WO2012120918A1 - 酸化亜鉛系膜形成用組成物、酸化亜鉛系膜の製造方法、及び亜鉛化合物 - Google Patents
酸化亜鉛系膜形成用組成物、酸化亜鉛系膜の製造方法、及び亜鉛化合物 Download PDFInfo
- Publication number
- WO2012120918A1 WO2012120918A1 PCT/JP2012/050486 JP2012050486W WO2012120918A1 WO 2012120918 A1 WO2012120918 A1 WO 2012120918A1 JP 2012050486 W JP2012050486 W JP 2012050486W WO 2012120918 A1 WO2012120918 A1 WO 2012120918A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- zinc oxide
- zinc
- oxide film
- film
- forming
- Prior art date
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- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 title claims abstract description 196
- 239000011787 zinc oxide Substances 0.000 title claims abstract description 98
- 239000000203 mixture Substances 0.000 title claims abstract description 58
- 150000003752 zinc compounds Chemical class 0.000 title claims abstract description 45
- 238000004519 manufacturing process Methods 0.000 title abstract description 13
- 239000000758 substrate Substances 0.000 claims description 27
- 239000011247 coating layer Substances 0.000 claims description 7
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 6
- 125000000217 alkyl group Chemical group 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 4
- 125000004178 (C1-C4) alkyl group Chemical group 0.000 abstract 1
- 239000010408 film Substances 0.000 description 106
- 239000002904 solvent Substances 0.000 description 22
- 238000000034 method Methods 0.000 description 18
- 238000000576 coating method Methods 0.000 description 16
- 239000003960 organic solvent Substances 0.000 description 15
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 12
- -1 β-diketone complexes Chemical class 0.000 description 12
- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical compound CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 description 11
- 238000006243 chemical reaction Methods 0.000 description 10
- 150000001875 compounds Chemical class 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 239000011248 coating agent Substances 0.000 description 9
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 9
- 239000002243 precursor Substances 0.000 description 9
- 239000011701 zinc Substances 0.000 description 9
- 229910052725 zinc Inorganic materials 0.000 description 9
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 8
- 239000002131 composite material Substances 0.000 description 8
- 238000005259 measurement Methods 0.000 description 8
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- 239000012298 atmosphere Substances 0.000 description 6
- 239000011521 glass Substances 0.000 description 6
- 230000003287 optical effect Effects 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 238000005160 1H NMR spectroscopy Methods 0.000 description 4
- 239000004215 Carbon black (E152) Substances 0.000 description 4
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 4
- WFDIJRYMOXRFFG-UHFFFAOYSA-N acetic acid anhydride Natural products CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- 239000004020 conductor Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 229930195733 hydrocarbon Natural products 0.000 description 4
- XAOGXQMKWQFZEM-UHFFFAOYSA-N isoamyl propanoate Chemical compound CCC(=O)OCCC(C)C XAOGXQMKWQFZEM-UHFFFAOYSA-N 0.000 description 4
- 239000007800 oxidant agent Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 239000010409 thin film Substances 0.000 description 4
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 4
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- WRQNANDWMGAFTP-UHFFFAOYSA-N Methylacetoacetic acid Chemical compound COC(=O)CC(C)=O WRQNANDWMGAFTP-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 3
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000005456 alcohol based solvent Substances 0.000 description 3
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 239000003759 ester based solvent Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000012528 membrane Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 230000001590 oxidative effect Effects 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- CXWXQJXEFPUFDZ-UHFFFAOYSA-N tetralin Chemical compound C1=CC=C2CCCCC2=C1 CXWXQJXEFPUFDZ-UHFFFAOYSA-N 0.000 description 3
- QEGNUYASOUJEHD-UHFFFAOYSA-N 1,1-dimethylcyclohexane Chemical compound CC1(C)CCCCC1 QEGNUYASOUJEHD-UHFFFAOYSA-N 0.000 description 2
- KVNYFPKFSJIPBJ-UHFFFAOYSA-N 1,2-diethylbenzene Chemical compound CCC1=CC=CC=C1CC KVNYFPKFSJIPBJ-UHFFFAOYSA-N 0.000 description 2
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
- BBMCTIGTTCKYKF-UHFFFAOYSA-N 1-heptanol Chemical compound CCCCCCCO BBMCTIGTTCKYKF-UHFFFAOYSA-N 0.000 description 2
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 2
- HFZLSTDPRQSZCQ-UHFFFAOYSA-N 1-pyrrolidin-3-ylpyrrolidine Chemical compound C1CCCN1C1CNCC1 HFZLSTDPRQSZCQ-UHFFFAOYSA-N 0.000 description 2
