WO2013150188A1 - Panneau multi-plis amélioré - Google Patents

Panneau multi-plis amélioré Download PDF

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Publication number
WO2013150188A1
WO2013150188A1 PCT/FR2012/050781 FR2012050781W WO2013150188A1 WO 2013150188 A1 WO2013150188 A1 WO 2013150188A1 FR 2012050781 W FR2012050781 W FR 2012050781W WO 2013150188 A1 WO2013150188 A1 WO 2013150188A1
Authority
WO
WIPO (PCT)
Prior art keywords
wood
panel
structural
panel according
blades
Prior art date
Application number
PCT/FR2012/050781
Other languages
English (en)
Inventor
Laurent Bourdon
Pascal Faure
Didier Goy
Christian Chabrier
Original Assignee
Techniwood
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Techniwood filed Critical Techniwood
Priority to JP2015503909A priority Critical patent/JP6138234B2/ja
Priority to US14/389,876 priority patent/US20150218811A1/en
Priority to CA2869613A priority patent/CA2869613C/fr
Priority to EP12723518.2A priority patent/EP2834426B1/fr
Publication of WO2013150188A1 publication Critical patent/WO2013150188A1/fr

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/296—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and non-metallic or unspecified sheet-material
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Definitions

  • the present invention relates to the construction of buildings. It relates more particularly to a panel to form a floor or a wall or a crawling roof, or to complement a wall, for example to improve the thermal insulation and / or sound, or fire resistance.
  • the present invention aims to overcome at least some of these disadvantages.
  • a multi-ply panel for the constitution or complement of a wall, a floor or ceiling, or a crawling for a building, consisting of a stack of folds of which at least one is constituted parallel structural blades, preferably made of wood, and filler blades arranged between the structural slats of a material different from that of the structural slats, said materials being selectable for their thermal or acoustic insulation, their thermal inertia or their fire resistance .
  • the panel is particular in that at least one filler blade is made of an insulating material having a thermal conductivity of less than 0.038 W / m ⁇ K ⁇ , preferably less than 0.035 W / m ⁇ K.
  • said insulating material may be made of glass wool, rock wool, or expanded polystyrene, white or graphite, materials having good thermal insulation qualities,
  • said panel may comprise a blade made of a material of inertia having a thermal inertia greater than 1000 kJ / m 3 .K; this provision makes it possible to confer good thermal inertia to said panel, cooling less quickly at night and / or in winter, and heating less quickly in the day and / or summer, and said blade can be advantageously disposed on the side of the wall closer to the inside of a building, thus giving maximum comfort to users.
  • said material may be wood, plaster, cellulose wadding, or wood particles, which have a combination of specific heat and density giving good thermal inertia,
  • said panel may comprise a filler blade made of an acoustic insulating material
  • said acoustic insulating material may be rockwool or wood fibers, which are materials well suited to acoustic insulation,
  • said panel may comprise a blade made of an incombustible material, conferring a good fire resistance to said panel,
  • said non-combustible material may be plaster or rockwool, materials having good fire resistance; we will choose the one of the materials whose other characteristics correspond best to what is sought for the panel,
  • said panel may comprise a fold for technical networks, in which spaces remain between the structural blades so as to allow the passage of technical networks, thereby allowing said technical networks to be hidden in the panel.
  • the advantage of the present invention is in particular that it makes it possible to propose panels having adapted and improved properties for a plurality of applications, from a small number of elementary components such as structural blades and filling, assembled into folds and slabs.
  • FIG. 1 is an exploded view of a wood lattice of a panel according to the invention
  • FIG. 1 is a sectional view of the assembled wood mesh of FIG. 1,
  • FIG. 3 is an exploded view of a partial panel according to the invention.
  • FIG. 4 is a front view of a second embodiment of a fold of a
  • FIG. 5 is a front view of a third embodiment of a fold of a panel according to the invention.
  • the panels are composed of a succession of folds 1, also called layers, Each fold may comprise structural blades 2 and filling blades 3.
  • the filling materials are generally classified as soft materials, semi-rigid materials, made of materials These two types of materials are often handled in the form of rolls and rigid materials which stand alone and are handled in the form of plates.
  • the filler blades of the present invention are generally rigid blades, but may be semi-rigid materials.
  • the orientation and the arrangement of the structural blades 2 in the different plies 1 form a structure equivalent to a structural lattice.
  • These structural blades may for example be butted and calibrated, of rectangular section and arranged vertically and horizontally one fold out of two.
  • the crossed folds are assembled together at the level of the wooden boards. This assembly can be done by gluing, or by nailing or screwing. In fig. 3 we see a fold consisting exclusively of structural blades.
  • Folds whose structural blades are oriented in the same direction may have a shift in the positioning of the structural blades from one fold to the other. This offset reduces or even annihilates the thermal bridges potentially generated by the structural lattice.
  • the structural blades may be wood, but also metal, preferably a light metal such as aluminum, a composite material, such as carbon fiber, or resin.
