3 to the second stage cooling process P4 are performed. Thereafter, the first surface heating process P1 to the first cooling process P2 are performed on the other surface 10B, and then the second surface heating process P3 to the second stage are performed on the same surface 10B.
- the cooling process P4 is performed.
- the steps P1 to P4 may also be performed on the edge side surfaces 10C and 10D.
- the steps P1 to P4 for the two surfaces 10C and 10D on the edge side may be performed again after the steps P1 to P4 for the wide two surfaces 10A and 10B to be hot-rolled surfaces are completed.
- the two surfaces on the edge side are subsequently continued.
- the first-stage surface heat treatment process P1 to the first-stage cooling process P2 are performed, and then the wide two surfaces 10A and 10B that become hot-rolled surfaces and the two surfaces 10C on the edge side,
- the second-stage surface heat treatment process P3 to the second-stage cooling process P4 may be sequentially performed.
- the steps P1 to P4 for the two surfaces 10C and 10D on the edge side are omitted.
- the rectangular titanium slab obtained by electron beam melting and DC slab casting is used as it is for the first stage surface heat treatment step P1.
- the first stage surface heat treatment process P ⁇ b> 1 includes at least a rolling surface (surface in contact with the hot rolling roll) in the hot rolling process among the outer surfaces of the rectangular titanium cast slab 10. This is a step of heating and melting only the surface layer on the two wide surfaces 10A and 10B.
- the surface 10A is one of the two surfaces 10A and 10B.
- the surface layer is heated by, for example, irradiating an electron beam.
- electron beam irradiation will be described as an example of the heating method.
- the area of the electron beam irradiation region 14 by one electron beam irradiation gun 12 on the surface 10A of the rectangular cast 10 is compared with the total area of the surface 10A to be irradiated.
- the electron beam irradiation is usually performed while continuously moving the electron beam irradiation gun 12 or continuously moving the rectangular slab 10. It is.
- the shape and area of this irradiation area can be adjusted by adjusting the focus of the electron beam or by using an electromagnetic lens to oscillate a small beam at a high frequency (oscillation Oscillation) to form a beam bundle. can do.
- the moving direction of the electron beam irradiation gun is not particularly limited, it is generally continuous along the length direction (usually the casting direction D) or the width direction (usually the direction perpendicular to the casting direction D) of the rectangular slab 10. Then, the irradiation region 14 is continuously irradiated in a band shape with a width W (in the case of a circular beam or beam bundle, a diameter W).
- the electron beam irradiation is performed in a belt shape while continuously moving the irradiation gun 12 in the reverse direction (or the same direction) in the adjacent unirradiated belt region.
- a plurality of irradiation guns may be used to simultaneously perform electron beam irradiation on a plurality of regions.
- FIG. 2 the case where a rectangular beam is continuously moved along the length direction (usually casting direction D) of the rectangular cast slab 10 is shown.
- the beam passes through a part adjacent to the part that has been irradiated once, it is irradiated so that about 1 ⁇ 2 to 1 ⁇ 4 of the part that has been irradiated first is overlapped.
- the surface (surface 10A) of the rectangular titanium cast piece 10 is irradiated with an electron beam by the first stage surface heat treatment step P1, and the surface has a temperature equal to or higher than the melting point (usually about 1670 ° C.) of industrial titanium. 3A, the surface layer of the surface 10A of the rectangular titanium cast piece 10 is melted by a depth d1 corresponding to the amount of heat input, as shown on the left side of the center of FIG. That is, the region from the surface to the position of the depth d1 in the thickness direction becomes the molten layer (first-stage molten layer) 16.
- the region transformed into the ⁇ phase by the heat effect of the electron beam irradiation in the first stage surface heat treatment step P1 is referred to as the first stage ⁇ transformation layer 18 in this specification.
- the thickness of the first stage ⁇ transformation layer 18 is d2.
- the depth d1 + d2 of the first-stage molten layer 16 and the ⁇ -transformed layer 18 in the first-stage surface heat treatment step P1 is in the range of 6 mm to 20 mm.
- the thickness d1 of the first stage molten layer 16 is not particularly limited.
- the depth of d1 + d2 only needs to be the above-mentioned depth, and it is usually desirable that d1 be in the range of 3 mm to 10 mm.
- the electron beam irradiation conditions are set so that the heat input is such that the above melt depth + d1 + d2 (6 mm to 20 mm) of the ⁇ transformation layer is obtained.
- the required heat input varies depending on the thickness (heat capacity) of the slab, the base material temperature, the cooling condition on the base material side, etc., so the heat input for obtaining the above melt thickness is generally determined.
- the heat input per unit area may be about 80 to 300 J.
- the electron beam irradiation conditions that affect the amount of heat input per unit area include the output and beam diameter of the irradiation gun, and the gun movement speed when irradiating while moving the irradiation gun continuously as described above ( (Irradiation position moving speed) etc., and these may be set appropriately to ensure the above heat input.
- the first-stage molten layer 16 and the ⁇ -transformed layer 18 in the irradiated portion are, as shown in the vicinity of the center of FIG.
- it solidifies and becomes a resolidified layer (hereinafter referred to as a first-stage molten resolidified layer) 20.
- first-stage ⁇ -transformation layer 18 the heat-affected layer below the first-stage molten layer by electron beam irradiation is heated to a temperature higher than the ⁇ -transformation point, and then the temperature is lower than the ⁇ -transformation point. By being cooled, it reversely transforms into ⁇ phase. In the process in which the ⁇ -transformed layer is further transformed back into the ⁇ -phase, the coarse cast structure disappears and becomes a fine acicular structure (hereinafter referred to as a first-stage HAZ layer).
- the layer in which the first stage ⁇ transformation layer 18 is cooled and reversely transformed into the ⁇ phase is shown as the first stage HAZ layer 22 in FIG. Such a cooling process corresponds to the first-stage cooling process P2.
- the electron beam is irradiated to a certain portion of the plate surface 10A of the rectangular titanium slab 10.
- the first stage cooling process P2 for cooling to a temperature lower than the ⁇ transformation point proceeds at other locations (locations where irradiation has already been completed). Will be.
- the surface of the rectangular titanium slab is irradiated with an electron beam and the first stage surface heat treatment process P1 is performed, and then the first stage cooling process P2 is performed.
- the rectangular titanium cast is placed on a water-cooled base made of a heat conductive material (metal) such as stainless steel, copper, aluminum, etc., and the temperature of the rectangular titanium cast is not increased as a whole by the electron beam irradiation. Like that. And after the 1st step
- the surface of the rectangular titanium slab melted by electron beam irradiation (first stage molten layer 16) is the surface It is flattened by the tension, and the rough irregularities 10P on the casting surface are eliminated. Further, due to the melting of the surface (first-stage molten layer 16), the casting-derived void 10Q existing inside the surface also disappears. Therefore, the first-stage melted and re-solidified layer 20 obtained by cooling and solidifying the first-stage molten layer 16 is a layer with less surface irregularities and less internal voids.
- a coarse cast structure disappears by melting, and a fine needle-like structure is generated by solidification in the subsequent cooling process and further transformation from the ⁇ phase to the ⁇ phase.
- This cooling and solidification is performed by heat removal from the base material side, but the cooling rate by heat removal from the base material side is considerably large, and therefore the needle-like structure after solidification and transformation becomes a fine structure.
- the first stage ⁇ transformation layer 18 is heated to a temperature higher than the ⁇ transformation point, then cooled at a large cooling rate due to heat removal from the base material side, and reverse transformed into the ⁇ phase, and the first stage HAZ layer. 22 For this reason, the first-stage HAZ layer 22 also has a fine needle-like structure.
- the cooling rate in the first-stage cooling step P2 is: Note that it is smaller than the cooling rate in the second stage cooling step P4.
- the first stage melting depth (depth d1) is a process performed to eliminate defects (those derived from casting) such as voids and defects existing at a certain depth. Usually, by visually observing the surface of the casting surface, it can be predicted to some extent how many defects are present, so the thickness of the first-stage molten resolidified layer 20 may be determined from the visual observation result.
- the depth d1 of the molten layer (first-stage molten layer 16) in the first-stage surface heat treatment step P1 is smaller than 3 mm, the vicinity of 3 mm to 10 mm from the surface of the slab (rectangular titanium slab 10) It is not possible to eliminate the casting-derived voids present in As a result, the surface layer modification effect becomes insufficient, and there is a possibility that surface flaws derived from the above-mentioned voids are generated on the hot-rolled sheet. In addition, defects such as voids in the surface layer of the slab are usually negligibly reduced at positions deeper than 10 mm from the surface. Is done.
- the melting depth (depth of the first stage molten layer) d1 in the first stage surface layer heat treatment step is preferably 3 mm to 10 mm.
- the melting depth d1 and the depth d2 of the ⁇ transformation layer (the first stage ⁇ transformation layer 18) therebelow fine needles are formed by transformation from the ⁇ phase to the ⁇ phase in the first stage cooling process P2.