- SBASXUCJHJRPEV-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethanol Chemical compound COCCOCCO SBASXUCJHJRPEV-UHFFFAOYSA-N 0.000 description 2
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 2
- FZXRXKLUIMKDEL-UHFFFAOYSA-N 2-Methylpropyl propanoate Chemical compound CCC(=O)OCC(C)C FZXRXKLUIMKDEL-UHFFFAOYSA-N 0.000 description 2
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 2
- CETWDUZRCINIHU-UHFFFAOYSA-N 2-heptanol Chemical compound CCCCCC(C)O CETWDUZRCINIHU-UHFFFAOYSA-N 0.000 description 2
- XPFCZYUVICHKDS-UHFFFAOYSA-N 3-methylbutane-1,3-diol Chemical compound CC(C)(O)CCO XPFCZYUVICHKDS-UHFFFAOYSA-N 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- HCFAJYNVAYBARA-UHFFFAOYSA-N 4-heptanone Chemical compound CCCC(=O)CCC HCFAJYNVAYBARA-UHFFFAOYSA-N 0.000 description 2
- OZJPLYNZGCXSJM-UHFFFAOYSA-N 5-valerolactone Chemical compound O=C1CCCCO1 OZJPLYNZGCXSJM-UHFFFAOYSA-N 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- RWGFKTVRMDUZSP-UHFFFAOYSA-N cumene Chemical compound CC(C)C1=CC=CC=C1 RWGFKTVRMDUZSP-UHFFFAOYSA-N 0.000 description 2
- 125000004093 cyano group Chemical group *C#N 0.000 description 2
- PFURGBBHAOXLIO-UHFFFAOYSA-N cyclohexane-1,2-diol Chemical compound OC1CCCCC1O PFURGBBHAOXLIO-UHFFFAOYSA-N 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- NNBZCPXTIHJBJL-UHFFFAOYSA-N decalin Chemical compound C1CCCC2CCCCC21 NNBZCPXTIHJBJL-UHFFFAOYSA-N 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 239000004210 ether based solvent Substances 0.000 description 2
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 2
- XYIBRDXRRQCHLP-UHFFFAOYSA-N ethyl acetoacetate Chemical compound CCOC(=O)CC(C)=O XYIBRDXRRQCHLP-UHFFFAOYSA-N 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- JBTWLSYIZRCDFO-UHFFFAOYSA-N ethyl methyl carbonate Chemical compound CCOC(=O)OC JBTWLSYIZRCDFO-UHFFFAOYSA-N 0.000 description 2
- FKRCODPIKNYEAC-UHFFFAOYSA-N ethyl propionate Chemical compound CCOC(=O)CC FKRCODPIKNYEAC-UHFFFAOYSA-N 0.000 description 2
- IIEWJVIFRVWJOD-UHFFFAOYSA-N ethylcyclohexane Chemical compound CCC1CCCCC1 IIEWJVIFRVWJOD-UHFFFAOYSA-N 0.000 description 2
- XLLIQLLCWZCATF-UHFFFAOYSA-N ethylene glycol monomethyl ether acetate Natural products COCCOC(C)=O XLLIQLLCWZCATF-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- QNVRIHYSUZMSGM-UHFFFAOYSA-N hexan-2-ol Chemical compound CCCCC(C)O QNVRIHYSUZMSGM-UHFFFAOYSA-N 0.000 description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- MLFHJEHSLIIPHL-UHFFFAOYSA-N isoamyl acetate Chemical compound CC(C)CCOC(C)=O MLFHJEHSLIIPHL-UHFFFAOYSA-N 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- 239000003446 ligand Substances 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- TZIHFWKZFHZASV-UHFFFAOYSA-N methyl formate Chemical compound COC=O TZIHFWKZFHZASV-UHFFFAOYSA-N 0.000 description 2
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 239000012046 mixed solvent Substances 0.000 description 2
- QQZOPKMRPOGIEB-UHFFFAOYSA-N n-butyl methyl ketone Natural products CCCCC(C)=O QQZOPKMRPOGIEB-UHFFFAOYSA-N 0.000 description 2
- SJWFXCIHNDVPSH-UHFFFAOYSA-N octan-2-ol Chemical compound CCCCCCC(C)O SJWFXCIHNDVPSH-UHFFFAOYSA-N 0.000 description 2
- JYVLIDXNZAXMDK-UHFFFAOYSA-N pentan-2-ol Chemical compound CCCC(C)O JYVLIDXNZAXMDK-UHFFFAOYSA-N 0.000 description 2
- 239000011941 photocatalyst Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 238000003980 solgel method Methods 0.000 description 2
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- 238000002834 transmittance Methods 0.000 description 2
- 239000011592 zinc chloride Substances 0.000 description 2
- 235000005074 zinc chloride Nutrition 0.000 description 2
- NHXVNEDMKGDNPR-UHFFFAOYSA-N zinc;pentane-2,4-dione Chemical class [Zn+2].CC(=O)[CH-]C(C)=O.CC(=O)[CH-]C(C)=O NHXVNEDMKGDNPR-UHFFFAOYSA-N 0.000 description 2
- 229940015975 1,2-hexanediol Drugs 0.000 description 1
- 229940031723 1,2-octanediol Drugs 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- PQSCDZCQPMZHQH-UHFFFAOYSA-N 1-(2-methylpropoxy)propan-2-yl acetate Chemical compound CC(C)COCC(C)OC(C)=O PQSCDZCQPMZHQH-UHFFFAOYSA-N 0.000 description 1
- JEIHSRORUWXJGF-UHFFFAOYSA-N 1-[(2-methylpropan-2-yl)oxy]propan-2-yl acetate Chemical compound CC(=O)OC(C)COC(C)(C)C JEIHSRORUWXJGF-UHFFFAOYSA-N 0.000 description 1
- HZYHBQLFAGLGQU-UHFFFAOYSA-N 1-butan-2-yloxypropan-2-yl acetate Chemical compound CCC(C)OCC(C)OC(C)=O HZYHBQLFAGLGQU-UHFFFAOYSA-N 0.000 description 1
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 1
- FUWDFGKRNIDKAE-UHFFFAOYSA-N 1-butoxypropan-2-yl acetate Chemical compound CCCCOCC(C)OC(C)=O FUWDFGKRNIDKAE-UHFFFAOYSA-N 0.000 description 1
- LIPRQQHINVWJCH-UHFFFAOYSA-N 1-ethoxypropan-2-yl acetate Chemical compound CCOCC(C)OC(C)=O LIPRQQHINVWJCH-UHFFFAOYSA-N 0.000 description 1
- XFFKAYOHINCUNU-UHFFFAOYSA-N 1-methylcycloheptan-1-ol Chemical compound CC1(O)CCCCCC1 XFFKAYOHINCUNU-UHFFFAOYSA-N 0.000 description 1
