WO2012102086A1 - 酸素吸収性樹脂組成物 - Google Patents
酸素吸収性樹脂組成物 Download PDFInfo
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- WO2012102086A1 WO2012102086A1 PCT/JP2012/050447 JP2012050447W WO2012102086A1 WO 2012102086 A1 WO2012102086 A1 WO 2012102086A1 JP 2012050447 W JP2012050447 W JP 2012050447W WO 2012102086 A1 WO2012102086 A1 WO 2012102086A1
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- oxygen
- resin composition
- absorbing
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- component
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- 0 *C(*)(CCC1C(O2)=O)CCC1C2=O Chemical compound *C(*)(CCC1C(O2)=O)CCC1C2=O 0.000 description 1
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/22—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising organic material
- B01J20/26—Synthetic macromolecular compounds
- B01J20/261—Synthetic macromolecular compounds obtained by reactions only involving carbon to carbon unsaturated bonds
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- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/22—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising organic material
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- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/22—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising organic material
- B01J20/26—Synthetic macromolecular compounds
- B01J20/262—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon to carbon unsaturated bonds, e.g. obtained by polycondensation
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- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28014—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their form
- B01J20/28052—Several layers of identical or different sorbents stacked in a housing, e.g. in a column
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/3007—Moulding, shaping or extruding
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- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/3014—Kneading
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/24—Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants
- B65D81/26—Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants with provision for draining away, or absorbing, or removing by ventilation, fluids, e.g. exuded by contents; Applications of corrosion inhibitors or desiccators
- B65D81/266—Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants with provision for draining away, or absorbing, or removing by ventilation, fluids, e.g. exuded by contents; Applications of corrosion inhibitors or desiccators for absorbing gases, e.g. oxygen absorbers or desiccants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/24—Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants
- B65D81/26—Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants with provision for draining away, or absorbing, or removing by ventilation, fluids, e.g. exuded by contents; Applications of corrosion inhibitors or desiccators
- B65D81/266—Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants with provision for draining away, or absorbing, or removing by ventilation, fluids, e.g. exuded by contents; Applications of corrosion inhibitors or desiccators for absorbing gases, e.g. oxygen absorbers or desiccants
- B65D81/267—Adaptations for preventing deterioration or decay of contents; Applications to the container or packaging material of food preservatives, fungicides, pesticides or animal repellants with provision for draining away, or absorbing, or removing by ventilation, fluids, e.g. exuded by contents; Applications of corrosion inhibitors or desiccators for absorbing gases, e.g. oxygen absorbers or desiccants the absorber being in sheet form
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/15—Heterocyclic compounds having oxygen in the ring
- C08K5/151—Heterocyclic compounds having oxygen in the ring having one oxygen atom in the ring
- C08K5/1535—Five-membered rings
- C08K5/1539—Cyclic anhydrides
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3412—Heterocyclic compounds having nitrogen in the ring having one nitrogen atom in the ring
- C08K5/3415—Five-membered rings
- C08K5/3417—Five-membered rings condensed with carbocyclic rings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
- C08L25/06—Polystyrene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
- C08L53/025—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes modified
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/06—Polyamides derived from polyamines and polycarboxylic acids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01D2251/10—Oxidants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
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- B01D2253/20—Organic adsorbents
- B01D2253/202—Polymeric adsorbents
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- B01J2220/00—Aspects relating to sorbent materials
- B01J2220/40—Aspects relating to the composition of sorbent or filter aid materials
- B01J2220/44—Materials comprising a mixture of organic materials
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/012—Additives improving oxygen scavenging properties
Definitions
- the present invention relates to a resin composition excellent in oxygen absorption, which contains a thermoplastic resin, particularly a polyester resin as a base resin, and further contains an oxygen-absorbing component, and is further formed from the resin composition. It also relates to a packaging container comprising a layer.
- Thermoplastic resins for example, polyester resins represented by polyethylene terephthalate (PET), have excellent properties such as moldability, transparency, mechanical strength, chemical resistance, and relatively high gas barrier properties such as oxygen. It is expensive and is used in various fields as a packaging material for films, sheets, bottles and the like.
- a layer made of a gas barrier resin having excellent gas barrier properties such as a saponified ethylene-vinyl acetate copolymer or polyamide is interposed through an appropriate adhesive resin layer.
- a multilayer structure provided as an intermediate layer between inner and outer layers made of a polyester resin is also known.
- an inorganic oxygen absorbent such as iron powder is used as a means for improving the oxygen barrier property, but such an oxygen absorbent absorbs oxygen by being oxidized itself.
- an oxygen absorbent absorbs oxygen by being oxidized itself.
- it exhibits a barrier property that blocks oxygen permeation by absorbing oxygen, it is not applied to the field of packaging that requires transparency because it colors the resin. Accordingly, in the field of packaging, it is common to use an organic oxygen absorbent that does not cause resin coloring.
- Patent Document 1 proposes an oxygen-absorbing resin composition containing an oxidizing organic component (organic oxygen absorbent) such as unmodified polybutadiene and maleic anhydride-modified polybutadiene.
- Patent Document 2 proposes an oxygen scavenging composition containing a compound having an unsaturated alicyclic structure (cyclohexene structure) as an organic oxygen absorbent.
- the organic oxygen absorbent as described above requires a transition metal catalyst (for example, cobalt or the like) in order to oxidize it, and various disadvantages are caused by the use of the transition metal catalyst.
- the base resin is oxidized and deteriorates, and oxygen permeation through the wall of the base resin occurs, and the barrier property against oxygen is not improved so much. Oxidative degradation can lead to reduced strength.
- many low molecular weight decomposition by-products such as aldehydes and ketones are generated, which causes problems such as generation of malodor and deterioration in flavor of contents. In particular, in the field of packaging, lowering the flavor of the contents is a major problem.
- a resin layer containing an organic oxygen absorbent is used as the container contents. It is necessary to have a layer structure that does not come into contact with the substrate, that is, a multilayer structure. Therefore, such means is not suitable for thinning the vessel wall.
- Patent Document 3 proposes a resin composition containing a resin that exhibits excellent oxygen absorption even under conditions where no transition metal catalyst is present.
- a structural unit derived from a compound having an unsaturated alicyclic structure such as a ⁇ 3 -tetrahydrophthalic acid derivative obtained by a Diels-Alder reaction of maleic anhydride and a diene.
- This type of oxygen-absorbing resin is extremely reactive with oxygen and not only exhibits excellent oxygen absorption even in the absence of a transition catalyst, but also does not generate low molecular weight decomposition by-products that cause off-flavors. . Therefore, it can be applied to the container as a single-layer structure, and there is an advantage that it can be effectively applied to the reduction in thickness and weight of the container.
- the resin composition of patent document 3 can improve oxygen absorptivity by making a glass transition temperature into a resin composition below room temperature by adjusting a copolymer composition.
- a resin having a high glass transition temperature applied to a packaging container for example, a polyester resin such as PET
- the oxygen-absorbing property cannot be sufficiently improved. That is, the above-described oxygen-absorbing resin has a glass transition temperature of ⁇ 8 ° C. to 15 ° C., has extremely high molecular mobility at room temperature, and this mobility is one of the reasons for excellent oxygen absorption. .
- the glass transition temperature of polyester resins such as PET used in the field of packaging containers is about 70 ° C.
- the mobility at room temperature is extremely low. Therefore, even if an oxygen-absorbing resin having a low glass transition temperature at room temperature is allowed to coexist with a polyester resin, the molecular mobility is suppressed, and as a result, the oxygen-absorbing ability can be sufficiently exhibited. It becomes difficult.
- the oxygen-absorbing resin composition having a low glass transition temperature is difficult to maintain the shape and rigidity of the container, so when applied to a container, it cannot be used alone, and can be combined with other resins. It is necessary to make it a container form.