- d1 + d2 is set within the range of 6 to 20 mm. It should be noted that the thickness of the first-stage molten re-solidified layer 20 formed by re-solidifying the first-stage molten layer 16 by the first-stage cooling step P2 is substantially equal to the melt depth of the first-stage molten layer 16. It is the same as d1.
- the thickness of the first stage HAZ layer 22 formed by cooling the first stage ⁇ transformation layer 18 to the ⁇ transformation point or less by the first stage cooling step P2 is substantially equal to the first stage ⁇ transformation layer 18. This is the same as the depth d2. Accordingly, the thicknesses of the first-stage melted and re-solidified layer 20 and the first-stage HAZ layer 22 are also d1 and d2 here, and the total is within the range of 6 mm to 20 mm.
- the first stage molten layer 16 and the first stage are affected by the effects of surface irregularities, solidification shrinkage, and disappearance of voids in the surface layer of the raw material slab (rectangular titanium slab 10).
- the depth of the ⁇ transformation layer 18 and the thickness of the first-stage molten resolidified layer 20 and the first-stage HAZ layer 22 may be slightly different, but the difference is only slight and is substantially the same. Can do.
- the lower limit of the first stage melt depth and the first stage HAZ layer depth d1 + d2 in the first stage surface heat treatment step is preferably 8 mm or more, and the upper limit is preferably 16 mm or less, even within the above range. Is 13 mm or less.
- the electron beam irradiation is performed on the surface while continuously moving the irradiation gun 12 relative to the rectangular slab in the same manner as the electron beam irradiation in the first stage surface heat treatment process P1.
- the electron beam By irradiating the electron beam, almost the entire surface 10A is reheated, and the reheat layer 24 is rapidly cooled by heat removal from the base material side to form a microstructure refined layer 26.
- the electron beam irradiation in the second-stage surface heat treatment step P3 is performed such that the surface of the rectangular titanium cast piece 10 (the surface of the first-stage melted and re-solidified layer 20) 10A is 1 mm from the outermost surface in the thickness direction.
- reheating is performed so that a region up to a depth of less than 6 mm (region of thickness d3) is equal to or higher than the ⁇ transformation point, so that ⁇ transformation occurs.
- the region reheated above the ⁇ transformation point is referred to herein as the reheat layer 24.
- This reheat layer 24 becomes a structure refinement layer 26 after cooling.
- the thinnest outermost layer (about 0.5 to 2 mm or less: the region indicated by reference numeral 24A) has a melting point or higher.
- the outermost surface layer is often melted again.
- a reheat layer in which a region from the outermost surface to a depth of 1 mm or more and less than 6 mm in the thickness direction is heated to the ⁇ transformation point or more. 24 is sufficient.
- the outermost surface may not be melted and heated to the ⁇ transformation point or more up to a depth of 1 mm or more and less than 6 mm from the outermost surface, and the entire reheat layer 14 may be a ⁇ transformation layer. Therefore, the reheat layer 24 in the second-stage surface heat treatment step P3 is composed of the outermost molten layer (referred to as the second-stage molten layer 24A in this specification) and the ⁇ transformation layer 24B below it. In some cases, only the ⁇ -transformed layer 24B is formed throughout the thickness direction. And in this embodiment, it has shown about the case where the outermost surface of the reheating layer 24 was fuse
- the heat input amount of the electron beam irradiation in the second-stage surface heat treatment step P3 may be determined so that the region up to a depth of 1 mm or more and less than 6 mm is equal to or more than the ⁇ transformation point. That is, the thickness d3 of the reheat layer 24 may be controlled to be 1 mm or more and less than 6 mm.
- the electron beam irradiation in the first stage surface heat treatment step P1 is performed such that the total of d1 and the HAZ layer d2 is 6 mm so that the melting depth (and hence the depth heated to the melting point or higher) d1 is 3 mm to 10 mm.
- the electron beam irradiation is performed so that the depth d3 heated to the ⁇ transformation point or more is 1 mm or more and less than 6 mm.
- the ⁇ transformation point is a temperature significantly lower than the melting point
- the heating depth beyond the ⁇ transformation point from the surface defined in the second stage surface heat treatment step P3 is the first stage surface layer heat treatment step. Shallow than melting depth at P1.
- the heat input amount (unit time, per unit area) of the electron beam irradiation in the second stage surface heat treatment process P3 is smaller than the heat input amount of the electron beam irradiation in the first stage surface layer heat treatment process P1.
- Control may be performed as follows. As specific means for the control, for example, the output of the irradiation gun is suppressed to be smaller than that of the first stage surface heat treatment process P1, or the beam diameter of the irradiation gun is increased to be larger than the first stage surface layer heat treatment process P1. Furthermore, there is a means for increasing the gun moving speed (irradiation position moving speed) more than that of the first stage surface heat treatment step P1. Any one of these means may be applied, or two or more means may be combined and applied. Note that the specific heat input amount of the electron beam irradiation in the second stage surface heat treatment step P3 is not particularly limited, but is usually about 15 to 80 J per unit area (per 1 cm 2).
- the irradiation gun is used to treat almost the entire surface 10A of the slab (rectangular titanium slab 10) as in the first stage surface layer heat treatment step P1. Electron beam irradiation is performed while continuously moving relative to the slab. At that time, when the beam passes through the part adjacent to the part that has been irradiated once, about 1/2 to 1 ⁇ 4 of the part that was irradiated first is overlapped so that the desired processing depth is all The effect of the present invention can be sufficiently exerted by processing so that it can be achieved in the above region. In the meantime, the reheated layer 24 in the irradiated portion is rapidly cooled by heat removal from the base material (inside the slab).
- the second-stage molten layer 24A is solidified by rapid cooling, and is further rapidly cooled below the ⁇ transformation point.
- the second-stage molten resolidified layer 26A having an ⁇ -phase structure is formed.
- the second-stage ⁇ -transformation layer 24B on the lower side is also heated to a temperature higher than the ⁇ -transformation point and then rapidly cooled to a temperature lower than the ⁇ -transformation point to become the second-stage HAZ layer 26B having an ⁇ -phase structure.
- These layers 26A and 26B as a whole constitute a structure refinement layer 26 described later.
- Such a cooling process corresponds to the second-stage cooling process P4.
- the rectangular titanium slab 10 is used in the second-stage surface heat treatment process P3 to the second-stage cooling process P4, similarly to the first-stage surface layer heat treatment process P1 to the first-stage cooling process P2, the rectangular titanium slab 10 is used. It is placed on a water-cooled base made of a good heat conductive material (metal) so that the temperature of the rectangular titanium cast 10 does not rise overall due to electron beam irradiation, and in the second stage cooling step P4, the mother The effect of the present invention can be further enhanced by allowing the heat removal from the material side to proceed rapidly.
- metal good heat conductive material
- the second stage surface heat treatment process P4 proceeds.
- the amount of heat input per unit time and unit area of electron beam irradiation in the second stage surface heat treatment step P3 is smaller than the amount of heat input of electron beam irradiation in the first step surface layer heat treatment process P1.
- the cooling rate in the second-stage cooling step P4 due to heat removal from the base material side after the electron beam irradiation is larger than the cooling rate in the first-stage cooling step P2. That is, when the outermost surface of the reheat layer 24 is melted to form the second stage molten layer 24A, the solidification rate of the second stage molten layer 24A in the second stage cooling step P4 is the first stage.
- the structure of the reheated layer 24 solidified / cooled by the second stage cooling step P4 is the structure cooled / solidified by the first stage cooling process P2 (the first stage molten resolidified layer 20 and the first stage).
- a structure (fine needle-like structure) sufficiently finer than the structure of the stage HAZ layer 22 is obtained.
- a layer obtained by refining the structure of the reheat layer 24 in this way is referred to as a structure refined layer 26.
- the first-stage molten resolidified layer 20 and the first-stage HAZ layer formed in the first-stage surface heat treatment process P1 and the first-stage cooling process P2 are provided. 22 will remain.
- the first-stage molten resolidified layer 20 and the first-stage HAZ layer 22 remaining inside the structure refinement layer 26 have a relatively coarse needle-like structure as compared with the structure refinement layer 26.
- the first-stage molten resolidified layer 20 and the first-stage HAZ layer 22 remaining inside the texture refinement layer 26 in this way are collectively referred to as an “inner texture refinement layer”.
- “relatively coarse” means that “the first-stage HAZ layer 22 is less refined than the structure refinement layer 26 compared to the structure refinement layer 26”.
- the “inner tissue refinement layer” is also a fine needle-like structure.
- the structure refinement layer 26 is too thin, and therefore, the structure refinement causes hot rolling. The effect of reliably preventing wrinkles on the plate surface cannot be obtained sufficiently.
- the depth d3 is 6 mm or more, the cooling rate due to heat removal from the base material after irradiation with the electron beam is slowed down, and sufficient microstructure refinement cannot always be achieved sufficiently.
- the electron beam irradiation in the second-stage surface heat treatment step P3 is controlled so that the depth d3 heated to the ⁇ transformation point or higher is 1 mm or more and less than 6 mm. That is, the reheat layer 24 having a ⁇ transformation point or more is defined as a position from the surface to a position of 1 mm or more and less than 6 mm.