- CAKWRXVKWGUISE-UHFFFAOYSA-N 1-methylcyclopentan-1-ol Chemical compound CC1(O)CCCC1 CAKWRXVKWGUISE-UHFFFAOYSA-N 0.000 description 1
- JQTIDYJFCNWJFO-UHFFFAOYSA-N 1-propan-2-yloxypropan-2-yl acetate Chemical compound CC(C)OCC(C)OC(C)=O JQTIDYJFCNWJFO-UHFFFAOYSA-N 0.000 description 1
- ZWNMRZQYWRLGMM-UHFFFAOYSA-N 2,5-dimethylhexane-2,5-diol Chemical compound CC(C)(O)CCC(C)(C)O ZWNMRZQYWRLGMM-UHFFFAOYSA-N 0.000 description 1
- BJINVQNEBGOMCR-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethyl acetate Chemical compound COCCOCCOC(C)=O BJINVQNEBGOMCR-UHFFFAOYSA-N 0.000 description 1
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- RWLALWYNXFYRGW-UHFFFAOYSA-N 2-Ethyl-1,3-hexanediol Chemical compound CCCC(O)C(CC)CO RWLALWYNXFYRGW-UHFFFAOYSA-N 0.000 description 1
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- PZECKCYHBLKAAK-UHFFFAOYSA-N 2-[(2-methylpropan-2-yl)oxy]ethyl acetate Chemical compound CC(=O)OCCOC(C)(C)C PZECKCYHBLKAAK-UHFFFAOYSA-N 0.000 description 1
- XZAMRKFVRIVNJU-UHFFFAOYSA-N 2-butan-2-yloxyethyl acetate Chemical compound CCC(C)OCCOC(C)=O XZAMRKFVRIVNJU-UHFFFAOYSA-N 0.000 description 1
- NQBXSWAWVZHKBZ-UHFFFAOYSA-N 2-butoxyethyl acetate Chemical compound CCCCOCCOC(C)=O NQBXSWAWVZHKBZ-UHFFFAOYSA-N 0.000 description 1
- DSKYSDCYIODJPC-UHFFFAOYSA-N 2-butyl-2-ethylpropane-1,3-diol Chemical compound CCCCC(CC)(CO)CO DSKYSDCYIODJPC-UHFFFAOYSA-N 0.000 description 1
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 description 1
- HCDJVEYJSSTYSW-UHFFFAOYSA-N 2-propan-2-yloxyethyl acetate Chemical compound CC(C)OCCOC(C)=O HCDJVEYJSSTYSW-UHFFFAOYSA-N 0.000 description 1
- QMAQLCVJIYANPZ-UHFFFAOYSA-N 2-propoxyethyl acetate Chemical compound CCCOCCOC(C)=O QMAQLCVJIYANPZ-UHFFFAOYSA-N 0.000 description 1
- PYSGFFTXMUWEOT-UHFFFAOYSA-N 3-(dimethylamino)propan-1-ol Chemical compound CN(C)CCCO PYSGFFTXMUWEOT-UHFFFAOYSA-N 0.000 description 1
- SXFJDZNJHVPHPH-UHFFFAOYSA-N 3-methylpentane-1,5-diol Chemical compound OCCC(C)CCO SXFJDZNJHVPHPH-UHFFFAOYSA-N 0.000 description 1
- IMCQBHZCMKCKCR-UHFFFAOYSA-N 4-(2-methylpropoxy)butyl acetate Chemical compound CC(C)COCCCCOC(C)=O IMCQBHZCMKCKCR-UHFFFAOYSA-N 0.000 description 1
- MGWGWNFMUOTEHG-UHFFFAOYSA-N 4-(3,5-dimethylphenyl)-1,3-thiazol-2-amine Chemical compound CC1=CC(C)=CC(C=2N=C(N)SC=2)=C1 MGWGWNFMUOTEHG-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/24—Electrically-conducting paints
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C211/00—Compounds containing amino groups bound to a carbon skeleton
- C07C211/65—Metal complexes of amines
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C211/00—Compounds containing amino groups bound to a carbon skeleton
- C07C211/01—Compounds containing amino groups bound to a carbon skeleton having amino groups bound to acyclic carbon atoms
- C07C211/02—Compounds containing amino groups bound to a carbon skeleton having amino groups bound to acyclic carbon atoms of an acyclic saturated carbon skeleton
- C07C211/09—Diamines
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C69/00—Esters of carboxylic acids; Esters of carbonic or haloformic acids
- C07C69/66—Esters of carboxylic acids having esterified carboxylic groups bound to acyclic carbon atoms and having any of the groups OH, O—metal, —CHO, keto, ether, acyloxy, groups, groups, or in the acid moiety
- C07C69/67—Esters of carboxylic acids having esterified carboxylic groups bound to acyclic carbon atoms and having any of the groups OH, O—metal, —CHO, keto, ether, acyloxy, groups, groups, or in the acid moiety of saturated acids
- C07C69/716—Esters of keto-carboxylic acids or aldehydo-carboxylic acids
- C07C69/72—Acetoacetic acid esters
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F3/00—Compounds containing elements of Groups 2 or 12 of the Periodic Table
- C07F3/06—Zinc compounds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D1/00—Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/08—Oxides
- C23C14/086—Oxides of zinc, germanium, cadmium, indium, tin, thallium or bismuth
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/02—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
- C23C18/12—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
- C23C18/1204—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material inorganic material, e.g. non-oxide and non-metallic such as sulfides, nitrides based compounds
- C23C18/1208—Oxides, e.g. ceramics
- C23C18/1216—Metal oxides
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/31—Coating with metals
- C23C18/42—Coating with noble metals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
Definitions
- the present invention is suitably used for a composition for forming a zinc oxide film for forming a zinc oxide film on various substrates, a method for producing a zinc oxide film using the composition, and a composition for forming a zinc oxide film. It relates to a zinc compound.
