WO2013149590A1 - 吸附装置、擦玻璃装置及其行走控制方法 - Google Patents

吸附装置、擦玻璃装置及其行走控制方法 Download PDF

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Publication number
WO2013149590A1
WO2013149590A1 PCT/CN2013/073730 CN2013073730W WO2013149590A1 WO 2013149590 A1 WO2013149590 A1 WO 2013149590A1 CN 2013073730 W CN2013073730 W CN 2013073730W WO 2013149590 A1 WO2013149590 A1 WO 2013149590A1
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WO
WIPO (PCT)
Prior art keywords
glass
suction cup
negative pressure
vacuum
pressure chamber
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Application number
PCT/CN2013/073730
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English (en)
French (fr)
Inventor
吕小明
Original Assignee
科沃斯机器人科技(苏州)有限公司
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Application filed by 科沃斯机器人科技(苏州)有限公司 filed Critical 科沃斯机器人科技(苏州)有限公司
Priority to EP13773149.3A priority Critical patent/EP2835085B1/en
Priority to JP2015503743A priority patent/JP6188783B2/ja
Priority to KR1020147031123A priority patent/KR102059680B1/ko
Priority to US14/389,938 priority patent/US10016102B2/en
Publication of WO2013149590A1 publication Critical patent/WO2013149590A1/zh
Priority to US15/976,041 priority patent/US10610070B2/en

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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L1/00Cleaning windows
    • A47L1/02Power-driven machines or devices
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L11/00Machines for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L11/38Machines, specially adapted for cleaning walls, ceilings, roofs, or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C28/00Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
    • F04C28/24Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids characterised by using valves controlling pressure or flow rate, e.g. discharge valves or unloading valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B47/00Suction cups for attaching purposes; Equivalent means using adhesives
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B15/00Systems controlled by a computer
    • G05B15/02Systems controlled by a computer electric
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L2201/00Robotic cleaning machines, i.e. with automatic control of the travelling movement or the cleaning operation
    • A47L2201/04Automatic control of the travelling movement; Automatic obstacle detection

Definitions

  • the invention belongs to the technical field of daily small household appliance manufacturing, and relates to an adsorption device, a glass cleaning device and a walking control method thereof. Background technique
  • the single-sucker window cleaning robot In daily life, for small pieces of glass, people generally use a rag for cleaning and scrubbing, while large glass and the façade of the window are usually cleaned and scrubbed with a glass cleaner. However, when cleaning the glass with a glass cleaner, the arms are prone to fatigue.
  • the single-sucker window cleaning robot currently available on the market can perform high-rise glass curtain wall cleaning work by attaching a vacuum suction cup to a vertical wall surface and driving by a wheel or a crawler alone.
  • the single-sided window cleaning robot described above has a drawback: During the rolling process, the sliding chamber is in a sliding friction state between the vacuum chamber and the wall surface, which inevitably causes leakage of the sealing gas. At this time, if there is a gap or a small number of small bumps, it is easy to leak, resulting in an imbalance of atmospheric pressure, so that the machine can not guarantee sufficient vacuum pressure, and the machine will fall from the wall surface. Summary of the invention
  • the technical problem to be solved by the present invention is to provide an adsorption device, a glass-wiping device having the above-mentioned adsorption device, and a walking control method for the glass-wiping device according to the deficiencies of the prior art, when the external suction cup in the adsorption device fails, When the negative pressure chamber fails, the glass cleaning device will take measures in time to prevent more small bumps from entering the inner suction cup, thereby avoiding the phenomenon that the glass cleaning device falls off the wall surface.
  • the adsorption device provided by the present invention comprises a suction cup unit, which comprises an inner suction cup 11 and an outer suction cup 12.
  • the inner suction cup 11 is disposed inside the outer suction cup 12, wherein the inner cavity of the inner suction cup 11 forms an inner negative pressure chamber 13 by vacuum suction.
  • the cavity between the inner and outer suction cups forms an outer negative pressure chamber 14 by vacuum suction; wherein the outer negative pressure chamber is connected to the vacuum degree detecting unit, and the vacuum degree detecting unit comprises the deformation piece 20 and the strain gauge 21, and the deformation piece 20 is sealed and connected On the opening 141 at the top end of the negative pressure chamber 14, a strain gauge 21 is placed on the deformation piece 20.
  • the glass cleaning device provided by the invention comprises an adsorption device 1, a walking unit 2, a cleaning unit 3, a driving unit 4 and a control unit 5.
  • the walking unit 2 and the cleaning unit 3 are respectively disposed at the bottom of the glass cleaning device 8, and the control unit 5 respectively The cleaning unit 3 and the driving unit 4 are connected.
  • the driving unit 4 controls the walking unit 2 to travel, and the glass cleaning device is adsorbed on the glass surface by the adsorption device 1, and the adsorption device 1 includes a suction cup unit.