  • the overall mechanical strength of the panel is obtained by structural assembly of the structural blades together over their entire contact zone: the entire length or the crossings of the blades as they are stacked, or they have an angle between them.
  • the offset (or center distance) between the structural blades is a function of the expected mechanical performance of the fold, and it is possible to arrange between the structural blades a certain number of filler blades, either standard width or a width adapted to the geometric constraints encountered for the panel, for example the presence of doors or windows.
  • Figs. 4 and 5 illustrate two examples of folds incorporating a door 5 and a window 6, with two different arrangements of the structural blades. It is thus possible to alternate a fold according to FIG. 4 with a fold according to FIG. 5, but one can also have several successive folds according to FIG. 4, or interpose other configurations, such as a fold consisting of structural blades. The selected filling blades complete the folds.
  • the structural blades being oriented flat in a fold, the thickness of the fold is given by the thickness of the structural blades retained.
  • the thickness of the structural blades may possibly vary from one fold to another; thus a panel can be composed of folds of different thicknesses.
  • the spaces available between structural blades in each of the plies can be filled by a filling blade of a suitable material or left empty (for example for the outer plies) to integrate technical networks or for any other purpose.
  • the filling blades can be glued to edge between them, especially if several blades are associated, and glued to the structural blades to obtain a perfect contact between materials, guaranteeing a good seal at the air, thermal and acoustic.
  • the various panels (walls, slabs, floors, crawlers) must fulfill one or more functions within a building while respecting the regulatory requirements:
  • each of the functional slabs may have minimum capabilities for other functions (eg the structural slab provides a beginning of response to the insulating function).
  • Example 1 - CURTAIN WALLS reported on a main structure made of concrete, metal or wood for a new building or a rehabilitation. - Interior siding: Drywall.
  • Creeping panel / thermal, acoustic and structural roles (panel according to the invention):
  • the panels can also be used in thermal complement of an existing structure, as in the case of facade renovation operation.
  • the thermal performance of the plies will be preferred and the lattice of structural blades will be dimensioned (% structural blades in each ply) to guarantee:
  • the materials used for the panel according to the invention can be chosen from the following:
  • blades For structural blades one can choose a wood among softwoods such as spruce, fir, douglas, or then a light metal such as aluminum, a composite material, resins.
  • the blades can be solid or hollow.
  • the insulators are used in the form of blades, for example of width multiple of 150 mm (150, 300, 450 and 600 mm) and thicknesses of 30 and 45 mm: Glass wool is used as thermal and acoustic insulation.
  • reaction to fire is classified MO, and A2 S1 dO according to Euroclass NF EN 13501 -1.
  • Such a reaction to fire corresponds to the materials that can be described as "non-flammable" according to the French standard, and which corresponds to the classification A2 S1 of Euroclass at least.
  • Rockwool can be used as thermal insulation, but is particularly appreciated as acoustic insulation.
  • PSD Graphite expanded polystyrene
  • the density of the PSEG is 20 kg / m3, its thermal conductivity is 0.031 to 0.032 W / m.K, its vapor diffusion resistance coefficient ⁇ is 60, and its specific heat is 1450 J / (kg.K).
  • Wood fiber can be used as thermal and acoustic insulation although its thermal insulation performance is a little worse. It has a good inertia (comfort summer / winter), and it is made of 98% wood fibers (felting of softwood fibers), and paraffin (or polyolefin)
  • the thermal performance of a building is closely related to the overall inertia present in the building.
  • This inertia contributes to the improvement of "summer / winter comfort"; thus materials providing this function can be integrated into the inner plies of the panels according to the invention.
  • These filler materials also improve the acoustic performance and, depending on their nature, contribute to the degree of fire resistance and fire stability of the panels.
  • plaster naturally gypsum
  • cellulose wadding paper recycling
  • wood particles used for example in 15 mm thickness
  • the density of the plaster is 1250 kg / m 3 , its thermal conductivity 0.320 W / mK, its coefficient of resistance to vapor diffusion ⁇ of 13, and its specific heat of 1265 J / (kg.K); it makes it possible to obtain a sound attenuation of 31 dB (A).
  • a volume thermal inertia of about 1500 kJ / m 3 K is obtained, which, for a 30 mm thick plate gives a thermal inertia of 45 kJ / m 2 .
  • highly insulating materials such as those described above often have a much lower thermal inertia, and it may be interesting for a panel to combine several insulating plies, constituting an insulating slab, and several plies with high inertia, constituting a slab of inertia.
  • the water vapor tightness is obtained by the implementation of a vapor barrier film on the inside of the panels. Joining the strips and connections with joinery are provided by suitable adhesive strips.
  • the products have a maximum permeance of 0.005 g / m 2 , mm Hg, and a minimum thickness of 100 ⁇ , in accordance with DTU 31.2
  • a watertightness independent of the outer coating may be necessary.
  • a rainscreen film can ensure the watertightness of the building.
  • the products have a maximum permeance of 0.5 g / m 2 , mm Hg in accordance with DTU 31.2.
