WO2014045909A1 - Module de cellule solaire et son procédé de production - Google Patents
Module de cellule solaire et son procédé de production Download PDFInfo
- Publication number
- WO2014045909A1 WO2014045909A1 PCT/JP2013/074163 JP2013074163W WO2014045909A1 WO 2014045909 A1 WO2014045909 A1 WO 2014045909A1 JP 2013074163 W JP2013074163 W JP 2013074163W WO 2014045909 A1 WO2014045909 A1 WO 2014045909A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- solar
- solar cell
- solar battery
- bus bar
- battery cell
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 56
- 238000010438 heat treatment Methods 0.000 claims abstract description 34
- 229910052751 metal Inorganic materials 0.000 claims description 109
- 239000002184 metal Substances 0.000 claims description 109
- 125000006850 spacer group Chemical group 0.000 claims description 52
- 238000000034 method Methods 0.000 claims description 39
- 239000011521 glass Substances 0.000 claims description 35
- 239000000203 mixture Substances 0.000 claims description 27
- 238000010030 laminating Methods 0.000 claims description 22
- 229920005989 resin Polymers 0.000 claims description 21
- 239000011347 resin Substances 0.000 claims description 21
- 229920001187 thermosetting polymer Polymers 0.000 claims description 19
- 239000000853 adhesive Substances 0.000 claims description 17
- 230000001070 adhesive effect Effects 0.000 claims description 17
- 239000011888 foil Substances 0.000 claims description 14
- 238000007639 printing Methods 0.000 claims description 14
- 229910045601 alloy Inorganic materials 0.000 claims description 13
- 239000000956 alloy Substances 0.000 claims description 13
- 238000003475 lamination Methods 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 11
- 239000003566 sealing material Substances 0.000 claims description 11
- 238000001035 drying Methods 0.000 claims description 8
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 7
- 238000002844 melting Methods 0.000 claims description 7
- 230000008018 melting Effects 0.000 claims description 7
- 229910052710 silicon Inorganic materials 0.000 claims description 7
- 239000010703 silicon Substances 0.000 claims description 7
- 150000001875 compounds Chemical class 0.000 claims description 5
- 239000013078 crystal Substances 0.000 claims description 5
- 239000011230 binding agent Substances 0.000 claims description 4
- 239000010419 fine particle Substances 0.000 claims description 4
- 239000002923 metal particle Substances 0.000 claims description 3
- 229910000679 solder Inorganic materials 0.000 abstract description 41
- 210000004027 cell Anatomy 0.000 description 517
- 238000006243 chemical reaction Methods 0.000 description 30
- 230000000052 comparative effect Effects 0.000 description 18
- 239000005038 ethylene vinyl acetate Substances 0.000 description 12
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 12
- 238000005259 measurement Methods 0.000 description 11
- 230000015572 biosynthetic process Effects 0.000 description 9
- 229910021417 amorphous silicon Inorganic materials 0.000 description 6
- 239000000919 ceramic Substances 0.000 description 6
- 239000010408 film Substances 0.000 description 6
- 230000005611 electricity Effects 0.000 description 5
- 239000004065 semiconductor Substances 0.000 description 5
- 229910052709 silver Inorganic materials 0.000 description 5
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 4
- 239000004332 silver Substances 0.000 description 4
- 238000005336 cracking Methods 0.000 description 3
- 229910021419 crystalline silicon Inorganic materials 0.000 description 3
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 229910052733 gallium Inorganic materials 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000005488 sandblasting Methods 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- 244000137852 Petrea volubilis Species 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 1
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 1
- 239000002114 nanocomposite Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/02002—Arrangements for conducting electric current to or from the device in operations
- H01L31/02005—Arrangements for conducting electric current to or from the device in operations for device characterised by at least one potential jump barrier or surface barrier
- H01L31/02008—Arrangements for conducting electric current to or from the device in operations for device characterised by at least one potential jump barrier or surface barrier for solar cells or solar cell modules
- H01L31/0201—Arrangements for conducting electric current to or from the device in operations for device characterised by at least one potential jump barrier or surface barrier for solar cells or solar cell modules comprising specially adapted module bus-bar structures
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/05—Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
- H01L31/0504—Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells specially adapted for series or parallel connection of solar cells in a module
- H01L31/0512—Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells specially adapted for series or parallel connection of solar cells in a module made of a particular material or composition of materials
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Definitions
- a tape-shaped metal foil in which the tab wire formed by the metal electrode formation step on the surface of one solar cell and the tab wire formed by the metal electrode formation step on the back surface of the other solar cell are solder-plated A solder ribbon bonding process in which electrical connection is made in series with a certain solder ribbon, and a sealing material sheet is laminated on both surfaces of a plurality of solar cells electrically connected in series by the solder ribbon bonding process, and the sealing material Glass or transparent resin is laminated on the sealing material sheet on the light receiving surface side of the sheet, and the light receiving surface side of these sealing material sheets Is manufactured by a laminating step of laminating a back sheet or a transparent resin on the opposite side sealing sheet, and a laminating step of laminating the laminated body laminated by the laminating step integrally with the sealing material sheet by a laminator.
