WO2013027981A2 - 편광판 - Google Patents
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- WO2013027981A2 WO2013027981A2 PCT/KR2012/006580 KR2012006580W WO2013027981A2 WO 2013027981 A2 WO2013027981 A2 WO 2013027981A2 KR 2012006580 W KR2012006580 W KR 2012006580W WO 2013027981 A2 WO2013027981 A2 WO 2013027981A2
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- WIPO (PCT)
- Prior art keywords
- polarizing plate
- adhesive layer
- weight
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- acrylate
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
Definitions
- the present invention relates to a polarizing plate and a liquid crystal display device.
- a polarizing plate is an optical functional film applied to apparatuses, such as a liquid crystal display (LCD) etc., for example.
- apparatuses such as a liquid crystal display (LCD) etc., for example.
- LCD liquid crystal display
- the polarizing plate includes a polarizer which is a functional sheet capable of extracting only light vibrating in one direction from light incident while vibrating in various directions, and may further include a protective film which is usually attached to both surfaces of the polarizer.
- the polarizing plate may further include a pressure-sensitive adhesive layer formed under the protective film and used to adhere the liquid crystal panel and the polarizing plate, and a release film formed under the pressure-sensitive adhesive layer.
- the polarizing plate may include an additional functional film such as an antireflection film or a retardation film.
- An object of the present invention is to provide a polarizing plate and a liquid crystal display device.
- One exemplary polarizing plate of the present invention comprises: polarizers sequentially arranged; An active energy ray curable adhesive layer having a thickness of 0.1 ⁇ m to 30 ⁇ m; And a pressure-sensitive adhesive layer having a thickness of 10 ⁇ m to 80 ⁇ m.
- the exemplary polarizing plate includes a polarizer, an adhesive layer and an adhesive layer sequentially disposed.
- the adhesive layer may be directly attached to the polarizer, and the adhesive layer may be directly attached to the adhesive layer.
- 1 shows a structure 1 of an exemplary polarizing plate, in which the polarizer 11, the adhesive layer 12, and the pressure-sensitive adhesive layer 13 are sequentially arranged.
- the polarizer Since the polarizer is usually made of a hydrophilic resin such as polyvinyl alcohol or the like, the polarizer generally exhibits properties vulnerable to moisture. In addition, when the polarizer is manufactured, it is common to go through an stretching step, and thus, under humidification conditions, shrinkage and the like are likely to occur, thereby deteriorating optical characteristics of the polarizer. Therefore, in general, in order to reinforce the properties of the polarizer, it is common to attach a protective film represented by a TAC (Triacetylcellulose) film or the like on both sides of the polarizer, and if there is no protective film, durability due to weak dimensional stability of the polarizer And optical properties are greatly reduced, there is a problem that the water resistance is also significantly weak.
- TAC Triacetylcellulose
- the exemplary polarizing plate of the present invention at least one major surface of the polarizer does not adhere to the protective film, thereby realizing a thinner and lighter structure, while at the same time the main surface of the polarizer to which the protective film is not attached.
- the structure which continuously adheres an adhesive bond layer and an adhesive layer directly is employ
- the exemplary polarizing plate of the present invention can solve the above problems due to the weak dimensional stability of the polarizer by showing different peeling forces on both major surfaces of the pressure-sensitive adhesive layer.
- the polarizing plate in which the protective film is omitted from at least one surface of the polarizer may be referred to as a thin polarizer.
- the polarizer is not particularly limited, and those commonly used in the art may be used.
- a polarizer a polyvinyl alcohol-type polarizer etc. can be used, for example.
- Such a polarizer may have a form in which a dichroic dye is adsorbed and oriented on a polyvinyl alcohol-based resin film.
- Polyvinyl alcohol-type resin which comprises a polarizer can be obtained by gelatinizing polyvinylacetate resin, for example.
- polyvinyl acetate resin Homopolymer of vinyl acetate; And copolymers of vinyl acetate and other monomers copolymerizable with the above.
- Examples of the monomer copolymerizable with vinyl acetate include, but are not limited to, a mixture of one or more kinds of unsaturated carboxylic acids, olefins, vinyl ethers, unsaturated sulfonic acids, and acrylamides having an ammonium group.
- the degree of gelation of the polyvinyl alcohol resin is usually 85 mol% to 100 mol%, preferably 98 mol% or more.
- the polyvinyl alcohol resin may be further modified. For example, polyvinyl formal or polyvinyl acetal modified with aldehydes may be used.
- An active energy ray curable adhesive layer is disposed on one side of the polarizer.
- the adhesive layer may play a major role in securing physical properties of the polarizing plate.
- the pressure-sensitive adhesive layer has a first surface and a second surface, in one example, the first surface exhibits a higher tensile modulus than the second surface, and the first surface adheres to the adhesive layer. It may become. In this case, the first surface exhibits a lower peel force than the second surface, so that it can be easily peeled off from the polarizer.
- the adhesive is disposed between the polarizer and the adhesive, and cured after the reactive substance in the form of a single molecule of the adhesive penetrates or diffuses into the adhesive before the adhesive layer is cured, and the adhesive is the adhesive layer. It is possible not only to swell the first surface of or to increase the roughness of the surface, thereby ensuring adhesion between the pressure-sensitive adhesive layer and the polarizer, thereby providing a polarizing plate having excellent physical properties.
- an active energy ray-curable adhesive may be used instead of the water-based adhesive to prevent curling of the polarizer due to deformation of the polarizer and the protective film due to heat during the heat drying and the heat curing of the water-based adhesive in the manufacturing process of the polarizing plate.
- the protection of the polarizer can be effectively performed to prevent the occurrence of cracking of the polarizer even under heat or thermal shock conditions.
- the term “curing the adhesive composition or the pressure-sensitive adhesive composition” refers to a process of changing the adhesive composition or the pressure-sensitive adhesive composition to express the adhesive or adhesive properties by physical action or chemical reaction of the components of the composition.
- active energy ray in the present specification, microwaves, infrared (IR), ultraviolet (UV), X-rays and ⁇ -rays, as well as ⁇ particle beam (proton beam) It may mean a particle beam, such as a neutron beam (electron beam) and an electron beam (electron beam), and may be an ultraviolet ray or an electron beam or the like.
- the "active energy ray hardening type" may mean that hardening as described above may be induced by irradiation of active energy rays.
- the curing of the adhesive composition may be performed through free radical polymerization or cationic reaction by irradiation of active energy rays, and preferably, free radical polymerization and cationic reaction may be performed simultaneously or sequentially together. have.
- the adhesive layer may include a composition containing an epoxy compound or an acrylic monomer in a cured state, and preferably may include a composition containing an epoxy compound and an acrylic monomer in a cured state.
- the adhesive composition is 5 to 80 parts by weight of the epoxy compound and 10 to 200 parts by weight of the acrylic monomer, preferably 15 to 60 parts by weight of the epoxy compound and 20 to 150 parts by weight of the acrylic monomer. It may include wealth.
- the epoxy compound and the acrylic monomer are included in the above content range, curing of the adhesive composition may be induced more effectively, and curing may be caused due to the living property of the cationic reaction that may cause a dark reaction even after irradiation of active energy rays. By proceeding more efficiently, physical properties can be improved.
- the unit "parts by weight” means a ratio of the weight between each component.
- the glass transition temperature of the adhesive composition may be 50 °C or more.
- the glass transition temperature of the adhesive composition may be 50 °C or more, 70 °C or more, 100 °C or more
- the upper limit of the glass transition temperature is not particularly limited, for example, in consideration of the adhesive strength of the adhesive layer, etc. , Can be adjusted in the range of 140 °C or less.
- the adhesive layer ensures sufficient durability, even if the protective film is formed on only one side, generation of cracks of the polarizer even under heat or thermal shock conditions. Can be prevented.
- epoxy compound may mean a monomeric, oligomeric or polymeric compound comprising one or more, preferably two or more epoxy groups.
- An epoxy compound can improve physical properties, such as water resistance and adhesive force of an adhesive bond layer.
- epoxy compound what can be bridge
- an epoxy resin having a weight average molecular weight (Mw) of 1000 to 5000, preferably 2000 to 4000 may be used.
- Mw weight average molecular weight
- the weight average molecular weight means a conversion value with respect to standard polystyrene measured by GPC (Gel Permeation Chromatograph), and unless otherwise specified, the term "molecular weight” means "weight average molecular weight”.
- an alicyclic epoxy compound or a glycidyl ether type epoxy compound may be used, and preferably a mixture of an alicyclic epoxy compound and a glycidyl ether type epoxy compound may be used.
- the "alicyclic epoxy compound” may mean a compound including at least one epoxidized aliphatic ring group
- the "glycidyl ether type epoxy compound” means a compound including at least one glycidyl ether group. can do.
- the glass transition temperature of the adhesive composition is increased to ensure sufficient durability of the adhesive layer, even if the protective film is formed on only one side, even if the protective film is formed on one side, It can prevent occurrence.