  • the suction cup unit comprises an inner suction cup 11 and an outer suction cup 12.
  • the inner suction cup 11 is disposed on the inner side of the outer suction cup 12, wherein the inner cavity of the inner suction cup 11 forms an inner negative pressure chamber 13 by vacuum suction, and the cavity between the inner and outer suction cups passes.
  • Vacuum suction forms the outer negative pressure chamber 14, and the glass cleaning device further includes a vacuum detecting unit, and the vacuum detecting unit is connected to the control unit 5 and the outer negative pressure chamber 14, respectively.
  • the vacuum detecting unit includes a deformation piece 20 and a strain gauge 21, and the deformation piece 20 is sealingly connected to the opening 141 at the top end of the outer negative pressure chamber 14.
  • the strain gauge 20 is provided with a strain gauge 21, and the strain gauge 20 is connected and outputs a vacuum degree detection. The data is sent to the control unit 5.
  • a vacuum threshold is stored in the control unit 5.
  • the control unit 5 controls the glass cleaning device to stop or turn.
  • the glass-wiping device is further provided with a timing unit.
  • the control unit controls the glass-washing device to stop or turn.
  • the adsorption device further includes an inner vacuum pump 15, an outer vacuum pump 16, an inner air tube 17 and an outer air tube 18, and the inner suction cup 11 is connected to the inner vacuum pump 15 through the inner air tube 16, and the outer suction cup 12 is connected to the outer vacuum pump 16 through the outer air tube 18. .
  • the glass cleaning device 8 is adsorbed to the glass surface by the inner negative pressure chamber 13 and/or the outer negative pressure chamber 14.
  • the glass cleaning device When only the inner suction cup 11 is sealed with the glass surface, the glass cleaning device is adsorbed to the glass surface through the inner negative pressure chamber 13; or, when only the outer suction cup 12 is sealed with the glass surface, the inner negative pressure chamber 13 and the outer negative pressure chamber 14 are connected A large negative pressure chamber is formed, and the glass cleaning device is adsorbed to the glass surface through the large negative pressure chamber.
  • the inner negative pressure chamber 13 is located in the inner suction cup 11, the bottom shell of the glass cleaning device, and the closed space formed by the glass;
  • the outer negative pressure chamber 14 is located at the inner suction cup 11, the outer suction cup 12, the bottom shell of the glass cleaning device, and the closed glass composite. space.
  • the inner negative pressure chamber 13 is located in the closed space formed by the inner suction cup 11 and the glass circumference; the outer negative pressure chamber 14 is located in the closed space of the inner suction cup 11, the outer suction cup 12 and the glass circumference.
  • the inner suction cup 11 and the outer suction cup 12 are coaxially arranged.
  • the invention also provides a walking control method for the above glass cleaning device, comprising the following steps:
  • the control unit 5 controls the internal and external vacuum pumps to start, and performs vacuuming operation on the inner and outer negative pressure chambers of the suction cup unit, and the glass cleaning device 8 is adsorbed on the surface of the glass 6;
  • the glass-wiping device 8 walks on the surface of the glass 6;
  • the vacuum degree detecting unit detects and transmits the vacuum degree detecting data to the control unit 5;
  • step S4 specifically comprises the following steps: When the interval time t or the duration t is, the detection data is still less than or equal to the vacuum degree threshold, and the control unit 5 controls the glass cleaning device 8 to stop or turn.
  • the glass cleaning device provided by the invention has an adsorption device.
  • the glass cleaning device takes measures in time to prevent more small bumps from entering the inner suction cup. Thereby, the phenomenon that the glass cleaning device falls from the wall surface is avoided.
  • FIG. 1 is a schematic structural view of a glass device of the present invention
  • FIG. 2 is a schematic view showing the glass device of the present invention adsorbed on glass (with small bumps on the glass);
  • Figure 3 is a schematic view showing the control of the glass device of the present invention.
  • FIG. 1 is a schematic view showing the structure of a glass cleaning device according to the present invention
  • FIG. 2 is a schematic view showing the glass cleaning device of the present invention adsorbed on glass (with small bumps on the glass)
  • FIG. 3 is a schematic view showing the control of the glass cleaning device of the present invention.
  • the adsorption device of the present invention comprises a suction cup unit comprising an inner suction cup 11 and an outer suction cup 12.
  • the inner suction cup 11 is disposed inside the outer suction cup 12, wherein the inner cavity of the inner suction cup 11 is formed by vacuum suction.
  • the pressure chamber 13 and the cavity between the inner and outer suction cups form an outer negative pressure chamber 14 by vacuum suction; wherein the outer negative pressure chamber is connected to the vacuum degree detecting unit, and the vacuum degree detecting unit comprises the deformation piece 20 and the strain gauge 21, the deformation piece 20 is sealingly connected to the opening 141 at the top end of the outer negative pressure chamber 14, and a strain gauge 21 is disposed on the deformation piece 20.
