WO2014136690A1 - イソチオシアネートを製造する方法、n-置換-o-置換チオカルバメートの移送用及び貯蔵用組成物、並びに、イソチオシアネート組成物 - Google Patents
イソチオシアネートを製造する方法、n-置換-o-置換チオカルバメートの移送用及び貯蔵用組成物、並びに、イソチオシアネート組成物 Download PDFInfo
- Publication number
- WO2014136690A1 WO2014136690A1 PCT/JP2014/055144 JP2014055144W WO2014136690A1 WO 2014136690 A1 WO2014136690 A1 WO 2014136690A1 JP 2014055144 W JP2014055144 W JP 2014055144W WO 2014136690 A1 WO2014136690 A1 WO 2014136690A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- substituted
- compound
- isomer
- group
- ammonia
- Prior art date
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C331/00—Derivatives of thiocyanic acid or of isothiocyanic acid
- C07C331/16—Isothiocyanates
- C07C331/30—Isothiocyanates containing at least two isothiocyanate groups bound to the same carbon skeleton
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C329/00—Thiocarbonic acids; Halides, esters or anhydrides thereof
- C07C329/02—Monothiocarbonic acids; Derivatives thereof
- C07C329/04—Esters of monothiocarbonic acids
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C331/00—Derivatives of thiocyanic acid or of isothiocyanic acid
- C07C331/16—Isothiocyanates
- C07C331/18—Isothiocyanates having isothiocyanate groups bound to acyclic carbon atoms
- C07C331/20—Isothiocyanates having isothiocyanate groups bound to acyclic carbon atoms of a saturated carbon skeleton
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C331/00—Derivatives of thiocyanic acid or of isothiocyanic acid
- C07C331/16—Isothiocyanates
- C07C331/18—Isothiocyanates having isothiocyanate groups bound to acyclic carbon atoms
- C07C331/22—Isothiocyanates having isothiocyanate groups bound to acyclic carbon atoms of an unsaturated carbon skeleton
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C333/00—Derivatives of thiocarbamic acids, i.e. compounds containing any of the groups, the nitrogen atom not being part of nitro or nitroso groups
- C07C333/02—Monothiocarbamic acids; Derivatives thereof
- C07C333/04—Monothiocarbamic acids; Derivatives thereof having nitrogen atoms of thiocarbamic groups bound to hydrogen atoms or to acyclic carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C333/00—Derivatives of thiocarbamic acids, i.e. compounds containing any of the groups, the nitrogen atom not being part of nitro or nitroso groups
- C07C333/02—Monothiocarbamic acids; Derivatives thereof
- C07C333/06—Monothiocarbamic acids; Derivatives thereof having nitrogen atoms of thiocarbamic groups bound to carbon atoms of rings other than six-membered aromatic rings
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C333/00—Derivatives of thiocarbamic acids, i.e. compounds containing any of the groups, the nitrogen atom not being part of nitro or nitroso groups
- C07C333/02—Monothiocarbamic acids; Derivatives thereof
- C07C333/08—Monothiocarbamic acids; Derivatives thereof having nitrogen atoms of thiocarbamic groups bound to carbon atoms of six-membered aromatic rings
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C333/00—Derivatives of thiocarbamic acids, i.e. compounds containing any of the groups, the nitrogen atom not being part of nitro or nitroso groups
- C07C333/14—Dithiocarbamic acids; Derivatives thereof
- C07C333/18—Esters of dithiocarbamic acids
- C07C333/20—Esters of dithiocarbamic acids having nitrogen atoms of dithiocarbamate groups bound to hydrogen atoms or to acyclic carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C333/00—Derivatives of thiocarbamic acids, i.e. compounds containing any of the groups, the nitrogen atom not being part of nitro or nitroso groups
- C07C333/14—Dithiocarbamic acids; Derivatives thereof
- C07C333/18—Esters of dithiocarbamic acids
- C07C333/22—Esters of dithiocarbamic acids having nitrogen atoms of dithiocarbamate groups bound to carbon atoms of rings other than six-membered aromatic rings
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C333/00—Derivatives of thiocarbamic acids, i.e. compounds containing any of the groups, the nitrogen atom not being part of nitro or nitroso groups
- C07C333/14—Dithiocarbamic acids; Derivatives thereof
- C07C333/18—Esters of dithiocarbamic acids
- C07C333/24—Esters of dithiocarbamic acids having nitrogen atoms of dithiocarbamate groups bound to carbon atoms of six-membered aromatic rings
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C335/00—Thioureas, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups
- C07C335/04—Derivatives of thiourea
- C07C335/06—Derivatives of thiourea having nitrogen atoms of thiourea groups bound to acyclic carbon atoms
- C07C335/08—Derivatives of thiourea having nitrogen atoms of thiourea groups bound to acyclic carbon atoms of a saturated carbon skeleton
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C335/00—Thioureas, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups
- C07C335/04—Derivatives of thiourea
- C07C335/06—Derivatives of thiourea having nitrogen atoms of thiourea groups bound to acyclic carbon atoms
- C07C335/10—Derivatives of thiourea having nitrogen atoms of thiourea groups bound to acyclic carbon atoms of an unsaturated carbon skeleton
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C335/00—Thioureas, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups
- C07C335/04—Derivatives of thiourea
- C07C335/14—Derivatives of thiourea having nitrogen atoms of thiourea groups bound to carbon atoms of rings other than six-membered aromatic rings
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C335/00—Thioureas, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups
- C07C335/04—Derivatives of thiourea
- C07C335/16—Derivatives of thiourea having nitrogen atoms of thiourea groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2601/00—Systems containing only non-condensed rings
- C07C2601/12—Systems containing only non-condensed rings with a six-membered ring
- C07C2601/14—The ring being saturated
Definitions
- the present invention relates to a method for producing an isothiocyanate, a composition for transferring and storing an N-substituted-O-substituted thiocarbamate, and an isothiocyanate composition.
- a compound having an isothiocyanate group is known as an active agent having an antibacterial effect.
- the Brassicaceae Brassica plants such as Yamato Mana, Komatsuna and Nozawana include various isothiocyanate glycosides (glucosinolates) such as arylalkylisothiocyanate, alkenylalkylisothiocyanate, methylsulfinylalkylisothiocyanate. They are attracting attention because they are converted into isothiocyanates by the action of myrosinase and exhibit various physiological activities such as antibacterial action, cancer prevention effect, and anti-inflammatory action.
- Patent Document 1 and Non-Patent Document 1 disclose a production method by a reaction of olefin, epoxy compound, halide and thiocyanic acid
- Non-Patent Document 2 discloses a reaction by dithiocarbamate and chloroformate
- Patent Document 2 discloses a production method by reaction of an amino compound and thiophosgene
- Patent Document 3 reacts an amine compound with an ammonium salt or an alkali metal salt of thiocyanic acid to form a thiourea group, which is heated.
- a method for producing isothiocyanate is disclosed.
- One of the objects of the present invention is to provide a method for producing an isothiocyanate easily and without using a toxic compound as a by-product using a compound that is easy to handle.
- Another object of the present invention is to provide a composition containing a compound having a thioureido group suitable for producing an N-substituted-O-substituted thiocarbamate, and producing an isothiocyanate by thermal decomposition of the N-substituted-O-substituted thiocarbamate.
- the present invention is as follows.
- [1] A method for producing isothiocyanate using an organic primary amine and thiourea as raw materials, [2] A step (1) of reacting an organic primary amine with thiourea to produce a compound having thioureido group and ammonia, and thermally isolating the compound having thioureido group to produce isothiocyanate and ammonia And (2) the step of separating [3]
- the method according to [1], comprising a step (I) of reacting an organic primary amine with thiourea to separate the generated isothiocyanate and ammonia.
- a step (A) for producing a compound having a thioureido group and ammonia by reacting an organic primary amine with thiourea, and reacting the compound having a thioureido group with a hydroxy compound to produce an N-substituted- Producing O-substituted thiocarbamate and ammonia, separating the ammonia (B), and thermally decomposing the N-substituted O-substituted thiocarbamate to produce isothiocyanate (C).
- step (X) of separating the compound having a thioureido group and ammonia simultaneously with the step (A) and / or after the step (A).
- step (B) together with ammonia, part or all of the hydroxy compound and part or all of the compound having a thiocarbonyl group excluding N-substituted-O-substituted thiocarbamate are separated as gas phase components.
- step (a) The vapor phase component containing ammonia, the hydroxy compound and the compound having a thiocarbonyl group is introduced into the condenser using the gas phase component, and the step (Y) of condensing the hydroxy compound and the compound having the thiocarbonyl group is performed.
- the vapor phase component containing ammonia, the hydroxy compound and the compound having a thiocarbonyl group is introduced into the condenser using the gas phase component, and the step (Y) of condensing the hydroxy compound and the compound having the thiocarbonyl group is performed.
- the ratio (H / T) of the amount (H) of the hydroxy compound to be condensed to the amount (T) of the compound having a thiocarbonyl group to be condensed is 1 or more, [8 Or the method according to [9], [11]
- [12] comprising an N-substituted-O-substituted thiocarbamate and a hydroxy compound
- the N-substituted-O-substituted thiocarbamate is an N-substituted-O-substituted thiocarbamate obtained by reacting an organic primary amine, thiourea and a hydroxy compound.
- Composition [14] It further comprises at least one compound selected from the group consisting of thiourea, N-unsubstituted-O-substituted thiocarbamate, thiocarbonate, compound having a thioureido group, dithiobiuret and dithiobiuret derivative.
- I will provide a.
- [15] comprising a step of thermally decomposing an N-substituted-O-substituted thiocarbamate contained in the composition for transfer and storage according to any one of [12] to [14] to obtain an isothiocyanate.
- Production method of isothiocyanate, I will provide a.
- a compound having a thioureido group comprising a compound having a thioureido group and a hydroxy compound, wherein the ratio of the hydroxy group equivalent of the hydroxy compound to the thioureido group equivalent of the compound having a thioureido group is in the range of 1 to 100.
- Transport and storage compositions [17] The composition according to [16], further comprising at least one compound selected from the group consisting of thiourea, N-unsubstituted-O-substituted thiocarbamate, thiocarbonate, dithiobiuret and dithiobiuret derivatives.
- An isothiocyanate composition containing an isothiocyanate and a compound having at least one functional group selected from the group consisting of groups represented by the following formulas (1) and (2): I will provide a.
- an N-substituted-O-substituted thiocarbamate can be produced using a compound that is easy to handle, and an isothiocyanate is produced by thermal decomposition of the N-substituted-O-substituted thiocarbamate.
- a method is provided.
- compositions comprising a compound having a thioureido group suitable for producing an N-substituted-O-substituted thiocarbamate in the production method, and thermal decomposition of the N-substituted-O-substituted thiocarbamate
- compositions comprising N-substituted-O-substituted thiocarbamates suitable for the production of isothiocyanates and isothiocyanate compositions with reduced coloration are provided.
- 1 is a conceptual diagram showing an example of an apparatus for producing an N-substituted-O-substituted thiocarbamate.
- 1 is a conceptual diagram showing an example of an apparatus for producing an N-substituted-O-substituted thiocarbamate. It is a conceptual diagram which shows an example of an isothiocyanate manufacturing apparatus.
- 1 is a conceptual diagram showing an example of an N-substituted-O-substituted thiocarbamate production apparatus.
- 1 is a conceptual diagram showing an example of an N-substituted-O-substituted thiocarbamate production apparatus.
- the present embodiment a mode for carrying out the present invention (hereinafter referred to as “the present embodiment”) will be described in detail.
- this invention is not limited to the following embodiment, It can implement by changing variously within the range of the summary.
- Organic primary amine an organic primary amine represented by the following formula (3) is preferably used.
- R 1 represents one group selected from the group consisting of a saturated aliphatic group having 1 to 22 carbon atoms or an aromatic group having 6 to 22 carbon atoms, and the group represents an oxygen atom and / or a nitrogen atom.
- n represents an integer of 1 to 10.
- R 1 is a linear hydrocarbon group such as methylene, dimethylene, trimethylene, tetramethylene, pentamethylene, hexamethylene, octamethylene, etc .; cyclopentane, cyclohexane, cycloheptane, cyclooctane, bis ( A group derived from an unsubstituted alicyclic hydrocarbon such as cyclohexyl) alkane; methylcyclopentane, ethylcyclopentane, methylcyclohexane (each isomer), ethylcyclohexane (each isomer), propylcyclohexane (each isomer), butyl Groups derived from alkyl-substituted cyclohexane such as cyclohexane (each isomer), pentylcyclohexane (each isomer), hexylcyclo
- derived group refers to a group having a structure in which n hydrogen atoms are removed from the compound (here, n has the same meaning as n in formula (3)).
- an organic primary amine represented by the formula (3) an organic first polyamine having n of 2 or more is preferably used, and an organic primary diamine having n of 2 or 3 is more preferably used.
- organic primary amines include aliphatic amines such as butylamine, octylamine and allylamine, aromatic amines such as aniline, methylaniline and vinylaniline, hexamethylenediamine, 4,4′-methylenebis (cyclohexylamine) (each Isomers), cyclohexanediamine (each isomer), aliphatic diamines such as 3-aminomethyl-3,5,5-trimethylcyclohexylamine (each isomer); phenylenediamine (each isomer), toluenediamine (each isomer) ) Aromatic diamines such as 4,4′-methylenedianiline, and polyamines such as polyvinylamine, polyallylamine, and polyvinylaniline.
- aromatic amines such as aniline, methylaniline and vinylaniline, hexamethylenediamine, 4,4′-methylenebis (cyclohexylamine) (each Isom
- aliphatic diamines such as hexamethylenediamine, 4,4′-methylenebis (cyclohexylamine) (each isomer), cyclohexanediamine (each isomer), 3-aminomethyl-3,5,5-trimethylcyclohexylamine
- Aliphatic triamines such as tris (aminoethyl) amine (each isomer) and alcohol amines such as aminoethyl alcohol (each isomer) are preferably used.
- hexamethylenediamine, 4,4′-methylenebis (cyclohexylamine) are preferred.
- 3-aminomethyl-3,5,5-trimethylcyclohexylamine is more preferred.
- R 2 represents an aliphatic group having 1 to 50 carbon atoms substituted with a hydroxy group, or an aliphatic group having 7 to 50 carbon atoms substituted with an a hydroxy group and an aromatic group.
- A represents an integer of 1 to 3.
- R 2 is methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, dodecyl, octadecyl, cyclopentane, cyclohexane, cycloheptane, cyclo Examples include octane, methylcyclopentane, ethylcyclopentane, methylcyclohexane, ethylcyclohexane, propylcyclohexane, butylcyclohexane, pentylcyclohexane, hexylcyclohexane, dimethylcyclohexane, diethylcyclohexane, and dibutylcyclohexane.
- alcohol having R 2 examples include methanol, ethanol, propanol, butanol, pentanol, hexanol, heptanol, octanol, nonanol, decanol, dodecanol, octadecanol, cyclopentanol, cyclohexanol, and cycloheptane.
- cyclooctanol methylcyclopentanol, ethylcyclopentanol, methylcyclohexanol, ethylcyclohexanol, propylcyclohexanol, butylcyclohexanol, pentylcyclohexanol, hexylcyclohexanol, dimethylcyclohexanol, diethylcyclohexanol, dibutylcyclohexanol , Ethylene glycol, propylene glycol, trimethylene glycol, butanedio And alcohol, pinacol, glycerol, pentaglycerol, pentaerythritol, methoxyethanol, butyl cellosolve and the like.
- R 2 examples include phenylmethyl group, phenylethyl group, phenylpropyl group, phenylbutyl group, phenylpentyl group, phenylhexyl group, phenylheptyl group, phenyloctyl group, and phenylnonyl group.
- alcohol having R 3 examples include phenylmethanol, phenylethanol, phenylpropanol, phenylbutanol, phenylpentanol, phenylhexanol, phenylheptanol, phenyloctanol, phenylnonanol and the like.
- alcohols having one or two alcoholic hydroxy groups (hydroxy groups that directly add to carbon atoms other than aromatic rings constituting the hydroxy compound)
- a monoalcohol having one alcoholic hydroxy group is more preferred because of its low viscosity.
- alkyl alcohols having 1 to 20 carbon atoms are preferable from the viewpoints of availability, solubility of raw materials and products, and the like.
- Aromatic hydroxy compound Aromatic hydroxy compound>
- the hydroxy compound is a compound represented by the following formula (5).
- ring A represents an organic group containing 6 to 50 carbon atoms containing an aromatic group substituted with b hydroxy groups at any position that retains aromaticity. However, it may be a heterocyclic ring or may be substituted with other substituents, and b represents an integer of 1 to 6.
- ring A is a structure containing at least one structure selected from the group consisting of a benzene ring, a naphthalene ring and an anthracene ring, and more preferably, ring A is a structure containing at least one benzene ring.
- phenol methylphenol (each isomer), ethylphenol (each isomer), propylphenol (each isomer), butylphenol (each isomer), pentylphenol (each isomer), hexylphenol (each Isomers), octylphenol (each isomer), nonylphenol (each isomer), cumylphenol (each isomer), dimethylphenol (each isomer), methylethylphenol (each isomer), methylpropylphenol (each isomer) ), Methylbutylphenol (each isomer), methylpentylphenol (each isomer), diethylphenol (each isomer), ethylpropylphenol (each isomer), ethylbutylphenol (each isomer), dipropylphenol (each Isomers), dicumylphenol (each isomer), trimethyl Phenol (each is
- aromatic hydroxy compound a compound having one hydroxyl group directly bonded to the aromatic hydrocarbon ring constituting the aromatic hydroxy compound is preferable. Even an aromatic hydroxy compound having two or more hydroxyl groups directly bonded to the aromatic hydrocarbon ring constituting the aromatic hydroxy compound can be used as the aromatic hydroxy compound. Is generally one having a low viscosity, and therefore preferably one hydroxyl group.
- a compound having a thioureido group is a compound produced in several methods of producing isothiocyanates using organic primary amines and thiourea.
- the compound having a thioureido group is, for example, a compound represented by the following formula (6).
- R 1 represents a group defined by the above formula (3)
- n represents an integer defined by the above formula (3).
- Preferred compounds having a thioureido group include N-phenylurea, N- (methylphenyl) urea (each isomer), N- (dimethylphenyl) urea (each isomer), N- (diethylphenyl) urea (each isomer).
- N- (dipropylphenyl) urea (each isomer), N-naphthylurea (each isomer), N- (methylnaphthyl) urea (each isomer), N-dimethylnaphthylurea (each isomer) , N-trimethylnaphthylurea (each isomer), N, N′-phenylenediurea (each isomer), N, N′-methylphenylenediurea (each isomer), N, N′-methylenediphenylenediurea (each Isomers), N, N'-mesitylene diurea (each isomer), N, N'-biphenylenediurea (each isomer), N, N'-diphenylenediurea (each isomer) ), N, N′-propylenediphenylenediurea (each isomer), N,
- N aliphatic triurea
- N, N′-cyclobutylene diurea each isomer
- N, N′-methylenedicyclohexyldiurea each isomer
- 3-ureidomethyl-3,5,5-trimethylcyclohexylurea Examples thereof include substituted N-cycloaliphatic polyureas such as cis and / or trans isomers) and methylene bis (cyclohexylurea) (each isomer).
- N-substituted-O-substituted thiocarbamate is a compound produced by using an organic primary amine, thiourea and a hydroxy compound among several methods for producing isothiocyanate described below.
- an alcohol is used as the hydroxy compound, it is an N-substituted-O-substituted thiocarbamate represented by the following formula (7).
- R 1 represents a group defined by the above formula (3)
- R 3 is a group derived from an alcohol, and one hydroxy group bonded from the alcohol to a saturated carbon atom of the alcohol.
- n represents an integer defined by the above formula (3).
- N-substituted-O-substituted thiocarbamate is determined by the type of organic primary amine and alcohol used, it is not possible to list all of them, but examples include the following compounds.
- Toluene-di (thiocarbamic acid methyl ester) (each isomer), Toluene-di (thiocarbamic acid ethyl ester) (each isomer), Toluene-di (thiocarbamic acid propyl ester) (each isomer), Toluene- Di (thiocarbamic acid butyl ester) (each isomer), toluene-di (thiocarbamic acid pentyl ester) (each isomer), toluene-di (thiocarbamic acid hexyl ester) (each isomer), toluene-di ( Thiocarbamic acid heptyl ester) (each isomer), toluene-di (thiocarbamic acid octyl ester) (each isomer), toluene-di (thiocarbamic acid nonyl ester) (
- N-phenylthiocarbamic acid methyl ester (each isomer), N-phenylthiocarbamic acid ethyl ester (each isomer), N-phenylthiocarbamic acid propyl ester (each isomer), N-phenylthiocarbamic acid butyl ester (Each isomer), N-phenylthiocarbamic acid pentyl ester (each isomer), N-phenylthiocarbamic acid (hexyl ester (each isomer), N-phenylthiocarbamic acid heptyl ester (each isomer)), N -Phenylthiocarbamic acid octyl ester (each isomer), N-phenylthiocarbamic acid nonyl ester (each isomer), N-phenylthiocarbamic acid decyl ester (each isomer), N-phenylthiocarbamic acid
- an aromatic hydroxy compound when used as the hydroxy compound, it is an N-substituted-O-substituted thiocarbamate represented by the following formula (8).
- R 1 represents a group defined by the above formula (3)
- Ar is a group derived from an aromatic hydroxy compound, and is bonded from the aromatic hydroxy compound to the aromatic ring of the aromatic hydroxy compound.
- n represents an integer defined in the above formula (1).
- N-substituted-O-substituted thiocarbamate represented by the above formula (8) depends on the type of organic primary amine and aromatic hydroxy compound to be used, and therefore it is not possible to list all of them. Examples thereof include the following compounds.
- Toluene-di (thiocarbamic acid phenyl ester) (each isomer), Toluene-di (thiocarbamic acid (methylphenyl) ester) (each isomer), Toluene-di (thiocarbamic acid (ethylphenyl) ester) (each Isomer), toluene-di (thiocarbamic acid (propylphenyl) ester) (each isomer), toluene-di (thiocarbamic acid (butylphenyl) ester) (each isomer), toluene-di (thiocarbamic acid ( Pentylphenyl) ester) (each isomer), toluene-di (thiocarbamic acid (hexylphenyl) ester) (each isomer), toluene-di (thiocarbamic acid (heptylphenyl) ester
- N-phenylthiocarbamic acid phenyl ester N-phenylthiocarbamic acid (methylphenyl) ester (each isomer), N-phenylthiocarbamic acid (ethylphenyl) ester (each isomer), N-phenylthiocarbamic acid ( Propylphenyl) ester (each isomer), N-phenylthiocarbamic acid (butylphenyl) ester (each isomer), N-phenylthiocarbamic acid (pentylphenyl) ester (each isomer), N-phenylthiocarbamic acid (Hexylphenyl) ester (each isomer), N-phenylthiocarbamic acid (heptylphenyl) ester (each isomer), N-phenylthiocarbamic acid (octylphenyl) ester (each isomer), N-phenylthiocarb
- N-dimethylphenylthiocarbamic acid phenyl ester (each isomer), N-dimethylphenylthiocarbamic acid (methylphenyl) ester (each isomer), N-dimethylphenylthiocarbamic acid (ethylphenyl) ester (each isomer) N-dimethylphenylthiocarbamic acid (propylphenyl) ester (each isomer), N-dimethylphenylthiocarbamic acid (butylphenyl) ester (each isomer), N-dimethylphenylthiocarbamic acid (pentylphenyl) ester ( Each isomer), N-dimethylphenylthiocarbamic acid (hexylphenyl) ester (each isomer), N-dimethylphenylthiocarbamic acid (heptylphenyl) ester (each isomer), N-dimethylphenylthi
- the isothiocyanate produced by the method of the present embodiment and the isothiocyanate preferably contained in the composition of the present embodiment are compounds represented by the following formula (9).
- R 1 represents a group defined by the above formula (3)
- n represents a number defined by the above formula (3).
- R 1 is a linear hydrocarbon group such as methylene, dimethylene, trimethylene, tetramethylene, pentamethylene, hexamethylene, octamethylene, etc .; cyclopentane, cyclohexane, cycloheptane, cyclooctane, bis ( A group derived from an unsubstituted alicyclic hydrocarbon such as cyclohexyl) alkane; methylcyclopentane, ethylcyclopentane, methylcyclohexane (each isomer), ethylcyclohexane (each isomer), propylcyclohexane (each isomer), butyl Groups derived from alkyl-substituted cyclohexane such as cyclohexane (each isomer), pentylcyclohexane (each isomer), hexylcyclohexane,
- derived group refers to a group having a structure in which n hydrogen atoms are removed from the compound.
- n is synonymous with n in Formula (3).
- isothiocyanates include aliphatic isothiocyanates such as butyl isothiocyanate, octyl isothiocyanate, allyl isothiocyanate, hexamethylene diisothiocyanate, 4,4′-methylenebis (cyclohexyl isothiocyanate) (each isomer), cyclohexanedi Aliphatic diisothiocyanates such as isothiocyanate (each isomer), 3-isothiocyanatomethyl-3,5,5-trimethylcyclohexyl isothiocyanate; phenylene diisothiocyanate (each isomer), toluene diisothiocyanate (each isomer) ) Aromatic diisothiocyanate such as 4,4′-methylenedi (phenylisothiocyanate), polyvinylisothiocyanate, polyallyl isothiocyanate, polyvinyl (phenyl)
- Aliphatic diisothiocyanates such as isothiocyanate are preferably used, and among them, hexamethylene diisothiocyanate, 4,4′-methylenebis (cyclohexyl isothiocyanate), 3-isothiocyanatomethyl-3,5,5-trimethylcyclohexyl iso Thiocyanate is more preferred.
- isothiocyanate A method for producing isothiocyanate will be described.
- isothiocyanate is produced using an organic primary amine and thiourea as raw materials, but there are several preferable methods. Hereinafter, these methods will be described.
