WO2014077204A1 - 硬化性オルガノポリシロキサン系防汚性複合塗膜、および該複合塗膜で被覆された防汚基材 - Google Patents
硬化性オルガノポリシロキサン系防汚性複合塗膜、および該複合塗膜で被覆された防汚基材 Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/095—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyurethanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/61—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
- C09D183/08—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen, and oxygen
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
- C09D5/082—Anti-corrosive paints characterised by the anti-corrosive pigment
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
- C09D5/1606—Antifouling paints; Underwater paints characterised by the anti-fouling agent
- C09D5/1637—Macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
- C09D5/1606—Antifouling paints; Underwater paints characterised by the anti-fouling agent
- C09D5/1637—Macromolecular compounds
- C09D5/165—Macromolecular compounds containing hydrolysable groups
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
- C09D5/1656—Antifouling paints; Underwater paints characterised by the film-forming substance
- C09D5/1662—Synthetic film-forming substance
- C09D5/1675—Polyorganosiloxane-containing compositions
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
- C09D5/1693—Antifouling paints; Underwater paints as part of a multilayer system
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/65—Additives macromolecular
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/10—Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/26—Polymeric coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/752—Corrosion inhibitor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/754—Self-cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/12—Ships
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
- C08G77/16—Polysiloxanes containing silicon bound to oxygen-containing groups to hydroxyl groups
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/22—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen
- C08G77/26—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen nitrogen-containing groups
Definitions
- the present invention relates to a curable organopolysiloxane antifouling composite coating comprising a urethane resin anticorrosion coating and a curable organopolysiloxane antifouling coating, and an antifouling substrate coated with the composite coating About.
- the coating formed from a curable organopolysiloxane coating composition is a conventional antifouling coating containing toxic substances such as organic metals. Useful as a membrane replacement.
- the curable organopolysiloxane-based antifouling coating is laminated on the upper surface of an epoxy resin-based anticorrosion coating formed on the surface of a base material made of steel or the like from the viewpoint of anticorrosion properties, and the curable organopolysiloxane-based antifouling property It is generally used as a composite coating film.
- a curable organopolysiloxane antifouling composite coating film has one or two layers between an organopolysiloxane antifouling coating layer (Finish Coat) and an epoxy anticorrosion coating layer (Under Coat).
- an organopolysiloxane intermediate coating layer (Tie Coat) By interposing an organopolysiloxane intermediate coating layer (Tie Coat) and making the entire antifouling composite coating film into a three-layer or four-layer coating structure, adhesion between the coating layers was maintained.
- Patent Document 1 by the applicant of the present application states that “organopolysiloxane antifouling coating excellent in both interlayer adhesion and antifouling performance directly on the surface of an epoxy resin anticorrosion coating.
- a “cured organopolysiloxane antifouling composite coating film” obtained by laminating films has been proposed.
- the antifouling composite coating film comprises: [[I] an epoxy resin anticorrosion coating film formed from an anticorrosion coating composition [i] containing an epoxy resin (e1) and an amine curing agent for epoxy resin (e2), [ II] Antifouling paint composition containing a curable organopolysiloxane composition comprising the following components (A), (B) and (C) directly laminated on the surface of the epoxy resin anticorrosion coating [ii] A cured organopolysiloxane-based antifouling composite coating comprising: (A) at least two condensation reactions per molecule; Main component containing organopolysiloxane (a1) having functional group and silica (a2), and (B) condensation of organopolysiloxane (a1) having at least two condensation reactive groups in one molecule A curing agent component containing an organosilane having a functional group capable of undergoing a condensation reaction with a reactive group and / or a partial hydrolyzate thereof (b1), and (C
- the antifouling composite coating film according to Patent Document 1 is obtained by laminating an organopolysiloxane antifouling coating film excellent in antifouling performance directly on the epoxy resin anticorrosion coating film by improving the special tin catalyst. Can be obtained.
- Patent Document 1 the antifouling composite coating described in Patent Document 1 is difficult to apply under low temperature conditions when the base coating is an epoxy resin, has poor curability under extreme conditions (low temperature (0 ° C.)), and at low temperatures. There was a problem that the adhesiveness of the resin deteriorated.
- Patent Document 2 a steel material is coated with or coated with an anticorrosive material such as urethane paint or polyethylene resin, and a paint containing 3% by weight or more of silicone rubber is coated on the undercoat layer.
- an antifouling and anticorrosion coated steel material comprising an intermediate coating layer and a top coating layer formed by applying a silicone rubber paint on the intermediate coating layer.
- Patent Document 3 proposes an adhesive composition comprising 0.02 to 1.5% by weight of an imidazole compound, a hydroxyl group-containing urethane resin, and an isocyanate compound.
- Patent Document 3 the object is an adhesive, and there is no description about a composite coating film including a silicone antifouling coating film.
- JP 2007-245141 A Patent No. 2814526 Japanese Patent No. 3176396
- the present invention has been made in order to solve the above-mentioned problems, and its object is to replace a one-layer or two-layer organopolysiloxane intermediate coating layer (Tie Coat) with a urethane resin system having excellent curability.
- a curable organopolysiloxane antifouling composite coating obtained by laminating an organopolysiloxane antifouling coating excellent in both interlayer adhesion and antifouling performance with the anticorrosive coating.
- An object is to provide a film and an antifouling substrate coated with the composite coating film.
- the present inventor has intensively studied on the constitution of the antifouling composite coating film in order to solve the above-mentioned problems.
- the adhesion of the urethane resin coating film with the isocyanate is improved, and the urethane resin system Adhesion of organopolysiloxane antifouling coating to urethane resin coatings is manifested even when the interval between coating with paint and top-coat curable organopolysiloxane antifouling coating is short, and antifouling performance It was found that an organopolysiloxane antifouling coating film having good coating strength performance was formed, and the present invention was completed.
- the first and second coating intervals are one day or more.
- the coating surface was hardened quickly, and it was possible to develop good adhesion even when silicone was applied on the same day (after 6 hours).
- An antifouling composite coating film according to the present invention for solving the above-mentioned problems is a urethane formed from an anticorrosive coating composition containing (I) a main agent selected from the group consisting of polyols and glycidyl ethers and an isocyanate curing agent.
- a resin-based anticorrosion coating film and (II) an antifouling coating film formed from a curable polysiloxane composition containing the following components (a), (b) and (c) are laminated: Antifouling composite coating film.
- A a diorganopolysiloxane having at least two functional groups in one molecule;
- B an organosilane having at least two hydroxyl groups or hydrolyzable groups in one molecule and / or a partially hydrolyzed condensate thereof,
- C an amino group-containing alkoxysilane represented by the following general formula (1) and / or a reaction product thereof: X—R 1 —SiR 2 n (OR 3 ) 3-n (1)
- R 1 represents an alkylene group having 1 to 10 carbon atoms
- R 2 represents an alkyl group having 1 to 10 carbon atoms, an alkenyl group having 2 to 5 carbon atoms, an aryl group having 6 to 12 carbon atoms
- R 3 represents an alkyl group having 1 to 10 carbon atoms
- X is a group represented by R 4 R 5 N— or R 6 R 7 C ⁇ N—
- R 4 is a hydrogen atom, an alkyl group having 1 to 10 carbon atoms,
- the functional group of the (a) diorganopolysiloxane is preferably selected from the group consisting of a hydroxyl group, an iminoxy group, an amino group, an acetyloxy group, and an alkoxy group.
- the (b) organosilane and / or a partial hydrolysis condensate thereof is represented by the following general formula (2).
- R 8 d SiY 4-d (2) (Wherein R 8 represents a hydrocarbon group having 1 to 6 carbon atoms, Y represents a hydroxyl group or a hydrolyzable group, and d represents an integer of 0 to 2)
- Y in the general formula (2) is preferably selected from the group consisting of a hydroxyl group, an iminoxy group, an acetyloxy group, and an alkoxy group.
- the anticorrosion coating composition preferably contains a tertiary amine compound as a curing accelerating catalyst.
- the (c) amino group-containing alkoxysilane is preferably ⁇ -aminopropyltrimethoxysilane.
- (c) with respect to 100 parts by weight of the solid content of the curable polysiloxane composition (that is, components other than the solvent which is an optional component in the composition). It is preferable to contain 0.001 to 5 parts by weight of an amino group-containing alkoxysilane.
- the main agent is a polyol and the isocyanate curing agent is a polyisocyanate.
- the ratio [NCO group / OH group] of the equivalent of the isocyanate group contained in the polyisocyanate to the equivalent of the hydroxyl group contained in the polyol is 0. It is preferably 3 / 1.0 to 2.0 / 1.0.
- the antifouling substrate according to the present invention for solving the above-mentioned problems is obtained by laminating the antifouling composite coating film described above on the substrate surface in the order of the substrate / (I) / (II). It is characterized by that.
- the antifouling composite coating film described above is laminated on the surface of the base material in the order of base material / (I) / (II).
- a cured organopolysiloxane antifouling coating layer with excellent adhesion to the anticorrosion coating layer is laminated directly on the urethane anticorrosion coating layer without interposing a coating layer (Tie Coat). It is possible to obtain an antifouling composite coating film, which can shorten the coating period and reduce costs.
- a cured organopolysiloxane antifouling coating that could not be formed on a commonly used epoxy coating due to poor curability at low temperatures could be applied even at extremely low temperatures (0 ° C). It is possible to obtain an antifouling composite coating film laminated with good adhesion to the undercoat layer.
- the substrate is an underwater structure or a ship.
- the antifouling coating film is formed so as to cover the base material of the underwater structure, ship, etc., and exhibits good antifouling performance. Can do.
- the method for producing an antifouling substrate according to the present invention for solving the above-mentioned problems is obtained by laminating the antifouling composite coating film on the substrate surface in the order of the substrate / (I) / (II). It is characterized by doing.
- the curable organopolysiloxane antifouling paint composition By adding a specific amino group-containing alkoxysilane, the adhesion between the urethane resin coating film and the isocyanate improves the adhesion between the organopolysiloxane antifouling coating film and the urethane resin coating film.
- a specific tertiary amine is blended in the paint, the curability of the urethane resin paint at a low temperature is improved.
- the adhesion of the organopolysiloxane antifouling coating to the urethane resin coating develops even when the interval between the coating with the urethane resin coating and the curable organopolysiloxane antifouling coating for the top coat is short. Furthermore, an organopolysiloxane antifouling coating film having good antifouling performance and coating film strength performance is formed.
- one or two organopolysiloxane intermediate coating layers are interposed.
- the antifouling composite coating film is formed by laminating a cured organopolysiloxane antifouling coating layer that is in direct contact with the urethane anticorrosive coating layer and has excellent interlayer adhesion with the anticorrosive coating layer. This makes it possible to shorten the coating period and reduce costs.
- the antifouling composite coating film according to the present invention and the antifouling substrate coated with the antifouling composite coating film will be described in detail.
- the present invention is not limited to the following embodiments, and various modifications can be made within the scope of the gist thereof.
- the antifouling composite coating film according to the present invention is (I) a urethane resin anticorrosion coating film formed from an anticorrosion coating composition containing a main agent selected from the group consisting of polyols and glycidyl ethers and an isocyanate curing agent; (II) An antifouling coating film formed from a curable polysiloxane composition (hereinafter also referred to as “antifouling paint composition”) containing the following components (a), (b) and (c) To (I) and (II) are laminated in this order.
- A a diorganopolysiloxane having at least two functional groups in one molecule;
- B an organosilane having at least two hydroxyl groups or hydrolyzable groups in one molecule and / or a partially hydrolyzed condensate thereof,
- C an amino group-containing alkoxysilane represented by the following general formula (1) and / or a reaction product thereof: X—R 1 —SiR 2 n (OR 3 ) 3-n (1)
- R 1 is an alkylene group having 1 to 10 carbon atoms
- R 2 is an alkyl group having 1 to 10 carbon atoms, an alkenyl group having 2 to 5 carbon atoms, or 6 to 12 carbon atoms.
