WO2014146537A1 - 色轮组件及相关发光装置 - Google Patents

色轮组件及相关发光装置 Download PDF

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Publication number
WO2014146537A1
WO2014146537A1 PCT/CN2014/072787 CN2014072787W WO2014146537A1 WO 2014146537 A1 WO2014146537 A1 WO 2014146537A1 CN 2014072787 W CN2014072787 W CN 2014072787W WO 2014146537 A1 WO2014146537 A1 WO 2014146537A1
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WIPO (PCT)
Prior art keywords
color wheel
support plate
cover
wheel assembly
sound
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PCT/CN2014/072787
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English (en)
French (fr)
Inventor
吴希亮
杨义红
亓森林
Original Assignee
深圳市绎立锐光科技开发有限公司
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Publication of WO2014146537A1 publication Critical patent/WO2014146537A1/zh

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B26/00Optical devices or arrangements for the control of light using movable or deformable optical elements
    • G02B26/007Optical devices or arrangements for the control of light using movable or deformable optical elements the movable or deformable optical element controlling the colour, i.e. a spectral characteristic, of the light
    • G02B26/008Optical devices or arrangements for the control of light using movable or deformable optical elements the movable or deformable optical element controlling the colour, i.e. a spectral characteristic, of the light in the form of devices for effecting sequential colour changes, e.g. colour wheels
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03BAPPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
    • G03B21/00Projectors or projection-type viewers; Accessories therefor
    • G03B21/14Details
    • G03B21/20Lamp housings
    • G03B21/2006Lamp housings characterised by the light source
    • G03B21/2033LED or laser light sources
    • G03B21/204LED or laser light sources using secondary light emission, e.g. luminescence or fluorescence
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03BAPPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
    • G03B33/00Colour photography, other than mere exposure or projection of a colour film
    • G03B33/08Sequential recording or projection

Definitions

  • the utility model relates to the technical field of illumination and display, in particular to a color wheel assembly and related light-emitting device.
  • the color wheel comprises a substrate carrying a plurality of different wavelength conversion layers and a rotating shaft for driving the rotation of the substrate.
  • the color wheel is generally sealed by a box, and the color wheel is fixed on one of the inner walls of the box.
  • the technical problem mainly solved by the present invention is to provide a color wheel assembly that reduces the noise of the color wheel.
  • the embodiment of the present invention provides a color wheel assembly, including:
  • a color wheel comprising a driving device having a rotating shaft and an optical device fixed on the rotating shaft, the driving device for driving the optical device to rotate, wherein the optical device comprises a filter set or a substrate carrying a wavelength conversion layer;
  • a housing for enclosing the color wheel in the housing comprising a support plate, the rotating shaft being fixed on the support plate;
  • the first sound-insulating layer is an elastic pad made of a sound-insulating material, which is in close contact with the side of the support plate facing away from the color wheel and covers at least the area of the support plate corresponding to the rotating shaft.
  • the first sound barrier layer has an average density greater than 1.5 g/cc.
  • the first soundproof layer is a silicone pad.
  • the first soundproof layer is made of a thermally conductive material.
  • the first sound insulation layer is a thermal conductive rubber pad.
  • the color wheel assembly further includes a cover disposed on a side of the first sound insulation layer facing away from the support plate, wherein the cover is provided with a groove on a surface facing the first sound insulation layer at least corresponding to the rotation axis So that a gap is provided between the cover and the area.
  • the cover is provided with a plane that is convex relative to other regions thereof around the peripheral region thereof, so that when the cover is covered to the first sound-insulating layer Only the convex plane and the first sound insulating layer are in contact with each other.
  • the color wheel assembly further comprises two locking elements and a plurality of cushioning elements; wherein each locking element sequentially passes through one of the supporting plates A positioning hole, a cushioning member and a positioning hole on the cover cover to lock the cover to the support plate.
  • the cover is made of a thermally conductive material.
  • Embodiments of the present invention also provide a light emitting device including the above color wheel assembly.