- the first method is a method including the following step (1) and step (2).
- Step (1) A step of reacting an organic primary amine and thiourea to produce a compound having a thioureido group and ammonia.
- Step (2) A step of thermally decomposing the compound having a thioureido group to separate the generated isothiocyanate and ammonia.
- Step (1) is a step of reacting an organic primary amine and thiourea to produce a compound having a thioureido group and ammonia, and is a step of performing a reaction represented by the following formula (10).
- R represents an organic group
- the amount of thiourea is preferably in the range of 1 to 100 times the stoichiometric ratio with respect to the amino group of the organic primary amine.
- the amount of thiourea used is small, it is preferable to use an excessive amount of thiourea because a complicatedly substituted thiocarbonyl compound or the like is likely to be formed.
- an excessive amount of thiourea is used, it is complicated. In some cases, the thiocarbonyl compound substituted in the above is easily formed, or unreacted thiourea remains, which causes great efforts to separate and recover thiourea (described later). Therefore, the amount of thiourea is preferably in the range of 1.1 times to 10 times, more preferably 1.5 times to 5 times, in stoichiometric ratio with respect to the amino group of the organic primary amine.
- the reaction temperature is preferably in the range of 100 ° C. to 300 ° C., although it depends on the reactivity of the organic primary amine and thiourea used. At a temperature lower than 100 ° C., the reaction is slow, the reaction hardly occurs, or the number of complicatedly substituted thiocarbonyl compounds increases. On the other hand, at temperatures higher than 300 ° C., thiourea is decomposed, hydroxy compounds are dehydrogenated and modified, or N-substituted-O-substituted thiocarbamate as a product is decomposed or modified. It becomes easy. From such a viewpoint, a more preferable temperature is in the range of 120 ° C. to 280 ° C., more preferably in the range of 140 ° C. to 250 ° C.
- the reaction pressure varies depending on the composition of the reaction system, reaction temperature, ammonia removal method, reaction apparatus, etc., and can be performed under reduced pressure, normal pressure, or increased pressure, but is usually in the range of 0.01 kPa to 10 MPa (absolute pressure). It is preferable to be carried out in In view of ease of industrial implementation, reduced pressure and normal pressure are preferable, and a range of 0.1 kPa to 1.5 MPa (absolute pressure) is preferable.
- the reaction in the step (1) is preferably performed in a liquid phase.
- the melting point of thiourea is 185 ° C.
- the organic primary amine and thiourea alone may not be a liquid phase under the reaction conditions set. In such a case, it is preferable to use a solvent.
- solvent examples include pentane (each isomer), hexane (each isomer), heptane (each isomer), octane (each isomer), nonane (each isomer), and decane (each isomer).
- Alkanes such as benzene, toluene, xylene (each isomer), ethylbenzene, diisopropylbenzene (each isomer), dibutylbenzene (each isomer), and aromatic hydrocarbons such as naphthalene and alkyl-substituted aromatic hydrocarbons
- Aromade compounds such as acetonitrile and benzonitrile; substituted by halogen or nitro groups such as chlorobenzene, dichlorobenzene (each isomer), bromobenzene, dibromobenzene (each isomer), chloronaphthalene, bromonaphthalene, nitrobenzene, nitronaphthalene, etc.
- the reactor used for carrying out the reaction is not particularly limited, and a known reactor can be used, but a tank-type and / or tower-type reactor is preferably used.
- reactors such as a stirring tank, a pressurized stirring tank, a reduced pressure stirring tank, a tower reactor, a distillation tower, a packed tower, and a thin film distillation apparatus can be used in appropriate combination.
- the material of the reactor is not particularly limited, and a known material can be used.
- a known material can be used.
- glass, stainless steel, carbon steel, Hastelloy, glass lining on the base material, or Teflon (registered trademark) coating can be used.
- SUS304, SUS316 or SUS316L is inexpensive and can be preferably used. If necessary, instrumentation equipment such as flow meters and thermometers, and known process equipment such as reboilers, pumps, condensers, etc. may be added. Well-known methods such as cooling water and brine can be used. A process may be added as necessary.
- a process for removing generated ammonia (described later), a process for purifying an organic primary amine, a process for dissolving thiourea in a solvent, a process for separating a solvent, a process for incinerating or discarding by-products, etc.
- Processes and devices in a range that can be assumed by the contractor and the engineer may be added.
- Step (2) is a step of thermally decomposing the compound having a thioureido group produced in step (1) to separate the generated isothiocyanate and ammonia, and performing the reaction represented by the following formula (11). It is a process.
- R represents an organic group
- the reaction temperature is preferably in the range of 150 ° C. to 350 ° C., although it depends on the thermal decomposition reactivity of the thioureido compound used. At temperatures lower than 150 ° C., the reaction is slow or the reaction hardly occurs. On the other hand, at a temperature higher than 350 ° C., a modification reaction of the thioureido compound may occur. From such a viewpoint, a more preferable temperature is in the range of 170 ° C. to 320 ° C., more preferably in the range of 190 ° C. to 300 ° C.
- the reaction pressure varies depending on the composition of the reaction system, reaction temperature, ammonia removal method, reaction apparatus, etc., and can be performed under reduced pressure, normal pressure, or increased pressure, but is usually in the range of 0.01 kPa to 10 MPa (absolute pressure). It is preferable to be carried out in In addition, in the reaction, since the reaction rate between the produced ammonia and isothiocyanate is high, it is preferable to quickly remove the produced ammonia out of the system.
- the pressure is preferred, and further reduced pressure is preferred. Specifically, it is in the range of 0.1 kPa to 80 kPa (absolute pressure), more preferably 1 kPa to 50 kPa.
- the reactor used for carrying out the reaction is not particularly limited, and a known reactor can be used, but a tank-type and / or tower-type reactor is preferably used.
- reactors such as a stirring tank, a pressurized stirring tank, a reduced pressure stirring tank, a tower reactor, a distillation tower, a packed tower, and a thin film distillation apparatus can be used in appropriate combination.
- the material of the reactor is not particularly limited, and a known material can be used.
- a known material can be used.
- glass, stainless steel, carbon steel, Hastelloy, glass lining on the base material, or Teflon (registered trademark) coating can be used.
- SUS304, SUS316 or SUS316L is inexpensive and can be preferably used. If necessary, instrumentation equipment such as flow meters and thermometers, and known process equipment such as reboilers, pumps, condensers, etc. may be added. Well-known methods such as cooling water and brine can be used. A process may be added as necessary.
- the second method is a method including the following step (I).
- reaction in step (I) is represented by the following formula (12).
- R represents an organic group
- the reaction represented by the above formula (12) is a method in which the reactions represented by the above formulas (10) and (11) are combined, or another method that is performed simultaneously. Can be carried out at a temperature at which the decomposition reaction of the compound having a thioureido group represented by the above formula (11) occurs, and ammonia produced together with the isothiocyanate can be extracted from the reaction system.
- the amount of thiourea is preferably in the range of 1 to 100 times the stoichiometric ratio with respect to the amino group of the organic primary amine.
- the amount of thiourea used is small, it is preferable to use an excessive amount of thiourea because a complicatedly substituted thiocarbonyl compound or the like is likely to be formed.
- an excessive amount of thiourea is used, it is complicated. In some cases, the thiocarbonyl compound substituted in the above is easily formed, or unreacted thiourea remains, which causes great efforts to separate and recover thiourea (described later). Therefore, the amount of thiourea is preferably in the range of 1.1 times to 10 times, more preferably 1.5 times to 5 times, in stoichiometric ratio with respect to the amino group of the organic primary amine.
- the reaction temperature is preferably in the range of 150 ° C to 350 ° C, although it depends on the reactivity of the compound used. At temperatures lower than 150 ° C., the reaction is slow or the reaction hardly occurs. On the other hand, a denaturation reaction may occur at a temperature higher than 350 ° C. From such a viewpoint, a more preferable temperature is in the range of 170 ° C. to 320 ° C., more preferably in the range of 190 ° C. to 300 ° C.
- the reaction pressure varies depending on the composition of the reaction system, reaction temperature, ammonia removal method, reaction apparatus, etc., and can be performed under reduced pressure, normal pressure, or increased pressure, but is usually in the range of 0.01 kPa to 10 MPa (absolute pressure). It is preferable to be carried out in Moreover, since the said reaction is achieved by extracting the produced
- the reaction in the step (I) is preferably performed in a liquid phase, but the melting point of thiourea is 185 ° C., and there are cases where the organic primary amine and thiourea alone do not become a liquid phase under the set reaction conditions. In such a case, it is preferable to use a solvent.
- solvent examples include pentane (each isomer), hexane (each isomer), heptane (each isomer), octane (each isomer), nonane (each isomer), and decane (each isomer).
- Alkanes such as benzene, toluene, xylene (each isomer), ethylbenzene, diisopropylbenzene (each isomer), dibutylbenzene (each isomer), and aromatic hydrocarbons such as naphthalene and alkyl-substituted aromatic hydrocarbons
- Aromade compounds such as acetonitrile and benzonitrile; substituted by halogen or nitro groups such as chlorobenzene, dichlorobenzene (each isomer), bromobenzene, dibromobenzene (each isomer), chloronaphthalene, bromonaphthalene, nitrobenzene, nitronaphthalene, etc.
- the reactor used for carrying out the reaction is not particularly limited, and a known reactor can be used, but a tank-type and / or tower-type reactor is preferably used.
- reactors such as a stirring tank, a pressurized stirring tank, a reduced pressure stirring tank, a tower reactor, a distillation tower, a packed tower, and a thin film distillation apparatus can be used in appropriate combination.
- the material of the reactor is not particularly limited, and a known material can be used.
- a known material can be used.
- glass, stainless steel, carbon steel, Hastelloy, glass lining on the base material, or Teflon (registered trademark) coating can be used.
- SUS304, SUS316 or SUS316L is inexpensive and can be preferably used. If necessary, instrumentation equipment such as flow meters and thermometers, and known process equipment such as reboilers, pumps, condensers, etc. may be added. Well-known methods such as cooling water and brine can be used. A process may be added as necessary.
- a process for removing generated ammonia (described later), a process for purifying an organic primary amine, a process for dissolving thiourea in a solvent, a process for separating a solvent, a process for incinerating or discarding by-products, etc.
- Processes and devices in a range that can be assumed by the contractor and the engineer may be added.
- the third method is a method including the following steps (A) to (C).
- Step (A) A step of producing a compound having a thioureido group and ammonia by reacting an organic primary amine with thiourea.
- Step (B) A step of reacting the compound having a thioureido group with a hydroxy compound to produce an N-substituted-O-substituted thiocarbamate and ammonia, and separating the ammonia.
- Step (A) is a step of producing a compound having a thioureido group and ammonia by reacting an organic primary amine with thiourea, and is the same reaction as the above-described step (1).
- Step (B) is a step of reacting the compound having a thioureido group in step (A) with a hydroxy compound to produce N-substituted-O-substituted thiocarbamate and ammonia, and separating the ammonia.
- the reaction represented by the formula (13) is performed.
- R and R ′ each independently represents an organic group.
- the amount of the hydroxy compound is preferably in the range of 1 to 100 times the stoichiometric ratio with respect to the thioureido group of the compound having a thioureido group.
- the amount of the hydroxy compound used is small, the target reaction hardly proceeds and the side reaction tends to occur. Therefore, it is preferable to use an excessive amount of the hydroxy compound.
- an excessive amount of the hydroxy compound is used, In some cases, the reactor becomes large or the required amount of heat increases, leading to a decrease in production efficiency.
- the amount of the hydroxy compound is preferably in the range of 2 to 80 times, more preferably 3 to 50 times as a stoichiometric ratio with respect to the thioureido group of the compound having a thioureido group.
- the hydroxy compound used as a solvent in the step (A) may be used as it is.
- the solvent is removed or the solvent is removed. You may add a hydroxy compound newly, without removing.
- the reaction temperature depends on the compound used, but is preferably in the range of 100 ° C to 300 ° C. At a temperature lower than 100 ° C., the reaction is slow or the reaction hardly occurs. On the other hand, at a temperature higher than 300 ° C., there is a greater tendency for a modification reaction of the compound having a thioureido group to occur. From such a viewpoint, a more preferable temperature is in the range of 120 ° C. to 280 ° C., more preferably in the range of 140 ° C. to 250 ° C.
- ammonia is removed so that the ammonia concentration in the reaction solution is 1000 ppm or less, more preferably 300 ppm or less, still more preferably 100 ppm or less, and most preferably 10 ppm or less.
- a reactive distillation method a method using an inert gas, a membrane separation, a method using adsorption separation, and the like can be performed.
- the reactive distillation method is a method in which ammonia that is sequentially generated under the reaction is separated in a gaseous state by distillation. In order to raise the distillation efficiency of ammonia, it can also carry out under boiling of a solvent or a hydroxy compound.
- the method using an inert gas is a method in which ammonia that is sequentially generated under reaction is separated from a reaction system by being accompanied by an inert gas in a gaseous state.
- the inert gas for example, nitrogen, helium, argon, carbon dioxide gas, methane, ethane, propane or the like is used alone or in combination, and the inert gas is preferably introduced into the reaction system.
- the adsorbent used in the adsorption separation method include adsorbents that can be used under temperature conditions in which the reaction is performed, such as silica, alumina, various zeolites, and diatomaceous earth.
- the reaction pressure varies depending on the composition of the reaction system, reaction temperature, ammonia removal method, reaction apparatus, etc., and can be performed under reduced pressure, normal pressure, or increased pressure, but is usually in the range of 0.01 kPa to 10 MPa (absolute pressure). It is preferable to be carried out in In view of ease of industrial implementation, reduced pressure and normal pressure are preferable, and a range of 0.1 kPa to 1.5 MPa (absolute pressure) is preferable.
- a solvent can also be used.
- the solvent preferably used include pentane (each isomer), hexane (each isomer), heptane (each isomer), octane (each isomer), nonane (each isomer), and decane (each isomer).
- aromatic hydrocarbons such as benzene, toluene, xylene (each isomer), ethylbenzene, diisopropylbenzene (each isomer), dibutylbenzene (each isomer), naphthalene, and alkyl-substituted aromatic hydrocarbons
- Nitrile compounds such as acetonitrile and benzonitrile; substituted with halogen or nitro groups such as chlorobenzene, dichlorobenzene (each isomer), bromobenzene, dibromobenzene (each isomer), chloronaphthalene, bromonaphthalene, nitrobenzene, nitronaphthalene, etc.
- Aromatic compounds diphenyl, substituted diphenyl, Polycyclic hydrocarbon compounds such as phenylmethane, terphenyl, anthracene, and dibenzyltoluene (each isomer); Aliphatic hydrocarbons such as cyclohexane, cyclopentane, cyclooctane, and ethylcyclohexane; Ketones such as methyl ethyl ketone and acetophenone Esters such as dibutyl phthalate, dihexyl phthalate, dioctyl phthalate and benzyl butyl phthalate; ethers and thioethers such as tetrahydrofuran, 1,4-dioxane, 1,2-dimethoxyethane, diphenyl ether and diphenyl sulfide; acetone, methyl ethyl ketone and the like; Ketone compounds; ester compounds such as e
- the reactor used for carrying out the reaction is not particularly limited, and a known reactor can be used, but a tank-type and / or tower-type reactor is preferably used.
- reactors such as a stirring tank, a pressurized stirring tank, a reduced pressure stirring tank, a tower reactor, a distillation tower, a packed tower, and a thin film distillation apparatus can be used in appropriate combination.
- the material of the reactor is not particularly limited, and a known material can be used.
- a known material can be used.
- glass, stainless steel, carbon steel, Hastelloy, glass lining on the base material, or Teflon (registered trademark) coating can be used.
- SUS304, SUS316 or SUS316L is inexpensive and can be preferably used. If necessary, instrumentation equipment such as flow meters and thermometers, and known process equipment such as reboilers, pumps, condensers, etc. may be added. Well-known methods such as cooling water and brine can be used. A process may be added as necessary.
- Step (C) is a step of thermally decomposing the N-substituted-O-substituted thiocarbamate of step (B) to produce an isothiocyanate, and is a step of performing a reaction represented by the following formula (14). .
- R and R ′ each independently represents an organic group.
- the reaction temperature is preferably in the range of 150 ° C. to 350 ° C., depending on the thermal decomposition reactivity of the N-substituted-O-substituted thiocarbamate used. At temperatures lower than 150 ° C., the reaction is slow or the reaction hardly occurs. On the other hand, at a temperature higher than 350 ° C., a modification reaction of N-substituted-O-substituted thiocarbamate may occur. From such a viewpoint, a more preferable temperature is in the range of 170 ° C. to 320 ° C., more preferably in the range of 190 ° C. to 300 ° C.
- the reaction pressure varies depending on the composition of the reaction system, the reaction temperature, the reaction apparatus, and the like, and can be performed under reduced pressure, normal pressure, or increased pressure, but is usually performed in the range of 0.01 kPa to 10 MPa (absolute pressure). Is preferred. Further, in the reaction, since the reaction rate between the produced hydroxy compound and isothiocyanate is high, it is preferable to quickly remove the produced hydroxy compound out of the system, assuming that the removal of the hydroxy compound is performed by distillation. Reduced pressure and normal pressure are preferred, and reduced pressure is more preferred. Specifically, it is in the range of 0.1 kPa to 80 kPa (absolute pressure), more preferably 1 kPa to 50 kPa.
- the reactor used for carrying out the reaction is not particularly limited, and a known reactor can be used, but a tank-type and / or tower-type reactor is preferably used.
- reactors such as a stirring tank, a pressurized stirring tank, a reduced pressure stirring tank, a tower reactor, a distillation tower, a packed tower, and a thin film distillation apparatus can be used in appropriate combination.
- the material of the reactor is not particularly limited, and a known material can be used.
- a known material can be used.
- glass, stainless steel, carbon steel, Hastelloy, glass lining on the base material, or Teflon (registered trademark) coating can be used.
- SUS304, SUS316 or SUS316L is inexpensive and can be preferably used. If necessary, instrumentation equipment such as flow meters and thermometers, and known process equipment such as reboilers, pumps, condensers, etc. may be added. Well-known methods such as cooling water and brine can be used. A process may be added as necessary.
- the fourth method is a method including the following step (a) and step (b).
- Step (a) is a step of reacting an organic primary amine, thiourea and a hydroxy compound to produce an N-substituted-O-substituted thiocarbamate and ammonia, and separating the ammonia, and the following formula (15) It is the process of performing reaction represented by these.
- R and R ′ each independently represents an organic group.
- the amount of thiourea is preferably in the range of 1 to 100 times the stoichiometric ratio with respect to the amino group of the organic primary amine.
- the amount of thiourea used is small, it is preferable to use an excessive amount of thiourea because a complicatedly substituted thiocarbonyl compound or the like is likely to be formed.
- an excessive amount of thiourea is used, it is complicated. In some cases, the thiocarbonyl compound substituted in the above is easily formed, or unreacted thiourea remains, which causes great efforts to separate and recover thiourea (described later). Therefore, the amount of thiourea is preferably in the range of 1.1 times to 10 times, more preferably 1.5 times to 5 times, in stoichiometric ratio with respect to the amino group of the organic primary amine.
- the amount of the hydroxy compound is preferably in the range of 1 to 100 times the stoichiometric ratio with respect to the amino of the organic primary amine.
- the amount of the hydroxy compound used is small, the target reaction hardly proceeds and the side reaction tends to occur. Therefore, it is preferable to use an excessive amount of the hydroxy compound.
- the amount of the hydroxy compound is in a stoichiometric ratio with respect to amino of the organic primary amine, preferably in the range of 2 to 80 times, more preferably 3 to 50 times.
- the reaction temperature depends on the compound used, but is preferably in the range of 100 ° C to 300 ° C. At a temperature lower than 100 ° C., the reaction is slow or the reaction hardly occurs. On the other hand, at a temperature higher than 300 ° C., there is a greater tendency for a modification reaction of the compound having a thioureido group to occur. From such a viewpoint, a more preferable temperature is in the range of 120 ° C. to 280 ° C., more preferably in the range of 140 ° C. to 250 ° C.
- ammonia is by-produced together with the target N-substituted-O-substituted carbamate, but the ammonia is highly reactive with N-substituted-O-substituted carbamate. Therefore, in order to increase the yield of N-substituted-O-substituted carbamate, it is necessary to carry out the reaction while removing by-produced ammonia out of the system as much as possible.
- ammonia is removed so that the ammonia concentration in the reaction solution is 1000 ppm or less, more preferably 300 ppm or less, still more preferably 100 ppm or less, and most preferably 10 ppm or less.
- a reactive distillation method As the method, a reactive distillation method, a method using an inert gas, a membrane separation, a method using adsorption separation, and the like can be performed.
- the reactive distillation method is a method in which ammonia that is sequentially generated under the reaction is separated in a gaseous state by distillation. In order to raise the distillation efficiency of ammonia, it can also carry out under boiling of a solvent or a hydroxy compound.
- the method using an inert gas is a method in which ammonia that is sequentially generated under reaction is separated from a reaction system by being accompanied by an inert gas in a gaseous state.
- the inert gas for example, nitrogen, helium, argon, carbon dioxide gas, methane, ethane, propane or the like is used alone or in combination, and the inert gas is preferably introduced into the reaction system.
- the adsorbent used in the adsorption separation method include adsorbents that can be used under temperature conditions in which the reaction is performed, such as silica, alumina, various zeolites, and diatomaceous earth. These ammonia removal methods may be carried out singly or in combination of a plurality of methods.
- the reaction pressure varies depending on the composition of the reaction system, reaction temperature, ammonia removal method, reaction apparatus, etc., and can be performed under reduced pressure, normal pressure, or increased pressure, but is usually in the range of 0.01 kPa to 10 MPa (absolute pressure). It is preferable to be carried out in In view of ease of industrial implementation, reduced pressure and normal pressure are preferable, and a range of 0.1 kPa to 1.5 MPa (absolute pressure) is preferable.
- a solvent can also be used.
- the solvent preferably used include pentane (each isomer), hexane (each isomer), heptane (each isomer), octane (each isomer), nonane (each isomer), and decane (each isomer).
- aromatic hydrocarbons such as benzene, toluene, xylene (each isomer), ethylbenzene, diisopropylbenzene (each isomer), dibutylbenzene (each isomer), naphthalene, and alkyl-substituted aromatic hydrocarbons
- Nitrile compounds such as acetonitrile and benzonitrile; substituted with halogen or nitro groups such as chlorobenzene, dichlorobenzene (each isomer), bromobenzene, dibromobenzene (each isomer), chloronaphthalene, bromonaphthalene, nitrobenzene, nitronaphthalene, etc.
- Aromatic compounds diphenyl, substituted diphenyl, Polycyclic hydrocarbon compounds such as phenylmethane, terphenyl, anthracene, and dibenzyltoluene (each isomer); Aliphatic hydrocarbons such as cyclohexane, cyclopentane, cyclooctane, and ethylcyclohexane; Ketones such as methyl ethyl ketone and acetophenone Esters such as dibutyl phthalate, dihexyl phthalate, dioctyl phthalate and benzyl butyl phthalate; ethers and thioethers such as tetrahydrofuran, 1,4-dioxane, 1,2-dimethoxyethane, diphenyl ether and diphenyl sulfide; acetone, methyl ethyl ketone and the like; Ketone compounds; ester compounds such as e
- the reactor used for carrying out the reaction is not particularly limited, and a known reactor can be used, but a tank-type and / or tower-type reactor is preferably used.
- reactors such as a stirring tank, a pressurized stirring tank, a reduced pressure stirring tank, a tower reactor, a distillation tower, a packed tower, and a thin film distillation apparatus can be used in appropriate combination.
- the material of the reactor is not particularly limited, and a known material can be used.
- a known material can be used.
- glass, stainless steel, carbon steel, Hastelloy, glass lining on the base material, or Teflon (registered trademark) coating can be used.
- SUS304, SUS316 or SUS316L is inexpensive and can be preferably used. If necessary, instrumentation equipment such as flow meters and thermometers, and known process equipment such as reboilers, pumps, condensers, etc. may be added. Well-known methods such as cooling water and brine can be used. A process may be added as necessary.
- Step (b) is the same method as step (C) described above.
- step (B) of the second method and step (a) of the third method by-produced ammonia is separated, the method will be described.
- step (B) and step (a) together with ammonia, part or all of the hydroxy compound and part or all of the compound having a thiocarbonyl group excluding N-substituted-O-substituted thiocarbamate are used as gas phase components.
- step (Y) is performed using the gas phase component.
- a hydroxy compound, a compound having a thiocarbonyl group excluding N-substituted-O-substituted thiocarbamate in this embodiment, simply referred to as “compound having a thiocarbonyl group”
- ammonia by-produced in the reaction Is introduced into a condenser to condense part or all of the hydroxy compound and part or all of the compound having a thiocarbonyl group.
- the “compound having a thiocarbonyl group” condensed in the condenser is a group having a thiocarbonyl group that is used or generated in the reaction of step (B) and step (a).
- This is a compound excluding the N-substituted-O-substituted thiocarbamate compound, and the thiourea itself used as a raw material (unreacted substance and / or excess when used excessively with respect to the organic primary amine) , A compound obtained by reacting thiourea and a hydroxy compound, and a compound obtained by reacting the same or different thiourea.
- a compound having a thiocarbonyl group can be quantified by a method of detecting a thiocarbonyl group contained in the compound by a method such as infrared spectroscopy, near infrared spectroscopy, Raman spectroscopy, or ultraviolet spectroscopy. Quantification can also be carried out by a method of specifically analyzing the produced compound by methods such as gas chromatography, liquid chromatography, and NMR. Many of these compounds having a thiocarbonyl group have a high melting point and tend to precipitate.
- the ratio (H / T) of the amount (H) of the hydroxy compound to be condensed to the amount (T) of the compound having a thiocarbonyl group to be condensed is preferably 1 or more.