  • the exterior cladding is fixed on a discontinuous support of secondary wood frame type.
  • the spacing and cross-section of the framing members are a function of the type of materials reported on the facade (in accordance with the requirements of the DTU or the Technical Specifications of Manufacturers).
  • Examples of external cladding that can be associated with the walls according to the invention - cladding made of solid wood strips (DTU 41.2),
  • Coatings of the coated type associated with a fiber reinforcement may be reported on the last 100% insulating ply of the panels according to the invention.
  • the insulation support would be wood fiber (60 mm mini), rock wool (40 mm mini), or expanded polystyrene (30 mm mini).
  • the advantage provided by the present invention resides mainly in that it makes it possible to propose panels having the desired properties for a plurality of applications, from a small number of elementary components which are the structural blades and the blades of filling while obtaining excellent properties.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Civil Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Building Environments (AREA)
  • Panels For Use In Building Construction (AREA)
  • Laminated Bodies (AREA)

Abstract

La présente invention concerne un panneau multi-plis pour la constitution ou le complément d'un mur, d'un plancher ou plafond, ou d'un rampant pour un bâtiment, constitué d'un empilement de plis dont au moins un est constitué de lames structurelles parallèles, de préférence en bois, et de lames de remplissage disposées entre les lames structurelles en un matériau différent que celui des lames structurelles, lesdits matériaux pouvant être sélectionnés pour leur isolation thermique ou acoustique, leur inertie thermique ou leur résistance au feu. Au moins une lame de remplissage rigide est en un matériau isolant de conductivité thermique inférieure à 0,038 W/m.K.

Description

PANNEAU MULTI-PLIS AMÉLIORÉ
La présente invention concerne la construction de bâtiments. Elle concerne plus particulièrement un panneau pour constituer un plancher ou un mur ou un rampant de toiture, ou alors pour constituer un complément d'un mur, par exemple pour en améliorer l'isolation thermique et/ou phonique, ou la résistance au feu.
De nombreux matériaux ont été proposés pour constituer des murs, ou compléments de murs, pour en améliorer l'isolation thermique et/ou phonique, ou sa résistance au feu. Avec l'entrée en vigueur de nouvelles normes RT 2012, RT 2020 à venir et labels, les exigences changent, et il est donc nécessaire de pouvoir proposer des qualités de murs ou compléments de murs différents. De plus, la qualité nécessaire n'est pas la même, s'agissant de murs intérieurs ou extérieurs, de plafond, de rampants de toiture, et selon le type de constructions les exigences changent également. Cela oblige le fournisseur de panneaux ou matériaux à prévoir une grande quantité de références, pour pouvoir faire face à tous les besoins.
La présente invention a pour but de pallier au moins en partie à ces inconvénients. A cet effet elle propose un panneau multi-plis pour la constitution ou le complément d'un mur, d'un plancher ou plafond, ou d'un rampant pour un bâtiment, constitué d'un empilement de plis dont au moins un est constitué de lames structurelles parallèles, de préférence en bois, et de lames de remplissage disposées entre les lames structurelles en un matériau différent que celui des lames structurelles, lesdits matériaux pouvant être sélectionnés pour leur isolation thermique ou acoustique, leur inertie thermique ou leur résistance au feu. Le panneau est particulier en ce qu'au moins une lame de remplissage est en un matériau isolant de conductivité thermique inférieure à 0,038 W/m.K., de préférence inférieur à 0,035 W/m.K.
Grâce à ces dispositions, on peut obtenir une pluralité de types de panneaux, avec des caractéristiques adaptées à chaque besoin, par une conception simple, et une efficacité renforcée, en particulier en terme d'isolation thermique.
Selon d'autres caractéristiques
- ledit matériau isolant peut être en laine de verre, laine de roche, ou polystyrène expansé blanc ou graphité, matériaux possédant de bonnes qualités d'isolation thermique,
- ledit panneau peut comprendre une lame en un matériau d'inertie présentant une inertie thermique supérieure à 1000 kJ/m3.K ; cette disposition permet de conférer une bonne inertie thermique audit panneau, refroidissant moins vite la nuit et / ou en hiver, et chauffant moins vite le jour et / ou en été, et ladite lame peut être disposée avantageusement du côté de la paroi plus proche de l'intérieur d'un bâtiment, donnant ainsi le maximum de confort aux usagers.
- ledit matériau peut être en bois, plâtre, ouate de cellulose, ou particules de bois, qui présentent une combinaison de chaleur spécifique et de masse volumique donnant une bonne inertie thermique,
- ledit panneau peut comprendre une lame de remplissage en un matériau isolant acoustique,
- ledit matériau isolant acoustique peut être en laine de roche ou fibres de bois, qui sont des matériaux bien adaptés à l'isolation acoustique,
- ledit panneau peut comprendre une lame en un matériau incombustible, conférant une bonne résistance au feu audit panneau,
- ledit matériau incombustible peut être en plâtre ou laine de roche, matériaux présentant une bonne résistance au feu ; on choisira celui des matériaux dont les autres caractéristiques correspondant le mieux à ce qui est recherché pour le panneau,
- ledit panneau peut comprendre un pli pour réseaux techniques, dans laquelle subsistent des espaces entre lames structurelles de sorte à permettre le passage de réseaux techniques, permettant ainsi de cacher lesdits réseaux techniques dans le panneau.