- Zinc oxide films have been studied for various applications as transparent conductive films, electrode materials, and semiconductor films.
- a method of forming a zinc oxide film using a zinc oxide precursor compound a vapor phase process in which a gas obtained by vaporizing a precursor compound such as a CVD method or an ALD method is brought into contact with a substrate (substrate); MOD A liquid phase process in which a solution or a dispersion of a precursor compound such as a sol-gel method or a sol-gel method is brought into contact with a substrate has been reported.
- Examples of zinc compounds that are precursor compounds of zinc oxide used in these processes include alkoxides, ⁇ -diketone complexes, organic acid metal salts, alkyl zinc, inorganic salts, and the like. These precursor compounds are converted to zinc oxide by heating and / or reaction with an oxidizing agent.
- Patent Document 1 discloses a method for producing a zinc oxide thin film in which a suspension in which powder or fine particles of a zinc compound are dispersed is brought into contact with a substrate surface, and then the zinc compound is thermally decomposed and converted into zinc oxide.
- zinc compounds zinc acetate, zinc acetylacetonate salt, zinc oxalate, and zinc lactate are disclosed.
- Patent Document 2 discloses a method of forming a transparent conductive film by bringing an organometallic compound gas in a plasma state into contact with a substrate under atmospheric pressure or a pressure near atmospheric pressure.
- zinc oxide is exemplified as a transparent conductive film
- ethyl acetoacetate is exemplified as a ligand forming an organic metal.
- zinc acetylacetonate is illustrated as a zinc compound.
- the temperature required for conversion to a zinc oxide film of sufficient quality to exhibit the expected function is 350 ° C. or higher. It is said that.
- the present invention has been made in view of such problems of the prior art, and the problem is that a high-quality zinc oxide film having transparency, homogeneity, and conductivity is formed at 300 ° C.
- An object of the present invention is to provide a composition for forming a zinc oxide film that can be formed at the following low temperature, and a zinc compound used therefor.
- the place made into the subject of this invention is the manufacturing method of the zinc oxide type film
- the present inventors have found that the above problems can be achieved by using a zinc compound having a specific structure, and have completed the present invention. That is, according to this invention, the composition for zinc oxide type film
- R 1 and R 2 independently represent an alkyl group having 1 to 4 carbon atoms
- R 1 and R 2 in the general formula (1) are preferably methyl groups.
- a step of applying the above-described zinc oxide film-forming composition on a substrate to form a coating layer and a step of treating the coating layer at 150 to 300 ° C. to convert it into a film
- a method for producing a zinc oxide-based film a step of applying the above-described zinc oxide film-forming composition on a substrate to form a coating layer, and a step of treating the coating layer at 150 to 300 ° C. to convert it into a film.
- composition for forming a zinc oxide film and the zinc compound of the present invention are used, a high-quality zinc oxide film having transparency, homogeneity, and conductivity can be formed at a low temperature of 300 ° C. or lower.
- a high-quality zinc oxide-based film having transparency, homogeneity, and conductivity can be formed at a low temperature of 300 ° C. or lower.
- 2 is a 1 H-NMR chart of a zinc compound represented by formula (2).
- 3 is a TG-DTA chart of a zinc compound represented by formula (2).
- the composition for forming a zinc oxide film of the present invention contains the zinc compound represented by the general formula (1) as an essential component.
- This zinc compound is a component that can function as a zinc oxide precursor compound.
- specific examples of the alkyl group having 1 to 4 carbon atoms represented by R 1 and R 2 include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, and a 2-butyl group. , Isobutyl group, t-butyl group and the like.
- R 1 is preferably a methyl group because the raw material is inexpensive.