- R 3 represents an alkyl group having 1 to 10 carbon atoms
- X represents a group represented by R 4 R 5 N— or R 6 R 7 C ⁇ N—
- R 4 represents a hydrogen atom, a carbon atom
- R 5 represents a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an alkenyl group having 2 to 5 carbon atoms, or an aryl group having 6 to 12 carbon atoms
- R 6 and R 7 are respectively Independently, it represents a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an alkenyl group having 2 to 5 carbon atoms, and
- Urethane resin-based anticorrosive coating film (I) formed from an anticorrosive coating composition containing a main agent selected from the group consisting of polyols and glycidyl ethers and an isocyanate curing agent
- the urethane resin-based anticorrosive coating (I) is formed so as to be in close contact with the surface of the base material.
- the anticorrosion coating composition preferably contains a polyol and a polyisocyanate as a curing agent.
- Polyol Any polyol can be used without particular limitation as long as it is used as the main component of this type of coating composition. Specifically, ethylene glycol, diethylene glycol, triethylene glycol, tetramethylene glycol, butanediol, hexanediol can be used.
- polyester polyol is preferred.
- polyol preferably used in the present invention examples include phthalkid 806 (Hitachi Chemical Industry Co., Ltd.) and the like as long as they are commercially available products.
- glycidyl ethers such as bisphenol A glycidyl ether, hydrogenated bisphenol A glycidyl ether, bisphenol F glycidyl ether, and novolak type epoxy can also be used.
- the polyisocyanate acts as a curing agent. Any one can be used without particular limitation as long as it is used as a curing agent for this type of coating composition. Specifically, hexamethylene diisocyanate (HDI), xylylene diisocyanate (XDI), 1,3-bis (isocyanate).
- HDI hexamethylene diisocyanate
- XDI xylylene diisocyanate
- 1,3-bis isocyanate
- adducts or isocyanurates derived from the isocyanates described above can also be used as the curing agent.
- polyisocyanates other than the above compounds include (A) trihydric or higher aliphatic polyhydric alcohol (i) and tolylene diisocyanate (TDI), xylylene diisocyanate (XDI), metaxylylene diisocyanate (MXDI), hexa Adducts by addition polymerization with methylene diisocyanate (HDI or DI), isophorone diisocyanate (IPDI), or bis (isocyanate methyl) cyclohexane (hydrogenated XDI, H6 XDI), and (B) hexamethylene diisocyanate (HDI or HMDI), isophorone
- the isocyanurate structure (nurate structure) which consists of diisocyanate (IPDI) or bis (isocyanate methyl) cyclohexane can
- trihydric or higher aliphatic polyhydric alcohol (i) used as a constituent of adduct include glycerol, trimethylolpropane (TMP), 1,2,6-hexanetriol, trimethylolethane, 2 , 4-dihydroxy-3- hydroxymethylpentane, 1,1,1-tris (bishydroxymethyl) propane, trihydric alcohols such as 2,2-bis (hydroxymethyl) butanol-3; pentaerythritol, diglycerol, etc.
- Examples include tetrahydric alcohols; pentahydric alcohols (pentit) such as arabit, ribitol, and xylitol; hexavalent alcohols (hexit) such as sorbit, mannitol, galactitol, and allozulcit. Of these, trimethylolpropane and pentaerythritol are particularly preferable.
- Examples of adducts preferably used in the present invention include isocyanate compounds obtained by reacting polymeric MDI, TDI and trimethylolpropane (Coronate L: Nippon Polyurethane), isocyanate compounds obtained by reacting HDI and trimethylolpropane ( Coronate HL: Nippon Polyurethane), compounds having two or more active isocyanate groups, such as isocyanate compounds containing urethane prepolymers having active isocyanate groups obtained by reacting polymeric MDI with hydrogenated hydroxyl-terminated polybutadiene glycol, etc. Is mentioned.
- each component of the polyol and polyisocyanate contained in the anticorrosive coating composition has a ratio [NCO group / OH group] of the equivalent of the isocyanate group contained in the polyisocyanate to the equivalent of the hydroxyl group contained in the polyol. .3 / 1.0 to 2.0 / 1.0, preferably 0.9 / 1.0 to 1.2 / 1.0. When it exists in this range, the water resistance of a coating film improves and it is preferable from a viewpoint of long-term corrosion resistance.
- a tertiary amine compound can also be used in the anticorrosive coating composition as a curing accelerating catalyst in order to increase low temperature curability.
- This tertiary amine compound can contain a weight of less than 1% in an anticorrosive coating composition containing a solvent or the like, preferably 0.01% or more and less than 1%, more preferably 0%. A weight of 0.03% to less than 0.5%, particularly preferably 0.03% to 0.2% can be contained.
- the anticorrosion coating composition can form a clear coating film by using it as a clear coating containing no pigment or the like, but conventionally known coating additives such as coloring pigments and dispersants are used in the present invention. You may mix
- Antifouling coating (II) formed from a curable polysiloxane composition containing components (a), (b), (c), (d), and (e) ⁇ Curable polysiloxane composition> (Diorganopolysiloxane (a) having at least two functional groups in one molecule)
- the diorganopolysiloxane (a) has at least two functional groups in one molecule.
- a polymer represented by the following general formula (4) is preferable.
- R 9 may be the same as or different from each other, and represents a functional group or a monovalent hydrocarbon group having 1 to 12 carbon atoms. However, at least two of R 9 represent functional groups.
- n is an integer of 250 to 2500, preferably 350 to 1500.
- Examples of functional groups include hydroxyl groups, alkoxy groups, acetyloxy groups, alkenyloxy groups, iminoxy groups, amino groups, amide groups, aminooxy groups, hydrolyzable groups, and the like. Among them, hydroxyl groups, iminoxy groups, amino groups, etc. , An acetyloxy group, or an alkoxy group is preferable in terms of reactivity.
- iminoxy group those having about 3 to 10 carbon atoms are desirable, and examples thereof include a dimethyl ketoxime group, a methyl ethyl ketoxime group, and a diethyl ketoxime group.
- amino group those having 1 to 10 carbon atoms in total are preferable, for example, N-methylamino group, N-ethylamino group, N-propylamino group, N-butylamino group, N, N-dimethylamino group. N, N-diethylamino group, cyclohexylamino group and the like.
- the acetyloxy group is preferably an aliphatic group having 1 to 10 carbon atoms or an aromatic group having 6 to 12 carbon atoms, and examples thereof include an acetoxy group, a propyloxy group, a butyloxy group, and a benzoyloxy group. It is done.
- the alkoxy group preferably has 1 to 10 carbon atoms in total, and one or more oxygen atoms (ether bonds) may be interposed between the carbon atoms.
- oxygen atoms ether bonds
- a methoxy group, an ethoxy group, a propoxy group, a butoxy group may be present.
- organopolysiloxane (a) in the present invention functional groups selected from the group consisting of a hydroxyl group, an iminoxy group, an amino group, an acetyloxy group, and an alkoxy group are independently present at both ends of the molecule from the viewpoint of reactivity.
- those having hydroxyl groups at both ends of the molecule are particularly preferred.
- Examples of the monovalent hydrocarbon group having 1 to 12 carbon atoms in the general formula (4) include an alkyl group, an alkenyl group, an aryl group, a cycloalkyl group, and an aralkyl group.
- the monovalent hydrocarbon group may be substituted or unsubstituted.
- the alkyl group may be linear, branched or alicyclic, and examples thereof include a methyl group, an ethyl group, a propyl group, a butyl group, a 2-ethylbutyl group, and an octyl group.
- alkenyl group examples include a vinyl group, a hexenyl group, and an allyl group.
- aryl group examples include a phenyl group, a tolyl group, a xylyl group, a naphthyl group, and a diphenyl group.
- Examples of the cycloalkyl group include a cyclohexyl group and a cyclopentyl group.
- aralkyl group examples include benzyl group and 2-phenylethyl group. Among these, an unsubstituted methyl group and a phenyl group are preferable.
- the number average molecular weight of the organopolysiloxane (a) represented by the general formula (4) is usually 20,000 to 170,000, preferably 25,000 to 100,000.
- the viscosity at 25 ° C. is usually 500 to 1,000,000 mPa ⁇ s, preferably 1,000 to 100,000 mPa ⁇ s.
- Such an organopolysiloxane (a) is usually 20 to 90% by weight, preferably 30 to 80% by weight in an antifouling coating composition containing a solvent or the like in order to exhibit good antifouling properties. Included. Further, it is contained in an amount of usually 25 to 95% by weight, preferably 35 to 85% by weight, based on 100% by weight of the solid content of the antifouling coating composition.
- Such a commercially available organopolysiloxane (a) can be used.
- examples thereof include “YF3057” (manufactured by Toshiba Silicone) having a hydroxyl group, “KE45” (manufactured by Shin-Etsu Chemical Co., Ltd.) having an iminoxy group, and “KE489” (manufactured by Shin-Etsu Chemical Co., Ltd.) having an alkoxy group.
- the diorganopolysiloxane may be kneaded with silica before use.
- the silica used in the present invention includes hydrophilic silica (surface-treated silica) such as wet method silica (hydrated silica) and dry method silica (fumed silica, anhydrous silica), and hydrophobic wet silica and hydrophobic fume.
- surface-treated silica such as dosilica can be used. These may be used alone or in combination of two or more.
- the wet process silica is not particularly limited, but, for example, has an adsorbed water content of about 4 to 8%, a bulk density of 200 to 300 g / L, a primary particle diameter of 10 to 30 ⁇ m, and a specific surface area (BET surface area) of 10 m 2 / g or more. Can be used.
- the dry silica is not particularly limited, and for example, a silica having a water content of 1.5% or less, a bulk density of 50 to 100 g / L, a primary particle diameter of 8 to 20 ⁇ m, and a specific surface area of 10 m 2 / g or more can be used.
- Hydrophobic fumed silica is obtained by subjecting dry silica to a surface treatment with an organosilicon compound such as methyltrichlorosilane, dimethyldichlorosilane, hexamethyldisilazane, hexamethylcyclotrisiloxane, and octamethylcyclotetrasiloxane.
- organosilicon compound such as methyltrichlorosilane, dimethyldichlorosilane, hexamethyldisilazane, hexamethylcyclotrisiloxane, and octamethylcyclotetrasiloxane.
- Such hydrophobic fumed silica is not particularly limited, and for example, those having a primary particle diameter of 5 to 50 ⁇ m, a bulk density of 50 to 100 g / L, and a specific surface area of 10 m 2 / g or more can be used.
- the heat-treated hydrophobic fumed silica produced is physically reduced / removed from moisture adsorbed on the surface of the silica.
- the water content is usually 0.2% or less, preferably 0.1% or less, and more preferably 0.05 to 0.1%.
- Other physical property values such as bulk density remain the same as those of the hydrophobic silica.
- silica Such commercially available silica can be used. Examples thereof include “R974” and “RX200” manufactured by Nippon Aerosil.
- the diorganopolysiloxane and silica in the main component (hereinafter described later) of the present invention are heat-treated products formed by previously heat-treating the diorganopolysiloxane and silica, or this heat-treated product. And a mixture of diorganopolysiloxane that has not been heat-treated. This is because the silica is preheated together with a part or all of the diorganopolysiloxane to improve the affinity between the two components and to obtain effects such as suppressing silica aggregation.
- This heat treatment is performed, for example, under normal pressure or reduced pressure at a temperature of 100 ° C. or higher and below the decomposition temperature of the blended components, preferably 100 to 300 ° C., more preferably 140 to 200 ° C., usually for about 3 to 30 hours. do it.