  • the utility model includes the following beneficial effects:
  • the color wheel is fixed in the outer casing by being fixed on the support plate of the outer casing, and a first soundproof layer is stacked on a side of the support plate facing away from the color wheel, and the vibration of the support plate is absorbed by the first soundproof layer and At least part of the noise reflection to reduce the noise generated by the vibration of the support plate caused by the rotation of the color wheel.
  • FIG. 1A is a top plan view of one embodiment of a color wheel assembly of the present invention.
  • Figure 1B is a cross-sectional view taken along section A-A of Figure 1A;
  • FIG. 1C is a structural schematic view of a side of the support plate of the outer casing of the color wheel assembly shown in FIG. 1A facing away from the rotating shaft;
  • FIG. 2 is another schematic structural view of a cover of a color wheel assembly of the present invention.
  • Figure 3 is a cross-sectional view along section B-B of Figure 2A.
  • FIG. 1A is a top view of an embodiment of a color wheel assembly of the present invention.
  • 1B is a cross-sectional view along section A-A in Fig. 1A
  • Fig. 1C is a structural schematic view of the side of the support plate of the outer casing of the color wheel assembly shown in Fig. 1A facing away from the rotating shaft.
  • the color wheel assembly includes a color wheel 1 and a housing 2 and the first sound insulation layer 3 .
  • the color wheel 1 includes a driving device having a rotating shaft 4, and an optical device fixed to the rotating shaft 4
  • the driving device is for driving the optical device 5 to rotate.
  • the optical device 5 includes a substrate 52 carrying a wavelength conversion layer 51, wherein the substrate 52 has a disk shape, and the wavelength conversion layer 51 is in the shape of a ring concentric with the disc.
  • the wavelength conversion layer 51 includes a wavelength converting material for absorbing excitation light of one color and generating a laser light of another color.
  • the wavelength converting material may be a material having wavelength conversion capability such as a phosphor, a quantum dot or a fluorescent dye.
  • the substrate 52 is made of a light transmissive material, and the wavelength conversion layer 51 faces away from the substrate 52 One side is for receiving excitation light and the other side is for emitting laser light, and the laser-transmissive substrate 52 is emitted.
  • the substrate it is also possible to face the substrate at the wavelength conversion layer 51.
  • One side is provided with a filter (not shown) that transmits excitation light and reflects the laser light to improve the utilization of the laser.
  • the filter is also fixed to the rotating shaft 4 such that the rotating shaft 4 drives the wavelength conversion layer 51. Rotate in sync with the filter.
  • the filter is composed of at least two and wavelength conversion layers 51. The filter regions corresponding to the different wavelength conversion materials in the middle are connected end to end.
  • the outer casing 2 is used to seal the color wheel 1 in the outer casing 2 to prevent dust and noise.
  • Shell 2 Any shape that may be regular or irregular, preferably a cylinder that matches the shape of the color wheel 1.
  • the housing 2 is provided with an entrance port 2a for transmitting excitation light to the wavelength conversion layer 51, and for transmitting the wavelength conversion layer. 51
  • the light inlet port 2a and the light exit port 2b of the outer casing 2 can be set as a light transmitting plate or a through hole, and the former can prevent noise from passing through the light inlet port 2a when the color wheel 1 rotates.
  • the light exit port 2b transmits the outer casing 2, and the latter can avoid the light loss of the light beam on the light transmitting sheet passing through the light exit opening, and the preferred solution can be selected according to different applications.
  • the light exit port 2a and the light entrance port are provided.
  • 2b are respectively disposed on the outer surface of the outer casing 2 opposite to the two sides of the wavelength conversion layer 51.
  • the excitation light source for generating the excitation light may also be placed in the outer casing 2, and then the outer casing 2 There is no need to provide an entrance port; or the color wheel can be reflective, that is, the substrate 52 is a reflective substrate, so that the laser light emitted from the wavelength conversion layer 51 is all directed away from the wavelength conversion layer 51 toward the reflective substrate 52.
  • the outer casing 2 includes a support plate 21 on which the rotating shaft 4 in the color wheel 1 is fixed.
  • the first sound insulating layer 3 On the support plate 21
  • the first sound insulating layer 3 On the one side facing away from the rotating shaft 4, the first sound insulating layer 3 is in close contact with the first sound insulating layer 3, and the first sound insulating layer 3 covers at least the area corresponding to the rotating shaft 4 of the supporting plate 21 (Fig. 1C).