- Patent Document 3 practical studies have been conducted on the composite multilayer container form, but practical studies have not been conducted on polyester containers mainly composed of PET.
- Patent Document 4 proposes a polyolefin resin (A) obtained by polymerizing an olefin having 2 to 8 carbon atoms is added to a resin (B) that triggers oxidation of the resin (A).
- An oxygen-absorbing resin composition formulated with a transition metal catalyst (C) has been proposed, and it is described that a styrene polymer is used as the resin (B).
- such a resin composition is also required to use a transition metal catalyst, and is used for imparting oxygen absorbability to an olefin resin, and is not applied to a polyester resin. .
- an oxygen absorbent that does not use a transition metal catalyst and is blended in a polyester resin (particularly a packaging grade polyester resin) and exhibits excellent oxygen absorption properties has not yet been known.
- the object of the present invention is to exhibit excellent oxygen absorption even in the absence of a transition metal catalyst, and to exhibit excellent oxygen absorption regardless of the glass transition temperature of the thermoplastic resin contained as the base resin.
- the object is to provide an oxygen-absorbing resin composition.
- Another object of the present invention is to produce a low-molecular-weight decomposition product that causes a strange odor during oxygen absorption, and thus can form a single-layer container, which is extremely useful for realizing a thin container.
- the object is to provide a resin composition.
- Still another object of the present invention is to provide a packaging container including a layer formed from the oxygen-absorbing resin composition.
- the oxygen absorbing component (B) made of a compound having an unsaturated alicyclic structure, and the oxidation of the oxygen absorbing component (B) are promoted.
- An oxygen-absorbing resin composition comprising a compound having benzyl hydrogen as an oxidation promoting component (C) is provided.
- the oxygen-absorbing component (B) is represented by the following formula (1): Wherein ring X is an aliphatic ring having one unsaturated bond, Y is an alkyl group, And at least one selected from the group consisting of an acid anhydride represented by the above, an ester derived from the acid anhydride, an amide, an imide or a dicarboxylic acid, and a polymer having a structural unit derived from the acid anhydride. , (2)
- the base resin (A) is a polyester resin, (3)
- the compound having benzyl hydrogen is a styrene polymer, Is preferred.
- a packaging container characterized in that at least one layer comprising the above oxygen-absorbing resin composition is formed in the vessel wall.
- this packaging container it is possible to adopt a mode in which the layer made of the oxygen-absorbing resin composition is formed at a position in contact with the contents of the container, particularly only the layer made of the oxygen-absorbing resin composition.
- the oxygen-absorbing resin composition of the present invention contains a compound having an unsaturated alicyclic structure as an oxygen-absorbing component (B) (that is, an oxidizing component), and further, this oxygen-absorbing component (B) is oxidized. It is an important feature that a compound having benzyl hydrogen is used as the oxidation promoting component (C) for promoting. That is, in the resin composition of the present invention, oxygen is absorbed by auto-oxidation of the oxygen-absorbing component (B) when in contact with oxygen, and an excellent oxygen-absorbing property that leads to an oxygen barrier property is obtained.
- an oxygen-absorbing component (B) specifically, a compound having the above unsaturated alicyclic structure, the unsaturated bond portion in the aliphatic ring is cleaved by oxidation, and low molecular weight oxidation such as aldehyde and ketone is performed. Decomposition products do not by-product.
- the compound having benzyl hydrogen is blended as the oxidation promoting component (C)
- the auto-oxidation of the oxygen-absorbing component (B) when in contact with oxygen is effective even in the absence of the transition metal catalyst. Promoted and excellent oxygen absorption is obtained.
- the oxidation promoting component (C) as described above allows the room temperature of the oxygen-absorbing component (B) to be increased by using a packaging grade thermoplastic resin having a high glass transition temperature, such as a polyester resin, as the base resin (A). Even when the underlying molecular mobility is suppressed, excellent oxygen absorption is obtained. For this reason, the oxygen-absorbing resin composition of the present invention can be effectively applied to the molding of a packaging container made of a thermoplastic resin.
- a resin composition containing a compound having benzyl hydrogen as described above, for example, a styrene polymer, as an oxidation promoting component is conventionally known as described in Patent Document 4.
- a compound having benzyl hydrogen (hereinafter sometimes simply referred to as “benzyl compound”) is a compound having an unsaturated alicyclic structure (hereinafter sometimes simply referred to as “unsaturated alicyclic structure compound”).
- benzyl compound is a compound having an unsaturated alicyclic structure (hereinafter sometimes simply referred to as “unsaturated alicyclic structure compound”).
- a resin that promotes oxidation with a benzyl compound is an olefin resin obtained by polymerizing an olefin having 2 to 8 carbon atoms (having a low glass transition temperature at room temperature).
- styrene polymer is an olefin resin obtained by polymerizing an olefin having 2 to 8 carbon atoms (having a low glass transition temperature at room temperature).
- the combination of the unsaturated alicyclic structure compound as the oxygen-absorbing component (B) and the benzyl compound as the oxidation-promoting component (C) allows the molecule in the absence of a transition metal catalyst and at room temperature.
- the fact that excellent oxygen absorptivity can be obtained under conditions where motility is suppressed has been found as a phenomenon as a result of many experiments, and the reason has not been clearly elucidated.
- the bond dissociation energy of benzyl hydrogen in the molecule of the benzyl compound used as the oxidation promoting component (C) is 309 kJ / mol, as shown in the following formula, and allyl hydrogen (323 kJ). / Mol), the bond dissociation energy is remarkably small even when compared with hydrogen of a tertiary carbon (356 kJ / mol) and methylene hydrogen (415 kJ / mol).
- the benzylic hydrogen contained in the benzyl compound is easily extracted during the production process of the resin composition to generate radicals, which serve as radical supply sources and generate radicals in the unsaturated alicyclic structure compound of the oxygen-absorbing component (B). It is considered that the oxidation of the unsaturated alicyclic structure compound is promoted, but in the present invention, in addition to the fact that the radical of the benzyl compound generated by the extraction of benzyl hydrogen is difficult to bind to oxygen, It exists in a thermoplastic resin such as polyester having a higher oxygen barrier property than an olefin resin, and the radical of the benzyl compound functions stably as a radical supply source without being oxidized.
- the unsaturated alicyclic structure compound is very easily oxidized. Therefore, the radicals of the benzyl compound are not consumed by oxidation, but become radical sources, and effectively generate the radicals of the unsaturated alicyclic structure compound.
- the auto-oxidation of the unsaturated alicyclic structure compound by contact with oxygen is effectively promoted, and the heat of the packaging grade having a high glass transition temperature as the base resin (A). Even under conditions where a plastic resin is used and molecular mobility at room temperature is suppressed, the oxidation of the unsaturated alicyclic structure compound is effectively promoted, and in any case, excellent oxygen absorption is exhibited. It is considered a thing.
- the oxygen-absorbing resin composition of the present invention can be used to form a packaging container having an excellent oxygen barrier property, and also has a low molecular weight decomposition that causes a bad smell and a decrease in flavor due to oxygen absorption (oxidation). Since a by-product is not by-produced, a layer formed from the resin composition can be provided at a position in contact with the container contents. That is, since the by-product of the low molecular weight oxidative decomposition product is suppressed, even when such a layer comes into contact with the container contents, the flavor of the container contents is not impaired.
- the packaging container is formed using the oxygen-absorbing resin composition of the present invention and its oxygen barrier property is increased, the degree of freedom in designing the vessel wall is increased, and the layer of the oxygen-absorbing resin composition is arbitrarily formed.
- the oxygen barrier property can be ensured by the excellent oxygen absorbability, so that the oxygen-absorbing resin composition of the present invention can be realized for thinning and lightening the container. Is very advantageous.