- Silica is blended in an amount of usually 1 to 100 parts by weight, preferably 2 to 50 parts by weight, more preferably 5 to 30 parts by weight with respect to 100 parts by weight of diorganopolysiloxane. If the amount of silica is less than the above range, sufficient film strength, film hardness and thixotropy may not be obtained, and a desired film thickness may not be obtained by a single coating, particularly spray coating, When the amount is more than the above range, the viscosity of the paint may be excessively high.
- the stability during preparation or storage of the resulting antifouling coating composition is increased, the fluidity and thixotropy are improved, and the thickness of the vertical coating surface is sufficient.
- the coating film can be formed with a small number of coatings, and further, such effects as excellent balance of physical properties such as hardness, tensile strength and elongation of the coating film obtained and excellent antifouling properties can be obtained.
- Organosilane having at least two hydroxyl groups or hydrolyzable groups in one molecule and / or partial hydrolysis condensate thereof (b))
- the organosilane and / or the partial hydrolysis condensate thereof are a compound represented by the following general formula (2) and / or a partial hydrolysis condensate thereof.
- R 8 represents a hydrocarbon group having 1 to 6 carbon atoms, for example, a linear or branched alkyl group such as a methyl group, an ethyl group or a propyl group; a cyclic group such as a cyclohexyl group An alkyl group; an alkenyl group such as a vinyl group; and an aryl group such as a phenyl group, preferably a methyl group or an ethyl group.
- a hydrocarbon group having 1 to 6 carbon atoms for example, a linear or branched alkyl group such as a methyl group, an ethyl group or a propyl group; a cyclic group such as a cyclohexyl group An alkyl group; an alkenyl group such as a vinyl group; and an aryl group such as a phenyl group, preferably a methyl group or an ethyl group.
- Y represents a hydroxyl group or a hydrolyzable group, and examples thereof include an iminoxy group, an acetyloxy group, an alkoxy group, an acyloxy group, an alkenyloxy group, an amino group, an amide group, and an aminooxy group. Preferably, it is an alkoxy group.
- the acetyloxy group is preferably an aliphatic group having 1 to 10 carbon atoms or an aromatic group having 6 to 12 carbon atoms, and examples thereof include an acetoxy group, a propyloxy group, a butyloxy group, and a benzoyloxy group. It is done.
- alkoxy group those having 1 to 10 carbon atoms are preferable, and one or more oxygen atoms may be interposed between carbon atoms.
- methoxy group, ethoxy group, propoxy group, butoxy group, methoxy group An ethoxy group, an ethoxyethoxy group, etc. are mentioned.
- the acyloxy group is preferably an aliphatic group or an aromatic group represented by the formula: RCOO— (wherein R is an alkyl group having 1 to 10 carbon atoms and an aromatic group having 6 to 12 carbon atoms). , Acetoxy group, propionoxy group, butyroxy group, benzoyloxy group and the like.
- the alkenyloxy group is preferably one having 3 to 10 carbon atoms, and examples thereof include an isopropenyloxy group, an isobutenyloxy group, and a 1-ethyl-2-methylvinyloxy group.
- amino group those having 1 to 10 carbon atoms are preferable.
- amide group those having 2 to 10 carbon atoms are preferable, and examples thereof include an N-methylacetamide group, an N-ethylacetamide group, and an N-methylbenzamide group.
- the aminooxy group preferably has 2 to 10 carbon atoms in total, and examples thereof include N, N-dimethylaminooxy group and N, N-diethylaminooxy group.
- D is an integer from 0 to 2, preferably 0.
- organosilanes can be used on the market.
- ethyl silicate 28 manufactured by Colcoat Co.
- ethyl silicate manufactured by Tama Chemical Industries
- silicate 40 manufactured by Tama Chemical Industries
- alkyltrialkoxysilanes include “KBM-13” (manufactured by Shin-Etsu Chemical Co., Ltd.).
- the organosilane and / or its partial hydrolysis-condensation product can be used in an amount of 0.1 to 50 parts by weight with respect to 100 parts by weight of the diorganopolysiloxane, but usually 1 to 30 parts by weight. Preferably in an amount of 3 to 15 parts by weight.
- the weight of the organosilane and / or its partial hydrolyzate (b) is preferably 1 to 20% by weight based on the total weight of the diorganopolysiloxane (a) and silica. More preferably, it is% by weight.
- a curable organopolysiloxane antifouling coating obtained by laminating an organopolysiloxane antifouling coating excellent in both interlayer adhesion and antifouling performance with a urethane resin coating excellent in curability.
- a dirty composite coating can be obtained.
- amino group-containing alkoxysilane represented by the following general formula (1) is an important compound that imparts adhesion to the composition.
- R 1 is an alkylene group having 1 to 10 carbon atoms
- R 2 is an alkyl group having 1 to 10 carbon atoms, an alkenyl group having 2 to 5 carbon atoms, or 6 to 12 carbon atoms.
- R 3 represents an alkyl group having 1 to 10 carbon atoms
- X represents a group represented by R 4 R 5 N— or R 6 R 7 C ⁇ N—
- R 4 represents a hydrogen atom, a carbon atom
- R 5 represents a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an alkenyl group having 2 to 5 carbon atoms, or an aryl group having 6 to 12 carbon atoms
- R 6 and R 7 are respectively Independently, it represents a hydrogen atom, an alkyl group having 1 to 10 carbon atoms, an alkenyl group having 2 to 5 carbon atoms, and
- N is an integer of 0-2.
- this compound examples include those having a ⁇ -aminopropyl group such as NH 2 C 3 H 6 Si (OCH 3 ) 3 , NH 2 C 3 H 6 Si (OC 2 H 5 ) 3 , NH 2 C 3 H 6 Si (OC 3 H 7 ) 3 , NH 2 C 3 H 6 Si (OC 4 H 9 ) 3 , NH 2 C 3 H 6 Si (CH 3 ) (OCH 3 ) 2 , NH 2 C 3 H 6 Si ( CH 3) (OC 2 H 5 ) 2, NH 2 C 3 H 6 Si (CH 3) (OC 3 H 7) 2, NH 2 C 3 H 6 Si (CH 3) (OC 4 H 9) 2, NH 2 C 3 H 6 Si (CH 3 ) 2 (OCH 3 ), NH 2 C 3 H 6 Si (CH 3 ) 2 (OC 2 H 5 ), NH 2 C 3 H 6 Si (CH 3 ) 2 (OC 3 H 7 ), NH 2 C 3 H 6 Si (CH 3
- Such (c) amino group-containing alkoxysilane is preferably added to the solid content of the curable polysiloxane composition (that is, components other than the solvent as an optional component in the composition) of 100 parts by weight. 001 to 5 parts by weight, more preferably 0.01 to 3 parts by weight. When it exists in this range, adhesiveness improves by interaction with the isocyanate of a urethane resin-type coating film.
- the curable polysiloxane composition according to the present invention comprises (a) a diorganopolysiloxane, (b) an organosilane and / or a partial hydrolysis condensate thereof, (c) an amino group-containing alkoxysilane and / or a reaction product thereof.
- the catalyst (d), the silicone oil (e), the color pigment (f), the sagging stopper, the anti-settling agent (g), the silane coupling agent (h), Other fillers (i), other coating film forming components (j), thixotropy imparting agents (k) and the like may be contained.
- a curable catalyst can be suitably used, and for example, those described in Japanese Patent No. 2522854 can be used.
- Specific examples include tin carboxylates such as tin naphthenate and tin oleate; dibutyltin diacetate, dibutyltin acetoacetonate, dibutyltin dioctoate, dibutyltin dilaurate, dibutyltin dioleate, dibutyltin oxide, dibutyltin dimethoxide, Dibutyltin dipentoate, dibutyltin dioctoate, dibutyltin dineodecanoate, dioctyltin dineodecanoate, bis (dibutyltin laurate) oxide, dibutylbis (triethoxysiloxy) tin, bis (dibutyltin acetate) oxide,
- the formation of the coating film can be promoted by blending the catalyst (d), and a dry coating film can be obtained more quickly.
- the compounding amount of the catalyst (d) is 10 parts by weight or less, preferably 5 parts by weight or less, and further 1 part by weight or less with respect to 100 parts by weight of the diorganopolysiloxane (a).
- a preferable lower limit value when used is 0.001 part by weight or more, particularly 0.01 part by weight or more.
- silicone oil (e) is preferably one that bleeds out from a non-reactive (non-condensable) silicone oil or a cured product of an antifouling paint.
- examples of such silicone oil (e) include phenyl-modified organopolysiloxane and polyether-modified organopolysiloxane.
- silicone oils (6) having the groups represented by the following formulas (5) and (7) and the groups represented by the following formula (6) are preferable.
- Silicone oils (5) and (7) do not show reactivity with the above component (a) or self-condensation, and have a function of forming an antifouling functional layer (film) on the coating film surface (layer). It is thought that. Silicone oil (6) reacts with component (a), which is a coating film forming component, to form a cured coating film, which is hydrolyzed over time when immersed in seawater for a long period of time, and the terminal group is alcohol. It is considered that a group having a hydrophilic hydroxyl group, such as “ ⁇ SiR 4 OH”, bleeds out to the surface of the coating film and exhibits an effect of preventing the adhesion of marine organisms.
- component (a) which is a coating film forming component
- R 10 3 SiO (SiR 10 2 O) n Si (R 10 ) 3 (5)
- a plurality of R 10 s may be the same or different from each other and each represents an alkyl group, aryl group, aralkyl group or fluoroalkyl group having 1 to 10 carbon atoms, and n represents an integer of 0 to 500.
- ⁇ SiR 11 OSiR 12 b Y (6) (Wherein R 11 represents an unsubstituted or substituted divalent hydrocarbon group or a divalent hydrocarbon group containing an ether bond, R 12 represents an unsubstituted or substituted monovalent hydrocarbon group, and Y represents Represents a hydroxyl group or a hydrolyzable group, and b is an integer of 0 to 2.)
- R 13 x Si (R 14 -Z) y O (4-xy) / 2 (7) (Wherein R 13 represents a hydrogen atom, an alkyl group having 1 to 10 carbon atoms
- 1 to 10 represents a divalent aliphatic hydrocarbon group
- Z represents an amino group, a carboxyl group, an epoxy group, or a polyethylene glycol or polypropylene which may be end-capped with an alkyl group or acyl group having 1 to 6 carbon atoms
- silicone oils those described in JP-A-10-316933 can be used as the silicone oil represented by the above formula (5), and the number average molecular weight is 180 to 20,000, preferably 1, a 000 to 10,000, a viscosity of 20 ⁇ 30,000 mm 2 / s, it is preferred that preferably 50 ⁇ 10,000mm 2 / s.
- Such a silicone oil represented by the above formula (5) includes, for example, dimethyl silicone oil in which all of R 10 are methyl groups, and phenylmethyl in which a part of the methyl groups of these dimethyl silicone oils are substituted with phenyl groups. Silicone oil is mentioned, and methylphenyl silicone oil is particularly preferable.
- methylphenyl silicone oil examples include “KF-54, KF-56, KF-50” (manufactured by Shin-Etsu Chemical Co., Ltd.), “SH510, SH550” (manufactured by Toray Dow Corning Silicone), “TSF431, TSF433” ( And those marketed under a trade name such as Toshiba Silicone).
- the silicone oil having a group represented by the above formula (6) those described in Japanese Patent No. 2522854 proposed by the applicant of the present application can be used, and the number average molecular weight is 250 to 20,000, preferably from 1,000 to 10,000, a viscosity of 20 ⁇ 30,000 mm 2 / s, it is preferred that preferably 50 ⁇ 10,000mm 2 / s.