- the depth (thickness of the reheating layer 24) d3 heated to the ⁇ transformation point or more by the electron beam irradiation in the second-stage surface heat treatment step P3 is particularly within the range of 1 mm or more and less than 6 mm.
- the lower limit is desirably 2 mm or more, and the upper limit is desirably 5 mm or less.
- the second stage surface heat treatment may be performed a plurality of times, but in any heat treatment, it is important to make the structure shallower than the modified depth at least in the first stage surface heat treatment.
- the degree of refinement of the crystal structure (acicular structure) in the structure refinement layer 26 obtained by cooling the reheating layer 24 in the second stage cooling step is quantitatively determined.
- it can represent not in the state as it is but in the state recrystallized by performing the heat treatment equivalent at the time of hot rolling. That is, it is sufficient that the number of crystal grains having a grain size of 3 mm or more is 5 or less per 1 m 2 of the slab surface in a state of a fine recrystallized grain structure having an irregular orientation. That is, it is difficult to define the degree of acicular structure refinement by reheating / rapid cooling as it is.
- the particle size in the state after the heat treatment at the time of hot rolling is used.
- “equivalent to heat treatment during hot rolling” means heat treatment at 820 ° C. ⁇ 240 minutes.
- the number of crystal grains having a grain size of 3 mm or more is particularly preferably 1 or less, even among 5 or less per 1 m 2 of the slab surface. preferable. These crystal grain sizes can be reliably obtained by performing a second-stage surface heat treatment step in which a region from the surface to a depth of 1 mm or more and less than 6 mm is heated to the ⁇ transformation point or more.
- the crystal grain size means the crystal grain size in the corresponding region of the cross section in the thickness direction of the slab.
- the wide surface (rolling surface) 10A, 10B corresponds to the thickness direction of the slab from the outer surface.
- the grain size of all the crystal grains is measured up to a depth where the entire region is included, and the crystal grain diameter is measured over a predetermined distance in the width direction of the slab.
- the surface of the rectangular titanium slab is made to include one or more of ⁇ -phase stabilizing element and neutral element on the surface of the rectangular titanium slab
- the ⁇ -phase stabilizing element and the neutral element may be melted together, and the ⁇ -phase stabilizing element and the neutral element may be concentrated in the surface layer portion.
- the material for the ⁇ -phase stabilizing element and the neutral element one or a combination of two or more of powders, chips, wires, thin films, and chips can be used.
- the ⁇ -phase stabilizing element and neutral element are preferably Al, Sn, and Zr. When these elements are contained in titanium, crystal grain growth can be suppressed in the ⁇ single phase region.
- the crystal grains can be kept fine even when heated to the ⁇ -phase high temperature region during hot rolling.
- a certain concentration or more is required.
- one or more of ⁇ -phase stabilizing elements and neutral elements are contained in a total of 0% to less than 2.0% by mass%. It is desirable.
- the stabilizing element may be melted together, and the ⁇ -phase stabilizing element may be concentrated in the surface layer portion.
- a raw material of a ⁇ phase stabilizing element one or two or more of powder, chip, wire, thin film, and cutting powder can be used in combination.
- the ⁇ -phase stabilizing element include V, Mo, Fe, Cr, Mn, Ta, Nb, Ni, Cr, Co, Cu, and W.
- ⁇ -stabilizing elements can be classified into a solid solution type such as V, Mo, Ta, and Nb, and a eutectoid type such as Fe, Cr, Mn, Co, Ni, and Cu. Although the solid solubility of the stabilizing element is small, the ⁇ -stabilizing ability is large, so the eutectoid ⁇ -stabilizing element is effective even when added in a small amount.
- the ⁇ -stabilizing element is contained in the surface layer of the rectangular titanium cast piece by melting the ⁇ -stabilizing element together in the second stage surface heat treatment step P3.
- a finer structure can be obtained by improving the hardenability by adding a ⁇ -stabilizing element.
- the term “improving hardenability” as used herein refers to transformation at a low temperature by shifting the nose of transformation during cooling to a long time side by adding a ⁇ -stabilizing element to the surface layer of the titanium slab. . By transforming at a low temperature, nucleation sites can be increased and crystal grains can be refined.
- the second stage surface heat treatment step P3 on the surface of the rectangular titanium slab, one or more kinds of ⁇ -phase stabilizing elements and neutral elements, and one or more kinds of ⁇ -phase stabilizing elements
- the surface layer portion of the rectangular titanium slab is melted, the ⁇ -phase stabilizing element, neutral element and ⁇ -phase stabilizing element are melted together, and the ⁇ -phase stabilizing element and neutral element are melted in the surface layer portion.
- the ⁇ -phase stabilizing element may be concentrated. In this case, in the range of depth of 4 mm or less from the surface of the titanium cast slab for hot rolling, a total of 0% or more, 2.0% of one or more of ⁇ -phase stabilizing element and neutral element is added. It is desirable to contain less than 1.5% of one or more of ⁇ -phase stabilizing elements in total by mass%.
- one surface 10A is subjected to the first step surface heat treatment step to the first step cooling step.
- the rectangular titanium cast piece 10 is reversed, and the first stage surface layer heating is performed on the other surface 10B in the same manner as described above.
- a treatment process, a first stage cooling process, a second stage surface heat treatment process, and a second stage cooling process are performed.
- the first surface heating process to the first cooling process are performed on one surface 10A
- the first surface heating process to the first cooling process are performed on the other surface 10B.
- the second surface heating process to the second cooling process may be sequentially performed on each of the surfaces 10A and 10B.
- the second surface 10C, 10D on the edge side is also subjected to the first stage surface heat treatment step, the first stage cooling step, the second stage surface heat treatment step, and the second stage cooling step in the same manner as described above.
- each process for the two surfaces 10C and 10D on the edge side may be performed after each process for the wide two surfaces 10A and 10B is completed. Or you may implement suitably between each process about wide 2 surface 10A, 10B.
- FIG. 5 schematically shows the structure in a state where the titanium cast slab for hot rolling is subjected to the heat treatment at the time of hot rolling.
- FIG. 6 is a cross-sectional observation photograph showing the refined layer, the refined inner layer, and the cast solidified structure in the surface layer portion of the titanium cast slab for hot rolling corresponding to FIG.
- the titanium cast slab 30 for hot rolling shown in FIG. 4 corresponds to the state after the second stage cooling process (the state on the right side of FIG. 3B).
- the base material portion 28 portion inside the slab from the first stage HAZ layer 22
- the portion on the surface side has a tissue refinement layer 26 made of acicular tissue on the outermost surface, and has an inner tissue refinement layer 27 made of acicular tissue inside the tissue refinement layer.
- the inner structure refinement layer 27 is formed in the first stage remaining inside the structure refinement layer 26 after the second stage surface heat treatment process P3 and the second stage cooling process P4 are performed. These are the melt-solidified layer 20 and the first-stage HAZ layer 22.
- FIG. 6 shows a surface layer portion of the titanium slab for hot rolling corresponding to the state after the end of the second stage cooling step (the state on the right side of FIG. 3B).
- the base material portion 28 (the portion inside the slab with respect to the inner structure refinement layer 27 (first-stage HAZ layer 22)) has a coarse structure as cast.
- the surface layer of the titanium cast slab 30 for hot rolling has a two-layered fine needle-like structure, which is the outermost structure refinement layer 26 and the inner structure refinement layer 27 inside.
- the inner structure refinement layer 27 may be observable as two layers depending on the conditions of the first stage surface heat treatment process P1 and the first stage cooling process P2.
- the structure refinement layer 26 may be observable as two layers depending on the conditions of the second stage surface heat treatment process P3 and the second stage cooling process P4. Therefore, there are cases where these fine structure layer 26 and inner fine structure layer 27 can be further observed as three or four layers.
- the fine acicular structure of the structure refinement layer 26 and the inner structure refinement layer 27 is In the case of recrystallization, in particular, the structure refinement layer 26 on the outermost surface side (second-stage melted and re-solidified layer 26A and second-stage HAZ layer 26B) has a slab surface of 1 m in number of crystal grains having a particle diameter of 3 mm or more. It is a remarkably fine recrystallized equiaxed structure of 5 or less per 2 .
- the structure (inner structure refinement layer 27) of the first stage melt resolidification layer 20 and the first stage HAZ layer 22 inside the slab from the structure refinement layer 26 is more refined than the structure refinement layer 26.
- the degree is small, in the first-stage melted and re-solidified layer 20, voids derived from casting are almost disappeared by melting in the first-stage surface heat treatment step.
- Some of the gaps 10Q remain slightly, but since the inside of these gaps 10Q is vacuum, they are pressed during hot rolling and rendered harmless in hot-rolled sheet products.
- the outermost surface of the plate surface 10A is a relatively smooth surface by melting in the first stage surface heat treatment step.
- the recrystallization temperature varies depending on the type, concentration, and pre-structure of impurities contained in the titanium slab. Generally, if the heating temperature at the time of hot rolling is 700 ° C. or higher, it can be recrystallized at the time of hot rolling, but the second stage dissolved layer d4 in the case of containing a ⁇ -phase stabilizing element is In some cases, a fine acicular structure remains without recrystallization. However, since the crystal grain size is fine, defects that become wrinkles in subsequent hot rolling are at a level that is not much different from the case of recrystallization.
