WO2012090714A1 - イリジウム含有合金からなる金属線材 - Google Patents
イリジウム含有合金からなる金属線材 Download PDFInfo
- Publication number
- WO2012090714A1 WO2012090714A1 PCT/JP2011/079033 JP2011079033W WO2012090714A1 WO 2012090714 A1 WO2012090714 A1 WO 2012090714A1 JP 2011079033 W JP2011079033 W JP 2011079033W WO 2012090714 A1 WO2012090714 A1 WO 2012090714A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- iridium
- processing
- orientation
- wire
- metal wire
- Prior art date
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C28/00—Alloys based on a metal not provided for in groups C22C5/00 - C22C27/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/003—Drawing materials of special alloys so far as the composition of the alloy requires or permits special drawing methods or sequences
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/16—Metal drawing by machines or apparatus in which the drawing action is effected by other means than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, bars, or tubes
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C5/00—Alloys based on noble metals
- C22C5/04—Alloys based on a platinum group metal
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/14—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of noble metals or alloys based thereon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T13/00—Sparking plugs
- H01T13/20—Sparking plugs characterised by features of the electrodes or insulation
- H01T13/39—Selection of materials for electrodes
Definitions
- the present invention relates to a metal wire made of an iridium-containing alloy that is used in applications such as spark plug electrodes and various sensor electrodes and used in a high-temperature oxidizing atmosphere.
- Iridium wires are known as metal wires used for spark plug electrodes (center electrode, ground electrode) and various sensor electrodes. Since the spark plug electrode is exposed to a high-temperature oxidation environment in the combustion chamber, there is a concern about consumption due to high-temperature oxidation. Iridium belongs to a noble metal and has a high melting point and good oxidation resistance, so it can be used for a long time even at high temperatures.
- an object of the present invention is to provide an iridium or iridium-containing metal wire that has improved oxidation and consumption resistance from a viewpoint different from the conventional one, and a method for producing the metal wire.
- the present inventors paid attention to the orientation of the metal crystals constituting the wire as a technique for solving the above problems. According to the present inventors, in iridium or an alloy containing iridium, consumption due to high-temperature oxidation tends to start from a crystal grain boundary and proceed from there. This tendency is more observed in a state where the crystal orientation difference between adjacent crystals is large (large-angle grain boundary).
- the conventional wire is not an aggregate of crystals having a completely random crystal orientation but has a certain degree of orientation. This is because, in polycrystalline metals, there are preferred orientations that are easily expressed by processing depending on the crystal structure, and in face-centered cubic metals such as iridium, the ⁇ 100> direction is the preferred orientation. After that, there are more crystals having a fiber texture oriented in the ⁇ 100> direction than crystals oriented in other directions. However, the metal crystal cannot be biaxially oriented in the ⁇ 100> direction in a normal processing step for a wire (detailed later). In the prior art, for example, a crystal that forms a large-angle grain boundary may exist adjacent to the ⁇ 100> direction such as the ⁇ 111> orientation, and the entire wire has high oxidation resistance. Must not.
- the present inventors have conceived the present invention as a production process for increasing the abundance ratio of crystals oriented in the preferred ⁇ 100> direction as a method for improving the oxidation resistance of the iridium wire based on the above view.
- the present invention is a metal wire made of iridium or an iridium-containing alloy, and has a biaxial orientation in which the abundance ratio of crystals oriented in the ⁇ 100> direction in the cross section is 50% or more. It is.
- the metal wire according to the present invention is mainly composed of a crystal whose crystal orientation is biaxially oriented in the ⁇ 100> direction (hereinafter referred to as biaxially oriented crystal). More specifically, a crystal in which a crystal having a preferential orientation of ⁇ 100> is stretched side by side in the drawing axis direction (longitudinal direction) and in a direction perpendicular to the axial direction is constituted, and the abundance ratio of crystals having a ⁇ 100> orientation in the cross section Is expensive. If the abundance ratio of the biaxially oriented crystal is 50% or more, if it is less than this, it is not possible to improve the high-temperature oxidation resistance due to the reduction of the large-angle grain boundary. In addition, the upper limit of the abundance ratio of the biaxially oriented crystal is desirably 100%, but 80% is preferably set as the target upper limit in consideration of a long material shape such as a wire.
