WO2013111387A1 - Système de gestion de couple de serrage - Google Patents
Système de gestion de couple de serrage Download PDFInfo
- Publication number
- WO2013111387A1 WO2013111387A1 PCT/JP2012/074904 JP2012074904W WO2013111387A1 WO 2013111387 A1 WO2013111387 A1 WO 2013111387A1 JP 2012074904 W JP2012074904 W JP 2012074904W WO 2013111387 A1 WO2013111387 A1 WO 2013111387A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- tightening
- torque
- tightening torque
- computer
- torque wrench
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B23/00—Details of, or accessories for, spanners, wrenches, screwdrivers
- B25B23/14—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B23/00—Details of, or accessories for, spanners, wrenches, screwdrivers
- B25B23/14—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers
- B25B23/142—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers
- B25B23/1422—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers torque indicators or adjustable torque limiters
- B25B23/1425—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers torque indicators or adjustable torque limiters by electrical means
Definitions
- the present invention relates to a system that automatically manages tightening torque at each tightening position when tightening screws or bolts with a constant force using a torque wrench.
- torque wrenches can tighten components with a predetermined tightening force
- torque wrenches are conventionally used when attaching automobile parts to a vehicle body. Also, using a torque wrench that can transmit and receive, it receives an appropriate standard value and transmits tightening torque to a computer etc., and can also determine whether the tightening torque is within the standard or not. are known.
- Patent Document 1 a light emitting device which emits light when tightening is completed is attached to a torque wrench, the light emission is detected by a camera, and the bolt position where tightening is completed by the torque wrench is memorized in a computer.
- the disclosed configuration is disclosed.
- a reference position transmitter is attached to a vehicle body to be transported, a fastener transmitter is attached to an impact wrench, and a three-dimensional position of a tightening portion is set as a reference position three-dimensional position of the reference position transmitter. It is disclosed to convert the three-dimensional position of the coordinate system of the vehicle body.
- Patent Document 3 an ultrasonic wave and an electromagnetic wave are transmitted from a tool, and the ultrasonic wave and the ultrasonic wave are received by a receiver fixed at a predetermined position in a work place, and the tool position is calculated from the time difference between the received ultrasonic wave and the electromagnetic wave.
- an optical fiber sensor for detecting a twist and a bend is provided at a plurality of locations of a deformable band plate-like tape member, and the reference position and a fastening tool are connected by this tape member, and the optical fiber sensor It is disclosed to calculate the three-dimensional position of the clamping tool from the overall shape of the tape member based on the signal.
- Patent Documents 1 to 4 can detect the tightening position, so that it is possible to prevent the forgetting of tightening, but the setting tightening torque at each tightening position and the tightening position Can not be unified management of the tightening torque.
- Patent Document 2 two transmitters, a reference position transmitter and a fastener transmitter, are needed, and processing of a signal is also troublesome.
- Patent Document 3 an apparatus for measuring the time difference between ultrasonic waves and electromagnetic waves is required, resulting in an expensive system.
- Patent Document 4 since the fastening tool and the reference position are connected by the band plate-like tape member, the fastening tool always drags the tape member, which is disadvantageous in terms of workability.
- the torque wrench includes a marker for position confirmation, a transmitting means of tightening torque, a display means of tightening torque, and a changing means of the set tightening torque, and the transmitting and receiving means is a set tightening of each member to be tightened
- the torque is transmitted to the torque wrench and the tightening torque transmitted from the torque wrench is received, and the camera captures the position of the marker for position confirmation and outputs it to a computer, and the computer outputs a signal from the camera.
- the three-dimensional position of the tightening head at the tip of the torque wrench is calculated based on the number of the tightening member corresponding to the calculated three-dimensional position, the tightening torque applied to the tightening member, and the tightening
- the display unit is configured to display a determination as to whether or not the applied torque is within the standard.
- the determination as to whether or not the tightening torque for each of the members to be tightened is within specifications is transmitted to the operator as a voice. By doing this, it is not necessary for the operator to check the screen of the computer every time tightening is completed, and the workability is improved.
- the tightening torque management system it is possible to confirm the tightening position in parallel with the tightening operation, and to manage which part has been subjected to the torque increase.
- the operator does not work with the wrong constant torque wrench, and moreover, it becomes possible to perform tracer management for one car or two-wheeled motor vehicle.
- the tightening torque management system comprises a torque wrench 10, a transmitting and receiving means 20, a camera 30, and a computer 40.
- the torque wrench 10 has a part of the main body 11 as a grip 12 and the display 13 and the transmitter 14 are attached to the other part of the main body 11.