  • the first sound-insulating layer 3 is an elastic pad made of a sound-insulating material, which can be adhered to the support plate 21 by pasting or other means. On.
  • the inventors of the present invention found that the noise emitted by the color wheel assembly includes not only the noise generated by the high-speed rotation of the color wheel but also the high-speed airflow generated by the nearby air. This includes the vibration caused by the high-speed rotation of the color wheel, which causes the relative vibration generated by the support plate of the outer casing to generate noise, and the latter part of the noise accounts for the main part of the noise.
  • the former part of the noise can be reduced by the seal of the outer casing to the color wheel and some of the gully design of the inner wall of the outer casing, which is known in the prior art.
  • the inventor of the present invention has made a lot of attempts and designs through analysis.
  • One of them is to add a cushioning element on the path of the vibration of the color wheel to the support plate to prevent the vibration of the color wheel from being transmitted to the support plate.
  • the rotating shaft of the color wheel and the supporting plate are respectively provided with positioning holes, and the positioning holes are provided with threads. The screws are sequentially passed through the rubber ring, the positioning holes of the support plate, the rubber ring and the positioning holes of the rotating shaft, and are tightened to fix the two.
  • the support plate 21 instead of adding a cushioning member to the path of the vibration of the color wheel 1 to the support plate 21, the support plate 21 is provided.
  • a first soundproof layer is adhered to one side of the back color wheel 1, and since the first soundproof layer is an elastic mat made of a sound insulating material, the support plate 21 can be absorbed while absorbing the vibration of the support plate 21. At least part of the generated noise is reflected back into the outer casing 2, and the noise caused by the vibration of the support plate 21 can be largely reduced.
  • the driving device includes a driving line
  • the outer casing 2 An opening (not shown) for just extending the drive line may also be included.
  • a drive line without a drive line can also be customized, in which case the drive ends of the drive device can be soldered to a PCB.
  • an opening is formed in the box, the PCB covers the opening, and a plurality of wires are disposed outside the box, and the wire is electrically connected to the PCB With each solder joint on the drive end, the drive line of the drive unit is transferred to the outside of the box.
  • the first sound insulating layer 3 is in close contact with the support plate 21 Remove the other locations in the area where the light exit is located to reduce noise even more.
  • the first soundproof layer 3 preferably covers all of the support plates 21 in close contact.
  • the average density of the first sound insulation layer is preferably greater than 1.5 g/cc, such as a silicone pad.
  • the first sound insulation layer is preferably made of a heat conductive material to face the outer casing 2 Perform heat dissipation, such as a thermal pad.
  • the material used for the first sound-insulating layer, the thickness of the first sound-insulating layer, or the number of layers of the first sound-insulating layer may be determined according to factors such as the amount of noise, cost, and space volume that are actually reduced. Since the first soundproof layer is an elastic mat, the elastic mat is easily worn or otherwise damaged during the process of using the color wheel assembly, and therefore, on the side of the first soundproof layer of the color wheel assembly facing away from the support plate, preferably stacked With a cover 6 , for covering the first sound insulation layer 3 to prevent it from being worn.
  • the cover 6 is provided with a recess 6a in at least the region corresponding to the axis of rotation. Therefore, a gap is provided between the cover 6 and the region of the first sound insulating layer 3 corresponding to the rotating shaft when the cover 6 is covered with the first sound insulating layer 3, thereby reducing the vibration of the support plate from being transmitted to the cover.
  • Fig. 2 is another structural diagram of the cover of the color wheel assembly of the present invention
  • Fig. 3 is Fig. 2A A cross-sectional view of the middle section B-B.
  • a flat surface 62 is formed on the peripheral region surrounding the cover 6 as compared with the other regions 61.
  • the cover 6 is covered on the first sound-insulating layer 3, only the convex plane 62 and the first sound-insulating layer 3 are fixed to each other, and other regions 61 There is a certain gap between the upper and the first sound insulation layer. In this way, the vibration of the support plate can be greatly reduced to be transmitted to the cover.