- the amount (T) of the compound having a thiocarbonyl group to be aggregated represents the total number of thiocarbonyl groups contained in the compound having a thiocarbonyl group to be condensed, and the amount of the hydroxy compound to be aggregated ( H) represents the number of the hydroxy compounds to be aggregated (H). That is, the ratio (H / T) may be restated as the stoichiometric ratio of the thiocarbonyl group and the hydroxy compound.
- the compound having a thiocarbonyl group to be condensed and the hydroxy compound to be aggregated it can be obtained by analyzing the gas component before aggregation or the aggregated liquid by various known methods, Either the analysis value of the gas component and / or the analysis value of the aggregate liquid may be used. For example, methods such as gas chromatography, liquid chromatography, NMR, (near) infrared spectroscopy, and ultraviolet spectroscopy can be used.
- the agglomerated liquid may contain a component in which an isothiocyanate group and a hydroxy compound are reacted in the aggregation process, and examples thereof include N-substituted-O-substituted thiocarbamates.
- the carbamate group constituting the N-substituted-O-substituted thiocarbamate is calculated by adding each of the above amounts, assuming that it is formed from a thiocarbonyl group and a hydroxy compound.
- the amount of the hydroxy compound to be condensed is 1 or more with respect to the amount of the compound having a thiocarbonyl group to be condensed, whereby these mixtures are made into a uniform liquid mixture in the condenser. be able to. Not only can the mixture obtained by condensation be handled easily, but also problems such as adhesion and accumulation of solid components on the condenser can be avoided. Further, as will be described later, it is also effective to make the compound having a thiocarbonyl group contained in ammonia recovered from the condenser below a specific amount.
- the amount of the hydroxy compound to be condensed with respect to the compound having a thiocarbonyl group to be condensed is more preferably H / T of 2 or more, further preferably 3 or more.
- the evaporation amount of the hydroxy compound is adjusted by controlling the temperature and pressure, and the temperature of the condenser is controlled. By doing so, the amount of condensation of the hydroxy compound can be adjusted. Further, in order to handle the condensate as a liquid phase component, it is preferable to maintain the hydroxy compound at a temperature at which it does not solidify.
- the ratio (H / T) of the amount of the hydroxyl compound to be condensed to the amount of the compound having a thiocarbonyl group is not particularly limited, but may be 100 or less, for example, or 50 or less. Even in this case, the effect of the present invention is sufficiently exhibited.
- the mixed gas containing ammonia as a non-condensed component is recovered from the condenser, but the compound having a thiocarbonyl group contained in the mixed gas is set to a specific amount or less.
- the number of thiocarbonyl groups (—C ( ⁇ S) —) contained in the ammonia-containing compound having a thiocarbonyl group is 1 or less in terms of the ratio to the number of ammonia molecules, Preferably it is 0.5 or less, More preferably, it is 0.1 or less, More preferably, it is 0.02 or less.
- the reason why the amount of the compound having a thiocarbonyl group contained in the ammonia is within a specific range is to avoid the adhesion and accumulation of solid components in the line for transferring the ammonia from the condenser.
- the compound having a thiocarbonyl group and the decomposition products thereof contained in the ammonia are abruptly generated at the outlet of the line for transferring ammonia (a portion in contact with the atmosphere). It was found that in many cases, the solid component was noticeably cooled and solidified, and the adhesion and accumulation of the solid component became remarkable. As a result of intensive studies on this problem, the present inventors have surprisingly found that the amount of the compound having a thiocarbonyl group contained in the ammonia is not more than the above-mentioned specific amount, thereby adhering and accumulating solid components. The inventors have found that the above problem can be solved, and have completed the present invention.
- the adhesion and accumulation to the line are the compound itself having a thiocarbonyl group, and the decomposition and / or polymerization formation of the compound having the thiocarbonyl group.
- the thiocarbonyl group contained in the compound having a thiocarbonyl group is reduced to a specific concentration or less, whereby adhesion of the compound having the thiocarbonyl group itself, decomposition of the compound, and / or Or it is thought that it is because the reaction rate of superposition
- the “compound having a thiocarbonyl group” is a group having a thiocarbonyl group used in the reaction of an organic primary amine, thiourea and a hydroxy compound, and the thiourea itself used as a raw material (unreacted substance, and And / or an excess when used excessively with respect to the organic primary amine), a compound obtained by reacting the thiourea with a hydroxy compound, and a compound obtained by reacting the same or different thiourea.
- the ammonia may be introduced into the gas chromatography in the form of a gas (measurement may be performed by directly connecting a line for transferring ammonia to the gas chromatography, for example, a Tedlar bag, etc.
- ammonia gas collected in a bag or container for collecting the gas may be measured by injecting it into gas chromatography with a gas tight syringe or the like).
- the compound (A) having a thiocarbonyl group contained in the ammonia is absorbed in water, an organic solvent or the like, gas chromatography, liquid chromatography, NMR, (near) infrared spectroscopy, It can also be measured by a method such as ultraviolet spectroscopy.
- the ammonia is introduced as a gas into a gas chromatography equipped with a mass spectrometer, the compound having a thiocarbonyl group is identified, the amount of the compound having the thiocarbonyl group, and the thiocarbonyl
- a method is preferably carried out in which the sum of products with the number of thiocarbonyl groups contained in the compound having a group is used as the amount of the compound having a thiocarbonyl group contained in the ammonia.
- the compound having a thiocarbonyl group which is contained in an amount below the limit of quantification by the method exemplified here, has an extremely low concentration in ammonia, and thus affects the adhesion and accumulation of solid components on the ammonia transfer line. Therefore, there is no influence even if it is not included in the “amount of the compound having a thiocarbonyl group”, and can be ignored.
- the mixture of the hydroxy compound and the compound having a thiocarbonyl group condensed by the condenser described above is circulated inside the reactor and reused for the reaction in the step (B) or the step (a).
- the mixture may be recovered, and the hydroxy compound and / or the compound having a thiocarbonyl group may be reused in the reaction of step (A), step (B) or step (a).
- the amount of ammonia contained in the hydroxy compound and the compound having a thiocarbonyl group is preferably 5000 ppm or less. Although it can be reused even if it contains more than 5000 ppm of ammonia, as described above, the reaction in step (B) and step (a) is an equilibrium reaction that produces ammonia as a by-product, and the reaction proceeds efficiently. For this purpose, it is necessary to remove the product ammonia from the system. If too much ammonia is contained in the hydroxy compound to be reused and the compound having a thiocarbonyl group, the amount of ammonia extracted in the reaction increases, and the amount of ammonia that can be extracted per unit time (capacity and reaction of the reactor).
- the ammonia concentration in the reaction solution cannot be lowered to a preferred range (the above-mentioned range) and the yield of N-substituted-O-substituted thiocarbamate is reduced. May decrease. Therefore, it is preferable that the amount of ammonia contained in the hydroxy compound to be reused in the reaction and the compound having a thiocarbonyl group is small, but a great deal of labor is required to minimize the amount of ammonia. From such a viewpoint, the amount of ammonia contained in the hydroxy compound and the compound having a thiocarbonyl group is more preferably 3000 ppm or less, and still more preferably 2000 ppm or less.
- Steps (1) and (A) described above are steps for producing a thioureido group by reacting an organic primary amine with thiourea, and ammonia is by-produced in this step.
- the reaction (7) described above has a large equilibrium and is biased toward the production side, and a high yield of the compound having a thioureido group, which is the target compound in the step, can be obtained without removing ammonia.
- step (1) in the case of step (1) and step (B) in the case of step (A)) requires removal of ammonia
- the amount of ammonia removed in the next step is reduced. From the aspect of reduction, it is preferable to perform the step of removing ammonia (step (X)) in the step (step (1) or step (A)).
- step (X) A step of separating the compound having a thioureido group and ammonia.
- the said process (X) may be performed simultaneously with a process (1) or a process (A), may be performed after a process (1) and a process (A), or a process (1) or a process (A). It may be performed at the same time and after step (1) or step (A).
- the method for removing ammonia is not particularly limited, and a reactive distillation method, an inert gas method, a membrane separation method, an adsorption separation method, and the like can be performed.
- the reactive distillation method is a method in which ammonia that is sequentially generated under the reaction is separated in a gaseous state by distillation. In order to raise the distillation efficiency of ammonia, it can also carry out under boiling of a solvent or a hydroxy compound.
- the method using an inert gas is a method in which ammonia that is sequentially generated under reaction is separated from a reaction system by being accompanied by an inert gas in a gaseous state.
- the inert gas for example, nitrogen, helium, argon, carbon dioxide gas, methane, ethane, propane or the like is used alone or in combination, and the inert gas is preferably introduced into the reaction system.
- the adsorbent used in the adsorption separation method include adsorbents that can be used under temperature conditions in which the reaction is performed, such as silica, alumina, various zeolites, and diatomaceous earth. These ammonia removal methods may be carried out singly or in combination of a plurality of methods.
- composition for transfer and storage of the present embodiment comprises an N-substituted-O-substituted thiocarbamate and a hydroxy compound, and the hydroxy group of the hydroxy compound relative to the carbamate group equivalent of the N-substituted-O-substituted thiocarbamate.
- the ratio of equivalents is in the range of 1-100.
- N-substituted-O-substituted thiocarbamates tend to form hydrogen bonds between molecules due to carbamate groups constituting N-substituted-O-substituted thiocarbamates. Therefore, N-substituted-O-substituted thiocarbamates often have a high melting point.
- solid N-substituted-O-substituted thiocarbamate was subjected to a shaping process such as pulverization or processing into a pellet form.
- the shape of the N-substituted-O-substituted thiocarbamate increases in variation, which may lead to blockage of the transfer line. Therefore, a complicated apparatus is required to stably transfer a certain amount of N-substituted-O-substituted thiocarbamate, and a process for aligning the shape of the N-substituted-O-substituted thiocarbamate within a certain range is necessary. In many cases.
- the temperature is higher than the melting point of N-substituted-O-substituted thiocarbamate in consideration of preventing solidification during the transfer. It needs to be heated.
- the N-substituted-O-substituted thiocarbamate When the N-substituted-O-substituted thiocarbamate is held at such a high temperature, a thermal decomposition reaction of the N-substituted-O-substituted thiocarbamate occurs in an undesired place to generate an isothiocyanate, In many cases, a thermal denaturation reaction of a substituted —O-substituted thiocarbamate occurs. In particular, the N-substituted-O-substituted thiocarbamate has a lower thermal decomposition temperature than that of, for example, N-substituted-O-substituted carbamates. An isothiocyanate group is easily formed.
- the composition of the present embodiment solves the above-described problems, and suppresses the thermal denaturation reaction of N-substituted-O-substituted thiocarbamate in the composition when the composition is transferred or stored.
- the N-substituted-O-substituted thiocarbamate can be stably held.
- the mechanism by which the composition has the effect of suppressing the thermal denaturation reaction of N-substituted-O-substituted thiocarbamate is not clear, the hydroxy compound constituting the composition is N-substituted-O-substituted thiol.
- R and R ′ each independently represents an organic group.
- the components constituting the composition of the present embodiment and the component ratios of the components are as follows.
- the hydroxy compound contains an alcohol or an aromatic hydroxy compound.
- a compound represented by the above formula (4) can be used.
- a compound represented by the above formula (5) can be used.
- N-substituted-O-substituted thiocarbamate (N-substituted-O-substituted thiocarbamate)
- the N-substituted-O-substituted thiocarbamate according to the composition of the present embodiment is a compound represented by the above formulas (7) and (8).
- the production method of the N-substituted-O-substituted thiocarbamate according to the present embodiment is not particularly limited, and various known methods can be used.
- One preferred method for producing N-substituted-O-substituted thiocarbamates is N-substituted-O-substituted thiocarbamates obtained by reacting organic primary amines, thiourea and hydroxy compounds.
- N-substituted N-substituted-O-substituted thiocarbamates prepared by the above-described methods (steps (A) and (B) of the third method, step (a) of the fourth method) O-substituted thiocarbamates are preferably used.
- N-substituted-O-substituted thiocarbamate produced by the above method, for example, the N-substituted-O-substituted thiocarbamate is reacted with a hydroxy compound to react with the N-substituted-O-substituted. It is also possible to use N-substituted-O-substituted thiocarbamates prepared by conducting a transesterification reaction that converts the ester group of thiocarbamate into an ester group derived from the hydroxy compound.
- the composition of the present embodiment includes thiourea (H 2 N—C ( ⁇ S) —NH 2 ), N-unsubstituted-O-substituted thiocarbamate, thiocarbonate, compound having a thioureido group, dithiobiuret (H 2 N—C ( ⁇ S) —NH—C ( ⁇ S) —NH 2 ) and a dithiobiuret derivative (compound having a dithiobiuret group (—NHCSNHCSNH 2 ) at the end) (hereinafter, (Referred to as “thiourea derivatives”).
- the N-substituted-O-substituted thiocarbamate when the N-substituted-O-substituted thiocarbamate is obtained by reacting an organic primary amine, thiourea, and a hydroxy compound, It is a compound derived from an organic primary amine that is produced in a reaction with a hydroxy compound.
- a compound having a thioureido group is produced by reacting an organic primary amine with thiourea when an N-substituted-O-substituted thiocarbamate is produced from the organic primary amine, thiourea and a hydroxy compound. It may be a compound to be produced (step (A) of the third method). Specifically, it is a compound represented by the above formula (4).
- the transfer and storage compositions contain thiourea derivatives
- these compounds have active hydrogen and are therefore formed upon thermal decomposition of N-substituted-O-substituted thiocarbamates. It may react with isothiocyanate to produce a high molecular weight product, which may cause problems of adhering to the reactor or solidifying.
- these thiourea derivatives may generate thermal decomposition products such as ammonia and isothiocyanic acid by their own thermal decomposition reaction, and may generate an insoluble high molecular weight body by reaction with isothiocyanate.
- a composition containing a specific amount of a thiourea derivative contributes to suppression of a denaturation reaction of an N-substituted-O-substituted thiocarbamate during transportation and storage.
- the present inventors have found that producing an isothiocyanate using the composition has an effect of increasing the yield of isothiocyanate. Such an effect is not known so far and is surprising. Although the mechanism for producing such an effect is not clear, the present inventors have trapped water and oxygen mixed in a trace amount when the composition is transported and stored. Thus, it is speculated that the modification reaction of the N-substituted-O-substituted thiocarbamate may be suppressed.
- thiourea derivatives may serve as a thermal decomposition catalyst for N-substituted-O-substituted thiocarbamates when isothiocyanate is produced using the composition. ing.
- the N-substituted-O-substituted thiocarbamate includes an organic primary amine, thiourea, and a hydroxy compound.
- N-substituted-O-substituted thiocarbamates prepared from the composition in addition to N-substituted-O-substituted thiocarbamates and hydroxy compounds, thiourea, thiocarbonates, N-unsubstituted-O- It can further contain at least one selected from a substituted thiocarbamate, a compound having a thioureido group, a dithiobiuret and a dithiobiuret derivative.
- the ratio of the hydroxy group equivalent of the hydroxy compound to the carbamate group equivalent of the N-substituted-O-substituted thiocarbamate is in the range of 1-100. If the mechanism as described above is estimated, the concentration of N-substituted-O-substituted thiocarbamate and thiourea derivatives contained in the composition is preferably lower, so that the hydroxy group is larger than the carbamate group. Excessive amount is preferable, but if too much hydroxy compound is used, the transfer efficiency of N-substituted-O-substituted thiocarbamate may be reduced, or the storage tank for storage may be too large.
- the ratio of hydroxy group to carbamate group is more preferably 1.5 to 50, still more preferably 3 to 20.
- the composition of this embodiment includes Amount of thiourea derivative contained, ie, molecular number V of thiourea, molecular number W of N-unsubstituted-O-substituted thiocarbamate, molecular number X of thiocarbonate ester, molecular number Y of dithiobiuret and dithiobiuret derivative
- the total number of terminal dithiobiuret groups Z (V + W + X + Y + Z) is preferably 0.0001 to 0.05 with respect to the number of carbamate groups of the N-substituted-O-substituted thiocarbamate.
- the composition in order to stabilize N-substituted-O-substituted thiocarbamate and improve the yield of isothiocyanate, the composition must contain a certain amount of thiourea derivatives. Is preferred. However, on the other hand, if too much thiourea derivatives are contained, a high molecular weight product may be generated and adhered to the reactor or solidified by reaction with isothiocyanate generated during thermal decomposition. Therefore, the total number (V + W + X + Y + Z) is preferably in the range of 0.0001 to 0.03, more preferably 0.0001 to 0.01 with respect to the N-substituted-O-substituted thiocarbamate.
- the total number (V + W + X + Y + Z) can be obtained by a known method.
- the composition can be analyzed by a method such as gas chromatography or liquid chromatography, and components contained in the composition can be identified and quantified.
- the lower limit of the range is set to 0.0001. This is the detection when the present inventors calculated the total number (V + W + X + Y + Z) using gas chromatography and liquid chromatography.
- the lower limit is set as a standard.
- composition of the present embodiment can contain components other than the above-described compounds (N-substituted-O-substituted thiocarbamates, hydroxy compounds, thiourea derivatives).
- a component is a compound having a thioureylene group (—NHCSNH—) in the molecular chain, a fleece rearrangement of an N-substituted-O-substituted thiocarbamate (when the carbamate group is a group derived from an aromatic hydroxy compound).
- water, alcohol, inert gas for example, nitrogen gas, carbon dioxide gas, argon gas, ammonia gas, etc.
- a thioureylene group (—NHCSNH—) may be referred to as a thioureine group.
- the content of these components is not particularly limited, but it is preferable to adjust the amount as needed if an undesirable side reaction occurs due to storage temperature or the like.
- the components to be particularly noted are oxygen, ammonia, water, oxidizing substances, and reducing substances.
- the storage composition of the present embodiment contains a compound containing a nitrogen atom, and the aromatic hydroxy compound is often oxidized and denatured by oxygen, and a phenomenon such as coloring is often observed.
- the gas phase oxygen concentration in the storage tank is controlled to, for example, 10% or less, preferably 1% or less, and more preferably 100 ppm or less by a method such as nitrogen purge.
- a method such as nitrogen purge.
- the gas phase part is circulated with an inert gas such as nitrogen, the oxygen concentration in the inert gas is controlled to 10 ppm or less.
- composition of the present embodiment preferably contains 1 to 1000 ppm of ammonia, more preferably 1 to 300 ppm, still more preferably 1 to 100 ppm, even more preferably 1 to 50 ppm, and most preferably 1 to 10 ppm.
- the composition of the present embodiment preferably does not contain a metal component derived from a catalyst or the like.
- the metal component has an effect of facilitating a reaction in which N-substituted-O-substituted thiocarbamate is modified. Therefore, the metal component is preferably 2000 ppm or less, more preferably 600 ppm or less, still more preferably 200 ppm or less, and most preferably 20 ppm or less.
- the amount of ammonia is preferably as small as known in the prior art.
- the N-substituted —O— may be present depending on the metal component in the composition. This has the effect of suppressing the reaction by which the substituted thiocarbamate is denatured.
- the amount of ammonia described above is the amount of ammonia at the start of transfer and storage, and as described above, may be consumed due to the effect of suppressing the catalyst component during transfer and storage.
- the composition for transfer and storage is produced, adjusted, put into a storage tank, or when the transfer is started, the above-mentioned transport and composition with the amount of ammonia is preferable.
- the ammonia amount may be adjusted by a known method such as purging an inert gas such as nitrogen in the liquid phase.
- the metal component contained in the composition may be a metal component derived from the catalyst component shown below.
- the metal component include Lewis acids and transition metal compounds that generate Lewis acids, organotin compounds, copper group metals, zinc, and iron group metal compounds. Specifically, it is represented by AlX 3 , TiX 3 , TiX 4 , VOX 3 , VX 5 , ZnX 2 , FeX 3 , SnX 4 (where X is a halogen, an acetoxy group, an alkoxy group, an aryloxy group).
- Lewis acids and transition metal compounds that produce Lewis acids (CH 3 ) 3 SnOCOCH 3 , (C 2 H 5 ) SnOCOC 6 H 5 , Bu 3 SnOCOCH 3 , Ph 3 SnOCOCH 3 , Bu 2 Sn (OCOCH 3 ) 2 , Bu 2 Sn (OCOC 11 H 23 ) 2 , Ph 3 SnOCH 3 , (C 2 H 5 ) 3 SnOPh, Bu 2 Sn (OCH 3 ) 2 , Bu 2 Sn (OC 2 H 5 ) 2 , Bu 2 Sn ( OPh) 2, Ph 2 Sn ( CH 3) 2, (C 2 H 5) 3 SnOH, PhSnOH, Bu 2 SnO, (C 8 H 17 ) Organotin compounds represented by 2 SnO, Bu 2 SnCl 2 , BuSnO (OH) and the like; CuCl, CuCl 2 , CuBr, CuBr 2 , CuI, CuI 2 , Cu (OAc) 2 ,
- the water concentration may cause a phenomenon that the composition does not become uniform when the water content is high. Therefore, depending on the composition of the composition, the water concentration is 10% by mass or less, preferably 1% by mass or less in the composition.
- the water management method is carried out by a known method such as using a dehydrating agent, a desiccant, distilling under reduced pressure, pressurizing or normal pressure, or purging an inert gas into the liquid phase and entraining with water. Good.
- the hydroxy compound may be denatured. Therefore, these substances are managed by a known management method for hydroxy compounds.
- the oxidizing substance refers to Bronsted acid and Lewis acid such as organic acid and inorganic acid
- the reducing substance refers to Bronsted base such as organic base and inorganic base, Lewis base and hydrogen gas.
- the reducing substance excludes compounds derived from the composition such as ammonia, thiourea, and compounds constituting the composition.
- the conditions for storing and transporting the composition of the present embodiment are not particularly limited, but there are cases where the thermal decomposition reaction of N-substituted-O-substituted thiocarbamate is very likely to occur at high temperatures. Although depending on the storage period, it is in the range of minus 40 ° C. to 280 ° C. during storage, and when fluidity and stability are impaired, it is 0 ° C. to 260 ° C., more preferably 40 ° C. to 260 ° C. You may manage according to the use use of a thing, a storage period, and the handleability of a composition.
- the temperature at the time of transfer is also within the range of the temperature at the time of storage.
- the composition When the composition is used as a raw material for producing isothiocyanate and transferred to the thermal decomposition reactor of N-substituted-O-substituted thiocarbamate. In general, it is preheated to the reaction temperature and transferred to the thermal decomposition reactor. It doesn't matter. Usually, it is in the range of ⁇ 40 ° C. to 280 ° C., and when fluidity and stability are impaired, it is 0 ° C. to 260 ° C., more preferably 40 ° C. to 260 ° C. As described above, the composition may be managed according to the intended use, transfer time, and handleability of the composition. The pressure at the time of transfer is not particularly limited, but may be stored under reduced pressure to increased pressure.
- the hydroxy compound When storing under reduced pressure, the hydroxy compound may be distilled off, so the ratio of N-substituted-O-substituted thiocarbamate and hydroxy compound in the composition is controlled to be within the above range.
- storage containers and piping when storing and transporting. Considering the flammable organic matter and taking into account the flash point of the composition to be handled, select a container in accordance with the laws and regulations of the region to be handled. There is no restriction
- the storage tank and transfer equipment for the composition may be accompanied by other known equipment such as other pumps, temperature control equipment, and instrumentation equipment as necessary.
- the composition for transporting and storing N-substituted-O-substituted thiocarbamates comprises an N-substituted-O-substituted thiocarbamate, a hydroxy compound, and a thiourea derivative within the above-mentioned range.
- the above composition may be prepared based on a composition containing an N-substituted-O-substituted thiocarbamate obtained in the production of an N-substituted-O-substituted thiocarbamate.
- the hydroxy compound and thiourea derivatives may be added and / or removed.
- the transfer and storage composition of this embodiment can be suitably used particularly in the production of isothiocyanate. Specifically, the transfer and storage compositions are transferred to a pyrolysis reactor, and the N-substituted-O-substituted thiocarbamate contained in the composition is subjected to a pyrolysis reaction, and isothiocyanate is added. Can be manufactured.
- the method for producing an isothiocyanate according to this embodiment includes a step of obtaining an isothiocyanate by thermally decomposing an N-substituted-O-substituted thiocarbamate contained in the above-mentioned transfer and storage compositions.
- a method for thermally decomposing N-substituted-O-substituted thiocarbamate, reaction conditions and the like are not particularly limited, and for example, a method described in Japanese Patent No. 2089657 can be used. Moreover, the method similar to the process (C) and process (b) mentioned above can also be used preferably.
- composition for transport and storage of compound having thioureido group includes a compound having a thioureido group and a hydroxy compound, and the hydroxy group equivalent of the hydroxy compound relative to the thioureido group equivalent of the compound having the thioureido group.
- a compound having a thioureido group tends to form a hydrogen bond between molecules due to the thioureido group. Therefore, a compound having a thioureido group often has a high melting point.
- a method of transporting a compound having a solid thioureido group, such as pulverization or processing into a pellet, or the like, or A method of transferring the compound having a thioureido group as a liquid by heating to a temperature higher than the melting point of the compound having a thioureido group is employed.
- the shape of the compound having a thioureido group varies widely, which may lead to blockage of the transfer line. Therefore, in many cases, a complicated apparatus is required to stably transfer a compound having a certain amount of thioureido group, and a step of aligning the shape of the compound having thioureido group within a certain range is often required.
- a compound having a thioureido group when transferred as a liquid, it is necessary to heat it to a temperature higher than the melting point of the compound having a thioureido group in consideration of preventing solidification during the transfer.
- a thermal decomposition reaction of the compound having a thioureido group occurs in an undesired place to generate isothiocyanate or ammonia, or the thioureido groups are condensed to form thioureylene.
- a thermal denaturation reaction of a compound having an undesired thioureido group occurs, such as generation of a group.
- the composition of the present embodiment solves the above-mentioned problems.