- R 11 represents, for example, an unsubstituted or substituted divalent hydrocarbon group such as a methylene group, an ethylene group, a propylene group, a butylene group, a hexamethylene group; or “— (CH 2 ) p —O— (CH 2 ) q — ”(wherein p and q each independently represents an integer of 1 to 6) or the like, a divalent hydrocarbon group containing an ether bond; Can be mentioned.
- R 12 represents an unsubstituted or substituted monovalent hydrocarbon group having 1 to 8 carbon atoms
- Y represents at least one selected from the group consisting of a hydroxyl group, an iminoxy group, an amino group, an acetyloxy group, and an alkoxy group. Preferably it is a seed.
- the silicone oil having at least one group represented by the formula (6) is, for example, (CH 3 ) 3 SiO [(CH 3 ) 2 SiO] m [R 15 R 16 SiO] n (CH 3 ) 2 SiC 3 H 6 —OH, HO—C 3 H 6 — [(CH 3 ) 2 SiO] [(CH 3 ) 2 SiO] m [R 15 R 16 SiO] n — (CH 3 ) 2 Si—C 3 H 6- OH, (CH 3 ) 3 SiO [(CH 3 ) 2 SiO] m [R 15 R 16 SiO] n [(CH 3 ) (C 3 H 6 —OH) SiO] l [(CH 3 ) 2 SiCH 3 ] and the like in which the hydroxyl group of the silicone oil is blocked with a hydrolyzable group.
- R 15 and R 16 is an aryl group such as a phenyl group or a tolyl group; an aralkyl group such as a benzyl group or a ⁇ -phenylethyl group; a halogenated alkyl group such as a trifluoropropyl group; An unsubstituted or substituted monovalent hydrocarbon group selected from groups other than a methyl group, and the remainder of R 15 and R 16 is a methyl group.
- m, n, and l are all integers.
- the silicone oil having a group represented by the above formula (7) specifically, those described in JP-A-10-316933 can be used, and the number average molecular weight is 250 to 30,000, preferably from 1,000 to 20,000, a viscosity of 20 ⁇ 30,000 mm 2 / s, preferably 50 ⁇ 10,000mm 2 / s.
- R 13 is preferably a methyl group or a phenyl group
- R 14 is a methylene group, an ethylene group, or a propylene group.
- Z is a polyethylene glycol or polypropylene glycol group optionally terminated with an alkyl group or acyl group having 6 or less carbon atoms
- the number of oxyethylene and oxypropylene as a repeating unit is 10 to 60. preferable.
- the alkyl group for end-capping include a methyl group, an ethyl group, a propyl group, and a butyl group.
- the acyl group for end-capping include a ketoxime group, an acetyl group, and a propionyl group. .
- silicone oils in which the polar group Z is an amino group “SF8417” (manufactured by Toray Dow Corning), “ISI4700, ISI4701” (manufactured by Toshiba Silicone), “FZ3712, AFL-40” (Japan) Unicar) and the like.
- silicone oil in which the polar group Z is a carboxyl group include “XI42-411” (manufactured by Toshiba Silicone), “SF8418” (manufactured by Toray Dow Corning Silicone), “FXZ4707” (manufactured by Nippon Unicar), and the like.
- Silicone oils whose polar groups are epoxy groups include “SF8411” (manufactured by Toray Dow Corning Silicone), “XI42-301” (manufactured by Toshiba Silicone), “L-93, T-29” (Nihon Unicar Company). Manufactured) and the like.
- Examples of the silicone oil in which the polar group Z is an alkyl group or an acyl group include “ISI4460, ISI4445, ISI4446” (manufactured by Toshiba Silicone), “SH3746, SH8400, SH3749, SH3700” (manufactured by Toray Dow Corning Silicone), “KF6009”. (Made by Shin-Etsu Silicone Co., Ltd.).
- the silicone oil (e) is preferably one or more of the silicone oil (5), the silicone oil (6) and the silicone oil (7) based on 100 parts by weight of the component (a). In total, it is preferably contained in an amount of 0.1 to 200 parts by weight, preferably 20 to 100 parts by weight.
- an antifouling coating film excellent in both antifouling properties and coating strength tends to be obtained and a good antifouling functional layer tends to be formed.
- the antifouling property is lowered, and when it exceeds the above range, the coating strength may be lowered.
- Color pigment (f) As the color pigment (f), conventionally known various organic and inorganic pigments can be used. Examples of organic pigments include carbon black, phthalocyanine blue, and bitumen. Inorganic pigments are neutral and non-reactive, such as titanium white, bengara, black petal, barite powder, silica, talc, chalk, iron oxide powder; zinc white (ZnO, zinc oxide), lead Examples include basic (active pigments) that are basic and reactive with acidic substances in the paint, such as white, red lead, zinc dust, and lead oxide powder. In addition, various colorants, such as dye, can also be included.
- organic pigments include carbon black, phthalocyanine blue, and bitumen.
- Inorganic pigments are neutral and non-reactive, such as titanium white, bengara, black petal, barite powder, silica, talc, chalk, iron oxide powder; zinc white (ZnO, zinc oxide), lead Examples include basic (active pigments) that are basic and reactive with acidic substances
- the strength of the coating film can be improved, and by concealing the undercoating film, deterioration of the undercoating film due to ultraviolet light can be prevented.
- the blending amount of the color pigment (f) is preferably 0.01 to 30 parts by weight with respect to 100 parts by weight of the diorganopolysiloxane (a).
- the blending amount of the color pigment (f) is preferably 0.01 to 30% by weight, more preferably 0.1 to 20% by weight, based on the total amount of the diorganopolysiloxane (a) and silica.
- Anti-sagging, anti-settling agent (fading agent) includes glycidyl-modified organopolysiloxane, polyether-modified organopolysiloxane, organoclay Al, Ca, Zn, Na stearate salt, lecithin salt, alkyl Salts such as sulfonates, polyethylene wax, amide wax, hydrogenated castor oil wax system, polyamide wax system and mixtures thereof, synthetic fine silica, and oxidized polyethylene wax are preferable. Polyamide wax and synthetic wax are preferable. Examples thereof include fine silica and oxidized polyethylene wax.
- anti-sagging and anti-settling agents examples are those marketed under the trade names such as “DISPARON 305” and “DISPARON 4200-20” manufactured by Enomoto Kasei Co., Ltd. and “DISPARON A630-20X”. Is mentioned.
- Anti-sagging and anti-settling agent (g) can improve the anti-sagging properties of the coating film.
- the blending amount of the anti-sagging and anti-settling agent (F) is 100 weights of diorganopolysiloxane (a). An amount of 0.1 to 20 parts by weight relative to parts is preferred.
- the silane coupling agent (h) is a substance such as a silane coupling agent containing one or more groups such as an alkoxysilyl group, an epoxy group, a hydrosilyl group, and a (meth) acryl group, or a mixture of these substances.
- Examples include trimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, 3-mercaptopropyltrimethoxysilane, N-phenylpropyltrimethoxysilane, N-phenylpropyltriethoxysilane, and the like. it can.
- the amount of the silane coupling agent (h) is preferably 0.01 to 10 parts by weight per 100 parts by weight of the diorganopolysiloxane (a).
- fillers include metal oxides such as diatomaceous earth, alumina, mica, etc., or their surfaces treated with silane compounds; metal carbonates such as calcium carbonate, magnesium carbonate, zinc carbonate; asbestos, glass fiber, Examples thereof include quartz powder, aluminum hydroxide, gold powder, silver powder, surface treated calcium carbonate, glass balloon, and barium sulfate. These fillers may be used alone or in combination of two or more.
- the other coating film forming component (j) can be contained within a range in which the coating film forming component other than the organopolysiloxane (a) and the like does not contradict the purpose of the present invention.
- Such “other coating film forming components” include acrylic resin, acrylic silicone resin, unsaturated polyester resin, fluororesin, polybutene resin, silicone rubber, urethane resin (rubber), polyamide resin, vinyl chloride copolymer resin, chloride Rubber (resin), chlorinated olefin resin, styrene / butadiene copolymer resin, ethylene-vinyl acetate copolymer resin, vinyl chloride resin, alkyd resin, coumarone resin, trialkylsilyl acrylate (co) polymer (silyl resin),
- Examples include difficult or non-water-soluble resins such as petroleum resins (hereinafter also referred to as difficult / non-water-soluble resins).
- the strength of the formed coating film can be improved by blending the other coating film forming component (j).
- the blending amount of the other coating film forming component (j) is preferably 0.01 to 10 parts by weight with respect to 100 parts by weight of the diorganopolysiloxane (a).
- Thixotropic agent (k) examples include polyethylene glycol, polypropylene glycol, and derivatives thereof.
- the curable polysiloxane composition used in the present invention is usually provided as two or more multi-component paints. Each of these liquids is stored and stored separately in a container such as a can, and is used by mixing and stirring during painting.
- the main component (X), the curing agent component (Y) and the adhesion-imparting component (Z) are individually packaged (packed), and these are mixed at the time of use. Use.
- the main component (X) is (a) a heat-treated product (a22) formed by heat-treating diorganopolysiloxane having at least two functional groups (condensation reactive groups) in one molecule and silica, or
- the heat-treated product (a22) and the diorganopolysiloxane (a) having at least two functional groups (condensation reactive groups) in one molecule are preferably contained.
- the main ingredient component (X) may further contain a colored pigment (f) such as titanium white, black petrol, carbon black, petal and cobalt blue.
- a colored pigment (f) such as titanium white, black petrol, carbon black, petal and cobalt blue.
- the main ingredient component (X) may contain a solvent as necessary.
- a solvent conventionally known solvents such as aliphatic, aromatic, ketone, ester, ether, and alcohol can be used.
- aromatic solvent include xylene and toluene.
- ketone solvent include MIBK and cyclohexanone.
- ether solvent include propylene glycol monomethyl ether and propylene glycol monomethyl ether. Acetate (PGMAC) etc. are mentioned, As an alcohol solvent, isopropyl alcohol etc. are mentioned, for example.
- Such a solvent is preferably used in an amount of 0 to 50% by weight with respect to, for example, diorganopolysiloxane so that the viscosity of the resulting antifouling coating composition is suitable in terms of coating properties.
- curing agent component (Y) is highly reactive with (b) organosilane having two or more hydroxyl groups or hydrolyzable groups in one molecule and / or its partially hydrolyzed condensate and main component (X). Contains optional components unsuitable for storage.
- a single antifouling coating can be formed from the curable polysiloxane composition used to form the antifouling coating used in the composite coating according to the present invention.
- the antifouling coating film as described above and the antifouling composite coating film according to the present invention can be applied so as to cover substrates such as underwater structures and ships, and can exhibit good antifouling performance.
- the adhesion-imparting component (Z) contains an optional component that is unsuitable to be stored together with the main component (X) and the curing agent component (Y) because of its high reactivity.
- the optional component specifically refers to an amino group-containing alkoxysilane.
- “Laminated from the surface of the base material in the order of (I) and (II)” means that the composite coating is made so as to be laminated in the order of the base material / urethane resin anticorrosive coating (I) / antifouling coating (II). A film is formed.
- Such an antifouling structure is excellent in interlayer adhesion strength between the substrate and the urethane resin anticorrosive coating (I), between the urethane resin anticorrosive coating (I) and the antifouling coating (II), Since it is not necessary to provide a primer layer or a binder layer between these coating films (layers), the painting operation can be completed in a short time. Moreover, in such an antifouling structure, even if it comes into contact with fresh water or seawater, biofouling on this contact surface is prevented.
- the paint for the urethane resin anticorrosive coating (I) used in producing such an antifouling structure is cured in an extremely short time, after the urethane resin anticorrosive coating (I) is formed, Since the coating for the antifouling coating film (II) can be applied directly, the coating process can be shortened and the number of coating days can be shortened.