  • the cover 6 can be directly bonded to the first sound insulation layer 3
  • the two are fixed to each other by a fixing member.
  • the first soundproof layer is an elastic pad
  • the cover and the support plate can be fixed to each other by using a fixing member, and a cushioning member is preferably disposed on the path of the vibration of the support plate transmitted to the cover.
  • Vibration is also generated to generate noise.
  • the following is a specific example.
  • At least two positioning holes are disposed on the peripheral regions of the cover 6 and the support plate 21, and the support plate 21 Each of the positioning holes on the top and the positioning holes on the cover 6 correspond one-to-one. At the same time, the covering position of the first sound insulating layer 3 avoids the position of each positioning hole on the support plate 21.
  • the fixing members fixed to each other include two locking members (for example, screws) and a plurality of cushioning members (for example, rubber rings). Each locking element passes through a cushioning element and a cover 6 in sequence. A positioning hole, a cushioning member and a positioning hole on the support plate are used to fix the cover 6 to the support plate 21.
  • the screws for fixing the cover 6 and the support plate 21 can be screwed like a fixed rotating shaft 4 As tight as the screw of the support plate 21, the cushioning member between the screw head and the cover 6, the cover 6 and the support plate 21 does not undergo much deformation, so that the support plate 21 can be further suppressed. The vibration is transmitted to the cover 6 .
  • the cover 6 is also made of a sound insulating material to further reflect the noise back, so that the noise generated by the color wheel assembly is lower.
  • the cover 6 is made of a thermally conductive material to facilitate heat dissipation from the color wheel assembly.
  • the cover 6 Made of metal material.