- the biaxial orientation of the crystal is ensured in the side portion of the wire. Since erosion in the oxidizing atmosphere occurs from the surface layer of the side surface of the plug electrode, it is necessary to eliminate the erosion factor on the side surface of the wire. Specifically, it is preferable that the abundance ratio of the crystals in which the crystals are biaxially oriented in the ⁇ 100> direction in the outer peripheral portion outside the 1 ⁇ 2 circle section is 50% or more.
- Examples of the iridium-containing alloy constituting the present invention include alloys containing rhodium, platinum, and nickel. Specifically, an iridium alloy containing rhodium, platinum and nickel in an amount of 5% by weight or less and the balance being iridium can be used. Further, it is a condition that iridium is contained, and the main component may be other than iridium. In consideration of the condition that the high temperature oxidation characteristics are excellent, an iridium-containing alloy containing platinum as a main component (iridium 30 wt% or less) is also preferable.
- a crystal with ⁇ 100> orientation is likely to appear in forging and rolling (including groove roll rolling) when processing from an ingot to a rod-like body, but in a subsequent drawing process, a crystal with ⁇ 111> orientation Is likely to occur.
- crystals with ⁇ 111> orientation are likely to occur due to friction between the tool and the workpiece.
- the manufacturing process of the wire according to the present invention is also basically the same as the conventional wire processing process, but as described above, in consideration of the change in crystal orientation in the drawing process, at the stage before the drawing process, ⁇ It was decided to obtain a material in which the abundance of 100> -oriented crystals was higher than before.
- processing is performed by biaxial pressurization in which materials are compressed simultaneously or alternately by pressure in two orthogonal directions.
- biaxial processing By repeating the biaxial processing, the crystals of the workpiece are aligned, and the crystal orientation can be controlled.
- Examples of the biaxial machining include hot forging, hot rolling, and hot working with a groove roll.
- the method of increasing the existence ratio of the biaxially oriented crystals in the first step is to control the temperature of the intermediate heat treatment without causing excessive processing strain to remain in the workpiece.
- a plurality of processes are performed while performing an intermediate heat treatment for reducing the work strain in order to maintain the workability of the workpiece, but the intermediate heat treatment is performed in a state where excessive work strain is introduced.
- crystal orientation occurs due to the appearance of new recrystallized grains, which impairs biaxial orientation due to processing in the middle of control.
- an oriented crystal structure is maintained and grown by restricting the upper limit of processing strain and the temperature range of intermediate heat treatment.
- the hardness of the workpiece in the first step is maintained at 550 Hv or less, and the temperature of the intermediate heat treatment is controlled to be below the recrystallization temperature.
- Setting the hardness of the workpiece to 550 Hv or less indicates that if the hardness is higher than this, the processing strain is excessively present, and even if an intermediate heat treatment is appropriately performed, the strain is not sufficiently reduced. This is because there is a possibility that a crack starting from a highly strained portion may occur during the processing.
- the reason why the intermediate heat treatment is set to the recrystallization temperature or less is that if this temperature is exceeded, new recrystallized grains are generated and the preferential texture formed by processing is changed.
- the recrystallization temperature here is a temperature at the time of intermediate heat treatment according to the degree of processing. That is, in the first step, hot groove roll rolling is performed after hot forging, but in hot forging in the initial stage of processing, the recrystallization temperature is high because the processing strain is low and the degree of processing is low. (Thus, the hardness of the workpiece needs to be 550 Hv or less).
- hot groove roll rolling after hot forging is a processing step that is the main component of the first step, and the recrystallization temperature is lowered because the degree of processing is high.
- a relatively high temperature (1400 to 1700 ° C.) is set in the initial stage of processing (hot forging), while 800 (in the roll rolling) in the subsequent processing (groove roll rolling). It is preferably set to ⁇ 1200 ° C. or less. This is because if the temperature is less than 800 ° C., the reduction in processing strain is insufficient, and if it exceeds 1200 ° C., recrystallized grains are generated.
