WO2013097576A1 - 带钢飞剪横切装置 - Google Patents

带钢飞剪横切装置 Download PDF

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Publication number
WO2013097576A1
WO2013097576A1 PCT/CN2012/085438 CN2012085438W WO2013097576A1 WO 2013097576 A1 WO2013097576 A1 WO 2013097576A1 CN 2012085438 W CN2012085438 W CN 2012085438W WO 2013097576 A1 WO2013097576 A1 WO 2013097576A1
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Prior art keywords
flying shear
belt conveyor
disposed
shear
bracket
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PCT/CN2012/085438
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English (en)
French (fr)
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方建忠
周尚文
王勤
肖军
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中冶赛迪工程技术股份有限公司
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Publication of WO2013097576A1 publication Critical patent/WO2013097576A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D25/00—Machines or arrangements for shearing stock while the latter is travelling otherwise than in the direction of the cut
    • B23D25/02—Flying shearing machines
    • B23D25/04—Flying shearing machines in which a cutting unit moves bodily with the work while cutting

Definitions

  • the invention relates to a strip steel production equipment, in particular to a hot strip steel cross cutting device.
  • Hot-rolled strip rolling production line usually needs to be equipped with a flying shear for cutting specimens, fixed-length steel plates and cutting waste.
  • the flying shears are arranged after the pinch roller 1 and the flying shear outlet needs to be equipped with a belt conveyor 2
  • the cutting speed must be equal to the forward speed of the steel plate when performing the shearing operation, and at the same time, the belt
  • the corresponding end of the conveyor 2 is required to have a function of moving telescopic to prevent the flying shear from colliding with it when moving.
  • the movement and telescopic function of the belt conveyor is realized by the motor 12, the reducer, the clutch and the brake, and the rack and pinion pair 13, because the action flow of the flying shear along the strip direction is "start-acceleration-uniform speed" -Deceleration - reverse acceleration - uniform speed - deceleration - stop", therefore, the pulley on the belt conveyor close to the flying shear also needs to be configured with the same working system to ensure that the flying shear does not collide with the belt conveyor during the fixed length process, which makes The telescopic control of the belt conveyor is very complicated. Due to the frequent start and follow-up movements, the motor power of the belt conveyor is increased.
  • the existing strip flying shear cross-cutting device needs to be improved, the structure thereof is simplified, the manufacturing cost and the failure rate are reduced, and the sample shearing is also facilitated.
  • the present invention provides a strip flying shear cross-cutting device, which rationally designs the flying shear and the belt conveyor as an integrated structure, and has solved the belt transportation, complicated structure and control, and high manufacturing cost of the existing flying shear cross-cutting device. And the technical problem of high failure rate, in addition, it also makes it suitable for sample shearing.
  • a strip flying shear cross cutting device comprises a flying shear disposed behind the pinch roller, a belt conveyor disposed after the flying shear, and a chute disposed behind the flying shear and under the belt conveyor, the flying shear including a flying shear frame reciprocally movable along a steel sheet conveying direction and a shearing mechanism disposed on the flying shear frame, the belt conveyor including a driving pulley and a driven pulley, the driving pulley being disposed on the belt conveyor away from At one end of the flying shear, the driven pulley is disposed on an end of the belt conveyor near the flying shear, and the driven pulley is fixed on the flying shear frame in synchronization with the movement of the flying shear frame.
  • an intermediate belt conveyor is disposed between the flying shear and the belt conveyor at an entrance of the chute, and the intermediate belt conveyor includes a bracket, a telescopic cylinder, and a driving pulley I and a driven pulley I disposed at both ends of the bracket.
  • the driving pulley I is mounted on the flying shear frame in a rotationally cooperative manner to form a structure in which the bracket can freely rotate around the axis of the driving pulley I.
  • the flying shearing frame is provided with a stopping block for supporting the bracket when the bracket is rotated to a horizontal position.
  • One end of the telescopic cylinder is hinged to the bracket, and the other end is hinged to the flying shear frame;
  • the free end of the bracket is provided with a belt protection cover
  • the telescopic cylinder is a cylinder or a hydraulic cylinder.
  • the strip flying shear cross cutting device of the invention comprises a flying shear disposed behind the rolling mill, a belt conveyor disposed after the flying shear, and a chute disposed under the flying belt conveyor, the flying shear including the conveying direction along the steel plate a reciprocating flying shear frame and a shearing mechanism disposed on the flying shear frame, the belt conveyor comprising a driving pulley and a driven pulley, wherein the driving pulley is disposed on an end of the belt conveyor away from the flying shear
  • the driven pulley is disposed on the belt conveyor at an end close to the flying shear in a manner of being movable along the conveying direction of the steel plate.
  • the driven pulley is disposed on the flying shear frame, and the belt conveyor and the flying shear are designed as an integral structure.
  • the movement of the driven pulley is consistent with the flying shear, the telescopic mechanism, the transmission part and the rack and pinion of the belt conveyor are eliminated, and the telescopic control of the belt conveyor is also eliminated, which effectively simplifies the equipment structure, reduces the cost, and improves Equipment reliability.
  • the intermediate belt conveyor by adding the intermediate belt conveyor, the transportation of the shearing sample can be realized, and the driven pulley of the belt conveyor can be prevented from being moved in advance, which is convenient to operate, and also facilitates the cutting of the material into the chute.
  • Figure 1 is a schematic view of the structure of the present invention
  • FIG. 2 is a schematic view showing the structure of a strip flying shear cross-cutting device in the prior art.
  • the strip flying shear cross-cutting device of the embodiment includes a flying shear disposed behind the pinch roller 1, a belt conveyor 2 disposed after the flying shear, and a set after the flying shear And a chute 3 below the belt conveyor 2, the flying shear comprising a flying shear frame 4 reciprocally movable in the conveying direction of the steel plate and a shearing mechanism 5 disposed on the flying shear frame 4, the belt conveyor 2 including an active belt a wheel 2a and a driven pulley 2b, the driving pulley 2a is disposed on an end of the belt conveyor 2 away from the flying shear, and the driven pulley 2b is disposed on an end of the belt conveyor 2 near the flying shear, the driven The pulley 2b is disposed on the flying shear frame 4, and the bearing seat of the driven pulley 2b is fixedly disposed on the flying shear frame 4, so that the reciprocating movement of the driven pulley is synchronized with the flying shear
  • an intermediate belt conveyor is disposed above the inlet of the chute 3 between the flying shear and the belt conveyor 2, and the intermediate belt conveyor includes a bracket 6, a telescopic cylinder 7, and an initiative disposed at both ends of the bracket 6.
  • the pulley I8 and the driven pulley I9, the driving pulley is driven by a motor or a hydraulic motor, and the driving pulley I8 is disposed on the flying shear frame 4 in a rotationally cooperative manner to form a bracket 6 which is freely rotatable about the axis of the driving pulley I8.
  • the structure of the flying shear frame 4 is provided with a stopper 10 for supporting the bracket 6 when the bracket 6 is rotated to a horizontal position.
  • the telescopic cylinder 7 is preferably a cylinder or a hydraulic cylinder.
  • One end of the telescopic cylinder 7 is hinged to the bracket 6 and the other end is hinged to the flying shear frame 4, and the telescopic cylinder is used to push the bracket to rotate to form a blanking space, so as to meet the smooth introduction of the sample into the waste chute.
  • the method is more convenient and the control is simpler than the prior art, which requires adjustment of the belt pulley of the belt conveyor in advance.
  • the free end of the bracket 6 is provided with a belt protection cover 11 to prevent the belt from being damaged by the impact and friction of the steel strip.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shearing Machines (AREA)
  • Accessories And Tools For Shearing Machines (AREA)