- an antifouling coating formed from a curable polysiloxane composition on a urethane resin anticorrosion coating brush coating, spray coating (air spray, airless spray), roll coater coating, urethane resin anticorrosion coating
- a conventionally known method may be employed as appropriate, for example, by immersing the substrate on which the coating is formed in a coating material for top coating.
- Base materials are installed in the sea such as cooling water intake and drainage channels for thermal power, nuclear power plants and other coastal plants, port facilities, submarine pipelines, subsea oilfield drilling rigs, channel buoys, ship mooring buoys, etc. And a structure installed in fresh water.
- the shape of the substrate to be coated is not particularly limited as long as it can be coated by a method described later, such as a plate, a pipe, a half pipe, and a sphere.
- the material of the substrate includes metal, concrete, resin material, wood material, organic fiber board, paper and the like. More specifically, examples of the metal include carbon steel, aluminum, stainless steel, copper, copper alloy, galvanized steel, and zinc.
- the resin material examples include hard materials such as methyl methacrylate, polycarbonate, FRP (glass fiber reinforced plastics), and CRP (carbon fiber reinforced plastics), vinyl chloride, polyolefin, vinylidene chloride, and the like. These plastic materials may be foam or non-foam. Among these various resin materials, carbon steel and concrete material are preferable in terms of delamination strength between the base material and the urethane resin anticorrosive coating film.
- the substrate surface Prior to applying the urethane resin anticorrosive paint, the substrate surface is preferably pretreated by the following method in advance. That is, when the base material is a carbon steel material, the base surface pretreatment is performed by removing mill scale, rust, etc. with a blast, disc sander, power brush, etc., and then impregnating an organic solvent as necessary. Remove any contaminants adhering to the substrate surface with the damp cloth. In the case of materials such as aluminum, stainless steel, and copper alloys, use a cloth that has been lightly roughened on the surface of the substrate with a power brush, sandpaper, etc., and then impregnated with an organic solvent as necessary. Wipe dirt off to clean the substrate surface.
- the base material is concrete, carefully remove the efflorescence, latency, etc. adhering to the base material surface with a disk sander, power brush, etc., then clean the base material surface by washing with fresh water, Further, the adsorbed moisture is removed by natural drying or hot air drying so that the surface moisture becomes 10% by weight or less.
- the surface of the base material is roughened with an abrasive such as sandpaper to roughen the surface of the base material, and then the surface of the base material is covered with a cloth soaked in an organic solvent such as lacquer thinner. Wipe dirt off to clean the substrate surface.
- the antifouling composite coating film according to the present invention comprises a urethane resin anticorrosive coating film (I) formed on the surface of a substrate, and then an antifouling coating composition. It is obtained by painting and forming an antifouling coating film (II).
- the urethane resin-based anticorrosive coating that is the base of the antifouling coating is agitated and mixed with the urethane resin-based anticorrosive coating composition in accordance with a general technique, and then applied or impregnated on the surface of the substrate, in the atmosphere.
- the film thickness of the anticorrosion coating film [I] after curing may be set to a desired thickness depending on the application and the like.
- the urethane resin anticorrosion coating composition is 30 to 150 ⁇ m / time, once to several times If the film is cured after being applied or impregnated once, so that the dry film thickness is 50 to 5000 ⁇ m, a film having excellent corrosion resistance can be obtained.
- an epoxy coating is formed on the lower layer to have a thickness of 100 to 300 ⁇ m, and the urethane paint of the present technology is further formed to have a thickness of 30 to 200 ⁇ m, a coating with excellent long-term corrosion resistance and economy can be obtained. .
- the urethane resin-based anticorrosion coating [I] adheres well to the surface of the substrate even when the material of the substrate is FRP, steel, wood, aluminum alloy, etc. Among them, steel is preferable as a material in terms of adhesion. .
- the base material may be subjected to a known surface treatment such as a blast treatment in order to enhance the adhesion with the anticorrosion coating film [I].
- the antifouling coating film [II] is also applied to the surface of the anticorrosion coating film [I] after stirring and mixing the antifouling coating composition described above according to a general technique, It is formed by leaving for about 0.5 to 3 days or forcibly blowing and curing under heating.
- the film thickness of the antifouling coating film [II] after curing may be set to a desired thickness depending on the application, for example, the antifouling coating composition is 30 to 150 ⁇ m / time, once to several times, If the film is cured after being applied or impregnated so as to have a film thickness of 50 to 5000 ⁇ m, it becomes a film excellent in antifouling performance and adhesion to the urethane resin anticorrosive coating [I].
- the anticorrosion coating film [I] on which the antifouling coating film [II] is formed may be completely cured. From the viewpoint of improving adhesion, the antifouling coating composition is in a semi-cured state of the touch. An object may be applied to form an antifouling coating film [II].
- the antifouling paint composition according to the present invention is, for example, according to a conventional method, the contents of a multi-pack type pack that is each component constituting the antifouling paint, and optionally adding optional components sequentially or simultaneously. Is obtained by mixing.
- the antifouling composite coating film according to the present invention is used as a coating material (coating composition) for coating the surface of various substrates such as electrical parts, electronic parts, building materials, and craft supplies, and is also in contact with seawater or fresh water.
- Base materials such as ships, fishing materials (eg ropes, fishing nets, fishing gear, floats, buoys, etc.), underwater structures such as water and water outlets of thermal power and nuclear power plants, gulf roads, submarine tunnels, harbor facilities, canals, It can be used to protect the surface of various substrates such as sludge diffusion prevention films for various marine civil engineering works such as waterways.
- the antifouling composite coating film of the present invention is used in a wide range of industrial fields such as electricity / electronics, building materials / crafts, agriculture / forestry / fishery industry, power generation, port / civil engineering construction, shipbuilding or ship repair, especially ship painting. Used.
- a three-pack type curable organopolysiloxane composition comprising the main component (X), the curing agent component (Y), and the adhesion-imparting component (Z) having the composition shown in Table 1 was prepared.
- the adhesion-imparting component (Z) was prepared by using one each of six types of aminosilane compounds.
- Example 7 By thoroughly mixing 77 parts by weight of the main component (X), 18 parts by weight of the curing agent component (Y), and 0.6 parts by weight of the adhesion-imparting component (Z) using a disper, Table 4 An antifouling paint composition used in Example 7 was prepared containing the blending amount shown in 1.
- An antifouling coating composition used in Comparative Example 1 containing only 77 parts by weight of the main ingredient component (X) and 18 parts by weight of the curing agent component (Y) was prepared.
- the tensile test was performed by a method defined in JIS K 5600-5-7 (ISO 4624).
- Adhesive made by GE Toshiba, trade name “TSE399” is used to bond a test cylinder (Dolly piece) made of stainless steel with a cross-sectional area of 2 cm 2 to a test plate provided with a cured antifouling composite coating film. It was. After cutting around the Dolly piece with a cutter knife, the adhesion strength was measured with a pull-off tester (pull gauge / model 200 type, manufactured by Fujimoto Co., Ltd.).
- a masking tape (trade name “Masking Masking for Architecture” (manufactured by Nichiban Co., Ltd.)) is applied to the center of a 100 mm ⁇ 300 mm ⁇ 2.3 mm sandblasted steel sheet, and then a urethane resin coating composition is applied to the spray coating machine ( Using a product name: iwata WIDER SPRAY GUN, model number: W-77-2G), it was coated at room temperature (23 ° C.) and dried for 6 hours to form a urethane resin anticorrosive coating film having a dry film thickness of 250 ⁇ m.
- a spray coating machine (trade name: iwata WIDER SPRAY GUN, model number) was applied on the dried anticorrosive coating film so that the antifouling coating composition prepared in Examples 1 to 15 and Comparative Example 1 had a dry film thickness of 300 ⁇ m. : W-77-2G) at room temperature and dried for 1 day.
- the coating was applied at room temperature (23 ° C.) to a thickness of 100 ⁇ m and dried for 6 hours.
- the antifouling coating composition used in Examples 1 to 15 and Comparative Example 1 is spray-coated on the obtained anticorrosive coating film so as to have a dry film thickness of 300 ⁇ m (trade name: idata WIDER SPRAY GUN, model number). : W-77-2G) at room temperature and dried for 1 day.
- the cured composite coating film was immersed for 6 months in deionized water kept at a water temperature of 23 ° C.
- the degree of swelling generated was evaluated by the method defined in ASTM D714.
- the size and density of a bulge based on ASTM D714 were determined according to the criteria shown in Table 6. For example, when bulges of size 8 (pretty small bulges) were distributed moderately, they were expressed as 8M.
- the urethane resin coating composition is applied to a 100 mm x 300 mm x 2.3 mm sandblasted steel sheet at room temperature (23 ° C) using a spray coater (trade name: iwata WIDER SPRAY GUN, model number: W-77-2G). And dried for 6 hours to form a urethane resin anticorrosive coating film having a dry film thickness of 250 ⁇ m. Next, on this dried anticorrosive coating film, the antifouling paint composition used in Examples 1 to 15 and Comparative Example 1 is spray-coated so as to have a dry film thickness of 300 ⁇ m (trade name: iwata WIDER SPRAY GUN, model number).
- test plate provided with the cured antifouling composite coating film is immersed in seawater in Nagasaki Bay, Nagasaki Prefecture for 12 months, visually observed after 6 months and 12 months, and antifouling according to the criteria shown below. Sex evaluation was performed.
- a spray coating machine (trade name: iwata WIDER SPRAY GUN, model number) was applied on the dried anticorrosive coating film so that the antifouling coating composition prepared in Examples 16 to 18 and Comparative Example 2 had a dry film thickness of 300 ⁇ m. : W-77-2G) at a temperature of 23 ° C. and 0 ° C. and dried for 1 day.
- the above urethane resin coating composition or epoxy resin coating composition is sprayed onto the film using a spray coater (trade name: iwata WIDER SPRAY GUN, model number: W-77-2G) at normal temperature (23 ° C.) and low temperature (0 The coating was made to a thickness of 100 ⁇ m and dried for 6 hours.
- the antifouling coating composition used in Examples 16 to 18 and Comparative Example 2 was spray-coated so as to have a dry film thickness of 300 ⁇ m (trade name: iwata WIDER SPRAY GUN, Model No .: W-77-2G) was applied at each temperature (23 ° C. and 0 ° C.) and dried for 1 day.
- the cured composite coating film was immersed for 6 months in deionized water kept at a water temperature of 23 ° C.
- the degree of swelling generated was evaluated by the method defined in ASTM D714.
- the scale and density of ASTM D714 are determined according to the criteria shown in Table 6. For example, when a size 8 (a fairly small bulge) is distributed moderately, it is expressed as 8M.