- the thermal denaturation reaction of the compound having a thioureido group in the composition is suppressed, and the thioureido group
- the hydroxy compound constituting the composition has a hydrogen bond with the thioureido group of the compound having a thioureido group.
- R and R ′ each independently represents an organic group.
- the components constituting the composition of the present embodiment and the component ratios of the components are as follows.
- the hydroxy compound contains an alcohol or an aromatic hydroxy compound.
- a compound represented by the above formula (4) can be used.
- a compound represented by the above formula (5) can be used.
- the compound having a thioureido group according to the composition of the present embodiment is a compound represented by the above formula (6).
- the method for producing a compound having a thioureido group according to this embodiment is not particularly limited, and various known methods can be used.
- One preferred method for producing a compound having a thioureido group is a compound having a thioureido group obtained by reacting an organic primary amine with thiourea.
- a compound having a thioureido group obtained in the production method (step (1) of the first method, step (A) of the third method) is preferably used.
- a compound produced by performing a reaction for converting a thioureylene group into a thioureido group by a reaction between a compound having a thioureylene group and thiourea is used. You can also.
- the reaction between an organic primary amine and thiourea is carried out in the presence of a hydroxy compound, depending on the reaction conditions and the compound used, in addition to the compound having a thioureido group, N-substituted —O—
- a substituted thiocarbamate may be generated, the composition of the present embodiment may contain an N-substituted-O-substituted thiocarbamate.
- the dithiobiuret derivative is a compound derived from an organic primary amine that is produced in the reaction when the compound having a thioureido group is obtained by reacting an organic primary amine with thiourea. is there.
- the transfer and storage compositions contain thiourea derivatives
- these compounds have active hydrogen, so they react with compounds having thioureido groups to form high molecular weight products. It can cause problems that can form and adhere to the reactor or solidify.
- these thiourea derivatives may generate thermal decomposition products such as ammonia and isothiocyanic acid by their own thermal decomposition reaction to generate insoluble high molecular weight products.
- a composition containing a specific amount of a thiourea derivative contributes to suppression of a denaturation reaction with a compound having a ureido group during transportation and storage.
- the present inventors have also found that producing N-substituted-O-substituted thiocarbamates using the composition has an effect of increasing the yield of N-substituted-O-substituted thiocarbamates. Such an effect is not known so far and is surprising. Although the mechanism for producing such an effect is not clear, the present inventors have trapped water and oxygen mixed in a trace amount when the composition is transported and stored. Therefore, it is speculated that the modification reaction of the compound having a thioureido group may be suppressed.
- the compound having a thioureido group is a compound having a thioureido group produced from an organic primary amine and thiourea.
- the composition further contains at least one selected from thiourea, thiocarbonate ester, N-unsubstituted-O-substituted thiocarbamate, dithiobiuret and dithiobiuret derivative. be able to.
- the ratio of the hydroxy group equivalent of the hydroxy compound to the thioureido group equivalent of the compound having a thioureido group is in the range of 1 to 100.
- the concentration of the compound having a thioureido group or the thiourea derivative contained in the composition is preferably low, so that the hydroxy group is largely excessive with respect to the thioureido group.
- the transfer efficiency of the compound having a thioureido group may be lowered, or the storage tank for storage may be too large.
- the ratio of hydroxy group to thioureido group is more preferably 1.5 to 50, and further preferably 3 to 20.
- the compound having a thioureido group is a compound having a thioureido group obtained by reacting an organic primary amine with thiourea
- the amount of the thiourea derivative contained in the composition of the present embodiment The total number of molecular number V, molecular number W of N-unsubstituted-O-substituted thiocarbamate, molecular number X of thiocarbonate ester, molecular number Y of dithiobiuret and number Z of terminal dithiobiuret groups of dithiobiuret derivative ( V + W + X + Y + Z) is preferably 0.0001 to 0.05 with respect to the number of carbamate groups of the N-substituted-O-substituted thiocarbamate.
- the composition contains a certain amount of thiourea derivatives.
- thiourea derivatives if too much thiourea derivatives are contained, a high molecular weight product may be generated and adhered to the reactor or solidified by reaction with isothiocyanate generated during thermal decomposition. Accordingly, the total number (V + W + X + Y + Z) is preferably in the range of 0.0001 to 0.03, more preferably 0.0001 to 0.01 for the compound having a thioureido group.
- the total number (V + W + X + Y + Z) can be obtained by a known method.
- the composition can be analyzed by a method such as gas chromatography or liquid chromatography, and components contained in the composition can be identified and quantified.
- the lower limit of the range is set to 0.0001. This is the detection when the present inventors calculated the total number (V + W + X + Y + Z) using gas chromatography and liquid chromatography.
- the lower limit is set as a standard.
- composition of the present embodiment may contain components other than the above-described compounds (compounds having a thioureido group, hydroxy compounds, thiourea derivatives).
- a component is a compound having a thioureylene group (—NHCSNH—) in the molecular chain, a fleece rearrangement of an N-substituted-O-substituted thiocarbamate (when the carbamate group is a group derived from an aromatic hydroxy compound).
- water alcohol, inert gas (for example, nitrogen gas, carbon dioxide gas, argon gas, ammonia gas, etc.).
- a thioureylene group (—NHCSNH—) may be referred to as a thioureine group.
- the content of these components is not particularly limited, but it is preferable to adjust the amount as needed if an undesirable side reaction occurs due to storage temperature or the like.
- the components to be particularly noted are oxygen, ammonia, water, oxidizing substances, and reducing substances.
- the storage composition of the present embodiment contains a compound containing a nitrogen atom, and the aromatic hydroxy compound is often oxidized and denatured by oxygen, and a phenomenon such as coloring is often observed.
- the gas phase oxygen concentration in the storage tank is controlled to, for example, 10% or less, preferably 1% or less, and more preferably 100 ppm or less by a method such as nitrogen purge.
- a method such as nitrogen purge.
- the gas phase part is circulated with an inert gas such as nitrogen, the oxygen concentration in the inert gas is controlled to 10 ppm or less.
- composition of the present embodiment preferably contains 1 to 1000 ppm of ammonia, more preferably 1 to 300 ppm, still more preferably 1 to 100 ppm, even more preferably 1 to 50 ppm, and most preferably 1 to 10 ppm.
- the composition of the present embodiment preferably does not contain a metal component derived from a catalyst or the like.
- the metal component has an effect of facilitating a reaction in which N-substituted-O-substituted thiocarbamate is modified. Therefore, the metal component is preferably 2000 ppm or less, more preferably 600 ppm or less, still more preferably 200 ppm or less, and most preferably 20 ppm or less.
- the amount of ammonia is preferably as small as known in the prior art.
- the N-substituted —O— may be present depending on the metal component in the composition. This has the effect of suppressing the reaction by which the substituted thiocarbamate is denatured.
- the amount of ammonia described above is the amount of ammonia at the start of transfer and storage, and as described above, may be consumed due to the effect of suppressing the catalyst component during transfer and storage.
- the composition for transfer and storage is produced, adjusted, put into a storage tank, or when the transfer is started, the above-mentioned transport and composition with the amount of ammonia is preferable.
- the ammonia amount may be adjusted by a known method such as purging an inert gas such as nitrogen in the liquid phase.
- the metal component contained in the composition may be a metal component derived from the catalyst component shown below.
- the metal component include Lewis acids and transition metal compounds that generate Lewis acids, organotin compounds, copper group metals, zinc, and iron group metal compounds. Specifically, it is represented by AlX 3 , TiX 3 , TiX 4 , VOX 3 , VX 5 , ZnX 2 , FeX 3 , SnX 4 (where X is a halogen, an acetoxy group, an alkoxy group, an aryloxy group).
- Lewis acids and transition metal compounds that produce Lewis acids (CH 3 ) 3 SnOCOCH 3 , (C 2 H 5 ) SnOCOC 6 H 5 , Bu 3 SnOCOCH 3 , Ph 3 SnOCOCH 3 , Bu 2 Sn (OCOCH 3 ) 2 , Bu 2 Sn (OCOC 11 H 23 ) 2 , Ph 3 SnOCH 3 , (C 2 H 5 ) 3 SnOPh, Bu 2 Sn (OCH 3 ) 2 , Bu 2 Sn (OC 2 H 5 ) 2 , Bu 2 Sn ( OPh) 2, Ph 2 Sn ( CH 3) 2, (C 2 H 5) 3 SnOH, PhSnOH, Bu 2 SnO, (C 8 H 17 ) Organotin compounds represented by 2 SnO, Bu 2 SnCl 2 , BuSnO (OH) and the like; CuCl, CuCl 2 , CuBr, CuBr 2 , CuI, CuI 2 , Cu (OAc) 2 ,
- the water concentration may cause a phenomenon that the composition does not become uniform when the water content is high. Therefore, depending on the composition of the composition, the water concentration is 10% by mass or less, preferably 1% by mass or less in the composition.
- the water management method is carried out by a known method such as using a dehydrating agent, a desiccant, distilling under reduced pressure, pressurizing or normal pressure, or purging an inert gas into the liquid phase and entraining with water. Good.
- the hydroxy compound may be denatured. Therefore, these substances are managed by a known management method for hydroxy compounds.
- the oxidizing substance refers to Bronsted acid and Lewis acid such as organic acid and inorganic acid
- the reducing substance refers to Bronsted base such as organic base and inorganic base, Lewis base and hydrogen gas.
- the reducing substance excludes compounds derived from the composition such as ammonia, thiourea, and compounds constituting the composition.
- the conditions for storing and transporting the composition of the present embodiment are not particularly limited, but there are cases where the thermal decomposition reaction of the compound having a thioureido group is very likely to occur at high temperatures. Although depending on the storage period, it is in the range of minus 40 ° C. to 280 ° C. during storage, and when fluidity and stability are impaired, it is 0 ° C. to 260 ° C., more preferably 40 ° C. to 260 ° C. You may manage according to the use use of a thing, a storage period, and the handleability of a composition.
- the composition is used as a raw material for producing an N-substituted-O-substituted thiocarbamate to produce an N-substituted-O-substituted thiocarbamate.
- it When transporting to the reactor, it is generally preheated to the reaction temperature and transported to the reactor, so confirm that it can be safely transported by the conditions of the reaction process and the equipment attached to the pyrolysis reactor. It does not matter if you implement. Usually, it is in the range of ⁇ 40 ° C. to 280 ° C., and when fluidity and stability are impaired, it is 0 ° C.
- the composition may be managed according to the intended use, transfer time, and handleability of the composition.
- the pressure at the time of transfer is not particularly limited, but may be stored under reduced pressure to increased pressure.
- the hydroxy compound When storing under reduced pressure, the hydroxy compound may be distilled off, so the ratio of the compound having a thioureido group and the hydroxy compound in the composition is controlled to be in the above-mentioned range.
- storage containers and piping when storing and transporting. Considering the flammable organic matter and taking into account the flash point of the composition to be handled, select a container in accordance with the laws and regulations of the region to be handled.
- a well-known material can be used.
- glass, stainless steel, carbon steel, Hastelloy, glass lining on the base material, or Teflon (registered trademark) coating can be used.
- the storage tank and transfer equipment for the composition may be accompanied by other known equipment such as other pumps, temperature control equipment, and instrumentation equipment as necessary.
- the composition for transporting and storing a compound having a thioureido group is prepared by mixing a compound having a thioureido group, a hydroxy compound, and a thiourea derivative so as to have a composition in the above-described range.
- a composition containing a compound having a thioureido group obtained in the production of a compound having a thioureido group a hydroxy compound or a thiourea derivative is added and You may prepare by removing.
- the composition for transfer and storage of the present embodiment can be suitably used particularly for thioisocyanates produced by the production of N-substituted-O-substituted thiocarbamates and the thermal decomposition of compounds having the thioureido group.
- the transfer and storage composition is transferred to a reactor for producing N-substituted-O-substituted thiocarbamate and reacted with a hydroxy compound to thereby react the N-substituted-O-substituted thiocarbamate.
- a reactor for producing N-substituted-O-substituted thiocarbamate and reacted with a hydroxy compound to thereby react the N-substituted-O-substituted thiocarbamate.
- a pyrolysis reactor or by transferring the composition to a pyrolysis reactor and subjecting the compound having a ureido group contained in the composition to a pyro
- the isothiocyanate composition of this embodiment contains an isothiocyanate and a compound having at least one functional group selected from the group consisting of groups represented by the following formulas (1) and (2).
- the isothiocyanate is a compound that does not have any of the groups represented by the formulas (1) and (2).
- the isothiocyanate is a compound represented by the above formula (9)
- the compound having a group represented by the above formulas (1) and (2) is a compound represented by the following formula (18). May be.
- R 1 represents a group defined by the above formula (3)
- n represents a number defined by the above formula (3)
- x, y, and z are each independently an integer of 0 to n.
- Nz-y and nx-y are both 0 or more.
- R 1 represents a group defined by the above formula (3)
- n represents a number defined by the above formula (3)
- x represents a number defined by the above formula (18).
- the present inventors have surprisingly found that an isothiocyanate composition containing a compound having a group represented by the above formula (1) or (2) is excellent in storage stability, and completed the present invention. It was. Although the mechanism by which the compound represented by the above formula (1) or (2) exhibits such an effect is not clear, the present inventors include the compound represented by the above formula (1) or (2). In order to prevent the degradation of isothiocyanate by these compounds by trapping water, oxygen, carbon dioxide, etc. that are slightly mixed during storage by active hydrogen (here, hydrogen atoms bonded to nitrogen atoms) I'm guessing.
- Preferred isothiocyanate compositions containing these compounds comprise 97 wt% or more isothiocyanate, based on the total mass of the isothiocyanate composition, with respect to the total amount of isothiocyanate groups contained in the composition, It is an isothiocyanate composition in which the total of the groups represented by the above formulas (1) and (2) is 0.1 mol ppm or more and 1.0 ⁇ 10 4 mol ppm or less.
- the total of the groups represented by the above formulas (1) and (2) is preferably 0.1 mol ppm or more and 1.0 ⁇ 10 4 mol ppm or less, and more preferably 0 .3 mol ppm or more and 5.0 ⁇ 10 3 mol ppm or less, more preferably 0.5 mol ppm or more and 3.0 ⁇ 10 3 mol ppm or less, more preferably 1.0 mol ppm or more and 1.0 or less. ⁇ 10 3 mol ppm or less.
- a thiocarbamate group often has the same effect because a hydrogen atom bonded to a nitrogen atom has an effect.
- the thiocarbamate group is 0.1 mol ppm to 1.0 ⁇ 10 4 mol ppm with respect to the total amount of isothiocyanate groups contained in the composition. Preferably there is.
- the group contained in the composition can be quantified by a known method.
- a high-performance liquid chromatography method that directly or indirectly quantifies functional groups, such as by calculating from the integration ratio of the peak corresponding to the carbon of the thiocarbonyl group bonded to the sulfur atom of the group represented by
- a method of quantifying each compound contained in the composition by gas chromatography and calculating the ratio of functional groups based on the quantitative ratio can be used.
- the isothiocyanate composition of the present embodiment may contain a solvent that does not depart from the spirit of the present invention, and may contain a known stabilizer, catalyst, and the like.
- the isothiocyanate composition of the present embodiment is excellent in storage stability, and exhibits, for example, an unprecedented effect when stored in a hot and humid environment.
- Detector UV detector (measurement wavelength: 210 nm)
- Analytical sample injection volume 10 ⁇ L
- Ii High-performance liquid chromatography analysis sample 100 mg and 1,1-diethylurea 10 mg as an internal standard substance were dissolved in 1.5 g of acetic acid to prepare an analysis sample.
- the amount of “carbonyl group contained in the compound having a thiocarbonyl group contained in ammonia” will be referred to, and this amount is an amount calculated by the following procedure.
- the GC-MS analysis is performed on the gas containing ammonia by the method described above.
- ii) Obtain the number of thiocarbonyl groups contained in one molecule of the compound detected by GC-MS.
- iii) Calculate the sum (unit: mmol) of the amount of each compound detected by GC-MS (unit: mmol) multiplied by the number of thiocarbonyl groups contained in the compound.
- the total is defined as the amount of “thiocarbonyl group contained in the compound having a thiocarbonyl group contained in ammonia”. Therefore, the amount does not include the amount of thiocarbonyl groups contained in a compound having a thiocarbonyl group in an amount below the detection limit in GC-MS, but the total amount of these thiocarbonyl groups not included is very small. Therefore, there is no problem in the discussion regarding the ratio of the amount of ammonia to the “thiocarbonyl group contained in the compound having a thiocarbonyl group contained in ammonia” and ammonia in this example.
- Step of producing octyl isothiocyanate by the first method (1-1) Production of compound having thioureido group 3.9 g of octylamine, 4.6 g of thiourea, and 140 g of mesitylene are contained in a flask having an internal volume of 500 mL. The inside was made into a nitrogen atmosphere. The flask was immersed in an oil bath heated to 110 ° C., and the contents were heated while stirring. After heating for 12 hours, the solution was collected and analyzed by high performance liquid chromatography. As a result, octylthiourea was produced at a yield of 95% with respect to octylamine. The ammonia concentration in the solution was 15 ppm.
- the reaction solution obtained in Step (1-1) is put into a glass tube equipped with a trap ball, the inside is decompressed to 20 kPa, and heated to 250 ° C. in advance. Heated in a glass tube oven.
- octyl isothiocyanate was obtained in a yield of 83% based on octylamine.
- the same method as in Step (1-2) of Example 1 was carried out using the reaction solution obtained in Step (2-1).
- the liquid collected in the trap sphere was analyzed by high performance liquid chromatography, hexamethylene diisothiocyanate was obtained with a yield of 80% based on hexamethylenediamine.
- Step (3-1) Production of a compound having a thioureido group Example 1 except that 22.5 g of isophoronediamine, 63.5 g of thiourea, and 1260 g of phenol were placed in a 3 L flask and the interior was made a nitrogen atmosphere. The same method as in step (1-1) was performed. Isophorone dithioureide was produced with a yield of 88% based on isophoronediamine. The ammonia concentration in the solution was 3250 ppm.
- step (3-2) The same method as in step (1-3) of Example 1 was carried out except that the reaction solution obtained in step (3-2) was used.
- the liquid collected in the trap sphere was analyzed by high performance liquid chromatography, isophorone diisothiocyanate was obtained with a yield of 78% based on isophoronediamine.
- Step (4-1) Production of a compound having a thioureido group 90.5 g of aniline, 236 g of thiourea, and 2460 g of dibenzyl ether were placed in a 5 L flask, and the inside was changed to a nitrogen atmosphere. The same method as in step (1-1) was performed. Phenylthiourea was produced with a yield of 91% based on aniline. The ammonia concentration in the solution was 20 ppm.
- Step (4-2) Thermal decomposition of a compound having a thioureido group
- Oil at 250 ° C. was circulated through an oil jacket of a thin-film evaporator (manufactured by Shinko Environmental Solution, heat transfer area 0.1 m 2 ), and the inside was depressurized to 1 kPa.
- the reaction solution obtained in the step (4-1) was supplied to the thin film evaporator for thermal decomposition.
- isophorone diisothiocyanate was obtained in a yield of 81% based on isophoronediamine.
- Step of producing octyl isothiocyanate by the second method (5-1) Production of isothiocyanate 3.9 g of octylamine, 4.6 g of thiourea and 123 g of mesitylene are charged into a flask having an internal volume of 500 mL. A nitrogen atmosphere was set inside, and a Dimroth condenser was attached to the flask. Cooling water at about 5 ° C. was circulated through the cooler. When the flask was immersed in an oil bath heated to 180 ° C. while stirring the contents, refluxing began. In this state, heating was performed for 3 hours, and the reaction solution was analyzed by high performance liquid chromatography. As a result, octyl isothiocyanate was obtained with a yield of 75% based on octylamine.
- Step (6-1) Production of isothiocyanate 5.8 g of allylamine hydrochloride, 7.0 g of thiourea and 310 g of anisole are placed in a 1 L flask, the inside is made into a nitrogen atmosphere, and a Dimroth condenser is attached to the flask. It was. Cooling water at about 5 ° C. was circulated through the cooler. When the flask was immersed in an oil bath heated to 180 ° C. while stirring the contents, refluxing began. In this state, heating was performed for 3 hours, and the reaction solution was analyzed by high performance liquid chromatography. As a result, allyl isothiocyanate was obtained in a yield of 72% with respect to allylamine hydrochloride.
- Step (7-1) Production of isothiocyanate The same as step (5-1) in Example 5 except that 7.8 g of 4,4′-dicyclohexylmethanediamine, 10.2 g of thiourea and 210 g of mesitylene were used. Went the way. When the reaction solution was analyzed by high performance liquid chromatography, 4,4′-dicyclohexylmethane diisothiocyanate was obtained in a yield of 70% with respect to 4,4′-dicyclohexylmethanediamine.
- Example 8 Method for producing octyl isothiocyanate by the third method Step (8-1): Production of a compound having a thioureido group 3.9 g of octylamine, 4.6 g of thiourea and 30 g of 2-ethylhexyl alcohol A flask with an internal volume of 100 mL was charged, and the interior was made a nitrogen atmosphere. The flask was immersed in an oil bath previously heated to 150 ° C. and heated for 5 hours with stirring. When the reaction solution was analyzed by high performance liquid chromatography, octylthioureido was obtained with a yield of 95% based on octylamine. The ammonia concentration in the solution was 20 ppm.
- Step (8-2) Production of N-substituted-O-substituted thiocarbamate 90 g of 2-ethylhexyl alcohol was further added to the reaction solution obtained in step (8-1), and a Dimroth condenser was attached to the flask. Cooling water at about 5 ° C. was circulated through the cooler. When the contents of the flask were stirred and immersed in an oil bath previously heated to 200 ° C., refluxing began. In this state, heating was performed for 5 hours.
- Step (8-3) Production of octyl isothiocyanate
- the reaction solution in Step (8-2) was distilled under reduced pressure using a rotary evaporator to distill off 2-ethylhexyl alcohol.
- the residual liquid was put into a glass tube equipped with a trap ball, the inside was reduced in pressure to 10 kPa, and heated in a glass tube oven heated to 250 ° C.
- octyl isothiocyanate was obtained with a yield of 51% with respect to octylamine, and 2-ethylhexyl N-octylthiocarbamate was collected with a yield of 22%. .
- Step (9-1) Production of Compound Having Thioureido Group
- the apparatus shown in FIG. 1 was used. 5.3 kg of hexamethylene diamine, 13.9 kg of thiourea, and 133.0 kg of 4- (1,1,3,3-tetramethylbutyl) phenol were put into the stirring tank 101, and the inside was made a nitrogen atmosphere.
- the stirring vessel 101 was heated at 150 ° C. for 5 hours.
- hexamethylene dithioureide was obtained with a yield of 93% based on hexamethylenediamine.
- the ammonia concentration in the solution was 4500 ppm.
- Step (9-2) Removal of Ammonia
- the stirring tank 101 was brought to 100 ° C., and the inside was reduced to 2 kPa with a vacuum pump. After 3 hours, the ammonia concentration in the solution was 20 ppm.
- Step (9-3) Production of N-substituted-O-substituted thiocarbamate
- the inside of the distillation column 102 packed with 3 was brought to a total reflux state with 4- (1,1,3,3-tetramethylbutyl) phenol.
- the temperature at the top of the distillation column was 240 ° C., and the temperature of the condenser 103 was 100 ° C.
- the reaction solution in the step (9-3) was supplied through the line 10.
- the ammonia contained thiourea and isothiocyanic acid, and the ratio of the number of thiocarbonyl groups to the number of ammonia molecules was 0.5.
- the reaction solution collected in the storage tank 106 was analyzed by high performance liquid chromatography. As a result, N, N′-hexanediyl-di (thiocarbamic acid (4- (1,1,3 , 3-tetramethylbutyl) phenyl), and hexamethylene diisothiocyanate was formed at a yield of 3% based on hexamethylenediamine.
- Step (9-4) Production of hexamethylene diisothiocyanate
- the thin film evaporator 107 manufactured by Shinko Environmental Solution Co., Ltd., heat transfer area 0.1 m 2
- the generated gas component was supplied to the distillation column 108 through the line 18, and the distillation separation was performed in the distillation column 108.
- Hexamethylene diisothiocyanate was extracted from the line 22 provided in the middle stage of the distillation column 108 and recovered in the storage tank 112.
- the hexamethylene diisothiocyanate recovered in the storage tank 112 was analyzed and found to be a composition containing hexamethylene diisothiocyanate, aminohexyl thiourea and 4- (1,1,3,3-tetramethylbutyl) phenol.
- the concentration of hexylthiourea was 15 mol ppm, and the concentration of 4- (1,1,3,3-tetramethylbutyl) phenol was 150 wtppm.
- the yield of hexamethylene diisothiocyanate was 75% based on hexamethylenediamine.
- Step (10-1) Production of Compound Having Thioureido Group The same method as in Example (9-1) was performed.
- Step (10-2) Removal of ammonia The same method as in Example (9-2) was performed.
- Step (10-3) Production of N-Substituted-O-Substituted Thiocarbamate
- the inside of the distillation column 102 packed with 3 was brought to a total reflux state with 4- (1,1,3,3-tetramethylbutyl) phenol.
- the upper temperature of the distillation column was 210 ° C.
- the temperature of the condenser 103 was 100 ° C.
- the reaction solution in the step (10-2) was supplied through the line 10. From the line 11, 4- (1,1,3,3-tetramethylbutyl) phenol was supplied for concentration adjustment.
- the condensate condensed in the condenser 103 and collected in the storage tank 104 contained thiourea, thiobiuret, ammonia, and 4- (1,1,3,3-tetramethylbutyl) phenol.
- the ratio of the amount of 4- (1,1,3,3-tetramethylbutyl) phenol to the amount of the compound containing and having a thiocarbonyl group was 4.5.
- the ammonia contained thiourea and isothiocyanic acid, and the ratio of the number of thiocarbonyl groups to the number of ammonia molecules was 1.2.
