WO2014084241A1 - 圧入装置 - Google Patents
圧入装置 Download PDFInfo
- Publication number
- WO2014084241A1 WO2014084241A1 PCT/JP2013/081871 JP2013081871W WO2014084241A1 WO 2014084241 A1 WO2014084241 A1 WO 2014084241A1 JP 2013081871 W JP2013081871 W JP 2013081871W WO 2014084241 A1 WO2014084241 A1 WO 2014084241A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- press
- fit
- fit terminal
- terminal
- continuous body
- Prior art date
Links
- 238000003780 insertion Methods 0.000 claims abstract description 99
- 230000037431 insertion Effects 0.000 claims abstract description 99
- 230000033001 locomotion Effects 0.000 claims abstract description 27
- 210000000078 claw Anatomy 0.000 claims description 58
- 238000003825 pressing Methods 0.000 claims description 31
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 230000000630 rising effect Effects 0.000 claims description 4
- 230000001174 ascending effect Effects 0.000 claims description 3
- 238000009751 slip forming Methods 0.000 claims description 3
- 239000000758 substrate Substances 0.000 abstract description 27
- 230000003068 static effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 17
- 238000009434 installation Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 10
- 238000005520 cutting process Methods 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000011218 segmentation Effects 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
- H01R43/205—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve with a panel or printed circuit board
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F5/00—Upsetting wire or pressing operations affecting the wire cross-section
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/51—Fixed connections for rigid printed circuits or like structures
- H01R12/55—Fixed connections for rigid printed circuits or like structures characterised by the terminals
- H01R12/58—Fixed connections for rigid printed circuits or like structures characterised by the terminals terminals for insertion into holes
- H01R12/585—Terminals having a press fit or a compliant portion and a shank passing through a hole in the printed circuit board
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/0488—Crimping apparatus or processes with crimp height adjusting means
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/055—Crimping apparatus or processes with contact member feeding mechanism
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/10—Aligning parts to be fitted together
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49121—Beam lead frame or beam lead device
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49204—Contact or terminal manufacturing
- Y10T29/49208—Contact or terminal manufacturing by assembling plural parts
- Y10T29/49218—Contact or terminal manufacturing by assembling plural parts with deforming
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/532—Conductor
- Y10T29/53209—Terminal or connector
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/532—Conductor
- Y10T29/53209—Terminal or connector
- Y10T29/53213—Assembled to wire-type conductor
- Y10T29/53235—Means to fasten by deformation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/532—Conductor
- Y10T29/53243—Multiple, independent conductors
Definitions
- the present invention includes a series of steps in which a press-fit terminal continuum formed by continuously forming a press-fit terminal having a shoulder portion on a wire is divided into press-fit terminals and press-fitted into a mounted member such as a substrate.
- the present invention relates to a press-fitting device that can be performed continuously.
- Patent Document 1 discloses an invention of a contact press-fitting apparatus.
- the contact press-fitting device disclosed in the following Patent Document 1 includes a front and rear gripping member that clamps a press-fit portion from the front and rear, a pressure roller that moves the head of the rear gripping member back and forth, a vertical cylinder that rotates the front gripping member, and the like. It comprises a contact gripping mechanism and a mechanism for moving the contact gripping mechanism up and down.
- the contact part When the press-fitting part is gripped between the front and rear gripping heads, the contact part is received in the receiving space opened in the lateral direction, and after the press-fitting part is press-fitted into the press-fitting hole of the substrate, the front gripping member is rotated.
- the receiving space is positioned laterally outside the contact portion, and the contact gripping mechanism is moved up without causing the front gripping head to interfere with the contact portion.
- Patent Document 2 discloses an invention of a pinning device for driving pins (terminals) into a substrate.
- the pinning device disclosed in the following Patent Document 2 sandwiches a continuously supplied wire from both sides, and can feed the wire by its rotation, and it is rotated every predetermined time and intermittently feeds the wire.
- Patent Document 3 discloses an invention of a pin insertion mechanism for inserting a pin separated by a constricted portion of a wire into an object such as a printed board.
- the invention of the pin insertion mechanism disclosed in the following Patent Document 3 includes an openable and closable pin feed chuck portion that reciprocates in the longitudinal direction of the wire material and is disposed outside the wire material so as to allow the wire material to be sandwiched.
- An openable and closable pin insertion chuck portion that is reciprocated along the longitudinal direction of the pin and disposed outside the pin feed chuck portion and allows the wire to be sandwiched in front of the pin feed chuck portion.
- the pin insertion chuck portion rotates around the central axis of the wire.
- the constricted portion is cut not by shearing but by twisting, so that it is difficult for cutting waste to be generated on the object.
- the cutting waste does not easily scatter, and further, burrs and sagging are less likely to occur at the top of the pin cut from the wire.
- a press-fit terminal in which a press-fit portion press-fitted into a through-hole formed in a substrate and a shoulder portion pressed by a jig or the like is known.
- Such press-fit terminals are press-fitted and mounted on a substrate or the like using a jig or the like in a state of being divided individually.
- the press-fit terminals are formed of a wire material, a single row of press-fit terminal continuous bodies in which a plurality of press-fit terminals are continuous with the wire material is formed at the stage of formation. If this press-fit terminal continuum can be continuously mounted on a substrate or the like as in the inventions disclosed in Patent Documents 1 to 3, the working efficiency is increased and it becomes very convenient.
- the contact press-fitting device disclosed in Patent Document 1 is an invention that press-fits a contact having a press-fitting portion of a horizontal joint, it cannot be applied to a terminal formed of a wire rod.
- the invention of the pinning device and the pin insertion mechanism disclosed in Patent Documents 2 and 3 since the symmetrical pin to be driven does not have a press-fit portion, a sufficient pressing force when press-fitting the press-fit portion into a substrate or the like is sufficient. Therefore, it is difficult to mount the press-fit terminal. Therefore, in the inventions disclosed in Patent Documents 1 to 3, it is difficult to press-fit and attach the press-fit terminal continuous body to a member to be attached such as a substrate.
- a press-fit terminal continuous body having a shoulder portion that is continuously supplied is divided into a press-fit single body and press-fitted into a substrate or the like. It is an object of the present invention to provide a press-fitting device that can be mounted.