- hot rolling is performed to obtain a hot rolled sheet having a desired thickness.
- the hot rolling method is not particularly limited, but in the case of a thin hot-rolled sheet product, coil rolling is usually applied.
- the hot rolled plate thickness is not particularly limited, but is usually about 3 mm to 8 mm.
- the hot rolling conditions are not particularly limited, as in normal titanium hot rolling, heating is performed from 720 ° C. to 920 ° C. for about 60 minutes to 420 minutes, and hot rolling is started at a temperature within the range, What is necessary is just to complete
- the structure state of the cross section in the vicinity of the plate surface 10A in the hot-rolled sheet after hot rolling corresponds to the heating at the time of hot rolling shown in FIG. 5 except for the point of elongation of crystal grains in the rolling direction by hot rolling. It is substantially equivalent to the tissue in the processed state. That is, the structure refinement layer 26 and the inner structure refinement layer 27 refined by the melting process before hot rolling are processed and stretched even after hot rolling, but sufficiently compared to the base material portion 28. Keep it fine.
- the rectangular titanium slab obtained by electron beam melting-DC slab casting is left as it is, that is, without undergoing a breakdown process by hot working such as partial rolling or forging, and on the surface.
- the raw material for producing a titanium cast for hot rolling without undergoing a cutting process for maintenance the raw material is as cast and is used for each step.
- a raw material having a cast surface (cast surface having a so-called black-skinned surface, which has severe irregularities derived from casting on the surface and has many surface defects such as voids in the surface layer portion) is used. ing.
- the effect of the present invention can be most effectively exerted when applied to such an as-cast slab.
- Test No. 1 shown in Table 1 is a JIS type 1 pure titanium electron beam melting slab having a cross section of about 1300 mm wide ⁇ about 400 mm thick ⁇ about 7500 mm long, and is made into about 1210 mm wide ⁇ about 260 mm thick by block rolling.
- a segmented rolling slab in which a slab of about 7000 mm is cut out, the entire surface is cut by about 5 mm, and a chamfer of 30 mm length is cut at an angle of 45 degrees between the upper and lower surfaces. is there.
- the dimensions are about 1200 mm wide x about 250 mm thick x about 7000 mm long.
- Test number 2 shown in Table 1 shows that a JIS type 1 pure titanium slab having a cross section of about 1220 mm wide x 270 mm thick x 7000 mm long is DC cast by electron beam melting, the entire surface is cut by about 10 mm, and the upper and lower surfaces and side surfaces are formed.
- This is a comparative example using a DC slab obtained by cutting a chamfer with an angle of 45 degrees and a length of 30 mm. The dimensions are about 1200 mm wide x about 250 mm thick x about 7000 mm long. Test No.
- Table 1 shows the angle formed by DC casting of a JIS type 1 pure titanium slab having a cross section of 1220 mm wide x 270 mm thick x 7000 mm long by electron beam melting, cutting the entire surface by about 10 mm, and forming the upper and lower surfaces with the side surfaces.
- This is a comparative example using a DC slab obtained by cutting a chamfer of 45 mm and a length of 30 mm. The dimensions remain as slabs as cast in DC slabs. These slabs were inserted into a furnace at 820 ° C. and then heated for about 240 minutes. A 5 mm thick hot rolled sheet coil was produced by a continuous hot rolling strip mill, and a continuous pickling line made of nitric hydrofluoric acid was passed through.
- the surface was cut by about 50 ⁇ m per side. Thereafter, both plate surfaces were visually observed, and the number of surface defects was measured. The number of surface defects was the average of the number of surface defects generated in a 1 m square frame, observed by 10 to 15 visual fields. Further, if the plate or length does not reach 1 m, the surface area of the hot-rolled sheet was observed in terms such that 1 m 2, which was the number of 1 m 2 per surface defects. Note Here, the evaluation standard of the hot rolled sheet surface defects, the number of surface flaws and passed below 0.3 per 1 m 2, was evaluated when it exceeds 0.3 per 1 m 2 failed. This evaluation criterion is the same for each of test numbers 4 to 38 described later.
- the slab rolled material of test number 1 had a good surface state with a density of creases below 0.3 pieces / m 2 of the pass line. Both were unacceptable due to frequent hot-rolled sheet surface defects.
- the favorable surface state obtained in the block-rolled material of test number 1 is obtained through a laborious process called block-rolling, and is not an effect of the present invention.
- Test No. 4 is a comparative example in which only the first stage surface heat treatment was performed and the second stage surface heat treatment was not performed. Test No. 5 to Test No.
- test numbers 4, 9, 13, and 15 are comparative examples that do not satisfy the form and construction conditions of the surface layer defined in the present invention, and these are the surfaces after hot rolling as shown in Tables 2A and 2B. There were many wrinkles and the surface state of the hot-rolled sheet was unacceptable.
- Test numbers 16 to 18 (Table 3A, Table 3B)
- the entire surface of the rolling surface is obtained by repeating the process of irradiating and reciprocating the electron beam by moving the slab against the DC slab of JIS class 1 pure titanium of the same size manufactured through the same manufacturing process as test number 3. Electron beam irradiation was performed. Irradiation was also applied to the side of the slab.
- Test numbers 16, 17, and 18 are examples when the irradiation direction and order are changed under the same construction conditions as test number 5.
- Test No. 16 repeats irradiation in the width direction of the slab, performs the first stage surface heat treatment on the front side surface, then reverses the slab, and performs the first step surface layer heat treatment on the back side surface.
- the slab 18 repeats irradiation in the width direction of the slab, performs the first step surface heat treatment on the front side surface, then performs the second step surface layer heat treatment on the same surface, and further inverts the slab
- the first stage surface heat treatment was performed on the back side surface
- the second stage surface layer heat treatment was performed on the back side surface.
- the same electron beam irradiation was performed on the side surface.
- the electron beam is oscillated using an electromagnetic lens to form a rectangular beam shape, and when irradiating adjacent portions, the irradiated and melted portions are overlapped and melted by 1/3. The position of the electron beam was adjusted.
- test numbers 16, 17, and 18 are all examples of the present invention, and as shown in Table 3A and Table 3B, each has the form of the surface layer portion defined in the present invention. After the heat treatment corresponding to hot rolling, a structure composed of the crystal grain size defined in the present invention is exhibited, and a pass line is achieved with few surface defects after hot rolling.
- Test No. 19 is JIS type 2 pure titanium
- Test No. 20 is JIS type 3 pure titanium
- Test No. 21 is JIS type 4 pure titanium
- Test No. 22 is ASTM Gr. 17 titanium alloy
- test number 23 is ASTM Gr. 13 titanium alloys. Test Nos.
- 22 and 23 are modified pure titanium, which is a titanium alloy to which an alloy element is added but is added in a small amount and is treated in the same manner as pure titanium.
- For these slabs perform the first stage surface heat treatment on the front side surface, then reverse the slab, perform the first stage surface heat treatment on the back side surface, and further reverse the slab again, The second stage surface heat treatment was performed on the front side surface, and then the slab was inverted, and the second stage surface layer heat treatment was performed on the back side surface. After that, the same electron beam irradiation was performed on the side surface. At that time, various irradiation conditions were changed. The electron beam was oscillated using an electromagnetic lens to obtain a circular beam shape.
- the position of the electron beam is adjusted so that the portion irradiated and melted before that is overlapped and melted by half
- the second step In the surface heat treatment of the eye, the position of the electron beam was adjusted so that the portion that had been irradiated and melted before that was melted by 1 ⁇ 4.
- These slabs were inserted into a furnace at 820 ° C. and then heated for about 240 minutes.
- a 5 mm thick hot rolled sheet coil was produced by a continuous hot rolling strip mill, and a continuous pickling line made of nitric hydrofluoric acid was passed through. The surface was cut by about 50 ⁇ m per side.
- test numbers 19 to 23 are all examples of the present invention, and as shown in Table 4A and Table 4B, each has the form of the surface layer portion defined in the present invention, and heat treatment equivalent to hot rolling heating. Later, a structure consisting of the crystal grain size defined in the present invention is exhibited, and the surface defects after hot rolling are few, achieving a passing line.
- Test number 24 is a slab made by DC casting of a JIS type 1 pure titanium slab having a cross section of 1000 mm width ⁇ 190 mm thickness ⁇ 5000 mm length
- test number 25 is a JIS type 1 cross section of 950 mm width ⁇ 165 mm thickness ⁇ 4500 mm length
- test number 26 is the same size as test number 24 and is a slab cast DC slab by plasma arc melting.
- the position of the electron beam is adjusted so that the portion irradiated and melted before that is overlapped and melted by half
- the second step In the surface heat treatment of the eye, the position of the electron beam was adjusted so that the portion that had been irradiated and melted before that was overlapped by 1/3.
- These slabs were inserted into a furnace at 820 ° C. and then heated for about 240 minutes.