- the reaction solution collected in the storage tank 106 was analyzed by high performance liquid chromatography. As a result, N, N′-hexanediyl-di (thiocarbamic acid (4- (1,1,3 , 3-tetramethylbutyl) phenyl), and hexamethylene diisothiocyanate was formed at a yield of 3% based on hexamethylenediamine.
- Step (10-4) Production of Hexamethylene Diisothiocyanate
- the thin film evaporator 107 was heated to 280 ° C. in advance, and the reaction liquid recovered in the storage tank 106 was supplied via the line 16.
- the generated gas component was supplied to the distillation column 108 through the line 18, and the distillation separation was performed in the distillation column 108.
- Hexamethylene diisothiocyanate was extracted from the line 22 provided in the middle stage of the distillation column 108 and recovered in the storage tank 112.
- the hexamethylene diisothiocyanate recovered in the storage tank 112 was analyzed and found to be a composition containing hexamethylene diisothiocyanate, aminohexyl thiourea and 4- (1,1,3,3-tetramethylbutyl) phenol.
- the concentration of hexylthiourea was less than 0.1 mol ppm (lower than the detection limit of the analyzer), and the concentration of 4- (1,1,3,3-tetramethylbutyl) phenol was 90 wtppm.
- the yield of hexamethylene diisothiocyanate was 68% with respect to hexamethylenediamine.
- Step (11-1) Production of Compound Having Thioureido Group The same method as in Example (9-1) was performed.
- the inside of the distillation column 102 packed with 3 was brought to a total reflux state with 4- (1,1,3,3-tetramethylbutyl) phenol.
- the temperature at the top of the distillation column was 240 ° C., and the temperature of the condenser 103 was 100 ° C.
- the reaction solution in the step (11-2) was supplied through the line 10.
- the condensate condensed in the condenser 103 and collected in the storage tank 104 contained thiourea, thiobiuret, ammonia, and 4- (1,1,3,3-tetramethylbutyl) phenol.
- the ratio of the amount of 4- (1,1,3,3-tetramethylbutyl) phenol to the amount of the compound containing and having a thiocarbonyl group was 0.9.
- the ammonia contained thiourea and isothiocyanic acid, and the ratio of the number of thiocarbonyl groups to the number of ammonia molecules was 1.2.
- the reaction solution collected in the storage tank 106 was analyzed by high performance liquid chromatography. As a result, N, N′-hexanediyl-di (thiocarbamic acid (4- (1,1,3 , 3-tetramethylbutyl) phenyl), and hexamethylene diisothiocyanate was formed at a yield of 3% based on hexamethylenediamine.
- the thin film evaporator 107 was heated to 280 ° C. in advance, and the reaction liquid recovered in the storage tank 106 was supplied via the line 16.
- the generated gas component was supplied to the distillation column 108 through the line 18, and the distillation separation was performed in the distillation column 108.
- Hexamethylene diisothiocyanate was extracted from the line 22 provided in the middle stage of the distillation column 108 and recovered in the storage tank 112.
- the hexamethylene diisothiocyanate recovered in the storage tank 112 was analyzed and found to be a composition containing hexamethylene diisothiocyanate, aminohexyl thiourea and 4- (1,1,3,3-tetramethylbutyl) phenol.
- the concentration of hexylthiourea was 1.2 mol%, and the concentration of 4- (1,1,3,3-tetramethylbutyl) phenol was 650 ppm.
- the yield of hexamethylene diisothiocyanate was 80% with respect to hexamethylenediamine.
- Step (12-1) Production of Compound Having Thioureido Group
- the apparatus shown in FIG. 1 was used.
- the same method as in step (9-1) of Example 9 was carried out except that 3.8 kg of 2,4-toluenediamine, 9.5 kg of thiourea and 63.0 kg of 2-phenylethanol were used.
- 2,4-toluene diureide was obtained with a yield of 95% based on 2,4-toluenediamine.
- the ammonia concentration in the solution was 53 ppm.
- Step (12-2) Production of N-Substituted O-Substituted Thiocarbamate
- the inside of the distillation column 102 was fully refluxed with 2-phenylethanol.
- the temperature at the top of the distillation column was 200 ° C.
- the temperature of the condenser 103 was 50 ° C.
- the reaction solution in the step (12-1) was supplied through the line 10. From the line 11, 2-phenylethanol was supplied for concentration adjustment.
- the condensate condensed in the condenser 103 and collected in the storage tank 104 was analyzed, the condensate contained thiourea, thiobiuret, ammonia, 2-phenylethanol, and the amount of the compound having a thiocarbonyl group.
- the ratio of the amount of 2-phenylethanol was 15.
- the ammonia contained thiourea and isothiocyanic acid, and the ratio of the number of thiocarbonyl groups to the number of ammonia molecules was 0.05.
- Step (12-3) Production of 2,4-toluene diisothiocyanate
- the thin film evaporator 107 was heated to 280 ° C. in advance, and the reaction liquid recovered in the storage tank 106 was supplied via the line 16.
- the generated gas component was supplied to the distillation column 108 through the line 18, and the distillation separation was performed in the distillation column 108.
- 2,4-Toluene diisothiocyanate was extracted from the line 22 provided in the middle of the distillation column 108 and collected in the storage tank 112.
- the yield of 2,4-toluene diisothiocyanate was 72% based on 2,4-toluenediamine.
- Step (13-1) Production of N-substituted-O-substituted thiocarbamate
- octylamine 4.6 g of thiourea and 2-ethyl 120 g of xyl alcohol was charged into a flask having an internal volume of 500 mL, and the interior was made a nitrogen atmosphere.
- a Dimroth condenser was attached to the flask, and cooling water of about 5 ° C. was circulated through the condenser. When the contents of the flask were stirred and immersed in an oil bath previously heated to 200 ° C., refluxing began.
- the reaction solution of Step (13-1) was distilled under reduced pressure using a rotary evaporator to distill off 2-ethyl alcohol.
- the residual liquid was put into a glass tube equipped with a trap ball, the inside was reduced in pressure to 10 kPa, and heated in a glass tube oven heated to 250 ° C.
- octyl isothiocyanate was obtained with a yield of 45% with respect to octylamine, and 2-ethylhexyl N-octylthiocarbamate was collected with a yield of 20%. .
- Step (14-1) Production of N-substituted-O-substituted thiocarbamate
- the apparatus shown in FIG. 1 was used. 4.1 kg of isophoronediamine, 7.3 kg of thiourea, and 72.0 kg of 2.6-xylenol were put into the stirring tank 101, and the inside was mixed with nitrogen at 50 ° C. to obtain a uniform solution.
- the inside of the distillation column 102 was fully refluxed with 2,6-xylenol.
- the temperature at the top of the distillation column was 200 ° C.
- the temperature of the condenser 103 was 50 ° C.
- the liquid mixture in the stirring tank 101 was supplied through the line 10.
- 2,6-xylenol was supplied for concentration adjustment.
- the condensed liquid condensed in the condenser 103 and collected in the storage tank 104 was analyzed, the condensed liquid contained thiourea, thiobiuret, ammonia, 2,6-xylenol, and the amount of the compound having a thiocarbonyl group.
- the ratio of the amount of 2,6-xylenol to 7 was 7.
- the ammonia contained thiourea and isothiocyanic acid, and the ratio of the number of thiocarbonyl groups to the number of ammonia molecules was 0.3.
- the reaction solution collected in the storage tank 106 was analyzed by high performance liquid chromatography. As a result, 3-((2,6-dimethylphenoxy) thiocarbonylamino-methyl) -3,5,5 was obtained with a yield of 77% based on isophoroneamine. -Trimethylcyclohexylcarbamic acid (2,6-dimethylphenyl) ester was obtained, and isophorone diisothiocyanate was produced at a yield of 1% based on isophoronediamine.
- Step (14-2) Production of Isophorone Diisothiocyanate
- the thin film evaporator 107 was heated to 280 ° C. in advance, and the reaction liquid recovered in the storage tank 106 was supplied via the line 16.
- the generated gas component was supplied to the distillation column 108 through the line 18, and the distillation separation was performed in the distillation column 108.
- Isophorone diisothiocyanate was extracted from the line 22 provided in the middle stage of the distillation column 108 and recovered in the storage tank 112.
- Step (15-1) Production of N-substituted-O-substituted thiocarbamate The same method as in step (14-1) of Example 14 was carried out except that the temperature at the top of the distillation column was 180 ° C.
- the condensed liquid condensed in the condenser 103 and collected in the storage tank 104 was analyzed, the condensed liquid contained thiourea, thiobiuret, ammonia, 2,6-xylenol, and the amount of the compound having a thiocarbonyl group.
- the ratio of the amount of 2,6-xylenol to 7.2 was 7.2.
- the ammonia contained thiourea and isothiocyanic acid, and the ratio of the number of thiocarbonyl groups to the number of ammonia molecules was 1.1.
- the reaction solution collected in the storage tank 106 was analyzed by high performance liquid chromatography. As a result, 3-((2,6-dimethylphenoxy) thiocarbonylamino-methyl) -3,5,5 was obtained with a yield of 77% based on isophoroneamine.
- -Trimethylcyclohexylcarbamic acid (2,6-dimethylphenyl) ester was obtained, and isophorone diisothiocyanate was produced at a yield of 1% based on isophoronediamine.
- Step (15-2) Production of isophorone diisothiocyanate
- the concentration of 3- (aminothiocarbonylamino-methyl) -3,5,5-trimethylcyclohexylamine was 8 mol ppm, and the concentration of 2,6-xylenol was 100 wtppm.
- the yield of isophorone diisothiocyanate was 72% based on isophoronediamine.
- Step (16-1) Production of N-substituted-O-substituted thiocarbamate The same method as in step (14-1) of Example 14 was performed, except that 2,6-xylenol was not supplied from line 11. .
- the condensed liquid condensed in the condenser 103 and collected in the storage tank 104 was analyzed, the condensed liquid contained thiourea, thiobiuret, ammonia, 2,6-xylenol, and the amount of the compound having a thiocarbonyl group.
- the ratio of the amount of 2,6-xylenol to 0.9 was 0.9.
- the ammonia contained thiourea and isothiocyanic acid, and the ratio of the number of thiocarbonyl groups to the number of ammonia molecules was 0.4.
- the reaction solution collected in the storage tank 106 was analyzed by high performance liquid chromatography. As a result, 3-((2,6-dimethylphenoxy) thiocarbonylamino-methyl) -3,5,5 was obtained with a yield of 77% based on isophoroneamine.
- -Trimethylcyclohexylcarbamic acid (2,6-dimethylphenyl) ester was obtained, and isophorone diisothiocyanate was produced at a yield of 1% based on isophoronediamine.
- Step (16-2) Production of isophorone diisothiocyanate The step of Example 14 except that the reaction solution obtained in Step (16-1) was used instead of the reaction solution obtained in Step (14-1). The same method as 14-2) was performed. Analysis of the isophorone diisothiocyanate recovered in the storage tank 112 revealed that the composition contained isophorone diisothiocyanate, 3- (aminothiocarbonylamino-methyl) -3,5,5-trimethylcyclohexylamine, and 2,6-xylenol.
- the concentration of 3- (aminothiocarbonylamino-methyl) -3,5,5-trimethylcyclohexylamine was 8 mol ppm, and the concentration of 2,6-xylenol was 100 wtppm.
- the yield of isophorone diisothiocyanate was 72% based on isophoronediamine.
- Step (17-1) Production of N-substituted-O-substituted thiocarbamate
- the apparatus shown in FIG. 1 was used.
- the same method as in step (14-1) of Example 14 was carried out except that 3.8 kg of 2,4-toluenediamine, 9.5 kg of thiourea and 63.0 kg of 2-phenylethanol were used.
- the condensate condensed in the condenser 103 and collected in the storage tank 104 was analyzed, the condensate contained thiourea, thiobiuret, ammonia, 2-phenylethanol, and the amount of the compound having a thiocarbonyl group.
- the ratio of the amount of 2-phenylethanol was 13.
- the ammonia contained thiourea and isothiocyanic acid, and the ratio of the number of thiocarbonyl groups to the number of ammonia molecules was 0.1.
- the reaction liquid collected in the storage tank 106 was analyzed by high performance liquid chromatography, 2,4-toluene di (thiocarbamic acid (2-ethylphenyl)) was obtained with a yield of 78% based on 2,4-toluenediamine. It was.
- Step (17-2) Production of 2,4-toluene diisothiocyanate
- the thin film evaporator 107 was heated to 280 ° C. in advance, and the reaction liquid recovered in the storage tank 106 was supplied via the line 16.
- the generated gas component was supplied to the distillation column 108 through the line 18, and the distillation separation was performed in the distillation column 108.
- 2,4-Toluene diisothiocyanate was extracted from the line 22 provided in the middle of the distillation column 108 and collected in the storage tank 112.
- the yield of 2,4-toluene diisothiocyanate was 70% based on 2,4-toluenediamine.
- a composition comprising an N-substituted-O-substituted thiocarbamate represented by the following formula (20) and a phenol (ratio of the hydroxyl group equivalent of phenol to the carbamate equivalent of N-substituted-O-substituted thiocarbamate is 50): About 10% of the capacity was placed in a 10 L SUS storage container, the atmosphere was replaced with nitrogen, and the product was stored for 800 days in a storage environment in the Kojima area of Kurashiki City, Okayama Prefecture, Japan. During the storage period, the container was kept warm with a warm water circulation jacket at about 40 ° C. (generally controlled at 30 ° C. to 50 ° C.).
- Examples 19 to 38, Comparative Examples 1 and 2 The results of storage by the same method as in Example 18 are shown in Tables 1 and 2.
- N-substituted-O-substituted thiocarbamate represents an N-substituted-O-substituted thiocarbamate contained in the composition
- RH represents a hydroxy compound contained in the composition
- Equivalent ratio represents the ratio of hydroxy group equivalent of hydroxy compound to carbamate equivalent of N-substituted-O-substituted thiocarbamate
- storage yield is the yield of N-substituted-O-substituted thiocarbamate relative to that before storage.
- NCS yield is expressed with respect to the N-substituted-O-substituted thiocarbamate before thermal decomposition when producing an isothiocyanate by thermal decomposition of the N-substituted-O-substituted thiocarbamate. Represents the yield of isothiocyanate.
- thiourea, N-unsubstituted-O-substituted thiocarbamate, etc. are included, they are shown in the “Others” column, and the values described in the column are equivalent to the carbamate equivalent of N-substituted-O-substituted thiocarbamate. Represents the ratio of the equivalent of the compound to.
- naphthalene is used in place of the hydroxy compound, and the amount is 50 equivalents relative to the thiocarbamate group of the N-substituted-O-substituted thiocarbamate.
- Example 39 When the reaction solution obtained in the step (9-3) of Example 9 was analyzed, the hydroxy group of 4- (1,1,3,3-tetramethylbutyl) phenol contained in the reaction solution was N, 16 equivalents relative to the thiocarbamate group of N'-hexanediyl-di (thiocarbamic acid (4- (1,1,3,3-tetramethylbutyl) phenyl), 0.03 equivalent of isothiocyanate group The reaction solution was stored in the same manner as in Example 18. After storage, the composition was analyzed to find that the N-substituted-O-substituted thiocarbamate was 95 mol% with respect to that before storage.
- Example 40 Analysis of the reaction solution obtained in Step (14-1) of Example 14 revealed that the hydroxy group of 2,6-xylenol contained in the reaction solution was 3-((2,6-dimethylphenoxy) thiocarbonyl. Aminomethyl) -3,5,5-trimethylcyclohexylcarbamic acid (2,6-dimethylphenyl) ester was 16 equivalents relative to the thiocarbamate group, and the isothiocyanate group was 0.013 equivalent.
- the reaction solution was stored in the same manner as in Example 18. Analysis of the composition after storage revealed that the N-substituted-O-substituted thiocarbamate was present at 98 mol% before storage.
- Example 41 A composition comprising a compound having a thioureido group represented by the following formula (21) and phenol (the ratio of the hydroxy group equivalent of phenol to the amount of thioureide of the compound having a thioureido group is 55) in a 10 L SUS storage container. About half of the capacity was added, nitrogen was replaced, and the product was stored for 800 days in a storage environment in the Kojima area of Kurashiki City, Okayama Prefecture, Japan. During the storage period, the container was kept warm with a warm water circulation jacket at about 40 ° C. (generally controlled at 30 ° C. to 50 ° C.). When the composition was analyzed after storage, the thioureido group was contained in an amount of 95 mol% with respect to that before storage.
- Example 42 to 59 Comparative Examples 3 to 4
- Tables 3 and 4 The results of storage by the same method as in Example 41 are shown in Tables 3 and 4.
- “compound having a thioureido group” represents a compound having a thioureido group contained in the composition
- “ROH” represents a hydroxy compound contained in the composition
- “equivalent ratio” represents a thioureido group. It represents the ratio of the hydroxy group equivalent of the hydroxy compound to the thioureido group equivalent of the compound having “storage yield”
- “storage yield” represents the yield (mol%) of the compound having a thioureido group before storage.
- the value is shown in the “Others” column, and the numerical value described in the column is the compound with respect to the thioureido group equivalent of the compound having a thioureido group
- Example 60 The isothiocyanate represented by the following formula (22) and the compound represented by the following formula (23) are mixed, put in a 10 L SUS storage container with about 1/2 the capacity, and replaced with nitrogen. Stored for 800 days in the storage environment of the Kojima area, Kurashiki City. During the storage period, the container was kept warm with a warm water circulation jacket at about 40 ° C. (generally controlled at 30 ° C. to 50 ° C.). When the composition was analyzed after storage, the thioureido group was contained in an amount of 90 mol% before storage.
- Example 60 to 66 Comparative Example 5
- Table 5 shows the results of storage by the same method as in Example 60.
- “storage yield” represents the yield (mol%) of isothiocyanate relative to that before storage.
- Step (67-1) Production of N-substituted-O-substituted thiocarbamate N-substituted-O-substituted thiocarbamate was produced in a reaction apparatus as shown in FIG.
- a raw material solution was prepared by mixing 330 g of hexamethylenediamine, 8510 g of 4- (1,1,3,3-tetramethylbutyl) phenol and 463 g of thiourea.
- a packed tower (reactor) 202 having an inner diameter of 20 mm and filled with a filler (Helipak No. 3) was heated to 240 ° C., and the internal pressure was set to about 20 kPa.
- a mixed liquid having the same composition as that of the raw material solution is introduced from the line 1 provided in the upper part of the packed tower 202, and after the operating conditions are stabilized, the raw material solution is introduced at about 1.0 g / min. It was collected in the storage tank 205 via the line 4 provided at the bottom of 202.
- the gas phase component was recovered from the line 2 provided at the top of the packed column 202, and the component obtained by condensation in the condenser 203 maintained at about 85 ° C. was recovered in the storage tank 204.
- the reaction liquid recovered in the storage tank 205 was 4.69 kg.
- the reaction mixture was analyzed by liquid chromatography and 1 H-NMR. As a result, the reaction mixture was found to be N, N′-hexanediyl-di (thiocarbamic acid (4- (1,1,3,3-tetramethyl Butyl) phenyl) ester), and the yield based on hexamethylenediamine was about 85%.
- the components recovered in the storage tank 204 were subjected to 1 H-NMR and 13 C-NMR measurements, and as a result, a mixture of 4- (1,1,3,3-tetramethylbutyl) phenol and thiourea was obtained.
- the content of was about 286 g (3.77 mol), and the content of 4- (1,1,3,3-tetramethylbutyl) phenol was 4.05 kg (19.6 mol).
- the gas containing ammonia was discharged
- the gas was collected in a Tedlar bag, and the gas was injected into gas chromatography with a gas tight syringe to analyze the gas component.
- the amount of ammonia recovered per 100 minutes was 0.871 g (51 mmol). Further, when the gas was analyzed by GC-MS, the amount of the carbonyl group contained in the compound having a carbonyl group contained in the ammonia was 0.002 mmol.
- Step (67-2) Production of isothiocyanate by thermal decomposition of N-substituted-O-substituted thiocarbamate The isothiocyanate was produced using the apparatus shown in FIG.
- the thin film distillation apparatus 302 was heated to 300 ° C., and the pressure in the thin film distillation apparatus was set to about 1.3 kPa.
- the reaction liquid collected in the storage tank 205 in Example 67 was put into the storage tank 301 and supplied to the thin-film distillation apparatus through the line 30 at a rate of about 1800 g / hr.
- the liquid component was extracted from the line 32 provided at the bottom of the thin film distillation apparatus 302 and collected in the storage tank 303.
- the liquid component collected in the storage tank 203 was supplied again to the thin film distillation apparatus 302 via the line 33.
- a gas component containing hexamethylene diisothiocyanate and 4- (1,1,3,3-tetramethylbutyl) phenol was extracted from a line 31 provided at the top of the thin film distillation apparatus 302.
- the gaseous component was introduced into a distillation column 204, and hexamethylene diisothiocyanate and 4- (1,1,3,3-tetramethylbutyl) phenol were separated by distillation.
- a part of the high-boiling component containing 4- (1,1,3,3-tetramethylbutyl) phenol is returned to the storage tank 303 via a line 36 provided at the bottom of the distillation column 304, and a part thereof is reboiler 308.
- Step (68-1) Production of N-substituted thiocarbamic acid ester 210 g of 2,4-toluenediamine, 9220 g of 4- (1,1,3,3-tetramethylbutyl) phenol and 325 g of thiourea are mixed to prepare a raw material Example 67 of Example 67 except that the packed column 202 was heated to 240 ° C., the internal pressure was about 52 kPa, the condenser was kept at 120 ° C., and the raw material solution was introduced at about 1.0 g / min. The same method as in step (67-1) was performed. The obtained reaction solution was analyzed by liquid chromatography and 1 H-NMR.
- reaction solution was found to be toluene-2,4-di (thiocarbamic acid (4- (1,1,3,3-tetramethyl Butyl) phenyl) ester) and the yield based on 2,4-toluenediamine was about 83%.
- a gas containing ammonia was discharged from the line 25 provided at the upper part of the storage tank 204.
- the gas was collected in a Tedlar bag, and the gas was injected into gas chromatography with a gas tight syringe to analyze the gas component.
- the amount of ammonia recovered per 100 minutes was 0.624 g (38 mmol).
- the amount of the carbonyl group contained in the compound having a carbonyl group contained in the ammonia was 0.02 mmol.
- Step (69-1) Production of N-substituted thiocarbamic acid ester 350 g of 3-aminomethyl-3,5,5-trimethylcyclohexylamine, 3100 g of 4-phenylphenol, and 391 g of thiourea are mixed to form a raw material solution, which is filled
- the obtained reaction solution was analyzed by liquid chromatography and 1 H-NMR.
- reaction solution was found to be 3-((4-phenylphenoxy) thiocarbonylamino-methyl) -3,5,5-trimethylcyclohexylthio.
- This was a solution containing carbamic acid (4-phenylphenyl) ester, and the yield based on 3-aminomethyl-3,5,5-trimethylcyclohexylamine was about 83%.
- a gas containing ammonia was discharged from the line 25 provided at the upper part of the storage tank 204.
- the gas was collected in a Tedlar bag, and the gas was injected into gas chromatography with a gas tight syringe to analyze the gas component.
- the ammonia recovery amount per 100 minutes was 1.8 g (106 mmol).
- the amount of the carbonyl group contained in the compound having a carbonyl group contained in the ammonia was 0.51 mmol.
- Step (69-2) Production of isothiocyanate by thermal decomposition of N-substituted thiocarbamate ester
- the thin film distillation apparatus 202 is heated to 220 ° C., and the pressure in the thin film distillation apparatus is set to about 1.3 kPa.
- the reaction liquid recovered in the storage tank 205 in Step 69-1 of Example 69 was supplied to the thin film distillation apparatus at about 660 g / hr in place of the reaction liquid recovered in the storage tank 205 in Example 69.
- the same method as in step (67-2) was performed.
- the condensate obtained in the storage tank 307 was analyzed by 1 H-NMR and gas chromatography, the condensate was a solution containing 99 wt% of isophorone diisothiocyanate, and 3- (aminomethyl) -3,3
- the yield of isophorone diisothiocyanate relative to 1,5-trimethylcyclohexylamine was 73%.
- Step (70-1) Production of thiocarbamic acid ester
- the reaction apparatus shown in FIG. 4 was used.
- a mixed solution of 3.48 kg of thiourea and 48.5 kg of 4- (1,1,3,3-tetramethylbutyl) phenol was put into the storage tank 401.
- a packed tower 402 having an inner diameter of 20 mm and filled with a filler (Helipak No. 3) was heated to 150 ° C., and the internal pressure was set to 30 kPa.
- a mixture of thiourea and 4- (1,1,3,3-tetramethylbutyl) phenol is fed to the packed column 402, and the reaction solution is passed through a line 42 provided at the bottom of the packed column 402. And recovered in the storage tank 406.
- the gas phase component was introduced into the condenser 403 from the top of the packed tower 402 via the line 41, the condensate was refluxed to the packed tower 402, and gaseous ammonia was discharged from the line 43.
- the reaction product collected in the storage tank 406 was analyzed by liquid chromatography, the reaction product was a mixture containing 21 wt% of thiocarbamic acid (4- (1,1,3,3-tetramethylbutyl) phenyl). there were.
- Step (70-2) Production of Compound Having Thioureido Group
- the apparatus shown in FIG. 4 was continuously used.
- Step (70-3) Production of N-substituted thiocarbamic acid ester
- the apparatus shown in FIG. 4 was used.
- a packed tower 411 having an inner diameter of 40 mm and filled with a filler (Helipak No. 3) was heated to 240 ° C., the internal pressure was set to 26 kPa, and the condenser was maintained at 90 ° C.
- the reaction solution obtained in the step (70-2) was fed at about 5 g / min. Since the initial reaction was unsteady, the sample was discarded.
- the reaction solution fed after reaching a steady state was about 43.3 kg. It was recovered in the storage tank 416 via a line 51 provided at the bottom of the packed tower 411.
