WO2014157581A1 - 積層体及び回路基板 - Google Patents
積層体及び回路基板 Download PDFInfo
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- WO2014157581A1 WO2014157581A1 PCT/JP2014/059028 JP2014059028W WO2014157581A1 WO 2014157581 A1 WO2014157581 A1 WO 2014157581A1 JP 2014059028 W JP2014059028 W JP 2014059028W WO 2014157581 A1 WO2014157581 A1 WO 2014157581A1
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- silver layer
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/18—Printed circuits structurally associated with non-printed electric components
- H05K1/181—Printed circuits structurally associated with non-printed electric components associated with surface mounted components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/52—Electrically conductive inks
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J169/00—Adhesives based on polycarbonates; Adhesives based on derivatives of polycarbonates
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/48—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
- H01L23/488—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
- H01L23/498—Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers
- H01L23/49866—Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers characterised by the materials
- H01L23/49883—Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers characterised by the materials the conductive materials containing organic materials or pastes, e.g. for thick films
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/09—Use of materials for the conductive, e.g. metallic pattern
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/09—Use of materials for the conductive, e.g. metallic pattern
- H05K1/092—Dispersed materials, e.g. conductive pastes or inks
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
- H05K3/105—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern by conversion of non-conductive material on or in the support into conductive material, e.g. by using an energy beam
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/321—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/08—PCBs, i.e. printed circuit boards
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/09—Use of materials for the conductive, e.g. metallic pattern
- H05K1/092—Dispersed materials, e.g. conductive pastes or inks
- H05K1/097—Inks comprising nanoparticles and specially adapted for being sintered at low temperature
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/06—Thermal details
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10613—Details of electrical connections of non-printed components, e.g. special leads
- H05K2201/10621—Components characterised by their electrical contacts
- H05K2201/10636—Leadless chip, e.g. chip capacitor or resistor
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/11—Treatments characterised by their effect, e.g. heating, cooling, roughening
- H05K2203/1157—Using means for chemical reduction
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/12—Using specific substances
- H05K2203/121—Metallo-organic compounds
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
- H05K3/12—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns
- H05K3/1208—Pretreatment of the circuit board, e.g. modifying wetting properties; Patterning by using affinity patterns
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the present invention relates to a laminate including a silver layer, and a circuit board on which electronic components are mounted on the laminate.
- Circuit boards in which electronic parts such as external connection electrodes are bonded to wiring portions on a substrate with a conductive adhesive or the like are mounted on a wide range of products, and an enormous amount is used.
- Such a circuit board usually has a problem that the bonding force between the wiring part and the electronic component tends to be reduced under high temperature and high humidity conditions.
- the surface of the bonding portion of the electronic component is covered with a metal such as silver, or the surface roughness of the bonding portion surface is 0.1 ⁇ m or more and 10 ⁇ m.
- a method of making the ratio less than the maximum is disclosed (see Patent Document 1).
- Patent Document 1 has a problem in that sufficient bonding strength between the wiring part and the electronic component may not be obtained under high temperature and high humidity conditions.
- the effect of the surface state of the silver wiring (silver layer) on the bonding force between the silver wiring and the electronic component has not been sufficiently studied.
- Development of a new laminate having a silver layer on a support suitable for application to a circuit board has been desired.
- An object of the present invention is to provide a laminate including a silver layer capable of maintaining a high bonding force with an electronic component even under high temperature and high humidity conditions, and a circuit board on which the electronic component is mounted on the laminate. .
- the present invention provides a laminate comprising a silver layer on a substrate, and the silver layer has a surface where the kurtosis of the roughness curve satisfies at least one of the following conditions (i) and (ii).
- the change rate of kurtosis is 50% or more.
- the rate of change of kurtosis is 200% or more after 480 hours have passed under the conditions of a temperature of 85 ° C. and a relative humidity of 85%.
- the substrate may have a thickness of 10 to 10,000 ⁇ m, and the silver layer may have a thickness of 0.01 to 5 ⁇ m.
- the silver silver ratio in the silver layer may be 99% by mass or more and 99.9% by mass or less.
- the silver layer may be directly formed on a substrate.
- the laminate of the present invention may further include an adhesion layer formed by polymerizing a urethane acrylate resin having a thickness of 0.5 to 10 ⁇ m between the base material and the silver layer.
- the kurtosis of the roughness curve may be a value determined by the following formula (I).
- Rq is the root mean square height
- l is a reference length made dimensionless by the fourth power of the root mean square height Rq
- Z (x) is a roughness curve.
- the silver layer is formed from a silver ink composition, and the silver ink composition is a mixture of silver carboxylate and a nitrogen-containing compound.
- the compounding amount of the nitrogen-containing compound may be 0.2 to 15 mol per mol of the compounding amount of the silver carboxylate.
- this invention is an electronic component through a conductive junction part on the surface where the kurtosis of the roughness curve satisfies at least one of the conditions (i) and (ii) among the silver layers of the laminate.
- a circuit board on which is mounted is provided.
- the conductive bonding portion may be a bonding layer obtained by curing a conductive adhesive or a solder layer.
- the laminate of the present invention includes a silver layer that can maintain a high bonding force with an electronic component even under high temperature and high humidity conditions, and the electronic component can be mounted on the laminate to form a circuit board.
- the laminate according to the present invention includes a silver layer on a base material, and the silver layer has a surface where the kurtosis of the roughness curve satisfies at least one of the following conditions (i) and (ii).
- the change rate of kurtosis is 50% or more.
- the rate of change of kurtosis is 200% or more after 480 hours have passed under the conditions of a temperature of 85 ° C. and a relative humidity of 85%.
- the silver layer has a surface in which the rate of change of kurtosis in the roughness curve after a predetermined time has passed in a predetermined range under the above-described high-temperature and high-humidity condition, so that conductive bonding is performed on the surface.
- a high bonding strength between the silver layer and the electronic component through the portion is maintained for a long time even under high temperature and high humidity conditions.
- “bonding force” means a force for integrally bonding the silver layer and the electronic component.
- the adhesive layer formed by curing the conductive adhesive corresponds to the force (adhesive force) for bonding the silver layer and the electronic component.
- the surface of the silver layer satisfying at least one of the conditions (i) and (ii) with the kurtosis of the roughness curve is a surface that forms a conductive junction with the electronic component of the silver layer.
- FIG. 1 is a schematic cross-sectional view showing an example of a laminate according to the present invention.
- the laminated body 1 shown here is provided with a silver layer 12 on a substrate 11, and the silver layer 12 is patterned into a predetermined shape on the substrate 11.
- the surface (one main surface) 12a of the silver layer 12 is a surface on which an electronic component is mounted via a conductive joint in a circuit board described later. Further, the back surface (the other main surface) 12 b of the silver layer 12 is a contact surface with the surface 11 a of the substrate 11.
- the silver layer 12 may be laminated
- the laminate according to the present invention is not limited to the one shown in FIG.
- other layers other than the silver layer 12 may be provided on the base material 11, and the other layers may include those layers in order to improve the adhesion between the base material 11 and the silver layer 12.
- An adhesion layer provided between them can be exemplified.
- FIG. 2 is a schematic cross-sectional view showing an example of a laminate provided with an adhesion layer according to the present invention. 2 that are the same as those shown in FIG. 1 are assigned the same reference numerals as in FIG. 1, and detailed descriptions thereof are omitted. The same applies to the following drawings.
- the laminated body 2 shown here is one in which an adhesion layer 13 is provided between the base material 11 and the silver layer 12, and is the same as the laminated body 1 except for this point.
- the adhesion layer 13 is laminated on the entire surface 11 a of the substrate 11, and the silver layer 12 is laminated on a part of the surface 13 a of the adhesion layer 13.
- the adhesion layer 13 is laminated on the entire surface 11a of the base material 11, the entire surface of the back surface 12b of the silver layer 12 is in contact with the surface 13a of the adhesion layer 13 in the laminate 2.
- the adhesion layer 13 may be laminated not only on the entire surface 11a of the base material 11 but on a part thereof, and in that case, the adhesion layer 13 may be patterned.
- the substrate 11 can be selected in any shape depending on the purpose, but is preferably plate-shaped, film-shaped or sheet-shaped, preferably has a thickness of 10 to 10,000 ⁇ m, and preferably 50 to 5000 ⁇ m. More preferred.
- the material of the substrate 11 is not particularly limited and may be selected according to the purpose. However, it is preferable to have heat resistance that does not change when a silver layer is formed by heat treatment of a silver ink composition described later.
- the material of the base material 11 is polyethylene (PE), polypropylene (PP), polycycloolefin, polyvinyl chloride (PVC), ethylene-vinyl acetate copolymer, polyvinyl alcohol, vinylon, polyvinylidene chloride (PVDC).
- PMP Polymethylpentene
- PS polystyrene
- PVAc polymethyl methacrylate
- PMMA polyethyl methacrylate
- PEMA polybutyl methacrylate
- PBMA polymethyl acrylate
- PMA polyethyl acrylate
- PBA polybutyl acrylate
- AS resin AS resin, ABS resin, polyamide (PA), polyimide (PI), polyamideimide (PAI), polyacetal, polyethylene terephthalate (PET), glycol Modified poly Tylene terephthalate (PET-G), polybutylene terephthalate (PBT), polytrimethylene terephthalate (PTT), polyethylene naphthalate (PEN), polybutylene naphthalate (PBN), polyphenylene sulfide (PPS), polysulfone (PSF), Polyethersulfone (PES), polyetherketone (PEK), polyetheretherketone (PEEK
- the material of the substrate 11 can be exemplified by ceramics such as glass and silicon; papers such as fine paper, thin paper, glassine paper, and sulfuric acid paper.
- the substrate 11 may be a combination of two or more materials such as glass epoxy resin and polymer alloy.
- the substrate 11 may be composed of a single layer or may be composed of two or more layers.
- these multiple layers may be the same as or different from each other. That is, all the layers may be the same, all the layers may be different, or only some of the layers may be different. And when several layers differ from each other, the combination of these several layers is not specifically limited.
- the plurality of layers being different from each other means that at least one of the material and the thickness of each layer is different from each other.
- the base material 11 consists of multiple layers, it is good to make it the thickness of the total of each layer be the thickness of said preferable base material 11.
- the silver layer 12 In the silver layer 12, the kurtosis of the roughness curve in the exposed surface of the part where the electronic component is mounted via at least the conductive joint (the predetermined part of the surface 12 a in FIGS. 1 and 2) What is necessary is just to be comprised so that at least one of i) and (ii) may be satisfy
- the silver layer 12 is illustrated as a plate having a side surface that connects the front surface 12 a and the back surface 12 b, but without the side surface, The silver layer may have a shape having the surface 12a from the surface 11a or the surface 13a of the adhesion layer 13 through a curved surface or the like.
- the silver layer 12 is made of metallic silver or is mainly composed of metallic silver.
- “having metallic silver as a main component” means that the ratio of metallic silver is sufficiently high so that it can be regarded as being composed solely of metallic silver.
- the ratio of metallic silver is 95% by mass or more. It is preferable that it is 97 mass% or more, and it is especially preferable that it is 99 mass% or more.
- the upper limit value of the ratio of metallic silver in the silver layer 12 is, for example, 100% by mass, 99.9% by mass, 99.8% by mass, 99.7% by mass, 99.6% by mass, 99.5% by mass, 99 4 mass%, 99.3% by mass, 99.2 mass% and 99.1 mass% can be selected.
- the silver layer 12 is preferably formed using a metal silver forming material to be described later.
- a metallic silver forming material instead of a technique such as plating, the silver layer 12 can be easily formed so that the kurtosis of the roughness curve of the surface 12a satisfies at least one of the above conditions (i) and (ii).
- the roughness curve kurtosis (Rku) represents the mean square of the roughness curve Z (x) at a reference length l made dimensionless by the square of the root mean square height Rq.
- the kurtosis (Rku) of the roughness curve is obtained by the following formula (I).
- Kurtosis (Rku) means kurtosis, which is a measure of the sharpness of the surface, and represents the sharpness (sharpness) of the height distribution.
- kurtosis (kurtosis) is a parameter that defines the shape of the convex-and-concave portion of the concavo-convex shape.
- the condition that the silver layer satisfies the condition (i) is that when a test is performed for 240 hours to pass the silver layer under conditions of a temperature of 85 ° C. and a relative humidity of 85%, the surface roughness curve is expressed by the following formula (i ) -1 is satisfied. (Rku 240 ⁇ Rku 0 ) / Rku 0 ⁇ 100 ⁇ 50 (i) ⁇ 1 (Where Rku 0 is the kurtosis of the roughness curve before the test; Rku 240 is the kurtosis of the roughness curve after the test (after 240 hours)).
- the condition that the silver layer satisfies the above condition (ii) is that when the test is conducted for 480 hours at a temperature of 85 ° C. and a relative humidity of 85%, the surface roughness curve is as follows. This means that the relationship of formula (ii) -1 is satisfied. (Rku 480 ⁇ Rku 0 ) / Rku 0 ⁇ 100 ⁇ 200 (ii) ⁇ 1 (Where Rku 0 is the kurtosis of the roughness curve before the test; Rku 480 is the kurtosis of the roughness curve after the test (after 480 hours)).
- satisfying at least one of the conditions (i) and (ii) means that when the silver layer is placed under a high temperature and high humidity condition of a temperature of 85 ° C. and a relative humidity of 85% for 240 hours or 480 hours, It means that the kurtosis of the surface roughness curve changes more than a predetermined value. This means that the surface state of the silver layer changes greatly.
- the surface roughness of the silver layer 12 is set within a predetermined range
- the surface of the silver layer 12 is It is not sufficient to set the rate of change of roughness within a predetermined range, and it is necessary to satisfy at least one of the conditions (i) and (ii).
- surface roughness is based on JIS B0601: 2001 (ISO4287: 1997), means arithmetic average roughness (Ra), and is a reference length from the roughness curve in the direction of the average line.
- the X-axis is taken in the direction of the average line of the extracted portion
- the Y-axis is taken in the direction of the vertical magnification
- the kurtosis of the roughness curve on the surface of the silver layer 12 may satisfy at least one of the conditions (i) and (ii), but preferably satisfies both the conditions (i) and (ii).
- the kurtosis of the roughness curve on the surface of the silver layer 12 is preferably 1.8 or more, preferably 2 or more, in the initial stage (ie, elapsed time 0 hours) before the silver layer 12 is aged under predetermined conditions. Is more preferable and 6 or less is preferable.
- the kurtosis of the roughness curve on the surface of the silver layer 12 is preferably 3.8 or more when the silver layer 12 has passed 240 hours under conditions of a temperature of 85 ° C. and a relative humidity of 85%, and is preferably 4.2 or more. More preferably, it is preferably 45 or less.
- the kurtosis of the roughness curve on the surface of the silver layer 12 is preferably 5 or more, more preferably 6 or more when the silver layer 12 has passed 480 hours under conditions of a temperature of 85 ° C. and a relative humidity of 85%. Preferably, it is preferably 430 or less.
- the kurtosis of the roughness curve on the surface of the silver layer 12 can be determined by measuring the surface shape of the silver layer 12 from above the surface.
- the surface to be measured at this time may be the above-described surface 12a of the silver layer 12 (a surface on which an electronic component is mounted via a conductive joint in a circuit board described later), or the silver layer 12 is cut. Alternatively, it may be a section that has been cut and newly exposed. When the silver layer 12 is cut, the cross section is exposed between two different surfaces (for example, between the front surface 12a and the back surface 12b of the silver layer 12).
- the cross section is exposed in a partial region in the depth direction from the surface (for example, a partial region in the thickness direction of the silver layer 12 from the surface 12a of the silver layer 12).
- the direction in which the silver layer 12 is cut or cut is not particularly limited.
- a cross section in a direction perpendicular to the surface 12a of the silver layer 12 or the surface 11a of the base material 11, the surface 12a of the silver layer 12 or the base material 11 Any of a cross section in a direction parallel to the surface 11a, a cross section of the silver layer 12 in a direction that forms an angle other than 0 ° and 90 ° with respect to the surface 12a of the silver layer 12 or the surface 11a of the substrate 11 Good.
- the external shape of a cross section is not specifically limited, For example, a square may be sufficient as shown in FIG. 1, and the triangle seen when the corner
- disconnected may be sufficient.
- the surface for measuring the shape of the silver layer 12 may be the surface of the silver layer 12 that is exposed when the laminate 1 or 2 is stored under conditions of a temperature of 85 ° C. and a relative humidity of 85%.
- the surface shape of the silver layer 12 can be measured by a known method such as a method using a microscope such as a shape measuring laser microscope.
- the cross section of the silver layer 12 in the direction perpendicular to the surface 11a of the base material 11 is cut, for example, by cooling the silver layer 12 to an extremely low temperature using a refrigerant such as liquid nitrogen, It can be exposed by cutting the silver layer 12 using an apparatus for cutting the test piece. If a microtome is used, the cross section of the silver layer 12 can also be exposed by cutting.
- the shape of the silver layer 12 is not particularly limited.
- the shape of the silver layer 12 when the laminate 1 is viewed in plan so that the surface 11a of the base material 11 is looked down from above is arbitrarily set according to the purpose. it can.
- the thickness of the silver layer 12 can be arbitrarily set according to the purpose, but is preferably 0.01 to 5 ⁇ m, and more preferably 0.05 to 3 ⁇ m. When the thickness of the silver layer 12 is equal to or more than the lower limit value, the conductivity can be further improved, and the structure of the silver layer 12 can be more stably maintained. Moreover, the laminated body 1 can be made thinner by the thickness of the silver layer 12 being the said upper limit or less.
- the silver layer 12 may be composed of a single layer or may be composed of two or more layers. When the silver layer 12 consists of a plurality of layers, these layers may be the same as or different from each other, and can be configured in the same manner as in the case of the substrate 11.
- the conductive layer 12 composed of a plurality of layers may be configured such that the total thickness of the respective layers is equal to the thickness of the preferable conductive layer 12 described above.