L'avantage de la présente invention est en particulier qu'elle permet de proposer des panneaux ayant les propriétés adaptées et améliorées pour une pluralité d'applications, à partir d'un petit nombre de composants élémentaires que sont les lames structurelles et les lames de remplissage, assemblées en plis et en galettes.
La présente invention sera mieux comprise à la lecture de la description détaillée qui suit faite en référence aux figures annexées dans lesquelles
- La figure 1 est une vue éclatée d'un treillis bois d'un panneau selon l'invention,
- La figure 2 est une vue en coupe du treillis bois assemblé de la fig. 1 ,
- La figure 3 est une vue éclatée d'un panneau partiel selon l'invention,
- La figure 4 est une vue de face d'un deuxième mode de réalisation d'un pli d'un
panneau selon l'invention, - La figure 5 est une vue de face d'un troisième mode de réalisation d'un pli d'un panneau selon l'invention.
Les panneaux sont composés d'une succession de plis 1 , encore appelés couches, Chaque pli peut comprendre des lames structurelles 2 et des lames de remplissage 3. Les matériaux de remplissage sont généralement classées en matériaux mous, matériaux semi-rigides, constitués de matériaux mous associés à un renfort en papier Kraft ou fibre de verre, ces deux types de matériaux étant souvent manipulés sous forme de rouleaux et matériaux rigides qui se tiennent seuls et sont manipulés sous forme de plaques. Les lames de remplissage de la présente invention sont généralement des lames rigides, mais peuvent être des matériaux semi-rigides.
Selon un premier mode de réalisation illustré aux fig. 1 à 3, l'orientation et la disposition des lames structurelles 2 dans les différents plis 1 forme une structure équivalente à un treillis structurel. Ces lames structurelles peuvent par exemple être aboutées et calibrées, de section rectangulaire et disposées verticalement puis horizontalement un pli sur deux. Les plis croisés sont assemblés entre eux au niveau des lames de bois. Cet assemblage peut se faire par collage, ou encore par clouage ou vissage. A la fig. 3 on voit un pli constitué exclusivement de lames structurelles.
Les plis dont les lames structurelles sont orientées dans le même sens (verticalement ou horizontalement) peuvent présenter un décalage du positionnement des lames structurelles d'un pli sur l'autre. Ce décalage permet de réduire voir d'annihiler les ponts thermiques potentiellement engendrés par le treillis structurel.
Selon un autre mode de réalisation, on peut disposer deux plis successifs avec des lames structurelles parallèles, ou encore inclinées d'un angle quelconque, par exemple de 30°, 45° ou 60° d'un pli sur l'autre.
Les lames structurelles peuvent être en bois, mais aussi en métal, de préférence un métal léger comme l'aluminium, en un matériau composite, comme la fibre de carbone, ou encore en résine.
La résistance mécanique globale du panneau est obtenue par assemblage structurel des lames structurelles entre elles sur toute leur zone de contact : toute la longueur ou aux croisements des lames selon qu'elles sont empilées, ou qu'elles présentent un angle entre elles.
Le décalage (ou entraxe) entre les lames structurelles est fonction des performances mécaniques attendues du pli, et on peut disposer entre les lames structurelles un certain nombre de lames de remplissage, soit de largeur standard, soit d'une largeur adaptée aux contraintes géométriques rencontrées pour le panneau, par exemple la présence de portes ou fenêtres.
Les fig. 4 et 5 illustrent deux exemples de plis incorporant une porte 5 et une fenêtre 6, avec deux dispositions différentes des lames structurelles. On peut ainsi alterner un pli selon la fig. 4 avec un pli selon la fig. 5, mais on peut aussi disposer plusieurs plis successifs selon la fig. 4, ou intercaler d'autres configurations, comme un pli constitué de lames structurelles. Les lames de remplissage sélectionnées viennent compléter les plis.
Les lames structurelles étant orientées à plat dans un pli, l'épaisseur du pli est donnée par l'épaisseur des lames structurelles retenue. L'épaisseur des lames structurelles peut éventuellement varier d'un pli à l'autre ; ainsi un panneau peut être composé de plis de différentes épaisseurs.
Exemples de dimensions possibles des lames structurelles :
- 30x100 mm,
- 30x150 mm,
- 45x95 mm,
- 45x145 mm.
Exemples de dimensions possibles des lames de remplissage (isolations, inerties ou autre) :
- 150 mm (l'épaisseur étant celle de la lame bois),
- 300 mm (ou 2 lames de 150 mm),
- 450 mm (ou 3 lames de 150 mm ou 1 lame de 150 mm et une lame de 300 mm),
- 600 mm (ou 4 lames de 150 mm ou 2 lames de 300 mm),
- une dimension quelconque, imposée par la disposition géométrique du panneau
Les espaces disponibles entre lames structurelles dans chacun des plis peuvent être comblés par une lame de remplissage d'un matériau adapté ou laissés vide (par exemple pour les plis extérieurs) pour intégrer des réseaux techniques ou pour toute autre utilité.