- the epoxidized aliphatic ring group may mean, for example, a compound having an epoxy group formed on an alicyclic ring.
- the hydrogen atom constituting the alicyclic ring may be optionally substituted with a substituent such as an alkyl group.
- the epoxy compound which can be used is not limited to the following types, for example.
- R 1 and R 2 each independently represent a hydrogen or an alkyl group.
- alkyl group means a straight, branched or cyclic alkyl group having 1 to 20 carbon atoms, 1 to 16 carbon atoms, 1 to 12 carbon atoms, 1 to 8 carbon atoms, or 1 to 4 carbon atoms.
- the alkyl group may be optionally substituted with one or more substituents, or may be in an unsubstituted state.
- R 3 and R 4 each independently represent a hydrogen or an alkyl group, and n represents an integer of 2 to 20.
- R 5 and R 6 each independently represent a hydrogen or an alkyl group, and p represents an integer of 2 to 20.
- R 7 and R 8 each independently represent a hydrogen or an alkyl group, and q represents an integer of 2 to 20.
- R 9 and R 10 each independently represent a hydrogen or an alkyl group, and r represents an integer of 2 to 20.
- R 11 and R 12 each independently represent a hydrogen or an alkyl group.
- R 13 and R 14 each independently represent a hydrogen or an alkyl group.
- R 15 represents hydrogen or an alkyl group.
- R 16 and R 17 each independently represent a hydrogen or an alkyl group.
- R 18 represents hydrogen or an alkyl group.
- an epoxycyclohexylmethyl epoxycyclohexane carboxylate compound As an alicyclic epoxy compound, More specifically, an epoxycyclohexylmethyl epoxycyclohexane carboxylate compound, the epoxycyclohexane carboxylate compound of an alkanediol, the epoxycyclohexylmethyl ester compound of a dicarboxylic acid, or the epoxycyclohexylmethyl ether compound of an alkanediol
- esters of 7-oxabicyclo [4,1,0] heptan-3-carboxylic acid with (7-oxa-bicyclo [4,1,0] hepto-3-yl) methanol Compound wherein R 1 and R 2 in Formula 1 are hydrogen
- Cargo Compound where
- the glycidyl ether type epoxy compound is included in the epoxy compound, the glycidyl ether reactor forms a soft and polar chain in the adhesive layer after the curing reaction, thereby improving adhesion to the PVA polarizer of the adhesive layer. You can.
- the glycidyl ether type epoxy compound may include, for example, an aliphatic polyhydric alcohol or an alkylene oxide thereof, such as polyglycidyl ether of an ethylene oxide or propylene oxide adduct.
- the alicyclic epoxy compound is 3,4-epoxycyclohexylmethyl, 3,4-epoxycyclo.
- an epoxy compound having an epoxy group other than an alicyclic epoxy group may be used.
- specific glycidyl ether type epoxy compounds include novolac epoxy, bisphenol A epoxy, bisphenol F epoxy, brominated bisphenol epoxy, n-butyl glycidyl ether and aliphatic glycidyl ether (C12 to 14 carbon atoms).
- the epoxy compound may include 5 parts by weight to 40 parts by weight of the alicyclic epoxy compound and 5 parts by weight to 30 parts by weight of the glycidyl ether type epoxy compound, and preferably 15 to 40 alicyclic epoxy compounds. It may comprise 15 to 30 parts by weight and 15 to 30 parts by weight of the glycidyl ether type epoxy compound, more preferably 20 to 30 parts by weight of the alicyclic epoxy compound and 20 to 30 parts by weight of the glycidyl ether type epoxy compound It may include parts by weight.
- the durability of the adhesive layer may be sufficiently secured, and when included in an amount of 40 parts by weight or less, there is no problem that the adhesion to the PVA polarizer is reduced, and the glycidyl ether
- the type epoxy compound is included in 5 parts by weight or more, there is an effect of improving the adhesive strength, when included in 30 parts by weight or less does not cause a problem that the durability of the adhesive layer is weak.
- the alicyclic epoxy compound and the glycidyl ether type epoxy compound may be included in a weight part of 3: 1 to 1: 3, within the above range, to improve the durability of the adhesive layer and the adhesion of the adhesive layer to the PVA polarizer. Can be maximized.
- the said adhesive composition also contains a radically polymerizable compound.
- the radically polymerizable compound may be an acrylic monomer.
- the term radically polymerizable compound may mean a compound including at least one polymerizable functional group capable of participating in a crosslinking reaction, preferably a free radical polymerization reaction, in a molecular structure.
- the polymerizable functional group an allyl group, allyloxy group, acryloyl group, methacryloyl group or acrylonitrile may be exemplified, but is not limited thereto.
- the acrylic monomer may include a hydrophilic acrylic monomer or a hydrophobic acrylic monomer, and preferably, may be a mixture of a hydrophilic acrylic monomer and a hydrophobic acrylic monomer.
- the hydrophilic acrylic monomer may be included in the acrylic monomer.
- hydrophilic acrylic monomer may mean a monomer exhibiting hydrophilicity by simultaneously including a polymerizable functional group and a polar functional group in a molecular structure, and as the polar functional group, a hydroxy group, a carboxyl group or an alkoxy group may be exemplified.
- the present invention is not limited thereto.
- hydrophilic acrylic monomer for example, one or more of the compounds represented by the following Chemical Formulas 11 to 13 may be used, and preferably, the compound represented by the following Chemical Formula 11 may be used, but is not limited thereto.
- R 19 represents hydrogen or an alkyl group
- a and B each independently represents an alkylene group or an alkylidene group
- n represents a number from 0 to 5.
- R represents hydrogen or an alkyl group
- a 3 represents an alkylene group or an alkylidene group
- R represents hydrogen or an alkyl group
- R 21 represents an alkyl group
- a 1 and A 2 each independently represents an alkylene group or an alkylidene group.
- alkylene group or alkylidene group is a linear, branched or cyclic substituted or unsubstituted alkylene group having 1 to 20 carbon atoms, 1 to 16 carbon atoms, 1 to 12 carbon atoms, 1 to 8 carbon atoms or 1 to 4 carbon atoms, or It may be an alkylidene group, preferably a linear or branched alkylene group or alkylidene group having 1 to 12 carbon atoms, 1 to 8 carbon atoms or 1 to 4 carbon atoms.
- N in the formula 11 may be more preferably 0 to 3, even more preferably 0 to 2.
- R 20 may preferably represent hydrogen or — (CH 2 ) m —C ( ⁇ O) —OH (m is an integer of 1 to 4).
- R 21 may be alkyl having 1 to 4 carbon atoms, and A 1 and A 2 may be each independently alkylene having 1 to 4 carbon atoms.
- 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 6-hydroxyhexyl (meth) acryl Latex, 8-hydroxyoctyl (meth) acrylate, 2-hydroxyethylene glycol (meth) acrylate, or 2-hydroxypropylene glycol (meth) acrylate, and the like can be exemplified.
- Methacrylic acid or ⁇ -carboxyethyl (meth) acrylate, and the like can be exemplified.
- 2- (2-ethoxyethoxy) ethyl (meth) acrylate can be exemplified. It is not limited to this.
- the compound represented by Chemical Formula 11 may be used as the hydrophilic acrylic monomer.
- the acrylic monomer may include 10 parts by weight to 80 parts by weight of the hydrophilic monomer, preferably 20 parts by weight to 60 parts by weight of the hydrophilic monomer. When included in the above range, it is possible to improve the adhesion to the PVA polarizer of the pressure-sensitive adhesive layer.
- the acrylic monomers may include one or more hydrophobic acrylic monomers for controlling adhesion, compatibility and glass transition temperature.
- an acrylic acid ester of an aromatic compound for example, an acrylic acid ester of an aromatic compound, a methacrylic acid ester of an aromatic compound, a long chain alkyl group, for example, an alkyl acrylic having an alkyl group having 9 or more carbon atoms, preferably having 9 to 15 carbon atoms
- Elate or alkyl methacrylates or acrylic acid esters of alicyclic compounds or methacrylic acid esters of alicyclic compounds can be used.
- hydrophobic acrylic monomer a compound represented by Formula 14 and / or a compound represented by Formula 15 may be used.
- R 22 represents hydrogen or an alkyl group
- D represents an alkylene group or an alkylidene group
- Q represents a single bond
- Ar represents an aryl group
- p represents a number of 0 to 3. Indicates.
- R represents hydrogen or an alkyl group
- R 23 represents a monovalent moiety derived from an alkyl group having 9 or more carbon atoms or an alicyclic compound.
- the aryl group refers to a monovalent moiety derived from a compound or derivative thereof including a structure in which benzene or two or more benzenes are bonded or condensed to each other.
- the aryl group may be, for example, an aryl group having 6 to 22 carbon atoms, preferably 6 to 16 carbon atoms, more preferably 6 to 13 carbon atoms, and for example, a phenyl group, a phenylethyl group, a phenylpropyl group, and a benzyl group. , Tolyl group, xylyl group (xylyl group) or naphthyl group and the like.
