WO2013097555A1 - Machine à coudre automatique multifonctionnelle à commande numérique et gabarit de machine à coudre - Google Patents

Machine à coudre automatique multifonctionnelle à commande numérique et gabarit de machine à coudre Download PDF

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Publication number
WO2013097555A1
WO2013097555A1 PCT/CN2012/084619 CN2012084619W WO2013097555A1 WO 2013097555 A1 WO2013097555 A1 WO 2013097555A1 CN 2012084619 W CN2012084619 W CN 2012084619W WO 2013097555 A1 WO2013097555 A1 WO 2013097555A1
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WO
WIPO (PCT)
Prior art keywords
sewing
template
fixed
stepping motor
sewing machine
Prior art date
Application number
PCT/CN2012/084619
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English (en)
Chinese (zh)
Inventor
苏运松
Original Assignee
Su Yunsong
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Su Yunsong filed Critical Su Yunsong
Publication of WO2013097555A1 publication Critical patent/WO2013097555A1/fr

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Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B21/00Sewing machines with devices for automatically controlling movement of work-carrier relative to stitch-forming mechanism in order to obtain particular configuration of seam, e.g. programme-controlled for sewing collars, for attaching pockets

Definitions

  • the sewing parts are manually sewn by a single-purpose sewing machine. Since the stitches are manually sewn, the eyes, hands, and feet of the operator need to be matched.
  • the requirements of the operator's technical level are high, and additional technical staff are required to draw the assembly marks for the post-process, especially for some high-quality clothing, leather bags, leather shoes, arcs and slashes, for operation.
  • the technical level of the staff is higher, and the labor intensity is high, the production efficiency is low, the stitches of the manual operation are not straight, the stitch length is not hooked, and the other defects cause the yield to be low, and the pattern machine has a single function and is back and forth.
  • the stitches are inconsistent during sewing, and the sewing width is small. Therefore, multi-functional sewing equipment and technical processes are expected by the garment industry.
  • the object of the present invention is to provide a production method for a single product flow in which a multi-spec product of high-grade clothing, leather goods bags, and leather shoes is cross-flowed and sewn on a production line to realize a lean manufacturing method, and can be automatically sewn.
  • the CNC multi-function automatic sewing machine can sew monochrome text and graphics. .
  • the numerical control multifunctional automatic sewing machine comprises a sewing template roller clamping driving device; X, Y moving device, sewing template rotating device, dot marking device, electric control box and control system, sewing device, machine Rack, machine.
  • the frame is connected to a horizontal machine, the upper surface of the machine is fixed with a sewing device, the sewing template rotating device is fixed on one side of the sewing device, and the sewing template roller clamping driving device is located on the lower surface of the machine table and has a part
  • the machine is located on the upper surface of the machine table, and the X, Y motion device is connected to the lower surface of the sewing template roller holding drive device, and the sewing machine head is provided with a little marking device.
  • the electric control box and the control system are connected to the frame by screws.
  • the sewing pattern is placed on the upper surface of the machine.
  • the sewing template roller clamping driving device comprises: a template pressing wheel arm, a template pressing wheel, a template X-direction driving gear, an X-direction transmission gear, a Y-direction moving linear bearing, a template pressing wheel arm pulling the cylinder, and a Y-direction transmission rack , sewing template clamping drive device base, template pressure wheel arm pull-down lever, template pressure wheel arm pull-down rod linear bearing, X-direction transmission spline countershaft;
  • the sewing template clamping drive device base is fixed with a template pressure wheel arm to pull down the cylinder, the template pressure wheel arm pulls down the cylinder to connect the template pressure wheel arm to pull down the rod, and the pull down rod is connected to the template pressure wheel arm.
  • a template pressing wheel is fixed at both ends of the pressing wheel arm, and the template clamping driving device base further includes a template X-direction driving gear, an X-direction transmission gear, a Y-direction moving linear bearing, and a Y-direction transmission rack;
  • the X-direction drive gear and the X-direction drive gear are nested.
  • the X, Y motion device comprises: a linear optical axis guide front fixed plate, a linear optical axis guide, an X, Y motion device base, an X-direction transmission spline sub-set, a synchronous pulley, a synchronous belt, an X-direction stepping motor, Y-direction stepping motor, Y-direction transmission gear, and substrate; X, Y motion device base is fixed on the surface of the substrate board, and an X-direction stepping motor is fixed on the upper side of the X and Y motion device bases.
  • the horizontal drive shaft of the X-direction stepping motor passes through the X-direction transmission spline sub-sleeve and the Y-direction transmission gear.
  • the Y-direction stepping motor is fixed on the side adjacent to the X-direction stepping motor fixed to the X, Y motion device base, and the Y-direction stepping motor drives the synchronous pulley to rotate through the timing belt.
  • the substrate is further provided with a linear optical axis guide front fixing plate perpendicular to the board surface, the fixing plate is for supporting one end of the linear optical axis guide rail, and the other end of the linear optical axis guide rail is fixed to the X and Y motion device.
  • the linear optical axis guide is kept parallel to the substrate plate surface.
  • the sewing template rotating device comprises: a rotary stepping motor, a gear set, a D-shaped rotating shaft, a rotating push rod, a rotating device base, and a rotating shaft upper and lower cylinder;
  • the D-shaped rotating shaft has one end passing through the rotating push rod, and the other end Connecting the upper and lower cylinders of the rotating shaft, the rotating stepping motor drives the D-shaped rotating shaft to rotate through the gear set, so the D-shaped rotating shaft needs to be fixedly connected with one gear in the gear set, and the rotating device base will rotate the stepping motor, D-shaped rotating shaft fixed On it.
  • the template rotating device is fixed to the head of the sewing machine head by screws, and the template rotating device is connected to the electric control box and the control system by cables and air pipes.
  • the dot marking device includes: a dot marking cylinder, a pen holder, a point pen, a guiding rod, a mounting seat; the dot marking cylinder fixedly connecting the mounting seat, and the mounting seat further includes a guiding rod and a clip,
  • the pen holder has a fixed point pen.
  • the dot-draw symbol device is screwed to the end cap of the handpiece, and the dot-marking device is connected to the electric control box and the control system by a gas pipe.
