WO2014002794A1 - 薄膜積層素子の製造方法 - Google Patents
薄膜積層素子の製造方法 Download PDFInfo
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- WO2014002794A1 WO2014002794A1 PCT/JP2013/066463 JP2013066463W WO2014002794A1 WO 2014002794 A1 WO2014002794 A1 WO 2014002794A1 JP 2013066463 W JP2013066463 W JP 2013066463W WO 2014002794 A1 WO2014002794 A1 WO 2014002794A1
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- thin film
- photosensitive resist
- manufacturing
- alignment
- photomask
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- 239000010409 thin film Substances 0.000 title claims abstract description 163
- 238000000034 method Methods 0.000 title claims abstract description 45
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 40
- 238000005530 etching Methods 0.000 claims abstract description 20
- 239000004020 conductor Substances 0.000 claims description 14
- 238000000206 photolithography Methods 0.000 abstract description 3
- 239000010408 film Substances 0.000 description 31
- 230000001681 protective effect Effects 0.000 description 17
- 239000003990 capacitor Substances 0.000 description 12
- 239000000758 substrate Substances 0.000 description 6
- 229910004298 SiO 2 Inorganic materials 0.000 description 5
- 239000010410 layer Substances 0.000 description 5
- 238000001020 plasma etching Methods 0.000 description 4
- 238000004528 spin coating Methods 0.000 description 4
- 238000004380 ashing Methods 0.000 description 3
- 238000004544 sputter deposition Methods 0.000 description 3
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 229920002120 photoresistant polymer Polymers 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 230000002040 relaxant effect Effects 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
- H01L21/0271—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers
- H01L21/0273—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers characterised by the treatment of photoresist layers
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F9/00—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
- G03F9/70—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
- G03F9/7073—Alignment marks and their environment
- G03F9/7076—Mark details, e.g. phase grating mark, temporary mark
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F9/00—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
- G03F9/70—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
- G03F9/7073—Alignment marks and their environment
- G03F9/708—Mark formation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/002—Details
- H01G4/018—Dielectrics
- H01G4/06—Solid dielectrics
- H01G4/08—Inorganic dielectrics
- H01G4/12—Ceramic dielectrics
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
- H01G4/00—Fixed capacitors; Processes of their manufacture
- H01G4/33—Thin- or thick-film capacitors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L28/00—Passive two-terminal components without a potential-jump or surface barrier for integrated circuits; Details thereof; Multistep manufacturing processes therefor
- H01L28/40—Capacitors
- H01L28/60—Electrodes
- H01L28/82—Electrodes with an enlarged surface, e.g. formed by texturisation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
- H01L21/3105—After-treatment
- H01L21/311—Etching the insulating layers by chemical or physical means
- H01L21/31144—Etching the insulating layers by chemical or physical means using masks
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L28/00—Passive two-terminal components without a potential-jump or surface barrier for integrated circuits; Details thereof; Multistep manufacturing processes therefor
- H01L28/40—Capacitors
- H01L28/60—Electrodes
Definitions
- the present invention relates to a method for manufacturing a thin film multilayer element that functions as a thin film capacitor or the like.
- a thin film stack 107 having a plurality of thin films 103, 104, 105, 106 functioning as capacitor electrodes or the like is formed.
- the predetermined thin films 103, 104, 105, 106 of the thin film stack 107 are sequentially processed from the surface by repeating etching using photolithography a plurality of times.
- etching of the thin film stack 107 is performed by photolithography.
- a plurality of alignment marks 131 are formed in advance on the upper layer. The plurality of alignment marks 131 are used for positioning the photomask in any of the etching processes repeated a plurality of times.
- unused alignment marks 131 that are not used in the etching process need to be covered with a photosensitive resist so as not to be damaged by the etching. Therefore, the photosensitive resist is applied and peeled off many times on the alignment mark 131 used later in the etching process repeated a plurality of times.
- the conventional manufacturing method described above has a problem that the alignment mark 131 is easily damaged because the photosensitive resist is applied and peeled off on the same alignment mark 131 many times.