- a 5 mm thick hot rolled sheet coil was produced by a continuous hot rolling strip mill, and a continuous pickling line made of nitric hydrofluoric acid was passed through. The surface was cut by about 50 ⁇ m per side.
- test numbers 24 to 26 compared with test number 5 and the like, the size is small and the heat capacity is small. Therefore, the cooling rate is slow, and the particle size after heating equivalent treatment during hot rolling tends to be large. It exhibits a structure consisting of the crystal grain size defined in the invention, has little surface defects after hot rolling, and achieves a pass line.
- Test numbers 27 to 34 (Table 6A, Table 6B)
- the entire surface of the rolling surface is obtained by repeating the process of irradiating and reciprocating the electron beam by moving the slab against the DC slab of JIS class 1 pure titanium of the same size manufactured through the same manufacturing process as test number 3. Electron beam irradiation was performed. Irradiation was also applied to the side of the slab. For these slabs, the first stage surface heat treatment was performed on the front side surface, and then the slab was inverted, and the first stage surface layer heat treatment was performed on the back side surface. Further, the slab is inverted again, test number 27 is Al powder, sample number 28 is Sn powder, sample number 29 is Fe powder, test number 30 is Cr chip on the slab surface, and test number 31 is on the slab surface.
- test numbers 32 to 34 the V-chip was sprinkled with titanium alloy chips on the slab surface, and then the second stage surface heat treatment was performed on the front side surface, and then the slab was inverted, After the Fe powder was spread on the surface, the second stage surface heat treatment was performed. After that, the same electron beam irradiation was performed on the side surface. At that time, various irradiation conditions were changed.
- the electron beam was oscillated using an electromagnetic lens to obtain a circular beam shape.
- the position of the electron beam is adjusted so that the portion irradiated and melted before that is overlapped and melted by half
- the second step In the surface heat treatment of the eye, the position of the electron beam was adjusted so that the portion that had been irradiated and melted before that was melted by 1 ⁇ 4.
- These slabs were inserted into a furnace at 820 ° C. and then heated for about 240 minutes.
- a 5 mm thick hot rolled sheet coil was produced by a continuous hot rolling strip mill, and a continuous pickling line made of nitric hydrofluoric acid was passed through. The surface was cut by about 50 ⁇ m per side.
- test numbers 27 to 34 are all examples of the present invention, and as shown in Tables 6A and 6B, each has the form of the surface layer portion defined in the present invention, and heat treatment equivalent to hot rolling heating. Later, a structure consisting of the crystal grain size defined in the present invention is exhibited, and the surface defects after hot rolling are few, achieving a passing line.
- Test numbers 35 to 38 (Table 7A, Table 7B)
- the entire surface of the rolling surface is obtained by repeating the process of irradiating and reciprocating the electron beam by moving the slab against the DC slab of JIS class 1 pure titanium of the same size manufactured through the same manufacturing process as test number 3. Electron beam irradiation was performed. Irradiation was also applied to the side of the slab.
- Test No. 35 the first stage surface heat treatment is performed on the front side surface, then the slab is inverted, the first stage surface layer heat treatment is performed on the back side surface, and the slab is again removed. Inverted, the second stage surface heat treatment was performed on the surface on the front side, and then the slab was inverted, and the second stage surface layer heat treatment was performed.
- the slab was reversed and the Fe powder was spread on the back side surface, and then the third stage surface heat treatment was performed on the front side surface, and then the slab was reversed and the Fe powder was spread on the back side surface. Thereafter, a third stage surface heat treatment was performed.
- sample numbers 37 and 38 sprinkled Al powder and Fe powder on the surface of the slab before the surface heat treatment at the third stage, and surface heat treatment was performed on the front and back surfaces of the slab.
- Sample No. 36 was subjected to surface layer heat treatment in the same manner as Sample No. 35, and then the slab was further inverted, and the fourth layer surface heat treatment was performed on the front and back surfaces of the slab. After that, the same electron beam irradiation was performed on the side surface.
- the irradiation conditions were variously changed.
- the electron beam was oscillated using an electromagnetic lens to obtain a circular beam shape.
- the position of the electron beam is adjusted so that the portion irradiated and melted before that is overlapped and melted by half, and the second step In the surface heat treatment of the eye, the position of the electron beam was adjusted so that the portion that had been irradiated and melted before that was melted by 1 ⁇ 4.