- a press-fitting device includes a base on which a member to be mounted is placed, a back plate that is erected vertically to the base, and the back plate A press-fitting device for attaching a press-fit terminal having a shoulder portion and a press-fit portion to the attached member.
- the back plate is fixed in a stationary state with respect to the vertical operation part, and is provided with a fixed feed means for restricting the press-fit terminal continuous body from moving with the elevation of the vertical operation part,
- the press-fit terminal is mounted on the mounted member by the vertical movement of the vertical operation unit.
- the press-fitting device is the press-fitting device according to the first aspect, wherein the movable feed means is attached to a front surface of the up-and-down operation unit opposite to the back plate, A first hanging portion that hangs down from a central portion of one mounting portion, a first extending portion that extends from a lower end portion of the first hanging portion toward the insertion path, and a first extending portion.
- a feed claw portion disposed on both sides so as to sandwich the press-fit terminal continuum passing through the insertion passage on the distal end side, the shoulder portion being provided with a width that can be pressed;
- the press-fitting device is the press-fitting device according to the second aspect, wherein the movable feeding means is attached movably in a direction away from the front surface of the vertical operation part with the first attachment part as a fulcrum.
- a first inclined portion inclined toward the insertion path side is formed on an upper portion of the feeding claw portion opposite to the first pressing portion,
- the movable feed means moves in a direction away from the insertion passage with the first attachment portion as a fulcrum so that the shoulder portion and the press fit portion of the press-fit terminal continuous body can be inserted through the insertion passage. It is characterized by becoming.
- the press-fitting device is the press-fitting device according to the first aspect, wherein the mounting means is provided with a movable press-fitting means, and the movable press-fitting means is disposed on the opposite side of the back plate of the vertical operation unit.
- a second mounting portion attached to the front surface; a second hanging portion suspended from a central portion of the second attaching portion; and a second extending from the lower end portion of the second hanging portion toward the insertion passage.
- An extension portion, and a press-fitting claw portion disposed on both sides of the press-fit terminal that passes through the insertion passage on the distal end side of the second extension portion and provided with a width that allows the shoulder portion to be pressed.
- the press-fitting device is the press-fitting device according to the fourth aspect, wherein the movable press-fitting means is movably attached in a direction away from the front surface of the vertical operation part with the second attachment part as a fulcrum.
- a second inclined part inclined toward the insertion path side is formed on the upper side of the feed claw part opposite to the second pressing part,
- the shoulder portion of the press-fit terminal which is restricted from being raised together with the vertical operation portion by the fixed feeding means, comes into contact with the second inclined portion of the press-fitting claw portion,
- the movable press-fitting means moves in a direction away from the insertion passage with the second attachment portion as a fulcrum, so that the shoulder portion and the press fit portion of the press-fit terminal can be inserted through the insertion passage.
- the press-fitting device is the press-fitting device according to the first aspect, wherein the fixed feeding means is attached to the back plate and extends to the front side of the up / down actuating portion opposite to the back plate.
- a third extending portion that extends toward the distal end of the third extending portion, and the press-fit terminal continuous body that is inserted through the insertion passage into the distal end side of the third extending portion.
- a regulation claw portion provided, When the up-and-down operation part is raised, at least one of the shoulder parts formed on the press-fit terminal continuum is hooked on the third pressing part at the lower end of the regulating claw part and the press-fit. It is restricted that a terminal continuum raises with the up-and-down operation part.
- a press-fitting device is the press-fitting device according to the sixth aspect, wherein the fixed feed means is attached movably in a direction away from the front surface of the vertical operation part with the third attachment part as a fulcrum.
- a third inclined part inclined toward the insertion path side is formed on the upper side of the regulation claw part opposite to the third pressing part,
- the press-fitting device is the press-fitting device according to the first aspect, wherein the dividing means includes a torsion part provided rotatably about the insertion passage, After the press-fit terminal on the tip side just before the press-fit terminal continuation enters the insertion path of the torsion part, the torsion part is rotated, and when the torsion part is rotated by a predetermined angle, The press-fit terminal on the distal end side is divided by rotating with respect to the press-fit terminal continuous body, and after the division, the torsion part is rotated once or reversely rotated to the base position. It is characterized by being arranged.
- a press-fitting device is the press-fitting device according to the first aspect, wherein the back plate is provided with a power unit having a vertical movement cam for moving the vertical operation unit up and down.
- the vertical movement cam makes one reciprocation, and the vertical operation unit performs one reciprocation of the lowering and raising.
- the present invention provides the following excellent effects by having the above configuration. That is, according to the press-fitting device of the first aspect, a press-fit terminal continuous body in which a plurality of press-fit terminals are continuously formed on a wire is used, and the press-fit terminal continuous body is divided into individual press-less fit terminals.
- the press-fit terminal can be continuously attached to a member to be attached such as a substrate or a connector.
- the press-fit terminal continuation is performed by the first pressing portion of the feed claw portion provided in the movable feed means provided in the up-and-down operation portion as means for feeding the press-fit terminal continuous body.
- the press-fit terminal continuous body can be sent by pressing the shoulder portion formed on the body. Moreover, it can send reliably compared with the thing sent conventionally on both sides of a terminal.
- the insertion path of the movable feeding means is formed with a width capable of pressing the shoulder protruding from the width of the wire of the press-fit terminal continuous body. Therefore, when the up-and-down operation part rises, the shoulder part and the press-fit part protruding from the width of the wire of the press-fit terminal continuous body are caught by the movable feed part and cannot pass through the insertion path.
- the movement is restricted by providing the movable attachment means with the first attachment portion attached to be movable in the direction away from the insertion path of the vertical operation portion.
- the shoulder portion of the press-fit terminal continuous body and the press-fit portion are brought into contact with the first inclined portion of the feed claw portion of the movable feed means, the first fitting portion is used as a fulcrum to move away from the insertion path.
- the press-fit terminal continuum can pass through. Therefore, the press-fit terminal continuous body can be smoothly fed simply by moving the vertical operation part up and down.