Au sein d'un pli, les lames de remplissage peuvent être collées à chant entre elles, notamment si plusieurs lames sont associées, et collées aux lames structurelles afin d'obtenir un contact parfait entre matériaux, garant d'une bonne étanchéité à l'air, thermique et acoustique. Les différents panneaux (murs, dalles, planchers, rampants) doivent remplir une ou plusieurs fonctions au sein d'une construction tout en respectant les exigences réglementaires :
Figure imgf000007_0001
Tableau 1 : Exigences réglementaires
Ainsi, une formulation précise et adaptée à chaque exigence, pour chacun des plis composant un panneau, doit aboutir à une rationalisation de matériaux utilisés. Les composants présents dans les panneaux doivent être en quantité strictement nécessaire et suffisante.
L'analyse de ces différentes formulations a permis d'identifier des "galettes fonctionnelles" 4 (fig. 3) comportant un certain nombre de plis, eux même composés de différents matériaux :
- galette structurelle,
- galette isolante,
- galette inertie,
- galette réseaux techniques et support parements.
NOTA : chacune des galettes fonctionnelles peut présenter des aptitudes minimales pour d'autres fonctions (ex. : la galette structurelle apporte un début de réponse à la fonction isolante).
Les différents exemples présentés ci-dessous sont établis sur une base de plis d'épaisseur 30 mm chacun.
Exemple 1 - MURS RIDEAUX rapportés sur une structure principale en béton, en métal ou en bois pour un bâtiment neuf ou une réhabilitation. - Parement intérieur : Plaque de plâtre.
- Contre-cloison acoustique / vide technique : Rail métallique type R48 + isolation acoustique type laine minérale 50 mm :
■ R = 1 ,40 m2 . K/W
■ Rw - 17 dB (avec BA13)
- Pare-vapeur : ép >= 150 μ / Sd> 80-100 m
- Panneau de remplissage / rôles thermique et acoustique (panneau selon l'invention):
■ 1 er pli vertical - 25% bois / 75% laine minérale
■ 2ème pli horizontal - 25% bois / laine minérale
■ 3ème pli vertical - 25% bois / 75% PSEG
■ 4ème pli horizontal - 25% bois / 75% PSEG
■ 5ème pli vertical - 25% bois / 75% PSEG
■ 6ème pli horizontal - 25% bois / 75% PSEG
■ 7ème pli vertical - 25% bois / 75% laine minérale
- Pare-pluie : pare-pluie Sd<0,18 m
- Support parement / lame d'air ventilée : Tasseaux bois massif 30x80 mm (entraxe
600 mm)
- Parement extérieur : panneaux stratifiés
Les performances obtenues avec un tel panneau sont les suivantes :
- Résistance thermique : 4,91 m2. K/W
- Conductivité thermique : 0,203 W/m2.K, (la RT2012 neuf impose < 0,2 W/m2.K)
- Résistance acoustique Rw : 36 dB sans BA13, (la NRA2000 impose≥ 30 ou 53 dB)
- tance acoustique Rw : 36 dB sans BA13, (la NRA2000 impose≥ 30 ou 53dB)
Exemple 2 - MUR PORTEUR MULTI-GALETTES
- Parement intérieur : Plaque de plâtre.
- Support parement / vide technique : Tasseaux bois massif 37x50 mm (entraxe 600 mm)
- Pare-vapeur : ép >= 150 μ / Sd> 80-100 m - Panneau porteur / rôles thermique, acoustique et structurel (panneau selon l'invention) :
o Galette structurelle :
■ 1 er pli vertical - 50% bois / 50% laine minérale
■ 2ème pli horizontal - 20% bois / 80% PSEG
■ 3ème pli vertical - 50% bois / 50% PSEG
■ 4ème pli horizontal - 20% bois / 80% PSEG
■ 5ème pli vertical - 50% bois / 50% PSEG
o Galette isolante :
■ 6ème pli horizontal - 20% bois / 80% PSEG
■ 7ème pli vertical - 20% bois / 80% PSEG
■ 8ème pli horizontal - 25% bois / 75% laine minérale
- Pare-pluie : pare-pluie Sd<0,18 m
- Support parement / lame d'air ventilée : Tasseaux bois massif 27x50 mm (entraxe 600 mm)
- Parement extérieur : bardage bois
Les performances obtenues avec un tel panneau sont les suivantes :
- Résistance thermique : 5,03 m2.K/W
- Conductivité thermique : 0,198 W/m2.K, (la RT2012 neuf impose < 0,2 W/m2.K) - Résistance acoustique Rw : 40 dB avec BA13, (la NRA2000 impose≥ 30dB)
- acoustique Rw : 40 dB avec BA13, (la NRA2000 impose≥ 30 ou 53dB)
Exemple 3 - MUR PORTEUR MONO-GALETTE
- Parement intérieur : Plaque de plâtre.