- p in Chemical Formula 14 may be preferably 0 or 1.
- R 23 may be preferably an alkyl group having 9 to 15 carbon atoms, or a monovalent residue derived from an alicyclic compound having 3 to 20 carbon atoms, preferably 6 to 15 carbon atoms.
- Oxy) -1-octyl acrylate and 2- (1-naphthyloxy) -ethyl acrylate, preferably phenoxy ethyl (meth) acrylate and benzyl (meth) acrylate, etc. may be used, but not limited thereto. It doesn't happen.
- isobornyl (meth) acrylate and the like may be exemplified, but is not limited thereto.
- the acrylic monomers may be used in a proportion of 60 parts by weight or less, preferably 10 parts by weight to 60 parts by weight of the hydrophobic acrylic monomers.
- the hydrophobic acrylic monomer is included in less than 10 parts by weight, the hydrophilic functional groups are increased, the water resistance of the polarizing plate is weak, and when used in excess of 60 parts by weight may be weak adhesion to the PVA polarizer.
- the compound of Formula 14 when used as the hydrophobic compound, the compound may be included, for example, 0 parts by weight to 40 parts by weight, preferably 10 parts by weight to 30 parts by weight.
- the compound of Formula 15 when used, the compound may be included, for example, 0 parts by weight to 30 parts by weight, preferably 5 parts by weight to 20 parts by weight. At such a weight ratio, it is possible to maximize the adhesion to the substrate, for example, the acrylic protective film to be described later.
- the adhesive composition may further comprise a reactive oligomer.
- reactive oligomer refers to a compound in which two or more monomers are polymerized, and have a polymerizable functional group capable of participating in a crosslinking reaction, for example, a compound having a polymerizable functional group of the type described in the above-mentioned radically polymerizable compound section. Is a generic term.
- urethane acrylate As the reactive oligomer, what is called photoreactive oligomer in the art, urethane acrylate, polyester acrylate, polyether acrylate or epoxy acrylate may be used, and urethane acrylate may be preferably used.
- the present invention is not limited thereto.
- the reactive oligomer may be included, for example, 1 part by weight to 40 parts by weight, preferably 5 parts by weight to 20 parts by weight. In this weight ratio, it is possible to maximize the synergistic effect of the glass transition temperature of the adhesive layer.
- the adhesive composition may further include a cationic initiator as an initiator for initiating a curing reaction.
- a cationic initiator if it can start a cationic reaction by application or irradiation of light, it can use without a restriction
- the cationic photoinitiator which starts a cationic reaction by irradiation of an active energy ray can be used.
- an ionization cation initiator of an onium salt or an organometallic salt series or a non-ionization compound such as an organic silane or a latent sulfonic acid series or other non-ionizing compounds Cationic photoinitiators can be used.
- the onium salt-based initiator include a diaryliodonium salt, a triarylsulfonium salt, an aryldiazonium salt, and the like.
- the zero, iron arene and the like can be exemplified.
- the organosilane-based initiator include o-nitrobenzyl triaryl silyl ether and triaryl silyl peroxide.
- the latent sulfuric acid-based initiator may be exemplified by ⁇ -sulfonyloxy ketone or ⁇ -hydroxymethylbenzoin sulfonate and the like, but is not limited thereto.
- a mixture of an iodine-based initiator and a photosensitizer may be used as the cationic initiator.
- a cation initiator it is preferable to use an ionization cation photoinitiator, It is more preferable to use an onium salt type
- the adhesive composition may include 0.01 parts by weight to 10 parts by weight of the cationic initiator, preferably 0.1 parts by weight to 5 parts by weight. In the above ratio, it is possible to provide an adhesive composition having excellent curing efficiency and physical properties after curing.
- the adhesive composition may further include a photoinitiator as a radical initiator capable of initiating a polymerization or crosslinking reaction such as an acrylic monomer.
- a photoinitiator for example, an initiator such as a benzoin compound, a hydroxyketone compound, an aminoketone compound or a phosphine oxide compound can be used, and preferably a phosphine oxide compound or the like can be used.
- benzoin benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin n-butyl ether, benzoin isobutyl ether, acetophenone, dimethylanino acetophenone, 2,2-dimethoxy-2-phenylacetophenone, 2,2-diethoxy-2-phenylacetophenone, 2-hydroxy-2-methyl-1-phenylpropane-1one, 1-hydroxycyclohexylphenyl Ketone, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholino-propane-1-one, 4- (2-hydroxyethoxy) phenyl-2- (hydroxy-2-propyl Ketone, benzophenone, p-phenylbenzophenone, 4,4'-diethylaminobenzophenone, dichlorobenzophenone, 2-methylanthraquinone, 2-ethylanth
- the photoinitiator may be included in an amount of 0.1 parts by weight to 10 parts by weight, preferably 0.5 parts by weight to 5 parts by weight, and in this range, may induce effective polymerization or crosslinking, and may prevent degradation of physical properties by reaction residues. Can be.
- the adhesive composition may further use an initiator, so-called long wavelength photoinitiator, which absorbs long-wavelength active energy rays and generates radicals as a radical initiator.
- an initiator so-called long wavelength photoinitiator, which absorbs long-wavelength active energy rays and generates radicals as a radical initiator.
- These initiators may be used alone or in combination with other types of initiators.
- the sunscreen etc. may be mix
- electromagnetic waves in a short wavelength range for example, about 365 nm or less, may be absorbed by the protective film so that an appropriate curing reaction may not proceed.
- the radical initiator preferably comprises an initiator capable of generating radicals by absorbing at least long wavelengths, for example electromagnetic waves in the wavelength range of about 365 nm or more.
- diphenyl (2,4,6-trimethylbenzoyl) -phosphine oxide bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, etc.
- diphenyl (2,4,6-trimethylbenzoyl) -phosphine oxide bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, etc.
- Darocur TPO, Irgacure 819, etc. of Sivage, Switzerland may be illustrated, but is not limited thereto.
- the adhesive composition may further include additives such as photosensitizers, antioxidants or adhesion promoters, and known oligomer components for controlling adhesion performance, brittleness, and the like, as necessary.
- additives such as photosensitizers, antioxidants or adhesion promoters, and known oligomer components for controlling adhesion performance, brittleness, and the like, as necessary.
- the adhesive composition may be formulated in a solventless type.
- the solvent-free type may mean an adhesive composition of a type that does not include an organic or aqueous solvent component used for diluting a component constituting the adhesive composition.
- the adhesive composition may have a viscosity at 25 ° C. of 5 cps to 1,000 cps, preferably 10 cps to 100 cps. By adjusting the viscosity in the above range, it is possible to ensure process efficiency, ease of thickness control and thickness uniformity, and to effectively maintain physical properties such as adhesive properties.
- the method for forming the adhesive layer using the composition on the polarizer is not particularly limited.
- the adhesive composition is applied to the polarizer and cured, or the adhesive composition is applied to the polarizer, and the adhesive layer is laminated again. Thereafter, a method of curing the applied adhesive composition may be used.
- curing of the adhesive composition may be carried out in such a manner as to irradiate an active energy ray of a suitable intensity so that polymerization or crosslinking reaction of the components may be induced in consideration of each component.
- the adhesive layer may have a thickness of 0.1 ⁇ m to 30 ⁇ m, preferably 1 ⁇ m to 15 ⁇ m, and more preferably 2 ⁇ m to 10 ⁇ m.
- the pressure-sensitive adhesive layer may be a pressure-sensitive adhesive layer having different tensile modulus on both surfaces. That is, in one example, the pressure-sensitive adhesive layer may have a first surface and a second surface, and the first surface may exhibit a higher tensile modulus than the second surface. In this example, it is preferable that the first surface is directly attached to the adhesive layer. In addition, in said case, the said 2nd surface can comprise the adhesive surface for attaching the said polarizing plate to a liquid crystal panel.
- FIG. 2 exemplarily shows an adhesive layer 2 having a first surface 21 and a second surface 22.
- the 2nd surface which attaches a polarizing plate to the glass substrate of a liquid crystal panel, etc. can have low tensile elasticity modulus, and can be made to have excellent wettability with respect to a to-be-adhered body.
- the first surface may have a tensile modulus at 25 ° C. of 1 MPa to 1,000 MPa, preferably 10 MPa to 800 MPa, more preferably 100 MPa to 500 MPa.
- the second surface may have a tensile modulus at 25 ° C. of 0.01 MPa to 0.5 MPa, preferably 0.02 MPa to 0.3 MPa, more preferably 0.03 MPa to 0.2 MPa.
- the tensile modulus of the first and second surfaces can be controlled in the above-mentioned ranges, respectively, so that the pressure-sensitive adhesive layer can effectively suppress the shrinkage or expansion of the polarizer under severe conditions and at the same time exhibit excellent wettability with respect to adherends such as glass substrates. have.
- the manner of constituting the pressure-sensitive adhesive layer in which the tensile modulus of elasticity is different on both surfaces thereof is not particularly limited.