- the material of the adhesion layer 13 may be appropriately adjusted according to the type of the base material 11 and is not particularly limited, but is preferably a variety of resins or those formed using a silane coupling agent. Moreover, the material of the contact
- the urethane acrylate resin used for forming the adhesion layer 13 is preferably a urethane acrylate resin having a polycarbonate skeleton (hereinafter sometimes referred to as “polycarbonate skeleton-containing urethane acrylate resin”).
- the silane coupling agent is a compound represented by the following general formula (3) (hereinafter referred to as “compound (3)”. "Is sometimes abbreviated as”).
- R 11 is an alkyl group having 1 to 5 carbon atoms, an alkoxyalkyl group or an alkylcarbonyl group;
- R 12 is an alkyl group having 1 to 5 carbon atoms or an aryl group having 6 to 12 carbon atoms;
- R 13 is an alkylene group having 1 to 10 carbon atoms;
- R 14 is an alkylene group having 1 to 5 carbon atoms, and one or more methylene groups in the alkylene group may be substituted with a carbonyl group;
- Is an amino group, mercapto group or aryl group having 6 to 12 carbon atoms;
- m1 is 2 or 3, and a plurality of R 11 may be the same or different from each other;
- m2 and m3 are each independently 0 or 1; provided that when Z is an amino group, at least one of m2 and m3 is 1.
- R 11 is an alkyl group having 1 to 5 carbon atoms, an alkoxyalkyl group or an alkylcarbonyl group.
- the alkyl group for R 11 may be linear, branched or cyclic. Examples of linear or branched alkyl groups include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, and n-pentyl group.
- the alkyl group for R 11 is preferably linear or branched, and preferably has 1 to 3 carbon atoms.
- alkoxyalkyl group at R 11 alkoxy group constituting it, a monovalent group in which the alkyl group as R 11 is bonded to an oxygen atom, an alkylene group wherein the alkoxy group is attached Is a group formed by removing one hydrogen atom from the alkyl group as R 11 .
- the total number of carbon atoms of the alkoxy group and alkylene group (the number of carbon atoms of the alkoxyalkyl group) is 2 to 5.
- the alkoxyalkyl group for R 11 is preferably linear or branched, preferably has 3 or less carbon atoms, and more preferably is a methoxymethyl group or a 2-methoxyethyl group.
- the alkyl group bonded to the carbon atom of the carbonyl group has 1 to 4 carbon atoms (the alkylcarbonyl group has 2 to 5 carbon atoms).
- the alkylcarbonyl group in R 11 is preferably linear or branched, preferably has 3 or less carbon atoms, and more preferably a methylcarbonyl group (acetyl group) or an ethylcarbonyl group. preferable.
- R 12 is an alkyl group having 1 to 5 carbon atoms or an aryl group having 6 to 12 carbon atoms.
- the aryl group in R 12 may be monocyclic or polycyclic, and includes a phenyl group, 1-naphthyl group, 2-naphthyl group, o-toluyl group, m-toluyl group, p-toluyl group, xylyl group (dimethyl group). Phenyl group) and the like.
- one or more hydrogen atoms of these aryl groups may be substituted with an alkyl group and / or an alkoxy group.
- examples of the alkyl group in which a hydrogen atom is substituted include the same groups as the alkyl group in R 11
- examples of the alkoxy group in which a hydrogen atom is substituted include that the alkyl group in R 11 is an oxygen atom.
- a monovalent group formed by bonding to can be exemplified.
- the aryl group has 12 or less carbon atoms including these alkyl groups and / or alkoxy groups.
- the aryl group in R 12 is preferably monocyclic, and more preferably a phenyl group.
- R 13 is an alkylene group having 1 to 10 carbon atoms, and in the present invention, the “alkylene group” includes linear, branched and cyclic divalent saturated hydrocarbon groups. .
- the alkylene group in R 13 include a divalent group obtained by removing one hydrogen atom from an alkyl group having 1 to 10 carbon atoms.
- Examples of the alkyl group include a methyl group, an ethyl group, and n-propyl group.
- the alkylene group for R 13 preferably has 1 to 7 carbon atoms, more preferably 1 to 5 carbon atoms.
- Specific examples include a methylene group, an ethylene group, a propylene group (methylethylene group). ), Trimethylene group, tetramethylene group, 1-methyltrimethylene group, 2-methyltrimethylene group, 1,2-dimethylethylene group, 1,1-dimethylethylene group, ethylethylene group, pentamethylene group, 1-methyl Tetramethylene group, 2-methyltetramethylene group, 1,1-dimethyltrimethylene group, 1,2-dimethyltrimethylene group, 1,3-dimethyltrimethylene group, 1-ethyltrimethylene group, 2-ethyltrimethylene group Group, 1-methyl-2-ethylethylene group, n-propylethylene group and the like.
- R 14 is an alkylene group having 1 to 5 carbon atoms, and among the alkylene groups in R 13 , the same as those having 1 to 5 carbon atoms, and preferably having 1 to 3 carbon atoms. .
- the alkylene group for R 14 is a methylene group or is formed by linking 2 to 5 methylene groups, and one of these methylene groups (—CH 2 —) constituting the alkylene group.
- One or more may be substituted with a carbonyl group (—C ( ⁇ O) —).
- the number of methylene groups substituted with a carbonyl group depends on the total number of methylene groups in the alkylene group, and is not particularly limited.
- R 14 may be composed of only a carbonyl group, One or more alkylene groups and one or more carbonyl groups may be mixed. Usually, the number of carbonyl groups in R 14 is preferably 2 or less, more preferably 1.
- Z is an amino group (—NH 2 ), a mercapto group (—SH), or an aryl group having 6 to 12 carbon atoms.
- aryl group in Z can be exemplified the same ones as the aryl group in R 12, it may be the mutually the same and R 12, may be different.
- n1 is 2 or 3
- a plurality of R 11 may be the same or different from each other.
- M2 and m3 are each independently 0 or 1. However, when Z is an amino group, at least one of m2 and m3 is 1 (m2 and m3 are never 0).
- R 11 and R 12 are alkyl groups having 1 to 3 carbon atoms
- R 13 is an alkylene group having 1 to 5 carbon atoms
- R 14 is an alkylene group having 1 to 3 carbon atoms. Examples thereof include a group or a carbonyl group
- Z is an amino group, a mercapto group or a phenyl group.
- Examples of such a compound (3) include N-2- (aminoethyl) -3-aminopropyltrimethoxysilane ((CH 3 O) 3 Si (CH 2 ) 3 NH (CH 2 ) 2 NH 2 ), N -2- (aminoethyl) -3-aminopropylmethyldimethoxysilane ((CH 3 O) 2 Si (CH 3 ) (CH 2 ) 3 NH (CH 2 ) 2 NH 2 ), 3-ureidopropyltriethoxysilane (CH 3 CH 2 O) 3 Si (CH 2 ) 3 NHC ( ⁇ O) NH 2 ), N-phenyl-3-aminopropyltrimethoxysilane ((CH 3 O) 3 Si (CH 2 ) 3 NHC 6 H 5), 3-mercaptopropyl trimethoxysilane ((CH 3 O) 3 Si (CH 2) 3 SH), 3-mercaptopropyl methyldimethoxysilane ((CH 3
- Compound (3) is a silane coupling agent, but a commercially available product may be used, or a compound synthesized by a known method may be used.
- the compound (3) used for the formation of the adhesion layer 13 may be one kind or two or more kinds. When there are two or more kinds, the combination and ratio are not particularly limited.
- the thickness of the adhesion layer 13 can be arbitrarily set according to the purpose, but is preferably 0.5 to 10 ⁇ m, and more preferably 0.5 to 4 ⁇ m.
- the adhesiveness of the base material 11 and the silver layer 12 improves more because the thickness of the contact
- the laminated body 2 can be made thinner by the thickness of the adhesion layer 13 being the upper limit or less.
- the adhesion layer 13 may be composed of a single layer or may be composed of two or more layers.
- the plurality of layers may be the same as or different from each other, and can be configured in the same manner as the substrate 11.
- the adhesion layer 13 composed of a plurality of layers may be configured such that the total thickness of each layer is the thickness of the preferable adhesion layer 13 described above.
- the laminated body which concerns on this invention can be manufactured with the manufacturing method which has the process of forming a silver layer on a base material, for example.
- 3A and 3B are schematic cross-sectional views for explaining an example of a method for manufacturing the laminate 1 shown in FIG.
- the silver layer 12 is formed on the surface (one main surface) 11a of the base material 11, as shown to FIG. 3A and 3B.
- the silver layer 12 is prepared, for example, by preparing a silver ink composition in which a material for forming metallic silver is blended, and adhering it to a desired location on the surface 11a of the substrate 11, and drying or heating as necessary. It is preferably formed by appropriately selecting post-treatment such as (baking) treatment. The heat treatment may be performed also as a drying treatment.
- the silver ink composition is adhered to a predetermined portion or the entire surface of the surface 11a of the substrate 11, and a post-treatment such as a drying treatment or a heating (firing) treatment is appropriately selected and performed as necessary.
- a post-treatment such as a drying treatment or a heating (firing) treatment is appropriately selected and performed as necessary.
- the silver layer 12 can be formed by patterning the silver layer into a desired shape by a known method such as etching.
- a liquid one is preferable, and a metal silver forming material is preferably dissolved or uniformly dispersed.
- the metal silver forming material may be any material that has silver atoms (silver elements) and generates metal silver by structural change such as decomposition, and examples thereof include silver salts, silver complexes, and organic silver compounds.
- the silver salt and the silver complex may be either a silver compound having an organic group or a silver compound having no organic group.
- the metal silver forming material is preferably a silver salt or a silver complex.
- the material for forming metallic silver is preferably one that decomposes by heating to form metallic silver.
- the metal silver forming material may be used singly or in combination of two or more. When two or more are used in combination, the combination and ratio can be arbitrarily adjusted. .
- silver carboxylate examples include silver carboxylate having a group represented by the formula “—COOAg”.
- the silver carboxylate is not particularly limited as long as it has a group represented by the formula “—COOAg”.
- the number of groups represented by the formula “—COOAg” may be one, or two or more.
- the position of the group represented by the formula “—COOAg” in the silver carboxylate is not particularly limited.
- the silver carboxylate is represented by the following general formula (1) ⁇ -ketocarboxylate silver (hereinafter sometimes abbreviated as “ ⁇ -ketocarboxylate (1)”) and the following general formula (4). It is preferably one or more selected from the group consisting of silver carboxylates (hereinafter sometimes abbreviated as “silver carboxylate (4)”).
- ⁇ -ketocarboxylate (1) ⁇ -ketocarboxylate (4)
- silver carboxylate (4) silver carboxylate (4)
- the simple description of “silver carboxylate” is not limited to “silver ⁇ -ketocarboxylate (1)” and “silver carboxylate (4)”, unless otherwise specified. It is intended to mean “silver carboxylate having a group represented by the formula“ —COOAg ””.
- R represents an aliphatic hydrocarbon group having 1 to 20 carbon atoms in which one or more hydrogen atoms may be substituted with a substituent, a phenyl group, a hydroxyl group, an amino group, or a group represented by the general formula “R 1 -CY 2- ",” CY 3- “,” R 1 -CHY- “,” R 2 O- “,” R 5 R 4 N- “,” (R 3 O) 2 CY- “or” R 6 -C ( ⁇ O) —CY 2 — ”;
- Y is independently a fluorine atom, a chlorine atom, a bromine atom or a hydrogen atom;
- R 1 is an aliphatic hydrocarbon group or phenyl group having 1 to 19 carbon atoms;
- R 2 is an aliphatic group having 1 to 20 carbon atoms
- R 3 is an aliphatic hydrocarbon group having 1 to 16 carbon atoms;
- R 4 and R 5 are each independently an aliphatic hydrocarbon group having 1
- R 8 is an aliphatic hydrocarbon group having 1 to 19 carbon atoms, a carboxy group, or a group represented by the formula “—C ( ⁇ O) —OAg”, wherein the aliphatic hydrocarbon group is a methylene group. And one or more of the methylene groups may be substituted with a carbonyl group.
- the silver ⁇ -ketocarboxylate (1) is represented by the general formula (1).
- R is an aliphatic hydrocarbon group having 1 to 20 carbon atoms in which one or more hydrogen atoms may be substituted with a substituent, a phenyl group, a hydroxyl group, an amino group, or a group represented by the general formula “R 1 -CY 2 -”,” CY 3- “,” R 1 -CHY- ",” R 2 O- ",” R 5 R 4 N- ",” (R 3 O) 2 CY- "or” R 6 -C ( ⁇ O) —CY 2 — ”.
- the aliphatic hydrocarbon group having 1 to 20 carbon atoms in R may be any of linear, branched and cyclic (aliphatic cyclic group), and may be monocyclic or polycyclic when cyclic. . Further, the aliphatic hydrocarbon group may be either a saturated aliphatic hydrocarbon group or an unsaturated aliphatic hydrocarbon group. The aliphatic hydrocarbon group preferably has 1 to 10 carbon atoms, and more preferably 1 to 6 carbon atoms. Preferred examples of the aliphatic hydrocarbon group for R include an alkyl group, an alkenyl group, and an alkynyl group.
- Examples of the linear or branched alkyl group in R include a methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, sec-butyl group, tert-butyl group, n -Pentyl group, isopentyl group, neopentyl group, tert-pentyl group, 1-methylbutyl group, 2-methylbutyl group, n-hexyl group, 1-methylpentyl group, 2-methylpentyl group, 3-methylpentyl group, 4- Methylpentyl group, 1,1-dimethylbutyl group, 2,2-dimethylbutyl group, 3,3-dimethylbutyl group, 2,3-dimethylbutyl group, 1-ethylbutyl group, 2-ethylbutyl group, 3-ethylbutyl group 1-ethyl-1-methylpropyl group,
- Examples of the cyclic alkyl group in R include cyclopropyl group, cyclobutyl group, cyclopentyl group, cyclohexyl group, cycloheptyl group, cyclooctyl group, cyclononyl group, cyclodecyl group, norbornyl group, isobornyl group, 1-adamantyl group, 2- Examples thereof include an adamantyl group and a tricyclodecyl group.
- alkenyl group in R examples include a vinyl group (ethenyl group, —CH ⁇ CH 2 ), an allyl group (2-propenyl group, —CH 2 —CH ⁇ CH 2 ), and a 1-propenyl group (—CH ⁇ CH—CH).
- one single bond (C—C) between carbon atoms of the alkyl group in R such as ethynyl group (—C ⁇ CH), propargyl group (—CH 2 —C ⁇ CH), etc. ) Is substituted with a triple bond (C ⁇ C).
- one or more hydrogen atoms may be substituted with a substituent, and preferred examples of the substituent include a fluorine atom, a chlorine atom, and a bromine atom.
- the number and position of substituents are not particularly limited. When the number of substituents is plural, the plural substituents may be the same as or different from each other. That is, all the substituents may be the same, all the substituents may be different, or only some of the substituents may be different.
- one or more hydrogen atoms may be substituted with a substituent.
- the substituent include a saturated or unsaturated monovalent aliphatic hydrocarbon group having 1 to 16 carbon atoms.
- a monovalent group formed by bonding the aliphatic hydrocarbon group to an oxygen atom, a fluorine atom, a chlorine atom, a bromine atom, a hydroxyl group (—OH), a cyano group (—C ⁇ N), a phenoxy group (—O—), C 6 H 5 ) and the like can be exemplified, and the number and position of substituents are not particularly limited.
- the plural substituents may be the same as or different from each other.
- Examples of the aliphatic hydrocarbon group that is a substituent include the same aliphatic hydrocarbon groups as those described above for R except that the number of carbon atoms is 1 to 16.
- Y in R each independently represents a fluorine atom, a chlorine atom, a bromine atom or a hydrogen atom.
- a plurality of Y may be the same or different from each other. Good.
- R 1 in R is an aliphatic hydrocarbon group having 1 to 19 carbon atoms or a phenyl group (C 6 H 5 —), and the aliphatic hydrocarbon group in R 1 has 1 to 19 carbon atoms. Except for this point, the same aliphatic hydrocarbon groups as those in R can be exemplified.
- R 2 in R is an aliphatic hydrocarbon group having 1 to 20 carbon atoms, and examples thereof are the same as the aliphatic hydrocarbon group in R.
- R 3 in R is an aliphatic hydrocarbon group having 1 to 16 carbon atoms, and examples thereof are the same as the aliphatic hydrocarbon group in R except that the carbon number is 1 to 16.
- R 4 and R 5 in R are each independently an aliphatic hydrocarbon group having 1 to 18 carbon atoms. That is, R 4 and R 5 may be the same as or different from each other, and examples thereof are the same as the aliphatic hydrocarbon group for R except that the number of carbon atoms is 1 to 18.
- R 6 in R is an aliphatic hydrocarbon group having 1 to 19 carbon atoms, a hydroxyl group or a group represented by the formula “AgO—”. The aliphatic hydrocarbon group in R 6 has 1 to Except for being 19, the same aliphatic hydrocarbon groups as those described above for R can be exemplified.
- R is preferably a linear or branched alkyl group, a group represented by the general formula “R 6 —C ( ⁇ O) —CY 2 —”, a hydroxyl group or a phenyl group.
- R 6 is preferably a linear or branched alkyl group, a hydroxyl group, or a group represented by the formula “AgO—”.
- each X independently represents a hydrogen atom, an aliphatic hydrocarbon group having 1 to 20 carbon atoms, a halogen atom, a phenyl group in which one or more hydrogen atoms may be substituted with a substituent, or benzyl A group (C 6 H 5 —CH 2 —), a cyano group, an N-phthaloyl-3-aminopropyl group, a 2-ethoxyvinyl group (C 2 H 5 —O—CH ⁇ CH—), or the general formula “R 7 It is a group represented by “O—”, “R 7 S—”, “R 7 —C ( ⁇ O) —” or “R 7 —C ( ⁇ O) —O—”.