- solder ribbon bonding step for example, when two tab wires are formed on both surfaces of the solar battery cell, two solder ribbons are arranged on the two tab wires to have two heating devices. The two solder ribbons are simultaneously heated by the heating unit to connect the two solder ribbons to the two tab wires.
- the said tab wire is a metal wire extended in one direction connected to the electrode of the surface or the back surface of the photovoltaic cell, in order to collect suitably the electric power generated with the said photovoltaic cell.
- the finger electrode is a metal wire extending in a direction perpendicular to the tab wire that sends electricity generated by the solar battery cell to the tab wire.
- the present invention has been made in view of the above circumstances, and an object of the present invention is to provide a solar cell module having a plurality of solar cells in which five or more tab wires are formed and a method for manufacturing the solar cell module. There is.
- the gist of the solar cell module of the present invention for achieving the above object is that (a) a solar cell is placed on a transparent sheet on which a metal electrode is disposed, and the solar cell and the transparent sheet (B) ⁇ ⁇ the metal electrode plays a role of a tab wire, and (c) ⁇ ⁇ the tab wired on the surface of the solar cell.
- the number of lines is 5 or more, The solar cell module characterized by the above-mentioned.
- the laminating (thermocompression bonding) step P10 of FIG. 27 for example, by heating in a vacuum laminator in a range of 130 ° C. to 150 ° C., for example, a plurality of solar cells 12 Is crimped and sealed with the wiring sheets 40 and 54, the adjacent solar cells 12 are connected to the connection portion 42 a of the bus bar electrode 42 fixed to the back surface 12 b of one solar cell 12 and the surface 12 a of the other solar cell 12.
- the connection portion 56a of the fixed bus bar electrode 56 is connected.
- a solar battery module having a plurality of solar battery cells 12 in which five bus bar electrodes 42 and 56 are formed is manufactured.
- a bus bar electrode 66 made of, for example, silver is formed on the back surface 60d of the solar battery cell 60 by printing.
- the bus bar electrode 66 formed on the back surface 60d of the solar battery cell 60 is dried.
- a flat metal electrode 59 made of, for example, aluminum or the like is formed on the back surface 60d of the solar cell 60 by printing.
- the metal electrode 59 printed on the back surface 60d of the solar battery cell 60 is dried.
- the wiring sheet 40 to which the bus bar electrodes 42 are wired and the wiring sheet 54 to which the bus bar electrodes 56 are wired are manufactured, similarly to the wiring sheet manufacturing process P8.
- the pair of spacers 22 and a back sheet are integrally fixed to the wiring sheet 40 with an adhesive, for example, and the glass 18 is attached to the wiring sheet 54.
- the wiring sheet manufacturing process P19 is performed after the baking process P18.
- the wiring sheet manufacturing process P19 may be performed after any of the solar battery cell forming process P11 to the baking process P18.
- the solar cell 12 is a hybrid type (HIT type) solar cell in which crystalline silicon and amorphous silicon are stacked.
- the solar cell 12 is a silicon crystal system. It may be a solar cell, a heterojunction solar cell, a compound solar cell such as CIGS, or the like.
- five or more bus bar electrodes 14a are suitably wired for solar cells such as silicon crystal solar cells, heterojunction solar cells, and compound solar cells such as CIGS. Can be made.