  • the sewing device includes: a sewing machine head (601), a push button switch (602), a sub-pressing foot (603), and an industrial servo motor (604); the sewing machine head is fixedly coupled to the industrial servo motor.
  • the sewing device is connected by a screw (605) to a substrate (310) of the X, Y moving device (106).
  • the sewing pattern sample is made of two layers or a plurality of layers of film or cardboard, and two or more layers of film or cardboard are hinge-bonded with a cloth-based soft single-sided adhesive tape, and the sewing pattern plate is sewn.
  • the stitch groove, the dot mark hole and the drawing mark hole, the sewing pattern plate is marked with the sewing information mark of the shape, color and position of the sewing cloth (skin) piece, and the sewing template holding plate and the sewing template clamping driving device are mounted on the sewing pattern plate.
  • a connecting guide bar and a rack, and a sewing program number identifying metal piece is mounted on the sewing pattern plate, the sewing pattern plate is connected to the template pressing wheel of the driving device by the guiding strip and the rack and the sewing template, and the template X is connected to the driving gear .
  • the numerical control multifunctional automatic sewing machine executes a sewing operation program prepared by the sewing numerical control programming software by the central motion controller in the electric control box and the control system, and the central motion controller controls the template clamping driving device according to the sewing operation program; X, ⁇ motion device
  • the sewing template rotating device, the dot drawing device, the sewing device, and the auxiliary presser foot cooperate to complete the multifunctional sewing operation.
  • the electrical control box and the control system set operating parameters by operating the display, and the operating display can call the sewing program, start, stop, and the like.
  • control method of the present invention is as follows:
  • the controller system supports the identification of the sensor by the template number of the operating table
  • the program is cross-stitched in one time period.
  • the controller system works independently without a computer connection, and the controller system exchanges data files with the computer through a USB flash drive or a USB interface.
  • the computer sewing programming software is a stand-alone software that does not need to be installed and can be used directly.
  • the computer sewing programming software can support graphic files in formats such as edi*, dxf*, ds t*, dsb*, a i*, pi t*, tzf*.
  • the independent software application layer setting sets the sewing work speed, the stitching sewing point, the stitch sewing point, and the sewing end point through different color layers.
  • the output stitching and dot-dot marks can be collectively set by inserting the default auxiliary action, or a single start or end point can be individually modified in the operation processing interface. Sewing stitches and dot-dot marks
  • the order and direction can be changed by the ordering of layers and graphics.
  • the ordering of layers and graphics in their lists determines the order in which they are output, which is preceded by the following. Select a layer or graphic to change its sorting in the list by moving it up or down.
  • the space of the machine table is not limited by the table top, and the sewing frame is larger than the previous model; the sewing template rotation function is used to make the stitches when sewing back and forth. be consistent. It is especially suitable for the cross-flow sewing of multi-species varieties of high-end clothing, leather bags and leather shoes on the production line, in order to realize the production method of single-piece products flowing in lean manufacturing mode, which can automatically sew various garments, leather bags and leather shoes. Parts, which can automatically draw assembly and position embroidery marks for the post-process and embroidery process points during sewing, and can sew monochrome text and graphics.
  • the invention has the advantages of low cost, clean structure, single operation, production efficiency and product quality.
  • Fig. 1 is a front elevational view showing the entire structure of an embodiment of the present invention.
  • Figure 2 is a side elevational view of the overall structure of the embodiment of the present invention.
  • FIG. 3 is a top plan view of the overall structure of the embodiment of the present invention.
  • Fig. 4 is a front elevational view showing the sewing template holding drive device of the embodiment of the present invention.
  • Figure 5 is a side elevational view of the sewing template holding drive device of the embodiment of the present invention.
  • Figure 6 is a front elevational view of the X, Y motion device of the embodiment of the present invention.
  • Figure 7 is a side elevational view of an X, Y motion device in accordance with an embodiment of the present invention.
  • Figure 8 is a plan view of an X, Y motion device according to an embodiment of the present invention.
  • Figure 9 is a front elevational view of a sewing template rotating device in accordance with an embodiment of the present invention.
  • Figure 10 is a plan view of a sewing template rotating device according to an embodiment of the present invention.
  • FIG. 1 is a structural diagram of a dot-draw symbol device according to an embodiment of the present invention.
  • Figure 12 is a front elevational view of the sewing apparatus in accordance with an embodiment of the present invention.
  • Figure 13 is a side view of a sewing apparatus in accordance with an embodiment of the present invention.
  • FIG. 14 is a structural diagram of an electric control box and a control system according to an embodiment of the present invention.
  • Figure 15 is a front elevational view of a sewing pattern in accordance with an embodiment of the present invention.
  • Figure 16 is a flow chart showing the setting operation of the control system of the embodiment of the present invention.
  • the numerical control multi-function automatic sewing machine provided in this embodiment includes: a sewing device 1 02 for sewing.
  • the dot-draw device 1 03 is used to mark the sewing track.
  • the sewing template roller gripping drive unit 105 is used to hold the sewing template.
  • the X, Y motion device 106 is used to position the sewing device.
  • the electric control box and the control system 109 are used for automatic sewing of the sewing device by electronic control.
  • the frame 110 and the table 108 support and fix the above components.
  • the sewing template roller clamping driving device comprises: a template pressing wheel arm 201, a template pressing wheel 202, a template X-direction driving gear 203, an X-direction transmission gear 204, a moving-direction linear bearing 205,
  • the template pressure wheel arm pulls down the cylinder 206, the slanting transmission rack 207, the sewing template clamping drive base 208, the stencil pressure wheel arm pull down rod 209, the stencil pressure wheel arm pull down rod linear bearing 210, the X direction transmission flower
  • the key sub-shaft 211; in this embodiment, two sewing template clamping driving device bases 208 respectively control both ends of the template pressing wheel arm 201 to perform up-and-down stroke motion.
  • the sewing template clamping drive base 208 is fixed with a template pressing wheel arm pulling down cylinder 206, and the template pressing wheel arm pulling down cylinder 206 is connected to the template pressing wheel arm pulling rod 209, and the pulling rod is connected with the template pressure