- the press-fitting claw part of the movable press-fitting means provided in the vertical operation part as a means for attaching the press-fit terminal divided from the press-fit terminal continuous body to the attached member,
- the shoulder of the press-fit terminal can be pressed and attached by lowering the vertical operation part.
- the movable press-fitting means attaches the press-fit terminal to the substrate, the insertion path of the movable press-fitting means is formed with a width capable of pressing the shoulder protruding from the width of the wire of the press-fit terminal. Therefore, when the up-and-down operation part rises, the shoulder part and the press-fit part protruding from the width of the wire material of the divided press-fit terminal arranged for the next attachment cannot pass through the insertion path.
- the movable press-fitting means is provided with the second mounting portion that can move in the direction away from the insertion passage, so that the shoulder of the press-fit terminal and the press fit are restricted from moving.
- the shoulder part and the press-fit part can pass through by moving the second attachment part as a fulcrum. Therefore, the press-fit terminal can be smoothly mounted only by moving the vertical operation part up and down.
- the shoulder part formed on the press-fit terminal continuous body is hooked by the restricting claw part of the fixed feeding means provided on the back plate.
- the press-fit terminal continuum is restricted from rising together with the up-and-down operation part, and the press-fit terminal continuum can be sent downward with respect to the up-and-down operation part.
- the fixed feed means restricts the press-fit terminal continuous body from moving up and down with the up-and-down operation part, so the insertion path of the fixed feed means can press the shoulder protruding from the width of the wire of the press-fit terminal continuous body It is formed with a wide width. Therefore, when the up-and-down operation part descends, the shoulder part and the press-fit part protruding from the width of the wire of the press-fit terminal continuous body cannot pass through the insertion path.
- the movement is restricted by the fact that the fixed feed means is provided with the third attachment portion that is movably attached in the direction away from the insertion path of the vertical operation portion.
- the press moves by moving away from the insertion path with the third mounting portion as a fulcrum. Fit terminal continuum can pass through. Therefore, the press-fit terminal continuous body can be smoothly fed simply by moving the vertical operation part up and down.
- the press-fitting device of the eighth aspect since the division from the press-fit terminal continuous body to the press-fit terminal is performed by twisting, the cut surface of the press-fit terminal becomes a vortex shape, as when cutting by shearing. Generation of burrs can be suppressed.
- the twisted portion rotates by a predetermined angle and is divided into press-fit terminals, the twisted portion is returned to the base position and arranged to prepare for the next division.
- the twisted portion rotates by a predetermined angle, and after the press-fit terminal is divided, a method of rotating it as it is (a method of rotating 360 ° from the base position), There is a method of rotating in a reverse direction after rotating a predetermined angle.
- These methods can be selected according to the specifications of the press-fitting device and the equipment to be installed.
- the cut twisted portion is returned to a predetermined position and is repeatedly pressed so as to be in a predetermined direction to be mounted on the mounted member.
- the fit terminal continuum can be divided.
- the predetermined angle may be an angle at which the press-fit terminal on the front end side is rotated and twisted with respect to the press-fit terminal continuum, and may be in the range of 110 ° to 150 °, for example. Moreover, since the angle which can be cut
- the press-fitting device of the ninth aspect since the operation of the vertical operation unit can be performed by rotating the vertical movement cam, the press-fit terminals can be efficiently and continuously mounted.
- FIG. 3A is a top view of a press-fit terminal
- FIG. 3B is a top view of a press-fit terminal continuum
- 4A is an enlarged front view of the movable feeding means
- FIG. 4B is a side view
- FIG. 4C is a side view of the movable feeding means moved from the state of FIG. 4B
- FIG. 4D is movable
- FIG. 4E is a front view showing only the feeding means
- FIG. 4E is a side view.
- FIG. 5A is an enlarged front view of a part of the cutting means
- FIG. 5B is a side view of the partial cross section
- FIG. 5C and FIG. It is the model perspective view which showed 6A is an enlarged front view of the insertion means
- FIG. 6B is a side view
- FIG. 6C is a side view of the movable press-fitting means moved from the state of FIG. 6B
- FIG. 6D is a movable press-fit.
- FIG. 6E is a side view.
- 7A is an enlarged front view of the fixed feed means
- FIG. 7B is a side view
- FIG. 7C is a side view of the fixed feed means moved from the state of FIG. 7B
- FIG. 7D is a fixed view.
- FIG. 7A is an enlarged front view of the fixed feed means
- FIG. 7B is a side view
- FIG. 7C is a side view of the fixed feed means moved from the state of FIG. 7B
- FIG. 7D is a fixed view.
- FIG. 7A is an enlarged front view of
- FIG. 7E is a front view showing only the feeding means, and FIG. 7E is a side view.
- 8A to 8C are front views showing a process of attaching the press-fit terminal by the press-fitting device.
- 9A to 9C are side views showing a process of mounting the press-fit terminal by the press-fitting device.
- the press-fitting device 10 of the embodiment supplies a press-fit terminal continuum (hereinafter referred to as a PF terminal continuum; see FIG. 3B) 61, and a single press from the PF terminal continuum 61.
- This is a device that divides into fit terminals (hereinafter referred to as PF terminals; see FIG. 3A) 54 and continuously mounts them on the mounted member 13 such as a housing constituting a substrate or a connector.
- the PF terminal 54 and the PF terminal continuum 61 used in the press-fitting device 10 will be described.
- the PF terminal continuous body 61 is formed by continuously forming a plurality of PF terminals 54 on a wire.
- the PF terminal 54 has a tip 56 inserted into the substrate at one end and a connection 57 connected to the other terminal at the other end.
- PF portion a press-fit portion (hereinafter referred to as “PF portion”) 58 that is press-fitted into the substrate is formed on the distal end portion 56 side of the wire 55, and the upper portion of the PF portion 58, that is, the side where the connection portion 57 is formed.
- a shoulder portion 59 is formed adjacent to the PF portion 58.
- a state in which the end portions 56 of one PF terminal 54 and the connection portions 60 to which the respective end portions of the connection portions 57 of the other PF terminals 54 are connected is formed in a row as a single wire 55.
- the terminal continuum 61 is in a state before being divided into individual PF terminals 54.