- These slabs were inserted into a furnace at 820 ° C. and then heated for about 240 minutes.
- a 5 mm thick hot rolled sheet coil was produced by a continuous hot rolling strip mill, and a continuous pickling line made of nitric hydrofluoric acid was passed through. The surface was cut by about 50 ⁇ m per side. Thereafter, both plate surfaces were visually observed, and the number of surface defects was measured. Examples of these test numbers 35 to 38 are all examples of the present invention, and as shown in Table 7A and Table 7B, each has the form of the surface layer portion defined in the present invention, and heat treatment equivalent to hot rolling heating. Later, a structure consisting of the crystal grain size defined in the present invention is exhibited, and the surface defects after hot rolling are few, achieving a passing line.
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Abstract
Description
なおここで、ここでβ変態点とは、その温度以上ではβ相が安定相で、それ以下では実質的にα相が安定相となる温度で、工業用純チタンでは880~920℃である。
すなわち、第1段目の溶融されて再凝固した際に溶融およびβ変態点以上まで加熱された内側組織微細化層は、最外表面から6mm以上、20mm以下の位置までの充分な厚みを有していて、従来の手法による切削代(数mm程度)より深い位置まで溶融再凝固しているため、表面から数mm程度の位置よりも深い位置に存在していた空隙(通常の切削代を越える深さの位置の空隙)も充分に消滅されていると同時に、最外表面の激しい凹凸も解消される。
一方、第2段目の表面側の再加熱・急冷された組織微細化層は、最外表面から1mm以上、6mm未満の位置までと、薄い層であり、そのため再加熱後の母材からの抜熱による高速の急冷効果によって、充分に微細な組織からなる層となっている。そのため、組織微細化の不充分に起因する熱延初期の微小凹部の発生や熱延板の表面疵の発生をも、確実に防止することができる。
そして上述の各作用は、鋳造後に熱間加工である分塊圧延や鍛造などのブレークダウン工程を経ない状態の鋳片であっても得ることができ、しかも表面に予め切削加工を施していない鋳造ままのいわゆる黒皮の鋳片でも得ることができる。
ここで、前記第2段目表層加熱処理工程の入熱量を第1段目表層加熱処理工程の入熱量より小さくするのは、第2段目の入熱時に形成される溶融層あるいはHAZ層の厚さを、第1段目において形成されるものより薄くすることが必要であるからである。
ここで、第2段目冷却工程の冷却速度が60℃/min未満であると、結晶粒の細粒化が不十分となるおそれがある。
本発明の熱間圧延用チタン鋳片を製造するに当たっては、図1に前工程P0として示しているように、工業用純チタンの溶解原料、例えばクロール法によって得られたチタンスポンジや、チタンスクラップを、ハース内において電子ビーム溶解によって所定量だけ溶解する。得られたチタン溶湯を、DCスラブ鋳造用の水冷銅鋳型、すなわち上下が開放されていて水平断面が矩形状(角部にチャンファーが形成されている場合を含む)をなす水冷銅鋳型内に連続的に注湯する。さらにその鋳型内で凝固された鋳片を下方に連続的に引き抜き、これによって、鋳造したままの形状、寸法で熱間圧延に適した厚み、幅、および長さを有する矩形(スラブ状)の矩形チタン鋳片を得る。このように、鋳片の角部にチャンファーが付与されている場合も広く「矩形」と称することとしている。なお上記の電子ビーム加熱によるハースでの溶解および鋳造時の雰囲気は真空に保たれる。
A:2面10A、10Bのうち、一方の面10Aに対して第1段目表層加熱処理工程P1~第1段目冷却工程P2を実施した後、他方の面10Bに対して、同様に第1段目表層加熱処理工程P1~第1段目冷却工程P2を実施する。その後、これらのいずれか一方の面(例えば10A)について第2段目表層加熱処理工程P3~第2段目冷却工程P4を実施し、さらに他方の面(例えば10B)について第2段目表層加熱処理工程P3~第2段目冷却工程P4を実施するケース。
B:2面10A、10Bのうち、一方の面10Aに対して第1段目表層加熱処理工程P1~第1段目冷却工程P2を実施した後、引き続いて同じ面10Aについて第2段目表層加熱処理工程P3~第2段目冷却工程P4を実施する。その後に他方の面10Bに対して第1段目表層加熱処理工程P1~第1段目冷却工程P2を実施し、引き続いて同じ面10Bについて第2段目表層加熱処理工程P3~第2段目冷却工程P4を実施するケース。
前述のように、電子ビーム溶解とDCスラブ鋳造によって得られた矩形チタン鋳片は、そのまま、第1段目表層加熱処理工程P1に供される。この第1段目表層加熱処理工程P1は、図2に示しているように、矩形チタン鋳片10の外表面のうち、少なくとも熱間圧延工程での圧延面(熱延ロールに接する面)となる幅広な2面10A,10Bについて、その面における表面層のみを加熱して溶融させる工程である。ここでは先ずその2面10A,10Bのうちの一方の面10Aについて実施するものとする。なお、表面層の加熱は、例えば電子ビームを照射して行う。以下、加熱方法の一例として電子ビーム照射を例にして説明する。
前述のような第1段目表層加熱処理工程P1および第1段目冷却工程P2によって、矩形チタン鋳片10における圧延面となる幅広な2面のうちの一面10Aについて、表面から6mm~20mmの深さにわたって第1段目溶融再凝固層20および第1段目HAZ層22が形成された後、図3(B)の中央左寄りに示すように、第2段目表層加熱処理工程P3として、第1段目溶融再凝固層20の表面に再び電子ビームを照射し、第1段目溶融再凝固層20の表面層を急速加熱する。この第2段目表層加熱処理工程P3における電子ビーム照射は、第1段目表層加熱処理工程P1における電子ビーム照射と同様に、照射ガン12を矩形スラブに対し相対的に連続移動させながら表面に電子ビームを照射することにより、面10Aのほぼ全面を再加熱し、かつその再加熱層24を、母材側からの抜熱によって急冷し、組織微細化層26とする。
表1に示す試験番号1は、断面が約1300mm幅×約400mm厚×約7500mm長のJIS1種純チタンの電子ビーム溶解鋳片を、分塊圧延により、約1210mm幅×約260mm厚とし、さらに、約7000mm長スラブを切り出し、全面を約5mm程度切削加工し、上下面と側面のなす角度45度で30mm長さのチャンファーを切削加工した分塊圧延スラブを用いた従来法による参考例である。寸法は、約1200mm幅×約250mm厚×約7000mm長である。
表1に示す試験番号2は、断面が約1220mm幅×270mm厚×7000mm長のJIS1種純チタンスラブを電子ビーム溶解によりDC鋳造し、全面を約10mm程度切削加工し、上下面と側面のなす角度45度で30mm長さのチャンファーを切削加工したDCスラブを使用した比較例である。寸法は、約1200mm幅×約250mm厚×約7000mm長である。
表1に示す試験番号3は、断面が1220mm幅×270mm厚×7000mm長のJIS1種純チタンスラブを電子ビーム溶解によりDC鋳造し、全面を約10mm程度切削加工し、上下面と側面のなす角度45度で30mm長さのチャンファーを切削加工したDCスラブを使用した比較例である。寸法は、DCスラブ鋳造ままの鋳片のままである。
これらスラブは、820℃の炉に挿入後、約240分加熱し、連続熱間圧延ストリップミルにて5mm厚の熱延板コイルを製造し、硝フッ酸からなる連続酸洗ラインを通板し、片面あたり約50μm溶削した。その後、両方の板面を目視観察し、表面疵の数を測定した。なお、表面疵の数は1m四方の枠の中に表面疵が発生した個数を、10~15視野観察し、その平均とした。また、板や長さが1mに達しない場合は、観察した熱延板の表面積が1m2となるように換算し、それを1m2当たり表面疵の数とした。
なおここで、熱延板表面疵の評価基準としては、表面疵の数が1m2当たり0.3個以下を合格とし、1m2当たり0.3個を越える場合を不合格と評価した。この評価基準は、後述する各試験番号4~38においても同様である。
表1に示すように、試験番号1の分塊圧延材は、疵の密度が合格ラインの0.3個/m2を下回っており、良好な表面状態であったが、試験番号2、3は、ともに熱延板表面疵が多発し、不合格であった。
なお、試験番号1の分塊圧延材において得られた良好な表面状態は、分塊圧延という手間のかかる工程を経ることによって得られたものであり、本発明による効果ではない。
試験番号3と同じ製造工程を経て製造した同寸法のJIS1種純チタンのDCスラブに対し、スラブを移動させることで、長手方向に電子ビームを照射し、これを往復させる工程を繰り返すことによって、圧延面全面に電子ビーム照射を行った。スラブの側面にも照射を実施した。
試験番号4は、第1段目表層加熱処理のみを実施し、第2段目表層加熱処理は実施しなかった比較例である。試験番号5から試験番号15は、第1段目表層加熱処理を表側の面に実施し、その後スラブを反転させて、裏側の面に第1段目表層加熱処理を実施し、さらにスラブを再度反転させて、第2段目表層加熱処理を表側の面に実施し、その後スラブを反転させて、裏側の面に第2段目表層加熱処理を実施した。しかる後に、側面にも同様の電子ビーム照射を行った。その際、照射条件を種々変化させた。電子ビームは電磁レンズを用いてオシレーションさせ矩形のビーム形状とした。また、隣接部に照射する際には、その前に照射溶融した部分を1/3だけ重ねて溶融させるように電子ビームの位置を調整した。電子ビーム照射後の冷却時の温度変化は放射温度計により計測し、β変態点を通過する際の冷却速度を算出した。
これらスラブは、820℃の炉に挿入後、約240分加熱し、連続熱間圧延ストリップミルにて5mm厚の熱延板コイルを製造し、硝フッ酸からなる連続酸洗ラインを通板し、片面あたり約50μm溶削した。その後、両方の板面を目視観察し、表面疵の数を測定した。
試験番号5、6、7、8、10、11、12、14は、いずれも本発明の実施例であって、表2A、表2Bに示すように、いずれも本発明で規定した表層部の形態(少なくとも2層の針状組織)を有し、熱延加熱相当熱処理後には、本発明で規定した結晶粒径からなる組織を呈し、熱延後の表面疵も少なく、合格ラインを越えている。