- Examples of the aliphatic hydrocarbon group having 1 to 20 carbon atoms in X include those similar to the aliphatic hydrocarbon group in R.
- halogen atom in X examples include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
- substituents include a halogen atom (a fluorine atom, a chlorine atom, a bromine atom and an iodine atom), nitro Examples include a group (—NO 2 ), and the number and position of substituents are not particularly limited. When the number of substituents is plural, the plural substituents may be the same as or different from each other.
- R 7 in X represents an aliphatic hydrocarbon group having 1 to 10 carbon atoms, a thienyl group (C 4 H 3 S—), or a phenyl group or diphenyl in which one or more hydrogen atoms may be substituted with a substituent. group (biphenyl group, C 6 H 5 -C 6 H 4 -) it is.
- Examples of the aliphatic hydrocarbon group for R 7 include those similar to the aliphatic hydrocarbon group for R except that the aliphatic hydrocarbon group has 1 to 10 carbon atoms.
- examples of the substituent of the phenyl group and a diphenyl group in R 7, halogen atom (fluorine atom, chlorine atom, bromine atom, iodine atom) can be exemplified the like, the number and position of the substituent is not particularly limited. When the number of substituents is plural, the plural substituents may be the same as or different from each other.
- R 7 is a thienyl group or a diphenyl group
- the bonding position of these with an adjacent group or atom (oxygen atom, sulfur atom, carbonyl group, carbonyloxy group) in X is not particularly limited.
- the thienyl group may be either a 2-thienyl group or a 3-thienyl group.
- two Xs may be bonded as one group through a double bond with a carbon atom sandwiched between two carbonyl groups.
- a group represented by “ ⁇ CH—C 6 H 4 —NO 2 ” can be exemplified.
- X is preferably a hydrogen atom, a linear or branched alkyl group, a benzyl group, or a group represented by the general formula “R 7 —C ( ⁇ O) —”. It is preferable that at least one X is a hydrogen atom.
- ⁇ -ketocarboxylate (1) can further reduce the concentration of the remaining raw materials and impurities in the conductor (metal silver) formed by post-treatment such as drying treatment or heating (firing) treatment.
- post-treatment such as drying treatment or heating (firing) treatment.
- the ⁇ -ketocarboxylate (1) is decomposed at a low temperature of preferably 60 to 210 ° C., more preferably 60 to 200 ° C. without using a reducing agent known in the art, as will be described later. It is possible to form metallic silver. And by using together with a reducing agent, it decomposes at a lower temperature to form metallic silver.
- silver ⁇ -ketocarboxylate (1) may be used alone or in combination of two or more. When using 2 or more types together, the combination and ratio can be adjusted arbitrarily.
- the silver carboxylate (4) is represented by the general formula (4).
- R 8 is an aliphatic hydrocarbon group having 1 to 19 carbon atoms, a carboxy group (—COOH), or a group represented by the formula “—C ( ⁇ O) —OAg”.
- Examples of the aliphatic hydrocarbon group for R 8 include those similar to the aliphatic hydrocarbon group for R except that the aliphatic hydrocarbon group has 1 to 19 carbon atoms. However, the aliphatic hydrocarbon group for R 8 preferably has 1 to 15 carbon atoms, and more preferably 1 to 10 carbon atoms.
- the aliphatic hydrocarbon group for R 8 has a methylene group (—CH 2 —)
- one or more of the methylene groups may be substituted with a carbonyl group.
- the number and position of the methylene groups that may be substituted with a carbonyl group are not particularly limited, and all methylene groups may be substituted with a carbonyl group.
- the “methylene group” is not only a single group represented by the formula “—CH 2 —” but also one of alkylene groups in which a plurality of groups represented by the formula “—CH 2 —” are linked. And a group represented by the formula “—CH 2 —”.
- Silver carboxylate (4) includes silver pyruvate (CH 3 —C ( ⁇ O) —C ( ⁇ O) —OAg), silver acetate (CH 3 —C ( ⁇ O) —OAg), silver butyrate (CH 3 — (CH 2 ) 2 —C ( ⁇ O) —OAg), silver isobutyrate ((CH 3 ) 2 CH—C ( ⁇ O) —OAg), silver 2-ethylhexanoate (CH 3 — (CH 2 ) 3 —CH (CH 2 CH 3 ) —C ( ⁇ O) —OAg), silver neodecanoate (CH 3 — (CH 2 ) 5 —C (CH 3 ) 2 —C ( ⁇ O) —OAg), Shu It is preferably silver oxide (AgO—C ( ⁇ O) —C ( ⁇ O) —OAg) or silver malonate (AgO—C ( ⁇ O) —CH 2 —C ( ⁇ O) —OAg).
- silver oxalate (AgO—C ( ⁇ O) —C ( ⁇ O) —OAg) and silver malonate (AgO—C ( ⁇ O) —CH 2 —C ( ⁇ O) —OAg)
- silver oxalate (AgO—C ( ⁇ O) —C ( ⁇ O) —OAg)
- silver malonate (AgO—C ( ⁇ O) —CH 2 —C ( ⁇ O) —OAg)
- —COOAg one of the groups represented by the formula “—COOH” (HO—C ( ⁇ O) —C ( ⁇ O) —OAg, HO)
- —C ( ⁇ O) —CH 2 —C ( ⁇ O) —OAg is —COOH
- the silver carboxylate (4) is also used for the remaining raw materials and impurities in the conductor (metal silver) formed by post-treatment such as drying treatment or heating (firing) treatment.
- the concentration can be further reduced.
- it decomposes at a lower temperature to form metallic silver.
- the silver carboxylate (4) may be used alone or in combination of two or more. When using 2 or more types together, the combination and ratio can be adjusted arbitrarily.
- the content of silver derived from the metal silver forming material is preferably 5% by mass or more, and more preferably 10% by mass or more. By being in such a range, the formed silver layer (metal silver) becomes more excellent in quality.
- the upper limit of the silver content is not particularly limited as long as the effects of the present invention are not impaired, but it is preferably 25% by mass in consideration of handling properties and the like.
- silver derived from a metallic silver forming material means silver in the metallic silver forming material blended during the production of the silver ink composition, unless otherwise specified. The concept includes both silver that subsequently constitutes a material for forming metallic silver, and silver and silver itself in the decomposition product produced by decomposition of the material for forming metallic silver after blending.
- the silver ink composition in particular, when the metal silver forming material is the silver carboxylate, in addition to the metal silver forming material, an amine compound having a carbon number of 25 or less, a quaternary ammonium salt, ammonia, and the above
- an amine compound having a carbon number of 25 or less in addition to the metal silver forming material, an amine compound having a carbon number of 25 or less, a quaternary ammonium salt, ammonia, and the above
- a compound in which one or more nitrogen-containing compounds selected from the group consisting of an ammonium salt formed by reacting an amine compound or ammonia with an acid hereinafter sometimes simply referred to as “nitrogen-containing compound” is preferable. .
- an amine compound having 25 or less carbon atoms is referred to as “amine compound”
- a quaternary ammonium salt having 25 or less carbon atoms is referred to as “quaternary ammonium salt”
- an ammonium salt obtained by reacting an amine compound having 25 or less carbon atoms with an acid Is sometimes abbreviated as “ammonium salt derived from an amine compound”, and an ammonium salt formed by reacting ammonia with an acid is sometimes abbreviated as “ammonium salt derived from ammonia”.
- the amine compound has 1 to 25 carbon atoms, and may be any of primary amine, secondary amine, and tertiary amine.
- the quaternary ammonium salt has 4 to 25 carbon atoms.
- the amine compound and the quaternary ammonium salt may be either chain or cyclic. Further, the number of nitrogen atoms constituting the amine moiety or ammonium salt moiety (for example, the nitrogen atom constituting the amino group (—NH 2 ) of the primary amine) may be one, or two or more.
- Examples of the primary amine include monoalkylamines, monoarylamines, mono (heteroaryl) amines, and diamines in which one or more hydrogen atoms may be substituted with a substituent.
- the alkyl group constituting the monoalkylamine may be linear, branched or cyclic, and examples thereof are the same as the alkyl group in R, and are linear or branched having 1 to 19 carbon atoms. It is preferably a chain alkyl group or a cyclic alkyl group having 3 to 7 carbon atoms.
- preferable monoalkylamine examples include n-butylamine, n-hexylamine, n-octylamine, n-dodecylamine, n-octadecylamine, sec-butylamine, tert-butylamine, 3-aminopentane, 3 Examples include -methylbutylamine, 2-aminooctane, 2-ethylhexylamine, and 1,2-dimethyl-n-propylamine.
- aryl group constituting the monoarylamine examples include a phenyl group, a 1-naphthyl group, a 2-naphthyl group, and the like, and preferably has 6 to 10 carbon atoms.
- the heteroaryl group constituting the mono (heteroaryl) amine has a heteroatom as an atom constituting the aromatic ring skeleton, and the heteroatom includes a nitrogen atom, a sulfur atom, an oxygen atom, and a boron atom. Can be illustrated.
- the number of the said hetero atom which comprises an aromatic ring frame is not specifically limited, One may be sufficient and two or more may be sufficient. When there are two or more, these heteroatoms may be the same or different from each other. That is, these heteroatoms may all be the same, may all be different, or may be partially different.
- the heteroaryl group may be either monocyclic or polycyclic, and the number of ring members (the number of atoms constituting the ring skeleton) is not particularly limited, but is preferably a 3- to 12-membered ring.
- Examples of the monoaryl group having 1 to 4 nitrogen atoms as the heteroaryl group include pyrrolyl group, pyrrolinyl group, imidazolyl group, pyrazolyl group, pyridyl group, pyrimidyl group, pyrazinyl group, pyridazinyl group, triazolyl group, tetrazolyl group A pyrrolidinyl group, an imidazolidinyl group, a piperidinyl group, a pyrazolidinyl group, and a piperazinyl group, which are preferably 3- to 8-membered rings, and more preferably 5- to 6-membered rings.
- Examples of the monoaryl group having one oxygen atom as the heteroaryl group include a furanyl group, preferably a 3- to 8-membered ring, and more preferably a 5- to 6-membered ring.
- Examples of the monoaryl group having one sulfur atom as the heteroaryl group include a thienyl group, preferably a 3- to 8-membered ring, and more preferably a 5- to 6-membered ring.
- Examples of the monoaryl group having 1 to 2 oxygen atoms and 1 to 3 nitrogen atoms as the heteroaryl group include an oxazolyl group, an isoxazolyl group, an oxadiazolyl group, and a morpholinyl group.
- it is a 5- to 6-membered ring.
- the monoaryl group having 1 to 2 sulfur atoms and 1 to 3 nitrogen atoms as the heteroaryl group include a thiazolyl group, a thiadiazolyl group, and a thiazolidinyl group, and is a 3- to 8-membered ring.
- a 5- to 6-membered ring is preferable.
- Examples of the polyaryl having 1 to 5 nitrogen atoms as the heteroaryl group include indolyl group, isoindolyl group, indolizinyl group, benzimidazolyl group, quinolyl group, isoquinolyl group, indazolyl group, benzotriazolyl group, tetra Examples thereof include a zolopyridyl group, a tetrazolopyridazinyl group, and a dihydrotriazolopyridazinyl group, preferably a 7-12 membered ring, and more preferably a 9-10 membered ring.
- Examples of the polyaryl group having 1 to 3 sulfur atoms as the heteroaryl group include a dithiaphthalenyl group and a benzothiophenyl group, preferably a 7 to 12 membered ring, preferably a 9 to 10 membered ring. More preferably, it is a ring.
- Examples of the polyaryl group having 1 to 2 oxygen atoms and 1 to 3 nitrogen atoms as the heteroaryl group include a benzoxazolyl group and a benzooxadiazolyl group. Preferably, it is a 9 to 10 membered ring.
- Examples of the polyaryl group having 1 to 2 sulfur atoms and 1 to 3 nitrogen atoms as the heteroaryl group include a benzothiazolyl group and a benzothiadiazolyl group, and is a 7 to 12 membered ring. Preferably, it is a 9 to 10 membered ring.
- the diamine only needs to have two amino groups, and the positional relationship between the two amino groups is not particularly limited.
- the preferred diamine in the monoalkylamine, monoarylamine or mono (heteroaryl) amine, one hydrogen atom other than the hydrogen atom constituting the amino group (—NH 2 ) is substituted with an amino group.
- the diamine preferably has 1 to 10 carbon atoms, and more preferable examples include ethylenediamine, 1,3-diaminopropane, and 1,4-diaminobutane.
- secondary amine examples include dialkylamine, diarylamine, di (heteroaryl) amine and the like in which one or more hydrogen atoms may be substituted with a substituent.
- the alkyl group constituting the dialkylamine is the same as the alkyl group constituting the monoalkylamine, and is a linear or branched alkyl group having 1 to 9 carbon atoms, or having 3 to 7 carbon atoms.
- a cyclic alkyl group is preferred.
- Two alkyl groups in one molecule of dialkylamine may be the same as or different from each other.
- Specific examples of preferable dialkylamines include N-methyl-n-hexylamine, diisobutylamine, and di (2-ethylhexyl) amine.
- the aryl group constituting the diarylamine is the same as the aryl group constituting the monoarylamine, and preferably has 6 to 10 carbon atoms. Two aryl groups in one molecule of diarylamine may be the same as or different from each other.
- the heteroaryl group constituting the di (heteroaryl) amine is the same as the heteroaryl group constituting the mono (heteroaryl) amine, and is preferably a 6-12 membered ring.
- Two heteroaryl groups in one molecule of di (heteroaryl) amine may be the same or different from each other.
- tertiary amine examples include trialkylamine and dialkylmonoarylamine in which one or more hydrogen atoms may be substituted with a substituent.
- the alkyl group constituting the trialkylamine is the same as the alkyl group constituting the monoalkylamine, and is a linear or branched alkyl group having 1 to 19 carbon atoms, or 3 to 7 carbon atoms.
- the cyclic alkyl group is preferably.
- the three alkyl groups in one molecule of trialkylamine may be the same as or different from each other. That is, all three alkyl groups may be the same, all may be different, or only a part may be different.
- Preferable examples of the trialkylamine include N, N-dimethyl-n-octadecylamine and N, N-dimethylcyclohexylamine.
- the alkyl group constituting the dialkyl monoarylamine is the same as the alkyl group constituting the monoalkylamine, and is a linear or branched alkyl group having 1 to 6 carbon atoms, or 3 to 3 carbon atoms. 7 is a cyclic alkyl group. Two alkyl groups in one molecule of dialkyl monoarylamine may be the same or different from each other.
- the aryl group constituting the dialkyl monoarylamine is the same as the aryl group constituting the monoarylamine, and preferably has 6 to 10 carbon atoms.
- examples of the quaternary ammonium salt include halogenated tetraalkylammonium, in which one or more hydrogen atoms may be substituted with a substituent.
- the alkyl group constituting the halogenated tetraalkylammonium is the same as the alkyl group constituting the monoalkylamine, and preferably has 1 to 19 carbon atoms.
- the four alkyl groups in one molecule of the tetraalkylammonium halide may be the same as or different from each other. That is, all four alkyl groups may be the same, all may be different, or only a part may be different.
- halogen constituting the halogenated tetraalkylammonium examples include fluorine, chlorine, bromine and iodine.
- Specific examples of the preferred tetraalkylammonium halide include dodecyltrimethylammonium bromide.
- the chain amine compound and the quaternary organic ammonium salt have been mainly described.
- the nitrogen atom constituting the amine moiety or the ammonium salt moiety is a ring skeleton structure ( A heterocyclic compound which is a part of a heterocyclic skeleton structure) may be used. That is, the amine compound may be a cyclic amine, and the quaternary ammonium salt may be a cyclic ammonium salt.
- the ring (ring containing the nitrogen atom constituting the amine moiety or ammonium salt moiety) structure may be either monocyclic or polycyclic, and the number of ring members (number of atoms constituting the ring skeleton) is also particularly limited. Any of an aliphatic ring and an aromatic ring may be sufficient. If it is a cyclic amine, a pyridine can be illustrated as a preferable thing.
- the “hydrogen atom optionally substituted with a substituent” means a nitrogen atom constituting an amine moiety or an ammonium salt moiety.
- the number of substituents at this time is not particularly limited, and may be one or two or more, and all of the hydrogen atoms may be substituted with a substituent.
- the plural substituents may be the same as or different from each other. That is, the plurality of substituents may all be the same, may all be different, or only some may be different. Further, the position of the substituent is not particularly limited.
- Examples of the substituent in the amine compound and the quaternary ammonium salt include an alkyl group, an aryl group, a halogen atom, a cyano group, a nitro group, a hydroxyl group, and a trifluoromethyl group (—CF 3 ).
- examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
- the alkyl group constituting the monoalkylamine has a substituent
- the alkyl group has an aryl group as a substituent, a linear or branched alkyl group having 1 to 9 carbon atoms, or a substituent
- a cyclic alkyl group having 1 to 5 carbon atoms and a cyclic alkyl group having 3 to 7 carbon atoms is preferable.
- monoalkylamines having such a substituent include 2-phenylethylamine. , Benzylamine, and 2,3-dimethylcyclohexylamine.
- aryl group and the alkyl group which are substituents may further have one or more hydrogen atoms substituted with halogen atoms, and as monoalkylamines having such substituents substituted with halogen atoms, And 2-bromobenzylamine.
- the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
- the aryl group constituting the monoarylamine has a substituent
- the aryl group is preferably an aryl group having a halogen atom as a substituent and having 6 to 10 carbon atoms, and the monoaryl having such a substituent
- Specific examples of the amine include bromophenylamine.
- examples of the halogen atom include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.
- the alkyl group constituting the dialkylamine has a substituent
- the alkyl group is preferably a linear or branched alkyl group having 1 to 9 carbon atoms and having a hydroxyl group or an aryl group as a substituent
- Specific examples of the dialkylamine having such a substituent include diethanolamine and N-methylbenzylamine.