- the connection part 60 has a trough shape.
- the PF terminal continuous body 61 formed in this way is used for the press-fitting device 10 of the embodiment.
- the press-fitting device 10 is placed on a work table, a floor of a work place, and the like, a base 11 on which a mounted member 13 is placed, a back plate 14 erected vertically from the base 11, and the back plate 14 up and down. It has the up-and-down action part 16 attached so that it may act repeatedly, and the power part 49 which moves this up-and-down action part 16 up and down.
- the base 11 is formed of a rectangular plate-like body having a predetermined thickness, and a mounting member 13 such as a substrate or a housing on which the PF terminal 54 is mounted is installed on the upper surface of the base 11.
- a member installation mechanism 12 and a back plate 14 erected vertically from the upper surface of the base 11 are provided.
- the mounted member installation mechanism 12 is configured such that the mounted member 13 is installed and can move the mounted member 13 at a predetermined interval corresponding to the mounting of the PF terminal 54. By doing so, the PF terminal 54 can be mounted continuously at a constant interval. In addition, this movement can be performed by providing the threaded gear provided in the base 11 and the groove
- a rod screw provided with a thread groove of a predetermined pitch on a long rod-like member on the base 11 is provided to be rotatable along the axis, and a projection that fits into the thread groove is provided on the mounted member installation mechanism 12. It is also possible to provide a configuration in which the mounted member installation mechanism 12 is moved a predetermined distance by rotating the rod screw. In addition, it is not limited to these structures, A well-known method can also be used. Further, a fixing portion 12 a for fixing the mounted member 13 is provided above the mounted member installation mechanism 12.
- the back plate 14 is formed of a plate-like body having a predetermined area, and is provided with an up-and-down operation part 16, a fixed feeding means 42 and a power part 49.
- the vertical operation unit 16 includes an operation unit main body 17 formed in a vertically long rectangular parallelepiped shape.
- the operation unit main body 17 includes an upper surface 17 a on which a supply port 18 to which the PF terminal continuous body 61 is supplied and a PF terminal 54. Is formed of a bottom surface 17b on the side where the water is discharged, a back surface 17d on the back plate 14 side, a front surface 17c facing the back surface 17d, and both side surfaces 17e and 17f.
- an insertion path 19 penetrating from the supply port 18 of the upper surface 17a to the bottom surface 17b is formed in the vertical operation unit 16 in a straight line.
- the PF terminal continuous body 61 and the PF terminal 54 are inserted through the insertion passage 19.
- the insertion passage 19 has a rectangular or rectangular shape so as to correspond to the cross-sectional shape of the wire 55 that forms the PF terminal continuous body 61 and the PF terminal 54.
- the insertion path 19 can be inserted with the orientation of the PF terminal continuous body 61 and the PF terminal 54 kept constant.
- the supply port 18 formed in the upper surface 17a of the up-and-down operation part 16 is provided with a taper 18a so that the PF terminal continuous body 61 can be easily supplied.
- the movable feed means 22 that the PF terminal continuous body 61 sends downward in the insertion path 19 and the PF terminal continuous body 61 individually as the vertical operation unit 16 descends.
- a dividing means 29 for dividing the PF terminal 54 and an attaching means 33 for attaching the divided PF terminal 54 to the attached member 13 are provided.
- the dividing means 29 is provided so as to be rotatable about the insertion path 19 as a central axis.
- the movable feed means 22 is moved up and down together with the attached up / down operation part 16, and as shown in FIG. 4, a first attachment part 23 attached to the front surface 17 c of the up / down action part 16 and a first attachment part 23.
- a first hanging portion 24 suspended from a position corresponding to the insertion passage 19 in the central portion of the first extending portion 25 extending from the lower side of the first hanging portion 24 toward the insertion passage 19 side,
- a feed claw portion 26 having a first pressing portion 27 provided at a front end side of the first extending portion 25 and having a width capable of pressing the shoulder portion 59 with the PF terminal continuous body 61 inserted through the insertion passage 19 interposed therebetween. (See FIGS. 4D and 4E).
- the PF terminal continuous body 61 When the shoulder portion 59 of the PF terminal continuous body 61 is pressed by the feed claw portion 26, the PF terminal continuous body 61 is sent downward as the vertical operation portion 16 is lowered.
- the front surface 17c side of the up-and-down operation part 16 has the 1st groove part 19a formed so that the front end side of this feed claw part 26 may contact
- the movable feeding means 22 is attached using, for example, a bolt or the like so that it can move in the direction away from the front surface 17c of the vertical operation part 16 with the first attachment part 23 as a fulcrum (see FIG. 4C).
- a first inclined portion 28 that is inclined toward the insertion path 19 is formed on the upper portion of the feed claw portion 26 opposite to the first pressing portion 27.
- the dividing means 29 is provided between the movable feeding means 22 and the mounting means 33 of the vertical operation unit 16, and the dividing means 29 has the insertion path 19 as an axis.
- the torsion part 30 provided rotatably is provided. In this torsion part 30, when the torsion part 30 rotates the PF terminal continuous body 61 inserted into the insertion path 19 of the dividing means 29, the insertion path 19 itself of the torsion part 30 also rotates, and this rotation. As a result, stress is applied to the connecting portion 60 of the PF terminal continuous body 61 and the PF terminal 54 is divided. Note that bearings 30 a that support rotation are provided above and below the torsion part 30.
- the torsion part 30 has a rotating part 31 having an annular groove formed in the periphery, and the rotating part 31 is connected to a driving part (not shown) such as a motor.
- a belt 32 is wound.
- the driving belt 32 is moved by the driving unit, the rotating unit 31 rotates and the torsion cutting unit 30 rotates.
- the torsion part 30 is rotated in one direction, and after dividing the PF terminal 54 from the PF terminal continuous body 61, it returns to the original position by one rotation. By doing in this way, the PF terminal 54 after division
- the torsion part can be continuously returned to the original position while rotating in the same direction. This is because no extra operation is performed.
- the method of returning the twisted portion to the base position is not limited to rotating the twisted portion once as described above, but after the twisted portion is rotated by a predetermined angle and the PF terminal is divided, It can also be a method of rotating in the direction.