- the base resin (A) (that is, the resin component serving as a matrix) is a thermoplastic resin, most preferably a polyester resin.
- any thermoplastic resin can be used as long as it can be molded.
- Olefin resins such as block copolymers and cyclic olefin copolymers; ethylene / vinyl acetate copolymers, ethylene / vinyl alcohol copolymers, ethylene / vinyl chloride copolymers and other ethylene / vinyl copolymers; polystyrene Styrene resins such as acrylonitrile / styrene copolymer, ABS, ⁇ -methylstyrene / styrene copolymer; polyvinyl chloride, polyvinylidene chloride, vinyl chloride / vinylidene chloride copolymer, polymethyl acrylate, polymethacrylic acid Vinyl resins such as methyl; nylon 6, nylon Polyamide resins such as Ron 6-6, Nylon 6-10, Nylon 11 and Nylon 12; Polyester resins such as polyethylene terephthalate (PET), polybutylene terephthalate, polyethylene naphthalate, and copolyesters thereof; Polycarbonate resin
- thermoplastic resins can be used as the base resin (A).
- polyester resins and olefin-based resins are suitable, and can be molded at a relatively low molding temperature, reducing thermal deterioration of oxygen-absorbing components described later, and ensuring high gas barrier properties.
- Polyester resin is most suitable in that it can be made.
- Such a polyester resin only needs to have at least a molecular weight capable of forming a film.
- the intrinsic viscosity (IV) is 0.6 to 1.40 dl / g, particularly preferably 0.4.
- a thermoplastic resin in the range of 63 to 1.30 dl / g is used as the base resin (A).
- thermoplastic resins such as polyethylene terephthalate (PET), polybutylene terephthalate, and polyethylene naphthalate that can be biaxially stretch blow molded and crystallized, and these resins and polycarbonate, arylate resin, etc. Can be used.
- a packaging grade PET-based polyester in which 60 mol% or more, preferably 80 mol% or more of the ester repeating units are ethylene terephthalate units is particularly suitable.
- the glass transition point (Tg) is as high as 50 to 90 ° C., particularly 55 to 80 ° C.
- the melting point (Tm) is in the range of about 200 to 275 ° C.
- homopolyethylene terephthalate is optimal as the above PET-based thermal polyester, but a copolymerized polyester having an ethylene terephthalate unit content within the above range can also be suitably used.
- dibasic acids other than terephthalic acid include aromatic dicarboxylic acids such as isophthalic acid, phthalic acid and naphthalenedicarboxylic acid; alicyclic dicarboxylic acids such as cyclohexanedicarboxylic acid; succinic acid and adipic acid , Sebacic acid, aliphatic dicarboxylic acid such as dodecanedioic acid, and the like, and diol components other than ethylene glycol include propylene glycol, 1,4-butanediol, Examples thereof include one or more of diethylene glycol, 1,6-hexylene glycol, cyclohexane dimethanol, ethylene oxide adduct of bisphenol A, and the like.
- ⁇ Oxygen absorbing component (B)> a compound having an unsaturated alicyclic structure is used as the oxygen-absorbing component (B) that absorbs oxygen. That is, in the compound having an unsaturated alicyclic structure, when it comes into contact with oxygen, the portion of the unsaturated bond in the ring is easily oxidized, whereby oxygen is absorbed and oxygen absorbability is exhibited. For example, unsaturated bonds in aromatic rings do not exhibit such oxidizability.
- the unsaturated bond in the unsaturated alicyclic structure is oxidized, the ring is not cleaved, and a low molecular weight decomposition product (for example, ketone or aldehyde) is not by-produced by the oxidation. Therefore, the use of such a compound having an unsaturated alicyclic structure as the oxygen-absorbing component (B) does not generate a bad odor when absorbing oxygen. Therefore, this is used as a packaging material, for example, a packaging container. When molded, there is an advantage that the flavor of the container contents is not lowered.
- a low molecular weight decomposition product for example, ketone or aldehyde
- the layer made of this composition can be disposed on the side in contact with the contents of the container, and further, only the layer made of this composition. (I.e., a single layer structure).
- this layer exhibits excellent oxygen barrier properties due to its excellent oxygen absorption, so that the wall of the container can be made thinner, which is extremely important from the viewpoint of weight reduction and resource saving of the container. It will be advantageous.
- compounds having an unsaturated alicyclic structure as described above include methyltetrahydroindene, 5-ethylidene-2-norbornene, 5-methylene-2-norbornene, 5-isopropylidene.
- examples of the present invention include lidene-2-norbornene, 5-vinylidene-2-norbornene, 6-chloromethyl-5-isopropenyl-2-norbornene, and dicyclopentadiene.
- ring X is an aliphatic ring having one unsaturated bond
- Y is an alkyl group
- the aliphatic ring X is a 6-membered ring having one unsaturated bond, that is, a cyclohexene ring, and the position of the unsaturated bond may be either the 3-position or the 4-position.
- the third position is particularly preferred from the viewpoint of oxidizability.
- the alkyl group is not particularly limited, but in general, from the viewpoint of synthesis and oxidizability, a lower alkyl group having 3 or less carbon atoms, particularly a methyl group is preferable, and the bonding position thereof is generally 3 The position or the fourth position may be used.
- Such acid anhydride is alkyltetrahydrophthalic anhydride, which is obtained by Diels-Alder reaction of maleic anhydride and diene, each obtained in the form of a mixture of isomers, and the oxygen absorbing component ( B) can be used.
- the most preferred examples of the acid anhydride include 3-methyl- ⁇ 4 -tetrahydrophthalic anhydride represented by the following formula (2) and 4 -methylbenzene represented by the following formula (3). Mention may be made of methyl- ⁇ 3 -tetrahydrophthalic anhydride.
- the above acid anhydride can form a derivative by a method known per se.
- a derivative can be used as the oxygen-absorbing component (B).
- an ester, amide, imide, or dicarboxylic acid derived from the above acid anhydride can be used as the oxygen-absorbing component (B).
- the above ester is an ester obtained by reacting an acid anhydride such as alkyltetrahydrophthalic anhydride with various alcohols, and the alcohol used for esterification is not particularly limited, and is aliphatic such as methyl alcohol or ethyl alcohol. Any of aromatic alcohols such as alcohol and phenol can be used. Furthermore, polyhydric alcohols such as glycols can also be used. In this case, the number of unsaturated alicyclic structures corresponding to the number of alcohols in one molecule can be introduced.
- Such an ester may be a partial ester of the above acid anhydride. That is, such an ester is represented by the following formula, for example.
- Z is an unsaturated alicyclic ring that the acid anhydride has
- R is an organic group derived from the alcohol used in the reaction.
- the amide is obtained by reacting an acid anhydride such as alkyltetrahydrophthalic anhydride with various amine compounds.
- the amine to be used is not particularly limited, and any of aliphatic amines such as methylamine, ethylamine, and propylamine, and aromatic amines such as phenylamine can be used, and two that form an acid anhydride group.
- One of the carbonyl groups may be amidated, or both may be amidated.
- it is not limited to monoamines, and polyvalent amines such as diamines and triamines can also be used. In this case, it is possible to introduce a number of unsaturated alicyclic structures corresponding to the number of amines in one molecule. it can.
- the imide is obtained by heat-treating the above amide and imidized, for example, the following formula: HOOC-Z-CONH-R Or HOOC-Z-CONH-R-CONH-Z-COOH
- Z is an unsaturated alicyclic ring that the acid anhydride has
- R is an organic group derived from the amine used in the reaction.
- Z and R are the same as above. It is represented by
- the dicarboxylic acid is obtained by hydrolysis of an acid anhydride and cleavage of an acid anhydride group, and is represented by the following formula.