  • the glass cleaning device provided by the present invention comprises an adsorption device 1, a walking unit 2, a cleaning unit 3, a driving unit 4 and a control unit 5, and the walking unit 2 and the cleaning unit 3 are respectively disposed on the glass cleaning device 8.
  • the control unit 5 is connected to the cleaning unit 3 and the driving unit 4 respectively.
  • the driving unit 4 controls the walking unit 2 to travel, and the glass cleaning device 8 is adsorbed on the glass surface by the adsorption device 1, and is adsorbed.
  • the suction cup unit comprises an inner suction cup 11 and an outer suction cup 12.
  • the inner suction cup 11 is disposed on the inner side of the outer suction cup 12, wherein the inner cavity of the inner suction cup 11 forms an inner negative pressure chamber 13 by vacuum suction, inside and outside.
  • the cavity between the suction cups forms an external negative pressure chamber 14 by vacuum suction, and the glass cleaning device further includes a vacuum degree detecting unit, and the vacuum degree detecting unit is connected to the control unit 5 and the external negative pressure chamber 14, respectively.
  • the vacuum detecting unit includes a deformation piece 20 and a strain gauge 21, and the deformation piece 20 is sealingly connected to the opening 141 at the top end of the outer negative pressure chamber 14.
  • the strain gauge 20 is provided with a strain gauge 21, and the strain gauge 20 is connected by the strain gauge wire harness 211.
  • the vacuum degree detection data is output to the control unit 5.
  • a vacuum threshold is stored in the control unit 5, and when the vacuum detection data is less than or equal to the vacuum threshold, the control unit 5 controls the glass cleaning device to stop or turn.
  • the glass cleaning device is further provided with a timing unit, and when the interval time t or the duration t is, the vacuum degree detection data is less than or equal to the vacuum degree threshold.
  • the control unit controls the glass cleaning device to stop or turn.
  • the adsorption device further includes an inner vacuum pump 15, an outer vacuum pump 16, an inner air tube 17 and an outer air tube
  • the inner suction cup 11 is connected to the inner vacuum pump through the inner air tube 16
  • the outer suction cup 12 is connected to the outer vacuum pump 16 through the outer air tube 18.
  • the glass cleaning device 8 is adsorbed to the glass surface by the inner negative pressure chamber 13 and/or the outer negative pressure chamber 14.
  • the glass cleaning device is adsorbed to the glass surface through the inner negative pressure chamber 13 and the outer negative pressure chamber 14; when the outer suction cup 12 encounters the small bumps 7, the outer suction cup 12 is jacked up, and the outer negative pressure chamber 14 is disabled. At this time, only the inner suction cup 11 is sealed with the glass surface, and the glass cleaning device is adsorbed to the glass surface through the inner negative pressure chamber 13; the glass cleaning device continues to operate, and when the inner suction cup 11 encounters the small bump 7, the inner suction cup 11 is jacked up. Only the outer suction cup 12 is sealed with the glass surface, and the inner negative pressure chamber 13 and the outer negative pressure chamber 14 communicate with each other to form a large negative pressure chamber, and the glass cleaning device is adsorbed to the glass surface through the large negative pressure chamber.
  • the inner negative pressure chamber 13 is located in the inner suction cup 11, the bottom shell of the glass cleaning device, and the closed space formed by the glass;
  • the outer negative pressure chamber 14 is located at the inner suction cup 11, the outer suction cup 12, the bottom shell of the glass cleaning device, and the closed glass composite. space.
  • the inner negative pressure chamber 13 is located in the closed space formed by the inner suction cup 11 and the glass circumference; the outer negative pressure chamber 14 is located in the closed space of the inner suction cup 11, the outer suction cup 12 and the glass circumference.
  • the inner suction cup 11 and the outer suction cup 12 can be coaxially arranged.
  • the cleaning device 3 is further provided with a cleaning unit 3, a driving unit 4, a walking unit 2 and a cleaning sheet.
  • the elements 3 are respectively disposed at the bottom of the glass cleaning device 8, and the control unit 5 is connected to the cleaning unit 3, the driving unit 4, and the vacuum detecting unit, respectively. Under the action of the control unit 5, the driving unit 4 controls the walking unit 2 to travel.
  • the invention also provides a walking control method for the above-mentioned glass-wiping device, the control method comprising the following steps:
  • the control unit 5 controls the internal and external vacuum pumps to start, and performs vacuuming operation on the inner and outer negative pressure chambers of the suction cup unit, and the glass cleaning device 8 is adsorbed on the surface of the glass 6;
  • the glass-wiping device 8 walks on the surface of the glass 6;
  • the vacuum degree detecting unit detects and transmits the vacuum degree detecting data to the control unit 5;
  • the control unit 5 compares the vacuum degree detection data with the vacuum degree threshold. When the vacuum degree detection data is less than or equal to the vacuum degree threshold, the control unit 5 controls the glass cleaning device 8 to stop walking or turning; otherwise, the walking is continued.