- the predetermined angle may be an angle at which the front end of the press-fit terminal is rotated and twisted with respect to the press-fit terminal continuum, and may be in a range of 110 ° to 150 °, for example.
- an angle suitable for the division may be set according to the PF terminal to be used. For example, in the case of a thick PF terminal or a large PF terminal, it can be divided even if the angle of rotation is reduced. In this case, since the reversal can be performed at a smaller angle, the division speed of the PF terminal can be increased.
- the PF terminal can be divided by rotating the torsion part half-turn (180 ° rotation). That is, after the PF terminal is divided, the half-turned twisted portion is not returned to the original position, and this half-rotation is repeated to divide the PF terminal. By doing in this way, the speed of the process of dividing a PF terminal can be further increased.
- a method of half rotation you may rotate in the same direction, and you may make it repeat inversion for every half rotation.
- the drive unit for moving the drive belt 32 wound around the rotating unit 31 can be provided at an arbitrary place.
- the drive unit since the drive unit is provided on the back side of the back plate 14, the drive belt is provided on the back plate 14.
- a hole 14 a is formed so as to accommodate the movement of the drive belt 32 that is inserted through the upper and lower operation parts 16 and moves up and down.
- the mounting means 33 is a part for mounting the PF terminal 54 cut by the cutting means 29 on the mounted member 13.
- the thing to be mounted 13 can use things, such as a board
- the mounting means 33 is provided with a movable press-fit means 34 for mounting the PF terminal 54 inserted through the insertion passage 19 on the mounted member 13.
- the movable press-fitting means 34 includes a second attachment portion 35 attached to the front surface 17c of the vertical operation portion 16 and a second suspension portion 36 suspended from the central portion so as to correspond to the insertion path 19 of the second attachment portion 35.
- a second extending portion 37 extending from the lower side of the second hanging portion 36 toward the insertion passage 19 side, and a PF terminal which is on the distal end side of the second extending portion 37 and passes through the insertion passage 19 54, and a press-fitting claw portion 38 having a second pressing portion 39 provided at a width where the shoulder portion 59 can be pressed (see FIGS. 6D and 6E).
- the PF terminal 54 When the shoulder 59 of the PF terminal 54 is pressed by the press-fitting claw portion 38, the PF terminal 54 is press-fitted into the mounted member 13 and attached.
- the front side 17c side of the up-and-down operation part 16 has the 2nd groove part 19b formed so that the front end side of this press-fit claw part 38 can contact
- the movable press-fitting means 34 is attached so that it can move in the direction away from the front surface 17c of the vertical operation part 16 with the second attachment part 35 as a fulcrum (see FIG. 6C).
- This attachment is performed with a bolt or the like.
- a second inclined portion 40 that is inclined toward the insertion path 19 is formed on an upper portion of the press-fitting claw portion 38 that is opposite to the second pressing portion 39.
- the back plate 14 is provided with a fixed feeding means 42.
- the fixed feeding means 42 is provided with a support member 41 that is fixed to the back plate 14 and extends to the front surface 17 c side of the vertical operation unit 16.
- the support member 41 is formed so as to wrap around from the back plate 14 on the back surface 17 d side of the vertical operation unit 16 to the front surface 17 c of the vertical operation unit 16. That is, the support member 41 has an “L” shape that is upright from the back plate 14, is bent at a right angle, and extends to the front surface 17 c of the vertical operation unit 16. Therefore, the support member 41 does not move even if the vertical operation unit 16 moves.
- the support member 41 is provided with a fixed feeding means 42.
- the fixed feed means 42 includes a third attachment portion 43 attached to the support member 41, a third hanging portion 44 suspended from the central portion of the third attachment portion 43 so as to correspond to the insertion path 19, and a third hanging portion.
- the third extending portion 45 projecting from the lower side of 44 to the insertion passage 19 side, and the distal end side of the third extension portion 45 are arranged on both sides so as to sandwich the PF terminal continuous body 61 passing through the insertion passage 19.
- a restriction claw portion 46 having a third pressing portion 47 provided with a width capable of pressing the shoulder portion 59 (see FIGS. 7D and 7E).
- the shoulder portion 59 of the PF terminal continuous body 61 When the shoulder portion 59 of the PF terminal continuous body 61 is pressed by the restricting claw portion 46, the rising of the PF terminal continuous body 61 that is lifted along with the upward movement of the vertical operation portion 16 can be restricted.
- the PF terminal continuous body 61 can be sent downward with respect to the operating portion 16.
- the front surface 17c side of the up-and-down operation part 16 has the 3rd groove part 19c formed so that the front end side of this control nail
- the fixed feed means 42 is attached so as to be movable in a direction away from the front surface 17c of the vertical operation part 16 with the third attachment part 43 as a fulcrum (see FIG. 7C).
- This attachment is performed with a bolt or the like.
- a third inclined portion 48 that is inclined toward the insertion path 19 is formed on the upper portion of the regulating claw portion 46 opposite to the third pressing portion 47.
- a track portion 15 such as a rail for moving the vertical operation portion 16 up and down is provided on the side of the back plate 14 where the vertical operation portion 16 is provided.
- the movable part 20 which engages with the track part 15 is provided in the back surface 17d of the up-and-down action part 16 so as to correspond to this track part 15, and the movable part 20 moves up and down on this track part 15.
- the vertical operation unit 16 is moved up and down.
- the power unit 49 includes a rotating shaft 52 and a vertical movement cam 50 provided on the rotating shaft 52.
- the rotating shaft 52 is provided with a transmission portion 51 around which a belt body 53 that transmits power from a driving portion such as a motor is wound, and the rotation shaft 52 is rotated by the rotation that the transmission portion 51 receives from the belt body 53.
- the vertical movement cam 50 is formed of a disc body having a predetermined diameter and a predetermined thickness, and is configured to rotate by being provided so that the center of the rotation shaft 52 and the center of the vertical movement cam 50 correspond to each other. Has been.
- a groove 50b is formed on the outer peripheral side surface 50a of the vertical movement cam 50, and the groove 50b is engaged with the protrusion 21 provided on the vertical operation part 16.