- HOOC-Z-COOH In the formula, Z and R are the same as described above.
- a polymer having a structural unit derived from the above-described acid anhydride can also be used as the oxygen-absorbing component (B). That is, the acid anhydride represented by the formula (1) described above can be used as a dibasic acid component that forms a polyester.
- Such a copolyester has an unsaturated alicyclic structure in the molecular chain, and therefore exhibits a predetermined oxygen absorptivity (oxidation property), so that it can be used as an oxygen-absorbing component (B). It is possible.
- such a copolyester has an extremely high affinity with the polyester resin used as the base resin (A), and is very suitable for uniformly dispersing the oxygen-absorbing component (B).
- Typical dibasic acids used in the production of such a copolyester that can be used as the oxygen-absorbing component (B) are terephthalic acid, isophthalic acid, succinic acid, and adipic acid.
- a copolymer polyester can be produced by polycondensation with a diol component together with an anhydride.
- typical examples of the diol component include 1,4-butanediol, ethylene glycol, 1,6-hexanediol, neopentyl glycol, and the like.
- the acid anhydride is preferably in the range of 30 to 90 mol%, particularly 50 to 80 mol%, based on the total dibasic acid. That is, if the amount of the structural unit derived from the acid anhydride in the copolymer is small, the oxygen absorbability is low, so that it is necessary to add a large amount to the polyester resin composition. As a result, it is necessary to add a large amount of an oxidation promoting component (C) described later, and the excellent characteristics of the thermoplastic resin (particularly, polyester resin) used as the base resin (A) are impaired. . For example, blow molding or the like becomes difficult, and there is a possibility that it cannot be molded into a container.
- the advantage that the physical property of the copolymerized polyester obtained shows high affinity with respect to the polyester resin which can be used as base-material resin (A) is impaired. . That is, the physical properties of the polyester resin (for example, PET) that can be used as the base resin are greatly different, and it becomes difficult to uniformly disperse the copolyester (oxygen-absorbing component (B)) or poor molding. Etc. are likely to occur.
- the number average molecular weight of the copolymerized polyester that can be suitably used as the oxygen-absorbing component (B) is generally about 1,000 to 1,000,000.
- various acid anhydride derivatives those having a low molecular weight are suitable.
- various derivatives having a molecular weight of 2000 or less are suitably used.
- the amount of the oxygen-absorbing component (B) used is sufficient to obtain a sufficient oxygen-absorbing property, and the properties such as moldability of a thermoplastic resin used as the base resin (A), such as a polyester resin, are impaired.
- the specific amount cannot be strictly defined because the forms thereof are various, but in general, the base resin (A) in terms of acid anhydride represented by the formula (1).
- a range of 0.1 to 20 parts by weight, particularly 0.5 to 5 parts by weight per 100 parts by weight is preferred.
- a compound having benzyl hydrogen is used as the oxidation promoting component (C). That is, benzyl hydrogen is easily extracted, for example, is extracted during melt kneading and the like to generate a stable radical that does not easily react with oxygen, and this serves as a radical supply source to generate the radical of the oxygen-absorbing component (B) described above. It promotes the oxidation of the oxygen-absorbing component (B) when it comes into contact with oxygen. That is, by using such a component (C), the oxidation of the oxygen-absorbing component (B) is promoted even when no transition metal catalyst is used. Further, the base resin (A) has a high glass transition temperature at room temperature. Even under the condition in which the mobility of the molecule is suppressed, the oxidation of the oxygen-absorbing component (B) is promoted, and an excellent oxygen barrier property can be ensured.
- Such a compound is not particularly limited as long as it is a compound having benzyl hydrogen, that is, a hydrogen atom bonded to the benzyl position in the benzyl group, but generally includes the base resin (A) described above. From the viewpoint that it can be easily dispersed in the resin composition, it preferably has a polymer form. Specifically, a polymer having styrene having benzyl hydrogen as a structural unit is suitably used as the oxidation promoting component (C).
- styrene polymer examples include polystyrene, acrylonitrile-styrene copolymer, ⁇ -methylstyrene-styrene copolymer, and styrene-diene copolymer.
- styrene-diene copolymer examples include a styrene-isoprene block copolymer, a styrene-isoprene-styrene triblock copolymer, a styrene-butadiene block copolymer, and a styrene-butadiene-styrene triblock copolymer.
- a hydrogenated styrene-diene copolymer can also be used.
- styrene polymers containing a large amount of benzyl hydrogen are suitable, for example, styrene containing 15 mol% or more of styrene blocks including polystyrene.
- System polymers are preferably used.
- the styrenic polymer generally has a number average molecular weight in the range of 1,000 to 1,000,000.
- the amount of the styrene block having benzyl hydrogen is 0.1 to 30 per 100 parts by weight of the oxygen-absorbing component (B) converted to the acid anhydride, although the oxidation promoting component (C) described above varies depending on the type.
- the oxygen-absorbing resin composition of the present invention containing the above-mentioned components (A) to (C) can be appropriately blended with known compounding agents depending on the use and the like.
- a transition metal catalyst commonly used in this type of composition can be used to further enhance oxygen absorption.
- Typical transition metals in such a transition metal catalyst are iron, cobalt, nickel, copper, silver, tin, titanium, zirconium, vanadium, chromium, manganese, and the like, and in particular, the oxygen-absorbing component (B) described above. Cobalt is optimal for promoting oxidation and increasing oxygen absorption.
- Such transition metal catalysts are generally used in the form of low-valent inorganic, organic or complex salts of these transition metals. The specific form is known and is described in detail in, for example, Japanese Patent Application Laid-Open No. 2004-161796.
- the use of the above transition metal catalyst causes inconveniences such as oxidative degradation of the base resin (A), a decrease in strength based thereon and a decrease in oxygen barrier properties, and a by-product of a low molecular weight decomposition product that causes a strange odor. Therefore, its use should be limited to applications where such inconvenience can be ignored, and even when used, it is desirable to limit the amount as much as possible.
- the transition metal catalyst may be in an amount of 1000 ppm or less, particularly 400 ppm or less in terms of metal based on the resin composition, and it is needless to say that it is optimal that it is not blended at all.
- a gas barrier resin known per se can be blended. That is, the resin composition containing the oxygen absorbing component (B) and the oxidation promoting component (C) described above has a function of increasing the barrier property against oxygen by absorbing oxygen by oxidation, The barrier property against oxygen decreases. From the viewpoint of effectively avoiding such inconvenience and improving the life against oxygen barrier properties, the use of such a gas barrier resin is preferable.
- the use of a gas barrier resin also has an advantage of improving barrier properties against other gases (for example, water vapor and carbon dioxide gas).
- gas barrier resin examples include nylon 6, nylon 6,6, nylon 6 / 6,6 copolymer, polymetaxylylene adipamide (MXD6), nylon 6,10, nylon 11, nylon 12, A polyamide resin such as nylon 13 is representative.
- amount of terminal amino groups is 40 eq / 10 6 g or more, poly m-xylylene adipamide in particular more than 50 eq / 10 6 g, the resistance to oxidation deterioration is high, which is preferable.
- a gas barrier resin other than the polyamide resin an ethylene-vinyl alcohol copolymer is representative.
- the gas barrier resin as described above may have a molecular weight sufficient to form a film.
- various compounding agents such as a filler, a colorant, a heat stabilizer, a weather stabilizer, an antioxidant, as long as the properties such as excellent oxygen absorption and moldability of the resin composition of the present invention are not impaired.
- Anti-aging agents, light stabilizers, ultraviolet absorbers, antistatic agents, lubricants such as metal soaps and waxes, modifying resins or rubbers can be appropriately blended.
- the above-described oxygen-absorbing resin composition is generally prepared by kneading the above-described components in a non-oxidizing atmosphere using an extruder or the like.