Abstract

一种带钢飞剪横切装置，包括飞剪、皮带运输机（2）和设置于飞剪后及皮带运输机（2）下方的溜槽（3），所述飞剪包括可沿钢板输送方向往复移动的飞剪机架（4）和设置于飞剪机架（4）上的剪切机构（5），皮带运输机（2）包括主动带轮（2a）和从动带轮（2b），主动带轮（2a）设置于皮带运输机（2）上远离飞剪的一端，从动带轮（2b）以可沿钢板输送方向移动的方式设置于皮带运输机（2）上靠近飞剪的一端，从动带轮（2b）固定于飞剪机架（4）上。该带钢飞剪横切装置通过将飞剪和皮带运输机设计为一体结构实现两者的同步，取消了皮带运输机中实现同步的复杂机构，有效地简化了设备结构，降低了成本，提高了设备可靠性；另外，通过增加中间皮带运输机，剪切试样时操作方便，同时也便于剪切下的料进入溜槽。

Description

带钢飞剪横切装置 技术领域
本发明涉及带钢生产设备，特别涉及一种热轧带钢横切设备。
 背景技术
热轧带钢轧制生产线上通常需要配置一台用于剪切试样、定尺钢板及切废的飞剪，飞剪设置于夹送辊1之后，飞剪出口需要配置一台皮带运输机2以满足连续运输定尺钢板的需要。定尺剪切时，由于飞剪是在钢板运行过程中进行剪切的，且剪切定尺是连续的，因此，执行剪切动作时必须使飞剪与钢板的前进速度相等，同时，皮带运输机2的相应端需具有移动伸缩的功能以防止飞剪移动时与之相撞。
现有技术中，皮带运输机的移动伸缩功能是通过电机12、减速机、离合器和制动器及齿轮齿条副13来实现的，由于飞剪沿带钢走向方向的动作流程为“启动-加速-匀速-减速-反向加速-匀速-减速-停止”，因此，皮带运输机上靠近飞剪的皮带轮也需要配置同样的工作制度才能保证飞剪在定尺过程中不与皮带运输机相碰，这就使得皮带运输机的伸缩控制非常复杂，由于存在频繁启制动及跟随运动，造成皮带运输机的电机功率加大，同时需配置昂贵的减速机、离合器、制动器、齿轮齿条副、控制和检测元件等，不仅增加了成本，也增加了故障率。另外，在进行试样剪切时，由于试样的长度较短，采用皮带运输机将试样运送前进几乎不能实现，因此，在剪切试样时，需将皮带运输机中靠近飞剪可移动的从动皮带轮2b事先往带钢前进方向移动一定的距离，留出足够的落料空间，以保证被剪下的料进入溜槽3，操作不便（如图2所示）。
因此，需对现有的带钢飞剪横切装置进行改进，简化其结构，降低制造成本和故障率，另外，也使其便于进行试样剪切。
 发明内容
有鉴于此，本发明提供一种带钢飞剪横切装置，将飞剪与皮带运输机合理设计为一体结构，已解决现有飞剪横切装置的皮带运输及结构及控制复杂、制造成本高及故障率较高的技术问题，另外，也使其适用于试样剪切。
本发明的一种带钢飞剪横切装置，包括设置于夹送辊后的飞剪、设置于飞剪后的皮带运输机和设置于飞剪后及皮带运输机下方的溜槽，所述飞剪包括可沿钢板输送方向往复移动的飞剪机架和设置于飞剪机架上的剪切机构，所述皮带运输机包括主动带轮和从动带轮，所述主动带轮设置于皮带运输机上远离飞剪的一端，所述从动带轮设置于皮带运输机上靠近飞剪的一端，所述从动带轮固定于飞剪机架上，与飞剪机架的运动同步。
进一步，所述飞剪与皮带运输机之间位于溜槽入口的上方设置有中间皮带运输机，所述中间皮带运输机包括支架、伸缩缸、设置于支架两端的主动带轮Ⅰ和从动带轮Ⅰ，所述主动带轮Ⅰ以转动配合方式安装于飞剪机架上形成支架可绕主动带轮Ⅰ轴线自由转动的结构，飞剪机架上设置有当支架转动至水平位置时支撑支架的挡块，所述伸缩缸的一端与支架铰接，另一端与飞剪机架铰接；