- the gas phase component is condensed by the condenser 413 maintained at about 85 ° C.
- reaction liquid collected in the storage tank 416 was analyzed by liquid chromatography and 1 H-NMR, the reaction liquid was found to be N, N′-hexanediyl-di (thiocarbamic acid (4- (1,1,3,3 3-tetramethylbutyl) phenyl) ester).
- the yield of N, N′-hexanediyl-di (carbamic acid (4- (1,1,3,3-tetramethylbutyl) phenyl) ester) relative to hexamethylenediamine was about 83%.
- the ammonia discharged from the gas-liquid separator 413 via the line 50 was collected in a Tedlar bag, and the gas was injected into the gas chromatography with a gas tight syringe to analyze the gas component. As a result, the ammonia recovery amount per 100 minutes was 2.07 g (0.12 mol). Further, when the gas was analyzed by GC-MS, the amount of the carbonyl group contained in the compound having a carbonyl group contained in the ammonia was 0.032 mmol.
- Step (71-1) Production of Compound Having Ureido Group
- step (71-1) the apparatus shown in FIG. 5 was used.
- the apparatus shown in FIG. 5 was used.
- a packed tower 605 having an inner diameter of 40 mm and a height of 4000 mm filled with a filler (Helipak No. 3) was heated to 240 ° C., and the internal pressure was set to 26 kPa.
- the reaction solution obtained in the step (71-1) was fed at about 3.5 g / min. Since the initial reaction was unsteady, the sample was discarded.
- the reaction liquid fed after reaching a steady state was about 30.8 kg. It was recovered in the storage tank 610 via a line 66 provided at the bottom of the packed tower 605.
- the vapor phase component is condensed by the condenser 606 maintained at about 60 ° C.
- the obtained reaction solution was analyzed by liquid chromatography and 1 H-NMR. As a result, the reaction solution was found to be N, N′-hexanediyl-di (thiocarbamic acid (2,4-di-tert-amylphenyl). The yield of N, N′-hexanediyl-di (thiocarbamic acid (2,4-di-tert-amylphenyl) ester) relative to hexamethylenediamine was about 74%. It was.
- the gas was collected in a Tedlar bag, and the gas was injected into gas chromatography with a gas tight syringe to analyze the gas component.
- the ammonia recovery amount per 100 minutes was 4.56 g (0.268 mol).
- the amount of the carbonyl group contained in the compound having a carbonyl group contained in the ammonia was 0.053 mmol.
- Step (F-1) Production of N-substituted thiocarbamic acid ester
- Step (F-1) Production of N-substituted thiocarbamic acid ester
- a reactor as shown in FIG. 2 was used.
- a raw material solution was prepared by mixing 1.21 kg of hexamethylenediamine, 42.9 kg of 4- (1,1,3,3-tetramethylbutyl) phenol and 2.94 kg of thiourea.
- the packed tower 202 was heated to 240 ° C., and the internal pressure was set to 40 kPa.
- the reboiler temperature was 260 ° C.
- a line 1 having the same composition as the raw material solution is introduced from the line 1 provided at the upper part of the packed column 202, and after the operating conditions are stabilized, the raw material solution is introduced at about 1.6 g / min. It was collected in the storage tank 205 via the line 4 provided at the bottom of 202.
- the vapor phase component was recovered from the line 2 provided at the top of the packed column 202, and the component obtained by condensation in the condenser 203 maintained at about 190 ° C. was recovered in the storage tank 204.
- the components recovered in the storage tank 204 were collected and subjected to 1 H-NMR and 13 C-NMR measurements.
- 4- (1,1,3,3-tetramethyl Butyl) phenol and thiourea with a thiourea content of about 25.5 g (0.42 mol) and a 4- (1,1,3,3-tetramethylbutyl) phenol content of 83.1 g. (0.40 mol).
- a gas containing ammonia was discharged from the line 5 provided in the upper part of the storage tank 204.
- the gas was collected in a Tedlar bag, and the gas was injected into gas chromatography with a gas tight syringe to analyze the gas component.
- the amount of ammonia recovered per 10 minutes was 0.24 g (14.4 mmol).
- the amount of thiocarbonyl group contained in the compound having a thiocarbonyl group contained in the ammonia was 16.2 mmol.
- the reaction solution obtained in the storage tank 205 contains N, N′-hexanediyl-di (thiocarbamic acid (4- (1,1,3,3-tetramethylbutyl) phenyl) ester).
- the yield of '-hexanediyl-di (thiocarbamic acid (4- (1,1,3,3-tetramethylbutyl) phenyl) ester) relative to hexamethylenediamine was about 78%.
- the line 5 was blocked after 34 days after the operating conditions were stabilized, making it impossible to produce an N-substituted thiocarbamic acid ester.
- Step (G-1) Production of N-substituted thiocarbamic acid ester
- the temperature of the reboiler was 255 ° C.
- the components recovered in the storage tank 204 were collected and subjected to 1 H-NMR and 13 C-NMR measurements.
- 4- (1,1,3,3-tetramethyl Butyl) phenol and thiourea the thiourea content is about 25.5 g (0.42 mol) and the 4- (1,1,3,3-tetramethylbutyl) phenol content is 72.1 g. (0.35 mol).
- a gas containing ammonia was discharged from the line 5 provided in the upper part of the storage tank 104.
- the gas was collected in a Tedlar bag, and the gas was injected into gas chromatography with a gas tight syringe to analyze the gas component.
- the amount of ammonia recovered per 10 minutes was 0.24 g (14.4 mmol).
- the amount of thiocarbonyl group contained in the compound having a thiocarbonyl group contained in the ammonia was 12.1 mmol.
- the reaction solution obtained in the storage tank 205 contains N, N′-hexanediyl-di (thiocarbamic acid (4- (1,1,3,3-tetramethylbutyl) phenyl) ester).
- the yield of '-hexanediyl-di (thiocarbamic acid (4- (1,1,3,3-tetramethylbutyl) phenyl) ester) relative to hexamethylenediamine was about 78%.
- the condenser 203 was blocked after 70 days after the operating conditions were stabilized, making it impossible to produce an N-substituted thiocarbamate.
- Example 71 2-isothiocyanatoethyl methacrylate step (71-1) 1.8 g of 2-aminoethyl alcohol, 4.6 g of thiourea, and 120 g of 2-ethylhexyl alcohol were charged into a flask having an internal volume of 500 mL, and the interior was made a nitrogen atmosphere. A Dimroth condenser was attached to the flask, and cooling water of about 5 ° C. was circulated through the condenser. When the contents of the flask were stirred and immersed in an oil bath previously heated to 200 ° C., refluxing began. In this state, heating was performed for 5 hours.
- the reaction solution in Step (71-1) was distilled under reduced pressure using a rotary evaporator to distill off 2-ethylhexyl alcohol.
- the residual liquid was put into a glass tube equipped with a trap ball, the inside was reduced in pressure to 10 kPa, and heated in a glass tube oven heated to 250 ° C.
- 2-hydroxyethyl isothiocyanate was obtained in a yield of 40% with respect to 2-aminoethyl alcohol.
- Step (72-1) Method for Producing 2-Isothiocyanate Ethyl Methacrylate 1.0 g of 2-hydroxyethanol ethyl methacrylate and 100 g of tetrahydrofuran were charged into a flask with an internal volume of 200 ml, and the inside was made a nitrogen atmosphere. The flask was immersed in an ice bath and stirred, and after cooling, 1.3 g of methacrylic acid chloride and 1.2 g of triethylamine were added.
- Step (73-1) Production of N-Substituted-O-Substituted Thiocarbamate Charge a flask having an internal volume of 500 mL with 2.2 g of tris (2-aminoethyl) amine, 6.9 g of thiourea, and 160 g of 2-butoxyethanol. The inside was a nitrogen atmosphere. A Dimroth condenser was attached to the flask, and cooling water of about 5 ° C. was circulated through the condenser. When the contents of the flask were stirred and immersed in an oil bath previously heated to 200 ° C., refluxing began. In this state, heating was performed for 8 hours.
- the reaction solution in Step (73-1) was distilled under reduced pressure using a rotary evaporator to distill off 2-ethyl alcohol.
- the residual liquid was put into a glass tube equipped with a trap ball, the inside was reduced in pressure to 10 kPa, and heated in a glass tube oven heated to 250 ° C.
- tris (2-isothiocyanatoethyl) amine was obtained at a yield of 40% with respect to tris (2-aminoethyl) amine.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Description
[1]有機第1アミンとチオ尿素とを原料としてイソチオシアネートを製造する方法、
[2]有機第1アミンとチオ尿素とを反応させてチオウレイド基を有する化合物及びアンモニアを製造する工程(1)と、該チオウレイド基を有する化合物を熱分解して、生成するイソチオシアネートとアンモニアとを分離する工程(2)とを含む、[1]に記載の方法、
[3]有機第1アミンとチオ尿素とを反応させて、生成するイソチオシアネートとアンモニアとを分離する工程(I)を含む、[1]に記載の方法、
[4]有機第1アミンとチオ尿素とを反応させてチオウレイド基を有する化合物とアンモニアを製造する工程(A)と、該チオウレイド基を有する化合物とヒドロキシ化合物とを反応させて、N-置換-O-置換チオカルバメート及びアンモニアを製造し、該アンモニアを分離する工程(B)と、該N-置換-O-置換チオカルバメートを熱分解して、イソチオシアネートを製造する工程(C)とを含む、[1]に記載の方法
[5]有機第1アミンとチオ尿素とヒドロキシ化合物とを反応させて、N-置換-O-置換チオカルバメート及びアンモニアを製造し、該アンモニアを分離する工程工程(a)と、該N-置換-O-置換チオカルバメートを熱分解して、イソチオシアネートを製造する工程(b)とを含む、[1]に記載の方法、
[6]工程(1)と同時に、及び/又は、工程(1)の後に、チオウレイド基を有する化合物とアンモニアとを分離する工程(X)を更に行う、[2]に記載の方法、
[7]工程(A)と同時に、及び/又は、工程(A)の後に、チオウレイド基を有する化合物とアンモニアとを分離する工程(X)を更に行う、[4]に記載の方法、
[8]工程(B)で、アンモニアとともに、ヒドロキシ化合物の一部又は全部と、N-置換-O-置換チオカルバメートを除くチオカルボニル基を有する化合物の一部又は全部を気相成分として分離し、該気相成分を用いてアンモニア、ヒドロキシ化合物及びチオカルボニル基を有する化合物を含む気相成分を凝縮器に導入して、ヒドロキシ化合物及びチオカルボニル基を有する化合物を凝縮する工程(Y)を行う、[4]に記載の方法、
[9]工程(a)で、アンモニアとともに、ヒドロキシ化合物の一部又は全部と、N-置換-O-置換チオカルバメートを除くチオカルボニル基を有する化合物の一部又は全部を気相成分として分離し、該気相成分を用いてアンモニア、ヒドロキシ化合物及びチオカルボニル基を有する化合物を含む気相成分を凝縮器に導入して、ヒドロキシ化合物及びチオカルボニル基を有する化合物を凝縮する工程(Y)を行う、[5]に記載の方法、
[10]工程(Y)で、凝縮されるチオカルボニル基を有する化合物の量(T)に対する、凝縮されるヒドロキシ化合物の量(H)の比(H/T)が1以上である、[8]又は[9]に記載の方法、
[11]工程(Y)で凝縮されなかった混合気体における、アンモニア分子の数に対するチオカルボニル基の数の比が1以下である、[10]に記載の製造方法、
を提供する。
[12]N-置換-O-置換チオカルバメートとヒドロキシ化合物とを含み、
該N-置換-O-置換チオカルバメートのカルバメート基当量に対する、ヒドロキシ化合物のヒドロキシ基当量の比が1~100の範囲である、N-置換-O-置換チオカルバメートの移送用及び貯蔵用組成物、
[13]該N-置換-O-置換チオカルバメートが、有機第1アミンとチオ尿素とヒドロキシ化合物とを反応させて得られるN-置換-O-置換チオカルバメートである、[12]に記載の組成物、
[14]チオ尿素、N-無置換-O-置換チオカルバメート、チオ炭酸エステル、チオウレイド基を有する化合物、ジチオビウレット及びジチオビウレット誘導体からなる群より選ばれる少なくとも1種の化合物を更に含む、[12]又は[13]のいずれか一項に記載の組成物、
を提供する。
[15][12]~[14]のいずれか一項に記載の移送用及び貯蔵用組成物に含まれるN-置換-O-置換チオカルバメートを熱分解してイソチオシアネートを得る工程を備える、イソチオシアネートの製造方法、
を提供する。
[16]チオウレイド基を有する化合物とヒドロキシ化合物とを含み、該チオウレイド基を有する化合物のチオウレイド基当量に対する、ヒドロキシ化合物のヒドロキシ基当量の比が1~100の範囲である、チオウレイド基を有する化合物の移送用及び貯蔵用組成物、
[17]チオ尿素、N-無置換-O-置換チオカルバメート、チオ炭酸エステル、ジチオビウレット及びジチオビウレット誘導体からなる群より選ばれる少なくとも1種の化合物を更に含む、[16]に記載の組成物、
[18]イソチオシアネートと、下記式(1)及び式(2)で表される基からなる群より選ばれる少なくとも1種の官能基を有する化合物と、を含有するイソチオシアネート組成物、
チオウレイド基を有する化合物は、有機第1アミンとチオ尿素を使用してイソチオシアネートを製造するいくつかの方法において製造される化合物である。
N-置換-O-置換チオカルバメートは、後述するいくつかのイソチオシアネートを製造する方法のうち、有機第1アミンとチオ尿素とヒドロキシ化合物とを使用して製造される化合物である。ヒドロキシ化合物としてアルコールを使用した場合は、下記式(7)で表されるN-置換-O-置換チオカルバメートである。
イソチオシアネートを製造する方法について説明する。本実施の形態の方法では、有機第1アミンとチオ尿素を原料としてイソチオシアネートを製造するが、いくつかの好ましい方法がある。以下、これらの方法について説明する。
第1の方法は、下記工程(1)及び工程(2)を含む方法である。
工程(1):有機第1アミンとチオ尿素とを反応させてチオウレイド基を有する化合物及びアンモニアを製造する工程。
工程(2):該チオウレイド基を有する化合物を熱分解して、生成するイソチオシアネートとアンモニアとを分離する工程。
第2の方法は、下記工程(I)を含む方法である。
工程(I):有機第1アミンとチオ尿素とを反応させて、生成するイソチオシアネートとアンモニアとを分離する工程。
第3の方法は、下記工程(A)~工程(C)を含む方法である。
工程(A):有機第1アミンとチオ尿素とを反応させてチオウレイド基を有する化合物とアンモニアを製造する工程。
工程(B):該チオウレイド基を有する化合物とヒドロキシ化合物とを反応させて、N-置換-O-置換チオカルバメート及びアンモニアを製造し、該アンモニアを分離する工程。
工程(C):該N-置換-O-置換チオカルバメートを熱分解して、イソチオシアネートを製造する工程。
第4の方法は、下記工程(a)及び工程(b)を含む方法である。
工程(a):有機第1アミンとチオ尿素とヒドロキシ化合物とを反応させて、N-置換-O-置換チオカルバメート及びアンモニアを製造し、該アンモニアを分離する工程。
工程(b):該N-置換-O-置換チオカルバメートを熱分解して、イソチオシアネートを製造する工程。
第2の方法の工程(B)及び第3の方法の工程(a)において、副生するアンモニアを分離するが、その方法について説明する。
工程(Y):アンモニアとヒドロキシ化合物とチオカルボニル基を有する化合物を含む気相成分を凝縮器に導入して、ヒドロキシ化合物及びチオカルボニル基を有する化合物を凝縮する工程。
上記した工程(1)及び工程(A)は、有機第1アミンとチオ尿素を反応させてチオウレイド基を製造する工程であるが、当該工程ではアンモニアが副生する。本発明者が検討したところ、上記した反応(7)は平衡が大きく生成側に偏っており、アンモニアの除去を行わなくても、当該工程の目的化合物であるチオウレイド基を有する化合物を高収率で得ることができる。しかしながら、次工程(工程(1)の場合は工程(2)、工程(A)の場合は工程(B))はアンモニアの除去が必要な工程であることから、次工程でのアンモニア除去量を低減する面から、当該工程(工程(1)又は工程(A))においてアンモニアを除去する工程(工程(X))を行うことは好ましい。
工程(X):チオウレイド基を有する化合物とアンモニアとを分離する工程。
本実施形態の移送用及び貯蔵用組成物は、N-置換-O-置換チオカルバメートとヒドロキシ化合物とを含み、該N-置換-O-置換チオカルバメートのカルバメート基当量に対する、ヒドロキシ化合物のヒドロキシ基当量の比が1~100の範囲である。
ヒドロキシ化合物は、アルコール又は芳香族ヒドロキシ化合物を含有する。好ましいアルコールとしては、上記式(4)で表される化合物を用いることができる。また、好ましい芳香族ヒドロキシ化合物としては上記式(5)で表される化合物を用いることができる。
本実施形態の組成物に係るN-置換-O-置換チオカルバメートは、上記式(7)及び(8)で表される化合物である。
本実施形態の組成物は、チオ尿素(H2N-C(=S)-NH2)、N-無置換-O-置換チオカルバメート、チオ炭酸エステル、チオウレイド基を有する化合物、ジチオビウレット(H2N-C(=S)-NH-C(=S)-NH2)及びジチオビウレット誘導体(ジチオビウレット基(-NHCSNHCSNH2)を末端に有する化合物)から選ばれる少なくとも1種の化合物(以下、「チオ尿素誘導体類」と称する)を更に含むことができる。
本実施形態のイソチオシアネートの製造方法は、上述の移送用及び貯蔵用組成物に含まれるN-置換-O-置換チオカルバメートを熱分解反応してイソチオシアネートを得る工程を備える。N-置換-O-置換チオカルバメートを熱分解反応する方法、反応条件等は特に限定されず、例えば、特許第2089657号公報に記載の方法を用いることができる。また、上述した工程(C)及び工程(b)と同様の方法も好ましく使用できる。
本実施形態のチオウレイド基を有する化合物の移送用及び貯蔵用組成物は、チオウレイド基を有する化合物とヒドロキシ化合物とを含み、該チオウレイド基を有する化合物のチオウレイド基当量に対する、ヒドロキシ化合物のヒドロキシ基当量の比が1~100の範囲である、チオウレイド基を有する化合物の移送用及び貯蔵用組成物である。
ヒドロキシ化合物は、アルコール又は芳香族ヒドロキシ化合物を含有する。好ましいアルコールとしては、上記式(4)で表される化合物を用いることができる。また、好ましい芳香族ヒドロキシ化合物としては上記式(5)で表される化合物を用いることができる。
本実施形態の組成物に係るチオウレイド基を有する化合物は、上記式(6)で表される化合物である。
本実施形態の組成物は、チオ尿素(H2N-C(=S)-NH2)、N-無置換-O-置換チオカルバメート、チオ炭酸エステル、ジチオビウレット(H2N-C(=S)-NH-C(=S)-NH2)及びジチオビウレット誘導体(ジチオビウレット基(-NHCSNHCSNH2)を末端に有する化合物)から選ばれる少なくとも1種の化合物(以下、「チオ尿素誘導体類」と称する)を更に含むことができる。
本実施形態のイソチオシアネート組成物は、イソチオシアネートと、下記式(1)及び式(2)で表される基からなる群より選ばれる少なくとも1種の官能基を有する化合物とを含有する。
(1)高速液体クロマトグラフィー分析方法
(i)分析条件
装置:高速液体クロマトグラフィーLC-10AT(日本国、島津社製)
カラム:Inertsil-ODS、粒径5μm、カラム径4.6mm、長さ150mm(日本国、ジーエルサイエンス社製)
温度:40℃
溶離液:A液 アセトニトリル、B液 0.3重量%リン酸水溶液
流量:A液とB液の和で1.0mL/分
グラジエント:
測定開始時、A液:5体積%/B液:95体積%
測定開始15分後、A液:15体積%/B液:85体積%
測定開始20分後、A液:15体積%/B液:85体積%
ただし、測定開始時から測定開始15分後までは、A液は毎分10/15体積%ずつ増加し、B液は毎分10/15体積%ずつ減少する。
検出器:紫外線検出器(測定波長:210nm)
分析試料注入量:10μL
(ii)高速液体クロマトグラフィー分析試料
サンプル100mgと内部標準物質として1,1-ジエチル尿素10mgとを1.5gの酢酸に溶解させて分析試料とした。
装置:日本国、島津製作所社製、GC-14B
カラム:Porapack N
直径3mm、長さ3m、SUS製
カラム温度:60℃
注入口温度:120℃
キャリアガス:ヘリウム
キャリアガス流量:40mL/分
検出器:TCD(熱伝導度検出器)
(i)ガスクロマトグラフィー分析サンプル
テドラーバッグに捕集したガスサンプルを、ガスタイトシリンジにてガスを採取し注入した。
(ii)定量分析法
各標準物質について分析を実施し、作成した検量線を基に、分析サンプル溶液の定量分析を実施した。
装置:日本国、島津製作所社製 GC17AとGCMS-QP5050Aを接続した装置
カラム:米国、アジレントテクノロジーズ社製 DB-1
長さ30m、内径0.250mm、膜厚1.00μm
カラム温度:50℃で5分間保持後、昇温速度10℃/分で200℃まで昇温
200℃で5分間保持後、昇温速度10℃/分で300℃まで昇温
注入口温度:300℃
インターフェース温度:300℃
(i)GC-MS分析サンプル
テドラーバッグに捕集したガスサンプルを、ガスタイトシリンジにてガスを採取し注入した。
(ii)定量分析法
各標準物質について分析を実施し、作成した検量線を基に、分析サンプル溶液の定量分析を実施した。なお、検出下限界は、サンプル中の濃度に換算して約1ppmである。
i)該アンモニアを含有する気体について、上記した方法でGC-MS分析を行う。
ii)GC-MSによって検出される化合物1分子に含有されるチオカルボニル基の個数を求める。
iii)GC-MSによって検出される、各々の化合物の量(単位はmmolとする)と、該化合物に含有されるチオカルボニル基の数を掛け合わせた総和(単位はmmolとする)を算出し、該総和を「アンモニアに含有される、チオカルボニル基を有する化合物に含まれるチオカルボニル基」の量とする。したがって、該量には、GC-MSにおける検出下限界以下の量のチオカルボニル基を有する化合物に含まれるチオカルボニル基の量は算入されないが、これらの算入されないチオカルボニル基の総量はごく少量であるため、本実施例での、「アンモニアに含有される、チオカルボニル基を有する化合物に含まれるチオカルボニル基」とアンモニアの量比に関する議論には何ら支障をきたさない。