- a part of the thermoplastic resin of the base resin (A) is melt-kneaded with the oxygen-absorbing component (B) and the oxidation promoting component (C) while degassing using a twin screw extruder, and master batch pellets
- the remaining thermoplastic resin can be kneaded and used for molding immediately before use.
- thermoplastic resin (base resin (A)) used for preparing the masterbatch and the thermoplastic resin (base resin (A)) to be kneaded later may have different physical properties, By adopting such means, the physical properties can be adjusted according to the application.
- a transition metal catalyst is used, the transition metal catalyst is dissolved in a suitable organic solvent (for example, an organic solvent such as an alcohol, ether, ketone, or hydrocarbon) in order to mix it uniformly. It is preferable to prepare a prepared solution and mix this solution with other components in a kneader such as an extruder.
- the oxygen-absorbing resin composition of the present invention has excellent oxygen-absorbing properties and does not involve the by-product of low-molecular-weight decomposition products that cause off-flavors during oxygen absorption, thus preventing oxidative deterioration of the contents and damaging the flavor. It is extremely suitable in the field of packaging materials because it does not exist, and is suitably used as a packaging material in the form of a film, sheet, cup, tray, bottle, tube, lid, or the like. Moreover, it can also be used for the purpose of oxygen absorption in a hermetically sealed container in the form of powder, film, sheet or the like.
- the oxygen-absorbing resin composition of the present invention was used for molding packaging containers such as bags, cups, bottles, tubes and the like because it does not involve the by-product of a low molecular weight decomposition product that causes a strange odor during oxygen absorption.
- the layer made of the resin composition can be positioned on the side in contact with the container contents, and therefore, the packaging container can be formed only by the layer made of the resin composition.
- the oxygen barrier property due to the excellent oxygen absorption of the layer composed of the resin composition can be utilized to reduce the thickness of the container wall, thereby reducing the weight and resources of the container. Cost reduction can be realized.
- the molding into the packaging container as described above may be performed by a publicly known means.
- a film is formed by extrusion molding using the above resin composition, and the obtained film is bonded by heat sealing.
- a bag-like container can be obtained.
- a sheet-like or test-tube preform is formed by extrusion molding, injection molding, etc., and is used for secondary molding such as vacuum molding, stretch molding, pressure forming, plug assist molding, blow stretch molding, etc.
- a cup-shaped, tray-shaped or bottle-shaped packaging container can be obtained.
- a tube-shaped packaging container can be directly formed by extrusion molding, injection molding, direct blow molding, or the like.
- the oxygen-absorbing resin composition of the present invention can also be made into a multi-layer packaging container by combining with other resins or resin compositions.
- Such multilayering not only further enhances the barrier property against oxygen, but also enhances the barrier property against gases other than oxygen (for example, carbon dioxide gas or water vapor), and can also maintain the oxygen absorption property over a long period of time.
- OAR An oxygen absorbing layer formed using the oxygen absorbing resin composition of the present invention.
- PET polyethylene terephthalate layer;
- PE Low, medium or high density polyethylene, linear low density polyethylene or linear ultra low density polyethylene layer
- PP polypropylene layer
- COC cyclic olefin resin layer:
- GBAR Gas barrier layer made of aromatic polyamide or ethylene vinyl alcohol copolymer
- an embodiment including a gas barrier resin layer is suitable for maintaining the oxygen absorption of the oxygen absorption layer (OAR) for a long period of time.
- any side may be formed in the inner surface side or outer surface side of a container.
- a layer of an adhesive resin such as an olefin resin modified with an unsaturated carboxylic acid may be appropriately interposed.
- a packaging container having such a multilayer structure is manufactured by molding in the same manner as in the case of the single-layer structure described above, utilizing multilayering by coextrusion, co-injection, or the like.
- the packaging container provided with the layer made of the oxygen-absorbing resin composition of the present invention exhibits excellent oxygen barrier properties due to its excellent oxygen-absorbing property, beer, Beverages such as wine, fruit juice, carbonated soft drink, fruits, nuts, vegetables, meat products, infant foods, coffee, jam, mayonnaise, ketchup, cooking oil, dressing, sauces, boiled dairy products, dairy products, other pharmaceuticals, It is extremely suitable as a container for filling various contents that deteriorate in the presence of oxygen, such as cosmetics and gasoline. Moreover, since it is excellent also in transparency, it can be suitably used for applications requiring transparency.
- Synthesis Example 2 Synthesis was performed in the same manner as in Synthesis Example 1 except that 18.4 g of metaxylylenediamine (manufactured by Tokyo Chemical Industry Co., Ltd.) was used as the amine component to obtain an oxygen-absorbing component (B3).
- Example 1 A resin composition pellet in which 1% by weight of oxygen-absorbing component B1 and 10% by weight of oxidation-promoting component C1 is blended with base resin A1 is prepared by the above method, and the oxygen absorption amount (cc / g) of the resin composition is calculated. did. The results are shown in Table 1.
- Example 2 A resin composition pellet in which 1% by weight of the oxygen absorbing component B1 and 20% by weight of the oxidation promoting component C1 is blended with the base resin A1 is prepared by the above method, and the oxygen absorption amount (cc / g) of the resin composition is calculated. did. The results are shown in Table 1.
- Example 3 A resin composition pellet in which 1% by weight of the oxygen absorption component B1 and 20% by weight of the oxidation promoting component C2 is blended with the base resin A1 is prepared by the above method, and the oxygen absorption amount (cc / g) of the resin composition is calculated. did. The results are shown in Table 1.
- Example 4 Resin composition pellets in which the base resin A1 contains 1% by weight of the oxygen-absorbing component B1, 20% by weight of the oxidation promoting component C2, and 0.035% by weight (350 ppm) of the transition metal catalyst 1 in terms of metal The oxygen absorption amount (cc / g) of the resin composition was calculated. The results are shown in Table 1.
- Example 5 A resin composition pellet in which 10% by weight of the oxygen absorption component B2 and 10% by weight of the oxidation promoting component C1 is blended with the base resin A1 is prepared by the above method, and the oxygen absorption amount (cc / g) of the resin composition is calculated. did. The results are shown in Table 2.
- Example 6 A resin composition pellet containing 10% by weight of oxygen-absorbing component B2 and 10% by weight of oxidation-promoting component C2 in base resin A1 is prepared by the above method, and the oxygen absorption amount (cc / g) of the resin composition is calculated. did. The results are shown in Table 2.
- Example 7 A resin composition pellet in which 10% by weight of the oxygen absorption component B3 and 10% by weight of the oxidation promoting component C1 is blended with the base resin A1 is prepared by the above method, and the oxygen absorption amount (cc / g) of the resin composition is calculated. did. The results are shown in Table 2.
- Example 8 A resin composition pellet in which 10% by weight of oxygen-absorbing component B2 and 10% by weight of oxidation promoting component C1 is blended with base resin A2 is prepared by the above method, and the oxygen absorption amount (cc / g) of the resin composition is calculated. did. The results are shown in Table 2.