  • step S4 specifically comprises the following steps: When the interval data t or the duration t is, the detection data is still less than or equal to the vacuum threshold, and the control unit 5 controls the glass cleaning device 8 to stop or turn.
  • the adsorption device in the glass cleaning device of the present invention comprises an inner suction cup 11 and an outer suction cup 12.
  • the outer negative pressure chamber 14 is between the inner and outer suction cups, and the inner negative pressure chamber 13 is in the middle of the inner suction cup 11, two The negative pressure chamber is evacuated by the inner vacuum pump 15 and the outer vacuum pump 16, respectively.
  • the vacuum detecting unit in the adsorption device is connected to the control unit 5 and the external negative pressure chamber 14, respectively, and the vacuum detecting unit includes the deformation piece 20 and the strain gauge 21.
  • An opening 141 is formed at the top end of the outer negative pressure chamber 14, and the deformation piece 20 is sealingly connected to the opening 141, and the deformation piece 20 is a metal piece.
  • a strain gauge 21 is adhered to the deformation piece 20 corresponding to the opening area for sensing the degree of vacuum of the outer negative pressure chamber 14.
  • the strain gauge 21 is an electronic component connected to the control unit 5 via a signal line.
  • the strain gauge can be of a prior art, such as a metal strain gauge or a semiconductor strain gauge.
  • the control unit 5 controls the glass cleaning device to stop or turn according to the vacuum degree detection data input by the vacuum degree detecting unit.
  • the control unit 5 stores a vacuum threshold. When the vacuum detection data is less than or equal to the vacuum threshold, the control unit 5 controls the glass cleaning device to stop or turn.