- the amine compounds are n-propylamine, n-butylamine, n-hexylamine, n-octylamine, n-dodecylamine, n-octadecylamine, sec-butylamine, tert-butylamine, 3-aminopentane, 3-methyl Butylamine, 2-aminooctane, 2-ethylhexylamine, 2-phenylethylamine, ethylenediamine, 1,3-diaminopropane, 1,4-diaminobutane, N-methyl-n-hexylamine, diisobutylamine, N-methylbenzylamine Di (2-ethylhexyl) amine, 1,2-dimethyl-n-propylamine, N, N-dimethyl-n-octadecylamine or N, N-dimethylcyclohexylamine is preferred.
- the amine compound preferably has a branched alkyl group.
- the ammonium salt derived from the amine compound is an ammonium salt obtained by reacting the amine compound with an acid
- the acid may be an inorganic acid such as hydrochloric acid, sulfuric acid or nitric acid, or an organic acid such as acetic acid.
- the type of acid is not particularly limited.
- the ammonium salt derived from the amine compound include, but are not limited to, n-propylamine hydrochloride, N-methyl-n-hexylamine hydrochloride, N, N-dimethyl-n-octadecylamine hydrochloride and the like. .
- ammonium salt derived from ammonia is an ammonium salt formed by reacting ammonia with an acid, and examples of the acid include the same ones as in the case of the ammonium salt derived from the amine compound.
- examples of the ammonium salt derived from ammonia include ammonium chloride, but are not limited thereto.
- the amine compound, the quaternary ammonium salt, the ammonium salt derived from the amine compound and the ammonium salt derived from ammonia may be used singly or in combination of two or more. .
- the combination and ratio can be adjusted arbitrarily.
- you may use individually by 1 type selected from the group which consists of said amine compound, quaternary ammonium salt, ammonium salt derived from an amine compound, and ammonium salt derived from ammonia More than one species may be used in combination.
- the combination and ratio can be adjusted arbitrarily.
- the compounding amount of the nitrogen-containing compound is preferably 0.2 to 15 mol, more preferably 0.3 to 5 mol, per mol of the silver carboxylate.
- the silver ink composition is further improved in stability and the quality of the silver layer (metallic silver) is further improved.
- the conductive layer can be formed more stably without performing heat treatment at a high temperature.
- the silver ink composition preferably contains a reducing agent in addition to the metal silver forming material.
- a reducing agent By blending a reducing agent, the silver ink composition can more easily form metallic silver.
- a silver layer (metallic silver) having sufficient conductivity can be formed even by heat treatment at a low temperature.
- the reducing agent is one or more reducing compounds selected from the group consisting of oxalic acid, hydrazine and a compound represented by the following general formula (5) (hereinafter sometimes abbreviated as “compound (5)”). (Hereinafter, sometimes simply abbreviated as “reducing compound”).
- compound (5) a compound represented by the following general formula (5) (hereinafter, sometimes simply abbreviated as “reducing compound”).
- the reducing compound is one or more selected from the group consisting of oxalic acid (HOOC—COOH), hydrazine (H 2 N—NH 2 ) and the compound represented by the general formula (5) (compound (5)). It is. That is, the reducing compound to be blended may be only one kind, or two or more kinds. When two or more kinds are used in combination, the combination and ratio can be arbitrarily adjusted.
- R 21 represents an alkyl group having 20 or less carbon atoms, an alkoxy group, an N, N-dialkylamino group, a hydroxyl group or an amino group.
- the alkyl group having 20 or less carbon atoms in R 21 has 1 to 20 carbon atoms and may be linear, branched or cyclic, and is the same as the alkyl group in R in the general formula (1) The thing can be illustrated.
- the alkoxy group having 20 or less carbon atoms in R 21 has 1 to 20 carbon atoms, and examples thereof include monovalent groups in which the alkyl group in R 21 is bonded to an oxygen atom.
- the N, N-dialkylamino group having 20 or less carbon atoms in R 21 has 2 to 20 carbon atoms, and the two alkyl groups bonded to the nitrogen atom may be the same as or different from each other. Each alkyl group has 1 to 19 carbon atoms. However, the total value of the carbon number of these two alkyl groups is 2 to 20.
- the alkyl group bonded to the nitrogen atom may be linear, branched or cyclic, respectively, and the alkyl group in R of the general formula (1) except that it has 1 to 19 carbon atoms. The thing similar to group can be illustrated.
- hydrazine may be monohydrate (H 2 N—NH 2 .H 2 O).
- the reducing compound includes formic acid (HC ( ⁇ O) —OH), methyl formate (HC— ⁇ O) —OCH 3 ), ethyl formate (HC— ⁇ O) —OCH 2 CH 3 ). , Butyl formate (HC ( ⁇ O) —O (CH 2 ) 3 CH 3 ), propanal (HC ( ⁇ O) —CH 2 CH 3 ), butanal (HC ( ⁇ O) — ( CH 2 ) 2 CH 3 ), hexanal (HC ( ⁇ O) — (CH 2 ) 4 CH 3 ), formamide (HC ( ⁇ O) —NH 2 ), N, N-dimethylformamide (H—) C ( ⁇ O) —N (CH 3 ) 2 ) or oxalic acid is preferred.
- the compounding amount of the reducing agent is preferably 0.04 to 3.5 mol, and preferably 0.06 to 2.5 mol per mol of the metal silver forming material. Is more preferable. By defining in this way, the silver ink composition can form a silver layer more easily and more stably.
- the silver ink composition is preferably one in which alcohol is further blended in addition to the metal silver forming material.
- the alcohol is preferably an acetylene alcohol represented by the following general formula (2) (hereinafter sometimes abbreviated as “acetylene alcohol (2)”).
- R ′ and R ′′ are each independently an alkyl group having 1 to 20 carbon atoms, or a phenyl group in which one or more hydrogen atoms may be substituted with a substituent.
- the acetylene alcohol (2) is represented by the general formula (2).
- R ′ and R ′′ are each independently an alkyl group having 1 to 20 carbon atoms or a phenyl group in which one or more hydrogen atoms may be substituted with a substituent.
- the alkyl group having 1 to 20 carbon atoms in R ′ and R ′′ may be linear, branched or cyclic, and when it is cyclic, it may be monocyclic or polycyclic. Examples of the alkyl group in R ′ and R ′′ include the same alkyl groups as in R.
- Examples of the substituent in which the hydrogen atom of the phenyl group in R ′ and R ′′ may be substituted include a saturated or unsaturated monovalent aliphatic hydrocarbon group having 1 to 16 carbon atoms, the aliphatic carbon Examples thereof include a monovalent group formed by bonding a hydrogen group to an oxygen atom, a fluorine atom, a chlorine atom, a bromine atom, a hydroxyl group, a cyano group, a phenoxy group, and the like, and the hydrogen atom of the phenyl group in R may be substituted. This is the same as the substituent. And the number and position of a substituent are not specifically limited, When there are two or more substituents, these several substituents may mutually be same or different.
- R ′ and R ′′ are preferably an alkyl group having 1 to 20 carbon atoms, and more preferably a linear or branched alkyl group having 1 to 10 carbon atoms.
- Examples of preferable acetylene alcohol (2) include 3,5-dimethyl-1-hexyn-3-ol, 3-methyl-1-butyn-3-ol, and 3-methyl-1-pentyn-3-ol.
- the amount of acetylene alcohol (2) in the silver ink composition is preferably 0.03 to 0.7 mol per mol of the metal silver forming material. 0.05 to 0.3 mol is more preferable. By setting it as such a range, stability of a silver ink composition improves more.
- the alcohol may be used alone or in combination of two or more. When two or more kinds are used in combination, the combination and ratio can be arbitrarily adjusted.
- the silver ink composition may contain other components other than the metallic silver forming material, nitrogen-containing compound, reducing agent, and alcohol.
- the other components in the silver ink composition can be arbitrarily selected according to the purpose, and are not particularly limited. Preferred examples include solvents other than alcohol, and can be arbitrarily selected according to the type and amount of the compounding components. it can.
- One of these other components in the silver ink composition may be used alone, or two or more thereof may be used in combination. When two or more kinds are used in combination, the combination and ratio can be arbitrarily adjusted.
- the ratio of the blending amount of the other components to the total blending component is preferably 10% by mass or less, and more preferably 5% by mass or less.
- All the components in the silver ink composition may be dissolved, or some or all of the components may not be dissolved, but it is preferable that the undissolved components are uniformly dispersed.
- the silver ink composition is obtained by blending components other than the metallic silver forming material and the metallic silver forming material. At the time of blending each component, all the components may be added and then mixed, or some components may be mixed while being added sequentially, or all components may be mixed while being added sequentially. Good.
- the mixing method is not particularly limited, and may be appropriately selected from known methods such as a method of mixing by rotating a stirrer or a stirring blade, a method of mixing using a mixer, a method of adding ultrasonic waves, and the like. .
- the temperature at the time of blending is not particularly limited as long as each blended component does not deteriorate, but is preferably ⁇ 5 to 60 ° C.
- the blending time (mixing time) is not particularly limited as long as each blending component does not deteriorate, but it is preferably 5 minutes to 5 hours.
- the silver ink composition may be further supplied with carbon dioxide.
- a silver ink composition has a high viscosity.
- a flexographic printing method, a screen printing method, a gravure printing method, a gravure offset printing method, a pad printing method, etc. Suitable for application.
- Carbon dioxide may be supplied at any time during the production of the silver ink composition.
- carbon dioxide is supplied to the first mixture in which the metal silver forming material and the nitrogen-containing compound are blended to form a second mixture, and if necessary, the second mixture
- a silver ink composition is produced by further blending the reducing agent with the mixture.
- blending the said alcohol or another component these can be mix
- the first mixture can be produced by the same method as the above silver ink composition except that the blending components are different.
- the first mixture may have all of the compounding components dissolved, or may be in a state of being dispersed without dissolving some of the components, but preferably all of the compounding components are dissolved and dissolved. It is preferable that the components not dispersed are uniformly dispersed.
- the compounding temperature at the time of producing the first mixture is not particularly limited as long as each compounding component does not deteriorate, but it is preferably ⁇ 5 to 30 ° C.
- the blending time may be appropriately adjusted according to the type of blending component and the temperature at the time of blending.
- Carbon dioxide (CO 2 ) supplied to the first mixture may be either gaseous or solid (dry ice), or both gaseous and solid. By supplying carbon dioxide, it is estimated that this carbon dioxide dissolves in the first mixture and acts on the components in the first mixture, thereby increasing the viscosity of the obtained second mixture.
- the carbon dioxide gas may be supplied by various known methods for blowing gas into the liquid, and a suitable supply method may be selected as appropriate. For example, a method in which one end of a pipe is immersed in the first mixture, the other end is connected to a carbon dioxide gas supply source, and the carbon dioxide gas is supplied to the first mixture through the pipe. At this time, the carbon dioxide gas may be supplied directly from the end of the pipe. For example, a plurality of voids that can serve as gas flow paths, such as a porous one, are provided to diffuse the introduced gas. A gas diffusion member that can be discharged as minute bubbles may be connected to the end of the pipe, and the carbon dioxide gas may be supplied through the gas diffusion member. Moreover, you may supply a carbon dioxide gas, stirring the 1st mixture by the method similar to the time of manufacture of a 1st mixture. By doing in this way, carbon dioxide can be supplied efficiently.
- the supply amount of carbon dioxide gas is not particularly limited, and may be appropriately adjusted according to the amount of the first mixture at the supply destination and the viscosity of the target silver ink composition or the second mixture.
- the viscosity at 20 to 25 ° C. of the silver ink composition has been described here, the temperature at the time of using the silver ink composition is not limited to 20 to 25 ° C. and can be arbitrarily selected.
- the flow rate of carbon dioxide gas may be appropriately adjusted in consideration of the required supply amount of carbon dioxide gas, but is preferably 0.5 mL / min or more per 1 g of the first mixture, and is 1 mL / min or more. It is more preferable that The upper limit value of the flow rate is not particularly limited, but is preferably 40 mL / min per 1 g of the mixture in consideration of handling properties and the like.
- the carbon dioxide gas supply time may be appropriately adjusted in consideration of the required supply amount and flow rate of carbon dioxide gas.
- the temperature of the first mixture at the time of supplying carbon dioxide gas is preferably 5 to 70 ° C, more preferably 7 to 60 ° C, and particularly preferably 10 to 50 ° C.
- carbon dioxide can be supplied more efficiently, and when the temperature is equal to or lower than the upper limit value, a silver ink composition having better quality with fewer impurities can be obtained.
- the flow rate and supply time of carbon dioxide gas, and the temperature at the time of supplying carbon dioxide gas may be adjusted to a suitable range while considering each value. For example, even if the temperature is set lower, the carbon dioxide gas flow rate is set higher, the carbon dioxide gas supply time is set longer, or both are performed efficiently. Can supply carbon. Moreover, even if the flow rate of carbon dioxide gas is set to a small value, the carbon dioxide gas can be efficiently produced by increasing the temperature, setting the carbon dioxide gas supply time longer, or both. Can supply. That is, a silver ink of good quality can be obtained by flexibly combining the numerical values in the above numerical range exemplified as the flow rate of carbon dioxide gas and the temperature at the time of carbon dioxide gas supply while considering the supply time of carbon dioxide gas. A composition is obtained efficiently.
- the carbon dioxide gas is preferably supplied while stirring the first mixture. By doing in this way, the supplied carbon dioxide gas diffuses more uniformly in the first mixture, and carbon dioxide can be supplied more efficiently.
- the stirring method at this time may be the same as in the case of the mixing method at the time of producing the above silver ink composition not using carbon dioxide.
- the supply of dry ice may be performed by adding dry ice to the first mixture.
- the total amount of dry ice may be added all at once, or may be added stepwise (continuously across a time zone during which no addition is performed). What is necessary is just to adjust the usage-amount of dry ice in consideration of the supply amount of said carbon dioxide gas.
- the first mixture is preferably stirred.
- the first mixture is preferably stirred in the same manner as in the production of the silver ink composition described above without using carbon dioxide. By doing in this way, carbon dioxide can be supplied efficiently.
- the temperature at the time of stirring may be the same as that at the time of supplying carbon dioxide gas.
- stirring time suitably according to stirring temperature.
- the viscosity of the second mixture may be appropriately adjusted according to the purpose, such as a method for handling the silver ink composition or the second mixture, and is not particularly limited.
- the viscosity of the second mixture at 20 to 25 ° C. is 3 Pa ⁇ s or more. It is preferable.
- the viscosity of the second mixture at 20 to 25 ° C. has been described, but the temperature at the time of use of the second mixture is not limited to 20 to 25 ° C. and can be arbitrarily selected.
- the second mixture may be further blended with one or more selected from the group consisting of the reducing agent, alcohol and other components to form a silver ink composition.
- the silver ink composition at this time can be produced by the same method as the above silver ink composition not using carbon dioxide except that the blending components are different.
- the obtained silver ink composition may have all of the compounding components dissolved therein or may be in a state where some of the components are dispersed without dissolving, but all of the compounding components are dissolved. It is preferred that the undissolved components are uniformly dispersed.
- the temperature at the time of blending the reducing agent is not particularly limited as long as each blended component does not deteriorate, but it is preferably ⁇ 5 to 60 ° C.
- the blending time may be appropriately adjusted according to the type of blending component and the temperature at the time of blending.
- the other components may be blended during the production of either the first mixture or the second mixture, or may be blended during the production of both. That is, in the process of producing the silver ink composition through the first mixture and the second mixture, the ratio of the blended amount of the other components to the total amount of blended components other than carbon dioxide ([other components (mass)] / [Formation material of metallic silver, nitrogen-containing compound, reducing agent, alcohol, and other components (mass)] ⁇ 100) is preferably 10% by mass or less, and more preferably 5% by mass or less. , 0 mass, that is, the silver ink composition exhibits its effect sufficiently even if other components are not blended.
- the resulting blend (silver ink composition) tends to generate heat relatively easily.
- the temperature at the time of compounding of the reducing agent is high, since this compound is in the same state as at the time of heat treatment of the silver ink composition described later, the decomposition promoting action of the silver carboxylate by the reducing agent, It is speculated that the formation of metallic silver may be initiated in at least part of the silver carboxylate.
- Such a silver ink composition containing metallic silver may be able to form a silver layer by performing post-treatment under milder conditions than the silver ink composition not containing metallic silver at the time of forming the silver layer.
- a silver layer may be formed by performing post-treatment under the same mild conditions.
- the silver layer can be formed by post-treatment, by heat treatment at a lower temperature, or only by drying at room temperature without performing heat treatment. Sometimes it can be formed.
- the silver ink composition containing such metal silver can be handled in the same manner as the silver ink composition not containing metal silver, and the handleability is not particularly inferior.
- the reducing agent is added dropwise, and the surface roughness of the silver layer tends to be further reduced by suppressing fluctuations in the dropping speed.
- the silver ink composition to which carbon dioxide is supplied is, for example, a viscosity at 20 to 25 ° C. when the silver ink composition is applied to a printing method using a high viscosity ink such as a screen printing method or a flexographic printing method. Is preferably 1 Pa ⁇ s or more.
- a silver ink composition can be made to adhere on a base material by well-known methods, such as a printing method, the apply
- the printing method include screen printing method, flexographic printing method, offset printing method, dip printing method, ink jet printing method, dispenser printing method, gravure printing method, gravure offset printing method, pad printing method and the like.
- the coating method include spin coaters, air knife coaters, curtain coaters, die coaters, blade coaters, roll coaters, gate roll coaters, bar coaters, rod coaters, gravure coaters, and other methods such as wire bars. It can be illustrated.
- the amount of the silver ink composition to be deposited on the substrate 11 or the blending amount of the metal silver forming material in the silver ink composition is adjusted.
- the thickness can be adjusted.