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Abstract
Description
また、特許文献2には、不飽和脂環構造(シクロヘキセン構造)を有する化合物を有機系酸素吸収剤として含む酸素捕集組成物が提案されている。
しかしながら、かかる樹脂組成物も、遷移金属触媒を使用することが必須であり、さらに、オレフィン系樹脂に酸素吸収性を付与するために使用されるものであり、ポリエステル樹脂に適用されるものではない。
本発明の他の目的は、酸素吸収に際して異臭の要因となる低分子量分解物を生ぜず、従って単層構造の容器を形成することができ、容器の薄肉化の実現に極めて有用な酸素吸収性樹脂組成物を提供することにある。
本発明のさらに他の目的は、上記の酸素吸収性樹脂組成物から形成された層を含む包装容器を提供することにある。
(1)前記酸素吸収成分(B)が、下記式(1):
Yは、アルキル基である、
で表わされる酸無水物、該酸無水物から誘導されるエステル、アミド、イミド又はジカルボン酸、及び該酸無水物に由来する構成単位を有する重合体からなる群より選択された少なくとも一種であること、
(2)前記基材樹脂(A)がポリエステル樹脂であること、
(3)ベンジル水素を有する化合物が、スチレン系重合体であること、
が好ましい。
この包装容器においては、前記酸素吸収性樹脂組成物からなる層が、容器内容物と接する位置に形成されているという態様を採用することができ、特に前記酸素吸収性樹脂組成物からなる層のみから容器壁が形成されている単層構造の包装容器とすることができる。
即ち、本発明の樹脂組成物においては、酸素と接触したときの上記酸素吸収成分(B)の自動酸化によって酸素が吸収され、酸素バリア性に繋がる優れた酸素吸収性が得られるのであるが、かかる酸素吸収成分(B)、具体的には上記の不飽和脂環構造を有する化合物では、酸化により、脂肪族環中の不飽和結合の部分が開裂され、アルデヒドやケトン等の低分子量の酸化分解物は副生しない。しかも、ベンジル水素を有する化合物が酸化促進成分(C)として配合されているため、遷移金属触媒の不存在下においても、酸素と接触したときの上記酸素吸収成分(B)の自動酸化が有効に促進され、優れた酸素吸収性が得られる。したがって、遷移金属触媒の使用による低分子量分解物の副生も抑制され、さらに基材樹脂(A)として用いる熱可塑性樹脂、例えばポリエステル樹脂の酸化劣化による強度低下やガスバリア性の低下も有効に回避できる。
さらには、上記のような酸化促進成分(C)により、基材樹脂(A)としてガラス転移温度の高い包装グレードの熱可塑性樹脂、例えばポリエステル樹脂の使用等によって、酸素吸収成分(B)の室温下での分子の運動性が抑制されているような場合においても、優れた酸素吸収性が得られる。このため、本発明の酸素吸収性樹脂組成物は、熱可塑性樹脂製の包装容器の成形に有効に適用することができる。
従って、本発明の酸素吸収性樹脂組成物を用いて包装容器を成形し、その酸素バリア性を高めるときには、器壁の設計の自由度が高められ、酸素吸収性樹脂組成物の層を任意の位置に設けた多層構造とすることが可能となるばかりか、この酸素吸収性樹脂組成物の層のみにより器壁が形成された単層構造とすることもできる。特に、単層構造の容器とした場合においても、優れた酸素吸収性により酸素バリア性を確保することができるため、容器の薄肉化や軽量化の実現に、本発明の酸素吸収性樹脂組成物は極めて有利である。
基材樹脂(A)としては、成形可能である限り、任意の熱可塑性樹脂を使用することができる。例えば、低密度ポリエチレン、高密度ポリエチレン、ポリプロピレン、ポリ1-ブテン、ポリ4-メチル-1-ペンテンあるいはエチレン、プロピレン、1-ブテン、4-メチル-1-ペンテン等のα-オレフィン同志のランダムあるいはブロック共重合体、環状オレフィン共重合体などのオレフィン系樹脂;エチレン・酢酸ビニル共重合体、エチレン・ビニルアルコール共重合体、エチレン・塩化ビニル共重合体等のエチレン・ビニル系共重合体;ポリスチレン、アクリロニトリル・スチレン共重合体、ABS、α-メチルスチレン・スチレン共重合体等のスチレン系樹脂;ポリ塩化ビニル、ポリ塩化ビニリデン、塩化ビニル・塩化ビニリデン共重合体、ポリアクリル酸メチル、ポリメタクリル酸メチル等のビニル系樹脂;ナイロン6、ナイロン6-6、ナイロン6-10、ナイロン11、ナイロン12等のポリアミド樹脂;ポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート、ポリエチレンナフタレート、及びこれらの共重合ポリエステル等のポリエステル樹脂;ポリカーボネート樹脂;ポリフエニレンオキサイド樹脂;ポリ乳酸など生分解性樹脂;などを基材樹脂(A)として使用することができる。勿論、成形性が損なわれない限り、これらの熱可塑性樹脂のブレンド物を、基材樹脂(A)として使用することもできる。
特に容器等の包装材料として用いる場合には、ポリエステル樹脂やオレフィン系樹脂が好適であり、特に比較的低い成形温度で成形でき、後述する酸素吸収成分の熱劣化を少なくし、高いガスバリア性を確保できるという点で、ポリエステル樹脂が最適である。
このような共重合ポリエステルにおいて、テレフタル酸以外の二塩基酸としては、イソフタル酸、フタル酸、ナフタレンジカルボン酸等の芳香族ジカルボン酸;シクロヘキサンジカルボン酸等の脂環族ジカルボン酸;コハク酸、アジピン酸、セバチン酸、ドデカンジオン酸等の脂肪族ジカルボン酸;等の1種又は2種以上の組み合わせを例示することができ、エチレングリコール以外のジオール成分としては、プロピレングリコール、1,4-ブタンジオール、ジエチレングリコール、1,6-ヘキシレングリコール、シクロヘキサンジメタノール、ビスフェノールAのエチレンオキサイド付加物等の1種又は2種以上が挙げられる。
尚、以下に述べる酸素吸収成分(B)を構成する酸無水物等に由来する二塩基酸成分が、エステル交換等により、上記の共重合成分としてはPET系ポリエステル中に導入されることもある。
本発明において、酸素を吸収する酸素吸収成分(B)としては、不飽和脂環構造を有する化合物が使用される。即ち、不飽和脂環構造を有する化合物は、これが酸素と接触したとき、環内の不飽和結合の部分が容易に酸化され、これにより、酸素が吸収され、酸素吸収性が発揮される。例えば芳香族環内の不飽和結合では、このような被酸化性は示さない。
Yは、アルキル基である、
で表わされる酸無水物、該酸無水物から誘導されるエステル、アミド、イミド又はジカルボン酸、及び該酸無水物に由来する構成単位を有する重合体からなる群より選択された少なくとも一種が好適に使用される。
本発明において、上記酸無水物の最も好適な例としては、下記式(2)で表される3-メチル-Δ4-テトラヒドロフタル酸無水物、及び下記式(3)で表される4-メチル-Δ3-テトラヒドロフタル酸無水物を挙げることができる。
また、かかるエステルは、上記酸無水物の部分エステルであってもよい。
即ち、このようなエステルは、例えば下記式で表される。
R-O-OC-Z-CO-O-R
HOOC-Z-CO-O-R
或いは
HOOC-Z-CO-O-R-O-CO-Z-COOH
式中、Zは、酸無水物が有する不飽和脂環であり、
Rは、反応に用いたアルコールに由来する有機基である。
用いるアミンは、特に制限されず、メチルアミン、エチルアミン、プロピルアミン等の脂肪族アミンや、フェニルアミン等の芳香族アミンの何れも使用することができ、酸無水物基を形成している2個のカルボニル基の内の一方がアミド化されたものであってもよいし、両方がアミド化されたものであってもよい。さらに、モノアミンに限定されず、ジアミン、トリアミン等の多価アミンも使用することができ、この場合には、1分子中のアミンの数に相当する数の不飽和脂環構造を導入することができる。
HOOC-Z-CONH-R
或いは
HOOC-Z-CONH-R-CONH-Z-COOH
式中、Zは、酸無水物が有する不飽和脂環であり、