工程(1-1):チオウレイド基を有する化合物の製造
オクチルアミン3.9gとチオ尿素4.6gとメシチレン140gを内容積が500mLのフラスコに入れ、内部を窒素雰囲気とした。該フラスコを110℃に加熱したオイルバスに浸漬し、撹拌しながら内容物の加熱を行った。12時間加熱後、溶液を採取し高速液体クロマトグラフィーで分析したところ、オクチルアミンに対してオクチルチオ尿素が収率95%で生成していた。溶液中のアンモニア濃度は15ppmであった。
工程(1-1)で得られた反応液を、トラップ球を備えるガラスチューブに入れ、内部を20kPaに減圧し、予め250℃に加熱しておいたガラスチューブオーブンで加熱した。トラップ球に回収した液体を高速液体クロマトグラフィーで分析したところ、オクチルイソチオシアネートがオクチルアミンに対して収率83%で得られた。
工程(2-1):チオウレイド基を有する化合物の製造
ヘキサメチレンジアミン5.3gとチオ尿素13.9gとベンジルエーテル320gを内容積が1Lのフラスコに入れ、内部を窒素雰囲気とした以外は、実施例1の工程(1-1)と同様の方法を行った。ヘキサメチレンジアミンに対してヘキサメチレンジチオウレイドが収率93%で生成していた。溶液中のアンモニア濃度は10ppmであった。
工程(2-1)で得られた反応液を使用して、実施例1の工程(1-2)と同様の方法を行った。トラップ球に回収した液体を高速液体クロマトグラフィーで分析したところ、ヘキサメチレンジイソチオシアネートがヘキサメチレンジアミンに対して収率80%で得られた。
工程(3-1):チオウレイド基を有する化合物の製造
イソホロンジアミン22.5gとチオ尿素63.5gとフェノール1260gを内容積が3Lのフラスコに入れ、内部を窒素雰囲気とした以外は、実施例1の工程(1-1)と同様の方法を行った。イソホロンジアミンに対してイソホロンジチオウレイドが収率88%で生成していた。溶液中のアンモニア濃度は3250ppmであった。
工程(3-1)の反応後、該フラスコに真空ポンプを接続し、該フラスコ内を1kPaとした。50℃のオイルバスに該フラスコを浸漬し1時間加熱したところ、溶液中のアンモニア濃度は5ppmであった。
・工程(3-3):チオウレイド基を有する化合物の熱分解
工程(4-1):チオウレイド基を有する化合物の製造
アニリン90.5gとチオ尿素236gとジベンジルエーテル2460gを内容積が5Lのフラスコに入れ、内部を窒素雰囲気とした以外は、実施例1の工程(1-1)と同様の方法を行った。アニリンに対してフェニルチオ尿素が収率91%で生成していた。溶液中のアンモニア濃度は20ppmであった。
・工程(4-2):チオウレイド基を有する化合物の熱分解
工程(5-1):イソチオシアネートの製造
オクチルアミン3.9gとチオ尿素4.6gとメシチレン123gを内容積が500mLのフラスコに仕込み、内部を窒素雰囲気とし、該フラスコにジムロート冷却器を取り付けた。該冷却器には約5℃の冷却水を循環させた。該フラスコを、内容物を撹拌しながら、180℃に加熱したオイルバスに浸漬したところ還流が始まった。その状態で3時間加熱を行い、反応液を高速液体クロマトグラフィーで分析したところ、オクチルアミンに対して収率75%でオクチルイソチオシアネートが得られた。
工程(6-1):イソチオシアネートの製造
アリルアミン塩酸塩5.8gとチオ尿素7.0gとアニソール310gを内容積が1Lのフラスコに入れ、内部を窒素雰囲気とし、該フラスコにジムロート冷却器を取り付けた。該冷却器には約5℃の冷却水を循環させた。該フラスコを、内容物を撹拌しながら、180℃に加熱したオイルバスに浸漬したところ還流が始まった。その状態で3時間加熱を行い、反応液を高速液体クロマトグラフィーで分析したところ、アリルアミン塩酸塩に対して収率72%でアリルイソチオシアネートが得られた。
工程(7-1):イソチオシアネートの製造
4,4’-ジシクロヘキシルメタンジアミン7.8gとチオ尿素10.2gとメシチレン210gを使用した以外は、実施例5の工程(5-1)と同様の方法を行った。反応液を高速液体クロマトグラフィーで分析したところ、4,4’-ジシクロヘキシルメタンジアミンに対して収率70%で4,4’-ジシクロヘキシルメタンジイソチオシアネートが得られた。
工程(8-1):チオウレイド基を有する化合物の製造
オクチルアミン3.9gとチオ尿素4.6gと2-エチルへキシルアルコール30gを内容積が100mLのフラスコに仕込み、内部を窒素雰囲気とした。該フラスコを、予め150℃に加熱したオイルバスに浸漬し、撹拌しながら5時間加熱した。反応液を高速液体クロマトグラフィーで分析したところ、オクチルアミンに対して収率95%でオクチルチオウレイドが得られた。溶液中のアンモニア濃度は20ppmであった。
工程(8-1)で得られた反応液に2-エチルヘキシルアルコール90gを更に加えて、該フラスコにジムロート冷却器を取り付け、該冷却器に約5℃の冷却水を循環させた。該フラスコの内容物を撹拌しながら、予め200℃に加熱したオイルバスに浸漬したところ、還流が始まった。この状態で加熱を5時間行った。反応液を高速液体クロマトグラフィーで分析したところ、オクチルアミンに対して収率83%でN-オクチルチオカルバミン酸2-エチルヘキシルが得られ、オクチルアミンに対して収率8%でオクチルイソチオシアネートが生成していた。
工程(8-2)の反応液をロータリーエバポレーターで減圧蒸留して、2-エチルヘキシルアルコールを留去した。トラップ球を備えたガラスチューブに残留液を入れて内部を10kPaに減圧し、250℃に加熱したガラスチューブオーブンで加熱した。トラップ球に回収した液を高速液体クロマトグラフィーで分析したところ、オクチルアミンに対して収率51%でオクチルイソチオシアネートが得られ、N-オクチルチオカルバミン酸2-エチルヘキシルを収率22%で回収した。
工程(9-1):チオウレイド基を有する化合物の製造
図1に示す装置を使用した。ヘキサメチレンジアミン5.3kgとチオ尿素13.9kgと4-(1,1,3,3-テトラメチルブチル)フェノール133.0kgを攪拌槽101に投入し、内部を窒素雰囲気とした。攪拌槽101を150℃で5時間加熱した。反応液を高速液体クロマトグラフィーで分析したところ、ヘキサメチレンジアミンに対して収率93%でヘキサメチレンジチオウレイドが得られた。溶液中のアンモニア濃度は4500ppmであった。
攪拌槽101を100℃にし、内部を真空ポンプで2kPaに減圧した。3時間後、溶液中のアンモニア濃度は20ppmであった。
・工程(9-3):N-置換-O-置換チオカルバメートの製造
ヘリパックNo.3を充填した蒸留塔102の内部を4-(1,1,3,3-テトラメチルブチル)フェノールで全還流状態とした。蒸留塔上部の温度は240℃、凝縮器103の温度は100℃であった。ライン14を閉止すると同時にライン10を通じて工程(9-3)の反応液を供給した。ライン11からは濃度調整のために4-(1,1,3,3-テトラメチルブチル)フェノールを供給した。
凝縮器103で凝縮され、貯槽104に回収された凝縮液を分析したところ、該凝縮液は、チオ尿素、チオビウレット、アンモニア、4-(1,1,3,3-テトラメチルブチル)フェノールを含有し、チオカルボニル基を有する化合物の量に対する4-(1,1,3,3-テトラメチルブチル)フェノールの量の比は5であった。
ライン12より回収される、アンモニアを含む気体を分析したところ、該アンモニアはチオ尿素とイソチオシアン酸を含有し、アンモニア分子の数に対するチオカルボニル基の数の比は0.5であった。
貯槽106に回収した反応液を高速液体クロマトグラフィーで分析したところ、ヘキサメチレンアミンに対して収率81%でN,N’-ヘキサンジイル-ジ(チオカルバミン酸(4-(1,1,3,3-テトラメチルブチル)フェニル)が得られ、ヘキサメチレンジアミンに対して収率3%でヘキサメチレンジイソチオシアネートが生成していた。
薄膜蒸発器107(神鋼環境ソリューション社製、伝熱面積0.1m2)を予め280℃に加熱し、貯槽106に回収した反応液を、ライン16を経由した供給した。生成した気体成分を、ライン18を通じて蒸留塔108に供給し、該蒸留塔108にて蒸留分離を行った。蒸留塔108の中段に設けたライン22よりヘキサメチレンジイソチオシアネートを抜き出し、貯槽112に回収した。
貯槽112に回収したヘキサメチレンジイソチオシアネートを分析したところ、ヘキサメチレンジイソチオシアネートとアミノヘキシルチオ尿素、4-(1,1,3,3-テトラメチルブチル)フェノールを含む組成物であり、アミノヘキシルチオ尿素の濃度は15モルppm、4-(1,1,3,3-テトラメチルブチル)フェノールの濃度は150wtppmであった。ヘキサメチレンジイソチオシアネートの収率はヘキサメチレンジアミンに対して75%であった。
上記工程(9-1)~工程(9-4)を繰り返し100日間連続的に運転したのち、ライン12の開放検査を行ったところ、ライン12内部への付着は観測されなかった。
工程(10-1):チオウレイド基を有する化合物の製造
実施例(9-1)と同様の方法を行った。
実施例(9-2)と同様の方法を行った。
ヘリパックNo.3を充填した蒸留塔102の内部を4-(1,1,3,3-テトラメチルブチル)フェノールで全還流状態とした。蒸留塔上部の温度は210℃、凝縮器103の温度は100℃であった。ライン14を閉止すると同時にライン10を通じて工程(10-2)の反応液を供給した。ライン11からは濃度調整のために4-(1,1,3,3-テトラメチルブチル)フェノールを供給した。
凝縮器103で凝縮され、貯槽104に回収された凝縮液を分析したところ、該凝縮液は、チオ尿素、チオビウレット、アンモニア、4-(1,1,3,3-テトラメチルブチル)フェノールを含有し、チオカルボニル基を有する化合物の量に対する4-(1,1,3,3-テトラメチルブチル)フェノールの量の比は4.5であった。
ライン12より回収される、アンモニアを含む気体を分析したところ、該アンモニアはチオ尿素とイソチオシアン酸を含有し、アンモニア分子の数に対するチオカルボニル基の数の比は1.2であった。
貯槽106に回収した反応液を高速液体クロマトグラフィーで分析したところ、ヘキサメチレンアミンに対して収率81%でN,N’-ヘキサンジイル-ジ(チオカルバミン酸(4-(1,1,3,3-テトラメチルブチル)フェニル)が得られ、ヘキサメチレンジアミンに対して収率3%でヘキサメチレンジイソチオシアネートが生成していた。
薄膜蒸発器107を予め280℃に加熱し、貯槽106に回収した反応液を、ライン16を経由した供給した。生成した気体成分を、ライン18を通じて蒸留塔108に供給し、該蒸留塔108にて蒸留分離を行った。蒸留塔108の中段に設けたライン22よりヘキサメチレンジイソチオシアネートを抜き出し、貯槽112に回収した。
貯槽112に回収したヘキサメチレンジイソチオシアネートを分析したところ、ヘキサメチレンジイソチオシアネートとアミノヘキシルチオ尿素、4-(1,1,3,3-テトラメチルブチル)フェノールを含む組成物であり、アミノヘキシルチオ尿素の濃度は0.1モルppm未満(分析装置の検出限界よりも低い)、4-(1,1,3,3-テトラメチルブチル)フェノールの濃度は90wtppmであった。ヘキサメチレンジイソチオシアネートの収率はヘキサメチレンジアミンに対して68%であった。
工程(11-1):チオウレイド基を有する化合物の製造
実施例(9-1)と同様の方法を行った。
実施例(9-2)と同様の方法を行った。
ヘリパックNo.3を充填した蒸留塔102の内部を4-(1,1,3,3-テトラメチルブチル)フェノールで全還流状態とした。蒸留塔上部の温度は240℃、凝縮器103の温度は100℃であった。ライン14を閉止すると同時にライン10を通じて工程(11-2)の反応液を供給した。
凝縮器103で凝縮され、貯槽104に回収された凝縮液を分析したところ、該凝縮液は、チオ尿素、チオビウレット、アンモニア、4-(1,1,3,3-テトラメチルブチル)フェノールを含有し、チオカルボニル基を有する化合物の量に対する4-(1,1,3,3-テトラメチルブチル)フェノールの量の比は0.9であった。
ライン12より回収される、アンモニアを含む気体を分析したところ、該アンモニアはチオ尿素とイソチオシアン酸を含有し、アンモニア分子の数に対するチオカルボニル基の数の比は1.2であった。
貯槽106に回収した反応液を高速液体クロマトグラフィーで分析したところ、ヘキサメチレンアミンに対して収率81%でN,N’-ヘキサンジイル-ジ(チオカルバミン酸(4-(1,1,3,3-テトラメチルブチル)フェニル)が得られ、ヘキサメチレンジアミンに対して収率3%でヘキサメチレンジイソチオシアネートが生成していた。
薄膜蒸発器107を予め280℃に加熱し、貯槽106に回収した反応液を、ライン16を経由した供給した。生成した気体成分を、ライン18を通じて蒸留塔108に供給し、該蒸留塔108にて蒸留分離を行った。蒸留塔108の中段に設けたライン22よりヘキサメチレンジイソチオシアネートを抜き出し、貯槽112に回収した。
貯槽112に回収したヘキサメチレンジイソチオシアネートを分析したところ、ヘキサメチレンジイソチオシアネートとアミノヘキシルチオ尿素、4-(1,1,3,3-テトラメチルブチル)フェノールを含む組成物であり、アミノヘキシルチオ尿素の濃度は1.2モル%、4-(1,1,3,3-テトラメチルブチル)フェノールの濃度は650ppmであった。ヘキサメチレンジイソチオシアネートの収率はヘキサメチレンジアミンに対して80%であった。
工程(12-1):チオウレイド基を有する化合物の製造
図1に示す装置を使用した。2,4-トルエンジアミン3.8kgとチオ尿素9.5kgと2-フェニルエタノール63.0kgを使用した以外は、実施例9の工程(9-1)と同様の方法を行った。反応液を高速液体クロマトグラフィーで分析したところ、2,4-トルエンジアミンに対して収率95%で2,4-トルエンジウレイドが得られた。溶液中のアンモニア濃度は53ppmであった。
蒸留塔102の内部を2-フェニルエタノールで全還流状態とした。蒸留塔上部の温度は200℃、凝縮器103の温度は50℃であった。ライン14を閉止すると同時にライン10を通じて工程(12-1)の反応液を供給した。ライン11からは濃度調整のために2-フェニルエタノールを供給した。
凝縮器103で凝縮され、貯槽104に回収された凝縮液を分析したところ、該凝縮液は、チオ尿素、チオビウレット、アンモニア、2-フェニルエタノールを含有し、チオカルボニル基を有する化合物の量に対する2-フェニルエタノールの量の比は15であった。
ライン12より回収される、アンモニアを含む気体を分析したところ、該アンモニアはチオ尿素とイソチオシアン酸を含有し、アンモニア分子の数に対するチオカルボニル基の数の比は0.05であった。
貯槽106に回収した反応液を高速液体クロマトグラフィーで分析したところ、2,4-トルエンジアミンに対して収率82%で2,4-トルエンジ(チオカルバミン酸(2-エチルフェニル))が得られた。
薄膜蒸発器107を予め280℃に加熱し、貯槽106に回収した反応液を、ライン16を経由した供給した。生成した気体成分を、ライン18を通じて蒸留塔108に供給し、該蒸留塔108にて蒸留分離を行った。蒸留塔108の中段に設けたライン22より2,4-トルエンジイソチオシアネートを抜き出し、貯槽112に回収した。2,4-トルエンジイソチオシアネートの収率は2,4-トルエンジアミンに対して72%であった。
工程(13-1):N-置換-O-置換チオカルバメートの製造
オクチルアミン3.9gとチオ尿素4.6gと2-エチルへキシルアルコール120gを内容積が500mLのフラスコに仕込み、内部を窒素雰囲気とした。該フラスコにジムロート冷却器を取り付け、該冷却器に約5℃の冷却水を循環させた。該フラスコの内容物を撹拌しながら、予め200℃に加熱したオイルバスに浸漬したところ、還流が始まった。この状態で加熱を5時間行った。反応液を高速液体クロマトグラフィーで分析したところ、オクチルアミンに対して収率75%でN-オクチルチオカルバミン酸2-エチルヘキシルが得られ、オクチルアミンに対して収率8%でオクチルイソチオシアネートが生成していた。
工程(13-1)の反応液をロータリーエバポレーターで減圧蒸留して、2-エチルアルコールを留去した。トラップ球を備えたガラスチューブに残留液を入れて内部を10kPaに減圧し、250℃に加熱したガラスチューブオーブンで加熱した。トラップ球に回収した液を高速液体クロマトグラフィーで分析したところ、オクチルアミンに対して収率45%でオクチルイソチオシアネートが得られ、N-オクチルチオカルバミン酸2-エチルヘキシルを収率20%で回収した。
工程(14-1):N-置換-O-置換チオカルバメートの製造
図1に示す装置を使用した。イソホロンジアミン4.1kgとチオ尿素7.3kgと2.6-キシレノール72.0kgを攪拌槽101に投入し、内部を窒素雰囲気として50℃で混合し均一溶液とした。
蒸留塔102の内部を2,6-キシレノールで全還流状態とした。蒸留塔上部の温度は200℃、凝縮器103の温度は50℃であった。ライン14を閉止すると同時にライン10を通じて攪拌槽101の混合液を供給した。ライン11からは濃度調整のために、2,6-キシレノールを供給した。
凝縮器103で凝縮され、貯槽104に回収された凝縮液を分析したところ、該凝縮液は、チオ尿素、チオビウレット、アンモニア、2,6-キシレノールを含有し、チオカルボニル基を有する化合物の量に対する2,6-キシレノールの量の比は7であった。
ライン12より回収される、アンモニアを含む気体を分析したところ、該アンモニアはチオ尿素とイソチオシアン酸を含有し、アンモニア分子の数に対するチオカルボニル基の数の比は0.3であった。
貯槽106に回収した反応液を高速液体クロマトグラフィーで分析したところ、イソホロンアミンに対して収率77%で3-((2,6-ジメチルフェノキシ)チオカルボニルアミノ-メチル)-3,5,5-トリメチルシクロヘキシルカルバミン酸(2,6-ジメチルフェニル)エステルが得られ、イソホロンジアミンに対して収率1%でイソホロンジイソチオシアネートが生成していた。
薄膜蒸発器107を予め280℃に加熱し、貯槽106に回収した反応液を、ライン16を経由した供給した。生成した気体成分を、ライン18を通じて蒸留塔108に供給し、該蒸留塔108にて蒸留分離を行った。蒸留塔108の中段に設けたライン22よりイソホロンジイソチオシアネートを抜き出し、貯槽112に回収した。
貯槽112に回収したイソホロンジイソチオシアネートを分析したところ、イソホロンジイソチオシアネートと3-(アミノチオカルボニルアミノ-メチル)-3,5,5-トリメチルシクロヘキシルアミン、2,6-キシレノールを含む組成物であり、3-(アミノチオカルボニルアミノ-メチル)-3,5,5-トリメチルシクロヘキシルアミンの濃度は8モルppm、2,6-キシレノールの濃度は100wtppmであった。イソホロンジイソチオシアネートの収率はイソホロンジアミンに対して72%であった。
工程(15-1):N-置換-O-置換チオカルバメートの製造
蒸留塔上部の温度を180℃とした以外は、実施例14の工程(14-1)と同様の方法を行った。
凝縮器103で凝縮され、貯槽104に回収された凝縮液を分析したところ、該凝縮液は、チオ尿素、チオビウレット、アンモニア、2,6-キシレノールを含有し、チオカルボニル基を有する化合物の量に対する2,6-キシレノールの量の比は7.2であった。
ライン12より回収される、アンモニアを含む気体を分析したところ、該アンモニアはチオ尿素とイソチオシアン酸を含有し、アンモニア分子の数に対するチオカルボニル基の数の比は1.1であった。
貯槽106に回収した反応液を高速液体クロマトグラフィーで分析したところ、イソホロンアミンに対して収率77%で3-((2,6-ジメチルフェノキシ)チオカルボニルアミノ-メチル)-3,5,5-トリメチルシクロヘキシルカルバミン酸(2,6-ジメチルフェニル)エステルが得られ、イソホロンジアミンに対して収率1%でイソホロンジイソチオシアネートが生成していた。
工程(14-1)で得た反応液の代わりに工程(15-1)で得た反応液を使用した以外は、実施例14の工程(14-2)と同様の方法を行った。
貯槽112に回収したイソホロンジイソチオシアネートを分析したところ、イソホロンジイソチオシアネートと3-(アミノチオカルボニルアミノ-メチル)-3,5,5-トリメチルシクロヘキシルアミン、2,6-キシレノールを含む組成物であり、3-(アミノチオカルボニルアミノ-メチル)-3,5,5-トリメチルシクロヘキシルアミンの濃度は8モルppm、2,6-キシレノールの濃度は100wtppmであった。イソホロンジイソチオシアネートの収率はイソホロンジアミンに対して72%であった。
工程(16-1):N-置換-O-置換チオカルバメートの製造
ライン11より2,6-キシレノールを供給しなかった以外は実施例14の工程(14-1)と同様の方法を行った。
凝縮器103で凝縮され、貯槽104に回収された凝縮液を分析したところ、該凝縮液は、チオ尿素、チオビウレット、アンモニア、2,6-キシレノールを含有し、チオカルボニル基を有する化合物の量に対する2,6-キシレノールの量の比は0.9であった。
ライン12より回収される、アンモニアを含む気体を分析したところ、該アンモニアはチオ尿素とイソチオシアン酸を含有し、アンモニア分子の数に対するチオカルボニル基の数の比は0.4であった。
貯槽106に回収した反応液を高速液体クロマトグラフィーで分析したところ、イソホロンアミンに対して収率77%で3-((2,6-ジメチルフェノキシ)チオカルボニルアミノ-メチル)-3,5,5-トリメチルシクロヘキシルカルバミン酸(2,6-ジメチルフェニル)エステルが得られ、イソホロンジアミンに対して収率1%でイソホロンジイソチオシアネートが生成していた。
工程(14-1)で得た反応液の代わりに工程(16-1)で得た反応液を使用した以外は、実施例14の工程(14-2)と同様の方法を行った。
貯槽112に回収したイソホロンジイソチオシアネートを分析したところ、イソホロンジイソチオシアネートと3-(アミノチオカルボニルアミノ-メチル)-3,5,5-トリメチルシクロヘキシルアミン、2,6-キシレノールを含む組成物であり、3-(アミノチオカルボニルアミノ-メチル)-3,5,5-トリメチルシクロヘキシルアミンの濃度は8モルppm、2,6-キシレノールの濃度は100wtppmであった。イソホロンジイソチオシアネートの収率はイソホロンジアミンに対して72%であった。
工程(17-1):N-置換-O-置換チオカルバメートの製造
図1に示す装置を使用した。2,4-トルエンジアミン3.8kgとチオ尿素9.5kgと2-フェニルエタノール63.0kgを使用した以外は、実施例14の工程(14-1)と同様の方法を行った。
凝縮器103で凝縮され、貯槽104に回収された凝縮液を分析したところ、該凝縮液は、チオ尿素、チオビウレット、アンモニア、2-フェニルエタノールを含有し、チオカルボニル基を有する化合物の量に対する2-フェニルエタノールの量の比は13であった。
ライン12より回収される、アンモニアを含む気体を分析したところ、該アンモニアはチオ尿素とイソチオシアン酸を含有し、アンモニア分子の数に対するチオカルボニル基の数の比は0.1であった。
貯槽106に回収した反応液を高速液体クロマトグラフィーで分析したところ、2,4-トルエンジアミンに対して収率78%で2,4-トルエンジ(チオカルバミン酸(2-エチルフェニル))が得られた。
薄膜蒸発器107を予め280℃に加熱し、貯槽106に回収した反応液を、ライン16を経由した供給した。生成した気体成分を、ライン18を通じて蒸留塔108に供給し、該蒸留塔108にて蒸留分離を行った。蒸留塔108の中段に設けたライン22より2,4-トルエンジイソチオシアネートを抜き出し、貯槽112に回収した。2,4-トルエンジイソチオシアネートの収率は2,4-トルエンジアミンに対して70%であった。
下記式(20)で表されるN-置換-O-置換チオカルバメートとフェノールとを含む組成物(N-置換-O-置換チオカルバメートのカルバメート当量に対するフェノールのヒドロキシ基当量の比が50)を、10LのSUS製貯蔵容器に容量の約1/2程度入れ、窒素置換し、日本国岡山県倉敷市児島地区の貯蔵環境で800日間貯蔵した。貯蔵期間中、該容器は約40℃(おおむね30℃~50℃でコントロールされる)の温水循環ジャケットで保温した。貯蔵後、該組成物を分析したところ、該N-置換-O-置換チオカルバメートは貯蔵前に対して98mol%含まれていた。また、該貯蔵物を使用してN-置換-O-置換チオカルバメートの熱分解反応を行ったところ、ヘキサメチレンジイソチオシアネートが、熱分解反応前のN-置換-O-置換チオカルバメートに対して収率92%で得られた。
実施例18と同様の方法により貯蔵を行った結果を表1及び2に示す。
実施例9の工程(9-3)で得られた反応液を分析したところ、該反応液に含まれる4-(1,1,3,3-テトラメチルブチル)フェノールのヒドロキシ基は、N,N’-ヘキサンジイル-ジ(チオカルバミン酸(4-(1,1,3,3-テトラメチルブチル)フェニル)のチオカルバメート基に対して16等量であり、イソチオシアネート基は0.03等量であった。該反応液を、実施例18と同様の方法で貯蔵した。貯蔵後、該組成物を分析したところ、該N-置換-O-置換チオカルバメートは貯蔵前に対して95mol%含まれていた。また、該貯蔵物を使用してN-置換-O-置換チオカルバメートの熱分解反応を行ったところ、ヘキサメチレンジイソチオシアネートが、熱分解反応前のN-置換-O-置換チオカルバメートに対して収率91%で得られた。
実施例14の工程(14-1)で得られた反応液を分析したところ、該反応液に含まれる2,6-キシレノールのヒドロキシ基は、3-((2,6-ジメチルフェノキシ)チオカルボニルアミノ-メチル)-3,5,5-トリメチルシクロヘキシルカルバミン酸(2,6-ジメチルフェニル)エステルのチオカルバメート基に対して16等量であり、イソチオシアネート基は0.013等量であった。該反応液を、実施例18と同様の方法で貯蔵した。貯蔵後、該組成物を分析したところ、該N-置換-O-置換チオカルバメートは貯蔵前に対して98mol%含まれていた。また、該貯蔵物を使用してN-置換-O-置換チオカルバメートの熱分解反応を行ったところ、イソホロンジイソチオシアネートが、熱分解反応前のN-置換-O-置換チオカルバメートに対して収率90%で得られた。
下記式(21)で表されるチオウレイド基を有する化合物とフェノールとを含む組成物(チオウレイド基を有する化合物のチオウレイド量に対するフェノールのヒドロキシ基当量の比が55)を、10LのSUS製貯蔵容器に容量の約1/2程度入れ、窒素置換し、日本国岡山県倉敷市児島地区の貯蔵環境で800日間貯蔵した。貯蔵期間中、該容器は約40℃(おおむね30℃~50℃でコントロールされる)の温水循環ジャケットで保温した。貯蔵後、該組成物を分析したところ、該チオウレイド基は貯蔵前に対して95mol%含まれていた。
実施例41と同様の方法により貯蔵を行った結果を表3及び4に示す。
下記式(22)で表されるイソチオシアネートと下記式(23)で表される化合物とを混合し、10LのSUS製貯蔵容器に容量の約1/2程度入れ、窒素置換し、日本国岡山県倉敷市児島地区の貯蔵環境で800日間貯蔵した。貯蔵期間中、該容器は約40℃(おおむね30℃~50℃でコントロールされる)の温水循環ジャケットで保温した。貯蔵後、該組成物を分析したところ、該チオウレイド基は貯蔵前に対して90mol%含まれていた。
実施例60と同様の方法により貯蔵を行った結果を表5に示す。
工程(67-1):N-置換-O-置換チオカルバメートの製造
図2に示すような反応装置にて、N-置換-O-置換チオカルバメートの製造を行った。
図3に示す装置を使用してイソチオシアネートの製造を行った。
工程(68-1):N-置換チオカルバミン酸エステルの製造
2,4-トルエンジアミン210gと4-(1,1,3,3-テトラメチルブチル)フェノール9220gとチオ尿素325gを混合して原料溶液とし、充填塔202を240℃に加熱し、内部の圧力を約52kPaとし、凝縮器を120℃に保持して、原料溶液を約1.0g/minで導入した以外は、実施例67の工程(67-1)と同様の方法を行った。得られた反応液を、液体クロマトグラフィー及び1H-NMRで分析したところ、該反応液は、トルエン-2,4-ジ(チオカルバミン酸(4-(1,1,3,3-テトラメチルブチル)フェニル)エステル)を含有し、2,4-トルエンジアミンに対する収率は、約83%であった。
工程(69-1):N-置換チオカルバミン酸エステルの製造
3-アミノメチル-3,5,5-トリメチルシクロヘキシルアミン350gと4-フェニルフェノール3100gとチオ尿素391gを混合して原料溶液とし、充填塔202を240℃に加熱し、内部の圧力を約26kPaとし、凝縮器を約150℃に保持して、原料溶液を約1.2g/minで導入した以外は、実施例67の工程(67-1)と同様の方法を行った。得られた反応液を、液体クロマトグラフィー及び1H-NMRで分析したところ、該反応液は、3-((4-フェニルフェノキシ)チオカルボニルアミノ-メチル)-3,5,5-トリメチルシクロヘキシルチオカルバミン酸(4-フェニルフェニル)エステルを含む溶液であり、3-アミノメチル-3,5,5-トリメチルシクロヘキシルアミンに対する収率は約83%であった。
薄膜蒸留装置202を220℃に加熱し、該薄膜蒸留装置内の圧力を約1.3kPaとし、実施例67で貯槽205に回収した反応液の代わりに、実施例69の工程(69-1)で貯槽205に回収した反応液を約660g/hrで該薄膜蒸留装置に供給した以外は、実施例67の工程(67-2)と同様の方法を行った。
工程(70-1):チオカルバミン酸エステルの製造
工程(70-1)では、図4に示す反応装置を使用した。
工程(70-2)では引き続き図4に示す装置を使用した。
工程(70-3)では引き続き、図4に示す装置を使用した。
工程(71-1):ウレイド基を有する化合物の製造
工程(71-1)では、図5に示す装置を使用した。
工程(71-2)では引き続き、図5に示す装置を使用した。
工程(F-1):N-置換チオカルバミン酸エステルの製造
工程(F-1)では図2に示すような反応器を使用した。
工程(G-1):N-置換チオカルバミン酸エステルの製造
リボイラーの温度を255℃とした以外は、比較例6の工程(F-1)と同様の方法を行った。運転条件が安定したのち10時間超過したところで、貯槽204に回収した成分を採取し、1H-NMR及び13C-NMR測定を行ったところ、4-(1,1,3,3-テトラメチルブチル)フェノールとチオ尿素の混合物であり、チオ尿素の含有量は約25.5g(0.42mol)、4-(1,1,3,3-テトラメチルブチル)フェノールの含有量は72.1g(0.35mol)であった。貯槽104の上部に具備したライン5より、アンモニアを含有する気体が排出された。該気体をテドラーバッグに回収し、該気体をガスタイトシリンジにてガスクロマトグラフィーに注入して、該気体成分の分析を行った。その結果、10分間あたりのアンモニア回収量は0.24g(14.4mmol)であった。また、該気体をGC-MSにより分析したところ、該アンモニアに含有される、チオカルボニル基を有する化合物に含まれるチオカルボニル基の量は12.1mmolであった。貯槽205に得られた反応液は、N,N’-ヘキサンジイル-ジ(チオカルバミン酸(4-(1,1,3,3-テトラメチルブチル)フェニル)エステル)を含有し、N,N’-ヘキサンジイル-ジ(チオカルバミン酸(4-(1,1,3,3-テトラメチルブチル)フェニル)エステル)のヘキサメチレンジアミンに対する収率は約78%であった。当該反応を継続して行ったところ、運転条件が安定したのち70日を超過したところで凝縮器203が閉塞し、N-置換チオカルバミン酸エステルの製造を行うことができなくなった。
工程(71-1)
2-アミノエチルアルコール1.8gとチオ尿素4.6gと2-エチルへキシルアルコール120gを内容積が500mLのフラスコに仕込み、内部を窒素雰囲気とした。該フラスコにジムロート冷却器を取り付け、該冷却器に約5℃の冷却水を循環させた。該フラスコの内容物を撹拌しながら、予め200℃に加熱したオイルバスに浸漬したところ、還流が始まった。この状態で加熱を5時間行った。