  • the glass-cleaning device can be crossed by the inner and outer suction cups. However, if a small number of small bumps or large cracks are encountered, the glass-cleaning device cannot cross the dangerous area and needs to be avoided in time. Further, the glass cleaning device is further provided with a timing unit (not shown). When the interval is t or for a certain time t, if the vacuum detection data is still less than or equal to the vacuum threshold, the control unit determines that the area is present. Small bumps or large cracks that control the glass-cutting device to stop or turn.
  • control unit 5 immediately signals the walking unit 2, The machine is retracted or left still to prevent the small bumps 7 from re-entering the inner suction cup 11, and the inner suction cup 11 is lifted up to avoid the phenomenon that the glass cleaning device falls from the wall surface.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • General Physics & Mathematics (AREA)
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Abstract

一种吸附装置、擦玻璃装置及其行走控制方法,该吸附装置包含吸盘单元(1),吸盘单元(1)包含内吸盘(11)和外吸盘(12),内吸盘(11)设置于外吸盘(12)的内侧,其中内吸盘(11)内侧的空腔通过真空抽吸形成内负压室(13),内、外吸盘(11、12)间的空腔通过真空抽吸形成外负压室(14);其中,外负压室(14)连接真空检测单元,真空检测单元包含形变片(20)和应变片(21),形变片(20)密封连接在外负压室(14)顶端的开口上,在形变片(20)上设置应变片(21)。该擦玻璃装置具有吸附装置,当出现吸附装置中的外吸盘(12)失灵,外负压室(14)失效的情况下,擦玻璃装置会及时采取措施,以防止较多小凸块再进入内吸盘(11),从而避免出现擦玻璃装置从壁面跌落的现象。

Description

吸附装置、 擦玻璃装置及其行走控制方法
技术领域
本发明属于日用小家电制造技术领域, 涉及一种吸附装置、 擦玻璃装置及其行走 控制方法。 背景技术
在日常生活中, 对于小块的玻璃, 人们一般使用抹布进行清洁擦洗, 而大块玻璃 以及窗户的外立面, 通常使用杆式玻璃清洁擦进行清洁擦洗。 然而, 用杆式玻璃清洁 擦清洁玻璃时, 手臂容易疲劳。 针对如上问题, 目前市面上已有的单吸盘擦窗机器人 可以进行高层玻璃幕墙清洗工作, 它是利用一个真空吸盘附着在垂直壁面上, 采用轮 子或履带单独驱动来实现行走。 但是上述的单面擦窗机器人存在一个缺陷: 轮子在滚 动过程中, 真空腔与壁面之间处于滑动摩擦状态, 不可避免地造成密封气体的泄漏。 这时如又遇到缝隙或者较多小凸块时容易漏气, 造成大气压失衡, 从而使机器不能保 证足够的真空压力, 机器就会从壁面跌落。 发明内容
本发明所要解决的技术问题在于, 针对现有技术的不足, 提供一种吸附装置、 具 有上述吸附装置的擦玻璃装置以及擦玻璃装置的行走控制方法, 当出现吸附装置中的 外吸盘失灵, 外负压室失效的情况时, 擦玻璃装置会及时采取措施, 以防止较多小凸 块再进入内吸盘, 从而避免出现擦玻璃装置从壁面跌落的现象。
本发明通过下面的技术方案实现的:
本发明提供的吸附装置包含吸盘单元, 吸盘单元包含内吸盘 11和外吸盘 12, 内 吸盘 11设置于外吸盘 12内侧,其中内吸盘 11内侧的空腔通过真空抽吸形成内负压室 13, 内、 外吸盘间的空腔通过真空抽吸形成外负压室 14; 其中, 外负压室连接真空度 检测单元, 真空度检测单元包含形变片 20和应变片 21, 形变片 20密封连接在外负压 室 14顶端的开口 141上, 在形变片 20上设置应变片 21。
本发明提供的擦玻璃装置包含吸附装置 1、 行走单元 2、 清洁单元 3、 驱动单元 4 和控制单元 5, 行走单元 2和清洁单元 3分别设置在擦玻璃装置 8的底部, 控制单元 5 分别与清洁单元 3、 驱动单元 4连接, 在控制单元 5的作用下, 驱动单元 4控制行走 单元 2行走, 擦玻璃装置通过吸附装置 1吸附于玻璃表面, 吸附装置 1包含吸盘单元, 吸盘单元包含内吸盘 11和外吸盘 12, 内吸盘 11设置于外吸盘 12的内侧, 其中内吸 盘 11 内侧的空腔通过真空抽吸形成内负压室 13, 内、 外吸盘间的空腔通过真空抽吸 形成外负压室 14, 擦玻璃装置还包含真空度检测单元, 真空度检测单元分别与控制单 元 5和外负压室 14连接。