- the silver ink composition deposited on the substrate 11 When the silver ink composition deposited on the substrate 11 is dried, it may be performed by a known method, for example, under normal pressure, reduced pressure, or blowing conditions, It may be performed in any of an inert gas atmosphere. Also, the drying temperature is not particularly limited, and may be either heat drying or room temperature drying. As a preferable drying method when the heat treatment is unnecessary, a method of drying in the atmosphere at 18 to 30 ° C. can be exemplified.
- the conditions may be adjusted as appropriate according to the type of compounding component of the silver ink composition.
- the heating temperature is preferably 60 to 200 ° C, more preferably 70 to 180 ° C.
- the heating time may be adjusted according to the heating temperature, but usually it is preferably 0.2 to 12 hours, more preferably 0.4 to 10 hours.
- silver carboxylates silver ⁇ -ketocarboxylate (1) is decomposed at a low temperature without using a reducing agent or the like known in the art, unlike metal silver forming materials such as silver oxide. Reflecting such decomposition temperature, the silver ink composition can form metallic silver at an extremely lower temperature than the conventional one as described above.
- the method for heat treatment of the silver ink composition is not particularly limited, and for example, heating by an electric furnace, heating by a thermal head, heating by far infrared irradiation, or the like can be performed.
- the heat treatment of the silver ink composition may be performed in the air or in an inert gas atmosphere. And you may carry out under any of normal pressure and pressure reduction.
- the silver layer 12 is a layer made of a conductor formed by the post-treatment of the silver ink composition and contains metal silver as a main component.
- the laminate according to the present invention is a substrate in which an adhesion layer is provided between the substrate and the silver layer (for example, the laminate 2 shown in FIG. 2)
- the laminate includes, for example, an adhesion layer on the substrate. It can manufacture with the manufacturing method which has the process to form and the process of forming a silver layer on an adhesion layer.
- composition for adhesion layer for example, a composition for forming the adhesion layer (hereinafter sometimes abbreviated as “composition for adhesion layer”) is prepared, and this is adhered on the substrate, and later as necessary. It can be formed by processing.
- adhesion layer forming material The material for forming the adhesion layer in the composition for the adhesion layer (hereinafter sometimes abbreviated as “adhesion layer forming material”) may be only one kind, two or more kinds, or two or more kinds. The combination and ratio can be adjusted arbitrarily.
- the adhesion layer forming material is a resin forming material (monomer or base resin), it is preferably a urethane acrylate resin as described above, and more preferably a polycarbonate skeleton-containing urethane acrylate resin.
- the composition for the adhesion layer preferably includes a resin forming material, an initiator (polymerization initiator), and a solvent.
- the initiator may be appropriately selected from known ones according to the type of resin forming material, and is not particularly limited.
- the solvent is not particularly limited as long as it does not inhibit the polymerization reaction, and may be appropriately selected from known solvents such as cyclohexanone, 1,2-dimethoxyethane (dimethyl cellosolve), propylene glycol monomethyl ether acetate and the like.
- the said solvent may be used individually by 1 type, may use 2 or more types together, and is a case where 2 or more types are used together, The combination and ratio can be adjusted arbitrarily.
- the adhesion layer forming material is a silane coupling agent
- the compound (3) is preferably used as described above.
- the adhesion layer composition preferably includes a silane coupling agent and a solvent.
- the solvent is not particularly limited as long as it does not significantly deteriorate the silane coupling agent, and preferred examples thereof include alcohols having 2 or more carbon atoms such as ethanol and 2-propanol (isopropyl alcohol).
- the said solvent may be used individually by 1 type, may use 2 or more types together, and is a case where 2 or more types are used together, The combination and ratio can be adjusted arbitrarily.
- the composition for the adhesion layer contains the resin forming material and, if necessary, components other than the resin forming material (in the case of using the resin forming material as the adhesion layer forming material, an initiator, a solvent, etc.). It is obtained by blending.
- the blending method and blending conditions of each component can be the same as in the case of the silver ink composition except that the blending components are different.
- the ratio of the blended amount of the resin forming material to the total amount of the blending components is 25 to 75 masses. %, And more preferably 35 to 65% by mass.
- the amount of the initiator is preferably 0.01 to 0.1 times by mass, and 0.02 to 0.08 times by mass with respect to the amount of the resin forming material.
- the amount of the solvent is preferably 0.1 to 3 times by mass, and preferably 0.5 to 1.5 times by mass with respect to the amount of the resin forming material. Is more preferable.
- the ratio of the amount of the silane coupling agent to the total amount of the ingredients is 1 to 50% by mass. Preferably, it is 3 to 30% by mass.
- the composition for the adhesion layer using the resin forming material may be formed by blending other components other than the resin forming material, the initiator, and the solvent.
- the composition for the adhesion layer using the silane coupling agent may be a mixture of other components other than the silane coupling agent and the solvent.
- the other components in the adhesive layer composition can be arbitrarily selected according to the purpose, and are not particularly limited.
- the said other component may be used individually by 1 type, and may use 2 or more types together. When two or more kinds are used in combination, the combination and ratio can be arbitrarily adjusted.
- the ratio of the blended amount of the other components to the total amount of the blended components in the composition for the adhesion layer is preferably 10% by mass or less. More preferably, it is 5 mass% or less.
- composition for the adhesion layer can be attached to a desired location on the substrate 11 in the same manner as the silver ink composition.
- the amount of the adhesion layer composition to be adhered to a desired location on the substrate 11 or the blending amount of the adhesion layer forming material in the adhesion layer composition is adjusted. By doing so, the thickness of the adhesion layer 13 can be adjusted.
- the adhesion layer forming material is a resin forming material
- ultraviolet irradiation treatment or heat treatment may be performed
- the adhesion layer forming material is a silane coupling agent
- heat treatment may be performed.
- Step of forming a silver layer on the adhesive layer After the step of forming the adhesion layer on the substrate, for example, a substrate on which the adhesion layer is formed instead of the substrate on which the adhesion layer is not formed, such as the substrate 11 shown in FIGS. 3A and 3B.
- the silver layer can be formed on the adhesion layer by the same method as the step of forming the silver layer on the substrate described with reference to FIGS. 3A and 3B except that the material is used.
- circuit board In the circuit board according to the present invention, the surface of the silver layer of the laminated body, on which the kurtosis of the roughness curve satisfies at least one of the conditions (i) and (ii), is interposed via a conductive junction. An electronic component is mounted, and the silver layer of the laminate is used as a wiring portion.
- the circuit board is made of the same laminate as the conventional one except that the circuit board includes a silver layer having a surface roughness curve kurtosis satisfying at least one of the conditions (i) and (ii). Can be configured.
- examples of the conductive joint include a hardened conductive adhesive and a solder-made one, but a hardened conductive adhesive is preferable.
- a known adhesive such as an ultraviolet curable adhesive can be used as appropriate.
- said electronic component arbitrary things can be selected according to the use of a circuit board.
- the circuit board can maintain a high bonding force between the silver layer and the electronic component even under high temperature and high humidity conditions by using the laminate. This is mainly because, under high temperature and high humidity conditions, at least the interface between the bonding layer (conductive bonding portion) and the silver layer, preferably the interface between the bonding layer (conductive bonding portion) and the silver layer, and the bonding layer (conductive) This is because the interface breakage is suppressed at both the interface between the bonding portion) and the electronic component.
- the rate of change in the bonding force between the silver layer and the electronic component is preferably ⁇ 50% or more. -20% or more is more preferable. This means that the relationship of the following formula (iii) -1 is preferably satisfied, and the relationship of the following formula (iii) -2 is more preferably satisfied.
- the “bonding force” is, for example, observed when a side-mounted shear strength test of a surface-mounted component is performed in accordance with JEITA ET-7409-102. Shear force can be used.
- circuit board can stably mount electronic components even under high temperature and high humidity conditions, it is possible to maintain stable performance over a long period of time.
- nitrogen-containing compound (molar ratio) means the compounding amount (number of moles) of nitrogen-containing compound per mol of silver carboxylate ([number of moles of nitrogen-containing compound] / [silver carboxylate] Number of moles]).
- reducing agent (molar ratio) is the reductant compounding amount (mole number) per mol of silver carboxylate ([molar number of reducing agent] / [molar number of silver carboxylate]).
- UV curable polycarbonate skeleton-containing urethane acrylate resin (“UV3310B” manufactured by Nippon Gosei Co., Ltd., viscosity: 40000-70000 (60 ° C.) (mPa ⁇ s), functional group number: 2, so as to have the blending amounts shown in Table 2.
- Weight average molecular weight: 5000, recommended UV irradiation amount: 800 (mJ / cm 2 )), cyclohexanone (manufactured by Wako Pure Chemical Industries, Ltd.), and photoinitiator (“Irgacure 127” manufactured by BASF) were added, and room temperature (25 ° C. ) For 10 minutes to prepare an adhesive layer composition.
- the compounding quantity currently displayed by the mass% unit in Table 2 means the ratio of each compounding component with respect to the total amount of a compounding component.
- the adhesive layer composition obtained above was applied onto one main surface (surface) of a substrate (thickness 2 mm) made of polycarbonate (PC) / ABS resin alloy. Then, after drying in an oven at 80 ° C. for 5 minutes, the coating film dried using an ozone-less high-pressure mercury lamp is irradiated with ultraviolet rays at a dose of 100 mJ / cm 2 and adhered to the substrate surface. Layers (thickness 3-4 ⁇ m) were formed.
- a circuit board having the structure shown in FIGS. 4A and 4B was manufactured by the following procedure. That is, 0.07 mg of a conductive adhesive (“QMI516IE” manufactured by Henkel Co., Ltd.) was applied to a predetermined portion on the surface of the silver layer of the laminate, and 0 ⁇ 1608 chip (the surface of the terminal portion at both ends was gold-plated) as an electronic component. A terminal portion was brought into contact with the conductive adhesive, and the conductive adhesive was cured under the standard curing conditions to fix the chip, thereby forming the conductive adhesive on the silver layer of the laminate. A circuit board on which the chip was mounted via a bonding layer was obtained. A plurality of such circuit boards were manufactured and subjected to the following evaluation. Table 3 shows the characteristics of the conductive adhesive used.
- VK-X100 shape measurement laser microscope
- Measurement mode surface shape, measurement size: 2048 ⁇ 1536, measurement quality: high accuracy
- correction of substrate tilt high-pass filter (cut-off value ⁇ C : 0.08 mm) in the obtained cross-sectional curve
- cut-off value ⁇ C 0.08 mm
- the kurtosis (Rku) of the roughness curve was calculated in a measurement range of 50 ⁇ 50 ⁇ m.
- FIG. 4A is a plan view for schematically explaining the circuit board according to the present invention used in the test and its lateral press shear strength test
- FIG. 4B is a side view. That is, the circuit board 30 before the start of storage and after storage for a predetermined time is used, and among the chips 14 of the circuit board 30 (the chips), the pressing jig 9 is applied to the side surface of the main body portion 14c between the terminal portions 14a and 14b at both ends. The tip of the was brought into contact.
- the height (shear height) h of the lower surface 9a of the pressing jig 9 from the surface 12a of the silver layer 12 was set to 0.1 mm. Then, the shear rate of 0. 0 is parallel to the surface of the silver layer 12 and in a direction (arrow A direction) perpendicular to the longitudinal direction of the main body portion 14c of the chip 14 (direction connecting the terminal portions 14a and 14b).
- a shearing force was applied to the chip 14, and the shearing force (N) when the chip 14 was peeled from the laminate 3 was defined as the bonding force.
- the results are shown in Table 4. 4A and 4B, reference numeral 15 denotes a bonding (adhesion) layer formed by curing the conductive adhesive, and corresponds to the above-described conductive bonding portion.
- Examples 2 to 4, Comparative Examples 1 and 2 ⁇ Manufacture of laminate and circuit board, and evaluation of circuit board>
- Table 4 a laminate and a circuit board were produced in the same manner as in Example 1 except that at least one of the laminate and the chip was changed, and the circuit board was evaluated.
- the results are shown in Table 4.
- the “silver ink composition (I-2)” in Table 4 is the same as the silver ink composition (I-1) in Example 1 except that the blending components and blending amounts are as shown in Table 1. It was manufactured by the same method.
- tip used in Example 3 and 4 is a chip
- the comparative laminate used in Comparative Examples 1 and 2 is obtained by forming a silver plating layer having a thickness of 1 ⁇ m on the surface of a SUS304 base material having a thickness of 100 ⁇ m.
- Examples 5 to 8, Comparative Examples 3 to 4 ⁇ Manufacture of laminate and circuit board, and evaluation of circuit board>
- “CA-110” manufactured by AGF shown in Table 3 was used as the conductive adhesive instead of “QMI516IE” manufactured by Henkel.
- a laminate and a circuit board were manufactured, and the circuit board was evaluated.
- the results are shown in Table 5.
- the comparative laminate used in Comparative Examples 3 and 4 in Table 5 is the same as that used in Comparative Examples 1 and 2.
- the kurtosis of the roughness curve on the surface of the silver layer does not satisfy both the conditions (i) and (ii) and is stored under high temperature and high humidity conditions.
- the bonding strength between the silver layer and the electronic component decreased.
- the chip was peeled off before the start of storage.
- it was caused by cohesive failure of the bonding (adhesion) layer, but after storage, it was confirmed that it was caused by interface failure at the interface between the bonding layer and the silver layer.
- the calculated value and rate of change of the kurtosis of the roughness curve shown in the above results are those of the exposed surface of the silver layer surface where the bonding layer is not formed, but the surface where the bonding layer is formed (bonding layer) As a result of confirming the calculated value and the rate of change of the kurtosis, the surface of the silver layer showed the same tendency with respect to the kurtosis of the roughness curve regardless of whether or not the surface of the silver layer was exposed.
- the silver layer has a high temperature and high humidity regardless of the type of the bonding layer (conductive bonding portion) and regardless of the type of plating (bonding portion of the electronic component) on the surface of the terminal portion of the chip. It was confirmed that high bonding strength with electronic components could be maintained even under conditions.
- nitrogen-containing compound (molar ratio) means the compounding amount (number of moles) of nitrogen-containing compound per mole of silver carboxylate ([number of moles of nitrogen-containing compound] / [silver carboxylate] Number of moles]).
- Alcohol (molar ratio) also means the blending amount (number of moles) of alcohol per mole of silver carboxylate ([number of moles of alcohol] / [number of moles of silver carboxylate]).
- Example 14 ⁇ Manufacture of laminate and circuit board, and evaluation of circuit board>
- an adhesion layer (thickness 0.5 to 1 ⁇ m) was formed on a polyethylene naphthalate base material (thickness 0.25 mm).
- TEC-IJ-010 silver ink composition
- a silver ink composition (“TEC-IJ-010” manufactured by Inktec, silver concentration of 15% by mass) in which a silver complex is blended on the adhesion layer by screen printing.
- This was heated (baked) in an oven at 150 ° C. for 1 hour to form a silver layer (thickness: 1 ⁇ m) as a conductive layer on the surface of the adhesion layer to obtain a laminate.
- a circuit board was produced and evaluated in the same manner as in Example 1. The results are shown in Table 8.
- the laminates of Examples 13 to 14 the kurtosis of the roughness curve on the surface of the silver layer satisfies both the conditions (i) and (ii), and the laminates are long under high temperature and high humidity conditions. Even when stored for a long time, a high bonding (adhesion) force between the silver layer and the electronic component was maintained.
- the peeling site of the chip on the circuit board after the measurement of the shearing force (bonding force) was observed, in any example, the chip was peeled off before and after the storage regardless of the conductive adhesion. It was confirmed that it was caused by cohesive failure of the bonding (adhesion) layer formed by curing the agent.
- the calculated value and rate of change of the kurtosis of the roughness curve shown in the above results are those of the exposed surface of the silver layer surface where the bonding layer is not formed, but the surface where the bonding layer is formed (bonding layer) As a result of confirming the calculated value and the rate of change of the kurtosis, the silver layer surface showed the same tendency for the kurtosis of the roughness curve regardless of the presence or absence of exposure. .
- Example 15 to 16 Manufacture of laminate and circuit board, and evaluation of circuit board> A laminated body and a circuit board were manufactured in the same manner as in Examples 13 to 14 except that “CA-110” manufactured by AGF was used instead of “QMI516IE” manufactured by Henkel as the conductive adhesive. The substrate was evaluated. The results are shown in Table 9.
- the laminated bodies of Examples 15 to 16 are the same as the laminated bodies of Examples 13 to 14. As described above, the kurtosis of the roughness curve on the surface of the silver layer is determined under the conditions (i) and (ii). Meet together. As is clear from the above results, the circuit boards of Examples 15 to 16 maintained a high bonding (adhesion) force between the silver layer and the electronic component even when stored for a long time under high temperature and high humidity conditions. . In these examples, when the peeling site of the chip on the circuit board after the measurement of the shearing force (bonding force) was observed, in any example, the chip was peeled off before and after the storage regardless of the conductive adhesion.
- the laminates of Examples 1 and 2, the laminates of Comparative Examples 7 and 8, and the silver plate of Comparative Example 9 were further evaluated by the following methods. That is, the laminated bodies of Examples 1 and 2 and the laminated bodies of Comparative Examples 7 and 8 were cooled using liquid nitrogen and cut to expose the same cross section as that shown in FIG. Moreover, about the silver plate in the comparative example 9, the cross section was exposed by cut
- the kurtosis (Rku) of the roughness curve of the cross section of the silver layer ie, the exposed surface under conditions of temperature 85 ° C. and relative humidity 85%) before starting and after 240 hours and 480 hours from the start of storage. Then, the rate of change of kurtosis after storage for a predetermined time relative to the start of storage was calculated. The results are shown in Table 10.
- the kurtosis of the roughness curve was calculated by the following method. That is, the shape of the cross-section of the silver layer was measured using a shape measurement laser microscope (“VK-X100” manufactured by Keyence Corporation), and a high-pass filter (cut-off value ⁇ C : 0. 08mm) was applied to obtain a roughness curve. The kurtosis (Rku) of the roughness curve was calculated from the profile of the obtained roughness curve.