进一步，所述支架的自由端设置有皮带保护罩；
进一步，所述伸缩缸为气缸或液压缸。
 有益效果
本发明的带钢飞剪横切装置，包括设置于轧机后的飞剪、设置于飞剪后的皮带运输机和设置于飞剪后皮带运输机下方的溜槽，所述飞剪包括可沿钢板输送方向往复移动的飞剪机架和设置于飞剪机架上的剪切机构，所述皮带运输机包括主动带轮和从动带轮，所述主动带轮设置于皮带运输机上远离飞剪的一端，所述从动带轮以可沿钢板输送方向移动的方式设置于皮带运输机上靠近飞剪的一端，所述从动带轮设置于飞剪机架上，将皮带运输机与飞剪设计成一体结构，使从动带轮的移动同飞剪一致，取消了皮带运输机的伸缩机构、传动部分和齿轮齿条副，也取消了皮带运输机的伸缩控制，有效地简化了设备结构，降低了成本，提高了设备可靠性。另外，通过增加中间皮带运输机，可实现对剪切试样的运输，避免事先移动皮带运输机的从动带轮，操作方便，同时也便于剪切下的料进入溜槽。
 附图说明
下面结合附图和实施例对本发明作进一步描述；
图1为本发明的结构示意图；
图２为现有技术中带钢飞剪横切装置的结构示意图。
 本发明的实施方式
以下将结合附图对本发明进行详细说明：本实施例的带钢飞剪横切装置，包括设置于夹送辊1后的飞剪、设置于飞剪后的皮带运输机2和设置于飞剪后及皮带运输机2下方的溜槽3，所述飞剪包括可沿钢板输送方向往复移动的飞剪机架4和设置于飞剪机架4上的剪切机构5，所述皮带运输机2包括主动带轮2a和从动带轮2b，所述主动带轮2a设置于皮带运输机2上远离飞剪的一端，所述从动带轮2b设置于皮带运输机2上靠近飞剪的一端，所述从动带轮2b设置于飞剪机架4上，通过将从动带轮2b的轴承座固定设在飞剪机架4上，实现从动带轮的往复移动与飞剪机架同步，该皮带运输机与现有横切装置的皮带运输机相比，避免采用复杂的伸缩机构和控制系统，有效简化了结构，降低了设备的制造成本并提高了设备的可靠性，皮带在从动带轮和主动带轮组之间缠绕，结合其他带轮的配合，可保证从动带轮在移动过程中皮带不松带。
作为上述技术方案的进一步改进，所述飞剪与皮带运输机2之间位于溜槽3入口的上方设置有中间皮带运输机，所述中间皮带运输机包括支架6、伸缩缸7、设置于支架6两端的主动带轮Ⅰ8和从动带轮Ⅰ9，主动带轮由电机或液压马达带动，所述主动带轮Ⅰ8以转动配合方式设置于飞剪机架4上形成支架6可绕主动带轮Ⅰ8轴线自由转动的结构，飞剪机架4上设置有当支架6转动至水平位置时支撑支架6的挡块10，支架水平时，中间皮带运输机的参与保证对钢板的顺利输送，本实施例中，所述伸缩缸7优选气缸或液压缸，所述伸缩缸7的一端与支架6铰接，另一端与飞剪机架4铰接，通过伸缩缸推动支架转动形成落料空间，满足试样顺利导入废料溜槽的要求，该方式相对于现有技术中需要事先调整皮带运输机从动带轮的方式，操作更方便，控制更简单。
作为上述技术方案的进一步改进，所述支架6的自由端设置有皮带保护罩11，防止皮带受到钢带的冲击和摩擦而损坏。
最后说明的是，以上实施例仅用以说明本发明的技术方案而非限制，尽管参照较佳实施例对本发明进行了详细说明，本领域的普通技术人员应当理解，可以对本发明的技术方案进行修改或者等同替换，而不脱离本发明技术方案的宗旨和范围，其均应涵盖在本发明的权利要求范围当中。