- the metal electrode 14 is fixed to the wiring sheets 16a and 16b via an adhesive, but it is not always necessary to use an adhesive. That is, the metal electrode 14, the wiring sheets 16a and 16b, etc. are laminated on the both surfaces 12a and 12b of the solar battery cell 12, and the laminated body 36 is thermocompression bonded by the laminating process P4, whereby the wiring sheet 16a which is a sealing material. 16b is melted and then solidified, whereby the metal electrode 14 is fixed on the wiring sheets 16a and 16b only by physical contact without using an adhesive.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Photovoltaic Devices (AREA)
Abstract
La présente invention a trait à un module de cellule solaire qui est doté de multiples cellules solaires sur lesquelles cinq lignes de languette ou plus sont formées. La présente invention a également trait à un procédé permettant de produire ledit module de cellule solaire. Des cellules solaires (12) sont placées sur des feuilles de câblage (16a, 16b), sur lesquelles des électrodes de barre omnibus (14a) sont prévues, et un contact est formé entre les cellules solaires (12) et les électrodes de barre omnibus (14a) qui sont câblées sur les feuilles de câblage (16a, 16b). Par conséquent, il n'est pas nécessaire d'utiliser un ruban de brasure tendre lors de la connexion des cellules solaires en série ni d'utiliser un dispositif de chauffage en vue de chauffer le ruban de brasure tendre comme cela était le cas dans l'art antérieur. En conséquence de quoi, le nombre de lignes de languette qui sont formées sur les cellules solaires (12) n'est plus restreint par le nombre de dispositifs de chauffage, et il est possible de produire un module de cellule solaire (10) qui est doté de multiples cellules solaires (12) sur lesquelles cinq lignes de languette sont formées.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2012-208995 | 2012-09-22 | ||
JP2012208995 | 2012-09-22 | ||
JP2013-094726 | 2013-04-26 | ||
JP2013094726A JP2014063978A (ja) | 2013-04-26 | 2013-04-26 | 太陽電池モジュールおよびその製造方法 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2014045909A1 true WO2014045909A1 (fr) | 2014-03-27 |
Family
ID=50341224
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2013/074163 WO2014045909A1 (fr) | 2012-09-22 | 2013-09-06 | Module de cellule solaire et son procédé de production |
Country Status (2)
Country | Link |
---|---|
TW (1) | TW201417320A (fr) |
WO (1) | WO2014045909A1 (fr) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105226120A (zh) * | 2014-06-26 | 2016-01-06 | Lg电子株式会社 | 太阳能电池模块 |
JP2016195146A (ja) * | 2015-03-31 | 2016-11-17 | 日東電工株式会社 | 太陽電池モジュール用封止シートおよびその利用 |
CN107342341A (zh) * | 2017-07-07 | 2017-11-10 | 常州天合光能有限公司 | 一种半片太阳能电池组件及其焊接方法 |
EP3198656A4 (fr) * | 2014-10-31 | 2017-11-22 | BYD Company Limited | Module de cellule solaire et son procédé de fabrication |
EP3255682A4 (fr) * | 2015-02-06 | 2018-10-10 | Du Pont-Mitsui Polychemicals Co., Ltd. | Feuille d'interconnexion, structure et module de génération photovoltaïque |
US10381493B2 (en) | 2014-10-31 | 2019-08-13 | Byd Company Limited | Solar cell unit, solar cell array, solar cell module and manufacturing method thereof |
CN110268531A (zh) * | 2016-12-30 | 2019-09-20 | 亚特比目有限会社 | 太阳能电池及太阳能电池的制造方法 |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2016065953A1 (fr) * | 2014-10-31 | 2016-05-06 | Byd Company Limited | Module solaire et son procédé de fabrication |