一方、試験番号4、9、13、15は、本発明で規定した表層部の形態や施工条件を満たしていない比較例であり、これらは表2A、表2Bに示すように熱延後の表面疵が多く、熱延板の表面状態は不合格であった。
試験番号3と同じ製造工程を経て製造した同寸法のJIS1種純チタンのDCスラブに対し、スラブを移動させることで、電子ビームを照射し、これを往復させる工程を繰り返すことによって、圧延面全面に電子ビーム照射を行った。スラブの側面にも照射を実施した。
試験番号16、17、18は、試験番号5と同じ施工条件で、照射の方向や順序を変えた場合の実施例である。
試験番号16は、スラブの幅方向に照射を繰り返し、第1段目表層加熱処理を表側の面に実施し、その後スラブを反転させて、裏側の面に第1段目表層加熱処理を実施し、さらにスラブを再度反転させて、第2段目表層加熱処理を表側の面に実施し、その後スラブを反転させて、裏側の面に第2段目表層加熱処理を実施した。しかる後に、側面にも同様の電子ビーム照射を行った。
試験番号17は、スラブの長手方向に照射を繰り返し、第1段目表層加熱処理を表側の面に実施し、その後、同じ面に第2段目表層加熱処理を実施し、さらにスラブを反転させて、第1段目表層加熱処理を裏側の面に実施し、その後、裏側の面に第2段目表層加熱処理を実施した。しかる後に、側面にも同様の電子ビーム照射を行った。
試験番号18は、スラブの幅方向に照射を繰り返し、第1段目表層加熱処理を表側の面に実施し、その後、同じ面に第2段目表層加熱処理を実施し、さらにスラブを反転させて、第1段目表層加熱処理を裏側の面に実施し、その後、裏側の面に第2段目表層加熱処理を実施した。しかる後に、側面にも同様の電子ビーム照射を行った。
これらの電子ビーム照射では、電子ビームは電磁レンズを用いてオシレーションさせ矩形のビーム形状とし、隣接部に照射する際には、その前に照射溶融した部分を1/3だけ重ねて溶融させるように電子ビームの位置を調整した。
これらスラブは、820℃の炉に挿入後、約240分加熱し、連続熱間圧延ストリップミルにて5mm厚の熱延板コイルを製造し、硝フッ酸からなる連続酸洗ラインを通板し、片面あたり約50μm溶削した。その後、両方の板面を目視観察し、表面疵の数を測定した。
これらの試験番号16、17、18は、いずれも本発明の実施例であり、これらは、表3A、表3Bに示すように、いずれも、本発明で規定した表層部の形態を有し、熱延加熱相当熱処理後には、本発明で規定した結晶粒径からなる組織を呈し、熱延後の表面疵も少なく合格ラインを達成している。
試験番号3と同じ製造工程を経て製造した同寸法の様々なJISグレードまたはASTMグレードの工業用純チタンまたはモディファイド純チタン(低合金チタン)のDCスラブに対し、スラブを移動させることで、長手方向に電子ビームを照射し、これを往復させる工程を繰り返すことで、圧延面全面に電子ビーム照射を行った。スラブの側面にも照射を実施した。
試験番号19は、JIS2種純チタン、試験番号20は、JIS3種純チタン、試験番号21は、JIS4種純チタン、試験番号22は、ASTM Gr.17のチタン合金、試験番号23は、ASTM Gr.13のチタン合金である。試験番号22、23は、合金元素を添加したチタン合金であるが添加量は僅かであり、純チタンに準ずる扱いをされるモディファイド純チタンである。
これらスラブに対し、第1段目表層加熱処理を表側の面に実施し、その後スラブを反転させて、裏側の面に第1段目表層加熱処理を実施し、さらにスラブを再度反転させて、第2段目表層加熱処理を表側の面に実施し、その後スラブを反転させて、裏側の面に第2段目表層加熱処理を実施した。しかる後に、側面にも同様の電子ビーム照射を行った。その際、照射条件を種々変化させた。電子ビームは電磁レンズを用いてオスシレーションさせ円形のビーム形状とした。また、隣接部に照射する際には、第1段目の表層加熱処理では、その前に照射溶融した部分を1/2だけ重ねて溶融させるように電子ビームの位置を調整し、第2段目の表層加熱処理では、その前に照射溶融した部分を1/4だけ重ねて溶融させるように電子ビームの位置を調整した。
これらスラブは、820℃の炉に挿入後、約240分加熱し、連続熱間圧延ストリップミルにて5mm厚の熱延板コイルを製造し、硝フッ酸からなる連続酸洗ラインを通板し、片面あたり約50μm溶削した。その後、両方の板面を目視観察し、表面疵の数を測定した。
これらの試験番号19~23の例は、いずれも本発明の実施例であり、表4A、表4Bに示すようにいずれも本発明で規定した表層部の形態を有し、熱延加熱相当熱処理後には、本願発明で規定した結晶粒径からなる組織を呈し、熱延後の表面疵も少なく、合格ラインを達成している。
試験番号24は、断面が1000mm幅×190mm厚×5000mm長のJIS1種純チタンスラブを電子ビーム溶解によりDC鋳造した鋳片、試験番号25は、断面が950mm幅×165mm厚×4500mm長のJIS1種純チタンスラブを電子ビーム溶解によりDC鋳造した鋳片、試験番号26は、試験番号24と同じ寸法で、プラズマアーク溶解によりDCスラブ鋳造した鋳片である。
これらスラブに対し、第1段目表層加熱処理を表側の面に実施し、その後スラブを反転させて、裏側の面に第1段目表層加熱処理を実施し、さらにスラブを再度反転させて、第2段目表層加熱処理を表側の面に実施し、その後スラブを反転させて、裏側の面に第2段目表層加熱処理を実施した。しかる後に、側面にも同様の電子ビーム照射を行った。その際、照射条件を種々変化させた。電子ビームは電磁レンズを用いてオスシレーションさせ矩形のビーム形状とした。また、隣接部に照射する際には、第1段目の表層加熱処理では、その前に照射溶融した部分を1/2だけ重ねて溶融させるように電子ビームの位置を調整し、第2段目の表層加熱処理では、その前に照射溶融した部分を1/3だけ重ねて溶融させるように電子ビームの位置を調整した。
これらスラブは、820℃の炉に挿入後、約240分加熱し、連続熱間圧延ストリップミルにて5mm厚の熱延板コイルを製造し、硝フッ酸からなる連続酸洗ラインを通板し、片面あたり約50μm溶削した。その後、両方の板面を目視観察し、表面疵の数を測定した。
これらの試験番号24~26では、試験番号5などと比べ、寸法が小さいため熱容量も小さく、そのため冷却速度が遅くなり、熱延時の加熱相当処理後の粒径が大きくなる傾向があるが、本願発明で規定した結晶粒径からなる組織を呈し、熱延後の表面疵も少なく、合格ラインを達成している。
試験番号3と同じ製造工程を経て製造した同寸法のJIS1種純チタンのDCスラブに対し、スラブを移動させることで、電子ビームを照射し、これを往復させる工程を繰り返すことによって、圧延面全面に電子ビーム照射を行った。スラブの側面にも照射を実施した。
これらスラブに対し、第1段目表層加熱処理を表側の面に実施し、その後スラブを反転させて、裏側の面に第1段目表層加熱処理を実施した。さらにスラブを再度反転させて、試験番号27はAl粉を、試料番号28はSn粉を、試料番号29はFe粉を、試験番号30はスラブ表面にCrチップを、試験番号31はスラブ表面にVチップを、試験番号32~34はスラブ表面にチタン合金の切り粉をスラブ表面に散布した後、第2段目表層加熱処理を表側の面に実施し、その後スラブを反転させて、裏側の面にFe粉を撒布した後、第2段目表層加熱処理を実施した。しかる後に、側面にも同様の電子ビーム照射を行った。その際、照射条件を種々変化させた。電子ビームは電磁レンズを用いてオシレーションさせ円形のビーム形状とした。また、隣接部に照射する際には、第1段目の表層加熱処理では、その前に照射溶融した部分を1/2だけ重ねて溶融させるように電子ビームの位置を調整し、第2段目の表層加熱処理では、その前に照射溶融した部分を1/4だけ重ねて溶融させるように電子ビームの位置を調整した。
これらスラブは、820℃の炉に挿入後、約240分加熱し、連続熱間圧延ストリップミルにて5mm厚の熱延板コイルを製造し、硝フッ酸からなる連続酸洗ラインを通板し、片面あたり約50μm溶削した。その後、両方の板面を目視観察し、表面疵の数を測定した。
これらの試験番号27~34の例は、いずれも本発明の実施例であり、表6A、表6Bに示すようにいずれも本発明で規定した表層部の形態を有し、熱延加熱相当熱処理後には、本願発明で規定した結晶粒径からなる組織を呈し、熱延後の表面疵も少なく、合格ラインを達成している。
試験番号3と同じ製造工程を経て製造した同寸法のJIS1種純チタンのDCスラブに対し、スラブを移動させることで、電子ビームを照射し、これを往復させる工程を繰り返すことによって、圧延面全面に電子ビーム照射を行った。スラブの側面にも照射を実施した。
これらスラブに対し、試験番号35では第1段目表層加熱処理を表側の面に実施し、その後スラブを反転させて、裏側の面に第1段目表層加熱処理を実施し、さらにスラブを再度反転させて、第2段目表層加熱処理を表側の面に実施し、その後スラブを反転させて、第2段目表層加熱処理を実施した。さらに、スラブを反転させて、裏側の面にFe粉を撒布した後、第3段目表層加熱処理を表側の面に実施し、その後スラブを反転させて、裏側の面にFe粉を撒布した後、第3段目表層加熱処理を実施した。また、試料番号37、38は第3段目の表層加熱処理前にスラブ表面にAl粉およびFe粉を散布し、スラブの表側と裏側の面を表層加熱処理を実施した。また、試料番号36は試料番号35と同様に表層加熱処理を行った後、さらにスラブを反転させて、第4段目の表層加熱処理をスラブの表側および裏側の面に実施した。しかる後に、側面にも同様の電子ビーム照射を行った。さらに、その際、照射条件を種々変化させた。電子ビームは電磁レンズを用いてオスシレーションさせ円形のビーム形状とした。また、隣接部に照射する際には、第1段目の表層加熱処理では、その前に照射溶融した部分を1/2だけ重ねて溶融させるように電子ビームの位置を調整し、第2段目の表層加熱処理では、その前に照射溶融した部分を1/4だけ重ねて溶融させるように電子ビームの位置を調整した。
これらスラブは、820℃の炉に挿入後、約240分加熱し、連続熱間圧延ストリップミルにて5mm厚の熱延板コイルを製造し、硝フッ酸からなる連続酸洗ラインを通板し、片面あたり約50μm溶削した。その後、両方の板面を目視観察し、表面疵の数を測定した。
これらの試験番号35~38の例は、いずれも本発明の実施例であり、表7A、表7Bに示すようにいずれも本発明で規定した表層部の形態を有し、熱延加熱相当熱処理後には、本願発明で規定した結晶粒径からなる組織を呈し、熱延後の表面疵も少なく、合格ラインを達成している。
10A~10D 面
12 電子ビーム照射ガン
16 第1段目溶融層
20 第1段目溶融再凝固層
24 再加熱層
26 組織微細化層
30 チタン熱間圧延板製造用スラブ
40 熱延板
P1 第1段目表層加熱処理工程
P2 第1段目冷却工程
P3 第2段目表層加熱処理工程
P4 第2段目冷却工程
Claims (21)
- 工業用純チタンからなる熱間圧延用チタン鋳片であって、圧延面となる表面において、最表面に針状組織からなる組織微細化層を有し、前記組織微細化層の内側に針状組織からなる内側組織微細化層を有し、前記内側組織微細化層よりもさらに内側は鋳造凝固組織であり、前記組織微細化層は前記内側組織微細化層よりも微細な組織であり、前記組織微細化層が表面から深さ1mm以上、6mm未満までの範囲であり、前記内側組織微細化層が前記組織微細化層の内側であって表面から深さ3mm以上、20mm以下までの範囲である、熱間圧延用チタン鋳片。
- 表面から深さ4mm以下の範囲において、α相安定化元素、中性元素の一種または二種類以上を質量%の合計で0%以上、2.0%未満含有する、請求項1に記載の熱間圧延用チタン鋳片。
- 表面から深さ4mm以下の範囲において、β相安定化元素の一種または二種類以上を質量%の合計で1.5%以下含有する、請求項1に記載の熱間圧延用チタン鋳片。