Claims (4)

  1. 一种带钢飞剪横切装置，包括设置于夹送辊（1）后的飞剪、设置于飞剪后的皮带运输机（2）和设置于飞剪后及皮带运输机（2）下方的溜槽（3），所述飞剪包括可沿钢板输送方向往复移动的飞剪机架（4）和设置于飞剪机架（4）上的剪切机构（5），所述皮带运输机（2）包括主动带轮（2a）和从动带轮（2b），所述主动带轮（2a）设置于皮带运输机（2）上远离飞剪的一端，所述从动带轮（2b）设置于皮带运输机（2）上靠近飞剪的一端，其特征在于：所述从动带轮（2b）固定于飞剪机架（4）上，与飞剪机架（4）的运动同步。
  2. 根据权利要求1所述的带钢飞剪横切装置，其特征在于：所述飞剪与皮带运输机（2）之间位于溜槽（3）入口的上方设置有中间皮带运输机，所述中间皮带运输机包括支架（6）、伸缩缸（7）、设置于支架（6）两端的主动带轮Ⅰ（8）和从动带轮Ⅰ（9），所述主动带轮Ⅰ（8）以转动配合方式安装于飞剪机架（4）上形成支架（6）可绕主动带轮Ⅰ（8）轴线自由转动的结构，飞剪机架（4）上设置有当支架（6）转动至水平位置时支撑支架（6）的挡块（10），所述伸缩缸（7）的一端与支架（6）铰接，另一端与飞剪机架（4）铰接。
  3. 根据权利要求2所述的带钢飞剪横切装置，其特征在于：所述支架（6）的自由端设置有皮带保护罩（11）。
  4. 根据权利要求3所述的带钢飞剪横切装置，其特征在于：所述伸缩缸（7）为气缸或液压缸。
PCT/CN2012/085438 2011-12-31 2012-11-28 带钢飞剪横切装置 WO2013097576A1 (zh)

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CN108927568B (zh) * 2018-07-25 2024-02-06 中冶京诚工程技术有限公司 一种用于滚切剪的双通道皮带运输装置和滚切剪
CN113059233A (zh) * 2021-03-24 2021-07-02 鲁西工业装备有限公司 一种矫平板材定尺剪切控制系统和方法
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