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Abstract
Description
(b)1分子中に少なくとも2個の水酸基又は加水分解性基を有するオルガノシラン及び/又はその部分加水分解縮合物、
(c)下記一般式(1)で表されるアミノ基含有アルコキシシラン及び/又はその反応生成物、
X-R1-SiR2 n(OR3)3-n ・・・(1)
(R1は、炭素原子数が1~10のアルキレン基を示し、
R2は、炭素原子数が1~10のアルキル基、炭素原子数が2~5のアルケニル基、炭素原子数が6~12のアリール基を示し、
R3は、炭素原子数が1~10のアルキル基を示し、
Xは、R4R5N-またはR6R7C=N-で表される基(R4は、水素原子、炭素原子数が1~10のアルキル基、炭素原子数が2~5のアルケニル基、炭素原子数が6~12のアリール基、またはH2N(CH2)p(NH(CH2)q)r-(p、qは2~5の整数、rは0~5の整数である。)を示し、R5は、水素原子、炭素原子数が1~10のアルキル基、炭素原子数が2~5のアルケニル基、炭素原子数が6~12のアリール基を示し、R6、R7は、それぞれ独立に水素原子、炭素原子数が1~10のアルキル基、炭素原子数が2~5のアルケニル基、炭素原子数が6~12のアリール基を示す。)であり、
nは0~2の整数である。)
基材表面に対する前記塗膜(I)および(II)の積層順序は、基材表面、塗膜(I)、塗膜(II)の順序である。
(式中、R8は炭素原子数1~6の炭化水素基を示し、Yは水酸基又は加水分解性基を示し、dは0~2の整数である。)
本発明に係る防汚性複合塗膜において、前記一般式(2)の中のYが、水酸基、イミノキシ基、アセチルオキシ基、およびアルコキシ基からなる群より選ばれることが好ましい。
(b)1分子中に少なくとも2個の水酸基又は加水分解性基を有するオルガノシラン及び/又はその部分加水分解縮合物、
(c)下記一般式(1)で表されるアミノ基含有アルコキシシラン及び/又はその反応生成物、
X-R1-SiR2 n(OR3)3-n ・・・(1)
(R1は、炭素原子数が1~10のアルキレン基、R2は、炭素原子数が1~10のアルキル基、炭素原子数が2~5のアルケニル基、炭素原子数が6~12のアリール基を示し、
R3は、炭素原子数が1~10のアルキル基を示し、Xは、R4R5N-またはR6R7C=N-で表される基(R4は、水素原子、炭素原子数が1~10のアルキル基、炭素原子数が2~5のアルケニル基、炭素原子数が6~12のアリール基、またはH2N(CH2)p(NH(CH2)q)r-(p、qは2~5の整数、rは0~5の整数である。)を示し、
R5は、水素原子、炭素原子数が1~10のアルキル基、炭素原子数が2~5のアルケニル基、炭素原子数が6~12のアリール基を示し、R6、R7は、それぞれ独立に水素原子、炭素原子数が1~10のアルキル基、炭素原子数が2~5のアルケニル基、炭素原子数が6~12のアリール基を示す。)であり、nは0~2の整数である。)
以下、各成分について順に説明する。
ウレタン樹脂系防食塗膜(I)は、基材表面と密着するように形成されるが、前記主剤、好ましくはポリオールと、前記イソシアネート系硬化剤、好ましくはポリイソシアネートとを含む防食塗料組成物を塗装硬化することによって得られる。
防食塗料組成物は、好ましくは、ポリオールと、硬化剤としてのポリイソシアネートとが含まれる。
ポリオールとしては、この種の塗料組成物の主剤として用いられるものであれば、特に制限無く使用できるが、具体的には、エチレングリコール、ジエチレングリコール、トリエチレングリコール、テトラメチレングリコール、ブタンジオール、ヘキサンジオール、ポリエチレングリコール、プロピレングリコール、ジプロピレングリコール、トリプロピレングリコール、ポリプロピレングリコール、ブチレングリコール、ジブチレングリコール、トリブチレングリコール、ポリブチレングリコール、1,5-ペンタンジオール、ネオペンチルグリコール、1,6-ヘキサンジオール、1,10- デカンジオール、アルカンジオール、シクロヘキサンジメタノール等の2価アルコール;グリセロール、トリメチロールプロパン(TMP)、1,2,6-ヘキサントリオール、トリメチロールエタン、2,4-ジヒドロキシ-3- ヒドロキシメチルペンタン、1,1,1-トリス(ビスヒドロキシメチル)プロパン、2,2-ビス(ヒドロキシメチル)ブタノール-3等の3価アルコール;ペンタエリスリトール、ジグリセロール等の4価アルコール;アラビット、リビトール、キシリトール等の5価アルコール(ペンチット);ソルビット、マンニット、ガラクチトール、アロズルシット等の6価アルコール(ヘキシット);などの多価アルコール;
ポリグリセロール、ポリテトラメチレングリコール等の多価ヒドロキシ化合物などの炭素原子数10程度までのポリグリコール化合物、トリメチロールプロパンに代表される多価アルコールなどの縮合反応によって得られるポリエーテルポリオール樹脂;
アジピン酸、アゼライン酸、セバシン酸、テレフタル酸、イソフタル酸、フタル酸、コハク酸などの多塩基酸と、プロピレングリコール、エチレングリコール、テトラメチレングリコール、ブタンジオール、ヘキサンジオール、ネオペンチルグリコールなどの2価アルコールを縮合反応して得られるポリエステルポリオール樹脂;
多価アルコール(具体例:上述の多価アルコールの具体例)と多塩基酸(具体例:上述の多塩基酸の具体例)を縮合反応して得られるポリエステルポリオール樹脂;
ヒマシ油などの、活性水酸基を2個以上持った樹脂と、
4,4´-ジフェニルメタンジイソシアネート(MDI)、トリレンジイソシアネート(TDI)、キシリレンジイソシアネート(XDI)などの芳香族系ジイソシアネート、ヘキサメチレンジイソシアネート(HDI)、リジンメチルエステルジイソシアネート(LDI)などの脂肪族系ジイソシアネート、ジシクロヘキシルメタンジイソシアネート(HMDI)、イソホロンジイソシアネート(IPDI)などの脂環族系ジイソシアネートなどの活性イソシアネート化合物と
を付加重合反応することによって得られる線状高分子からなるポリオール樹脂;
グリシジルエステル類(カージュラE10:ジャパンエポキシレジン(株)など)またはグリシジルエーテル類と多価カルボン酸(具体例:上述の多塩基酸の具体例)および多価アルコール(具体例:上述の多価アルコールの具体例)とから誘導されるポリエステルポリオール;
無水フタル酸、イソフタル酸、セバシン酸、脂肪酸、エポキシ樹脂等と多価アルコール(具体例:上述の多価アルコールの具体例)から誘導されるポリエステルポリオール、エポキシポリオール(アルカノールアミン変性エポキシ)、ポリエーテルポリオールまたはアクリルポリオールなどが挙げられる。
ポリイソシアネートは、硬化剤として作用する。この種の塗料組成物の硬化剤として用いられるものであれば、特に制限無く使用できるが、具体的には、ヘキサメチレンジイソシアネート(HDI)、キシリレンジイソシアネート(XDI)、1,3-ビス(イソシアナトメチル)シクロヘキサン(水素化XDI、H6XDI)、トリレンジイソシアネート(TDI)、ジフェニルメタンジイソシアネート(MDI)、4,4-ビス(イソシアナトシクロヘキシル)メタン(水素化MDI)、ナフチレンジイソシアネート(NDI)、イソフォロンジイソシアネート(IPDI)、メタキシリレンジイソシアネート(MXDI)、リジンジイソシアネート(2,6-ジイソシアネートメチルカプロエート)(LDI)、メチルシクロヘキサン-2,4(又は2,6)-ジイソシアネート(水素化TDI 又は HTDI)、トリメチルヘキサメチレンジイソシアネート(TMDI)、ダイマー酸ジイソシアネート(DDI)、トリジンジイソシアネート(TODI)、p-フェニレンジイソシアネート、トランスシクロヘキサン-1,4- ジイソシアネート、テトラメチルキシレンジイソシアネート(TMXDI)等のジイソシアネート類、トリフェニルメタントリイソシアネート、トリス(イソシアネートフェニル)チオホスフェート、リジンエステルトリイソシアネート、1,6,11-ウンデカントリイソシアネート、1,8-ジイソシアネート-4- イソシアネートメチルオクタン、1,3,6-ヘキサメチレントリイソシアネート、ビシクロヘプタントリイソシアネート等のトリイソシアネート類などが挙げられる。また、これらから誘導されるイソシネート化合物も、この種の塗料組成物の硬化剤として用いられるものであれば、特に制限無く使用できる。
本発明においては、防食塗料組成物に含まれるポリオール、ポリイソシアネートの各成分は、ポリイソシアネートに含まれるイソシアネート基の当量と、ポリオールに含まれる水酸基の当量の比[NCO基/OH基]が0.3/1.0~2.0/1.0、好ましくは0.9/1.0~1.2/1.0になる量で用いられる。この範囲にあると塗膜の耐水性が向上し、長期防食性の観点から好ましい。
<硬化性ポリシロキサン組成物>
(1分子中に少なくとも2個の官能基を有するジオルガノポリシロキサン(a))
ジオルガノポリシロキサン(a)は、1分子中に少なくとも2個の官能基を有する。具体的には、下記一般式(4)で示される重合体が好適である。
ジオルガノポリシロキサンは、使用前にシリカと混練されていても良い。
オルガノシラン及び/又はその部分加水分解縮合物は、下記一般式(2)で表される化合物及び/又はその部分加水分解縮合物である。
上記式(2)中、R8は炭素原子数1~6の炭化水素基を示し、例えばメチル基、エチル基、プロピル基などの直鎖状、および分枝状アルキル基;シクロヘキシル基などの環状アルキル基;ビニル基などのアルケニル基;フェニル基などのアリール基であり、好ましくはメチル基、エチル基である。
下記一般式(1)で表されるアミノ基含有アルコキシシランは、該組成物に付着性を付与する重要な化合物である。
(R1は、炭素原子数が1~10のアルキレン基、R2は、炭素原子数が1~10のアルキル基、炭素原子数が2~5のアルケニル基、炭素原子数が6~12のアリール基を示し、
R3は、炭素原子数が1~10のアルキル基を示し、Xは、R4R5N-またはR6R7C=N-で表される基(R4は、水素原子、炭素原子数が1~10のアルキル基、炭素原子数が2~5のアルケニル基、炭素原子数が6~12のアリール基、またはH2N(CH2)p(NH(CH2)q)r-(p、qは2~5の整数、rは0~5の整数である。)を示し、
R5は、水素原子、炭素原子数が1~10のアルキル基、炭素原子数が2~5のアルケニル基、炭素原子数が6~12のアリール基を示し、R6、R7は、それぞれ独立に水素原子、炭素原子数が1~10のアルキル基、炭素原子数が2~5のアルケニル基、炭素原子数が6~12のアリール基を示す。)であり、nは0~2の整数である。)
この化合物の例としては、γ-アミノプロピル基を有するものとしてはNH2C3H6Si(OCH3)3、NH2C3H6Si(OC2H5)3、NH2C3H6Si(OC3H7)3、NH2C3H6Si(OC4H9)3、NH2C3H6Si(CH3)(OCH3)2、NH2C3H6Si(CH3)(OC2H5)2、NH2C3H6Si(CH3)(OC3H7)2、NH2C3H6Si(CH3)(OC4H9)2、NH2C3H6Si(CH3)2(OCH3)、NH2C3H6Si(CH3)2(OC2H5)、NH2C3H6Si(CH3)2(OC3H7)、NH2C3H6Si(CH3)2(OC4H9)、あるいはアルコキシ基が一部交換反応を起こしたNH2C3H6Si(OCH3)(OC2H5)2、NH2C3H6Si(OC2H5)2(OC3H7)などが挙げられる。また、N-β-(アミノエチル)γ-アミノプロピル基を有するものはNH2C2H4NHC3H6Si(OCH3)3、NH2C2H4NHC3H6Si(OC2H5)3、NH2C2H4NHC3H6Si(OC3H7)3、NH2C2H4NHC3H6Si(OC4H9)3、NH2C2H4NHC3H6Si(CH3)(OCH3)2、NH2C2H4NHC3H6Si(CH3)(OC2H5)2、NH2C2H4NHC3H6Si(CH3)(OC3H7)2、NH2C2H4NHC3H6Si(CH3)(OC4H9)2、NH2C2H4NHC3H6Si(CH3)2(OCH3)、NH2C2H4NHC3H6Si(CH3)2(OC2H5)、NH2C2H4NHC3H6Si(CH3)2(OC3H7)、NH2C2H4NHC3H6Si(CH3)2(OC4H9)などである。また、N-(メチル)γ-アミノプロピル基を含有するN(CH3)HC3H6Si(OCH3)3、N(CH3)HC3H6Si(CH3)(OCH3)2、N(CH3)HC3H6Si(OC2H5)3、N(CH3)HC3H6Si(CH3)(OC2H5)2なども挙げられる。他にNH2C2H4NHC2H4NHC3H6Si(OCH3)3、NH2C2H4NHC2H4NHC2H4NHC3H6Si(OCH3)3、(CH3)3Si-NHC3H6Si(OCH3)3、(CH3)3Si-NHC3H6Si(CH3)(OCH3)2などが挙げられる。