  • the outer casing of the color wheel assembly is generally made of a metal material, and the cover 6 is preferably made of the same material as the outer casing 2, so that the color wheel assembly looks more beautiful.
  • the optical device 5 It may not be a substrate carrying a wavelength conversion layer, but an annular filter group, which is formed by stitching at least two kinds of filters end-to-end and looped on a rotating shaft, and the rotating shaft vertical.
  • Each of the filters in the filter set is sequentially incident on the optical device as the axis of rotation rotates
  • the light path of the 5 beam is used to modify the spectrum of the beam.
  • the substrate carrying the wavelength conversion layer and the annular filter group are arranged and fixed in parallel on the rotating shaft.
  • the filter set is located on the optical path of the wavelength conversion layer that is exposed to the laser light, and is used to modify the spectrum of the laser light.
  • the embodiment of the present invention also provides a A light emitting device comprising the above color wheel assembly.
  • the color wheel assembly can have the structure and function of the various embodiments described above.

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  • Physics & Mathematics (AREA)
  • Astronomy & Astrophysics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
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Abstract

一种色轮组件及相关发光装置,色轮组件包括色轮(1),色轮(1)包括具有转动轴(4)的驱动装置以及固定在转动轴(4)上的光学装置(5),驱动装置用于驱动光学装置(5)转动,其中光学装置(5)包括滤光片组或者承载有波长转换层(51)的基底(52);外壳(2),用于将色轮(1)封在外壳(2)内,外壳(2)包括支撑板(21),转动轴(4)固定在支撑板(21)上;第一隔音层(3),为由隔音材料制成的弹性垫,紧贴于支撑板(21)背向色轮(1)的一面上,且至少覆盖支撑板(21)对应转动轴(4)的区域,从而降低色轮(1)的噪音。

Description

色轮组件及相关发光装置 技术领域
本实用新型涉及照明及显示技术领域,特别是涉及一种色轮组件及相关发光装置。
背景技术
现有技术的投影系统中较常采用的一种光源方案是利用固态光源发出的光依次对色轮上的不同颜色的波长转换材料进行激发以产生不同颜色的受激光。其中该色轮上包括承载有多段不同波长转换层的基底和用于驱动该基底转动的转动轴。为防止灰尘粘在波长转换层上影响该波长转换层的发光效率,一般采用一个盒子将该色轮封起来,而色轮固定在该盒子的其中一个内壁上。
但是,色轮的转动会产生噪音。常用的一个解决方式是该盒子将该色轮密封起来,以防止空气噪音传出。但在实际运用中,发现即使将色轮密封起来,该色轮仍会产生噪音。
技术问题
本实用新型主要解决的技术问题是提供一种降低色轮噪音的色轮组件。