- the pressure-sensitive adhesive layer is a pressure-sensitive adhesive layer of a single layer
- the difference in physical properties on both surfaces as described above can be achieved, for example, by controlling such that a gradient of curing degree is formed along the thickness direction of the pressure-sensitive adhesive layer. have.
- This system is particularly suitable when the pressure-sensitive adhesive composition constituting the pressure-sensitive adhesive layer is photocurable.
- the ultraviolet rays are irradiated in a state in which the thickness of the coating layer of the composition or the irradiation dose of ultraviolet rays is adjusted before the ultraviolet irradiation or the ultraviolet absorber or the ultraviolet absorbing functional group is properly present in the composition.
- the ultraviolet rays progress along the thickness direction of the coating layer, and are absorbed by the coating layer itself, thereby generating a gradient of the ultraviolet irradiation amount along the path. Therefore, the degree of curing of the coating layer is also changed according to the generated gradient as described above, and thus an adhesive layer having different physical properties from both sides can be realized.
- the pressure-sensitive adhesive layer as described above may be composed of a pressure-sensitive adhesive layer having a multilayer structure including at least two pressure-sensitive adhesive layers having different tensile modulus.
- the pressure sensitive adhesive layer 3 may include a first pressure sensitive adhesive layer 31 forming a first surface 21; And a second pressure sensitive adhesive layer 32 forming the second surface 22, and by controlling the tensile modulus of each of the pressure sensitive adhesive layers 31 and 32 differently, the pressure sensitive adhesive having different tensile modulus on both surfaces. Layers can be implemented.
- the pressure-sensitive adhesive layer may be formed of a multilayer structure of three or more layers as well as a two-layer structure as shown in FIG. 3.
- Such a pressure-sensitive adhesive layer may have a total thickness in the range of about 10 ⁇ m to 80 ⁇ m, preferably 20 ⁇ m to 60 ⁇ m, more preferably 30 ⁇ m to 50 ⁇ m.
- a polarizing plate having a thin thickness and excellent in physical properties such as durability under severe conditions.
- the first pressure-sensitive adhesive layer may have a thickness of 4 ⁇ m to 50 ⁇ m
- the second pressure-sensitive adhesive layer may have a thickness of 5 ⁇ m to 50 ⁇ m.
- the thickness of the first pressure sensitive adhesive layer can be adjusted to 4 ⁇ m or more and 50 ⁇ m or less to effectively prevent shrinkage or expansion of the polarizer. Moreover, the thickness of a 2nd adhesive layer is adjusted to 5 micrometers or more and 50 micrometers or less, and the wettability of an adhesive layer and the durability of a polarizing plate can be effectively maintained. Even when the pressure-sensitive adhesive layer is composed of a multilayered structure, the total thickness thereof preferably satisfies the above-described range of total thickness.
- the method of forming an adhesive layer is not specifically limited. For example, it can be formed by curing a conventional room temperature curing type, moisture curing type, heat curing type or photocurable pressure-sensitive adhesive composition.
- a method of forming two kinds of pressure-sensitive adhesive layers in sequence, or respectively formed, and laminated when implementing a pressure-sensitive adhesive layer of a multi-layer structure, a method of forming two kinds of pressure-sensitive adhesive layers in sequence, or respectively formed, and laminated.
- the pressure-sensitive adhesive layer disposed on the polarizer side for example, the first pressure-sensitive adhesive layer in the two-layer structure is preferably an pressure-sensitive adhesive layer composed of a photocurable pressure-sensitive adhesive composition.
- the present invention is not limited thereto.
- the term “photocurable pressure-sensitive adhesive composition” may mean, for example, a pressure-sensitive adhesive composition which may be cured by inducing a crosslinking or polymerization reaction by irradiation of electromagnetic waves such as ultraviolet rays or electron beams.
- the pressure-sensitive adhesive layer may include a so-called interpenetrating polymer network (hereinafter, referred to as "IPN").
- IPN interpenetrating polymer network
- the term “IPN” may refer to a state in which at least two crosslinked structures exist in the pressure-sensitive adhesive layer, and in one example, the crosslinked structures may be entangled with each other, or linked or penetrating with each other. Can exist in the same state.
- the pressure-sensitive adhesive layer contains an IPN, a polarizing plate having excellent durability under severe conditions and excellent in workability, optical characteristics and light leakage suppression ability can be realized.
- the pressure-sensitive adhesive layer may include, for example, a crosslinked structure of an acrylic resin crosslinked by a multifunctional crosslinking agent and a crosslinked structure of polymerized polyfunctional acrylate.
- An acrylic resin that is crosslinked by a multifunctional crosslinking agent in the above is, for example, a weight average molecular weight (M w: Weight Average Molecular Weight ) This may be an acrylic resin at least 500,000.
- the weight average molecular weight in the above is a conversion value for standard polystyrene measured by Gel Permeation Chromatograph (GPC).
- GPC Gel Permeation Chromatograph
- the term "molecular weight” means a "weight average molecular weight.”
- the molecular weight of a polymer is made into 500,000 or more, and the adhesive layer which has the outstanding durability under severe conditions can be formed.
- the upper limit of the molecular weight is not particularly limited. For example, the upper limit of the molecular weight can be adjusted in the range of 2.5 million or less in consideration of the durability of the pressure-sensitive adhesive and the coating property of the composition.
- the acrylic resin may be a polymer including a (meth) acrylic acid ester monomer as a polymer unit.
- alkyl (meth) acrylate can be used, and alkyl (meth) having an alkyl group having 1 to 14 carbon atoms in consideration of the cohesive force, glass transition temperature or tackiness of the pressure-sensitive adhesive.
- Acrylate can be used.
- Examples of such monomers include methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, t-butyl (meth ) Acrylate, sec-butyl (meth) acrylate, pentyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, 2-ethylbutyl (meth) acrylate, n-octyl (meth) acrylate, iso Octyl (meth) acrylate, isononyl (meth) acrylate, lauryl (meth) acrylate and tetradecyl (meth) acrylate, and one or more of the above can be used.
- the polymer may further include a crosslinkable monomer as a polymerized unit, and preferably 50 parts by weight to 99.9 parts by weight of the (meth) acrylic acid ester monomer and 0.1 parts by weight to 50 parts by weight of the crosslinkable monomer in a polymerized form. It may be a polymer containing.
- crosslinkable monomer refers to a monomer which can be copolymerized with the (meth) acrylic acid ester monomer and which can provide a crosslinkable functional group in the side chain or terminal of the polymer after copolymerization.
- the crosslinkable monomer may play a role in controlling the durability, adhesion and cohesion of the pressure-sensitive adhesive, and may provide, for example, a nitrogen-containing functional group such as a hydroxyl group, a carboxyl group, an epoxy group, an isocyanate group or an amino group to the polymer,
- a monomer copolymerizable with the (meth) acrylic acid ester monomer may be used.
- Various monomers are known in the art to play such a role, and in the present invention, all such monomers can be used.
- crosslinkable monomer examples include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylic Hydroxy group-containing monomers such as latex, 8-hydroxyoctyl (meth) acrylate, 2-hydroxyethylene glycol (meth) acrylate or 2-hydroxypropylene glycol (meth) acrylate; (Meth) acrylic acid, 2- (meth) acryloyloxy acetic acid, 3- (meth) acryloyloxy propyl acid, 4- (meth) acryloyloxy butyl acid, acrylic acid duplex, itaconic acid, maleic acid and Carboxyl group-containing monomers such as maleic anhydride, epoxy group-containing monomers such as glycidyl (meth) acrylate, or nitrogen-containing monomers such as (meth) acrylamide, N-vinyl pyrrolidone or N
- the acrylic resin may further include a monomer represented by the following formula (16) as a polymerized unit.
- R represents hydrogen or an alkyl group
- A represents alkylene
- R 24 represents an alkyl group or an aryl group
- n represents a number from 1 to 6.
- the aryl group represents an aryl group having 6 to 20 carbon atoms or 6 to 12 carbon atoms, for example, a phenyl group.
- the monomer of Chemical Formula 16 may be included, for example, in an amount of 50 parts by weight or less based on the weight ratio of the aforementioned (meth) acrylic acid ester monomer or crosslinkable monomer, but this may be changed according to the purpose.
- the acrylic resin may further include a monomer represented by the following formula (17) in a polymerized form.
- Such monomers may be added for the purpose of controlling the glass transition temperature and imparting other functionality.
- R 25 to R 27 each independently represent hydrogen or alkyl, and R 28 is cyano; Phenyl unsubstituted or substituted with alkyl; Acetyloxy; Or COR 29 , wherein R 29 represents amino or glycidyloxy unsubstituted or substituted with alkyl or alkoxyalkyl.
- the monomer of Chemical Formula 17 may be included in an amount of 20 parts by weight or less based on the weight of the (meth) acrylic acid ester monomer or the crosslinkable monomer, but this may be changed according to the purpose.