本発明に係る硬化性ポリシロキサン組成物は、(a)ジオルガノポリシロキサン、(b)オルガノシラン及び/又はその部分加水分解縮合物、(c)アミノ基含有アルコキシシラン及び/又はその反応生成物を含有することを特徴とするが、これらに加えて、触媒(d)、シリコーンオイル(e)、着色顔料(f)、タレ止め,沈降防止剤(g)、シランカップリング剤(h)、その他の充填剤(i)、その他の塗膜形成成分(j)、チクソトロピー性付与剤(k)等が含まれていてもよい。
触媒(d)としては、硬化性触媒を好適に用いることができ、例えば、日本特許第2522854号に記載されているものを使用できる。具体的には、ナフテン酸錫、オレイン酸錫等のカルボン酸錫類;ジブチル錫ジアセテート、ジブチル錫アセトアセトネート、ジブチル錫ジオクトエート、ジブチル錫ジラウレート、ジブチル錫ジオレート、ジブチル錫オキサイド、ジブチル錫ジメトキシド、ジブチル錫ジペントエート、ジブチル錫ジオクトエート、ジブチル錫ジネオデカノエート、ジオクチル錫ジネオデカノエート、ビス(ジブチルスズラウレート)オキサイド、ジブチルビス(トリエトキシシロキシ)錫、ビス(ジブチルスズアセテート)オキサイド、ジブチル錫ビス(エチルマレート) およびジオクチル錫ビス(エチルマレート)等の錫化合物類;テトライソプロポキシチタン、テトラn-ブトキシチタン、テトラキス(2-エチルヘキソキシ)チタン、ジプロポキシビス(アセチルアセトナト)チタン、チタニウムイソプロポキシオクチルグリコール等のチタン酸エステル類あるいはチタンキレート化合物;等の他、ナフテン酸亜鉛、ステアリン酸亜鉛、亜鉛-2-エチルオクトエート、鉄-2-エチルヘキソエート、コバルト-2-エチルヘキソエート、マンガン-2-エチルヘキソエート、ナフテン酸コバルト、アルコキシアルミニウム化合物等の有機金属化合物類;3-アミノプロピルトリメトキシシラン、N-β(アモノエチル)γ-アモノプロピルトリメトキシシラン等のアミノアルキル基置換アルコキシシラン類;ヘキシルアミン、リン酸ドデシルドデシルアミン、ジメチルヒドロキシルアミン、ジエチルヒドロキシルアミン等のアミン化合物及びその塩類;ベンジルトリエチルアンモニウムアセテート等の第4級アンモニウム塩;酢酸カリウム、酢酸ナトリウム、臭酸リチウム等のアルカリ金属の低級脂肪酸塩類;テトラメチルグアニジルプロピルトリメトキシシラン、テトラメチルグアニジルプロピルメチルジメトキシシラン、テトラメチルグアニジルプロピルトリス(トリメチルシロキシ)シラン等のグアニジル基を含有するシラン又はシロキサン類;等が挙げられる。
シリコーンオイル(e)は、非反応性(非縮合性)のシリコーンオイルや防汚塗料の硬化物からブリードアウトしていくものが好ましい。こうしたシリコーンオイル(e)としては、フェニル変性オルガノポリシロキサン、ポリエーテル変性オルガノポリシロキサン等が挙げられる。また、下記式(5)、(7)で示されるシリコーンオイル(5)、(7)、下記式(6)で示される基を有するようなシリコーンオイル(6)が好ましい。
(式中、複数個のR10は互いに同一または異なってもよく、炭素数1~10のアルキル基、アリール基、アラルキル基またはフルオロアルキル基を示し、nは0~500の整数を示す。)
≡SiR 11OSiR12 bY ・・・・・(6)
(式中、R11は非置換または置換の2価の炭化水素基またはエーテル結合を含む2価炭化水素基を示し、R12は非置換または置換の1価の炭化水素基を示し、Yは水酸基又は加水分解性基を示し、bは0~2の整数である。)
R13 xSi(R14-Z)yO(4-x-y)/2 ・・・・・(7)
(式中、R13は、水素原子、炭素数1~10のアルキル基、アリール基またはアラルキル基を示し、R14は、エーテル基、エステル基または-NH-が介在していてもよい炭素数1~10の2価脂肪族炭化水素基を示し、Zは、アミノ基、カルボキシル基、エポキシ基または末端が炭素数1~6のアルキル基もしくはアシル基で封鎖されていてもよいポリエチレングリコールまたはポリプロピレングリコール基である1価の極性基を示し、x、yは、0.01≦x<3.99、0.02≦y<4、かつ、0.02≦x+y<4である。)。
着色顔料(f)は、従来公知の有機系、無機系の各種顔料を用いることができる。有機系顔料としては、カーボンブラック、フタロシアニンブルー、紺青等が挙げられる。無機系顔料としては、チタン白、ベンガラ、黒色弁柄、バライト粉、シリカ、タルク、白亜、酸化鉄粉等のように中性で非反応性のもの; 亜鉛華(ZnO、酸化亜鉛)、鉛白、鉛丹、亜鉛末、亜酸化鉛粉等のように塩基性で塗料中の酸性物質と反応性のもの(活性顔料)等が挙げられる。なお、染料等の各種着色剤を含むこともできる。
タレ止め,沈降防止剤(搖変剤)(g)としては、グリシジル変性オルガノポリシロキサン、ポリエーテル変性オルガノポリシロキサン、有機粘土系Al、Ca、Zn、Na、のステアレート塩、レシチン塩、アルキルスルホン酸塩などの塩類、ポリエチレンワックス、アマイドワックス、水添ヒマシ油ワックス系、ポリアマイドワックス系および両者の混合物、合成微粉シリカ、酸化ポリエチレン系ワックス等が挙げられ、好ましくは、ポリアマイドワックス、合成微粉シリカ、酸化ポリエチレン系ワックスが挙げられる。このようなタレ止め・沈降防止剤としては、楠本化成(株)製の「ディスパロン305」、「ディスパロン4200-20」等の他、「ディスパロンA630-20X」等の商品名で上市されているものが挙げられる。
シランカップリング剤(h)は、アルコキシシリル基、エポキシ基、ヒドロシリル基、(メタ)アクリル基等の基を1種または2種以上含有するシランカップリング剤等の物質あるいはこれらの物質の混合物であり、例えば、3-(2-アミノエチル)アミノプロピルトリメトキシシラン、3-アミノプロピルトリメトキシシラン、3-アミノプロピルトリエトキシシラン、3-(2-(2-アミノエチル)アミノエチル)アミノプロピルトリメトキシシラン、3-グリシドキシプロピルメチルジメトキシシラン、ビニルトリメトキシシラン、ビニルトリエトキシシラン、3-メルカプトプロピルトリメトキシシラン、N-フェニルプロピルトリメトキシシラン、N-フェニルプロピルトリエトキシシラン等を挙げることができる。
その他の充填剤は、けいそう土、アルミナ、マイカ等の金属酸化物あるいはこれらの表面をシラン化合物で表面処理したもの;炭酸カルシウム、炭酸マグネシウム、炭酸亜鉛等の金属炭酸塩;アスベスト、ガラス繊維、石英粉、水酸化アルミ、金粉、銀粉、表面処理炭酸カルシウム、ガラスバルーン、硫酸バリウム等が挙げられる。これらの充填剤は、1種単独で使用してもよく、または2種以上併用してもよい。
その他の塗膜形成成分(j)は、オルガノポリシロキサン(a)等以外の塗膜形成成分が本発明の目的に反しない範囲内で含むことができる。こうした「その他の塗膜形成成分」としては、アクリル樹脂、アクリルシリコーン樹脂、不飽和ポリエステル樹脂、フッ素樹脂、ポリブテン樹脂、シリコーンゴム、ウレタン樹脂(ゴム)、ポリアミド樹脂、塩化ビニル系共重合樹脂、塩化ゴム(樹脂)、塩素化オレフィン樹脂、スチレン・ブタジエン共重合樹脂、エチレン-酢酸ビニル共重合樹脂、塩化ビニル樹脂、アルキッド樹脂、クマロン樹脂、トリアルキルシリルアクリレート(共) 重合体(シリル系樹脂)、石油樹脂等の難あるいは非水溶性樹脂(以下、難/非水溶性樹脂ともいう)等が挙げられる。
チクソトロピー性付与剤は、ポリエチレングリコール、ポリプロピレングリコール及びこれらの誘導体等が挙げられる。
基材としては、火力・原子力発電所その他臨海プラントの冷却水取水路・排水路、港湾施設、海底パイプライン、海底油田掘削リグ、航路浮標、船舶係留用ブイなどのように海中に設置される構造物、さらには淡水中に設置される構造物が挙げられる。なお、被塗物基材の形状については、後述するような方法で塗装可能な限り、板・管・半割管・球など特に限定されない。
本発明に係る防汚性複合塗膜は、ウレタン樹脂系防食塗膜(I)を基材表面に形成した後、防汚塗料組成物を塗装し、防汚塗膜(II)を形成することにより得られる。
表1に記載された配合組成の、主剤成分(X)、硬化剤成分(Y)、および付着性付与成分(Z)からなる3液型の硬化性オルガノポリシロキサン組成物を調製した。付着性付与成分(Z)については、6種類のアミノシラン化合物をそれぞれ1種類ずつ用いることにより調製した。
表2に記載された配合組成の、ウレタン樹脂系塗料組成物用の主剤成分(X)および硬化剤成分(Y)を調製した後、該主剤成分(X)81重量部および硬化剤成分(Y)19重量部を、攪拌装置で均一になるよう充分に混合して、ウレタン樹脂系防食塗膜を形成するための塗料組成物を調製した。
表3に記載された組成配合の、エポキシ樹脂系塗料組成物用の主剤成分(X)および硬化剤成分(Y)を調製した後、上記主剤成分(X)85重量部および硬化剤成分(Y)15重量部を、攪拌装置で均一になるよう充分に混合して、エポキシ樹脂系防食塗膜を形成するための塗料組成物を調製した。
前述のように調製したウレタン樹脂系塗料組成物と硬化性オルガノポリシロキサン系塗料組成物から形成される防汚複合塗膜について、下記の方法で引張試験、テープ剥離試験、真水浸漬試験、および防汚試験を行った。これらの試験結果を表4に示す。
100mm×300mm×2.3mmのサンドブラスト鋼板に、ウレタン樹脂系防食塗料AC-1~AC-7の、乾燥膜厚400μmのウレタン樹脂系防食塗膜を常温(23℃)で形成した。次いで、この6時間乾燥した防食塗膜上に、実施例1~15および比較例1で調製した防汚塗料組成物を乾燥膜厚が300μmになるようスプレー塗装機(商品名:iwata WIDER SPRAY GUN、型番:W-77-2G)を用いて常温下で塗装し、1日間乾燥させた。
100mm×300mm×2.3mmのサンドブラスト鋼板の中央に、マスキングテープ(商品名「建築用マスキングテープ」(ニチバン(株)製))を貼り付けてから、ウレタン樹脂系塗料組成物をスプレー塗装機(商品名:iwata WIDER SPRAY GUN、型番:W-77-2G)を用いて常温(23℃)条件下で塗装し、6時間乾燥させ、乾燥膜厚250μmのウレタン樹脂系防食塗膜を形成した。次いで、この乾燥した防食塗膜上に、実施例1~15および比較例1で調製した防汚塗料組成物を乾燥膜厚が300μmになるようスプレー塗装機(商品名:iwata WIDER SPRAY GUN、型番:W-77-2G)を用いて常温下で塗装し、1日間乾燥させた。
100mm×300mm×2.3mmのサンドブラスト鋼板に、エポキシ樹脂系塗料組成物をスプレー塗装機(商品名:iwata WIDER SPRAY GUN、型番:W-77-2G)を用いて常温(23℃)条件下で厚さが150μmとなるように塗装した。この時、エポキシ樹脂系塗料組成物としてバンノー500〔中国塗料製エポキシ防食塗料〕を使用し、1日間乾燥させてエポキシ樹脂塗膜を形成し、エポキシ樹脂塗膜上にウレタン樹脂系塗料組成物をスプレー塗装機(商品名:iwata WIDER SPRAY GUN、型番:W-77-2G)を用いて常温(23℃)条件で厚さが100μmとなるように塗装し、6時間乾燥させた。次いで、得られた防食塗膜上に、実施例1~15および比較例1で用いられる防汚塗料組成物を乾燥膜厚が300μmになるようスプレー塗装機(商品名:iwata WIDER SPRAY GUN、型番:W-77-2G)を用いて常温下で塗装し、1日間乾燥させた。