- the damaged alignment mark 131 is used, there is a problem in that the positional recognition deviation increases and the processing accuracy of the thin film stack 107 is lowered.
- an object of the present invention is to provide a method of manufacturing a thin film multilayer element that can use an alignment mark with little damage for positioning of a photomask during etching.
- a method for manufacturing a thin film laminated element includes a first step including a step of forming a thin film laminated body having a plurality of thin films, and a photosensitive resist on the thin film laminated body. Applying the resist using a photomask; developing the resist; and etching the thin film stack to which the developed photosensitive resist is applied to form an element portion and A second step comprising forming an alignment mark; removing the photosensitive resist from the etched thin film stack; applying a photosensitive resist on the thin film stack; and alignment Position the photomask having a pattern between the alignment pattern and the alignment mark formed in the previous step.
- a third step comprising: forming an element portion and an alignment mark on the thin film stack by etching the thin film stack; and removing the photosensitive resist from the etched thin film stack; It is characterized by providing.
- the method for manufacturing a thin film multilayer element of the present invention it is possible to reduce the damage of the alignment mark and to reduce the misregistration of the position, so that the processing accuracy of the thin film multilayer body can be increased.
- the tolerance of positional deviation of the alignment marks can be set small.
- the conductor is designed to be large in advance so that the function does not fall below the allowable value even if a positional deviation occurs.
- a desired function can be obtained without increasing the size.
- elements having the same function can be configured with a smaller size than in the past.
- FIG. 1 is a cross-sectional view showing steps applied in the method for manufacturing a thin film multilayer device 100 according to an embodiment of the present invention.
- FIG. 2 is a continuation of FIG. 1 and is a cross-sectional view showing a process applied in the method for manufacturing the thin film multilayer device 100 according to the embodiment of the present invention.
- FIG. 3 is a continuation of FIG. 2 and is a cross-sectional view showing a process applied in the method for manufacturing the thin film multilayer device 100 according to the embodiment of the present invention.
- FIG. 4 is a continuation of FIG. 3 and shows steps applied in the method for manufacturing the thin film multilayer device 100 according to the embodiment of the present invention.
- FIG. 4 (A) is a cross-sectional view taken along the line AA.
- FIG. 5 is a continuation of FIG. 4 and shows steps applied in the method of manufacturing the thin film multilayer device 100 according to the embodiment of the present invention.
- FIG. 5 (A) is a cross-sectional view taken along the line AA.
- B) is a plan view with a part omitted.
- FIG. 6 is a continuation of FIG. 5 and shows steps applied in the method for manufacturing the thin film multilayer device 100 according to the embodiment of the present invention.
- FIG. 6 (A) is a cross-sectional view taken along the line AA.
- B) is a plan view with a part omitted.
- FIG. 7 is a continuation of FIG.
- FIG. 7A is a cross-sectional view taken along the line AA
- B) is a plan view with a part omitted.
- FIG. 8 is a continuation of FIG. 7 and shows steps applied in the method for manufacturing the thin film multilayer device 100 according to the embodiment of the present invention.
- FIG. 8A is a cross-sectional view taken along the line AA.
- B) is a plan view with a part omitted.
- FIG. 9 is a continuation of FIG. 8 and shows the steps applied in the method for manufacturing the thin film multilayer device 100 according to the embodiment of the present invention.
- FIG. 9A is a cross-sectional view taken along the line AA.
- FIG. 10 is a continuation of FIG. 9 and shows steps applied in the method of manufacturing the thin film multilayer device 100 according to the embodiment of the present invention.
- FIG. 10 (A) is a cross-sectional view taken along the line AA.
- B) is a plan view with a part omitted.
- FIG. 11 is a continuation of FIG. 10 and shows steps applied in the method for manufacturing the thin film multilayer device 100 according to the embodiment of the present invention.
- FIG. 11 (A) is a cross-sectional view taken along the line AA.
- B) is a plan view with a part omitted.
- FIG. 12 is a continuation of FIG.
- FIG. 12 (A) is a cross-sectional view taken along the line AA.
- B) is a plan view with a part omitted.
- FIG. 13 is a continuation of FIG. 12 and shows steps applied in the method for manufacturing the thin film multilayer device 100 according to the embodiment of the present invention.