本实用新型实施例提供 一种色轮组件,包括:
色轮,包括具有转动轴的驱动装置以及固定在该转动轴上的光学装置,该驱动装置用于驱动该光学装置转动,其中该光学装置包括滤光片组或者承载有波长转换层的基底;
外壳,用于将色轮封在该外壳内,该外壳包括支撑板,转动轴固定在该支撑板上;
第一隔音层,为由隔音材料制成的弹性垫,紧贴于支撑板背向色轮的一面上,且至少覆盖该支撑板对应转动轴的区域。
优选地,第一隔音层的平均密度大于 1.5g/cc 。
优选地,第一隔音层为硅胶垫。
优选地,第一隔音层由导热材料制成。
优选地,第一隔音层为导热矽胶垫。
优选地,色轮组件还包括壳盖,叠设于第一隔音层背向支撑板的一侧,其中该壳盖在面向第一隔音层的一面上至少对应转动轴的区域上设有凹槽,以使得该壳盖与该区域之间设有间隙。
优选地,在壳盖面向第一隔音层的一面上,该壳盖在环绕其周边区域上设有相比其其他区域为凸起的平面,使得将该壳盖覆盖到第一隔音层上时,只有该凸起平面与第一隔音层相互接触固定。
优选地,支撑板和壳盖上均设有至少两个定位孔,其中各定位孔的位置避开支撑板上对应转动轴的区域,且支撑板上的定位孔和壳盖上的定位孔一一对应,第一隔音层的覆盖位置避开支撑板上的定位孔;色轮组件还包括两个锁固元件和若干个缓冲元件;其中,每个锁固元件依次穿过支撑板上的一定位孔、一缓冲元件和该壳盖上的一定位孔,以将该壳盖锁固至支撑板。
优选地,壳盖由导热材料制成。
本实用新型实施例还提供一种发光装置,包括以上色轮组件。
与现有技术相比,本实用新型包括如下有益效果:
色轮通过固定在外壳的支撑板上来固定在该外壳内,在支撑板背向该色轮的一面上叠设有第一隔音层,通过该第一隔音层对支撑板的振动的吸收以及对至少部分噪音的反射,来降低由于色轮转动引起支撑板振动而产生的噪音。
附图说明
图 1A 为本实用新型中色轮组件的一个实施例的俯视图;
图 1B 为图 1A 中沿截面 A-A 的剖视图;
图 1C 为图 1A 所示的色轮组件中外壳的支撑板背向转动轴的一面的结构示意图;
图 2 为本实用新型的色轮组件中壳盖的另一种结构示意图;
图 3 为图 2A 中沿截面 B-B 的剖视图 。
本发明的实施方式
下面结合附图和实施方式对本实用新型实施例进行详细说明。
实施例一
请参阅图 1A 、图 1B 和图 1C ,图 1A 为本实用新型中色轮组件的一个实施例的俯视图,图 1B 为图 1A 中沿截面 A-A 的剖视图 ,图 1C 为图 1A 所示的色轮组件中外壳的支撑板背向转动轴的一面的结构示意图。色轮组件包括色轮 1 、外壳 2 和第一隔音层 3 。
色轮 1 包括具有转动轴 4 的驱动装置,和固定在该转动轴 4 上的光学装置 5 ,该驱动装置用于驱动该光学装置 5 转动。在本实施例中,该光学装置 5 包括承载有波长转换层 51 的基底 52 ,其中该基底 52 呈圆盘状,该波长转换层 51 呈与该圆盘同心的环状。波长转换层 51 包括波长转换材料,用于吸收一种颜色的激发光并产生另一种颜色的受激光。 在实际运用中,波长转换材料可以是荧光粉、量子点或荧光染料等具有波长转换能力的材料。基底 52 由透光材料制成,波长转换层 51 背向基底 52 的一侧用于接收激发光并于另一侧出射受激光,该受激光透射基底 52 出射。
在实际运用中,还可以在波长转换层 51 背向基底 52 的一侧设有透射激发光并反射受激光的滤光片(图未示),以提高受激光的利用率。该滤光片也固定在转动轴 4 上,以使得转动轴 4 驱动该波长转换层 51 和滤光片同步转动。在波长转换层 51 包括至少两段用于出射不同颜色受激光的波长转换材料的场合中,该滤光片由至少两个和波长转换层 51 中不同段波长转换材料一一对应的滤光区首尾相接组成。
外壳 2 用于将色轮 1 封在该外壳 2 内,以起到防尘和降低噪音的作用。外壳 2 可以呈规则的或不规则的任何形状,优选为与色轮 1 形状匹配的圆柱体。外壳 2 上设有用于透射激发光至波长转换层 51 的入光口 2a ,以及用于透射波长转换层 51 产生的受激光的出光口 2b 。外壳 2 的入光口 2a 和出光口 2b 上可以设为透光片或者通孔,前者可以防止色轮 1 转动时噪音通过该入光口 2a 和出光口 2b 传递出外壳 2 ,而后者可以避免光束在通过出光口处的透光片上产生光损耗,可以根据不同的运用场合来选择优选方案。
在本实施例中,由于激发光和受激光的传播路径分别位于波长转换层 51 的两侧,因此出光口 2a 和入光口 2b 分别设于外壳 2 上分别与波长转换层 51 的两侧相对的两个面上。
在实际运用中,也可以将用于产生激发光的激发光源放置于外壳 2 内,则外壳 2 上无需设置入光口;或者,色轮也可以为反射式的,即基底 52 为反射基底,使得波长转换层 51 出射的受激光全部从该波长转换层 51 背向反射基底 52 的一侧出射,这样,外壳 2 上的入光口和出光口可以相重合,均位于外壳 2 上位于受激光出射和激发光入射的光路的一面上。