  • the wheel arm 201 is fixed at both ends of the pressure wheel arm with a template pressing wheel 202.
  • the template clamping driving device base 208 further includes a template X-direction driving gear 203, an X-direction transmission gear 204, and a moving direction linear bearing 205.
  • the steering gear 207 is coupled to the driving gear (203) and the X-direction transmission gear (2 ( ⁇ ).
  • a timing pulley 305 a timing belt 306, an X-direction stepping motor 307, a stepping motor 308, a slewing gear 309, and a substrate 310; and an X, ⁇ motion device base 303 is fixed on the surface of the substrate 310;
  • the X, ⁇ motion device base 303 An X-direction stepping motor 307 is fixed to the upper side, and the horizontal drive shaft of the X-direction stepping motor 307 passes through the X-direction transmission spline sub-case 304 and the Y-direction transmission gear 309.
  • the fixed-direction stepping motor 308Y on the side adjacent to the X-direction stepping motor 307 is fixed to the X, Y motion machine mount 303, and the Y-direction stepping motor 308 drives the timing pulley 305 to rotate by the timing belt 306.
  • the substrate 310 is further provided with a linear optical axis guide front fixing plate 301 perpendicular to the board surface, the fixing plate is for supporting one end of the linear optical axis guide 302, and the other end of the linear optical axis guide 302 is fixed to the X.
  • the Y moving device base 303 keeps the linear optical axis guide 302 parallel to the surface of the substrate 310.
  • the sewing template clamping driving device 105 is slidably sleeved on the X, Y motion device 106 through the Y-direction moving linear bearing 205 and the linear optical axis guide 302 on the X and Y moving devices 106.
  • the sewing template holding drive device 105 transmits the X-direction moving torque through the X-direction transmission spline countershaft 211 and the splined sub-sleeve sliding sleeve on the X, Y motion device 106.
  • the sewing template rotating device includes: a rotary stepping motor 401, a gear set 402, a D-shaped rotating shaft 403, a rotating push rod 404, a rotating device base 405, and a rotating shaft upper and lower cylinders 406;
  • the D-shaped rotating shaft 403-end passes through the rotating push rod 404, and the other end is connected to the rotating shaft upper and lower cylinders 406.
  • the rotating stepping motor 401 drives the D-shaped rotating shaft 403 to rotate through the gear set 402, so the D-shaped rotating shaft needs One of the gears of the fixed gear set is fixed, and the rotating device base 405 fixes the rotary stepping motor 401 and the D-shaped rotating shaft 403 thereon.
  • the dot-draw marking device 103 is fixed to the end cap of the handpiece with a screw 506 which is connected to the electrical control box system 109 by a gas pipe.
  • the sewing apparatus 102 includes: a sewing machine head 601, The push button switch 602, the auxiliary presser foot 603, and the industrial servo motor 604; the sewing machine head 601 is fixedly coupled to the industrial servo motor 604.
  • the sewing device 102 is coupled to the substrate 310 of the X, Y motion device 106 by screws 605.
  • the electric control box and the control system include: a template number identification sensor 101, an operation display 701, a central motion controller 702, an X, Y, a ⁇ -axis stepper motor driver 703, a sewing machine head servo
  • the operation display 701 is connected to the electric control box terminal block 707 by a cable, and the template number identification sensor 101 is connected by a cable to the electric control box terminal board 707.
  • the sewing pattern sample is made of two layers or a plurality of layers of film or cardboard, and two or more layers of film or cardboard are hinged and bonded by a cloth-based soft single-sided adhesive tape.
  • the sewing pattern groove 801, the dot mark hole 802 and the drawing mark hole 803 are opened on the pattern plate, and the sewing material sample plate is marked with the sewing information mark of the shape, color and position of the sewing cloth (skin) piece, on the sewing pattern plate.
  • a guide bar 804 and a rack connected to the sewing die plate driving device 105 are mounted, and a sewing program number identifying metal piece is mounted on the sewing pattern plate, and the sewing pattern plate is driven by the guide bar 804 and the rack and the sewing template.
  • the template platen 202 of the device 105 is connected to the drive gear 203.
  • the computer mouse double-clicks the sewing CNC programming software icon, open the software, click ' 'Open File' to open the DXF, PLT, DST, AI and other graphic files, check or adjust the order of the layers and graphics output, Output order: From top to bottom, double-click "Graphics" to check the output direction, output direction: From left to right, click ''Rotate Move'' to determine or adjust the rotation point of the graph, click ''Rotate OK'' The point is the center of rotation, double-click "Layer” to set the sewing stitch length, the number of stitches and stitches, the number of stitches to and from the seam, the number of stitches before and after the corner/rotation, and click "Default command set” at each sewing node. Set the default input and output actions, click “Operation Processing” preview to check or adjust the sewing program, click “Output File” to determine the file save location, name the output file name, and click 'Save'.
  • the numerical control multi-function automatic sewing machine executes a sewing operation program prepared by the sewing numerical control programming software by the central motion controller in the electrical box, and the central motion controller 702 controls the template clamping driving device 105 to hold the sewing pattern template 107 according to the sewing operation program; X, Y motion device 106, sewing template rotating device 104, dot marking device 103, sewing device 102.
  • the auxiliary presser foot 603 cooperates to complete the multi-function sewing operation.
  • the specific control method is as follows:
  • the controller system reads and calls the sewing operation program prepared by the sewing numerical control programming software pre-stored in the controller system by the model number recognition sensor 101 of the operation table and the identification metal piece on the sewing pattern sample.
  • the controller system supports the cross-stitching operation for a period of time by automatically identifying 15 different sewing programs by the pattern plate identification sensor 101 of the operation table and the identification metal piece on the sewing pattern.
  • the controller system performs an operation of starting, suspending, etc. by a push button switch 602 on the handpiece.
  • the controller system can operate the display 701 to drive the template clamping driving device 105 through the central motion controller 702; the X, Y motion device 106 operates to read the plane coordinate track of the sewing thread on the sewing pattern sample plate and the dot marking plane seat.
  • the standard trajectory realizes manual acquisition and programming on the machine according to the sewing pattern.
  • the computer sewing programming software is a stand-alone software that does not need to be installed and can be used directly.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