- the groove 50b is formed so that the protrusion 21 reciprocates once between the uppermost part and the lowermost part while the vertical movement cam 50 makes one rotation. For this reason, the up-and-down operation unit 16 provided with the projecting portion 21 makes one reciprocation of ascending and descending while the up-and-down moving cam 50 makes one rotation in accordance with the operation of the projecting portion 21.
- the process of mounting the PF terminal 54 to the mounted member 13 will be described with reference to FIGS.
- the fixed feed means 42, the movable feed means 22, the cutting means 29, and the mounting means 33 are arranged in this order from the top, and the power is provided on the side surface side.
- the portion 49 is disposed, and the protrusion 21 of the vertical operation unit 16 and the groove formed in the vertical movement cam 50 of the power unit 49 are fitted together.
- FIG. 8A and FIG. 9A until the vertical operation unit 16 starts from a state where it is arranged at the highest position, a single PF terminal 54 is attached, and the state returns to the original state.
- One round is explained as one process.
- the torsion part 30 of the dividing means 29 of the vertical operation part 16 is rotated, and the PF terminal 54 on the tip part side of the PF terminal continuous body 61 is also rotated together. And when it rotates by a predetermined angle, the part of the front-end
- the torsion part 30 after dividing the PF terminal 54 is rotated once to return to the original position and prepare for the next division.
- the vertical movement cam 50 of the power portion 49 is rotated, and the protrusion 21 provided on the vertical movement portion 16 along the groove 50 b formed in the vertical movement cam 50 is provided.
- the vertical operation unit 16 is lowered.
- the PF terminal continuous body 61 is sent downward by a unit distance by the feeding claw portion 26 of the movable feeding means 22.
- the tip end portion of the PF terminal continuous body 61 is inserted into the insertion passage 19 of the dividing means 29 and waits for the next division.
- the PF terminal 54 in the movable press-fitting means 34 of the mounting means 33 is pressed into the board as the mounted member 13 by pressing the shoulder 59 of the PF terminal 54 against the press-fitting claw 38. Installed.
- the fixed feed means 42 When the vertical operation unit 16 is lowered, the fixed feed means 42 does not descend along with the vertical operation unit 16, so that the movement of the PF terminal continuous body 61 fed through the insertion path 19 is controlled by the restricting claw of the fixed feed means 42. It is necessary not to be blocked by the portion 46. Therefore, the fixed feed means 42 is configured to move in a direction away from the insertion path 19 with the third attachment portion 43 as a fulcrum (see FIG. 7C). In this way, when the shoulder portion 59 of the PF terminal continuous body 61 fed downward is in contact with the first inclined portion 28 of the restricting claw portion 46, the fixed feeding means 42 supports the third mounting portion 43 as a fulcrum.
- the restricting claw portion 46 moves from the inside of the insertion passage 19 to widen the insertion passage 19 so that the shoulder portion 59 and the PF portion 58 of the PF terminal continuous body 61 can be inserted. . Since the third inclined portion 48 is formed on the upper portion of the restriction claw portion 46, the shoulder portion 59 of the PF terminal continuous body 61 comes into contact with it, so that the fixed feeding means 42 can be moved smoothly.
- the up-and-down operation unit 16 is positioned at the lowermost part.
- the vertical movement cam 50 of the power unit 49 is rotated to raise the vertical operation unit 16.
- the PF terminal continuous body 61 is sent downward with respect to the vertical operation part 16 by the fixed feed means 42. That is, at least one shoulder 59 formed on the PF terminal continuous body 61 is hooked by the third pressing portion 47 of the restricting claw portion 46 of the fixed feeding means 42, so that the PF terminal is raised along with the elevation of the vertical operation portion 16.
- the rise of the continuum 61 is regulated. For this reason, the PF terminal continuous body 61 is in a stationary state with respect to things other than the vertical operation unit 16, for example, the back plate 14, but is sent downward to the rising vertical operation unit 16.
- the movable feed means 22 that rises together with the vertical operation section 16 and the movable press-fit means 34 of the mounting means 33 are provided in the insertion path 19 because the feed claw section 26 and the press-fit claw section 38 that are provided respectively are in the insertion path 19. It is necessary not to block the downward feeding of the continuum 61. Therefore, the movable feeding means 22 is configured such that the movable feeding means 22 moves in a direction away from the insertion path with the first mounting portion 23 as a fulcrum (see FIG. 4C).
- the movable feeding means 22 becomes the first attachment portion. 23 is moved in a direction away from the insertion passage 19 so that the feeding claw portion 26 is moved from the insertion passage 19 so that the shoulder portion 59 and the PF portion 58 of the PF terminal continuous body 61 can be inserted through the insertion passage 19. Become. Since the first inclined portion 28 is formed on the upper portion of the feeding claw portion 26, the shoulder portion 59 of the PF terminal continuous body 61 comes into contact with it, so that the fixed feeding means 42 can be moved smoothly.
- the movable press-fitting means 34 of the mounting means 33 is configured to move in a direction away from the insertion path 19 with the second mounting portion 35 as a fulcrum (see FIG. 6C). Therefore, when the up-and-down operation unit 16 moves up, the shoulder portion 59 of the restricted PF terminal 54 comes into contact with the second inclined portion 40 of the press-fitting claw portion 38, and the movable press-fitting means 34 uses the second mounting portion 35 as a fulcrum. It moves in a direction away from the insertion path 19.
- the press-fitting claw portion 38 in the insertion passage 19 is moved, so that the shoulder portion 59 and the PF portion 58 of the PF terminal 54 can be inserted through the insertion passage 19. Since the second inclined portion 40 is formed at the upper portion of the press-fitting claw portion 38, the shoulder portion 59 of the PF terminal continuous body 61 comes into contact with it, so that the fixed feeding means 42 can be moved smoothly.
- the divided leading PF terminal 54 is disposed on the movable feeding means 22 of the mounting means 33 so that the movement is restricted by the PF terminal continuous body 61. It will be ready for the next installation.
- the mounted member installation mechanism 12 provided on the base 11 is moved in a predetermined distance and in a predetermined direction, and the next mounted portion is arranged (see FIG. 8C).