- the display 13 is provided with a display unit 13a for digitally displaying the tightening torque and switches 13b, and the transmitter 14 is for transmitting the detected tightening torque value to a PC or the like.
- a lever 15 is provided on the main body 11, and a head 16 having a hook mechanism is provided at the tip of the lever 15.
- the position of the transmitter 14 can be adjusted with respect to the main body 11 so that the upper surface of the transmitter 14 can be opposed to the camera 30.
- a bolt insertion hole 17 for fixing to the main body 11 is opened at the upper surface.
- the bolt insertion holes 17 are formed at four positions at positions corresponding to rectangular corners when viewed from the direction of the camera 30, and each bolt insertion hole 17 penetrates in the thickness direction of the transmitter 14 and the upper end portion accommodates the head of the bolt. It is considered as a large diameter part.
- a marker 19 is attached to the upper surface of the head of the bolt 18 inserted into the bolt insertion hole 17.
- the depth of the large diameter portion is larger than the sum of the thickness of the head of the bolt 18 and the thickness of the marker 19.
- the marker 19 is at a lower position than the opening of the bolt insertion hole 17, and the possibility of the marker 19 hitting other members and breaking or peeling is reduced while using the torque wrench.
- the transmitting / receiving means 20 transmits the set torque value stored in the computer 40 for each mounting position to the transmitter 14 of the torque wrench 10, receives the tightening torque after tightening, and outputs it to the computer 40.
- the camera 30 uses, for example, a video camera for three-dimensional imaging provided with two lenses separated.
- the camera 30 captures the positions of the four markers 19 and sends the information to the computer 40.
- the computer 40 is provided with a display 41.
- a display 41 As shown in FIG. 4, an example of the display 41 is a column 41a for displaying an instruction to the operator, a column 41b for displaying a frame No., a column 41c for displaying a set torque for each tightening point, and each tightening point
- Each tightening point is attached with a number (No. 1 to No. 9 in the illustrated example) with a column 41d for displaying the tightening torque, a column 41e for displaying whether or not it is OK for each tightening point, and each tightening point
- a column 41f is provided to display the tightening torque of the. This display may be displayed not only on the display 41 of the computer 40 but also on the display 13 of the torque wrench 10.
- the position of the head 16 of the torque wrench 10 is displayed in the display unit 41 of the computer 40 in an XYZ three-dimensional coordinate system. And / or the indicator 13 of the torque wrench 10.
- the tightening point is identified by the camera 30, and the specified value of the identified tightening point is the torque wrench from the computer 40. At 10, the operator adjusts the tightening torque value of the torque wrench 10 to fall within the specified range.
- the tightening torque at this time is sent from the transmitter 13 to the computer 40 via the transmission / reception means 20, and the computer 40 determines whether the tightening torque is a prescribed value or not, and displays the determination result as described above. . If OK, move to the next tightening position, and if NG, tighten again.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Factory Administration (AREA)
- Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
Abstract
Selon l'invention, lorsqu'un ouvrier tente de serrer un boulon au niveau d'un point de serrage sélectionné, à l'aide d'une clé dynamométrique (10), le point de serrage est spécifié par une caméra (30) et la valeur prescrite pour le point de serrage spécifié est transmise d'un ordinateur (40) à la clé dynamométrique (10). L'ouvrier règle le couple de serrage de la clé dynamométrique (10) de façon à se situer dans la plage de la valeur prescrite. Après réglage, l'ouvrier serre le boulon au point de serrage spécifié. A ce stade de l'opération, le couple de serrage est transmis d'un émetteur (13) à l'ordinateur (40) par un moyen d'émission/réception (20). L'ordinateur (40) détermine si le couple de serrage correspond ou non à la valeur prescrite et affiche les résultats de la détermination. Si le résultat est satisfaisant, l'ouvrier passe au point de serrage suivant. Si le résultat n'est pas satisfaisant, l'ouvrier reprend l'opération de serrage.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2012013129A JP2013151043A (ja) | 2012-01-25 | 2012-01-25 | 締付トルク管理システム |