- Support parement / vide technique : Tasseaux bois massif 37x50 mm (entraxe 600 mm)
- Panneau porteur / rôles acoustique et structurel (panneau selon l'invention) :
■ 1 er pli vertical - 50% bois / 50% laine minérale
■ 2ème pli horizontal - 20% bois / 80% PSEG
■ 3ème pli vertical - 50% bois / 50% PSEG
■ 4ème pli horizontal - 20% bois / 80% PSEG
■ 5ème pli vertical - 50% bois / 50% laine minérale - Parement intérieur : Plaque de plâtre
Les performances obtenues avec un tel panneau sont les suivantes :
- Résistance acoustique Rw : 38 dB avec BA13, (la NRA2000 impose≥ 35dB)
Exemple 4 - PLANCHER
- Revêtement de sol : Parquet flottant.
- Matériau résilient : Assour parquet
- Panneau plancher / rôles acoustique et structurel (panneau selon l'invention) :
■ 1 er pli longitudinal - 100% bois
■ 2ème pli transversal - 50% bois / 50% laine minérale
■ 3ème pli longitudinal - - 50% bois / 50% laine minérale
■ 4ème pli transversal - - 50% bois / 50% laine minérale
■ 5ème pli longitudinal - 50% bois / 50% laine minérale
■ 6ème pli transversal - - 50% bois / 50% laine minérale
■ 7ème pli longitudinal - 100% bois
- Faux plafond suspendu : Plaque de plâtre sur rail métallique
Les performances obtenues avec un tel panneau sont les suivantes :
- Résistance acoustique Rw = 39 dB avec BA13, (la NRA2000 impose≥ 40dB)
- Portée = 7 m (sur 2 appuis, sous charges d'exploitations de 150 kg/m2 et une flèche de 1 /500)
Exemple 5 - RAMPANT DE TOITURE
- Couverture : Tout type de couverture + lattage et contre lattage.
- Protection / étanchéité : Ecran de sous-toiture type pare-pluie HPV.
- Panneau rampant / rôles thermique, acoustique et structurel (panneau selon l'invention) :
o Galette structurelle :
■ 1 er pli longitudinal - 100% bois
■ 2ème pli transversal - 50% bois / 50% laine minérale
■ 3ème pli longitudinal - 50% bois / 50% laine minérale
■ 4ème pli transversal - 50% bois / 50% PSEG ■ 5ème pli longitudinal - 50% bois / 50% PSEG
■ 6ème pli transversal - 50% bois / 50% PSEG
■ 7ème pli longitudinal - 100% bois
o Galette isolante :
■ 8ème pli transversal - 20% bois / 80% PSEG
■ 9ème pli longitudinal - 20% bois / 80% PSEG
■ 10ème pli transversal - 20% bois / 80% PSEG
■ 1 1 ème pli longitudinal - 25% bois / 75% laine minérale
- Faux plafond suspendu : Plaque de plâtre sur rail métallique.
Les performances obtenues avec un tel panneau sont les suivantes :
- Résistance thermique : 5,91 m2. K/W
- Conductivité thermique : 0,17 W/m2.K (la RT2012 neuf < 0,17 W/m2.K)
- Résistance acoustique Rw = 40 dB (avec BA13), (la NRA2000 impose≥ 30dB)
- Portée = 7 m (sur 2 appuis, sous charges permanente et climatique de 150 kg/m2 et une flèche de 1/500)
Les panneaux peuvent également être utilisés en complément thermique d'une structure existante, comme dans le cas d'opération de rénovation de façades.
Dans ce cas, la performance thermique des plis sera privilégiée et le treillis de lames structurelles sera dimensionné (%lames structurelles dans chaque plis) afin de garantir :
- le maintien mécanique du panneau,
- le transfert d'effort, engendré par le parement extérieur, jusqu'au mur support.
Les matériaux utilisés pour le panneau selon l'invention peuvent être choisis parmi les suivants :
Pour les lames structurelles on peut choisir un bois parmi des Résineux comme l'épicéa, le sapin, le douglas, ou alors un métal léger comme l'aluminium, un matériau composite, des résines. Les lames peuvent être pleines ou creuses.
En fonction des performances thermiques exigées, associés aux contraintes acoustiques, feu et économiques, plusieurs produits isolants ont été sélectionnés. Les isolants sont utilisés sous forme de lames, par exemple de largeur multiple de 150 mm (150, 300, 450 et 600 mm) et d'épaisseurs de 30 et 45 mm : La laine de verre est utilisée comme isolant thermique et acoustique.