- the processing temperature 1000 to 1700 ° C.
- This processing temperature may be higher than the intermediate heat treatment temperature, but there is no fear of recrystallization because the heating time is short.
- the processing rate in the first step is preferably set to 50% or more, and more preferably 90% or more.
- the rod-shaped body manufactured by the first step is one in which a preferentially oriented crystal structure is generated by biaxial processing repeatedly received.
- the wire according to the present invention can be obtained by processing into a wire through a second step by wire drawing.
- the wire drawing can be performed under the same processing conditions as those of the conventional wire processing, but when the intermediate heat treatment for reducing the processing strain is performed, the ⁇ 100> orientation is maintained, so that the processing rate is 50% or less. Is preferred.
- a biaxially oriented structure can be formed by repeatedly biaxially processing an ingot.
- the ingot has an orientation from the initial stage of processing. Therefore, in the wire manufacturing method according to the present invention, it is particularly preferable to manufacture iridium or an iridium-containing alloy ingot by the rotational pulling method.
- the pulling speed from the molten metal is 5 to 20 mm / min. If it is less than 5 mm / min, the ingot diameter becomes too large and casting defects may occur inside. On the other hand, if it exceeds 20 mm / min, the ingot diameter becomes too thin, a sufficient processing rate cannot be obtained, and it is difficult to obtain a uniform texture by processing.
- the present invention is a wire having crystal orientation, and this structure can improve durability against high-temperature oxidation.
- ingots of iridium and various iridium-containing alloys were manufactured by a rotary pulling method, and this was processed into a wire.
- First embodiment production of iridium ingot
- An iridium ingot having a diameter of 12 mm was produced from a iridium melt melted at a high frequency using a water-cooled copper mold by a pulling method (pulling speed 10 mm / min).
- the X-ray diffraction was performed about the center part.
- the result is shown in FIG. 1, and the ingot produced by the rotational pulling method has a very high peak intensity on the ⁇ 100 ⁇ plane and has high orientation.
- FIG. 3 shows a ⁇ 111 ⁇ plane X-ray pole figure of the workpiece cross section.
- the poles clearly appear in the workpiece cross section at each processing stage, have a good ⁇ 100> preferred orientation texture, and that the preferred orientation is maintained. Can be confirmed. And even if it becomes a wire, it has a ⁇ 100> priority orientation.
- an ingot with high orientation is manufactured from the beginning of manufacture by a pulling method, and this is used as a wire.
- an iridium ingot is manufactured by a general melting method, and processed to improve the orientation, thereby manufacturing a wire.
- the iridium ingot was manufactured by obtaining an ingot having a diameter of 12 mm by an argon arc melting method. Subsequent processing steps were the same as in the first embodiment.
- FIG. 4 shows a ⁇ 111 ⁇ plane X-ray pole figure of the workpiece cross section.
- the processed material produced from the ingot by the argon arc melting method also has good orientation.
- Ir-5 wt% Pt alloy and Pt-10 wt% Ir alloy wires were processed in the same process as in the first embodiment. These wires were manufactured by processing an ingot manufactured by a pulling method and processing under the same conditions as in the first embodiment.
- Comparative Examples 1 to 3 in order to confirm the significance of setting the intermediate heat treatment temperature in this embodiment, the processing step itself is the same as in this embodiment, but the temperature of the intermediate heat treatment is set to 1200 ° C., which is the recrystallization temperature. An iridium-containing alloy wire was produced at a temperature exceeding. The ingot was manufactured by an arc melting method.
- FIG. 5 shows a ⁇ 111 ⁇ X-ray pole figure of the workpiece in the machining process for this comparative example.
- the wire of the comparative example can be said to be a random crystal with little orientation.
- the wire of each embodiment having a texture with a ⁇ 100> preferred orientation has improved mass reduction due to high-temperature oxidation compared to a randomly oriented wire.
- the present invention is a material that has good high-temperature oxidation resistance and can be used for a long time in a high-temperature oxidizing atmosphere.