进一步地, 真空度检测单元包含形变片 20和应变片 21, 形变片 20密封连接在外 负压室 14顶端的开口 141上, 形变片 20上设置应变片 21, 应变片 20连接并输出真 空度检测数据到控制单元 5。
所述控制单元 5内存储一真空度阈值, 当真空度检测数据小于或等于真空度阈值 时, 控制单元 5控制擦玻璃装置停止或者转向。
所述擦玻璃装置还设有计时单元, 当间隔时间 t或持续时间 t时,真空度检测数据 小于或等于真空度阈值, 控制单元控制擦玻璃装置停止或者转向。
其中, t=s/v, 其中 s为内吸盘与外吸盘之间的径向距离, V为擦玻璃装置的行走 速度。
进一步地, 吸附装置还包括内真空泵 15、 外真空泵 16、 内导气管 17和外导气管 18, 内吸盘 11通过内导气管 16连接内真空泵 15, 外吸盘 12通过外导气管 18连接外 真空泵 16。
擦玻璃装置 8通过内负压室 13和 /或外负压室 14吸附于玻璃表面。
当只有内吸盘 11与玻璃表面密封时, 擦玻璃装置通过内负压室 13吸附于玻璃表 面; 或者, 当只有外吸盘 12与玻璃表面密封时, 内负压室 13和外负压室 14相连通形 成大负压室, 擦玻璃装置通过大负压室吸附于玻璃表面。
内负压室 13位于内吸盘 11、 擦玻璃装置的底壳以及玻璃围合成的封闭空间; 外 负压室 14位于内吸盘 11、外吸盘 12、擦玻璃装置的底壳以及玻璃围合成的封闭空间。
内负压室 13位于内吸盘 11和玻璃围合成的封闭空间; 外负压室 14位于内吸盘 11、 外吸盘 12以及玻璃围合成的封闭空间。
内吸盘 11和外吸盘 12同轴设置。
本发明还提供上述擦玻璃装置的行走控制方法, 包含以下步骤:
51、 控制单元 5控制内、 外真空泵启动, 对吸盘单元的内、 外负压室进行抽真空 作业, 擦玻璃装置 8吸附于玻璃 6的表面;
52、 擦玻璃装置 8在玻璃 6的表面上行走;
S3、 真空度检测单元检测并发送真空度检测数据到控制单元 5 ;
S4、 控制单元 5比较真空度检测数据和真空度阈值, 当真空度检测数据小于或等 于真空度阈值, 控制单元 5控制擦玻璃装置 8停止行走或者转向; 否则, 继续行走。 优选地, 步骤 S4具体包含以下步骤: 当间隔时间 t或持续时间 t时, 检测数据仍 小于或等于真空度阈值, 控制单元 5控制擦玻璃装置 8停止或者转向。
其中, t=s/v, s为内吸盘与外吸盘之间的径向距离, V为擦玻璃装置的行走速度。 本发明提供的擦玻璃装置具有吸附装置, 当出现吸附装置中的外吸盘失灵, 外负 压室失效的情况时, 擦玻璃装置会及时采取措施, 以防止较多小凸块再进入内吸盘, 从而避免出现擦玻璃装置从壁面跌落的现象。 附图说明
图 1为本发明 玻璃装置结构示意图;
图 2为本发明 玻璃装置吸附在玻璃上 (玻璃上有小凸块) 示意图;
图 3为本发明 玻璃装置控制示意图。
附图标记:
I.吸附装置 2.行走单元 3.清洁单元 4.驱动单元
5.控制单元 6.玻璃 7.小凸块 8.擦玻璃装置
II.内吸盘 12.外吸盘 13.内负压室 14.外负压室
15.内真空泵 16.外真空泵 17.内导气管 18.外导气管
20.形变片 21.应变片 141.开口 211.应变片线束 具体实施方式
图 1为本发明擦玻璃装置结构示意图;图 2为本发明擦玻璃装置吸附在玻璃上(玻 璃上有小凸块) 示意图; 图 3为本发明擦玻璃装置控制示意图。
如图 1所示, 本发明吸附装置包含吸盘单元, 吸盘单元包含内吸盘 11和外吸盘 12, 内吸盘 11设置于外吸盘 12内侧, 其中内吸盘 11内侧的空腔通过真空抽吸形成内 负压室 13, 内、 外吸盘间的空腔通过真空抽吸形成外负压室 14; 其中, 外负压室连接 真空度检测单元, 真空度检测单元包含形变片 20和应变片 21, 形变片 20密封连接在 外负压室 14顶端的开口 141上, 在形变片 20上设置应变片 21。
如图 2-3所示, 本发明提供的擦玻璃装置包含吸附装置 1、 行走单元 2、 清洁单元 3、 驱动单元 4和控制单元 5, 行走单元 2和清洁单元 3分别设置在擦玻璃装置 8的底 部, 控制单元 5分别与清洁单元 3、 驱动单元 4连接, 在控制单元 5的作用下, 驱动 单元 4控制行走单元 2行走, 擦玻璃装置 8通过吸附装置 1吸附于玻璃表面, 吸附装 置 1包含吸盘单元, 吸盘单元包含内吸盘 11和外吸盘 12, 内吸盘 11设置于外吸盘 12 的内侧, 其中内吸盘 11 内侧的空腔通过真空抽吸形成内负压室 13, 内、 外吸盘间的 空腔通过真空抽吸形成外负压室 14, 擦玻璃装置还包含真空度检测单元, 真空度检测 单元分别与控制单元 5和外负压室 14连接。
进一步地, 真空度检测单元包含形变片 20和应变片 21, 形变片 20密封连接在外 负压室 14顶端的开口 141上, 形变片 20上设置应变片 21, 应变片 20通过应变片线 束 211连接并输出真空度检测数据到控制单元 5。 所述控制单元 5 内存储一真空度阈 值, 当真空度检测数据小于或等于真空度阈值时, 控制单元 5控制擦玻璃装置停止或 者转向。