- the PF terminal 54 can be continuously mounted on the substrate. Further, by using a PF terminal continuous body in which the PF terminals are connected, it becomes easier to handle compared to the case where the single PF terminal is mounted on the mounted member.
- the PF terminal continuous body 61 is supplied from the supply port 18 to the insertion path 19 and then moved up and down.
- the part 16 is moved up and down a plurality of times.
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Abstract
Description
前記上下作動部には、
線材に複数の前記プレスフィット端子が連続して形成されたプレスフィット端子連続体が挿通される挿通路と、前記挿通路内に挿通された前記プレスフィット端子連続体を一定の方向に送る少なくともひとつの可動送り手段と、前記プレスフィット端子連続体を個々の前記プレスフィット端子に分断する分断手段と、分断された前記プレスフィット端子を前記被装着部材に装着させる装着手段と、が設けられ、
前記背面板には、前記上下作動部に対して静止した状態で固定され、前記プレスフィット端子連続体が前記上下作動部の上昇と共に移動することを規制する固定送り手段が設けられ、
前記上下作動部の上下動によって前記プレスフィット端子が前記被装着部材に装着されることを特徴とする。
前記上下作動部が下降する際に、前記プレスフィット端子連続体に形成された少なくとも一箇所の前記肩部が前記送り爪部の下方側の端部の第1押圧部により押圧され、前記プレスフィット端子連続体が下方へ送られることを特徴とする。
前記送り爪部の前記第1押圧部とは反対側の上部には前記挿通路側に向かって傾いた第1傾斜部が形成され、
前記上下作動部が上昇する際、前記固定送り手段により前記上下作動部と共に上昇することが規制された前記プレスフィット端子連続体の前記肩部が、前記送り爪部の前記第1傾斜部に当接し、前記可動送り手段が前記第1取付部を支点として前記挿通路から離れる方向に移動することで、前記プレスフィット端子連続体の前記肩部及び前記プレスフィット部が前記挿通路を挿通できるようになることを特徴とする。
前記上下作動部が下降する際に、前記分断手段によって前記プレスフィット端子連続体から分断された前記プレスフィット端子の前記肩部が、前記圧入爪部の下方側の端部の第2押圧部により押圧され、前記プレスフィット端子が前記被装着部材に装着されることを特徴とする。
前記送り爪部の前記第2押圧部とは反対側の上部には前記挿通路側に向かって傾いた第2傾斜部が形成され、
前記上下作動部が上昇する際、前記固定送り手段により前記上下作動部と共に上昇することが規制された前記プレスフィット端子の前記肩部が、前記圧入爪部の前記第2傾斜部に当接し、前記可動圧入手段が前記第2取付部を支点として前記挿通路から離れる方向に移動することで、前記プレスフィット端子の前記肩部及び前記プレスフィット部が前記挿通路を挿通できるようになることを特徴とする。
前記上下作動部が上昇する際に、前記プレスフィット端子連続体に形成された少なくとも一箇所の前記肩部が前記規制爪部の下方側の端部の第3押圧部に引っ掛けられて前記プレスフィット端子連続体が前記上下作動部と共に上昇することが規制されることを特徴とする。
前記規制爪部の前記第3押圧部とは反対側の上部には前記挿通路側に向かって傾いた第3傾斜部が形成され、
前記上下作動部が下降する際、前記可動送り手段により下方へ送られる前記プレスフィット端子連続体の前記肩部が、前記規制爪部の前記第3傾斜部に当接し、前記固定送り手段が第3取付部を支点として前記挿通路から離れる方向に移動することで、前記プレスフィット端子連続体の前記肩部及び前記プレスフィット部が挿通できるようになることを特徴とする。
前記プレスフィット端子連続体の分断直前の先端側の前記プレスフィット端子が前記ねじり切り部の前記挿通路に侵入した後、前記ねじり切り部が回転され、前記ねじり切り部が所定角度回転したとき、前記プレスフィット端子連続体に対し前記先端側のプレスフィット端子が回転されることにより分断され、前記分断後、前記ねじり切り部は一回転されるか、又は逆回転されることで基の位置に配置されることを特徴とする。
前記上下動用カムが一回転することで、前記上下作動部が下降と上昇の一往復を行うことを特徴とする。
実施形態の圧入装置10は、図1及び図2に示すように、プレスフィット端子連続体(以下、PF端子連続体という。図3B参照)61を供給し、PF端子連続体61から単体のプレスフィット端子(以下、PF端子という。図3A参照)54に分断し、基板やコネクタを構成するハウジング等の被装着部材13への装着を連続して行う装置である。
Claims (9)
- 被装着部材が載置される基台と、前記基台に対し垂直に立設された背面板と、前記背面板に上下動が可能なように取り付けられた上下作動部を有し、肩部及びプレスフィット部を有するプレスフィット端子を前記被装着部材に装着させる圧入装置であって、
前記上下作動部には、
線材に複数の前記プレスフィット端子が連続して形成されたプレスフィット端子連続体が挿通される挿通路と、前記挿通路内に挿通された前記プレスフィット端子連続体を一定の方向に送る少なくともひとつの可動送り手段と、前記プレスフィット端子連続体を個々の前記プレスフィット端子に分断する分断手段と、分断された前記プレスフィット端子を前記被装着部材に装着させる装着手段と、が設けられ、
前記背面板には、前記上下作動部に対して静止した状態で固定され、前記プレスフィット端子連続体が前記上下作動部の上昇と共に移動することを規制する固定送り手段が設けられ、
前記上下作動部の上下動によって前記プレスフィット端子が前記被装着部材に装着されることを特徴とする圧入装置。 - 前記可動送り手段は、前記上下作動部の前記背面板と反対側の前面に取り付けられる第1取付部と、前記第1取付部の中央部分から垂下された第1垂下部と、前記第1垂下部の下方端部から前記挿通路に向かって延設された第1延設部と、前記第1延設部の先端側に前記挿通路を挿通する前記プレスフィット端子連続体を挟むように両側に配置され、前記肩部が押圧可能な幅に設けられた送り爪部とを有し、
前記上下作動部が下降する際に、前記プレスフィット端子連続体に形成された少なくとも一箇所の前記肩部が前記送り爪部の下方側の端部の第1押圧部により押圧され、前記プレスフィット端子連続体が下方へ送られることを特徴とする請求項1に記載の圧入装置。 - 前記可動送り手段は、前記第1取付部を支点として前記上下作動部の前面から離れる方向に移動可能に取り付けられ、