- the acrylic resin may be prepared by applying a mixture of monomers including the aforementioned components to a conventional polymerization method such as solution polymerization, photopolymerization, bulk polymerization, suspension polymerization or emulsion polymerization. have.
- crosslinking agent which crosslinks the above acrylic resin in an adhesive layer
- general crosslinking agents such as an isocyanate crosslinking agent, an epoxy crosslinking agent, an aziridine crosslinking agent, and a metal chelate crosslinking agent
- an isocyanate crosslinking agent is preferable. It may be, but is not limited thereto.
- polyfunctional isocyanate compounds such as tolylene diisocyanate, xylene diisocyanate, diphenylmethane diisocyanate, hexamethylene diisocyanate, isoborone diisocyanate, tetramethyl xylene diisocyanate, or naphthalene diisocyanate, or the said polyfunctional Compounds obtained by reacting an isocyanate compound with a polyol compound such as trimethylol propane and the like can be cited.
- a polyol compound such as trimethylol propane and the like
- Examples of the epoxy crosslinking agent include ethylene glycol diglycidyl ether, triglycidyl ether, and trimethylolpropane triglycidyl ether, N, N, N. And one or more selected from the group consisting of ', N'-tetraglycidyl ethylenediamine and glycerin diglycidyl ether, and the aziridine crosslinking agent is N, N'-toluene-2,4-bis (1- Aziridinecarboxamide), N, N'-diphenylmethane-4,4'- One or more selected from the group consisting of s (1-aziridinecarboxamide), triethylene melamine, bisisoprotaloyl-1- (2-methylaziridine) and tri-1-aziridinylphosphineoxide May be, but is not limited thereto.
- examples of the metal chelate crosslinking agent include compounds in which polyvalent metals such as aluminum, iron, zinc, tin, titanium, antimony, magnesium, and / or vanadium are coordinated with acetyl acetone, ethyl acetoacetate, and the like, but are not limited thereto. It doesn't happen.
- Such a multifunctional crosslinking agent may be included in the pressure-sensitive adhesive, for example, in an amount of 0.01 to 10 parts by weight, more preferably 0.01 to 5 parts by weight, based on 100 parts by weight of the acrylic resin described above. Within such a range, the cohesion force and durability of an adhesive can be kept excellent.
- the multifunctional crosslinking agent may react with the crosslinkable functional group of the acrylic resin in the process of forming the pressure sensitive adhesive layer such as a aging step to crosslink the polymer.
- a crosslinked structure by a multifunctional acrylate polymerized together with a crosslinked structure implemented by an acrylic resin crosslinked by the multifunctional crosslinking agent may be included.
- any compound having two or more (meth) acryloyl groups in the molecule can be used without limitation.
- Isocyanate monomers and trimethylolpropane tri (meth) acrylate Six functional acrylates, such as a reactant, etc. can be used, In some cases, it is known as a photocurable oligomer in this field, and various urethane acrylates, polycarbonate acrylates, polyester acrylates, polyether acrylates Or epoxy acrylate may be used.
- the multifunctional acrylate may be used in one kind or a mixture of two or more kinds, and a molecular weight of less than 1,000, it is preferable to use an acrylate having a trifunctional or more than in terms of durability, but is not limited thereto.
- Ring structures included in the polyfunctional acrylate include carbocyclic structures or heterocyclic structures; Or any of a monocyclic or polycyclic structure.
- Examples of the polyfunctional acrylate including a ring structure include monomers having isocyanurate structures such as tris (meth) acryloxy ethyl isocyanurate and isocyanate-modified urethane (meth) acrylates (ex. Isocyanate monomers and trimethyl) 6 functional acrylates, such as a reactant of rolled propane tri (meth) acrylate, etc., etc. are mentioned, but it is not limited to this.
- the multifunctional acrylate may be included in an amount of 20 parts by weight to 200 parts by weight with respect to 100 parts by weight of the acrylic resin, thereby more effectively controlling the tensile modulus of the pressure-sensitive adhesive layer and maintaining excellent durability. have.
- the pressure-sensitive adhesive layer may further include a silane coupling agent.
- the silane coupling agent improves the adhesiveness and adhesion stability of the pressure-sensitive adhesive to improve heat resistance and moisture resistance, and also improves adhesion reliability even when the pressure-sensitive adhesive is left for a long time under severe conditions.
- silane coupling agent for example, ⁇ -glycidoxypropyl triethoxy silane, ⁇ -glycidoxypropyl trimethoxy silane, ⁇ -glycidoxypropyl methyldiethoxy silane, ⁇ -glycidoxypropyl tri Ethoxy silane, 3-mercaptopropyl trimethoxy silane, vinyltrimethoxysilane, vinyltriethoxy silane, ⁇ -methacryloxypropyl trimethoxy silane, ⁇ -methacryloxy propyl triethoxy silane, ⁇ - Aminopropyl trimethoxy silane, ⁇ -aminopropyl triethoxy silane, 3-isocyanato propyl triethoxy silane, ⁇ -acetoacetatepropyl trimethoxysilane, acetoacetatepropyl triethoxy silane, ⁇ -cyano Acetyl trimethoxy silane, ⁇ -cyanoacetyl triethoxy silane
- the silane coupling agent which has an acetoacetate group or (beta) -cyanoacetyl group, it is not limited to this.
- the silane coupling agent may be included in an amount of 0.01 parts by weight to 5 parts by weight, preferably 0.01 parts by weight to 1 parts by weight, based on 100 parts by weight of the acrylic resin, thereby effectively maintaining adhesion and durability.
- the pressure-sensitive adhesive layer may further include a tackifying resin.
- a tackifying resin for example, a hydrocarbon-based resin or a hydrogenated substance thereof, a rosin resin or a hydrogenated substance thereof, a rosin ester resin or a hydrogenated substance thereof, a terpene resin or a hydrogenated substance thereof, a terpene phenol resin or a hydrogenated substance thereof, or a polymerized rosin
- the tackifying resin may be included in an amount of 1 part by weight to 100 parts by weight with respect to 100 parts by weight of the acrylic resin.
- the pressure-sensitive adhesive layer further comprises at least one additive selected from the group consisting of an epoxy resin, a curing agent, an ultraviolet stabilizer, an antioxidant, a colorant, a reinforcing agent, a filler, an antifoaming agent, a surfactant, and a plasticizer within a range that does not impair the desired effect. It may further comprise.
- the method of forming such an adhesive layer is not specifically limited.
- the pressure-sensitive adhesive layer after mixing the above-described components to produce a pressure-sensitive adhesive composition, the pressure-sensitive adhesive composition is applied to a suitable process substrate by a conventional means such as a bar coater or a comma coater, and the method of curing Can be used.
- the method of curing the pressure-sensitive adhesive composition is not particularly limited, for example, the electromagnetic wave to allow the polymerization of the multifunctional acrylate and the method of aging at an appropriate temperature so that the crosslinking reaction of the acrylic resin and the multifunctional crosslinking agent can proceed.
- the step of irradiating can be cured sequentially or simultaneously.
- Irradiation of the electromagnetic waves in the above can be carried out using a means such as a high pressure mercury lamp, an electrodeless lamp or a xenon lamp.
- the irradiation conditions of the electromagnetic wave is not particularly limited as long as it is controlled so that polymerization of the polyfunctional acrylate can be appropriately performed without compromising the physical properties, and for example, the illuminance is 50 mW / cm 2 to 2,000 mW / cm. It can be controlled at 2 , the amount of light can be controlled from 10 mJ / cm 2 to 1,000 mJ / cm 2 , for a suitable time.
- the pressure-sensitive adhesive composition may include a photoinitiator.
- a photoinitiator as long as it can generate
- benzoin benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin n-butyl ether, benzoin isobutyl ether, acetophenone, dimethylanino acetophenone, 2, 2-dimethoxy-2-phenylacetophenone, 2,2-diethoxy-2-phenylacetophenone, 2-hydroxy-2-methyl-1-phenylpropane-1one, 1-hydroxycyclohexylphenylketone, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholino-propane-1-one, 4- (2-hydroxyethoxy) phenyl-2- (hydroxy-2-propyl) ketone , Benzophenone, p-phenylbenzophenone, 4,4'-diethylaminobenzophenone, dichlorobenzophenone, 2-methylanthraquinone, 2-ethy
- the photoinitiator may be included in an amount of 0.2 to 20 parts by weight, preferably 0.2 to 10 parts by weight, and more preferably 0.2 to 5 parts by weight, based on 100 parts by weight of the acrylic resin.
- the photoinitiator may be included in an amount of 0.2 to 20 parts by weight based on 100 parts by weight of the multifunctional acrylate.
- the pressure-sensitive adhesive layer may also be formed using a thermosetting or room temperature-curable pressure-sensitive adhesive composition, in which case, the pressure-sensitive adhesive layer may include an acrylic resin crosslinked by a multifunctional crosslinking agent.
- the acrylic resin can use the same kind as used in the photocurable composition mentioned above.