- 表面から深さ4mm以下の範囲において、α相安定化元素、中性元素の一種または二種類以上を質量%の合計で0%以上、2.0%未満含有し、β相安定化元素の一種または二種類以上を質量%の合計で1.5%以下含有する、請求項1に記載の熱間圧延用チタン鋳片。
- 820℃×240分の加熱処理後の室温での状態で、結晶粒径が3mm以上の結晶粒の個数が表面1m2あたり5個以下である、請求項1に記載の熱間圧延用チタン鋳片。
- 工業用純チタンからなる鋳片素材において、熱間圧延の圧延面となる表面を加熱して、表面から深さ6mm以上、20mm以下までの領域をβ変態点以上に加熱し、表面から深さ3mm以上~10mmの範囲まで溶融させる第1段目表層加熱処理工程と、前記第1段表層加熱処理後、β変態点より低い温度に冷却する第1段目冷却工程と、
前記第1段表層加熱処理と前記第1段目冷却工程が行われた表面を再加熱して、表面から深さ1mm以上、6mm未満までの領域をβ変態点以上に加熱する第2段目表層加熱処理工程と、前記第2段表層加熱処理後、β変態点より低い温度に冷却する第2段目冷却工程とを有する、熱間圧延用チタン鋳片の製造方法。 - 前記第2段目表層加熱処理工程における単位面積当たりの入熱量を、前記第1段目表層加熱処理工程における単位面積当たりの入熱量よりも小さくする、請求項6に記載の熱間圧延用チタン鋳片の製造方法。
- 前記第1段目表層加熱処理工程および第2段目表層加熱処理工程の各工程で、電子ビームの照射ガンを、鋳片素材の表面と平行な方向に連続的に移動させながら電子ビーム照射を行なう、請求項6に記載の熱間圧延用チタン鋳片の製造方法。
- 前記第1段目冷却工程および第2段目冷却工程が、鋳片素材の母材側からの抜熱によって行われる、請求項6に記載の熱間圧延用チタン鋳片の製造方法。
- 前記第2段目冷却工程において、60℃/min以上の冷却速度でβ変態点を通過させる、請求項6に記載の熱間圧延用チタン鋳片の製造方法。
- 前記第2段目表層加熱処理工程と前記第2段目冷却工程を複数回行う、請求項6に記載の熱間圧延用チタン鋳片の製造方法。
- 前記第1段目表層加熱処理工程において、α相安定化元素、中性元素の一種または二種類以上を含有する素材とともに表面を溶融させる、請求項6に記載の熱間圧延用チタン鋳片の製造方法。
- 前記第1段目表層加熱処理工程において、β相安定化元素の一種または二種類以上を含有する素材とともに表面を溶融させる、請求項6に記載の熱間圧延用チタン鋳片の製造方法。
- 前記第1段目表層加熱処理工程において、α相安定化元素、中性元素の一種または二種類以上を含有する素材、および、β相安定化元素の一種または二種類以上を含有する素材とともに表面を溶融させる、請求項6に記載の熱間圧延用チタン鋳片の製造方法。
- 前記第2段目表層加熱処理工程において、表面を溶融させる、請求項6に記載の熱間圧延用チタン鋳片の製造方法。
- 前記第2段目表層加熱処理工程において、α相安定化元素、中性元素の一種または二種類以上を含有する素材とともに表面を溶融させる、請求項15に記載の熱間圧延用チタン鋳片の製造方法。
- 前記第2段目表層加熱処理工程において、β相安定化元素の一種または二種類以上を含有する素材とともに表面を溶融させる、請求項15に記載の熱間圧延用チタン鋳片の製造方法。
- 前記第2段目表層加熱処理工程において、α相安定化元素、中性元素の一種または二種類以上を含有する素材、および、β相安定化元素の一種または二種類以上を含有する素材とともに表面を溶融させる、請求項15に記載の熱間圧延用チタン鋳片の製造方法。
- 前記鋳片素材が、DCスラブ鋳造法によって鋳造したものである、請求項6に記載の熱間圧延用チタン鋳片の製造方法。
- 前記鋳片素材が、電子ビーム溶解法によって得られた溶湯を、DCスラブ鋳造法によって鋳造したものである、請求項6に記載の熱間圧延用チタン鋳片の製造方法。
- 前記鋳片素材が、鋳造ままの鋳肌を有する、請求項6に記載の熱間圧延用チタン鋳片の製造方法。
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2014
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- 2014-04-01 WO PCT/JP2014/059663 patent/WO2014163089A1/ja active Application Filing
- 2014-04-01 UA UAA201510560A patent/UA114669C2/uk unknown
- 2014-04-01 JP JP2014543037A patent/JP5754559B2/ja active Active
- 2014-04-01 US US14/781,498 patent/US10046373B2/en active Active
- 2014-04-01 KR KR1020157029378A patent/KR101791769B1/ko active IP Right Grant
- 2014-04-01 EP EP14779552.0A patent/EP2982777B1/en active Active
- 2014-04-01 CN CN201480020231.7A patent/CN105102679B/zh active Active
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US20170304891A1 (en) * | 2014-09-30 | 2017-10-26 | Nippon Steel & Sumitomo Metal Corporation | Titanium cast product for hot rolling unlikely to exhibit surface defects and method of manufacturing the same |
WO2016051511A1 (ja) * | 2014-09-30 | 2016-04-07 | 新日鐵住金株式会社 | 分塊工程や精整工程を省略しても熱間圧延後の表面性状に優れた熱間圧延用チタン鋳片およびその製造方法 |
US11504765B2 (en) * | 2014-09-30 | 2022-11-22 | Nippon Steel Corporation | Titanium cast product for hot rolling unlikely to exhibit surface defects and method of manufacturing the same |
US10570492B2 (en) | 2014-09-30 | 2020-02-25 | Nippon Steel Corporation | Titanium cast product for hot rolling having excellent surface properties after hot rolling even when slabbing step and finishing step are omitted, and method for producing same |
WO2016051482A1 (ja) * | 2014-09-30 | 2016-04-07 | 新日鐵住金株式会社 | 熱間圧延用チタン鋳片およびその製造方法 |
US10350658B2 (en) * | 2014-09-30 | 2019-07-16 | Nippon Steel Corporation | Titanium casting product for hot rolling and method for producing the same |
EA029618B1 (ru) * | 2014-09-30 | 2018-04-30 | Ниппон Стил Энд Сумитомо Метал Корпорейшн | Титановое литое изделие для горячей прокатки, имеющее превосходные поверхностные свойства после горячей прокатки даже при отсутствии стадии обжатия и стадии чистовой обработки, и способ его производства |
WO2017018520A1 (ja) * | 2015-07-29 | 2017-02-02 | 新日鐵住金株式会社 | チタン複合材および熱間圧延用チタン材 |
JPWO2017018454A1 (ja) * | 2015-07-29 | 2017-07-27 | 新日鐵住金株式会社 | 表面溶融処理用チタンスラブ及びそれを用いた熱間圧延用チタン素材 |
CN107614153A (zh) * | 2015-07-29 | 2018-01-19 | 新日铁住金株式会社 | 表面熔融处理用钛板坯和使用了该钛板坯的热轧用钛坯料 |
JP6128289B1 (ja) * | 2015-07-29 | 2017-05-17 | 新日鐵住金株式会社 | チタン複合材および熱間圧延用チタン材 |
WO2017018454A1 (ja) * | 2015-07-29 | 2017-02-02 | 新日鐵住金株式会社 | 表面溶融処理用チタンスラブ及びそれを用いた熱間圧延用チタン素材 |
JP2019115934A (ja) * | 2015-07-29 | 2019-07-18 | 日本製鉄株式会社 | 熱間圧延用チタン材 |
CN107614153B (zh) * | 2015-07-29 | 2019-10-15 | 日本制铁株式会社 | 表面熔融处理用钛板坯和使用了该钛板坯的热轧用钛坯料 |
WO2017018523A1 (ja) * | 2015-07-29 | 2017-02-02 | 新日鐵住金株式会社 | 熱間圧延用チタン材 |
US10920300B2 (en) | 2015-07-29 | 2021-02-16 | Nippon Steel Corporation | Titanium composite material and titanium material for hot rolling |
KR101674091B1 (ko) * | 2015-10-07 | 2016-11-08 | 주식회사 포스코 | 강재의 제조 방법 및 강재 제조 장치 |
Also Published As
Publication number | Publication date |
---|---|
CN105102679A (zh) | 2015-11-25 |
US10046373B2 (en) | 2018-08-14 |
KR20150131288A (ko) | 2015-11-24 |
EP2982777A4 (en) | 2016-11-30 |
EP2982777B1 (en) | 2018-12-19 |
EP2982777A1 (en) | 2016-02-10 |
US20160038983A1 (en) | 2016-02-11 |
EA201591885A1 (ru) | 2016-02-29 |
KR101791769B1 (ko) | 2017-10-30 |
JPWO2014163089A1 (ja) | 2017-02-16 |
JP5754559B2 (ja) | 2015-07-29 |
CN105102679B (zh) | 2018-04-10 |
EA029486B1 (ru) | 2018-04-30 |
UA114669C2 (uk) | 2017-07-10 |
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