Sa masse volumique est de 70 kg/m3, sa conductivité thermique de 0,030 W/m.K, son coefficient de résistance à la diffusion de vapeur μ de 1 ,2, et sa chaleur spécifique de 1030 J/(kg.K)
Sa réaction au feu est classée MO, et A2 S1 dO selon l'Euroclasse NF EN 13501 -1 . Une telle réaction au feu correspond aux matériaux qu'on peut qualifier d' « ininflammable » selon la norme français, et qui correspond à la classification A2 S1 de l'Euroclasse au moins.
La laine de roche peut être utilisée comme isolant thermique, mais est particulièrement appréciée comme isolant acoustique.
Sa masse volumique est de 100 à 150 kg/m3, sa conductivité thermique de 0,036 à 0,038 W/m.K, son coefficient de résistance à la diffusion de vapeur μ de 1 , et sa chaleur spécifique de 1030 J/(kg.K)
Sa réaction au feu est classée Incombustible, et A1 selon l'Euroclasse NF EN 13501 -1 ., il est donc à fortiori ininflammable.
Le polystyrène expansé graphité (PSEG) est utilisée comme isolant thermique. Il est constitué de pentane (mélange isomères mixtes) et de 98% d'air emprisonné. Des isolants de type ouate de cellulose conviennent également.
La masse volumique du PSEG est de 20 kg/m3, sa conductivité thermique de 0,031 à 0,032 W/m.K, son coefficient de résistance à la diffusion de vapeur μ de 60, et sa chaleur spécifique de 1450 J/(kg.K)
Sa réaction au feu est classée M4, et E selon l'Euroclasse NF EN 13501 -1 , ou M1 pour un polystyrène expansé (PSE) ignifugé.
La fibre de bois peut être utilisée comme isolant thermique et acoustique quoique ses performances d'isolation thermique soient un peu moins bonnes. Elle présente une bonne inertie (confort été / hiver), et elle est constituée de 98% fibres de bois (feutrage de fibres de bois résineux), et de paraffine (ou polyoléfine)
Sa masse volumique varie de 80 kg/m3 à 150 kg/m3, sa conductivité thermique de 0,039 à 0,042 W/m.K, son coefficient de résistance à la diffusion de vapeur μ de 5, et sa chaleur spécifique de 2100 J/(kg.K)
Sa réaction au feu est classée M4, et E selon l'Euroclasse NF EN 13501 -1 . Il existe des matériaux désignés par « laines de bois », de densité inférieure à 80 kg/m3.
Par ailleurs, les performances thermiques d'un bâtiment sont étroitement liées à l'inertie globale présente dans ce dernier. Cette inertie contribue à l'amélioration du "confort été / hiver" ; ainsi des matériaux apportant cette fonction peuvent être intégrés dans les plis intérieurs des panneaux selon l'invention. Ces matériaux de remplissage permettent aussi d'améliorer les performances acoustiques et, selon leur nature, contribuer au degré coupe-feu et à la stabilité au feu des panneaux. Parmi ces matériaux, on peut trouver le plâtre (gypse naturel), de l'ouate de cellulose (recyclage de papier) ou des particules de bois, utilisés par exemple en épaisseur 15 mm.
La masse volumique du plâtre est de 1250 kg/m3, sa conductivité thermique de 0,320 W/m.K, son coefficient de résistance à la diffusion de vapeur μ de 13, et sa chaleur spécifique de 1265 J/(kg.K) ; il permet d'obtenir un affaiblissement acoustique de 31 dB(A).
En combinant la chaleur spécifique et la masse volumique, on obtient une inertie thermique volumique d'environ 1500 kJ/m3.K, ce qui, pour une lame de 30 mm d'épaisseur donne une inertie thermique de 45 kJ/m2.K ; les matières très isolantes comme celles décrites plus haut présentent souvent une inertie thermique bien plus faible, et il peut donc être intéressant pour un panneau de combiner plusieurs plis isolants, constituant une galette isolante, et plusieurs plis à grande inertie, constituant une galette d'inertie. Le bois présentant une inertie thermique volumique de l'ordre de 1000 kJ/m3.K, peu inférieure à celle du plâtre, on pourra préférer un pli 100% bois, un peu moins efficace pour l'inertie, mais qui apporte aussi une bonne résistance structurelle.
La réaction au feu du plâtre est classée MO, et A2 s1 dO selon l'Euroclasse NF EN 13501 -1 , ce matériau peut donc aussi être qualifié d'incombustible, et à fortiori d'ininflammable.
L'étanchéité à la vapeur d'eau est obtenue par la mise en œuvre d'un film pare-vapeur sur la face intérieure des panneaux. Le jointement des lés et les raccordements avec les menuiseries sont assurés par des lames adhésives adaptées.
Les produits ont une perméance maximale de 0,005 g/m2, mm Hg, et une épaisseur minimale de 100 μηι, conformes au DTU 31 .2
En fonction des "résistances à la diffusion de vapeur d'eau" propres à chaque produit de remplissage (isolation et inertie) composant un panneau selon l'invention et suivant les résultats du calcul des courbes de pression de vapeur d'eau, la suppression du pare- vapeur peut être envisagée.