工程(71-1)の反応液をロータリーエバポレーターで減圧蒸留して、2-エチルヘキシルアルコールを留去した。トラップ球を備えたガラスチューブに残留液を入れて内部を10kPaに減圧し、250℃に加熱したガラスチューブオーブンで加熱した。トラップ球に回収した液を高速液体クロマトグラフィーで分析したところ、2-アミノエチルアルコールに対して収率40%で2-ヒドロキシエチルイソチオシアネートが得られた。
工程(72-1)2-イソチオシアネートエチルメタクリレートの製造方法
2-ヒドロキシエタノールエチルメタクリレート1.0gとテトラヒドロフラン100gを内容量200mlのフラスコに仕込み、内部を窒素雰囲気とした。該フラスコを氷浴に浸漬、攪拌させながら、冷却後、メタクリル酸クロリド1.3gとトリエチルアミン1.2gを加えた。その後、室温にて2時間攪拌後、該フラスコの内容物を分液ロートに移し、炭酸水素ナトリウム水溶液と1N塩酸と水で洗浄し、有機層を硫酸ナトリウムで乾燥後、ロータリーエバポレーターで減圧蒸留した。濃縮物を高速液体クロマトグラフィーで分析したところ、2-ヒドロキシエチルイソチオシアネートに対して収率97%で2-イソチオシアネートエチルメタクリレートが得られた。
工程(73-1):N-置換-O-置換チオカルバメートの製造
トリス(2-アミノエチル)アミン2.2gとチオ尿素6.9gと2-ブトキシエタノール160gを内容積が500mLのフラスコに仕込み、内部を窒素雰囲気とした。該フラスコにジムロート冷却器を取り付け、該冷却器に約5℃の冷却水を循環させた。該フラスコの内容物を撹拌しながら、予め200℃に加熱したオイルバスに浸漬したところ、還流が始まった。この状態で加熱を8時間おこなった。反応液を高速液体クロマトグラフィーで分析したところ、トリス(2-アミノエチル)アミンに対して収率70%でトリス[O-(2-ブトキシエチル)-N-エチルチオカルバミン酸]アミンが得られた。
工程(73-1)の反応液をロータリーエバポレーターで減圧蒸留して、2-エチルアルコールを留去した。トラップ球を備えたガラスチューブに残留液を入れて内部を10kPaに減圧し、250℃に加熱したガラスチューブオーブンで加熱した。トラップ球に回収した液を高速液体クロマトグラフィーで分析したところ、トリス(2-アミノエチル)アミンに対して収率40%でトリス(2-イソチシアネートエチル)アミンが得られた。
Claims (18)
- 有機第1アミンとチオ尿素とを原料としてイソチオシアネートを製造する方法。
- 前記有機第1アミンと前記チオ尿素とを反応させて、チオウレイド基を有する化合物及びアンモニアを製造する工程(1)と、
前記チオウレイド基を有する化合物を熱分解して、生成するイソチオシアネートとアンモニアとを分離する工程(2)と、
を含む、請求項1に記載の方法。 - 前記有機第1アミンと前記チオ尿素とを反応させて、生成するイソチオシアネートとアンモニアとを分離する工程(I)を含む、請求項1に記載の方法。
- 前記有機第1アミンと前記チオ尿素とを反応させて、チオウレイド基を有する化合物及びアンモニアを製造する工程(A)と、
前記チオウレイド基を有する化合物とヒドロキシ化合物とを反応させて、N-置換-O-置換チオカルバメート及びアンモニアを製造し、前記アンモニアを分離する工程(B)と、
前記N-置換-O-置換チオカルバメートを熱分解して、イソチオシアネートを製造する工程(C)と、
を含む、請求項1に記載の方法。 - 前記有機第1アミンと前記チオ尿素とヒドロキシ化合物とを反応させて、N-置換-O-置換チオカルバメート及びアンモニアを製造し、前記アンモニアを分離する工程(a)と、
前記N-置換-O-置換チオカルバメートを熱分解して、イソチオシアネートを製造する工程(b)と、
を含む、請求項1に記載の方法。 - 前記工程(1)と同時に、及び/又は、前記工程(1)の後に、前記チオウレイド基を有する化合物と前記アンモニアとを分離する工程(X)を更に行う、請求項2に記載の方法。
- 前記工程(A)と同時に、及び/又は、前記工程(A)の後に、前記チオウレイド基を有する化合物と前記アンモニアとを分離する工程(X)を更に行う、請求項4に記載の方法。
- 前記工程(B)で、前記アンモニアとともに、前記ヒドロキシ化合物の一部又は全部と、前記N-置換-O-置換チオカルバメートを除くチオカルボニル基を有する化合物の一部又は全部を気相成分として分離し、
該気相成分を用いて、前記アンモニア、ヒドロキシ化合物及び前記チオカルボニル基を有する化合物を含む気相成分を凝縮器に導入して、前記ヒドロキシ化合物及び前記チオカルボニル基を有する化合物を凝縮する工程(Y)を行う、請求項4に記載の方法。 - 前記工程(a)で、前記アンモニアとともに、前記ヒドロキシ化合物の一部又は全部と、N-置換-O-置換チオカルバメートを除くチオカルボニル基を有する化合物の一部又は全部を気相成分として分離し、
該気相成分を用いて、前記アンモニア、前記ヒドロキシ化合物及び前記チオカルボニル基を有する化合物を含む気相成分を凝縮器に導入して、前記ヒドロキシ化合物及び前記チオカルボニル基を有する化合物を凝縮する工程(Y)を行う、請求項5に記載の方法。 - 前記工程(Y)で凝縮される前記チオカルボニル基を有する化合物の量(T)に対する、凝縮される前記ヒドロキシ化合物の量(H)の比(H/T)が1以上である、請求項8又は9に記載の方法。
- 工程(Y)で凝縮されなかった混合気体における、アンモニア分子の数に対するチオカルボニル基の数の比が1以下である、請求項10に記載の方法。
- N-置換-O-置換チオカルバメートと、ヒドロキシ化合物とを含み、
前記N-置換-O-置換チオカルバメートのカルバメート基当量に対する、前記ヒドロキシ化合物のヒドロキシ基当量の比が1~100の範囲である、N-置換-O-置換チオカルバメートの移送用及び貯蔵用組成物。 - 前記N-置換-O-置換チオカルバメートが、有機第1アミンとチオ尿素とヒドロキシ化合物とを反応させて得られるN-置換-O-置換チオカルバメートである、請求項12に記載の組成物。
- チオ尿素、N-無置換-O-置換チオカルバメート、チオ炭酸エステル、チオウレイド基を有する化合物、ジチオビウレット及びジチオビウレット誘導体からなる群より選ばれる少なくとも1種の化合物を更に含む、請求項12又は13に記載の組成物。
- 請求項12~14のいずれか一項に記載の組成物に含まれる前記N-置換-O-置換チオカルバメートを熱分解してイソチオシアネートを得る工程を備える、イソチオシアネートの製造方法。
- チオウレイド基を有する化合物と、ヒドロキシ化合物とを含み、
前記チオウレイド基を有する化合物のチオウレイド基当量に対する、前記ヒドロキシ化合物のヒドロキシ基当量の比が1~100の範囲である、チオウレイド基を有する化合物の移送用及び貯蔵用組成物。 - チオ尿素、N-無置換-O-置換チオカルバメート、チオ炭酸エステル、ジチオビウレット及びジチオビウレット誘導体からなる群より選ばれる少なくとも1種の化合物を更に含む、請求項16に記載の組成物。
Priority Applications (10)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP18162365.3A EP3363785B1 (en) | 2013-03-05 | 2014-02-28 | Isothiocyanate production methods |
KR1020187015958A KR20180067703A (ko) | 2013-03-05 | 2014-02-28 | 이소티오시아네이트를 제조하는 방법, n-치환-o-치환 티오카르바메이트의 이송용 및 저장용 조성물, 그리고 이소티오시아네이트 조성물 |
KR1020157024174A KR101866892B1 (ko) | 2013-03-05 | 2014-02-28 | 이소티오시아네이트를 제조하는 방법, n-치환-o-치환 티오카르바메이트의 이송용 및 저장용 조성물, 그리고 이소티오시아네이트 조성물 |
CN202010264095.3A CN111320562B (zh) | 2013-03-05 | 2014-02-28 | 异硫氰酸酯的制造方法 |
US14/772,943 US10308601B2 (en) | 2013-03-05 | 2014-02-28 | Isothiocyanate production method, composition for transporting and storing N-substituted O-substituted thiocarbamate, and isothiocyanate composition |
EP14760523.2A EP2966060B1 (en) | 2013-03-05 | 2014-02-28 | Isothiocyanate production method, composition for transporting and storing n-substituted o-substituted thiocarbamate, and isothiocyanate composition |
JP2015504282A JP6262714B2 (ja) | 2013-03-05 | 2014-02-28 | イソチオシアネートを製造する方法、n−置換−o−置換チオカルバメートの移送用及び貯蔵用組成物、並びに、イソチオシアネート組成物 |
EP17159930.1A EP3214071B1 (en) | 2013-03-05 | 2014-02-28 | Isothiocyanate composition |
CN201480011544.6A CN105026367B (zh) | 2013-03-05 | 2014-02-28 | 异硫氰酸酯的制造方法 |
US16/382,738 US11046645B2 (en) | 2013-03-05 | 2019-04-12 | Isothiocyanate production method, composition for transporting and storing N-substituted O-substituted thiocarbamate, and isothiocyanate composition |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2013-042867 | 2013-03-05 | ||
JP2013042863 | 2013-03-05 | ||
JP2013042867 | 2013-03-05 | ||
JP2013-042863 | 2013-03-05 |
Related Child Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/772,943 A-371-Of-International US10308601B2 (en) | 2013-03-05 | 2014-02-28 | Isothiocyanate production method, composition for transporting and storing N-substituted O-substituted thiocarbamate, and isothiocyanate composition |
US16/382,738 Division US11046645B2 (en) | 2013-03-05 | 2019-04-12 | Isothiocyanate production method, composition for transporting and storing N-substituted O-substituted thiocarbamate, and isothiocyanate composition |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2014136690A1 true WO2014136690A1 (ja) | 2014-09-12 |
Family
ID=51491209
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2014/055144 WO2014136690A1 (ja) | 2013-03-05 | 2014-02-28 | イソチオシアネートを製造する方法、n-置換-o-置換チオカルバメートの移送用及び貯蔵用組成物、並びに、イソチオシアネート組成物 |
Country Status (7)
Country | Link |
---|---|
US (2) | US10308601B2 (ja) |
EP (3) | EP3214071B1 (ja) |
JP (4) | JP6262714B2 (ja) |
KR (2) | KR20180067703A (ja) |
CN (4) | CN111320562B (ja) |
TW (4) | TWI644891B (ja) |
WO (1) | WO2014136690A1 (ja) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104844490A (zh) * | 2015-05-14 | 2015-08-19 | 常州大学 | 一种两步法绿色合成异硫氰酸酯的方法 |
CN104860856A (zh) * | 2015-05-14 | 2015-08-26 | 常州大学 | 一种无碱绿色合成异硫氰酸酯的方法 |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9962361B2 (en) | 2011-01-03 | 2018-05-08 | The William M. Yarbrough Foundation | Isothiocyanate functional surfactants, formulations incorporating the same, and associated methods of use |
US9532969B2 (en) | 2011-02-08 | 2017-01-03 | The William M. Yarbrough Foundation | Method for treating psoriasis |
US10434081B2 (en) | 2012-07-26 | 2019-10-08 | The William M. Yarbrough Foundation | Inhibitors of macrophage migration inhibitory factor |
US10335387B2 (en) | 2012-07-26 | 2019-07-02 | The William M. Yarbrough Foundation | Method for treating infectious diseases with isothiocyanate functional compounds |
US10441561B2 (en) | 2012-07-26 | 2019-10-15 | The William M. Yanbrough Foundation | Method for treating benign prostatic hyperplasia (BPH), prostatitis, and prostate cancer |
US10434082B2 (en) | 2012-07-26 | 2019-10-08 | The William M. Yarbrough Foundation | Isothiocyanate functional compounds augmented with secondary antineoplastic medicaments and associated methods for treating neoplasms |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2824887A (en) | 1954-02-25 | 1958-02-25 | Du Pont | Substituted ethyl alkyl isothiocyanates |
US3111536A (en) | 1960-07-22 | 1963-11-19 | Monsanto Canada Ltd | Arylmethyl isothiocyanates |
JPS56158758A (en) * | 1980-05-12 | 1981-12-07 | Nippon Carbide Ind Co Ltd | Preparation of isothiocyanate ester |
JPS6419061A (en) * | 1987-06-18 | 1989-01-23 | Ciba Geigy Ag | Aryloxyphenylthiourea, aryloxyphenylisothiourea and aryloxyphenylcarbodiimide, manufacture and pesticidal composition |
JPH04210959A (ja) * | 1979-09-19 | 1992-08-03 | Ciba Geigy Ag | 新規イソチオシアネート |
JPH04270260A (ja) | 1989-12-28 | 1992-09-25 | Ciba Geigy Ag | イソチオシアネートの製造方法 |
JPH08804B2 (ja) | 1992-01-10 | 1996-01-10 | 株式会社日本触媒 | イソシアナート類の製造方法 |
JPH09202767A (ja) * | 1996-01-24 | 1997-08-05 | Rengo Co Ltd | イソチオシアネート化合物の製造法 |
WO2012046734A1 (ja) * | 2010-10-04 | 2012-04-12 | 旭化成ケミカルズ株式会社 | 分離方法及びイソシアネートの製造方法 |
Family Cites Families (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US499796A (en) * | 1893-06-20 | Grain-separator | ||
US525071A (en) * | 1894-08-28 | Combined car fender and brake | ||
US2983747A (en) | 1958-07-28 | 1961-05-09 | Stauffer Chemical Co | Process for making thiolcarbamates |
US3712158A (en) * | 1967-12-15 | 1973-01-23 | Oreal | Dyeing human hair and composition for including an oxidation dye and heterocyclic coupler thereof |
US3836524A (en) | 1973-04-26 | 1974-09-17 | Stauffer Chemical Co | Preparation of esters of thiocarbamic acids |
DE3632010A1 (de) * | 1986-09-20 | 1988-04-07 | Basf Ag | Neue 2-(alkoxymethyl)-pentan-1,5-diisocyanate, -diurethane und -dicarbamidsaeurechloride, verfahren zu ihrer herstellung und deren verwendung |
JPH0289657A (ja) | 1988-09-28 | 1990-03-29 | Seiko Epson Corp | サーマルプリンタ |
DE4010226A1 (de) * | 1990-03-30 | 1991-10-02 | Basf Ag | Neue 2,2-dialkylpentan-1,5-diisocyanate, -diurethane und -dicarbamidsaeurechloride, verfahren zu ihrer herstellung und ihre verwendung |
US5250717A (en) * | 1990-10-22 | 1993-10-05 | Ethyl Corporation | Process for preparing N,N-diarylthioureas and arylisothiocyanates |
US5326903A (en) | 1992-01-10 | 1994-07-05 | Nippon Shokubai Co., Ltd. | Process for preparing isocyanates using sintered oxides |
FR2693106A1 (fr) * | 1992-10-02 | 1994-01-07 | Wandji Thomas | Association de trois principes actifs extraits du pentadiplandra brazzeana. |
CN1849301A (zh) * | 2003-07-10 | 2006-10-18 | 艾其林医药公司 | 用作病毒复制抑制剂的取代芳基硫脲衍生物 |
AU2004257277B2 (en) | 2003-07-10 | 2011-03-31 | Achillion Pharmaceuticals, Inc. | Substituted arylthiourea derivatives useful as inhibitors of viral replication |
US20050192347A1 (en) | 2003-12-23 | 2005-09-01 | Dasseux Jean-Louis H. | Urea and thiourea compounds and compositions for cholesterol management and related uses |
TW200844080A (en) * | 2007-01-11 | 2008-11-16 | Asahi Kasei Chemicals Corp | Process for producing isocyanate |
CN101652344B (zh) * | 2007-03-30 | 2014-06-04 | 旭化成化学株式会社 | 使用含有氨基甲酸酯和芳香族羟基化合物的组合物制造异氰酸酯的方法、以及氨基甲酸酯输送用和储藏用组合物 |
CN102105439B (zh) * | 2009-08-21 | 2016-04-20 | 旭化成化学株式会社 | N-取代氨基甲酸酯的制造方法和使用该n-取代氨基甲酸酯的异氰酸酯的制造方法 |
FR2988000A1 (fr) * | 2012-03-16 | 2013-09-20 | Thomas Wandji | Composition pharmaceutique active dans la therapie des affections virales humaines et animales |
-
2014
- 2014-02-28 KR KR1020187015958A patent/KR20180067703A/ko not_active Application Discontinuation
- 2014-02-28 EP EP17159930.1A patent/EP3214071B1/en active Active
- 2014-02-28 CN CN202010264095.3A patent/CN111320562B/zh active Active
- 2014-02-28 US US14/772,943 patent/US10308601B2/en active Active
- 2014-02-28 CN CN201810979023.XA patent/CN108976155A/zh active Pending
- 2014-02-28 CN CN202111299255.9A patent/CN113880741A/zh active Pending
- 2014-02-28 CN CN201480011544.6A patent/CN105026367B/zh active Active
- 2014-02-28 WO PCT/JP2014/055144 patent/WO2014136690A1/ja active Application Filing
- 2014-02-28 JP JP2015504282A patent/JP6262714B2/ja active Active
- 2014-02-28 EP EP14760523.2A patent/EP2966060B1/en active Active
- 2014-02-28 KR KR1020157024174A patent/KR101866892B1/ko active IP Right Grant
- 2014-02-28 EP EP18162365.3A patent/EP3363785B1/en active Active
- 2014-03-04 TW TW105102837A patent/TWI644891B/zh not_active IP Right Cessation
- 2014-03-04 TW TW103107160A patent/TWI639580B/zh not_active IP Right Cessation
- 2014-03-04 TW TW104120703A patent/TWI642651B/zh not_active IP Right Cessation
- 2014-03-04 TW TW107123704A patent/TWI644892B/zh not_active IP Right Cessation
-
2017
- 2017-10-30 JP JP2017209094A patent/JP6412238B2/ja not_active Expired - Fee Related
-
2018
- 2018-09-27 JP JP2018182325A patent/JP6735324B2/ja active Active
-
2019
- 2019-04-12 US US16/382,738 patent/US11046645B2/en active Active
- 2019-12-16 JP JP2019226319A patent/JP6975767B2/ja active Active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2824887A (en) | 1954-02-25 | 1958-02-25 | Du Pont | Substituted ethyl alkyl isothiocyanates |
US3111536A (en) | 1960-07-22 | 1963-11-19 | Monsanto Canada Ltd | Arylmethyl isothiocyanates |
JPH04210959A (ja) * | 1979-09-19 | 1992-08-03 | Ciba Geigy Ag | 新規イソチオシアネート |
JPS56158758A (en) * | 1980-05-12 | 1981-12-07 | Nippon Carbide Ind Co Ltd | Preparation of isothiocyanate ester |
JPS6419061A (en) * | 1987-06-18 | 1989-01-23 | Ciba Geigy Ag | Aryloxyphenylthiourea, aryloxyphenylisothiourea and aryloxyphenylcarbodiimide, manufacture and pesticidal composition |
JPH04270260A (ja) | 1989-12-28 | 1992-09-25 | Ciba Geigy Ag | イソチオシアネートの製造方法 |
JPH08804B2 (ja) | 1992-01-10 | 1996-01-10 | 株式会社日本触媒 | イソシアナート類の製造方法 |
JPH09202767A (ja) * | 1996-01-24 | 1997-08-05 | Rengo Co Ltd | イソチオシアネート化合物の製造法 |
WO2012046734A1 (ja) * | 2010-10-04 | 2012-04-12 | 旭化成ケミカルズ株式会社 | 分離方法及びイソシアネートの製造方法 |
Non-Patent Citations (4)
Title |
---|
CHEM. PHARM. BULL. (TOKYO, vol. 8, 1960, pages 486 |
ERICKSON J G: "NOTES - REACTIONS OF LONG-CHAIN AMINES. VI. PREPARATION OF THIOUREAS", JOURNAL OF ORGANIC CHEMISTRY, vol. 21, 1956, pages 483 - 484, XP008177938 * |
ORG. SYNTH., vol. ILL, 1955, pages 599 |
See also references of EP2966060A4 |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104844490A (zh) * | 2015-05-14 | 2015-08-19 | 常州大学 | 一种两步法绿色合成异硫氰酸酯的方法 |
CN104860856A (zh) * | 2015-05-14 | 2015-08-26 | 常州大学 | 一种无碱绿色合成异硫氰酸酯的方法 |
CN104844490B (zh) * | 2015-05-14 | 2017-06-06 | 常州大学 | 一种两步法绿色合成异硫氰酸酯的方法 |
Also Published As
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP6412238B2 (ja) | イソチオシアネートを製造する方法 | |
JP6316491B2 (ja) | イソシアネートの製造方法 | |
KR101507251B1 (ko) | 카르보닐 화합물의 제조 방법 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
WWE | Wipo information: entry into national phase |
Ref document number: 201480011544.6 Country of ref document: CN |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 14760523 Country of ref document: EP Kind code of ref document: A1 |
|
ENP | Entry into the national phase |
Ref document number: 2015504282 Country of ref document: JP Kind code of ref document: A |
|
ENP | Entry into the national phase |
Ref document number: 20157024174 Country of ref document: KR Kind code of ref document: A |
|
WWE | Wipo information: entry into national phase |
Ref document number: 14772943 Country of ref document: US |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
WWE | Wipo information: entry into national phase |
Ref document number: 2014760523 Country of ref document: EP |