- the acrylic resin may be a polymer including 80 parts by weight to 99.9 parts by weight of the (meth) acrylic acid ester monomer and 0.1 parts to 20 parts by weight of the crosslinkable monomer as a polymerization unit. Specific types of the (meth) acrylic acid ester monomer and the crosslinkable monomer and the method for producing the polymer are as described above.
- the polymer may also include a monomer such as Chemical Formula 16 or 17.
- an isocyanate crosslinking agent As the polyfunctional crosslinking agent that crosslinks the acrylic resin in the pressure-sensitive adhesive layer, an isocyanate crosslinking agent, an epoxy crosslinking agent, an aziridine crosslinking agent, or a metal chelate crosslinking agent as described above can be used.
- a crosslinking agent may be included in an appropriate amount in consideration of the tensile modulus, durability and cohesiveness of the pressure-sensitive adhesive layer in the range of 0.01 parts by weight to 10 parts by weight, preferably 0.01 to 5 parts by weight with respect to 100 parts by weight of the acrylic resin.
- a pressure-sensitive adhesive composition may be prepared by appropriately blending the necessary components, and then coated on an appropriate substrate and cured to form a pressure-sensitive adhesive layer.
- a pressure-sensitive adhesive composition as described above, if necessary, one selected from the group consisting of a silane coupling agent, a tackifying resin, an epoxy resin, a curing agent, an ultraviolet stabilizer, an antioxidant, a colorant, a reinforcing agent, a filler, an antifoaming agent, a surfactant, and a plasticizer.
- a silane coupling agent e.g., a silane coupling agent, e.g., a silane coupling agent, a tackifying resin, an epoxy resin, a curing agent, an ultraviolet stabilizer, an antioxidant, a colorant, a reinforcing agent, a filler, an antifoaming agent, a surfactant, and a plasticizer.
- a silane coupling agent e.g., a
- the pressure-sensitive adhesive layer is composed of a multilayer structure of two or more layers
- the pressure-sensitive adhesive layer constituting the multilayer structure may be appropriately selected from the above-described pressure-sensitive adhesive layers, and may be selected from the same or different kinds.
- positioned at the polarizer side and adhered with a polarizer is formed from a photocurable adhesive composition.
- the polarizing plate may further include a protective film attached to one surface of the polarizer, specifically, a surface opposite to the surface on which the pressure-sensitive adhesive layer is attached.
- a protective film For example, Cellulose-type films, such as a TAC film; Polyester film such as PET (poly (ethylene terephthalate)) film and the like; Polycarbonate film; Polyether sulfone-based film; An acrylic film and / or a polyethylene film, a polypropylene film, a polyolefin film including a cyclo or norbornene structure, or a polyolefin film such as an ethylene-propylene copolymer film may be used, but is not limited thereto.
- the protective film may be attached to the polarizer through, for example, the adhesive layer described above.
- the polarizing plate may further include a release film attached to the lower portion of the pressure-sensitive adhesive layer.
- a release film the conventional structure of this field can be employ
- the polarizing plate may further include one or more functional layers selected from the group consisting of an antireflection layer, an antiglare layer, a retardation plate, a wide viewing angle compensation film, and a brightness enhancing layer, as necessary.
- An exemplary liquid crystal display of the present invention may include a liquid crystal panel and the polarizing plate attached to one side or both sides of the liquid crystal panel.
- liquid crystal panel contained in a liquid crystal display device is not specifically limited.
- a panel of a passive matrix type such as, but not limited to, a twisted nematic (TN) type, a super twisted nematic (STN) type, a ferrolectic (F) type, or a polymer dispersed (PD) type; Active matrix panels such as two-terminal or three-terminal; All known panels, such as an In Plane Switching (IPS) panel and a Vertical Alignment (VA) panel, can be applied.
- IPS In Plane Switching
- VA Vertical Alignment
- liquid crystal display other types of components constituting the liquid crystal display, such as upper and lower substrates (eg, color filter substrates or array substrates), are also not particularly limited, and configurations known in the art may be employed without limitation. Can be.
- upper and lower substrates eg, color filter substrates or array substrates
- One exemplary polarizing plate is lighter, has a thinner thickness, and is excellent in physical properties such as durability, water resistance, workability, durability, and light leakage inhibiting ability.
- one exemplary polarizing plate does not cause a problem of causing curl in the polarizing plate or the polarizer in the manufacturing process, and is excellent in heat resistance or thermal shock resistance.
- FIG. 1 is a diagram illustrating a structure of an exemplary polarizing plate.
- FIGS 2 and 3 are cross-sectional views showing examples of the pressure-sensitive adhesive layer of the present invention.
- FIG. 4 is a diagram schematically illustrating a method of evaluating curl characteristics.
- n-BA n-butyl acrylate
- 2-HEA 2-hydroxyethyl methacrylate
- 35 parts by weight of 2-methoxyethyl acrylate was added.
- n-DDM n-dodecyl mercaptan
- EAc ethyl acetate
- an acrylic resin (A) having a weight average molecular weight of 550,000 was prepared by diluting with ethyl acetate.
- Nitrogen gas was refluxed, and 99 parts by weight of n-butyl acrylate (n-BA) and 1 part by weight of 2-hydroxyethyl methacrylate (2-HEA) were added to a 1L reactor equipped with a cooling device for easy temperature control. Then, ethyl acetate (EAc; ethyl aceate) was added as a solvent. Thereafter, nitrogen gas was purged for 60 minutes for oxygen removal, and the temperature was maintained at 64 ° C. After the mixture was uniformized, AIBN (azobisisobutyronitrile), a reaction initiator, was added at 0.05 parts by weight based on 100 parts by weight of the monomer, and reacted for 7 hours. After the reaction, an acrylic resin (B) having a weight average molecular weight of 1.8 million was prepared by diluting with ethyl acetate.
- EAc ethyl acetate
- AIBN azobisisobutyronitrile
- an epoxy compound 51.5 parts by weight of Celloxide 2021P, which is an epoxy resin, and 45 parts by weight of 1,4-cyclohexanedimethanol diglycidyl ether (CHDMGDE) (Hajin Comtec Co., Ltd.) were blended.
- An adhesive composition having a glass transition temperature of 112 ° C. was prepared by mixing 3 parts by weight of an initiator (Irgacure 250, manufactured by Ciba) and 0.5 parts by weight of a photosensitizer (isopropyl thioxanthone, Aldrich).
- composition and glass transition temperature of the prepared adhesive composition are summarized in Table 1 below.
- the acrylic resin (A) 80 parts by weight of pentaerythritol triacrylate as a polyfunctional acrylate, 3 parts by weight of 2-hydroxy-2-methylphenylpropan-1-one as a photoinitiator, a crosslinking agent (TDI isocyanate, 5 parts by weight of Coronate L, manufactured by Nippon Polyurethane (Japan), and 0.1 parts by weight of a silane coupling agent (KBM-403, manufactured by Shin-Etsu (Japan), ⁇ -glycidoxypropyltrimethoxy silane), was diluted with a solvent so as to be 35% by weight, and mixed uniformly to prepare a first pressure-sensitive adhesive composition.
- TDI isocyanate 5 parts by weight of Coronate L, manufactured by Nippon Polyurethane (Japan)
- KBM-403 silane coupling agent
- the prepared pressure-sensitive adhesive composition was coated on a release treated surface of a PET (poly (ethylene terephthalate)) film (thickness: 38 ⁇ m, MRF-38, manufactured by Mitsubishi Corporation) release-treated with a silicone compound so that the thickness after drying was 25 ⁇ m, Dry in an oven at 110 ° C. for 3 minutes.
- a release treated surface of a release-treated PET film (thickness: 38 ⁇ m, MRF-38, manufactured by Mitsubishi Corporation) was further laminated, and irradiated with UV (ultraviolet ray) under the following conditions to form a first adhesive layer. It was.
- the tensile elasticity modulus (25 degreeC) of the formed 1st adhesive layer was 400 MPa. In this specification, the tensile modulus is measured according to the method described below.
- UV irradiator high pressure mercury lamp
- the acrylic resin (B) 100 parts by weight of the acrylic resin (B), 15 parts by weight of pentaerythritol triacrylate, which is a polyfunctional acrylate, 3 parts by weight of 2-hydroxy-2-methylphenylpropan-1-one as a photoinitiator, a crosslinking agent (TDI isocyanate, 0.5 parts by weight of Coronate L, manufactured by Nippon Polyurethane (Japan), and 0.1 parts by weight of a silane coupling agent (KBM-403, manufactured by Shin-Etsu (Japan), ⁇ -glycidoxypropyltrimethoxy silane), was diluted with a solvent so as to be 13% by weight, and mixed uniformly to prepare a second pressure-sensitive adhesive composition.
- TDI isocyanate 0.5 parts by weight of Coronate L, manufactured by Nippon Polyurethane (Japan)
- KBM-403 a silane coupling agent
- the prepared pressure-sensitive adhesive composition was coated on a release treated surface of a PET (poly (ethylene terephthalate)) film (thickness: 38 ⁇ m, MRF-38, manufactured by Mitsubishi Corporation) release-treated with a silicone compound so that the thickness after drying was 25 ⁇ m, Dry in an oven at 110 ° C. for 3 minutes.