- FIG. 13 (A) is a cross-sectional view taken along the line AA.
- B) is a plan view with a part omitted.
- FIG. 14 is a continuation of FIG. 13 and shows steps applied in the method of manufacturing the thin film multilayer device 100 according to the embodiment of the present invention.
- FIG. 14 (A) is a cross-sectional view taken along the line AA.
- FIG. 15 is a continuation of FIG. 14 and shows steps applied in the method of manufacturing the thin film multilayer device 100 according to the embodiment of the present invention.
- FIG. 15 (A) is a cross-sectional view taken along the line AA.
- B) is a plan view with a part omitted.
- FIG. 16 is a continuation of FIG. 15 and shows steps applied in the method of manufacturing the thin film multilayer device 100 according to the embodiment of the present invention.
- FIG. 16 (A) is a cross-sectional view taken along the line AA.
- B) is a plan view with a part omitted.
- FIG. 17 is a continuation of FIG.
- FIG. 17 (A) is a cross-sectional view taken along the line AA.
- B) is a plan view with a part omitted.
- FIG. 18 is a continuation of FIG. 17 and shows the steps applied in the method for manufacturing the thin film multilayer device 100 according to the embodiment of the present invention.
- FIG. B) is a plan view with a part omitted.
- FIG. 19 is a continuation of FIG. 18 and shows steps applied in the method of manufacturing the thin film multilayer device 100 according to the embodiment of the present invention.
- FIG. 19A is a cross-sectional view taken along the line AA.
- B) is a plan view with a part omitted.
- FIG. 19A is a cross-sectional view taken along the line AA.
- B) is a plan view with a part omitted.
- FIG. 19A is a cross-sectional view taken along the line AA.
- B) is a plan view with a part omitted.
- FIG. 19A
- FIG. 20 is a continuation of FIG. 19 and shows steps applied in the method for manufacturing the thin film multilayer device 100 according to the embodiment of the present invention.
- FIG. 20 (A) is a cross-sectional view taken along line AA
- B) is a plan view with a part omitted.
- FIG. 21 is a continuation of FIG. 20 and shows steps applied in the method for manufacturing the thin film multilayer device 100 according to the embodiment of the present invention.
- FIG. 21 (A) is a cross-sectional view taken along the line AA.
- B) is a plan view with a part omitted.
- FIG. 21 is also a completed view of the thin film multilayer element 100 according to the embodiment of the present invention.
- 22A and 22B show a conventional method for manufacturing a thin film laminate element
- FIG. 22A is a cross-sectional view of the thin film laminate 107
- FIG. 22B is an alignment mark 131 formed on the uppermost layer of the thin film laminate 107. It is a top view.
- FIG. 21 shows a thin film multilayer element 100 functioning as a thin film capacitor as an example of a thin film multilayer element to which the method for manufacturing a thin film multilayer element according to this embodiment is applied.
- the thin film multilayer element 100 includes a substrate 1 made of Si having a Si thermal oxide film 2 made of SiO 2 on its surface.
- a dielectric thin film 3 made of (Ba, Sr) TiO 3 (hereinafter referred to as BST) that functions as an adhesion layer is formed.
- BST dielectric thin film 3 made of (Ba, Sr) TiO 3
- a conductive thin film 4 made of Pt that functions as a capacitor electrode is formed on the dielectric thin film 3.
- a dielectric thin film 5 made of BST that functions as a capacitor dielectric is formed on the conductor thin film 4.
- a conductor thin film 4 and a dielectric thin film 5 are repeatedly formed on the dielectric thin film 5 as necessary.
- a dielectric thin film 6 made of BST functioning as a protective layer is formed on the uppermost conductive thin film 4.
- the dielectric thin film 3, the plurality of conductor thin films 4, the plurality of dielectric thin films 5, and the dielectric thin film 6 constitute a thin film laminate 7.
- an element portion 10 that functions as a thin film capacitor is formed.
- an inorganic protective film 12 made of SiO 2 for improving moisture resistance and an organic protective film 13 for relaxing external force are formed.