- R 2 is preferably a methyl group or ethyl which has good solubility in various organic solvents and gives a stable composition, and more preferably a methyl group.
- the zinc compound represented by the formula (2) is most preferable.
- the zinc compound represented by the formula (2) is a novel compound.
- the zinc compound contained as an essential component in the composition for forming a zinc oxide film of the present invention includes, for example, an acyl acetate ester zinc complex represented by the following general formula (3) or a hydrate thereof, and N, N , N ′, N′-tetramethylethylenediamine can be mixed.
- the zinc compound represented by the formula (2) includes a methyl acetoacetate zinc complex (hydrate) and N, N, N ′, N′-tetramethylethylenediamine in an organic solvent at room temperature or Obtained by stirring under heating.
- R 1 and R 2 each independently represents an alkyl group having 1 to 4 carbon atoms
- the zinc oxide film forming composition of the present invention may contain an optional component other than the specific zinc compound that is an essential component.
- an optional component other than the specific zinc compound that is an essential component As a typical example of the composition for forming a zinc oxide film of the present invention, a composition containing (a) a zinc compound represented by the general formula (1) and an organic solvent for dissolving or dispersing the compound. (B) a composition containing a zinc compound represented by the general formula (1), N, N, N ′, N′-tetramethylethylenediamine, and an organic solvent for dissolving or dispersing these components, etc. Can be mentioned.
- the composition for use will contain water of hydration derived from the zinc raw material.
- the hydrated water may or may not be removed from the obtained zinc oxide film forming composition.
- the resulting zinc oxide film forming composition has an excess of N, N, N ′, N'-tetramethylethylenediamine will be included.
- the excess N, N, N ′, N′-tetramethylethylenediamine may or may not be removed from the obtained zinc oxide film forming composition.
- composition for forming a zinc oxide film of the present invention contains an appropriate amount of N, N, N ′, N′-tetramethylethylenediamine, the composition has good stability and the quality of the resulting film ( In the case of a zinc oxide film, transparency and conductivity are improved, which is preferable.
- the composition for forming a zinc oxide film of the present invention usually contains an organic solvent as a solvent or a dispersion medium.
- This organic solvent may be a single solvent or a mixed solvent.
- organic solvents alcohol solvents, diol solvents, ketone solvents, ester solvents, ether solvents, aliphatic or alicyclic hydrocarbon solvents, aromatic hydrocarbon solvents, hydrocarbon solvents having a cyano group
- examples of the solvent include other solvents.
- alcohol solvents include methanol, ethanol, propanol, isopropanol, 1-butanol, isobutanol, 2-butanol, tertiary butanol, pentanol, isopentanol, 2-pentanol, neopentanol, third Pentanol, hexanol, 2-hexanol, heptanol, 2-heptanol, octanol, 2-ethylhexanol, 2-octanol, cyclopentanol, cyclohexanol, cycloheptanol, methylcyclopentanol, methylcyclohexanol, methylcycloheptanol Benzyl alcohol, 2-methoxyethyl alcohol, 2-butoxyethyl alcohol, 2- (2-methoxyethoxy) ethanol, 1-methoxy-2-propanol, 2- (N, N-(N
- diol solvents examples include ethylene glycol, propylene glycol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, neopentyl glycol, isoprene glycol (3-methyl 1,3-butanediol), 1,2-hexanediol, 1,6-hexanediol, 3-methyl-1,5-pentanediol, 1,2-octanediol, octanediol (2-ethyl-1, 3-hexanediol), 2-butyl-2-ethyl-1,3-propanediol, 2,5-dimethyl-2,5-hexanediol, 1,2-cyclohexanediol, 1,4-cyclohexanediol, 1, 4-cyclohexanedimethanol and the like can be
- ketone solvent examples include acetone, ethyl methyl ketone, methyl butyl ketone, methyl isobutyl ketone, ethyl butyl ketone, dipropyl ketone, diisobutyl ketone, methyl amyl ketone, cyclohexanone, methylcyclohexanone, and the like.
- ester solvents include methyl formate, ethyl formate, methyl acetate, ethyl acetate, isopropyl acetate, butyl acetate, isobutyl acetate, 2 butyl acetate, 3 butyl acetate, amyl acetate, isoamyl acetate, 3 amyl acetate, and phenyl acetate , Methyl propionate, ethyl propionate, isopropyl propionate, butyl propionate, isobutyl propionate, 2 butyl propionate, 3 butyl propionate, amyl propionate, isoamyl propionate, 3 amyl propionate, phenyl propionate , Methyl 2-ethylhexanoate, ethyl 2-ethylhexanoate, propyl 2-ethylhexanoate, isopropyl 2-ethyl
- ether solvents include tetrahydrofuran, tetrahydropyran, morpholine, ethylene glycol dimethyl ether, diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, dibutyl ether, diethyl ether, dioxane and the like.
- Examples of the aliphatic or alicyclic hydrocarbon solvent include pentane, hexane, cyclohexane, methylcyclohexane, dimethylcyclohexane, ethylcyclohexane, heptane, octane, decalin, and solvent naphtha.
- aromatic hydrocarbon solvents examples include benzene, toluene, ethylbenzene, xylene, mesitylene, diethylbenzene, cumene, isobutylbenzene, cymene, tetralin and the like.