为了进一步判定是否存在多个小凸块或大裂缝等危险区域时, 所述擦玻璃装置还 设有计时单元,当间隔时间 t或持续时间 t时,真空度检测数据小于或等于真空度阈值, 控制单元控制擦玻璃装置停止或者转向。
其中, t=s/v, 其中 s为内吸盘与外吸盘之间的径向距离, V为擦玻璃装置的行走 速度。
进一步地, 吸附装置还包括内真空泵 15、 外真空泵 16、 内导气管 17和外导气管
18, 内吸盘 11通过内导气管 16连接内真空泵 15, 外吸盘 12通过外导气管 18连接外 真空泵 16。
擦玻璃装置 8通过内负压室 13和 /或外负压室 14吸附于玻璃表面。
正常运行时, 擦玻璃装置通过内负压室 13和外负压室 14吸附于玻璃表面; 当外 吸盘 12遇到小凸块 7时, 外吸盘 12被顶起, 外负压室 14失效, 此时只有内吸盘 11 与玻璃表面密封,擦玻璃装置通过内负压室 13吸附于玻璃表面;擦玻璃装置继续运行, 当内吸盘 11遇到小凸块 7时, 内吸盘 11被顶起, 只有外吸盘 12与玻璃表面密封, 内 负压室 13和外负压室 14相连通形成大负压室, 擦玻璃装置通过大负压室吸附于玻璃 表面。
内、 外负压室的结构有两个方案:
内负压室 13位于内吸盘 11、 擦玻璃装置的底壳以及玻璃围合成的封闭空间; 外 负压室 14位于内吸盘 11、外吸盘 12、擦玻璃装置的底壳以及玻璃围合成的封闭空间。
内负压室 13位于内吸盘 11和玻璃围合成的封闭空间; 外负压室 14位于内吸盘 11、 外吸盘 12以及玻璃围合成的封闭空间。
内吸盘 11和外吸盘 12可以同轴设置。
进一步地, 擦玻璃装置中还设有清洁单元 3、 驱动单元 4, 行走单元 2和清洁单 元 3分别设置在擦玻璃装置 8的底部, 控制单元 5分别与清洁单元 3、 驱动单元 4和 真空度检测单元连接, 在控制单元 5的作用下, 驱动单元 4控制行走单元 2行走。
本发明还提供上述擦玻璃装置的行走控制方法, 该控制方法包含以下步骤:
51、 控制单元 5控制内、 外真空泵启动, 对吸盘单元的内、 外负压室进行抽真空 作业, 擦玻璃装置 8吸附于玻璃 6的表面;
52、 擦玻璃装置 8在玻璃 6的表面上行走;
53、 真空度检测单元检测并发送真空度检测数据到控制单元 5 ;
54、 控制单元 5比较真空度检测数据和真空度阈值, 当真空度检测数据小于或等 于真空度阈值, 控制单元 5控制擦玻璃装置 8停止行走或者转向; 否则, 继续行走。
优选地, 步骤 S4具体包含以下步骤: 当间隔时间 t或持续时间 t时, 检测数据仍 小于或等于真空度阈值, 控制单元 5控制擦玻璃装置 8停止或者转向。
其中, t=s/v, s为内吸盘与外吸盘之间的径向距离, V为擦玻璃装置的行走速度。 下面, 具体介绍本发明擦玻璃装置遇到较多小凸块时报警过程。
如图 2所示, 本发明擦玻璃装置中的吸附装置包括内吸盘 11、 外吸盘 12, 内、 外吸盘之间是外负压室 14, 内吸盘 11中间是内负压室 13, 两个负压室分别由内真空 泵 15和外真空泵 16来抽气。 吸附装置中的真空度检测单元分别与控制单元 5和外负 压室 14连接, 真空度检测单元包括形变片 20和应变片 21。 在外负压室 14的顶端设 一开口 141, 形变片 20密封连接在开口 141上, 所述形变片 20为金属片。 在对应开 口区域的形变片 20上黏贴一应变片 21, 用于感应外负压室 14的真空度。该应变片 21 为一电子元器件, 通过信号线连接控制单元 5, 其中, 应变片可采用现有技术, 如金 属电阻应变片或半导体电阻应变片等。
当擦玻璃装置 8遇到玻璃 6上的小凸块 7时, 外吸盘 12被小凸块 7顶起, 外吸 盘 12失灵, 外负压室 14失效, 应变片 21感应到这个压力变化后, 应变片 20连接并 输出真空度检测数据到控制单元 5, 控制单元 5依据真空度检测单元输入的真空度检 测数据控制擦玻璃装置停止或者转向。 其中, 控制单元 5内存储一真空度阈值, 当真 空度检测数据小于或等于真空度阈值时, 控制单元 5控制擦玻璃装置停止或者转向。
若单纯的仅有一个小凸起或小裂缝, 擦玻璃装置通过内外吸盘可以跨过。 但若遇 到多个小凸块或大裂缝, 则擦玻璃装置无法跨越该危险区, 需及时回避。 进一步的, 擦玻璃装置还设有计时单元 (图中未示), 当间隔一定时间 t或持续一定时间 t时, 如 果真空度检测数据仍小于或等于真空度阈值, 控制单元判断该区域存在多个小凸块或 大裂缝, 控制擦玻璃装置停止或者转向。 即控制单元 5马上对行走单元 2发出信号, 让机器后退或者原地静止, 以防止小凸块 7再进入内吸盘 11, 将内吸盘 11顶起, 而避免出现擦玻璃装置从壁面跌落的现象。

Claims

权利要求书