- the present invention is suitable as a material used in a high-temperature oxidizing atmosphere for spark plug electrodes, various sensor electrodes, lead wires, and the like.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Metal Extraction Processes (AREA)
- Spark Plugs (AREA)
- Forging (AREA)
Abstract
Description
(イリジウムインゴットの製造)
水冷銅鋳型を用いて高周波溶解したイリジウム溶湯から、引き上げ法(引き上げ速度10mm/min)により直径12mmのイリジウムインゴットを製造した。本実施形態で製造したイリジウムインゴットについて、その中央部分についてX線回折を行った。その結果を図1に示すが、回転引き上げ法により製造されたインゴットは{100}面のピーク強度が極めて高く現れ、高い配向性を有する。
上記で製造したイリジウムインゴットを図2に示す工程を経て線材へと加工した。この加工工程は、2軸加圧の熱間鍛造、熱間溝ロール圧延の各工程で目的寸法となるまで繰り返し加工を行っている。また、それぞれの加工工程においては、適宜に被加工材の硬度を測定し、硬度が550Hvを超えないことを確認している。そして、次の加工により硬度が550Hvを超える可能性がある際には、中間熱処理を行っている。本実施形態では、熱間溝ロール圧延の後に必要に応じて熱間スェージャー加工を加えている。
Claims (5)
- イリジウム又はイリジウム含有合金からなる金属線材であって、
その断面において、結晶方位が<100>方向に優先方位を持つ集合組織の存在比率が50%以上である2軸配向性を有する金属線材。 - 断面1/2円から外側の外周部において、結晶方位が<100>方向に優先方位を持つ集合組織の存在比率が50%以上である請求項1記載の金属線材。
- イリジウム含有合金は、ロジウム、白金、ニッケルを含む合金である請求項1又は請求項2記載の金属線材。
- 請求項1~請求項3のいずれかに記載の金属線材の製造方法であって、
イリジウム又はイリジウム含有合金のインゴットを中間熱処理を加えながら2軸加圧により棒状体にする第1工程と、
前記棒状体を伸線加工して線材とする第2工程と、を含み、
前記第1工程における加工材の硬度を550Hv以下に維持すると共に、前記中間熱処理の温度を再結晶温度以下とする方法。 - イリジウム又はイリジウム含有合金のインゴットを、回転引き上げ法により製造する請求項4記載の金属線材の製造方法。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020137014961A KR101531454B1 (ko) | 2010-12-27 | 2011-12-15 | 이리듐 함유 합금으로 이루어지는 금속 선재 |
CN201180062378.9A CN103282523B (zh) | 2010-12-27 | 2011-12-15 | 由含铱合金构成的金属线材 |
US13/882,572 US10047415B2 (en) | 2010-12-27 | 2011-12-15 | Metallic wire rod comprising iridium-containing alloy |
EP11853343.9A EP2660341A4 (en) | 2010-12-27 | 2011-12-15 | METAL ROLLED WIRE OF AN IRIDIUM-BASED ALLOY |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2010-289557 | 2010-12-27 | ||
JP2010289557A JP5325201B2 (ja) | 2010-12-27 | 2010-12-27 | イリジウム含有合金からなる金属線材 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2012090714A1 true WO2012090714A1 (ja) | 2012-07-05 |
Family
ID=46382827
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2011/079033 WO2012090714A1 (ja) | 2010-12-27 | 2011-12-15 | イリジウム含有合金からなる金属線材 |
Country Status (6)
Country | Link |
---|---|
US (1) | US10047415B2 (ja) |
EP (1) | EP2660341A4 (ja) |
JP (1) | JP5325201B2 (ja) |
KR (1) | KR101531454B1 (ja) |
CN (1) | CN103282523B (ja) |
WO (1) | WO2012090714A1 (ja) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106132589A (zh) * | 2014-03-28 | 2016-11-16 | 田中贵金属工业株式会社 | 包含铱或铱合金的金属线材 |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2017113800A (ja) * | 2015-12-25 | 2017-06-29 | 株式会社徳力本店 | Ir合金線材の製造方法及びIr合金線材 |
JP7175477B2 (ja) | 2017-06-27 | 2022-11-21 | 株式会社C&A | 金属部材 |
JP6674496B2 (ja) | 2018-03-26 | 2020-04-01 | 日本特殊陶業株式会社 | スパークプラグ及びその製造方法 |