JP2012-013129 | 2012-01-25 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2013111387A1 true WO2013111387A1 (fr) | 2013-08-01 |
Family
ID=48873136
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2012/074904 WO2013111387A1 (fr) | 2012-01-25 | 2012-09-27 | Système de gestion de couple de serrage |
Country Status (2)
Country | Link |
---|---|
JP (1) | JP2013151043A (fr) |
WO (1) | WO2013111387A1 (fr) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2508090A (en) * | 2012-11-09 | 2014-05-21 | Hitachi Ltd | Operation management system for displaying and recording completion of operations |
WO2016146705A1 (fr) * | 2015-03-17 | 2016-09-22 | Nexustec Gmbh | Dispositif et procédé de vissage d'objets |
EP3600772B1 (fr) * | 2017-03-24 | 2023-09-06 | Banzola, Giovanni | Clé dynamométrique et procédé de serrage commandé de raccords filetés à l'aide d'une clé dynamométrique |
Families Citing this family (8)
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US10549301B2 (en) * | 2016-03-08 | 2020-02-04 | Carlisle Fluid Technologies, Inc. | System and method for monitoring and improving operation of spray tool |
WO2018123816A1 (fr) * | 2016-12-26 | 2018-07-05 | 京都機械工具株式会社 | Système de réglage de valeur de couple, dispositif de réglage de valeur de couple et procédé de réglage de valeur de couple |
WO2018123433A1 (fr) | 2016-12-28 | 2018-07-05 | パナソニックIpマネジメント株式会社 | Système d'outil |
JP2018108633A (ja) | 2016-12-28 | 2018-07-12 | パナソニックIpマネジメント株式会社 | 工具システム |
WO2018180055A1 (fr) * | 2017-03-31 | 2018-10-04 | 日本バルカー工業株式会社 | Procédé de gestion de construction de joint d'étanchéité, dispositif de gestion de construction de joint d'étanchéité, programme de gestion de construction de joint d'étanchéité et système de gestion de construction de joint d'étanchéité |
JP6929537B2 (ja) * | 2017-05-31 | 2021-09-01 | 株式会社フジキン | 作業補助システム、作業補助装置、およびバルブの組立方法 |
CN113195165A (zh) * | 2018-12-14 | 2021-07-30 | 株式会社富士金 | 作业管理装置、作业管理方法以及作业管理系统 |
JP7491730B2 (ja) * | 2020-04-30 | 2024-05-28 | 株式会社トプコン | 作業管理システム,作業管理方法,そのための作業管理プログラム |
Citations (3)
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JP2005121132A (ja) * | 2003-10-16 | 2005-05-12 | Tohnichi Mfg Co Ltd | 締結部材の締付け管理システム |
JP2010042491A (ja) * | 2008-08-15 | 2010-02-25 | Aioi Systems Co Ltd | 締め付け作業支援装置 |
JP2011056643A (ja) * | 2009-09-14 | 2011-03-24 | Tohnichi Mfg Co Ltd | 締付データ管理システム、締付管理装置および締付工具 |
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JPH1031747A (ja) * | 1996-07-15 | 1998-02-03 | Mitsubishi Electric Corp | 三次元情報抽出装置および三次元情報抽出方法 |
JP2002215321A (ja) * | 2001-01-19 | 2002-08-02 | Nissan Motor Co Ltd | 指示画像制御装置 |
JP5174583B2 (ja) * | 2008-08-25 | 2013-04-03 | Juki株式会社 | 電子部品実装装置の制御方法 |
JP2010123772A (ja) * | 2008-11-20 | 2010-06-03 | Panasonic Corp | プリント配線板の位置認識マークおよびプリント配線板の製造方法 |
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2012
- 2012-01-25 JP JP2012013129A patent/JP2013151043A/ja active Pending
- 2012-09-27 WO PCT/JP2012/074904 patent/WO2013111387A1/fr active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005121132A (ja) * | 2003-10-16 | 2005-05-12 | Tohnichi Mfg Co Ltd | 締結部材の締付け管理システム |
JP2010042491A (ja) * | 2008-08-15 | 2010-02-25 | Aioi Systems Co Ltd | 締め付け作業支援装置 |
JP2011056643A (ja) * | 2009-09-14 | 2011-03-24 | Tohnichi Mfg Co Ltd | 締付データ管理システム、締付管理装置および締付工具 |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2508090A (en) * | 2012-11-09 | 2014-05-21 | Hitachi Ltd | Operation management system for displaying and recording completion of operations |
GB2508090B (en) * | 2012-11-09 | 2015-01-28 | Hitachi Ltd | Operation management system for displaying and recording completion of operations |
WO2016146705A1 (fr) * | 2015-03-17 | 2016-09-22 | Nexustec Gmbh | Dispositif et procédé de vissage d'objets |
EP3600772B1 (fr) * | 2017-03-24 | 2023-09-06 | Banzola, Giovanni | Clé dynamométrique et procédé de serrage commandé de raccords filetés à l'aide d'une clé dynamométrique |
Also Published As
Publication number | Publication date |
---|---|
JP2013151043A (ja) | 2013-08-08 |
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