100mm×300mm×2.3mmのサンドブラスト鋼板に、上記ウレタン樹脂系塗料組成物をスプレー塗装機(商品名:iwata WIDER SPRAY GUN、型番:W-77-2G)を用いて常温(23℃)で塗装し、6時間乾燥させ、乾燥膜厚250μmのウレタン樹脂系防食塗膜を形成した。次いで、この乾燥した防食塗膜上に、実施例1~15、比較例1で用いられる防汚塗料組成物を乾燥膜厚が300μmになるようスプレー塗装機(商品名:iwata WIDER SPRAY GUN、型番:W-77-2G)を用いて常温下で塗装し、1日間乾燥させた。その結果、比較例1用の防汚塗料組成物を用いた場合は塗膜が付着しなかったため、硬化した防汚複合塗膜を形成した実施例1~15用の防汚塗料組成物を用いた場合についてのみ、防汚試験を行った。
5点:ごく薄いスライムの付着が認められるが、動物種の付着は認められない
4点:スライムの付着が認められるが、動物種の付着は認められない
3点:ヘビースライムの付着が認められるが、動物種の付着は認められない
2点:動物種の汚損が認められる
1点:塗膜の全体にわたり動物種の付着が認められる
100mm×300mm×2.3mmのサンドブラスト鋼板の中央に、マスキングテープ(商品名「建築用マスキングテープ」(ニチバン(株)製))を貼り付けてから、上記ウレタン樹脂系塗料組成物またはエポキシ樹脂系塗料組成物をスプレー塗装機(商品名:iwata WIDER SPRAY GUN、型番:W-77-2G)を用いて常温(23℃)と低温(0℃)下で塗装し、6時間乾燥させ、乾燥膜厚250μmの防食塗膜を形成した。次いで、この乾燥した防食塗膜上に、実施例16~18および比較例2で調製した防汚塗料組成物を乾燥膜厚が300μmになるようスプレー塗装機(商品名:iwata WIDER SPRAY GUN、型番:W-77-2G)を用いて各温度(23℃および0℃)下で塗装し、1日間乾燥させた。
100mm×300mm×2.3mmのサンドブラスト鋼板に、エポキシ樹脂系塗料組成物をスプレー塗装機(商品名:iwata WIDER SPRAY GUN、型番:W-77-2G)を用いて常温(23℃)及び低温(0℃)条件下で150μm塗装した。この時、常温条件ではバンノー500(中国塗料製、エポキシ防食塗料)、低温条件ではバンノー500QD(中国塗料製、エポキシ防食塗料)を使用し、1日間乾燥させて防食塗膜を形成し、防食塗膜上に上記ウレタン樹脂系塗料組成物またはエポキシ樹脂系塗料組成物をスプレー塗装機(商品名:iwata WIDER SPRAY GUN、型番:W-77-2G)を用いて常温(23℃)と低温(0℃)下で厚さが100μmとなるように塗装し、6時間乾燥させた。次いで、得ら得た防食塗膜上に、実施例16~18および比較例2で用いられる防汚塗料組成物を乾燥膜厚が300μmになるようスプレー塗装機(商品名:iwata WIDER SPRAY GUN、型番:W-77-2G)を用いて各温度(23℃および0℃)下で塗装し、1日間乾燥させた。
Claims (12)
- (I)ポリオールおよびグリシジルエーテル類からなる群より選ばれる主剤ならびにイソシアネート系硬化剤を含む防食塗料組成物から形成されたウレタン樹脂系防食塗膜と、
(II)下記(a)、(b)、および(c)成分を含む硬化性ポリシロキサン組成物から形成された防汚塗膜とが積層されてなることを特徴とする防汚性複合塗膜。
(a)1分子中に少なくとも2個の官能基を有するジオルガノポリシロキサン、
(b)1分子中に少なくとも2個の水酸基又は加水分解性基を有するオルガノシラン及び/又はその部分加水分解縮合物、
(c)下記一般式(1)で表されるアミノ基含有アルコキシシラン及び/又はその反応生成物、
X-R1-SiR2 n(OR3)3-n ・・・(1)
(R1は、炭素原子数が1~10のアルキレン基を示し、
R2は、炭素原子数が1~10のアルキル基、炭素原子数が2~5のアルケニル基、炭素原子数が6~12のアリール基を示し、
R3は、炭素原子数が1~10のアルキル基を示し、
Xは、R4R5N-またはR6R7C=N-で表される基(R4は、水素原子、炭素原子数が1~10のアルキル基、炭素原子数が2~5のアルケニル基、炭素原子数が6~12のアリール基、またはH2N(CH2)p(NH(CH2)q)r-(p、qは2~5の整数、rは0~5の整数である。)を示し、R5は、水素原子、炭素原子数が1~10のアルキル基、炭素原子数が2~5のアルケニル基、炭素原子数が6~12のアリール基を示し、R6、R7は、それぞれ独立に水素原子、炭素原子数が1~10のアルキル基、炭素原子数が2~5のアルケニル基、炭素原子数が6~12のアリール基を示す。)であり、
nは0~2の整数である。) - 前記(a)ジオルガノポリシロキサンの官能基が、水酸基、イミノキシ基、アミノ基、アセチルオキシ基、およびアルコキシ基からなる群より選ばれることを特徴とする請求項1に記載の防汚性複合塗膜。
- 前記(b)オルガノシラン及び/又はその部分加水分解縮合物が、下記一般式(2)で表されることを特徴とする請求項1または2に記載の防汚性複合塗膜。
R8 dSiY4-d ・・・(2)
(式中、R8は炭素原子数1~6の炭化水素基を示し、Yは水酸基又は加水分解性基を示し、dは0~2の整数である。) - 前記一般式(2)の中のYが、水酸基、イミノキシ基、アセチルオキシ基、およびアルコキシ基からなる群より選ばれることを特徴とする請求項3に記載の防汚性複合塗膜。
- 前記(I)の防食塗料組成物に、硬化促進用触媒として3級アミン化合物を含有することを特徴とする請求項1~4のいずれか1項に記載の防汚性複合塗膜。
- 前記(c)アミノ基含有アルコキシシランが、γ-アミノプロピルトリメトキシシランであることを特徴とする請求項1~5のいずれか1項に記載の防汚性複合塗膜。
- 前記(II)の硬化性ポリシロキサン組成物の固形分100重量部に対して、前記(c)アミノ基含有アルコキシシランを0.001~5重量部含むことを特徴とする請求項1~6のいずれか1項に記載の防汚性複合塗膜。
- 前記防食塗料組成物において、前記主剤がポリオールであり、前記イソシアネート系硬化剤がポリイソシアネートである請求項1~7のいずれか1項に記載の防汚性複合塗膜。
- 前記防食塗料組成物において、ポリイソシアネートに含まれるイソシアネート基の当量と、ポリオールに含まれる水酸基の当量との比[NCO基/OH基]が0.3/1.0~2.0/1.0であることを特徴とする請求項8に記載の防汚性複合塗膜。
- 基材表面に、請求項1~9のいずれか1項に記載の防汚性複合塗膜が、基材/(I)/(II)の順で積層されてなることを特徴とする防汚基材。
- 前記基材が、水中構造物または船舶であることを特徴とする請求項10に記載の防汚基材。
- 基材表面に、請求項1~9のいずれかに記載の防汚性複合塗膜を、基材/(I)/(II)の順で積層することを特徴とする防汚基材の製造方法。
Priority Applications (7)
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JP2014546966A JP6072066B2 (ja) | 2012-11-13 | 2013-11-08 | 硬化性オルガノポリシロキサン系防汚性複合塗膜、および該複合塗膜で被覆された防汚基材 |
CN201380058791.7A CN104768746B (zh) | 2012-11-13 | 2013-11-08 | 固化性有机聚硅氧烷类防污性复合涂膜、以及用该复合涂膜被覆的防污基材 |
KR1020177007580A KR20170034933A (ko) | 2012-11-13 | 2013-11-08 | 경화성 오르가노폴리실록산계 방오성 복합 도막 및 그 복합 도막으로 피복된 방오 기재 |
SG11201502979TA SG11201502979TA (en) | 2012-11-13 | 2013-11-08 | Curable organopolysiloxane antifouling composite coating film, and antifouling substrate coated with the same |
EP13855692.3A EP2921297A4 (en) | 2012-11-13 | 2013-11-08 | CURABLE ORGANOPOLYSILOXANE ANTISALIZING COMPOSITE COATING AND ANTISALIZING SUBSTRATE COATED WITH COMPOSITE COATING |
KR1020157014858A KR20150082500A (ko) | 2012-11-13 | 2013-11-08 | 경화성 오르가노폴리실록산계 방오성 복합 도막 및 그 복합 도막으로 피복된 방오 기재 |
US14/439,110 US9752036B2 (en) | 2012-11-13 | 2013-11-08 | Curable organopolysiloxane antifouling composite coating film, and antifouling substrate coated with the same |
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US (1) | US9752036B2 (ja) |
EP (1) | EP2921297A4 (ja) |
JP (2) | JP6072066B2 (ja) |
KR (2) | KR20170034933A (ja) |
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US10954395B2 (en) | 2015-07-13 | 2021-03-23 | Jotun A/S | Antifouling composition |
KR20210036147A (ko) * | 2019-09-25 | 2021-04-02 | 대우조선해양 주식회사 | 저마찰형 방오도료 조성물 및 이를 이용하여 형성된 방오 도막 |
KR102292684B1 (ko) | 2019-09-25 | 2021-08-24 | 대우조선해양 주식회사 | 저마찰형 방오도료 조성물 및 이를 이용하여 형성된 방오 도막 |
CN113322000A (zh) * | 2021-06-10 | 2021-08-31 | 广州大学 | 一种有机硅涂料及其制备方法和应用 |
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JP6072066B2 (ja) | 2017-02-01 |
SG11201502979TA (en) | 2015-06-29 |
KR20170034933A (ko) | 2017-03-29 |
CN104768746B (zh) | 2016-08-17 |
SG10201707760QA (en) | 2017-11-29 |
CN104768746A (zh) | 2015-07-08 |
JPWO2014077204A1 (ja) | 2017-01-05 |
EP2921297A1 (en) | 2015-09-23 |
US9752036B2 (en) | 2017-09-05 |
EP2921297A4 (en) | 2016-07-20 |
JP6270979B2 (ja) | 2018-01-31 |
JP2017094330A (ja) | 2017-06-01 |
US20150291808A1 (en) | 2015-10-15 |
KR20150082500A (ko) | 2015-07-15 |
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