- the laminates of Examples 1 and 2 maintain a high bonding (adhesion) force between the silver layer and the electronic component even when stored for a long time under high temperature and high humidity conditions.
- the kurtosis of the roughness curve of the silver layer cross section satisfies both the conditions (i) and (ii), and the conductive joint portion is Through the surface on which the electronic component is mounted and the cross section, the kurtosis of the roughness curve and the rate of change thereof showed the same tendency.
- the rate of change of the kurtosis of the roughness curve of the cross section of the silver layer satisfies at least one of the conditions (i) and (ii), so that the silver layer has a high bonding strength with an electronic component even under high temperature and high humidity conditions.
- the kurtosis of the roughness curve on the surface of the silver layer did not satisfy both conditions (i) and (ii).
- the present invention can be used for a circuit board having silver wiring and electronic components on a base material.
- Base material 11a Surface of base material 12 Silver layer 12a Surface of silver layer 12b Back surface of silver layer 13 Adhesion layer 13a Surface of adhesion layer 14 Chip (electronic component) 14a, 14b Chip terminal portion 14c Chip body portion 15 Bonding layer (adhesive layer) 30 Circuit board
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Abstract
Description
本願は、2013年3月29日に日本に出願された特願2013-072363号、2014年3月20日に日本に出願された特願2014-059150号に基づき優先権を主張し、その内容をここに援用する。
このような回路基板では、通常、高温高湿条件下で、配線部と電子部品との接合力が低下し易いという問題点がある。
これに対して、配線部と電子部品との接合力を向上させる手法としては、電子部品の接合部表面を銀等の金属で被覆したり、接合部表面の表面粗さを0.1μm以上10μm未満とする手法が開示されている(特許文献1参照)。
(i)温度85℃及び相対湿度85%の条件下で240時間経過後において、クルトシスの変化率が50%以上である。
(ii)温度85℃及び相対湿度85%の条件下で480時間経過後において、クルトシスの変化率が200%以上である。
本発明の積層体は、前記銀層の金属銀の比率が99質量%以上99.9質量%以下であってもよい。
本発明の積層体は、前記銀層が基材上に直接形成されていてもよい。
本発明の積層体は、前記基材と銀層との間に、さらに厚さが0.5~10μmである、ウレタンアクリレート樹脂を重合して形成された密着層を備えていてもよい。
本発明の積層体は、粗さ曲線のクルトシスが、下記式(I)で求められる値であってもよい。
本発明の積層体は、粗さ曲線のクルトシスが、前記積層体の銀層を切断又は切削して露出させた断面の形状を、この断面に対して上方から、形状測定レーザマイクロスコープで測定し、求められたものであってもよい。
本発明の積層体は、前記銀層が、銀インク組成物から形成され、前記銀インク組成物が、カルボン酸銀及び含窒素化合物が配合されたものであり、前記銀インク組成物において、前記含窒素化合物の配合量が、前記カルボン酸銀の配合量1モルあたり0.2~15モルであってもよい。
本発明の回路基板は、前記導電性接合部が、導電性接着剤を硬化させた接合層、又ははんだ層であってもよい。
本発明に係る積層体は、基材上に銀層を備え、前記銀層が、粗さ曲線のクルトシスが下記条件(i)及び(ii)の少なくとも一方を満たす表面を有する。
(i)温度85℃及び相対湿度85%の条件下で240時間経過後において、クルトシスの変化率が50%以上である。
(ii)温度85℃及び相対湿度85%の条件下で480時間経過後において、クルトシスの変化率が200%以上である。
前記積層体は、銀層が、上記の高温高湿条件下で所定時間経過後の粗さ曲線のクルトシスの変化率が所定の範囲にある表面を有することで、前記表面上において、導電性接合部を介した銀層と電子部品との高い接合力が、高温高湿条件下でも長期間維持される。ここで、「接合力」とは、銀層と電子部品とを一体に接合させる力を意味し、例えば、導電性接着剤を用いて銀層と電子部品とを接着させた場合であれば、導電性接着剤が硬化して形成された接着層が、銀層と電子部品とを接着する力(接着力)が該当する。
本明細書において、粗さ曲線のクルトシスが前記条件(i)及び(ii)の少なくとも一方を満たす銀層表面とは、銀層の電子部品との導電性接合部を形成する面である。
ここに示す積層体1は、基材11上に銀層12を備えたものであり、銀層12は、基材11上で所定の形状にパターニングされている。銀層12の表面(一方の主面)12aは、後述する回路基板において、導電性接合部を介して電子部品を搭載する面である。また、銀層12の裏面(他方の主面)12bは、基材11の表面11aとの接触面である。
なお、積層体1においては、例えば、銀層12は基材11の表面11a全面に積層されていてもよい。
密着層13は、基材11の表面11aの全面に積層され、銀層12は密着層13の表面13aの一部に積層されている。なお、ここでは、基材11の表面11a全面に密着層13が積層されたものを示しているが、積層体2においては、銀層12の裏面12bの全面が密着層13の表面13aと接触していることが好ましい。また、例えば密着層13は、基材11の表面11aの全面ではなく一部のみに積層されていてもよいし、その場合、密着層13はパターニングされていてもよい。
基材11は、目的に応じて任意の形状を選択できるが、プレート状、フィルム状又はシート状であることが好ましく、厚さが10~10000μmであることが好ましく、50~5000μmであることがより好ましい。
基材11の材質として具体的には、ポリエチレン(PE)、ポリプロピレン(PP)、ポリシクロオレフィン、ポリ塩化ビニル(PVC)、エチレン-酢酸ビニル共重合体、ポリビニルアルコール、ビニロン、ポリ塩化ビニリデン(PVDC)、ポリメチルペンテン(PMP)、ポリスチレン(PS)、ポリ酢酸ビニル(PVAc)、ポリメタクリル酸メチル(PMMA)、ポリメタクリル酸エチル(PEMA)、ポリメタクリル酸ブチル(PBMA)、ポリアクリル酸メチル(PMA)、ポリアクリル酸エチル(PEA)、ポリアクリル酸ブチル(PBA)、AS樹脂、ABS樹脂、ポリアミド(PA)、ポリイミド(PI)、ポリアミドイミド(PAI)、ポリアセタール、ポリエチレンテレフタレート(PET)、グリコール変性ポリエチレンテレフタレート(PET-G)、ポリブチレンテレフタレート(PBT)、ポリトリメチレンテレフタレート(PTT)、ポリエチレンナフタレート(PEN)、ポリブチレンナフタレート(PBN)、ポリフェニレンスルファイド(PPS)、ポリスルホン(PSF)、ポリエーテルスルホン(PES)、ポリエーテルケトン(PEK)、ポリエーテルエーテルケトン(PEEK)、ポリカーボネート(PC)、ポリウレタン、ポリフェニレンエーテル(PPE)、変性ポリフェニレンエーテル(m-PPE)、ポリアリレート、エポキシ樹脂、メラミン樹脂、フェノール樹脂、尿素樹脂等の合成樹脂が例示できる。
また、基材11の材質としては、上記以外にも、ガラス、シリコン等のセラミックス;上質紙、薄葉紙、グラシン紙、硫酸紙等の紙類が例示できる。
また、基材11は、ガラスエポキシ樹脂、ポリマーアロイ等の、二種以上の材質を併用したものでもよい。
なお、基材11が複数層からなる場合には、各層の合計の厚さが、上記の好ましい基材11の厚さとなるようにするとよい。
銀層12は、その露出面のうち、少なくとも導電性接合部を介して電子部品を搭載する部位(図1及び図2では表面12aの所定部位)において、粗さ曲線のクルトシスが、前記条件(i)及び(ii)の少なくとも一方を満たすように構成されていればよい。なお、図1及び図2では、銀層12として、表面12a及び裏面12bを繋ぐ側面があるようなプレート状のものを例示しているが、このような側面を有さずに、基板11の表面11a上又は密着層13の表面13a上から、曲面等を介して表面12aを有するような形状の銀層であってもよい。
(Rku240-Rku0)/Rku0×100≧50 ・・・・(i)-1
(式中、Rku0は試験前の粗さ曲線のクルトシスであり;Rku240は試験後(240時間経過後)の粗さ曲線のクルトシスである。)
(Rku480-Rku0)/Rku0×100≧200 ・・・・(ii)-1
(式中、Rku0は試験前の粗さ曲線のクルトシスであり;Rku480は試験後(480時間経過後)の粗さ曲線のクルトシスである。)
銀層12表面の粗さ曲線のクルトシスは、銀層12が温度85℃及び相対湿度85%の条件下で240時間経過した段階で、3.8以上であることが好ましく、4.2以上であることがより好ましく、45以下であることが好ましい。
銀層12表面の粗さ曲線のクルトシスは、銀層12が温度85℃及び相対湿度85%の条件下で480時間経過した段階で、5以上であることが好ましく、6以上であることがより好ましく、430以下であることが好ましい。
銀層12の表面形状は、例えば、形状測定レーザマイクロスコープ等の顕微鏡を用いる方法等、公知の方法で測定できる。
密着層13の材質は、基材11の種類に応じて適宜調節すればよく、特に限定されないが、各種樹脂であるか、又はシランカップリング剤を用いて形成されたものが好ましい。
また、密着層13の材質は、一種のみでもよいし、二種以上でもよく、二種以上である場合、その組み合わせ及び比率は、目的に応じて任意に調節できる。
化合物(3)は、前記一般式(3)で表される。
式中、R11は炭素数1~5のアルキル基、アルコキシアルキル基又はアルキルカルボニル基である。
R11における前記アルキル基は、直鎖状、分岐鎖状及び環状のいずれでもよい。
直鎖状又は分枝鎖状のアルキル基としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基、n-ペンチル基、イソペンチル基、ネオペンチル基、tert-ペンチル基、1-メチルブチル基、2-メチルブチル基が例示できる。
環状のアルキル基としては、シクロプロピル基、シクロブチル基、シクロペンチル基が例示できる。
R11における前記アルキル基は、直鎖状又は分枝鎖状であることが好ましく、炭素数が1~3であることが好ましい。
R11における前記アルコキシアルキル基は、直鎖状又は分枝鎖状であることが好ましく、炭素数が3以下であることが好ましく、メトキシメチル基又は2-メトキシエチル基であることがより好ましい。
R11における前記アルキルカルボニル基は、直鎖状又は分枝鎖状であることが好ましく、炭素数が3以下であることが好ましく、メチルカルボニル基(アセチル基)又はエチルカルボニル基であることがより好ましい。
R12における前記アルキル基としては、R11における前記アルキル基と同じのものが例示でき、R11と互いに同一でもよいし、異なっていてもよい。
R12における前記アリール基は、単環状であることが好ましく、フェニル基であることがより好ましい。
R13における前記アルキレン基としては、炭素数1~10のアルキル基から1個の水素原子を除いてなる2価の基が例示でき、前記アルキル基としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基、n-ペンチル基、イソペンチル基、ネオペンチル基、tert-ペンチル基、1-メチルブチル基、n-ヘキシル基、2-メチルペンチル基、3-メチルペンチル基、2,2-ジメチルブチル基、2,3-ジメチルブチル基、n-ヘプチル基、2-メチルヘキシル基、3-メチルヘキシル基、2,2-ジメチルペンチル基、2,3-ジメチルペンチル基、2,4-ジメチルペンチル基、3,3-ジメチルペンチル基、3-エチルペンチル基、2,2,3-トリメチルブチル基、n-オクチル基、イソオクチル基、ノニル基、デシル基、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基、シクロヘプチル基、シクロオクチル基、シクロノニル基、シクロデシル基、ノルボルニル基、イソボルニル基、1-アダマンチル基、2-アダマンチル基、トリシクロデシル基が例示できる。
また、R14における前記アルキレン基は、メチレン基であるか、又はメチレン基が2~5個連結して構成されるが、アルキレン基を構成するこれらメチレン基(-CH2-)のうちの1個以上は、カルボニル基(-C(=O)-)で置換されていてもよい。カルボニル基で置換されるメチレン基の数は、前記アルキレン基中のメチレン基の総数に依存し、特に限定されず、例えば、R14はカルボニル基のみで構成されていてもよいし、カルボニル基であってもよく、1個以上のアルキレン基と1個以上のカルボニル基とが混在したものでもよい。そして、通常は、R14中のカルボニル基の数は、2個以下であることが好ましく、1個であることがより好ましい。
Zにおける前記アリール基としては、R12における前記アリール基と同じものが例示でき、R12と互いに同一でもよいし、異なっていてもよい。
また、m2及びm3はそれぞれ独立に0又は1である。ただし、Zがアミノ基である場合には、m2及びm3の少なくとも一方は1である(m2及びm3が共に0になることはない)。
本発明に係る積層体は、例えば、基材上に銀層を形成する工程を有する製造方法で製造できる。
図3A及び図3Bは、図1に示す積層体1の製造方法の一例を説明するための概略断面図である。
積層体1を製造するためには、図3A及び図3Bに示すように、基材11の表面(一方の主面)11a上に銀層12を形成する。
銀層12は、例えば、金属銀の形成材料が配合されてなる銀インク組成物を調製し、これを基材11の表面11a上の所望の箇所に付着させ、必要に応じて乾燥処理や加熱(焼成)処理等の後処理を適宜選択して行うことで形成することが好ましい。加熱処理は、乾燥処理を兼ねて行ってもよい。
また、銀インク組成物を基材11の表面11a上の所定の箇所又は全面に付着させ、必要に応じて乾燥処理や加熱(焼成)処理等の後処理を適宜選択して行うことで銀層(パターニング前の銀層、図示略)を形成した後、エッチング等の公知の手法でこの銀層を所望の形状となるようにパターニングすることで、銀層12を形成できる。
銀インク組成物としては、液状のものが好ましく、金属銀の形成材料が溶解又は均一に分散されたものが好ましい。
前記金属銀の形成材料は、銀原子(銀元素)を有し、分解等の構造変化によって金属銀を生じるものであればよく、銀塩、銀錯体、有機銀化合物等が例示できる。前記銀塩及び銀錯体は、有機基を有する銀化合物及び有機基を有しない銀化合物のいずれでもよい。なかでも金属銀の形成材料は、銀塩又は銀錯体であることが好ましい。
また、金属銀の形成材料は、加熱によって分解し、金属銀を形成するものが好ましい。
金属銀の形成材料を用いることで、前記材料から金属銀が生じ、この金属銀を含む銀層が形成される。
本発明において、金属銀の形成材料は、一種を単独で使用してもよいし、二種以上を併用してもよく、二種以上を併用する場合、その組み合わせ及び比率は、任意に調節できる。
金属銀の形成材料としては、式「-COOAg」で表される基を有するカルボン酸銀が例示できる。
前記カルボン酸銀は、式「-COOAg」で表される基を有していれば特に限定されない。例えば、式「-COOAg」で表される基の数は1個のみでもよいし、2個以上でもよい。また、カルボン酸銀中の式「-COOAg」で表される基の位置も特に限定されない。
なお、本明細書においては、単なる「カルボン酸銀」との記載は、特に断りの無い限り、「β-ケトカルボン酸銀(1)」及び「カルボン酸銀(4)」だけではなく、これらを包括する、「式「-COOAg」で表される基を有するカルボン酸銀」を意味するものとする。
Yはそれぞれ独立にフッ素原子、塩素原子、臭素原子又は水素原子であり;R1は炭素数1~19の脂肪族炭化水素基又はフェニル基であり;R2は炭素数1~20の脂肪族炭化水素基であり;R3は炭素数1~16の脂肪族炭化水素基であり;R4及びR5はそれぞれ独立に炭素数1~18の脂肪族炭化水素基であり;R6は炭素数1~19の脂肪族炭化水素基、水酸基又は式「AgO-」で表される基であり;
Xはそれぞれ独立に水素原子、炭素数1~20の脂肪族炭化水素基、ハロゲン原子、1個以上の水素原子が置換基で置換されていてもよいフェニル基若しくはベンジル基、シアノ基、N-フタロイル-3-アミノプロピル基、2-エトキシビニル基、又は一般式「R7O-」、「R7S-」、「R7-C(=O)-」若しくは「R7-C(=O)-O-」で表される基であり;
R7は、炭素数1~10の脂肪族炭化水素基、チエニル基、又は1個以上の水素原子が置換基で置換されていてもよいフェニル基若しくはジフェニル基である。)
β-ケトカルボン酸銀(1)は、前記一般式(1)で表される。