L'invention concerne une machine à coudre automatique multifonctionnelle à commande numérique et un gabarit de machine à coudre. La machine à coudre comprend un dispositif de serrage et d'entraînement de rouleau de gabarit à coudre (105), un dispositif effectuant un mouvement X et Y (106), un dispositif de rotation de gabarit à coudre (104), un dispositif de marque de pointillage (103), un boîtier de commande électrique et un système de commande (109), un dispositif à coudre (102), un cadre et une table. Le cadre est raccordé à une table horizontale. Le dispositif à coudre est fixé sur la surface supérieure de la table. Le dispositif de rotation de gabarit à coudre est fixé sur un côté du dispositif à coudre. Le dispositif de serrage et d'entraînement de rouleau de gabarit à coudre est positionné sur une surface inférieure de la table et une partie du dispositif de serrage et d'entraînement de rouleau de gabarit à coudre circule sur toute l'étendue de la table et est positionnée sur la surface supérieure de la table. Le dispositif effectuant un mouvement X et Y est raccordé à la surface inférieure du dispositif de serrage et d'entraînement de rouleau de gabarit à coudre. Le dispositif de création d'une marque de pointillage est disposé au niveau d'une tête à coudre du dispositif à coudre. Le boîtier de commande électrique et le système de commande sont raccordés au cadre par une vis. Le gabarit de la machine à coudre est composé de deux couches ou plus de feuilles adhésives ou de panneaux durs.
PCT/CN2012/084619 2011-12-27 2012-11-15 Machine à coudre automatique multifonctionnelle à commande numérique et gabarit de machine à coudre WO2013097555A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201110445063.4 2011-12-27
CN201110445063.4A CN102517805B (zh) 2011-12-27 2011-12-27 数控多功能自动缝纫机及模样板