- hydrocarbon solvents having a cyano group examples include 1-cyanopropane, 1-cyanobutane, 1-cyanohexane, cyanocyclohexane, cyanobenzene, 1,3-dicyanopropane, 1,4-dicyanobutane, 1,6-dicyano.
- hydrocarbon solvents having a cyano group examples include 1-cyanopropane, 1-cyanobutane, 1-cyanohexane, cyanocyclohexane, cyanobenzene, 1,3-dicyanopropane, 1,4-dicyanobutane, 1,6-dicyano.
- examples include hexane, 1,4-dicyanocyclohexane, 1,4-dicyanobenzene and the like.
- organic solvents include N-methyl-2-pyrrolidone, dimethyl sulfoxide, dimethylformamide and the like.
- alcohol-based solvents and ester-based solvents are inexpensive and exhibit sufficient solubility in zinc compounds, and various types such as silicon substrates, metal substrates, ceramic substrates, glass substrates, resin substrates, etc. It is preferable because it exhibits good coatability as a coating solvent for a simple substrate. Moreover, also when using a mixed solvent, what contains 50 mass% or more of at least any one of alcohol solvent and ester solvent is more preferable. Further, an organic solvent having a boiling point lower than the conversion temperature to the film is preferable, and an organic solvent having a boiling point of 150 ° C. or lower is more preferable.
- a preferred embodiment of the composition for forming a zinc oxide film of the present invention comprises a zinc compound represented by the general formula (1), N, N, N ′, N′-tetramethylethylenediamine, and an organic solvent as essential components.
- the concentration of the zinc compound in the composition for forming a zinc oxide film is preferably such a concentration that makes a stable solution.
- the ratio of the zinc compound contained in the composition for forming a zinc oxide film is preferably 0.01 to 0.1 mol / L.
- the amount of N, N, N ′, N′-tetramethylethylenediamine contained in the composition for forming a zinc oxide film is preferably 2 to 20 times mol (mol) with respect to the zinc compound.
- the organic solvent is preferably an ester solvent and / or an alcohol solvent having a boiling point of 150 ° C. or lower.
- composition for forming a zinc oxide film of the present invention may contain “other components” other than the above-described components as long as the effects of the present invention are not impaired.
- “Other ingredients” include additives that improve the stability and coating properties of compositions such as anti-gelling agents, solubilizers, antifoaming agents, thickeners, thixotropic agents, and leveling agents; And film forming aids such as reaction aids and crosslinking aids.
- the ratio of “other components” contained in the composition for forming a zinc oxide film is preferably 10% by mass or less, and more preferably 5% by mass or less.
- the solubilizer for the zinc compound represented by the general formula (1) the same acyl acetate as the ligand of the zinc compound is preferable.
- the ratio of acyl acetate contained in the composition for forming a zinc oxide film is preferably 0.05 to 5% by mass.
- the content of the acyl acetate is less than 0.05% by mass, the effect as a solubilizer may not be obtained.
- the content ratio of acylacetic acid ester exceeds 5% by mass, the effect as a solubilizer is not improved so much, and it may be uneconomical.
- the composition for forming a zinc oxide film preferably contains an oxidizing agent capable of converting a zinc compound as a precursor compound into zinc oxide.
- Water is preferred as the oxidizing agent. Water acts when the zinc compound is converted into zinc oxide, and contributes to improving the quality of the formed zinc oxide film.
- the proportion of water contained in the composition for forming a zinc oxide film is preferably 1 to 10% by mass. If the water content is less than 1% by mass, the effect of using water may not be obtained. On the other hand, when the water content exceeds 10% by mass, the zinc compound is likely to be decomposed, which may cause deterioration of the composition such as gelation or solid formation.
- a necessary amount of water may be added in advance to the composition for forming a zinc oxide film, or may be added immediately before producing the zinc oxide film.
- the method for producing a zinc oxide-based film of the present invention is a method in which the characteristics of the above-described composition for forming a zinc oxide-based film are effectively exhibited.
- the method for producing a zinc oxide-based film of the present invention includes (1) a step of applying the above-described composition for forming a zinc oxide-based film on a substrate to form a coating layer (hereinafter referred to as “coating step”). And (2) a process of treating the formed coating layer at 150 to 300 ° C. to convert it into a film (hereinafter, also referred to as “film conversion process”).
- the coating method of the composition for forming a zinc oxide film in the coating process includes spin coating, dip coating, spray coating, mist coating, flow coating, curtain coating, roll coating, knife coating, and bar coating. Method, screen printing method, brush coating, and the like.
- the type of substrate to which the composition for forming a zinc oxide film is applied is not particularly limited, and examples thereof include inorganic substrates such as glass and silicon, resin substrates such as polyimide, polycarbonate, polyethylene terephthalate, and polyethylene naphthalate. Can do.
- the coating layer formed on the substrate is treated at 150 to 300 ° C., preferably 200 to 300 ° C., and the zinc compound is oxidized to form a zinc oxide film.
- the treatment may be performed at 150 to 300 ° C. after the application of the zinc oxide film forming composition, or may be performed at 150 to 300 ° C. at the same time as the application of the zinc oxide film formation composition. That is, the coating process and the film converting process may be performed substantially simultaneously.
- the substrate may be set to a desired conversion temperature and the composition for forming a zinc oxide film may be applied to the substrate. Such a method can be applied to a spray coating method or a mist coating method.