式中、Rは1個以上の水素原子が置換基で置換されていてもよい炭素数1~20の脂肪族炭化水素基若しくはフェニル基、水酸基、アミノ基、又は一般式「R1-CY2-」、「CY3-」、「R1-CHY-」、「R2O-」、「R5R4N-」、「(R3O)2CY-」若しくは「R6-C(=O)-CY2-」で表される基である。
Rにおける環状の前記アルキル基としては、シクロプロピル基、シクロブチル基、シクロペンチル基、シクロヘキシル基、シクロヘプチル基、シクロオクチル基、シクロノニル基、シクロデシル基、ノルボルニル基、イソボルニル基、1-アダマンチル基、2-アダマンチル基、トリシクロデシル基が例示できる。
Rにおける前記アルキニル基としては、エチニル基(-C≡CH)、プロパルギル基(-CH2-C≡CH)等の、Rにおける前記アルキル基の炭素原子間の1個の単結合(C-C)が三重結合(C≡C)に置換された基が例示できる。
置換基である前記脂肪族炭化水素基としては、炭素数が1~16である点以外は、Rにおける前記脂肪族炭化水素基と同様のものが例示できる。
RにおけるR2は、炭素数1~20の脂肪族炭化水素基であり、Rにおける前記脂肪族炭化水素基と同様のものが例示できる。
RにおけるR3は、炭素数1~16の脂肪族炭化水素基であり、炭素数が1~16である点以外は、Rにおける前記脂肪族炭化水素基と同様のものが例示できる。
RにおけるR4及びR5は、それぞれ独立に炭素数1~18の脂肪族炭化水素基である。すなわち、R4及びR5は、互いに同一でも異なっていてもよく、炭素数が1~18である点以外は、Rにおける前記脂肪族炭化水素基と同様のものが例示できる。
RにおけるR6は、炭素数1~19の脂肪族炭化水素基、水酸基又は式「AgO-」で表される基であり、R6における前記脂肪族炭化水素基としては、炭素数が1~19である点以外は、Rにおける前記脂肪族炭化水素基と同様のものが例示できる。
Xにおける炭素数1~20の脂肪族炭化水素基としては、Rにおける前記脂肪族炭化水素基と同様のものが例示できる。
Xにおけるフェニル基及びベンジル基は、1個以上の水素原子が置換基で置換されていてもよく、好ましい前記置換基としては、ハロゲン原子(フッ素原子、塩素原子、臭素原子、ヨウ素原子)、ニトロ基(-NO2)等が例示でき、置換基の数及び位置は特に限定されない。そして、置換基の数が複数である場合、これら複数個の置換基は互いに同一でも異なっていてもよい。
R7がチエニル基又はジフェニル基である場合、これらの、Xにおいて隣接する基又は原子(酸素原子、硫黄原子、カルボニル基、カルボニルオキシ基)との結合位置は、特に限定されない。例えば、チエニル基は、2-チエニル基及び3-チエニル基のいずれでもよい。
カルボン酸銀(4)は、前記一般式(4)で表される。
式中、R8は炭素数1~19の脂肪族炭化水素基、カルボキシ基(-COOH)又は式「-C(=O)-OAg」で表される基である。
R8における前記脂肪族炭化水素基としては、炭素数が1~19である点以外は、Rにおける前記脂肪族炭化水素基と同様のものが例示できる。ただし、R8における前記脂肪族炭化水素基は、炭素数が1~15であることが好ましく、1~10であることがより好ましい。
なお、本明細書において、「金属銀の形成材料に由来する銀」とは、特に断りの無い限り、銀インク組成物の製造時に配合された金属銀の形成材料中の銀を意味し、配合後に引き続き金属銀の形成材料を構成している銀と、配合後に金属銀の形成材料が分解して生じた分解物中の銀及び銀自体と、の両方を含む概念とする。
前記銀インク組成物は、特に金属銀の形成材料が前記カルボン酸銀である場合、金属銀の形成材料以外に、さらに、炭素数25以下のアミン化合物及び第4級アンモニウム塩、アンモニア、並びに前記アミン化合物又はアンモニアが酸と反応してなるアンモニウム塩からなる群から選択される一種以上の含窒素化合物(以下、単に「含窒素化合物」と略記することがある)が配合されてなるものが好ましい。
以下、炭素数25以下のアミン化合物を「アミン化合物」、炭素数25以下の第4級アンモニウム塩を「第4級アンモニウム塩」、炭素数25以下のアミン化合物が酸と反応してなるアンモニウム塩を「アミン化合物由来のアンモニウム塩」、アンモニアが酸と反応してなるアンモニウム塩を「アンモニア由来のアンモニウム塩」と略記することがある。
前記アミン化合物は、炭素数が1~25であり、第1級アミン、第2級アミン及び第3級アミンのいずれでもよい。また、前記第4級アンモニウム塩は、炭素数が4~25である。前記アミン化合物及び第4級アンモニウム塩は、鎖状及び環状のいずれでもよい。また、アミン部位又はアンモニウム塩部位を構成する窒素原子(例えば、第1級アミンのアミノ基(-NH2)を構成する窒素原子)の数は1個でもよいし、2個以上でもよい。
好ましい前記モノアルキルアミンとして、具体的には、n-ブチルアミン、n-へキシルアミン、n-オクチルアミン、n-ドデシルアミン、n-オクタデシルアミン、sec-ブチルアミン、tert-ブチルアミン、3-アミノペンタン、3-メチルブチルアミン、2-アミノオクタン、2-エチルヘキシルアミン、1,2-ジメチル-n-プロピルアミンが例示できる。
前記ヘテロアリール基は、単環状及び多環状のいずれでもよく、その環員数(環骨格を構成する原子の数)も特に限定されないが、3~12員環であることが好ましい。
前記ヘテロアリール基で、酸素原子を1個有する単環状のものとしては、フラニル基が例示でき、3~8員環であることが好ましく、5~6員環であることがより好ましい。
前記ヘテロアリール基で、硫黄原子を1個有する単環状のものとしては、チエニル基が例示でき、3~8員環であることが好ましく、5~6員環であることがより好ましい。
前記ヘテロアリール基で、酸素原子を1~2個及び窒素原子を1~3個有する単環状のものとしては、オキサゾリル基、イソオキサゾリル基、オキサジアゾリル基、モルホリニル基が例示でき、3~8員環であることが好ましく、5~6員環であることがより好ましい。
前記ヘテロアリール基で、硫黄原子を1~2個及び窒素原子を1~3個有する単環状のものとしては、チアゾリル基、チアジアゾリル基、チアゾリジニル基が例示でき、3~8員環であることが好ましく、5~6員環であることがより好ましい。
前記ヘテロアリール基で、窒素原子を1~5個有する多環状のものとしては、インドリル基、イソインドリル基、インドリジニル基、ベンズイミダゾリル基、キノリル基、イソキノリル基、インダゾリル基、ベンゾトリアゾリル基、テトラゾロピリジル基、テトラゾロピリダジニル基、ジヒドロトリアゾロピリダジニル基が例示でき、7~12員環であることが好ましく、9~10員環であることがより好ましい。
前記ヘテロアリール基で、硫黄原子を1~3個有する多環状のものとしては、ジチアナフタレニル基、ベンゾチオフェニル基が例示でき、7~12員環であることが好ましく、9~10員環であることがより好ましい。
前記ヘテロアリール基で、酸素原子を1~2個及び窒素原子を1~3個有する多環状のものとしては、ベンゾオキサゾリル基、ベンゾオキサジアゾリル基が例示でき、7~12員環であることが好ましく、9~10員環であることがより好ましい。
前記ヘテロアリール基で、硫黄原子を1~2個及び窒素原子を1~3個有する多環状のものとしては、ベンゾチアゾリル基、ベンゾチアジアゾリル基が例示でき、7~12員環であることが好ましく、9~10員環であることがより好ましい。
前記ジアミンは炭素数が1~10であることが好ましく、より好ましいものとしてはエチレンジアミン、1,3-ジアミノプロパン、1,4-ジアミノブタンが例示できる。
好ましい前記ジアルキルアミンとして、具体的には、N-メチル-n-ヘキシルアミン、ジイソブチルアミン、ジ(2-エチルへキシル)アミンが例示できる。
好ましい前記トリアルキルアミンとして、具体的には、N,N-ジメチル-n-オクタデシルアミン、N,N-ジメチルシクロヘキシルアミンが例示できる。
前記ジアルキルモノアリールアミンを構成するアリール基は、前記モノアリールアミンを構成するアリール基と同様であり、炭素数が6~10であることが好ましい。
前記ハロゲン化テトラアルキルアンモニウムを構成するアルキル基は、前記モノアルキルアミンを構成するアルキル基と同様であり、炭素数が1~19であることが好ましい。また、ハロゲン化テトラアルキルアンモニウム一分子中の4個のアルキル基は、互いに同一でも異なっていてもよい。すなわち、4個のアルキル基は、すべてが同じでもよいし、すべてが異なっていてもよく、一部だけが異なっていてもよい。
前記ハロゲン化テトラアルキルアンモニウムを構成するハロゲンとしては、フッ素、塩素、臭素、ヨウ素が例示できる。
好ましい前記ハロゲン化テトラアルキルアンモニウムとして、具体的には、ドデシルトリメチルアンモニウムブロミドが例示できる。
環状アミンであれば、好ましいものとして、ピリジンが例示できる。
また、置換基である前記アリール基及びアルキル基は、さらに1個以上の水素原子がハロゲン原子で置換されていてもよく、このようなハロゲン原子で置換された置換基を有するモノアルキルアミンとしては、2-ブロモベンジルアミンが例示できる。ここで、前記ハロゲン原子としては、フッ素原子、塩素原子、臭素原子、ヨウ素原子が例示できる。
また、後述するように、二酸化炭素を供給して銀インク組成物を調製する場合には、二酸化炭素供給時において、銀インク組成物(第二の混合物)中の成分がより均一に分散して、品質が安定することから、前記アミン化合物は分岐鎖状のアルキル基を有するものが好ましい。
本発明において、前記アミン化合物由来のアンモニウム塩は、前記アミン化合物が酸と反応してなるアンモニウム塩であり、前記酸は、塩酸、硫酸、硝酸等の無機酸でもよいし、酢酸等の有機酸でもよく、酸の種類は特に限定されない。
前記アミン化合物由来のアンモニウム塩としては、n-プロピルアミン塩酸塩、N-メチル-n-ヘキシルアミン塩酸塩、N,N-ジメチル-n-オクタデシルアミン塩酸塩等が例示できるが、これらに限定されない。
本発明において、前記アンモニア由来のアンモニウム塩は、アンモニアが酸と反応してなるアンモニウム塩であり、ここで酸としては、前記アミン化合物由来のアンモニウム塩の場合と同じものが例示できる。
前記アンモニア由来のアンモニウム塩としては、塩化アンモニウム等が例示できるが、これに限定されない。
そして、前記含窒素化合物としては、前記アミン化合物、第4級アンモニウム塩、アミン化合物由来のアンモニウム塩及びアンモニア由来のアンモニウム塩からなる群から選択される一種を単独で使用してもよいし、二種以上を併用してもよい。二種以上を併用する場合、その組み合わせ及び比率は、任意に調節できる。
前記含窒素化合物の配合量を上記のように規定することで、銀インク組成物は安定性がより向上し、銀層(金属銀)の品質がより向上する。さらに、高温による加熱処理を行わなくても、より安定して導電層を形成できる。
銀インク組成物は、前記金属銀の形成材料以外に、さらに還元剤が配合されてなるものが好ましい。還元剤を配合することで、前記銀インク組成物は、金属銀をより形成し易くなり、例えば、低温での加熱処理でも十分な導電性を有する銀層(金属銀)を形成できる。
H-C(=O)-R21 ・・・・(5)
(式中、R21は、炭素数20以下のアルキル基、アルコキシ基若しくはN,N-ジアルキルアミノ基、水酸基又はアミノ基である。)
前記還元性化合物は、シュウ酸(HOOC-COOH)、ヒドラジン(H2N-NH2)及び前記一般式(5)で表される化合物(化合物(5))からなる群から選択される一種以上である。すなわち、配合される還元性化合物は、一種のみでよいし、二種以上でもよく、二種以上を併用する場合、その組み合わせ及び比率は、任意に調節できる。
R21における炭素数20以下のアルキル基は、炭素数が1~20であり、直鎖状、分岐鎖状及び環状のいずれでもよく、前記一般式(1)のRにおける前記アルキル基と同様のものが例示できる。
窒素原子に結合している前記アルキル基は、それぞれ直鎖状、分岐鎖状及び環状のいずれでもよく、炭素数が1~19である点以外は、前記一般式(1)のRにおける前記アルキル基と同様のものが例示できる。
銀インク組成物は、前記金属銀の形成材料以外に、さらにアルコールが配合されてなるものが好ましい。
アセチレンアルコール(2)は、前記一般式(2)で表される。
式中、R’及びR’’は、それぞれ独立に炭素数1~20のアルキル基、又は1個以上の水素原子が置換基で置換されていてもよいフェニル基である。
R’及びR’’における炭素数1~20のアルキル基は、直鎖状、分岐鎖状及び環状のいずれでもよく、環状である場合、単環状及び多環状のいずれでもよい。R’及びR’’における前記アルキル基としては、Rにおける前記アルキル基と同様のものが例示できる。
銀インク組成物における前記その他の成分は、目的に応じて任意に選択でき、特に限定されず、好ましいものとしては、アルコール以外の溶媒が例示でき、配合成分の種類や量に応じて任意に選択できる。
銀インク組成物における前記その他の成分は、一種を単独で使用してもよいし、二種以上を併用してもよい。二種以上を併用する場合で、その組み合わせ及び比率は、任意に調節できる。
銀インク組成物において、配合成分の総量に対する前記その他の成分の配合量の割合は、10質量%以下であることが好ましく、5質量%以下であることがより好ましい。
各成分の配合時には、すべての成分を添加してからこれらを混合してもよいし、一部の成分を順次添加しながら混合してもよく、すべての成分を順次添加しながら混合してもよい。
混合方法は特に限定されず、撹拌子又は撹拌翼等を回転させて混合する方法、ミキサーを使用して混合する方法、超音波を加えて混合する方法等、公知の方法から適宜選択すればよい。
また、配合時間(混合時間)も、各配合成分が劣化しない限り特に限定されないが、5分~5時間であることが好ましい。
銀インク組成物は、さらに二酸化炭素が供給されてなるものでもよい。このような銀インク組成物は高粘度となり、例えば、フレキソ印刷法、スクリーン印刷法、グラビア印刷法、グラビアオフセット印刷法、パッド印刷法等の、インクを厚盛りすることが必要な印刷法への適用に好適である。
そして、本発明においては、例えば、前記金属銀の形成材料及び含窒素化合物が配合されてなる第一の混合物に、二酸化炭素を供給して第二の混合物とし、必要に応じて前記第二の混合物に、さらに、前記還元剤を配合して、銀インク組成物を製造することが好ましい。また、前記アルコール又はその他の成分を配合する場合、これらは、第一の混合物及び第二の混合物のいずれか一方又は両方の製造時に配合でき、目的に応じて任意に選択できる。
そして、二酸化炭素ガスの供給時間は、必要とされる二酸化炭素ガスの供給量や、流量を考慮して適宜調節すればよい。
この時の撹拌方法は、二酸化炭素を用いない上記の銀インク組成物の製造時における前記混合方法の場合と同様でよい。
ドライアイスの使用量は、上記の二酸化炭素ガスの供給量を考慮して調節すればよい。
ドライアイスの添加中及び添加後は、第一の混合物を撹拌することが好ましく、例えば、二酸化炭素を用いない上記の銀インク組成物の製造時と同様の方法で撹拌することが好ましい。このようにすることで、効率的に二酸化炭素を供給できる。
撹拌時の温度は、二酸化炭素ガス供給時と同様でよい。また、撹拌時間は、撹拌温度に応じて適宜調節すればよい。
このときの銀インク組成物は、配合成分が異なる点以外は、二酸化炭素を用いない上記の銀インク組成物と同様の方法で製造できる。そして、得られた銀インク組成物は、配合成分がすべて溶解していてもよいし、一部の成分が溶解せずに分散した状態であってもよいが、配合成分がすべて溶解していることが好ましく、溶解していない成分は均一に分散していることが好ましい。
前記印刷法としては、スクリーン印刷法、フレキソ印刷法、オフセット印刷法、ディップ式印刷法、インクジェット式印刷法、ディスペンサー式印刷法、グラビア印刷法、グラビアオフセット印刷法、パッド印刷法等が例示できる。
前記塗布法としては、スピンコーター、エアーナイフコーター、カーテンコーター、ダイコーター、ブレードコーター、ロールコーター、ゲートロールコーター、バーコーター、ロッドコーター、グラビアコーター等の各種コーターや、ワイヤーバー等を用いる方法が例示できる。
密着層は、例えば、密着層を形成するための組成物(以下、「密着層用組成物」と略記することがある)を調製し、これを基材上に付着させ、必要に応じて後処理を行うことにより形成できる。
前記開始剤は、樹脂の形成材料の種類に応じて、公知のものから適宜選択すればよく、特に限定されない。
前記溶媒は、重合反応を阻害しないものであればよく、シクロヘキサノン、1,2-ジメトキシエタン(ジメチルセロソルブ)、プロピレングリコールモノメチルエーテルアセテート等、公知のものから適宜選択すればよい。前記溶媒は、一種を単独で用いてもよいし、二種以上を併用してもよく、二種以上を併用する場合で、その組み合わせ及び比率は、任意に調節できる。
前記溶媒は、シランカップリング剤を著しく劣化させない限り、特に限定されず、好ましいものとしては、エタノール、2-プロパノール(イソプロピルアルコール)等の炭素数が2以上のアルコールが例示できる。前記溶媒は、一種を単独で用いてもよいし、二種以上を併用してもよく、二種以上を併用する場合で、その組み合わせ及び比率は、任意に調節できる。
各成分の配合方法及び配合条件は、配合成分が異なる点以外は、銀インク組成物の場合と同様とすることができる。
また、密着層用組成物において、開始剤の配合量は、樹脂の形成材料の配合量に対して0.01~0.1質量倍であることが好ましく、0.02~0.08質量倍であることがより好ましい。
また、密着層用組成物において、溶媒の配合量は、樹脂の形成材料の配合量に対して0.1~3質量倍であることが好ましく、0.5~1.5質量倍であることがより好ましい。
同様に、シランカップリング剤を用いた密着層用組成物は、シランカップリング剤及び溶媒以外の、その他の成分が配合されてなるものでもよい。
前記樹脂の形成材料及びシランカップリング剤のいずれを用いた場合でも、密着層用組成物における前記その他の成分は、目的に応じて任意に選択でき、特に限定されない。そして、前記その他の成分は、一種を単独で使用してもよいし、二種以上を併用してもよい。二種以上を併用する場合で、その組み合わせ及び比率は、任意に調節できる。
前記樹脂の形成材料及びシランカップリング剤のいずれを用いた場合でも、密着層用組成物において、配合成分の総量に対する前記その他の成分の配合量の割合は、10質量%以下であることが好ましく、5質量%以下であることがより好ましい。