外壳 2 包括支撑板 21 ,其中色轮 1 中的转动轴 4 固定在该支撑板 21 上。在支撑板 21 背向转动轴 4 的一面上,紧贴有第一隔音层 3 ,且该第一隔音层 3 至少覆盖支撑板 21 对应转动轴 4 的区域(图 1C 中虚线所围区域),同时,还避开支撑板 21 上的出光口所在位置。该第一隔音层 3 为由隔音材料制成的弹性垫,可通过粘贴或者其他方式紧贴在支撑板 21 上。
在对如何降低色轮组件发出的噪音的探索过程中,本实用新型的发明人发现,色轮组件发出的噪音不只包括由于色轮的高速转动而带动附近空气形成高速气流而产生的噪音,还包括由于色轮高速转动而产生的振动使得外壳的支撑板也产生的相对振动引起的噪音,而且后一部分噪音占噪音的主要部分。前一部分噪音可通过外壳对色轮的密封以及外壳内壁的一些沟壑设计来降低,这个已为现有技术。而对后一部分噪音的降低,本实用新型的发明人经过分析做了大量尝试和设计。其中一种是在色轮的振动传导到支撑板的路径上添加缓冲元件,以阻止色轮的振动传递到支撑板上。具体举例来说,色轮的转动轴和支撑板上均设有定位孔,该定位孔内设有螺纹。螺丝依次穿过橡胶圈、支撑板的定位孔、橡胶圈和转动轴的定位孔并拧紧,以将该两者固定。
但实验发现,该种方法的效果很微弱,噪音的降低很小。通过分析后发现原因是,为使转动轴和支撑板相互稳定固定,螺丝需拧得很紧,以防止色轮在转动的过程中脱落,但这也导致转动轴和支撑板之间、螺丝头和支撑板之间的各橡胶圈已经发生一定程度的形变,因此在转动轴转动时,橡胶圈起到的缓冲作用很小,进而降低的噪音也很小。同理,其他通过在色轮的振动传导到支撑板的路径上添加缓冲元件的方法起到的降噪的作用也很微弱。
而本实施例中,不是在色轮 1 的振动传导到支撑板 21 的路径上添加缓冲元件,而是在支撑板 21 背向色轮 1 的一面上紧贴有第一隔音层,由于该第一隔音层为由隔音材料制成的弹性垫,能够在吸收支撑板 21 的振动的同时将支撑板 21 产生的至少部分噪音反射回外壳 2 内,能够较大程度地降低由支撑板 21 振动而引起的噪音。
由于驱动装置包括驱动线,因此外壳 2 还可以包括一用于使该驱动线恰好伸出的开口(图未示)。在其它实施例中,也可以定制无驱动线的驱动装置,此时可将驱动装置的各驱动端焊接于一 PCB 的一面上,在盒子上设一开口,该 PCB 覆盖该开口,并在盒子外部设置多条导线,该导线电连接于 PCB 与驱动端的各焊接点,从而将驱动装置的驱动线转移至盒子的外部。
优选地,第一隔音层 3 紧贴覆盖支撑板 21 上除出光口所在区域的其他位置,以更大程度地降低噪音。当然,在支撑板 21 上没设有出光口的场合中,第一隔音层 3 优选紧贴覆盖全部支撑板 21 。
由于隔音层的密度关系到隔音的效果,其中密度越大,隔音效果越好。本实施例中,第一隔音层的平均密度优选大于 1.5g/cc ,例如硅胶垫。
由于波长转换层 51 受激发时会产生热量,第一隔音层优选由导热材料制成,以对外壳 2 进行散热,例如导热矽胶垫。
在实际运用中,可根据实际需要降低的噪音量、成本以及空间体积等因素来决定第一隔音层所采用的材料、厚度或者设置第一隔音层的层数等。由于第一隔音层为弹性垫,在使用色轮组件的过程中容易对该弹性垫造成磨损或者其他损伤,因此,在色轮组件的第一隔音层背向支撑板的一侧上,优选叠设有一壳盖 6 ,用于覆盖该第一隔音层 3 ,以防止其磨损。但需注意的是,在壳盖 6 面向第一隔音层的一面上,该壳盖 6 在至少对应转动轴的区域上设有一凹槽 6a ,以使得壳盖 6 覆盖上第一隔音层 3 时该壳盖 6 和第一隔音层 3 上对应转动轴的区域之间设有间隙,进而减少支撑板的振动传递到壳盖上来。
如图 2 和图 3 所示,图 2 为本实用新型的色轮组件中壳盖的另一种结构示意图,图 3 为图 2A 中沿截面 B-B 的剖视图 。优选地,在壳盖 6 面向第一隔音层的一侧上,在环绕该壳盖 6 的周边区域上设有相比其他区域 61 为凸起的平面 62 ,在将该壳盖 6 覆盖到第一隔音层 3 上时,只有该凸起平面 62 与第一隔音层 3 相互接触固定,而其他区域 61 上均和第一隔音层之间存在一定间隙。这样,能够大大减少支撑板的振动传递到壳盖上来。
壳盖 6 可以直接粘接在第一隔音层 3 上,或者采用固定件将该两者相互固定。但由于第一隔音层为弹性垫,不易将壳盖牢固在弹性垫上,因此可采用固定件将壳盖和支撑板相互固定,优选在支撑板的振动传递到壳盖的路径上还设置缓冲元件,以避免壳盖 6 也产生振动进而产生噪音。以下具体举例说明。