- the atmosphere of the film conversion step is preferably an oxidizing atmosphere in which an oxidizing substance such as oxygen, ozone, nitrogen dioxide, nitric oxide, water vapor, hydrogen peroxide, formic acid, acetic acid, and acetic anhydride is present.
- An inert gas may be used as a diluent gas to adjust the oxidizing atmosphere.
- annealing treatment may be performed in an inert atmosphere, an oxidizing atmosphere, or a reducing atmosphere.
- the temperature of the annealing treatment is usually 150 to 400 ° C., preferably 150 to 300 ° C.
- the coating process and the film converting process may be repeated a plurality of times.
- the process from the coating process to the film conversion process may be repeated a plurality of times, and the coating process and the drying process may be repeated a plurality of times.
- energy other than heat such as plasma and various radiations, may be applied or irradiated.
- the zinc oxide-based film forming composition contains a precursor of another component, the conditions of each step are appropriately selected, or a reactive gas is used in each step, etc.
- a zinc oxide-based film (thin film) exhibiting desired characteristics, such as a composite oxide of zinc oxide and another element, a composite film of zinc oxide and another element, or the like can be formed.
- the types of zinc oxide films (thin films) produced include, for example, zinc oxide, zinc-indium composite oxide, lead-zinc composite oxide, lead-zinc-niobium composite oxide, and bismuth-zinc-niobium composite oxide. And barium-zinc-tantalum composite oxide, tin-zinc composite oxide, lithium-added zinc oxide, and zinc-added ferrite.
- Examples of applications of these zinc oxide-based films (thin films) include, for example, semiconductors, transparent conductors, light emitters, phosphors, photocatalysts, magnetic bodies, conductors, electrodes, high dielectric bodies, ferroelectric bodies, and piezoelectric bodies. , Microwave dielectrics, optical waveguides, optical amplifiers, optical switches, electromagnetic wave shields, solar cells, and the like.
- Example 1 A reaction solution obtained by mixing 1 mol part of zinc chloride, 2 mol parts of sodium methylate and 8 times mass of methanol with respect to zinc chloride was stirred at room temperature for 30 minutes. Precipitated sodium chloride was filtered off. The obtained filtrate was added to a solution containing 2 mol parts of methyl acetoacetate and 3 times the mass of methanol of methyl acetoacetate and stirred at room temperature for 30 minutes. The precipitated crystals were collected by filtration, washed with methanol and dried to obtain an intermediate zinc acetoacetate complex of zinc in a yield of 95%.
- Measuring device Product name “Nicolet 6700” (manufactured by Thermo Fisher Scientific) ⁇ 1 H-NMR measurement> Measuring apparatus: Trade name “JNM-ECA 400” (manufactured by JEOL Ltd.), frequency: 400 MHz, solvent: heavy benzene ⁇ TG-DTA> Measuring apparatus: Trade name “EXSTRA6000” (manufactured by SII Nano Technology), sample amount: 6 mg, air: 300 mL / mL, temperature rising rate: 10 ° C./min, reference: alumina
- Example 2 Preparation of a composition for forming a zinc oxide film [Example 2]
- the zinc compound represented by the formula (2) obtained in Example 1 was dissolved in methyl acetate to prepare a composition for forming a zinc oxide film (Example 2).
- concentration of the zinc compound represented by Formula (2) was 0.05 mol / L.
- Examples 3 to 9, Comparative Examples 1 to 10 The components shown in Table 1 were mixed to prepare a composition for forming a zinc oxide film (Examples 3 to 9, Comparative Examples 1 to 10).
- the zinc component represented by Formula (4) and the zinc component represented by Formula (5) are shown below.
- Examples 10 to 17, Comparative Examples 11 to 20 Using the respective compositions for forming a zinc oxide film obtained in Examples 2 to 9 and Comparative Examples 1 to 10, a zinc oxide film was formed under the following conditions. Each composition for forming a zinc oxide film was sprayed onto a 4 cm square glass substrate heated to 200 ° C. with a hot plate by spraying. The spray amount per spray was 0.1 mL, and sprayed 200 times repeatedly to spray a total of 20 mL. After spraying, the glass substrate was held at 200 ° C. for 30 minutes to form a film to obtain a glass substrate with a film.
- the obtained glass substrate with a film was visually observed to evaluate the homogeneity of the formed film.
- the evaluation results are shown in Tables 2 and 3.
- the evaluation criteria were “unevenness” for those with coating film unevenness, “with agglomerates” for those with agglomerates, and “homogeneous” for homogeneous ones. In the case where no film was obtained, “no film” was defined.
- Transparency was evaluated by measuring the total light transmittance with a D65 light source using a turbidimeter (trade name “NDH2000” (manufactured by Nippon Denshoku Industries Co., Ltd.)).
- Conductivity was evaluated by measuring the volume resistivity by a four-probe method using a trade name “Loresta-EP MCP-T360” (manufactured by Mitsubishi Chemical Corporation). The volume resistivity was measured at an arbitrary number of measurement points and expressed as an average value. A measurement value exceeding 10 7 ⁇ ⁇ cm, which is the measurement limit, was expressed as “ ⁇ ”.
- Tables 2 and 3 show the measurement results of transmittance and resistivity.