前記送り爪部の前記第1押圧部とは反対側の上部には前記挿通路側に向かって傾いた第1傾斜部が形成され、
前記上下作動部が上昇する際、前記固定送り手段により前記上下作動部と共に上昇することが規制された前記プレスフィット端子連続体の前記肩部が、前記送り爪部の前記第1傾斜部に当接し、前記可動送り手段が第1取付部を支点として前記挿通路から離れる方向に移動することで、前記プレスフィット端子連続体の前記肩部及び前記プレスフィット部が前記挿通路を挿通できるようになることを特徴とする請求項2に記載の圧入装置。 - 前記装着手段には可動圧入手段が設けられ、前記可動圧入手段は、前記上下作動部の前記背面板と反対側の前面に取り付けられる第2取付部と、前記第2取付部の中央部分から垂下された第2垂下部と、前記第2垂下部の下方端部から前記挿通路に向かって延設された第2延設部と、前記第2延設部の先端側に前記挿通路を挿通する前記プレスフィット端子の両側に配置され、前記肩部が押圧可能な幅に設けられた圧入爪部とを有し、
前記上下作動部が下降する際に、前記分断手段によって前記プレスフィット端子連続体から分断された前記プレスフィット端子の前記肩部が、前記圧入爪部の下方側の端部の第2押圧部により押圧され、前記プレスフィット端子が前記被装着部材に装着されることを特徴とする請求項1に記載の圧入装置。 - 前記可動圧入手段は、前記第2取付部を支点として前記上下作動部の前面から離れる方向に移動可能に取り付けられ、
前記送り爪部の前記第2押圧部とは反対側の上部には前記挿通路側に向かって傾いた第2傾斜部が形成され、
前記上下作動部が上昇する際、前記固定送り手段により前記上下作動部と共に上昇することが規制された前記プレスフィット端子の前記肩部が、前記圧入爪部の前記第2傾斜部に当接し、前記可動圧入手段が前記第2取付部を支点として前記挿通路から離れる方向に移動することで、前記プレスフィット端子の前記肩部及び前記プレスフィット部が前記挿通路を挿通できるようになることを特徴とする請求項4に記載の圧入装置。 - 前記固定送り手段は、前記背面板に取り付けられて前記上下作動部の前記背面板と反対側の前面側まで延設された支持部材と、前記支持部材に取り付けられる第3取付部と、前記第3取付部の中央部分から垂下された第3垂下部と、前記第3垂下部の下方端部から前記挿通路に向かって延設された第3延設部と、前記第3延設部の先端側に前記挿通路を挿通する前記プレスフィット端子連続体の両側に配置され、前記肩部が押圧可能な幅に設けられた規制爪部とを有し、
前記上下作動部が上昇する際に、前記プレスフィット端子連続体に形成された少なくとも一箇所の前記肩部が前記規制爪部の下方側の端部の第3押圧部に引っ掛けられて前記プレスフィット端子連続体が前記上下作動部と共に上昇することが規制されることを特徴とする請求項1に記載の圧入装置。 - 前記固定送り手段は、前記第3取付部を支点として前記上下作動部の前面から離れる方向に移動可能に取り付けられ、
前記規制爪部の前記第3押圧部とは反対側の上部には前記挿通路側に向かって傾いた第3傾斜部が形成され、
前記上下作動部が下降する際、前記可動送り手段により下方へ送られる前記プレスフィット端子連続体の前記肩部が、前記規制爪部の前記第3傾斜部に当接し、前記固定送り手段が前記第3取付部を支点として前記挿通路から離れる方向に移動することで、前記プレスフィット端子連続体の前記肩部及び前記プレスフィット部が挿通できるようになることを特徴とする請求項6に記載の圧入装置。 - 前記分断手段は、前記挿通路を軸として回転可能に設けられたねじり切り部を備え、
前記プレスフィット端子連続体の分断直前の先端側の前記プレスフィット端子が前記ねじり切り部の前記挿通路に侵入した後、前記ねじり切り部が回転され、前記ねじり切り部が所定角度回転したとき、前記プレスフィット端子連続体に対し前記先端側のプレスフィット端子が回転されることにより分断され、前記分断後、前記ねじり切り部は一回転されるか、又は逆回転されることで基の位置に配置されることを特徴とする請求項1に記載の圧入装置。 - 前記背面板には、前記上下作動部を上下動させる上下動用カムを有する動力部が設けられており、
前記上下動用カムが一回転することで、前記上下作動部が下降と上昇の一往復を行うことを特徴とする請求項1に記載の圧入装置。
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US14/647,629 US9972958B2 (en) | 2012-11-30 | 2013-11-27 | Press-fitting device |
CN201380062459.8A CN104823533B (zh) | 2012-11-30 | 2013-11-27 | 压入装置 |
EP13858234.1A EP2928278A4 (en) | 2012-11-30 | 2013-11-27 | Press-in |
JP2014549851A JP6284886B2 (ja) | 2012-11-30 | 2013-11-27 | 圧入装置 |
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JP2012-262264 | 2012-11-30 | ||
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EP (1) | EP2928278A4 (ja) |
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CN106207713B (zh) * | 2016-08-31 | 2018-11-23 | 苏州品翔电通有限公司 | 圆柱形电感基座生产设备 |
CN108747353B (zh) * | 2018-07-25 | 2024-01-16 | 江门市三度自动化设备科技有限公司 | 一种灯头自动组装机 |
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JPWO2014084241A1 (ja) | 2017-01-05 |
EP2928278A1 (en) | 2015-10-07 |
CN104823533A (zh) | 2015-08-05 |
CN104823533B (zh) | 2017-10-31 |
US9972958B2 (en) | 2018-05-15 |
JP6284886B2 (ja) | 2018-02-28 |
EP2928278A4 (en) | 2016-07-13 |
US20150311661A1 (en) | 2015-10-29 |
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