- a release treated surface of a release treated PET film (thickness: 38 ⁇ m, MRF-38, manufactured by Mitsubishi Corporation) was further laminated, and irradiated with UV (ultraviolet ray) under the following conditions to form a second adhesive layer. It was.
- the tensile elasticity modulus (25 degreeC) of the formed 2nd adhesive layer was 0.2 MPa.
- UV irradiator high pressure mercury lamp
- the prepared first and second pressure-sensitive adhesive layers were laminated to each other using a laminator to prepare a pressure-sensitive adhesive layer having a two-layer structure, and to prepare a polarizing plate using the same.
- the manufacturing procedure of a polarizing plate is as follows. A polyvinyl alcohol-based resin film was stretched, dyed with iodine, and treated with a boric acid aqueous solution to form a 60 ⁇ m thick protective film on one surface of a polarizer. An acrylic film (phenoxy resin, polystyrene and polymethyl) was used. Films prepared by extruding and stretching the mixture comprising methacrylate) were laminated using the adhesive composition (A) prepared above.
- the adhesive composition had a thickness of 5 ⁇ m after curing.
- the adhesive composition (A) prepared above was coated on the surface of the polarizer to which the acrylic film was not attached so as to have a thickness of 5 ⁇ m.
- the first pressure-sensitive adhesive layer of the pressure-sensitive adhesive layer of the two-layer structure was laminated through a coating layer of the coated adhesive composition (A), and then cured by irradiating ultraviolet rays under the following conditions (polarizing plate structure: acrylic film ⁇ active energy ray).
- UV irradiator high pressure mercury lamp
- a polarizing plate was manufactured in the same manner as in Example 1, except that a TAC film having a thickness of 60 ⁇ m was used instead of the acrylic film as the protective film.
- a polarizing plate was manufactured in the same manner as in Example 1 except that lamination conditions were adjusted such that the thickness after curing at the time of application of the adhesive composition was 10 ⁇ m.
- a polarizing plate was manufactured in the same manner as in Example 1 except that lamination conditions were adjusted such that the thickness after curing at the time of application of the adhesive composition was 20 ⁇ m.
- a polarizing plate was manufactured in the same manner as in Example 1 except that the thickness after curing of the adhesive composition was 0.15 ⁇ m.
- a polarizing plate was prepared in the same manner as in Example 1 except that the adhesive composition (B) was used as the adhesive composition.
- a polarizing plate was prepared in the same manner as in Example 1 except that the adhesive composition (C) was used as the adhesive composition.
- a polarizing plate was prepared in the same manner as in Example 1 except that the adhesive composition (D) was used as the adhesive composition.
- a polarizing plate was prepared in the same manner as in Example 1 except that the adhesive composition (E) was used as the adhesive composition.
- a polarizing plate was prepared in the same manner as in Example 1 except that the adhesive composition (F) was used as the adhesive composition.
- a polarizing plate was prepared in the same manner as in Example 1 except that the adhesive composition (G) was used as the adhesive composition.
- a polarizing plate was manufactured in the same manner as in Example 1 except that the thickness of the first pressure sensitive adhesive layer was 5 ⁇ m and the thickness of the second pressure sensitive adhesive layer was 3 ⁇ m at the time of preparing the pressure sensitive adhesive layer.
- a polarizing plate was manufactured in the same manner as in Example 1 except that the lamination conditions were adjusted such that the thickness after curing at the time of application of the adhesive composition was 0.08 ⁇ m.
- a polarizing plate was manufactured in the same manner as in Example 1 except that lamination conditions were adjusted so that the thickness after curing at the time of application of the adhesive composition was 32 ⁇ m.
- a thickness of 60 ⁇ m thick TAC film instead of an acrylic film was used as the protective film, and the thickness after drying the aqueous polyvinyl alcohol-based adhesive composition generally used for adhesion of the protective film as an adhesive for attaching the TAC film to the polarizer.
- Two-layered pressure-sensitive adhesive using the active energy ray-curable adhesive composition after coating and using to the thickness, and after the coating of the water-based polyvinyl alcohol-based adhesive composition and laminating the protective film and drying in an oven at 80 °C 5 minutes A polarizing plate was manufactured in the same manner as in Example 1, except that the layers were laminated.
- a polarizing plate was prepared in the same manner as in Comparative Example 1 except that the adhesive composition (H) was used as the adhesive composition.
- a polarizing plate was prepared in the same manner as in Comparative Example 1 except that the adhesive composition (I) was used as the adhesive composition.
- a polarizing plate was prepared in the same manner as in Comparative Example 1 except that the adhesive composition (J) was used as the adhesive composition.
- the tensile modulus of the pressure-sensitive adhesive is measured by the stress-strain test method by tension in the manner defined in ASTM D638, or when it is difficult to directly measure the tensile modulus, the storage modulus is measured in the following manner, It calculates by converting by a formula. Specifically, a sample having a laminated structure of a PET release film (thickness: 38 ⁇ m, MRF-38), an adhesive layer, and a PET release film (thickness: 38 ⁇ m, MRF-38), prepared in Examples or Comparative Examples.
- the altar was cut into a dog bone type specimen having a length of 7 cm and a width of 1 cm, and both ends of the specimen were fixed with a tensile test jig, and the tensile modulus was measured according to ASTM D638.
- the measurement conditions of such a tensile modulus are as follows.
- the pressure-sensitive adhesive layer is cut to a size of 15 cm ⁇ 25 cm ⁇ 25 ⁇ m (width ⁇ length ⁇ thickness), and the cut pressure-sensitive adhesive layer is laminated in five layers. Subsequently, the laminated pressure-sensitive adhesive layer was cut into a circle having a diameter of 8 mm, and then left in the compressed state using glass to stand overnight, thereby improving the wetting at the interface between the layers, thereby resulting in bubbles generated during lamination. Prepare the sample by removing. Subsequently, the sample is placed on a parallel plate, the gap is adjusted, the zero point of Normal & Torque is set, the stabilization of the normal force is confirmed, and the following conditions are measured for the storage modulus. The tensile modulus is obtained by
- test type dynamic strain frequency sweep
- initial frequency 0.4 rad / s
- final frequency 100 rad / s
- E represents a tensile modulus
- G represents a storage modulus
- Samples prepared by attaching a specimen cut to a size of 180 mm ⁇ 250 mm (width ⁇ length) with a laminator on a 19 inch commercial panel were prepared.
- the pressure applied at the time of attachment was about 5 Kg / cm 2, and the operation was performed in a clean room so that bubbles or foreign substances did not occur at the interface.
- the panels were then compressed for about 30 minutes in an autoclave (50 ° C. and 5 atmospheres) and stored for 24 hours at constant temperature and humidity conditions (23 ° C. and 50% relative humidity). Then, the heat-and-moisture resistance of the sample was observed for 100 hours after the sample was left under conditions of a temperature of 60 ° C.
- Samples were prepared by attaching a specimen cut to a size of 180 mm ⁇ 130 mm (width ⁇ length) to a glass substrate (soda lime glass). Subsequently, the prepared sample was poured into water at a temperature of 60 ° C., left for 24 hours, and then taken out to observe whether bubbles or peeling occurred, and water resistance was evaluated based on the following criteria. The sample prepared immediately before measurement of water resistance was left at room temperature for 24 hours, and evaluation was performed. Evaluation conditions are as follows.
- Samples were prepared by attaching a specimen cut to a size of 100 mm ⁇ 100 mm (width ⁇ length) to a glass substrate (soda lime glass). Subsequently, the prepared sample was pressed for 30 minutes in an autoclave at 50 ° C. and 5 atm, and charged into a thermal shock chamber to evaluate physical properties. Thermal shock is one cycle of maintaining the compressed sample at a temperature of ⁇ 30 ° C. for 30 minutes, and then raising the temperature to 70 ° C. for another 30 minutes, repeating 100 cycles above, followed by MD of the polarizer ( It was observed according to the following criteria by observing whether a crack occurred in the direction of the machine direction.
- ⁇ A large amount of polarizer cracks of 10 mm or less are generated at the polarizing plate cutout portion.
- Curl characteristics are laminated with a protective film and a polarizer cut to a size of 130 mm x 180 mm (horizontal (transverse direction (TD) x vertical (MD direction)) using an adhesive composition in the manufacturing process of the polarizing plate, and irradiated with ultraviolet rays or water-based
- TD transverse direction
- MD direction vertical
- the curl generated in the TD direction during the drying process is measured and evaluated according to the following criteria. The measurement of curl in the above is carried out in the manner as shown in FIG. 4.
- the weight average molecular weight and molecular weight distribution of the acrylic polymer were measured under the following conditions using GPC. The measurement result was converted into the calibration curve using standard polystyrene of Agilent system.
- Adhesive uniformity was indicated by distinguishing O when the appearance was flat and X when the appearance was curved.