- the external electrode 14 is formed on the organic protective film 13 so as to be connected to a predetermined portion of the conductor thin film 4 functioning as a capacitor electrode.
- the external electrode 14 is formed by laminating a Ti thin film, a Ni thin film, and an Au thin film in this order (not shown).
- the manufacturing method of the thin film multilayer element 100 according to the embodiment of the present invention will be described.
- the first step the thin film laminate 7 is formed on the substrate 1 having the thermal oxide film 2 on the surface.
- a substrate 1 made of Si having a Si thermally-oxidized film 2 made of SiO 2 on the surface The thickness of the thermal oxide film 2 is 700 nm, for example, and the thickness of the substrate 1 is 0.5 mm, for example.
- a dielectric thin film 3 made of BST is formed on the thermal oxide film 2 by a metal-organic decomposition (MOD) method.
- the film thickness of the dielectric thin film 3 is, for example, 100 nm.
- a conductor thin film 4 made of Pt is formed on the dielectric thin film 3 by sputtering.
- the thickness of the conductor thin film 4 is, for example, 200 nm.
- the formation of the dielectric thin film 5 made of BST and the conductive thin film 4 made of Pt is alternately repeated four times on the conductive thin film 4 by the same method as described above.
- a dielectric thin film 6 made of BST is formed.
- a thin film laminate 7 composed of the dielectric thin film 3, the plurality of conductor thin films 4, the plurality of dielectric thin films 5, and the dielectric thin film 6 is formed on the substrate 1 having the thermal oxide film 2 on the surface.
- the alignment mark 31a used in the third step performed after the second step is formed on the surface of the thin film laminate 7.
- a positive photosensitive resist 8 is applied and baked on the dielectric thin film 6 by spin coating.
- a photomask 9a provided with an element pattern 11a and an alignment pattern 21a is disposed on the photosensitive resist 8.
- the alignment pattern 21a is composed of four square elements arranged with a predetermined gap.
- the photosensitive resist 8 is exposed from above the photomask 9a, and then the photomask 9a is removed, so that the unexposed portions 8a and the photosensitive resist 8 are exposed to the photosensitive resist 8 as shown in FIGS. Part 8b is formed.
- the unexposed portion 8b of the photosensitive resist 8 is removed by development, and a photosensitive resist 8 having a pattern is formed on the thin film laminate 7.
- the dielectric thin film 6 and the conductive thin film 4 coated with the photosensitive resist 8 are integrally processed by RIE (reactive ion etching) to form a thin film stack.
- RIE reactive ion etching
- the photosensitive resist 8 is removed from the thin film laminate 7 by O 2 plasma ashing.
- the element portion 10 and the alignment mark 31a used in the next process are completed on a part of the surface of the thin film laminate 7.
- the thin film stack 7 is processed from the surface by etching using the alignment mark 31a formed in the second step for positioning of the photomask to further form the element portion 10, and a new alignment mark. Form.
- a positive photosensitive resist 8 is applied to the surface of the thin film laminate 7 and baked by a spin coating method.
- a photomask 9b having an element portion pattern 11b and an alignment pattern 21b and a cross-shaped alignment pattern 41a is disposed on the photosensitive resist 8.
- a photo is formed at a predetermined position on the photosensitive resist 8.
- a mask 9b is arranged.
- the photosensitive resist 8 is exposed from the photomask 9b and the photomask 9b is removed, so that the unexposed portion 8a and the exposed portion are exposed to the photosensitive resist 8 as shown in FIGS. 8b is formed.
- the photosensitive portion 8 b of the photosensitive resist 8 is removed by development, and a photosensitive resist 8 having a pattern is formed on the thin film laminate 7.
- the dielectric thin film 6 and the conductive thin film 4 coated with the photosensitive resist are integrally processed by RIE, and the element portion 10 is further added to the thin film laminate 7. At the same time, a new alignment mark 31b is formed.
- the photosensitive resist 8 is removed from the thin film laminate 7 by O 2 plasma ashing.
- the thin film stack 7 is sequentially processed from the surface by repeating the third step a plurality of times, and the element portion 10 is further formed.