壳盖 6 和支撑板 21 的周边区域上均设置至少两个定位孔(图未示),且支撑板 21 上的各定位孔和壳盖 6 上的各定位孔一一对应。同时,第一隔音层 3 的覆盖位置避开支撑板 21 上的各定位孔的位置。用于将壳盖 6 和支撑板 21 相互固定的固定件包括两个锁固元件(例如螺丝)和若干个缓冲元件(例如橡胶圈)。每个锁固元件均依次穿过一缓冲元件、壳盖 6 的一定位孔、一缓冲元件和支撑板上的一定位孔,以将壳盖 6 固定至支撑板 21 。由于用于固定壳盖 6 和支撑板 21 的螺丝可以不用拧得像固定转动轴 4 和支撑板 21 的螺丝之间那样紧,位于螺丝头与壳盖 6 、壳盖 6 与支撑板 21 之间的缓冲元件并没发生多大的形变,因此能够进一步抑制支撑板 21 的振动传递到壳盖 6 上。
优选地,壳盖 6 也采用隔音材料制成,以能够进一步将噪音反射回去,使得色轮组件产生的噪音更低。
优选地,壳盖 6 采用导热材料制成,以有利于色轮组件的散热。例如,壳盖 6 采用金属材料制成。在实际运用中,色轮组件的外壳一般用金属材料制成,壳盖 6 优选采用和外壳 2 一样的材料,使得色轮组件看起来更美观。
在本实施例中,光学装置 5 也可以不是承载有波长转换层的基底,而是呈环状的滤光片组,该滤光片组由至少两种滤光片首尾拼接而成并环设在转动轴上,与该转动轴垂直。随着转动轴的转动,该滤光片组中的各个滤光片依次位于入射于光学装置 5 的光束的光路上,用于对该光束的光谱进行修饰。或者,光学装置 5 同时包括承载有波长转换层的基底和呈环状的滤光片组,并平行间隔固定在转动轴上。其中该滤光片组位于该波长转换层出射受激光的光路上,用于对该受激光的光谱进行修饰。
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。
本实用新型实施例还提供一种 发光装置,包括上述色轮组件。该色轮组件可以具有上述各实施例中的结构与功能。
以上所述仅为本实用新型的实施方式,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。

Claims (10)

  1. 一种色轮组件,其特征在于,包括:
    色轮,包括具有转动轴的驱动装置以及固定在该转动轴上的光学装置,该驱动装置用于驱动该光学装置转动,其中该光学装置包括滤光片组或者承载有波长转换层的基底;
    外壳,用于将所述色轮封在该外壳内,该外壳包括支撑板,所述转动轴固定在该支撑板上;
    第一隔音层,为由隔音材料制成的弹性垫,紧贴于所述支撑板背向所述色轮的一面上,且至少覆盖该支撑板对应所述转动轴的区域。
  2. 根据权利要求 1 所述的色轮组件,其特征在于,第一隔音层的平均密度大于 1.5 g/cc 。
  3. 根据权利要求 2 所述的色轮组件,其特征在于,第一隔音层为硅胶垫。
  4. 根据权利要求 1 所述的色轮组件,其特征在于,第一隔音层由导热材料制成。
  5. 根据权利要求 4 所述的色轮组件,其特征在于,第一隔音层为导热矽胶垫。
  6. 根据权利要求 1 至 5 中任一项所述的色轮组件,其特征在于,所述色轮组件还包括壳盖,叠设于第一隔音层背向所述支撑板的一侧,其中该壳盖在面向第一隔音层的一面上至少对应所述转动轴的区域上设有凹槽,以使得该壳盖与该区域之间设有间隙。
  7. 根据权利区域 6 所述的色轮组件,其特征在于,在所述壳盖面向第一隔音层的一面上,该壳盖在环绕其周边区域上设有相比其其他区域为凸起的平面,使得将该壳盖覆盖到第一隔音层上时,只有该凸起平面与第一隔音层相互接触固定。
  8. 根据权利要求 6 所述的色轮组件,其特征在于,所述支撑板和所述壳盖上均设有至少两个定位孔,其中各定位孔的位置避开所述支撑板上对应所述转动轴的区域,且所述支撑板上的定位孔和壳盖上的定位孔一一对应,第一隔音层的覆盖位置避开所述支撑板上的定位孔;所述色轮组件还包括两个锁固元件和若干个缓冲元件;其中,每个锁固元件依次穿过所述支撑板上的一定位孔、一缓冲元件和该壳盖上的一定位孔,以将该壳盖锁固至所述支撑板。
  9. 根据权利要求 6 所述的色轮组件,其特征在于,所述壳盖由导热材料制成。
  10. 一种发光装置,其特征在于,包括如权利要求 1 至 9 任一项所述的色轮组件。
PCT/CN2014/072787 2013-03-21 2014-03-03 色轮组件及相关发光装置 WO2014146537A1 (zh)

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CN205003431U (zh) * 2015-07-13 2016-01-27 深圳市光峰光电技术有限公司 一种色轮散热装置
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