基材上に密着層を形成する工程の後は、例えば、図3A及び図3Bに示す基材11のような、密着層が形成されていない基材に代えて、密着層が形成された基材を用いること以外は、図3A及び図3Bを参照して説明した、基材上に銀層を形成する工程と同様の方法で、密着層上に銀層を形成できる。
本発明に係る回路基板は、前記積層体の前記銀層のうち、粗さ曲線のクルトシスが、前記条件(i)及び(ii)の少なくとも一方を満たす表面上に、導電性接合部を介して電子部品が搭載され、前記積層体の銀層を配線部とするものである。
前記回路基板は、銀層として、表面の粗さ曲線のクルトシスが、前記条件(i)及び(ii)の少なくとも一方を満たすものを備えたこと以外は、従来のものと同じ積層体を用いて構成できる。
また、前記電子部品としては、回路基板の用途に応じて任意のものが選択できる。
(F480-F0)/F0×100≧-50 ・・・・(iii)-1
(F480-F0)/F0×100≧-20 ・・・・(iii)-2
(式中、F0は試験前の銀層と電子部品との接合力であり;F480は試験後(480時間経過後)の銀層と電子部品との接合力である。)
<積層体及び回路基板の製造>
(銀インク組成物の製造)
液温が50℃以下となるように、2-エチルヘキシルアミン(後述する2-メチルアセト酢酸銀に対して1倍モル量)に2-メチルアセト酢酸銀を添加して、15分間撹拌することにより、液状物を得た。この液状物に、反応液の温度が50℃以下となるように、ギ酸(2-メチルアセト酢酸銀に対して0.8倍モル量)を30分間かけて滴下した。ギ酸の滴下終了後、25℃にて反応液をさらに1.5時間撹拌することにより、銀インク組成物(I-1)を得た。各成分の配合比を表1に示す。表1中、「含窒素化合物(モル比)」とは、カルボン酸銀の配合量1モルあたりの含窒素化合物の配合量(モル数)([含窒素化合物のモル数]/[カルボン酸銀のモル数])を意味する。「還元剤(モル比)」も同様に、カルボン酸銀の配合量1モルあたりの還元剤の配合量(モル数)([還元剤のモル数]/[カルボン酸銀のモル数])を意味する。
表2に示す配合量となるように、紫外線硬化性のポリカーボネート骨格含有ウレタンアクリレート樹脂(日本合成社製「UV3310B」、粘度:40000~70000(60℃)(mPa・s)、官能基数:2、重量平均分子量:5000、推奨UV照射量:800(mJ/cm2))、シクロヘキサノン(和光純薬社製)、及び光開始剤(BASF社製「イルガキュア127」)を添加し、室温(25℃)で10分間撹拌して、密着層用組成物を調製した。なお、表2中において質量%単位で表示している配合量は、配合成分の総量に対する各配合成分の割合を意味する。
バーコーター(#01)を用いて、上記で得られた密着層用組成物をポリカーボネート(PC)/ABS樹脂アロイからなる基材(厚さ2mm)の一方の主面(表面)上に塗布し、オーブン内で80℃、5分間の条件で乾燥させた後、オゾンレス高圧水銀ランプを用いて乾燥させた塗膜に対して、100mJ/cm2の線量で紫外線を照射し、基材表面に密着層(厚さ3~4μm)を形成した。
以下の手順により、図4A及び図4Bに示す構造を有する回路基板を製造した。
すなわち、前記積層体の銀層表面の所定箇所に導電性接着剤(ヘンケル社製「QMI516IE」)0.07mgを塗布し、電子部品として0Ω1608チップ(両端の端子部表面が金メッキされたもの)の端子部を前記導電性接着剤に接触させ、前記導電性接着剤をその標準硬化条件で硬化させて前記チップを固定することで、前記積層体の銀層上に導電性接着剤から形成された接合層を介して前記チップが搭載された回路基板を得た。このような回路基板を複数個製造し、以下の評価に供した。なお、用いた導電性接着剤の特性を表3に示す。
(クルトシスの変化率の算出)
上記で得られた回路基板を、温度85℃及び相対湿度85%の条件下で静置保存し、保存開始前と、保存開始から240時間後、480時間後及び720時間後において、それぞれ回路基板の銀層表面の粗さ曲線のクルトシス(Rku)を算出し、保存開始前に対する所定時間保存後のクルトシスの変化率を算出した。結果を表4に示す。なお、粗さ曲線のクルトシスは、以下の方法で算出した。すなわち、形状測定レーザマイクロスコープ(キーエンス社製「VK-X100」)を用いて、銀層の表面のうち、接合層が形成されていない露出面の形状を、この露出面の上方から測定し(測定モード:表面形状、測定サイズ:2048×1536、測定品質:高精度)、基材の傾き補正を行った後、得られた断面曲線に高域フィルタ(カットオフ値λC:0.08mm)を適用して、粗さ曲線を得た。そして、得られた粗さ曲線のプロファイルから、50×50μmの測定範囲で、粗さ曲線のクルトシス(Rku)を算出した。
以下の手順により、JEITA ET-7409-102に準拠して、図4A及び図4Bに示すように、横押しせん断強度試験を行った。図4Aは、試験に用いた本発明に係る回路基板と、その横押しせん断強度試験を模式的に説明するための平面図であり、図4Bは側面図である。
すなわち、上記の保存開始前及び所定時間保存後の回路基板30を用い、回路基板30のチップ14(前記チップ)のうち、両端の端子部14a及び14b間の本体部14c側面に押し治具9の先端部を当接させた。このときの、押し治具9の下面9aの、銀層12の表面12aからの高さ(せん断高さ)hを0.1mmとした。そして、銀層12表面に対して並行で、かつチップ14の本体部14cの長手方向(前記端子部14a及び14bを繋ぐ方向)に対して垂直な方向(矢印A方向)に、せん断速度0.5mm/分で押し治具9を押し込むことにより、チップ14にせん断力を加え、チップ14が積層体3から剥離したときのせん断力(N)を接合力とした。結果を表4に示す。なお、図4A及び図4Bにおいて、符号15は、導電性接着剤が硬化して形成された接合(接着)層であり、上述の導電性接合部に該当する。
<積層体及び回路基板の製造、並びに回路基板の評価>
表4に示すように、積層体及びチップの少なくとも一方を変更したこと以外は、実施例1と同じ方法で積層体及び回路基板を製造し、回路基板を評価した。結果を表4に示す。
なお、表4中の「銀インク組成物(I-2)」は、配合成分及び配合量を表1に示すとおりとしたこと以外は、実施例1における銀インク組成物(I-1)と同じ方法で製造したものである。
また、実施例3及び4で用いたチップは、実施例1及び2で用いたチップにおいて、両端の端子部表面が金メッキに代えてスズメッキされたものである。
また、比較例1及び2で用いた比較用の積層体は、厚さ100μmのSUS304製基材の表面に、厚さ1μmの銀メッキ層を形成したものである。
<積層体及び回路基板の製造、並びに回路基板の評価>
導電性接着剤として、ヘンケル社製「QMI516IE」に代えて、表3に示すAGF社製「CA-110」を用いたこと以外は、実施例1~4及び比較例1~2と同じ方法で積層体及び回路基板を製造し、回路基板を評価した。結果を表5に示す。
なお、表5中の比較例3及び4で用いた比較用の積層体は、比較例1及び2で用いたものと同じである。
<積層体及び回路基板の製造、並びに回路基板の評価>
導電性接着剤として、ヘンケル社製「QMI516IE」に代えて、表3に示すAGF社製「CA-100」を用いたこと以外は、実施例1~4及び比較例1~2と同じ方法で積層体及び回路基板を製造し、回路基板を評価した。結果を表6に示す。
なお、表6中の比較例5及び6で用いた比較用の積層体は、比較例1及び2で用いたものと同じである。
そして、本発明によれば、接合層(導電性接合部)の種類によらず、また、チップの端子部表面のメッキ(電子部品の接合部)の種類によらず、銀層は高温高湿条件下においても電子部品との高い接合力を維持できることを確認できた。
<積層体及び回路基板の製造、並びに回路基板の評価>
(銀インク組成物の製造)
2-メチルアセト酢酸銀、2-エチルヘキシルアミン(2-メチルアセト酢酸銀に対して2.25倍モル量)、3,5-ジメチル-1-ヘキシン-3-オール(エアープロダクツジャパン社製「サーフィノール61」)(2-メチルアセト酢酸銀に対して0.1倍モル量)を配合し、室温下(25℃)で60分間撹拌することにより、銀インク組成物(I-3)を得た。各成分の配合比を表7に示す。表7中、「含窒素化合物(モル比)」とは、カルボン酸銀の配合量1モルあたりの含窒素化合物の配合量(モル数)([含窒素化合物のモル数]/[カルボン酸銀のモル数])を意味する。「アルコール(モル比)」も同様に、カルボン酸銀の配合量1モルあたりのアルコールの配合量(モル数)([アルコールのモル数]/[カルボン酸銀のモル数])を意味する。
化合物(3)としてN-2-(アミノエチル)-3-アミノプロピルトリメトキシシラン((CH3O)3Si(CH2)3NH(CH2)2NH2、信越シリコーン社製「KBM603」)、2-プロパノールを、配合成分の総量に対する配合量の割合がそれぞれ20質量%、80質量%となるように配合し、室温下(25℃)で60分間撹拌することにより、密着層用組成物を得た。
ポリエチレンナフタレート(PEN)製の基材(厚さ0.25mm)上に、アプリケーターを用いて、上記で得られた密着層用組成物を塗布し、オーブンを用いて120℃で10分間加熱処理することにより、基材上に密着層(厚さ0.5~1μm)を形成した。
以降、実施例1と同じ方法で、銀層(厚さ1μm)を密着層の表面に形成して、積層体及び回路基板を製造し、回路基板を評価した。結果を表8に示す。
<積層体及び回路基板の製造、並びに回路基板の評価>
実施例13と同じ方法で、ポリエチレンナフタレート製の基材(厚さ0.25mm)上に、密着層(厚さ0.5~1μm)を形成した。
次いで、密着層上にスクリーン印刷法により、銀錯体が配合されてなる銀インク組成物(II-1)(Inktec社製「TEC-IJ-010」、銀濃度15質量%)を塗布した後、これを150℃で1時間、オーブン内で加熱(焼成)処理することにより、導電層として銀層(厚さ1μm)を密着層の表面に形成して、積層体を得た。
次いで、この積層体を用いて、実施例1と同じ方法で回路基板を製造及び評価した。結果を表8に示す。
<積層体及び回路基板の製造、並びに回路基板の評価>
実施例1と同じ方法で、ポリカーボネート/ABS樹脂アロイからなる基材(厚さ2mm)の表面に、密着層(厚さ3~4μm)を形成した。
次いで、密着層上にスクリーン印刷法により、銀錯体及び銀粒子が配合されてなる銀インク組成物(II-2)(Inktec社製「TEC-PA-010」、銀濃度55質量%、バインダー不使用)を塗布した後、これを80℃で2時間、オーブン内で加熱(焼成)処理することにより、導電層として銀層(厚さ1μm)を密着層の表面に形成して、積層体を得た。
次いで、この積層体を用いて、実施例1と同じ方法で回路基板を製造及び評価した。結果を表8に示す。
<積層体及び回路基板の製造、並びに回路基板の評価>
実施例1と同じ方法で、ポリカーボネート/ABS樹脂アロイからなる基材(厚さ2mm)の表面に、密着層(厚さ3~4μm)を形成した。
次いで、密着層上にスクリーン印刷法により、銀粒子が配合されてなる銀インク組成物(II-3)(トーヨーケム社製「RA RS 056」、銀濃度66質量%、合成樹脂含有量1~10質量%)を塗布した後、これを80℃で2時間、オーブン内で加熱(焼成)処理することにより、導電層として銀層(厚さ1μm)を密着層の表面に形成して、積層体を得た。
次いで、この積層体を用いて、実施例1と同じ方法で回路基板を製造及び評価した。結果を表8に示す。
<銀板の評価>
厚さ0.1mmの銀板について、実施例1と同じ方法で、銀層(銀板)表面の粗さ曲線のクルトシスとその変化率を算出した。結果を表8に示す。
これに対し、比較例7~8の積層体、及び比較例9における銀板は、いずれも銀層表面の粗さ曲線のクルトシスが、条件(i)及び(ii)を共に満たしていなかった。
<積層体及び回路基板の製造、並びに回路基板の評価>
導電性接着剤として、ヘンケル社製「QMI516IE」に代えて、AGF社製「CA-110」を用いたこと以外は、実施例13~14と同じ方法で積層体及び回路基板を製造し、回路基板を評価した。結果を表9に示す。
実施例1及び2の積層体、比較例7及び8の積層体、並びに比較例9における銀板について、さらに下記方法で評価を行った。
すなわち、実施例1及び2の積層体、並びに比較例7及び8の積層体については、液体窒素を用いて冷却し、切断することで、図1に示すものと同様な断面を露出させた。また、比較例9における銀板については、ミクロトームを用いて切断することで、断面を露出させた。
次いで、この断面を有する積層体(切断積層体)又は銀板(切断銀板)を、実施例1と同じ条件下(温度85℃及び相対湿度85%の条件下)で静置保存し、保存開始前と、保存開始から240時間後及び480時間後において、銀層の前記断面(すなわち温度85℃及び相対湿度85%の条件下での露出面)の粗さ曲線のクルトシス(Rku)を算出し、保存開始前に対する所定時間保存後のクルトシスの変化率を算出した。結果を表10に示す。なお、粗さ曲線のクルトシスは、以下の方法で算出した。すなわち、形状測定レーザマイクロスコープ(キーエンス社製「VK-X100」)を用いて、銀層の前記断面の形状を測定し、得られた断面曲線に高域フィルタ(カットオフ値λC:0.08mm)を適用して、粗さ曲線を得た。そして、得られた粗さ曲線のプロファイルから、粗さ曲線のクルトシス(Rku)を算出した。
これに対し、比較例7~8の積層体、比較例9における銀板は、いずれも銀層表面の粗さ曲線のクルトシスが、条件(i)及び(ii)を共に満たしていなかった。
11 基材
11a 基材の表面
12 銀層
12a 銀層の表面
12b 銀層の裏面
13 密着層
13a 密着層の表面
14 チップ(電子部品)
14a,14b チップの端子部
14c チップの本体部
15 接合層(接着層)
30 回路基板
Claims (11)
- 基材上に銀層を備え、前記銀層が、粗さ曲線のクルトシスが下記条件(i)及び(ii)の少なくとも一方を満たす表面を有する積層体。
(i)温度85℃及び相対湿度85%の条件下で240時間経過後において、クルトシスの変化率が50%以上である。
(ii)温度85℃及び相対湿度85%の条件下で480時間経過後において、クルトシスの変化率が200%以上である。 - 前記基材の厚さが10~10000μmであり、前記銀層の厚さが0.01~5μmである、請求項1に記載の積層体。
- 前記銀層の金属銀の比率が99質量%以上99.9質量%以下である、請求項1に記載の積層体。
- 前記銀層が基材上に直接形成されている、請求項1に記載の積層体。
- 前記基材と銀層との間に、さらに厚さが0.5~10μmである、ウレタンアクリレート樹脂を重合して形成された密着層を備える、請求項1に記載の積層体。
- 粗さ曲線のクルトシスが、前記積層体の銀層の表面形状を、この表面に対して上方から、形状測定レーザマイクロスコープで測定し、求められたものである、請求項1に記載の積層体。
- 粗さ曲線のクルトシスが、前記積層体の銀層を切断又は切削して露出させた断面の形状を、この断面に対して上方から、形状測定レーザマイクロスコープで測定し、求められたものである、請求項1に記載の積層体。
- 前記銀層が、銀インク組成物から形成され、
前記銀インク組成物が、カルボン酸銀及び含窒素化合物が配合されたものであり、
前記銀インク組成物において、前記含窒素化合物の配合量が、前記カルボン酸銀の配合量1モルあたり0.2~15モルである、請求項1に記載の積層体。 - 請求項1に記載の積層体の前記銀層のうち、粗さ曲線のクルトシスが、前記条件(i)及び(ii)の少なくとも一方を満たす表面上に、導電性接合部を介して電子部品が搭載された回路基板。
- 前記導電性接合部が、導電性接着剤を硬化させた接合層、又ははんだ層である、請求項10に記載の回路基板。
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JP2015508735A JP5986679B2 (ja) | 2013-03-29 | 2014-03-27 | 積層体 |
CN201480018612.1A CN105073407B (zh) | 2013-03-29 | 2014-03-27 | 层叠体及电路基板 |
US14/778,162 US10849231B2 (en) | 2013-03-29 | 2014-03-27 | Laminate and circuit board |
HK16104900.3A HK1217008A1 (zh) | 2013-03-29 | 2016-04-28 | 層叠體及電路基板 |
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JP (2) | JP5986679B2 (ja) |
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TWI655892B (zh) * | 2016-05-31 | 2019-04-01 | 日商Jx金屬股份有限公司 | 附散熱用金屬材之結構物、印刷電路板及電子機器、散熱用金屬材 |
TWI659828B (zh) * | 2016-07-27 | 2019-05-21 | 日商Jx金屬股份有限公司 | 附散熱用金屬材之結構物、印刷電路板、電子機器及散熱用金屬材 |
WO2018087858A1 (ja) * | 2016-11-10 | 2018-05-17 | 京セラ株式会社 | 半導体接着用樹脂組成物、半導体接着用シート及びそれを用いた半導体装置 |
JP7418731B2 (ja) | 2018-10-04 | 2024-01-22 | Toppanエッジ株式会社 | 金属製部材の接合方法 |
US11268809B2 (en) * | 2018-11-07 | 2022-03-08 | International Business Machines Corporation | Detecting and correcting deficiencies in surface conditions for bonding applications |
KR102184587B1 (ko) * | 2019-02-28 | 2020-12-01 | 주식회사 케이씨씨 | 접착제 조성물 |
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US20160286653A1 (en) | 2016-09-29 |
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