- the alignment mark formed in the step immediately before the third step is used.
- the new alignment mark 31c is used for alignment of a photomask (not shown), and the third step is repeated, so that the thin film laminate 7 is formed as shown in FIGS. 16 (A) and 16 (B).
- the element portion 10 is further formed, and the alignment mark 31d used in the next step is formed.
- the thin film laminate 7 is formed as shown in FIGS. 17 (A) and 17 (B).
- the element portion 10 is further formed, and the alignment mark 31e used in the next step is formed.
- the alignment mark formed in the previous step is used for alignment of the photomask during etching. Therefore, before alignment, the photosensitive resist 8 is applied once on the surface of the alignment mark and peeled off, so that damage to the alignment mark can be reduced. If an alignment mark with small damage is used for alignment, the recognition deviation of the position of the alignment mark can be reduced, so that the processing accuracy of the element portion 10 is not easily lowered.
- an inorganic protective film 12 made of SiO 2 covering the periphery of the element portion 10, an organic protective film 13, and an external electrode 14 connected to a part of the conductive thin film 4 functioning as a capacitor electrode are formed. Then, the thin film multilayer element 100 is completed.
- heat treatment at about 850 ° C. is performed on the entire thin film stack 7 including the element portion 10.
- an inorganic protective film 12 made of SiO 2 is formed by a chemical vapor deposition (CVD) method. Thereafter, an organic protective film 13 functioning as a positive photosensitive resist is applied by a spin coating method.
- the film thickness of the inorganic protective film 12 is 700 nm, for example, and the film thickness of the organic protective film 13 is 5000 nm, for example.
- the cross-shaped alignment pattern 41e of the photomask 9f and the alignment mark 31e formed in the previous step are used.
- a photomask 9f provided with an alignment pattern 21f is arranged at a predetermined position on the organic protective film 13.
- a pattern is formed on the organic protective film 13 by exposing and developing the positive organic protective film 13 using the photomask 9f provided with the alignment pattern 21f.
- the inorganic protective film 12 and the dielectric thin film 5 are integrally dry-etched using CHF 3 gas using the organic protective film 13 on which the pattern is formed as a mask. Then, a part of the conductive thin film 4 that functions as a capacitor electrode is exposed. At the same time, the inorganic protective film 12 is dry-etched to form a new alignment mark 31f.
- the external electrode 14 connected to a part of the conductive thin film 4 functioning as the capacitor electrode of the element portion 10 is formed by sputtering using the alignment mark 31f. Then, the thin film multilayer element 100 is completed.
- a Ti thin film, a Ni thin film, and an Au thin film are sequentially formed by sputtering.
- the film thickness of the Ti thin film is, for example, 50 nm
- the film thickness of the Ni thin film is, for example, 1000 nm
- the film thickness of the Au thin film is, for example, 200 nm.
- a positive photosensitive resist (not shown) is applied by a spin coating method.
- an alignment pattern of a photomask (not shown) is aligned with the alignment mark 31f, and a pattern corresponding to the external electrode 14 is formed on the photosensitive resist using this photomask.
- a layer made of a Ti thin film, a Ni thin film, or an Au thin film masked with a photosensitive resist is processed by RIE to form an external electrode 14 connected to a part of the conductor thin film 4 functioning as a capacitor electrode.
- the photosensitive resist 8 is removed by O 2 plasma ashing to complete the external electrode 14 having a pattern.
- the manufacturing method of the thin film multilayer element concerning embodiment of this invention is not limited to the content mentioned above, A various change can be made according to the meaning of invention.
- the third step is repeated a plurality of times, but it may be performed only once.
- a positive type is used for the photosensitive resist
- a negative type may be used.
- the conductor thin film and the dielectric thin film are integrally etched one by one for each etching process, any number of etching layers may be used.
- the shape of the alignment mark formed on the thin film laminate and the shape of the alignment pattern of the photomask may be any shape as long as the alignment during etching can be accurately performed.