1. 一种吸附装置, 包含吸盘单元, 其特征在于: 吸盘单元包含内吸盘 (11) 和外 吸盘 (12), 内吸盘 (11) 设置于外吸盘 (12) 内侧, 其中内吸盘 (11) 内侧的空腔通 过真空抽吸形成内负压室(13),内、外吸盘间的空腔通过真空抽吸形成外负压室(14); 其中,外负压室连接真空度检测单元,真空度检测单元包含形变片(20)和应变片(21), 形变片 (20) 密封连接在外负压室 (14) 顶端的开口 (141) 上, 在形变片 (20) 上设 置应变片 (21)。
2. 一种擦玻璃装置, 包含吸附装置 (1)、 行走单元 (2)、 清洁单元 (3)、 驱动单 元 (4) 和控制单元 (5), 行走单元 (2) 和清洁单元 (3) 分别设置在擦玻璃装置 (8) 的底部, 控制单元 (5) 和驱动单元 (4) 连接, 在控制单元 (5) 的作用下, 驱动单元 (4) 控制行走单元 (2) 行走, 擦玻璃装置通过吸附装置 (1) 吸附于玻璃表面, 吸附 装置 (1) 包含吸盘单元, 其特征在于: 吸盘单元包含内吸盘 (11) 和外吸盘 (12), 内吸盘 (11) 设置于外吸盘 (12) 的内侧, 其中内吸盘 (11) 内侧的空腔通过真空抽 吸形成内负压室 (13), 内、 外吸盘间的空腔通过真空抽吸形成外负压室 (14), 擦玻 璃装置还包含真空度检测单元, 真空度检测单元分别与控制单元(5)和外负压室( 14) 连接。
3. 如权利要求 2所述的擦玻璃装置, 其特征在于: 真空度检测单元包含形变片 (20) 和应变片 (21), 形变片 (20) 密封连接在外负压室 (14) 顶端的开口 (141) 上, 形变片 (20) 上设置应变片 (21), 应变片 (20) 连接并输出真空度检测数据到控 制单元 (5)。
4. 如权利要求 2所述的擦玻璃装置, 其特征在于, 所述控制单元 (5) 内存储一 真空度阈值, 当真空度检测数据小于或等于真空度阈值时, 控制单元(5)控制擦玻璃 装置停止或者转向。
5. 如权利要求 4所述的擦玻璃装置, 其特征在于, 所述擦玻璃装置还设有计时单 元, 当间隔时间 t或持续时间 t时, 真空度检测数据小于或等于真空度阈值, 控制单元 控制擦玻璃装置停止或者转向。
6. 如权利要求 5所述的擦玻璃装置, 其特征在于, t=s/v, 其中 s为内吸盘与外 吸盘之间的径向距离, V为擦玻璃装置的行走速度。
7. 如权利要求 2所述的擦玻璃装置,其特征在于:吸附装置还包括内真空泵(15)、 外真空泵 (16)、 内导气管 (17) 和外导气管 (18), 内吸盘 (11) 通过内导气管 (16) 连接内真空泵 (15), 外吸盘 (12) 通过外导气管 (18) 连接外真空泵 (16)。
8. 如权利要求 2所述的擦玻璃装置, 其特征在于: 擦玻璃装置 (8) 通过内负压 室 (13) 和 /或外负压室 (14) 吸附于玻璃表面。
9. 如权利要求 2所述的擦玻璃装置, 其特征在于: 当只有内吸盘 (11) 与玻璃表 面密封时,擦玻璃装置通过内负压室(13)吸附于玻璃表面; 或者, 当只有外吸盘(12) 与玻璃表面密封时, 内负压室 (13) 和外负压室 (14) 相连通形成大负压室, 擦玻璃 装置通过大负压室吸附于玻璃表面。
10. 如权利要求 2-9 任一项所述的擦玻璃装置, 其特征在于: 内负压室 (13) 位 于内吸盘 (11)、 擦玻璃装置的底壳以及玻璃围合成的封闭空间; 外负压室 (14) 位于 内吸盘 (11)、 外吸盘 (12)、 擦玻璃装置的底壳以及玻璃围合成的封闭空间。
11. 如权利要求 2-9任一项所述的擦玻璃装置, 其特征在于: 内负压室 (13) 位 于内吸盘 (11) 和玻璃围合成的封闭空间; 外负压室 (14) 位于内吸盘 (11)、 外吸盘 (12) 以及玻璃围合成的封闭空间。
12. 一种擦玻璃装置的行走控制方法, 其特征在于, 采用如权利要求 2-9 所述的 擦玻璃装置 (8), 所述的行走控制方法包含以下步骤:
51、 控制单元 (5) 控制内、 外真空泵启动, 对吸盘单元的内、 外负压室进行抽真 空作业, 擦玻璃装置 (8) 吸附于玻璃 (6) 的表面;
52、 擦玻璃装置 (8) 在玻璃 (6) 的表面上行走;
53、 真空度检测单元检测并发送真空度检测数据到控制单元 (5);
S4、 控制单元(5) 比较真空度检测数据和真空度阈值, 当真空度检测数据小于或 等于真空度阈值, 控制单元 (5) 控制擦玻璃装置 (8) 停止行走或者转向; 否则, 继 续行走。
13. 如权利要求 12所述的行走控制方法, 其特征在于, 步骤 S4具体包含以下步 骤: 当间隔时间 t或持续时间 t时, 检测数据仍小于或等于真空度阈值, 控制单元(5 ) 控制擦玻璃装置 (8 ) 停止或者转向。
14. 如权利要求 13所述的行走控制方法, 其特征在于, t=s/v, 其中 s为内吸盘与 外吸盘之间的径向距离, V为擦玻璃装置的行走速度。
PCT/CN2013/073730 2012-04-05 2013-04-03 吸附装置、擦玻璃装置及其行走控制方法 WO2013149590A1 (zh)

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