WO2019092885A1 (fr) * | 2017-11-13 | 2019-05-16 | 三菱電機株式会社 | Module de cellules solaires |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006156873A (ja) * | 2004-12-01 | 2006-06-15 | Sharp Corp | 樹脂フィルムおよびそれを用いた半導体モジュールの製造方法 |
JP2007103535A (ja) * | 2005-09-30 | 2007-04-19 | Sanyo Electric Co Ltd | 太陽電池モジュール |
JP2010157530A (ja) * | 2008-12-26 | 2010-07-15 | Sharp Corp | 配線シート、配線シート付き太陽電池セルおよび太陽電池モジュール |
WO2012086590A1 (fr) * | 2010-12-22 | 2012-06-28 | ソニーケミカル&インフォメーションデバイス株式会社 | Procédé de production d'un module de cellules solaires et module de cellules solaires |
-
2013
- 2013-09-06 WO PCT/JP2013/074163 patent/WO2014045909A1/fr active Application Filing
- 2013-09-16 TW TW102133465A patent/TW201417320A/zh unknown
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2006156873A (ja) * | 2004-12-01 | 2006-06-15 | Sharp Corp | 樹脂フィルムおよびそれを用いた半導体モジュールの製造方法 |
JP2007103535A (ja) * | 2005-09-30 | 2007-04-19 | Sanyo Electric Co Ltd | 太陽電池モジュール |
JP2010157530A (ja) * | 2008-12-26 | 2010-07-15 | Sharp Corp | 配線シート、配線シート付き太陽電池セルおよび太陽電池モジュール |
WO2012086590A1 (fr) * | 2010-12-22 | 2012-06-28 | ソニーケミカル&インフォメーションデバイス株式会社 | Procédé de production d'un module de cellules solaires et module de cellules solaires |
Cited By (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107768449B (zh) * | 2014-06-26 | 2019-11-05 | Lg电子株式会社 | 太阳能电池模块 |
CN105226120A (zh) * | 2014-06-26 | 2016-01-06 | Lg电子株式会社 | 太阳能电池模块 |
EP3410493A1 (fr) * | 2014-06-26 | 2018-12-05 | Lg Electronics Inc. | Module de cellule solaire |
US10170646B2 (en) | 2014-06-26 | 2019-01-01 | Lg Electronics Inc. | Solar cell module |
US10164130B2 (en) | 2014-06-26 | 2018-12-25 | Lg Electronics Inc. | Solar cell module |
US11522092B2 (en) | 2014-06-26 | 2022-12-06 | Shangrao Jinko Solar Technology Development Co., Ltd | Solar cell module |
CN105226120B (zh) * | 2014-06-26 | 2017-12-01 | Lg电子株式会社 | 太阳能电池模块 |
EP4009383A1 (fr) * | 2014-06-26 | 2022-06-08 | LG Electronics Inc. | Module de cellule solaire |
CN107768449A (zh) * | 2014-06-26 | 2018-03-06 | Lg电子株式会社 | 太阳能电池模块 |
US11201252B2 (en) | 2014-06-26 | 2021-12-14 | Lg Electronics Inc. | Solar cell module |
EP2960946A3 (fr) * | 2014-06-26 | 2016-04-06 | LG Electronics Inc. | Module de cellule solaire |
EP3800671A1 (fr) * | 2014-06-26 | 2021-04-07 | LG Electronics Inc. | Module de cellule solaire |
JP2016012724A (ja) * | 2014-06-26 | 2016-01-21 | エルジー エレクトロニクス インコーポレイティド | 太陽電池モジュール |
US10529868B2 (en) | 2014-10-31 | 2020-01-07 | Byd Company Limited | Solar cell array, solar cell module and manufacturing method thereof |
US10381493B2 (en) | 2014-10-31 | 2019-08-13 | Byd Company Limited | Solar cell unit, solar cell array, solar cell module and manufacturing method thereof |
JP2017537469A (ja) * | 2014-10-31 | 2017-12-14 | ビーワイディー カンパニー リミテッドByd Company Limited | 太陽電池モジュール、及びその製造方法 |
EP3198656A4 (fr) * | 2014-10-31 | 2017-11-22 | BYD Company Limited | Module de cellule solaire et son procédé de fabrication |
EP3255682A4 (fr) * | 2015-02-06 | 2018-10-10 | Du Pont-Mitsui Polychemicals Co., Ltd. | Feuille d'interconnexion, structure et module de génération photovoltaïque |
JP2016195146A (ja) * | 2015-03-31 | 2016-11-17 | 日東電工株式会社 | 太陽電池モジュール用封止シートおよびその利用 |
CN110268531A (zh) * | 2016-12-30 | 2019-09-20 | 亚特比目有限会社 | 太阳能电池及太阳能电池的制造方法 |
CN107342341A (zh) * | 2017-07-07 | 2017-11-10 | 常州天合光能有限公司 | 一种半片太阳能电池组件及其焊接方法 |
Also Published As
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TW201417320A (zh) | 2014-05-01 |
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