Abstract
Description
また、アライメントマークを逐次形成しながら薄膜積層体を形成していくため、アライメントマークの位置ずれの許容度を小さく設定することができる。このため、キャパシタ等の導体の重なり面積が素子の機能に影響を与える素子においては、従来、位置ずれが発生しても機能が許容値を下回ることがないように、予め導体を大きく設計しておかなければならず、素子のサイズが大きくなってしまうことがあったが、本発明の製造方法によれば、サイズを大きくすることなく、所望の機能を得ることができる。また、同じ機能の素子を、従来よりも小さなサイズで構成することができる。
(第1の工程)
第1の工程では、熱酸化膜2を表面に有する基板1上に薄膜積層体7を形成する。
(第2の工程)
第2の工程では、薄膜積層体7の表面に、当該第2の工程の次に実施される第3の工程で使用するアライメントマーク31aを形成する。
(第3の工程)
第3の工程では、前記第2の工程で形成したアライメントマーク31aをフォトマスクの位置決めに用いたエッチングにより、薄膜積層体7を表面から加工し、素子部10をさらに形成するとともに、新しいアライメントマークを形成する。
(第2回目以降の第3の工程)
第2回目以降の第3の工程では、前記第3の工程を複数回繰り返すことにより、薄膜積層体7を表面から順に加工し、素子部10をさらに形成する。複数回繰り返す第3の工程のそれぞれにおけるフォトマスクの位置決めには、その第3の工程の1つ前の工程で形成されたアライメントマークを用いる。
(第4の工程)
第4の工程では、素子部10の周囲を覆うSiO2からなる無機保護膜12および、有機保護膜13と、コンデンサ用電極として機能する導体薄膜4の一部と接続された外部電極14を形成し、薄膜積層素子100を完成させる。
2 熱酸化膜
3、5、6 誘電体薄膜
4 導体薄膜
7 薄膜積層体
8 感光性レジスト
8a 未感光部
8b 感光部
9a、9b、9f フォトマスク
10 素子部
11a、11b、11f 素子部用パターン
12 無機保護膜
13 有機保護膜
14 外部電極
21a、21b、21f、41a、41e アライメントパターン
31a~31f アライメントマーク
100 薄膜積層素子
Claims (4)
- 薄膜を複数層有する薄膜積層体を形成するステップを有する第1の工程と、
前記薄膜積層体上に感光性レジストを塗布するステップと、
フォトマスクを用いて前記レジストを露光し、現像するステップと、
前記現像された感光性レジストが塗布された前記薄膜積層体をエッチングすることにより、前記薄膜積層体に素子部およびアライメントマークを形成するステップと、
前記エッチングされた薄膜積層体上から前記感光性レジストを除去するステップとを有する第2の工程と、
前記薄膜積層体上に感光性レジストを塗布するステップと、
アライメントパターンを有するフォトマスクを、前記アライメントパターンと、前の工程で形成されたアライメントマークとの位置を合わせることにより、前記感光性レジスト上の所定の位置に配置するステップと、
前記フォトマスクを用いて前記感光性レジストを露光し、現像するステップと、
前記現像された感光性レジストが塗布された前記薄膜積層体をエッチングすることにより、前記薄膜積層体に素子部およびアライメントマークを形成するステップと、
前記エッチングされた薄膜積層体上から前記感光性レジストを除去するステップとを有する第3の工程と、
を備えることを特徴とする薄膜積層素子の製造方法。 - 前記第3の工程を2回以上繰り返すことを特徴とする請求項1に記載された薄膜積層素子の製造方法。
- 前記第3の工程において形成される前記アライメントマークは、当該第3の工程よりも1つ前の工程で形成されたアライメントマークよりも、前記薄膜積層体の下層に設けられることを特徴とする請求項1または2に記載された薄膜積層素子の製造方法。
- 前記薄膜積層体は交互に積層された導体薄膜と誘電体薄膜を含んでおり、
前記第2の工程または前記第3の工程において、前記導体薄膜と前記誘電体薄膜を一体でエッチングすることを特徴とする請求項1ないし3のいずれか1項に記載された薄膜積層素子の製造方法。
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JPH07202425A (ja) * | 1993-12-28 | 1995-08-04 | Toray Ind Inc | 多層配線基板の製造方法 |
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