Rは、反応に用いたアミンに由来する有機基である、
で表されるアミドを熱処理することにより得られ、下記式;
Z-(CO)2-N-R
或いは
Z-(CO)2-N-R-N-(CO)2-Z
式中、Z及びRは、上記と同じである、
で表される。
HOOC-Z-COOH
式中、Z及びRは、上記と同じである。
酸素吸収成分(B)として好適に使用し得る上記共重合ポリエステルの数平均分子量は、一般に、1000乃至1000000程度である。
酸化促進成分(C)としては、ベンジル水素を有する化合物が使用される。即ち、ベンジル水素は引き抜かれやすく、例えば溶融混練等に際して引き抜かれ、酸素と反応し難い安定なラジカルを生成し、これがラジカル供給源となって前述した酸素吸収成分(B)のラジカルを生成せしめ、酸素と接触したときの酸素吸収成分(B)の酸化を促進するものである。
即ち、かかる成分(C)の使用により、遷移金属触媒を使用しない場合にも酸素吸収成分(B)の酸化が促進され、さらには、基材樹脂(A)としてガラス転移温度が高く、室温下での分子の運動性が抑制されている条件下においても、酸素吸収成分(B)の酸化が促進され、優れた酸素バリア性を確保することが可能となるのである。
また、上記のスチレン系重合体は、基材樹脂(A)との分散性等の観点から、一般に数平均分子量が1000乃至1000000の範囲にあるものが好適である。
上述した(A)~(C)の成分を含有する本発明の酸素吸収性樹脂組成物は、その用途等に応じて、適宜、公知の配合剤を配合することができる。
このような遷移金属触媒における遷移金属としては、鉄、コバルト、ニッケル、銅、銀、錫、チタン、ジルコニウム、バナジウム、クロム、マンガン等が代表的であり、特に前述した酸素吸収成分(B)の酸化を促進させ、酸素吸収性を高めるというためには、コバルトが最適である。このような遷移金属の触媒は、一般に、これら遷移金属の低価数の無機塩、有機塩或いは錯塩の形で使用される。その具体的な形態は公知であり、例えば特開2004-161796号等に詳細に記載されている。
尚、上記の遷移金属触媒の使用は、基材樹脂(A)の酸化劣化やそれに基づく強度低下、酸素バリア性の低下等の不都合をもたらし、また異臭の原因となる低分子量分解物の副生を伴うことがあるので、その使用は、このような不都合を無視できるような用途に制限すべきであり、また、使用する場合においても、その量を極力制限することが望ましい。例えば、この遷移金属触媒は、樹脂組成物基準で金属換算量で1000ppm以下、特に400ppm以下の量とするのがよく、全く配合しないことが最適であるのは言うまでもない。
また、ポリアミド樹脂以外のガスバリア性樹脂としては、エチレン-ビニルアルコール共重合体が代表的である。例えば、エチレン含有量が20乃至60モル%、特に25乃至50モル%のエチレン-酢酸ビニル共重合体を、ケン化度が96%以上、特に99モル%以上となるようにケン化して得られる共重合体ケン化物が、好適に使用される。
上記のようなガスバリア性樹脂は、フィルムを形成し得るに足る分子量を有していればよい。
上述した酸素吸収性樹脂組成物は、一般的には前述した各成分を、非酸化性雰囲気中で、押出機等を用いて混練することにより調製されるが、一部の成分を予め混合しておき、残りの成分を後から混合する等の手段も採用することができる。
例えば、基材樹脂(A)の一部の熱可塑性樹脂を、二軸押出機を用いて脱気しながら酸素吸収性成分(B)及び酸化促進成分(C)と溶融混練してマスターバッチペレットを調製しておき、使用直前に、残りの熱可塑性樹脂を混練して成形に供することもできる。この場合、マスターバッチの調製に用いられる熱可塑性樹脂(基材樹脂(A))と後から混練する熱可塑性樹脂(基材樹脂(A))とが異なる物性を有するものであってもよく、このような手段を採用することにより、その用途に応じて物性を調整することができる。
また、遷移金属系触媒を用いる場合には、これを均質に配合するため、遷移金属触媒を適当な有機溶媒(例えばアルコール系、エーテル系、ケトン系、炭化水素系等の有機溶媒)に溶解させた溶液を調製し、この溶液を、押出機等の混練機中で他の成分と混合することが好適である。
このような単層構造の包装容器では、上記樹脂組成物からなる層の優れた酸素吸収による酸素バリア性を活かして、その容器壁を薄肉化することができ、容器の軽量化や省資源化、低コスト化を実現できる。
尚、以下の層構成において、以下の略号を使用した。
OAR:本発明の酸素吸収性樹脂組成物を用いて形成された酸素吸収層。
PET:ポリエチレンテレフタレート層;
PE:低、中或いは高密度ポリエチレン、直鎖低密度ポリエチレンまたは
線状超低密度ポリエチレンからなる層
PP:ポリプロピレンからなる層
COC:環状オレフィン樹脂の層:
GBAR:芳香族ポリアミド或いはエチレンビニルアルコール共重合体か
らなるガスバリア層
PET/OAR
三層構造の例;
PE/OAR/PET
PET/OAR/PET
GBAR/OAR/PET
PE/OAR/COC
四層構造;
PE/PET/OAR/PET
PE/OAR/GBAR/PET
PET/OAR/GBAR/PET
PE/OAR/GBAR/COC
PE/OAR/GBAR/PE
五層構造;
PET/OAR/PET/OAR/PET
PE/PET/OAR/GBAR/PET
PET/OAR/GBAR/COC/PET
PET/OAR/PET/COC/PET
PE/OAR/GBAR/COC/PET
PE/GBAR/OAR/GBAR/PE
PP/GBAR/OAR/GBAR/PP
六層構造;
PET/OAR/PET/OAR/GBAR/PET
PE/PET/OAR/COC/GBAR/PET
PET/OAR/GBAR/PET/COC/PET
PE/GBAR/OAR/PE/GBAR/PE
PP/EVOH/OAR/PP/GBAR/PP
七層構造;
PET/OAR/COC/PET/GBAR/OAR/PET
また、上記の多層構造では、何れの側が容器の内面側或いは外面側に形成されていてもよい。
さらに、各層の間の接着性が不十分な場合には、適宜、不飽和カルボン酸で変性されたオレフィン系樹脂などの接着剤樹脂の層を間に介在させることも可能である。
このような多層構造の包装容器は、共押出や共射出等による多層化を利用して、前述した単層構造の場合と同様にして成形を行うことにより製造される。
また、透明性にも優れているため、透明性の要求される用途にも好適に使用できる。
1.材料
次に実施例にて使用した材料を示す。
<基材樹脂(A)>
(A1):シクロヘキサンジメタノール含有ポリエチレンテレフタレート
樹脂(S2008:SKケミカル製)
(A2):ポリメタキシリレンジアジパミド(T-620:東洋紡製)
<酸素吸収成分(B)>
(B1):4-メチル-Δ3-テトラヒドロ無水フタル酸を45重量%お
よびcis-3-メチル-Δ4-テトラヒドロ無水フタル酸を2
1重量%含有するメチルテトラヒドロ無水フタル酸混合物(H
N-2200:日立化成製)
<酸化促進成分(C)>
(C1):ポリスチレン樹脂(トーヨースチロールGPHRM48N:東
洋スチレン製)
(C2):水添スチレン-ブタジエン-スチレントリブロック共重合体樹
脂(タフテックP2000:旭化成ケミカルズ製)
<遷移金属触媒>
遷移金属触媒1:ネオデカン酸コバルト
(DICNATE5000:大日本インキ化学工業製)
(合成例1)
攪拌装置、窒素導入管、ディーンスターク型水分離器を備えた300mlのセパラブルフラスコに酸素吸収成分として4-メチル-Δ3-テトラヒドロ無水フタル酸を45重量%含有するメチルテトラヒドロ無水フタル酸(HN-2200:日立化成製)を50g、アミン成分としてステアリルアミン(東京化成工業製)を72.5g仕込み、窒素雰囲気下120℃~180℃で生成する水を取り除きながら約6時間反応させた。得られた反応液のIRスペクトルよりメチルテトラヒドロ無水フタル酸由来の1780cm-1のピークの消失と合成物のイミド基に由来する1708cm-1のピークの出現により合成を確認した。これを酸素吸収成分(B2)とする。