- the haze and film thickness of the formed film were measured.
- the haze was measured using a turbidimeter (trade name “NDH2000” (manufactured by Nippon Denshoku Industries Co., Ltd.)). Further, the thickness of the central portion of the film was measured using FE-SEM. Tables 2 and 3 show the measurement results of haze and film thickness.
- composition for forming a zinc oxide film of the present invention for example, a semiconductor, a transparent conductor, a light emitter, a phosphor, a photocatalyst, a magnetic body, a conductor, an electrode, a high dielectric, a ferroelectric, a piezoelectric,
- a zinc oxide film used for a microwave dielectric, an optical waveguide, an optical amplifier, an optical switch, an electromagnetic wave shield, a solar cell, or the like can be easily formed.
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Abstract
Description
[実施例1]
塩化亜鉛1モル部、ナトリウムメチラート2モル部、及び塩化亜鉛に対して8倍質量のメタノールを混合して得られた反応液を室温で30分間撹拌した。析出した塩化ナトリウムをろ別した。得られたろ液を、アセト酢酸メチル2モル部と、アセト酢酸メチルの3倍質量のメタノールとを含む溶液に加えて、室温で30分撹拌した。析出した結晶をろ取した後、メタノールで洗浄及び乾燥させて、中間体である亜鉛のアセト酢酸メチル錯体を収率95%で得た。この中間体1モル部、及びN,N,N’,N’-テトラメチルエチレンジアミン1モル部を、中間体に対して1倍質量のヘキサンに加え、加熱還流下で1時間撹拌した。得られた溶液をろ別し、-30℃で再結晶処理を行って、目的物の式(2)で表される亜鉛化合物(白色結晶)を収率97%で得た。得られた白色結晶についてIR、1H-NMR、及びTG-DTAを測定した。得られたIRチャートを図1、1H-NMRチャートを図2、及びTG-DTAチャートを図3に示す。なお、測定条件は以下に示す通りである。
<IR測定>
測定装置:商品名「Nicolet 6700」(サーモフィッシャーサイエンティフィック社製)
<1H-NMR測定>
測定装置:商品名「JNM-ECA 400」(日本電子社製)、周波数:400MHz、溶媒:重ベンゼン
<TG-DTA>
測定装置:商品名「EXSTRA6000」(エス・アイアイ・ナノテクノロジー社製)、サンプル量:6mg、空気:300mL/mL、昇温速度:10℃/分、レファレンス:アルミナ
[実施例2]
実施例1で得た式(2)で表される亜鉛化合物を酢酸メチルに溶解させて、酸化亜鉛系膜形成用組成物(実施例2)を調製した。なお、式(2)で表される亜鉛化合物の濃度は0.05mol/Lとした。
表1に示す各成分を混合し、酸化亜鉛系膜形成用組成物(実施例3~9、比較例1~10)を調製した。なお、式(4)で表される亜鉛成分及び式(5)で表される亜鉛成分を以下に示す。
[実施例10~17、比較例11~20]
実施例2~9及び比較例1~10で得られたそれぞれの酸化亜鉛系膜形成用組成物を使用し、以下の条件で亜鉛系酸化膜を形成した。ホットプレートで200℃に加熱した4cm四方のガラス基板に、それぞれの酸化亜鉛系膜形成用組成物をスプレーによって噴きつけた。スプレーの1回の噴霧量を0.1mLとし、200回繰り返し噴霧して合計20mLを噴霧した。スプレー後、ガラス基板を200℃で30分保持して膜を形成して膜付ガラス基板を得た。
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CN201280012284.5A CN103415576B (zh) | 2011-03-09 | 2012-01-12 | 氧化锌系膜形成用组合物、氧化锌系膜的制造方法及锌化合物 |
EP12755681.9A EP2684917B1 (en) | 2011-03-09 | 2012-01-12 | Zinc oxide film-forming composition, zinc oxide film production method, and zinc compound |
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JP7060406B2 (ja) * | 2018-02-28 | 2022-04-26 | 東ソー・ファインケム株式会社 | 酸化亜鉛薄膜形成用組成物及び酸化亜鉛薄膜の製造方法 |
CN108787732B (zh) * | 2018-05-07 | 2020-06-30 | 沈阳理工大学 | 一种可分解土壤有机污染物的珍珠岩颗粒的制备方法 |
KR102453620B1 (ko) * | 2020-04-17 | 2022-10-12 | 광주과학기술원 | 항균성을 갖는 미세먼지 집진 필터 구조체, 및 그 제조방법 |
CN113832507B (zh) * | 2021-10-28 | 2023-03-21 | 重庆立道新材料科技有限公司 | 一种高硅铸铝合金环保浸锌固膜剂及其应用 |
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TW201242972A (en) | 2012-11-01 |
US20130323413A1 (en) | 2013-12-05 |
US9133349B2 (en) | 2015-09-15 |
KR20130143648A (ko) | 2013-12-31 |
CN103415576B (zh) | 2016-03-30 |
KR101507673B1 (ko) | 2015-03-31 |
EP2684917B1 (en) | 2016-07-06 |
EP2684917A1 (en) | 2014-01-15 |
JP2012188510A (ja) | 2012-10-04 |
JP5823141B2 (ja) | 2015-11-25 |
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