WO2023158448A1 (en) * | 2022-02-19 | 2023-08-24 | Massachusetts Institute Of Technology | Directional recrystallization processing of additively manufactured metal alloys |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07268574A (ja) * | 1994-03-25 | 1995-10-17 | Tanaka Kikinzoku Kogyo Kk | イリジウム線の製造方法 |
JP2000331770A (ja) * | 1999-05-19 | 2000-11-30 | Ngk Spark Plug Co Ltd | スパークプラグ及び放電チップの製造方法 |
WO2009107289A1 (ja) * | 2008-02-27 | 2009-09-03 | 田中貴金属工業株式会社 | 硬度、加工性、並びに、防汚特性に優れたイリジウム合金 |
JP2010218778A (ja) * | 2009-03-13 | 2010-09-30 | Tanaka Kikinzoku Kogyo Kk | 内燃機関用プラグ電極材料 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2002359052A (ja) * | 2001-05-31 | 2002-12-13 | Tokuriki Honten Co Ltd | 発火用複合電極材料 |
US7235143B2 (en) * | 2002-08-08 | 2007-06-26 | Praxair S.T. Technology, Inc. | Controlled-grain-precious metal sputter targets |
DE602004027028D1 (de) * | 2003-05-28 | 2010-06-17 | Ngk Spark Plug Co | Zündkerze |
JP2009107289A (ja) * | 2007-10-31 | 2009-05-21 | Canon Finetech Inc | 画像形成システム、該システムに用いられる情報処理装置および方法 |
US8389860B2 (en) * | 2007-12-03 | 2013-03-05 | Nippon Steel Materials Co., Ltd. | Bonding wire for semiconductor devices |
-
2010
- 2010-12-27 JP JP2010289557A patent/JP5325201B2/ja active Active
-
2011
- 2011-12-15 EP EP11853343.9A patent/EP2660341A4/en not_active Withdrawn
- 2011-12-15 WO PCT/JP2011/079033 patent/WO2012090714A1/ja active Application Filing
- 2011-12-15 CN CN201180062378.9A patent/CN103282523B/zh not_active Expired - Fee Related
- 2011-12-15 US US13/882,572 patent/US10047415B2/en not_active Expired - Fee Related
- 2011-12-15 KR KR1020137014961A patent/KR101531454B1/ko active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07268574A (ja) * | 1994-03-25 | 1995-10-17 | Tanaka Kikinzoku Kogyo Kk | イリジウム線の製造方法 |
JP2000331770A (ja) * | 1999-05-19 | 2000-11-30 | Ngk Spark Plug Co Ltd | スパークプラグ及び放電チップの製造方法 |
WO2009107289A1 (ja) * | 2008-02-27 | 2009-09-03 | 田中貴金属工業株式会社 | 硬度、加工性、並びに、防汚特性に優れたイリジウム合金 |
JP2010218778A (ja) * | 2009-03-13 | 2010-09-30 | Tanaka Kikinzoku Kogyo Kk | 内燃機関用プラグ電極材料 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106132589A (zh) * | 2014-03-28 | 2016-11-16 | 田中贵金属工业株式会社 | 包含铱或铱合金的金属线材 |
Also Published As
Publication number | Publication date |
---|---|
KR20130109182A (ko) | 2013-10-07 |
US10047415B2 (en) | 2018-08-14 |
EP2660341A1 (en) | 2013-11-06 |
US20130213107A1 (en) | 2013-08-22 |
CN103282523A (zh) | 2013-09-04 |
EP2660341A4 (en) | 2016-09-14 |
KR101531454B1 (ko) | 2015-06-25 |
JP2012136733A (ja) | 2012-07-19 |
JP5325201B2 (ja) | 2013-10-23 |
CN103282523B (zh) | 2015-04-15 |
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