アミン成分としてメタキシリレンジアミン(東京化成工業製)を18.4g用いた以外は合成例1と同様に合成を行い、酸素吸収成分(B3)を得た。
バレル設定温度を200℃とした造粒設備付帯二軸押出機(TEM-35B:東芝機械(株)製)を用い、基材樹脂Aに各種構成成分を混合混練しストランド状に押出、樹脂組成ペレットを得た。構成成分の導入方法は、固体ペレット状のものはポリエステル樹脂とのドライブレンドにより、液状のものは液体フィーダー(モーノポンプ:兵神装備製)により押出機中途の開口部より添加した。
種々の樹脂組成ペレットを凍結粉砕機で粉砕後定量し、内容量58mlの酸素不透過性容器[ハイレトフレックス:東洋製罐(株)製ポリプロピレン/スチール箔/ポリプロピレン製カップ状積層容器]に入れ、ポリプロピレン(内層)/アルミ箔/ポリエステル(外層)の蓋材でヒートシールし、23℃、50℃または80℃条件下で保存した。この容器内酸素濃度を経時日時においてマイクロガスクロマトグラフ装置(アジレント・テクノロジー社製;M200)にて測定し、酸素吸収量(cc/g)を算出した。
基材樹脂A1に、酸素吸収成分B1を1重量%、酸化促進成分C1を10重量%配合した樹脂組成物ペレットを上記方法で作製し、樹脂組成物の酸素吸収量(cc/g)を算出した。その結果を表1に示す。
基材樹脂A1に、酸素吸収成分B1を1重量%、酸化促進成分C1を20重量%配合した樹脂組成物ペレットを上記方法で作製し、樹脂組成物の酸素吸収量(cc/g)を算出した。その結果を表1に示す。
基材樹脂A1に、酸素吸収成分B1を1重量%、酸化促進成分C2を20重量%配合した樹脂組成物ペレットを上記方法で作製し、樹脂組成物の酸素吸収量(cc/g)を算出した。その結果を表1に示す。
基材樹脂A1に、酸素吸収成分B1を1重量%、酸化促進成分C2を20重量%、遷移金属触媒1を金属換算量で0.035重量%(350ppm)配合した樹脂組成物ペレットを上記方法で作製し、樹脂組成物の酸素吸収量(cc/g)を算出した。その結果を表1に示す。
基材樹脂A1に、酸素吸収成分B2を10重量%、酸化促進成分C1を10重量%配合した樹脂組成物ペレットを上記方法で作製し、樹脂組成物の酸素吸収量(cc/g)を算出した。その結果を表2に示す。
基材樹脂A1に、酸素吸収成分B2を10重量%、酸化促進成分C2を10重量%配合した樹脂組成物ペレットを上記方法で作製し、樹脂組成物の酸素吸収量(cc/g)を算出した。その結果を表2に示す。
基材樹脂A1に、酸素吸収成分B3を10重量%、酸化促進成分C1を10重量%配合した樹脂組成物ペレットを上記方法で作製し、樹脂組成物の酸素吸収量(cc/g)を算出した。その結果を表2に示す。
基材樹脂A2に、酸素吸収成分B2を10重量%、酸化促進成分C1を10重量%配合した樹脂組成物ペレットを上記方法で作製し、樹脂組成物の酸素吸収量(cc/g)を算出した。その結果を表2に示す。
基材樹脂A1に、酸素吸収成分B1を1重量%配合した樹脂組成物ペレットを上記方法で作製し、樹脂組成物の酸素吸収量(cc/g)を算出した。その結果を表1に示す。
基材樹脂A1に、酸化促進成分C1を10重量%配合した樹脂組成物ペレットを上記方法で作製し、樹脂組成物の酸素吸収量(cc/g)を算出した。その結果を表1に示す。
基材樹脂A1に、酸素吸収成分B2を10重量%配合した樹脂組成物ペレットを上記方法で作製し、樹脂組成物の酸素吸収量(cc/g)を算出した。その結果を表2に示す。
基材樹脂A1に、酸素吸収成分B3を10重量%配合した樹脂組成物ペレットを上記方法で作製し、樹脂組成物の酸素吸収量(cc/g)を算出した。その結果を表2に示す。
基材樹脂A1に、酸化促進成分C2を10重量%配合した樹脂組成物ペレットを上記方法で作製し、樹脂組成物の酸素吸収量(cc/g)を算出した。その結果を表2に示す。
基材樹脂A2に、酸素吸収成分B2を10重量%配合した樹脂組成物ペレットを上記方法で作製し、樹脂組成物の酸素吸収量(cc/g)を算出した。その結果を表2に示す。
Claims (7)
- 熱可塑性樹脂からなる基材樹脂(A)と共に、不飽和脂環構造を有する化合物からなる酸素吸収成分(B)と、該酸素吸収成分(B)の酸化を促進するための酸化促進成分(C)としてベンジル水素を有する化合物とを含有していることを特徴とする酸素吸収性樹脂組成物。
- 前記基材樹脂(A)がポリエステル樹脂である請求項1に記載の酸素吸収性樹脂組成物。
- ベンジル水素を有する化合物が、スチレン系重合体である請求項1に記載の酸素吸収性樹脂組成物。
- 請求項1に記載の酸素吸収性樹脂組成物からなる少なくとも一つの層が器壁中に形成されていることを特徴とする包装容器。
- 前記酸素吸収性樹脂組成物からなる層が、容器内容物と接する位置に形成されている請求項5に記載の包装容器。
- 前記酸素吸収性樹脂組成物からなる層のみから容器壁が形成されている請求項6に記載の包装容器。
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KR1020137019468A KR101596557B1 (ko) | 2011-01-27 | 2012-01-12 | 산소 흡수성 수지 조성물 |
EP12739325.4A EP2669334B1 (en) | 2011-01-27 | 2012-01-12 | Oxygen-absorbing resin composition |
US13/978,048 US9764308B2 (en) | 2011-01-27 | 2012-01-12 | Oxygen-absorbing resin composition |
JP2012554715A JP5870936B2 (ja) | 2011-01-27 | 2012-01-12 | 酸素吸収性樹脂組成物 |
CN201280006841.2A CN103354827B (zh) | 2011-01-27 | 2012-01-12 | 氧吸收性树脂组合物 |
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US13/978,048 A-371-Of-International US9764308B2 (en) | 2011-01-27 | 2012-01-12 | Oxygen-absorbing resin composition |
US15/156,673 Continuation US9919291B2 (en) | 2011-01-27 | 2016-05-17 | Oxygen-absorbing resin composition |
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JPWO2012102086A1 (ja) | 2014-06-30 |
CN103354827A (zh) | 2013-10-16 |
EP2669334A4 (en) | 2017-01-25 |
CN103354827B (zh) | 2014-12-10 |
US20130284617A1 (en) | 2013-10-31 |
US9764308B2 (en) | 2017-09-19 |
EP2669334A1 (en) | 2013-12-04 |
US9919291B2 (en) | 2018-03-20 |
US20160256852A1 (en) | 2016-09-08 |
KR20130115334A (ko) | 2013-10-21 |
JP5870936B2 (ja) | 2016-03-01 |
EP2669334B1 (en) | 2022-04-06 |
KR101596557B1 (ko) | 2016-02-22 |
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