Concernant la protection contre la pluie, selon la classification de la paroi verticale (DTU 20.1 ) et en fonction de la nature du parement extérieur rapporté sur les panneaux selon l'invention, une étanchéité à l'eau indépendante du revêtement extérieur peut être nécessaire. Un film pare-pluie peut assurer l'étanchéité à l'eau du bâtiment.
Les produits ont une perméance maximale de 0,5 g/m2, mm Hg conforme au DTU 31 .2.
Les parements extérieurs rapportés sur les murs selon l'invention sont dissociés en deux familles :
- parements, type lame ou plaque, fixés sur une ossature secondaire intégrant une lame d'air ventilée,
- revêtements appliqués directement sur les panneaux.
Dans le premier cas, l'étanchéité à l'eau est assurée par un pare-pluie positionné au niveau de la lame d'air ventilée.
Les parements extérieurs sont fixés sur un support discontinu de type ossature bois secondaire. L'entraxe et la section des éléments d'ossature sont fonction du type de matériaux rapportés sur la façade (conforme aux prescriptions des DTU ou Avis techniques des fabricants).
Exemples de parements extérieurs pouvant être associés aux murs selon l'invention : - Bardages en lames de bois massif (DTU 41 .2),
- Bardages en lames de matériaux de synthèse,
- Bardages en panneaux métalliques,
- Panneaux stratifiés décoratifs haute pression,
- Bardages écailles bois type bardeaux,
- Bardages écailles en terre cuite,
- Revêtements muraux attachés en pierre mince,
Les revêtements de type enduits associés à une armature en fibres pourront être rapportés sur le dernier pli 100% isolant des panneaux selon l'invention. En fonction des recommandations des systèmes d'enduit extérieur existants, l'isolation support serait en fibre de bois (60 mm mini), laine de roche (40 mm mini), ou polystyrène expansé (30 mm mini). L'avantage apporté par la présente invention réside principalement en ce qu'elle permet de proposer des panneaux ayant les propriétés recherchées pour une pluralité d'applications, à partir d'un petit nombre de composants élémentaires que sont les lames structurelles et les lames de remplissage tout en obtenant d'excellentes propriétés.
Bien que l'invention ait été décrite selon un mode de réalisation particulier, elle n'y est nullement limitée, et des variantes peuvent y être apportées, ainsi que des combinaisons des variantes décrites, sans pour autant sortir du cadre de la présente invention.

Claims

REVENDICATIONS
1 . Panneau multi-plis pour la constitution ou le complément d'un mur, d'un plancher ou plafond, ou d'un rampant pour un bâtiment, constitué d'un empilement de plis dont au moins un est constitué de lames structurelles parallèles, de préférence en bois, et de lames de remplissage disposées entre les lames structurelles en un matériau différent que celui des lames structurelles, lesdits matériaux pouvant être sélectionnés pour leur isolation thermique ou acoustique, leur inertie thermique ou leur résistance au feu, caractérisé en ce qu'au moins une lame de remplissage est rigide et en un matériau isolant de conductivité thermique inférieure à 0,038 W/m.K, de préférence inférieure à 0,035 W/m.K.
2. Panneau selon la revendication précédente, dans lequel ledit matériau isolant est en laine de verre, laine de roche ou en polystyrène expansé blanc ou graphité.
3. Panneau selon l'une des revendications précédentes, comprenant une lame de remplissage en un matériau d'inertie présentant une inertie thermique supérieure à 1000 kJ/m3.K.
4. Panneau selon la revendication précédente, dans lequel ledit matériau d'inertie est en bois, plâtre, ouate de cellulose, ou particules de bois.
5. Panneau selon l'une des revendications précédentes, comprenant une lame de remplissage en un matériau isolant acoustique.
6. Panneau selon la revendication précédente, dans lequel ledit matériau isolant acoustique est en laine de roche ou fibres de bois.
7. Panneau selon l'une des revendications précédentes, comprenant une lame de remplissage en un matériau incombustible.
8. Panneau selon la revendication précédente, dans lequel ledit matériau incombustible est en plâtre ou laine de roche.
9. Panneau selon l'une des revendications précédentes, comprenant un pli pour réseaux techniques, dans laquelle subsistent des espaces entre les lames structurelles de sorte à permettre le passage de réseaux techniques.
PCT/FR2012/050781 2012-04-04 2012-04-11 Panneau multi-plis amélioré WO2013150188A1 (fr)

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CA2869613A CA2869613C (fr) 2012-04-04 2012-04-11 Panneau multi-plis ameliore
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FR3056997A1 (fr) * 2016-10-03 2018-04-06 Leko France Systeme constructif a lames structurelles croisees
EP4063579A1 (fr) 2021-03-23 2022-09-28 Leko Labs S.A. Procédé pour fournir un panneau de support de charge à base de bois pour une utilisation dans l'assemblage d'un système de construction

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JP6138234B2 (ja) 2017-05-31
FR2989099A1 (fr) 2013-10-11
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EP2834426B1 (fr) 2021-10-06
US20150218811A1 (en) 2015-08-06

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