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Publication Number Publication Date
WO2013097555A1 true WO2013097555A1 (fr) 2013-07-04

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CN (4) CN102517805B (fr)
WO (1) WO2013097555A1 (fr)

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CN102517805B (zh) * 2011-12-27 2014-03-05 苏运松 数控多功能自动缝纫机及模样板
CN103015054B (zh) * 2012-12-13 2014-05-14 张兴年 用于布料的不规则曲线的缝纫装置
CN103397484B (zh) * 2013-08-24 2015-02-04 浙江中捷缝纫科技有限公司 一种运模缝纫机的模板传动机构
CN103757828B (zh) * 2014-01-22 2016-01-20 浙江博特缝纫机有限公司 一种模板缝纫机的模板传动机构
CN105297292B (zh) * 2014-06-11 2018-07-03 欧利速精密工业股份有限公司 结合加工装置的电脑控制缝纫机定位系统及其定位方法
CN104452114B (zh) * 2014-11-14 2023-05-16 合肥奥瑞数控科技有限公司 一种模板缝纫机
CN104562455B (zh) * 2014-12-31 2018-04-03 佛山市固高自动化技术有限公司 一种模板缝纫机控制系统及其控制方法
CN105200673B (zh) * 2015-11-02 2018-03-09 浙江乐佳机电有限公司 一种全自动多头模板缝纫机用机头
CN105568568A (zh) * 2016-03-10 2016-05-11 台州朗进缝纫机电有限公司 一种自动橡筋机
BR112018073307A2 (pt) * 2016-05-13 2019-02-26 Derim S R L máquina de costura
CN108460728B (zh) * 2017-02-17 2022-05-31 北京大豪科技股份有限公司 模板的自动校正方法及装置
CN108315880A (zh) * 2018-01-30 2018-07-24 佛山伊贝尔科技有限公司 一种机器人与模板缝纫机自动系统
CN108691105A (zh) * 2018-07-06 2018-10-23 宁波舒普机电股份有限公司 一种自动实现缝纫结束点设置的花样缝纫机
CN109468753A (zh) * 2018-11-08 2019-03-15 苏州澳拓美盛自动化设备有限公司 皮带机自动缝工作站
CN110485063B (zh) * 2019-08-21 2021-06-25 宁波易高智能装备有限公司 一种多样化周边缝纫的压合设备
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CN101775712A (zh) * 2009-12-21 2010-07-14 苏运松 模板夹持布片送料多功能数控缝纫机
CN102517805A (zh) * 2011-12-27 2012-06-27 苏运松 数控多功能自动缝纫机及模样板
CN202450251U (zh) * 2011-12-27 2012-09-26 苏运松 数控多功能自动缝纫机及模样板

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