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- Polarising Elements (AREA)
- Liquid Crystal (AREA)
Abstract
Description
접착제 조성물 | ||||||||||||
A | B | C | D | E | F | G | H | I | J | |||
조성(중량부) | 아크릴계 단량체 | 2-HEA | 38.5 | 44.5 | 15 | 20 | 23 | 18 | 0 | 55 | 46 | 68.5 |
PEA | 10 | 15 | 20 | 13 | 10 | 0 | 0 | 20 | 10 | 12 | ||
IBOA | 15 | 9 | 9.5 | 9.5 | 8 | 12 | 0 | 15 | 30 | 15 | ||
에폭시 화합물 | 2021P | 15 | 15 | 25 | 28 | 26 | 39 | 51.5 | 0 | 0 | 0 | |
CHDMDGDE | 15 | 0 | 24 | 23 | 13 | 24.5 | 45 | 0 | 0 | 0 | ||
Novolac | 0 | 10 | 0 | 0 | 14 | 0 | 0 | 5 | 5 | 0 | ||
라디칼 개시제 | 3 | 3 | 3 | 3 | 3 | 3 | 0 | 4 | 4 | 4 | ||
광개시제 | 3 | 3 | 3 | 3 | 3 | 3 | 3 | 1 | 3 | 0 | ||
광증감제 | 0.5 | 0.5 | 0.5 | 0.5 | 0 | 0.5 | 0.5 | 0 | 2 | 0 | ||
유리전이온도(℃) | 52 | 54 | 61 | 69 | 80 | 97 | 112 | 25 | 40 | 24 | ||
2-HEA: 2-히드록시에틸 아크릴레이트 PEA: 페녹시에틸 아크릴레이트 IBOA: 이소보르닐 아크릴레이트 2021P: 셀록시드(Celloxide) 2021P CHDMDGDE: 1,4-시클로헥산디메탄올 디글리시딜에테르 Novolac: 폴리[(페닐 글리시딜 에테르)-co-포름알데히드 |
실시예 | |||||||||||
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | |
보호필름 종류 | 아크릴 | TAC | 아크릴 | 아크릴 | 아크릴 | 아크릴 | 아크릴 | 아크릴 | 아크릴 | 아크릴 | 아크릴 |
접착제층 두께(㎛) | 5 | 5 | 10 | 20 | 0.15 | 5 | 5 | 5 | 5 | 5 | 5 |
접착제 경화 타입 | 자외선 | 자외선 | 자외선 | 자외선 | 자외선 | 자외선 | 자외선 | 자외선 | 자외선 | 자외선 | 자외선 |
접착제 종류 | hybrid | hybrid | hybrid | hybrid | hybrid | hybrid | hybrid | hybrid | hybrid | hybrid | cationic |
접착제 조성 | A | A | A | A | A | B | C | D | E | F | G |
Tg(℃) | 52 | 52 | 52 | 52 | 52 | 54 | 61 | 69 | 80 | 97 | 112 |
점착제층 두께(㎛) | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 |
내열 내구성 | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ |
내습열 내구성 | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ |
내수성 | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ |
내열 충격성 | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ |
접착제 균일성 | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ |
컬 특성 | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ | ○ |
비교예 | |||||||
1 | 2 | 3 | 4 | 5 | 6 | 7 | |
보호 필름 종류 | 아크릴 | 아크릴 | 아크릴 | TAC | 아크릴 | 아크릴 | 아크릴 |
접착제층 두께(㎛) | 5 | 0.08 | 32 | 0.1 | 5 | 5 | 5 |
접착제 경화 타입 | 자외선 | 자외선 | 자외선 | 수계 건조 경화 | 자외선 | 자외선 | 자외선 |
접착제 종류 | hybrid | hybrid | hybrid | hybrid | hybrid | hybrid | radical |
접착제 조성 | A | A | A | 수계 | H | I | J |
Tg(℃) | 52 | 52 | 52 | 90 | 25 | 40 | 24 |
점착제층 두께(㎛) | 8 | 50 | 50 | 50 | 8 | 8 | 8 |
내열 내구성 | × | × | ○ | ○ | × | × | × |
내습열 내구성 | △ | △ | ○ | ○ | △ | △ | △ |
내수성 | ○ | × | ○ | ○ | ○ | ○ | ○ |
내열 충격성 | × | × | ○ | ○ | × | × | × |
접착제 균일성 | ○ | ○ | × | × | ○ | ○ | ○ |
컬 특성 | ○ | ○ | ○ | × | ○ | ○ | ○ |
Claims (23)
- 순차로 배치된 편광자; 두께가 0.1 ㎛ 내지 30 ㎛인 활성 에너지선 경화형 접착제층; 및 두께가 10 ㎛ 내지 80 ㎛인 점착제층을 포함하는 편광판.
- 제 1 항에 있어서, 편광자는 적어도 일면에 상기 접착제층이 직접 부착되어 있으며, 상기 점착제층은 상기 접착제층에 집적 부착되어 있는 편광판.
- 제 1 항에 있어서, 접착제층은 에폭시 화합물 및/또는 아크릴계 단량체를 포함하는 접착제 조성물을 경화된 상태로 포함하는 편광판.
- 제 3 항에 있어서, 접착제 조성물의 경화후 자체 유리전이온도가 50 ℃ 이상인 편광판.
- 제 3 항에 있어서, 에폭시 화합물은 지환식 에폭시 화합물 및/또는 글리시딜 에테르 타입 에폭시 화합물을 포함하는 편광판.
- 제 3 항에 있어서, 에폭시 화합물은 중량평균분자량이 1000 내지 5000인 편광판.
- 제 3 항에 있어서, 아크릴계 단량체는 친수성 아크릴계 단량체 또는 소수성 아크릴계 단량체를 포함하는 편광판.
- 제 7 항에 있어서, 친수성 아크릴계 단량체는 히드록시기, 카르복실기 또는 알콕시기를 가지는 편광판.
- 제 3 항에 있어서, 접착제 조성물은 반응성 올리고머 1 내지 40 중량부를 추가로 포함하는 편광판.
- 제 3 항에 있어서, 접착제 조성물은 무용제 타입인 편광판.
- 제 3 항에 있어서, 접착제 조성물은 25℃에서의 점도가 5 cps 내지 1,000 cps인 편광판
- 제 1 항에 있어서, 점착제층은 제 1 표면과 제 2 표면을 가지며, 상기 제 1 표면이 제 2 표면에 비하여 높은 인장 탄성률을 나타내는 편광판.
- 제 12 항에 있어서, 제 1 표면이 접착제층에 직접 부착되어 있는 편광판.
- 제 1 항에 있어서, 점착제층은, 다관능성 가교제에 의해 가교된 아크릴 수지를 포함하는 가교 구조 및 중합된 다관능성 아크릴레이트를 포함하는 가교 구조를 포함하는 편광판
- 제 1 항에 있어서, 점착제층은 다관능성 가교제에 의해 가교된 아크릴 수지를 포함하는 편광판.
- 제 14 항 또는 제 15 항에 있어서, 아크릴 수지는 (메타)아크릴산 에스테르계 단량체를 중합 단위로 포함하는 편광판.
- 제 1 항에 있어서, 편광자의 점착제층이 부착된 면의 반대면에 부착된 보호 필름을 추가로 포함하는 편광판.
- 제 18 항에 있어서, 보호 필름은 셀룰로오스 필름; 폴리에스테르 필름; 폴리카보네이트 필름; 폴리에테르설폰 필름; 아크릴 필름; 또는 폴리올레핀 필름인 편광판.
- 제 1 항에 있어서, 반사방지층, 방현층, 위상차판, 광시야각 보상 필름 및 휘도 향상층으로 이루어진 군으로부터 선택된 하나 이상의 층을 추가로 포함하는 편광판.
- 액정 패널; 및 상기 액정 패널의 일면 또는 양면에 부착되어 있는 제 1 항에 따른 편광판을 포함하는 액정표시장치.
- 제 21 항에 있어서, 상기 액정 패널이 점착제층에 부착되어 있는 액정표시장치.
- 제 21 항에 있어서, 액정 패널이 수동 행렬 방식의 패널; 능동행렬 방식의 패널; 횡전계형 패널 또는 수직배향형 패널인 액정표시장치.
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CN201280040511.5A CN103748488B (zh) | 2011-08-19 | 2012-08-17 | 偏光板 |
JP2014525947A JP6175717B2 (ja) | 2011-08-19 | 2012-08-17 | 偏光板 |
US14/181,342 US9703138B2 (en) | 2011-08-19 | 2014-02-14 | Polarizing plate |
US14/219,952 US9733511B2 (en) | 2011-08-19 | 2014-03-19 | Polarizing plate |
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KR10-2011-0082848 | 2011-08-19 | ||
KR10-2012-0089888 | 2012-08-17 | ||
KR1020120089888A KR101749359B1 (ko) | 2011-08-19 | 2012-08-17 | 편광판 |
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