WO2012063444A1 - フッ素含有酸化マグネシウム発光体及びその製造方法 - Google Patents
フッ素含有酸化マグネシウム発光体及びその製造方法 Download PDFInfo
- Publication number
- WO2012063444A1 WO2012063444A1 PCT/JP2011/006170 JP2011006170W WO2012063444A1 WO 2012063444 A1 WO2012063444 A1 WO 2012063444A1 JP 2011006170 W JP2011006170 W JP 2011006170W WO 2012063444 A1 WO2012063444 A1 WO 2012063444A1
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- WIPO (PCT)
- Prior art keywords
- fluorine
- magnesium oxide
- magnesium
- ppm
- light
- Prior art date
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- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 title claims abstract description 98
- 229910052731 fluorine Inorganic materials 0.000 title claims abstract description 98
- 239000011737 fluorine Substances 0.000 title claims abstract description 98
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 title claims abstract description 90
- 239000000395 magnesium oxide Substances 0.000 title claims abstract description 89
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 title claims abstract description 89
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 238000010304 firing Methods 0.000 claims abstract description 52
- 239000002243 precursor Substances 0.000 claims abstract description 25
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000011777 magnesium Substances 0.000 claims abstract description 17
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 17
- 230000005284 excitation Effects 0.000 claims abstract description 10
- 238000001816 cooling Methods 0.000 claims abstract description 8
- 150000002222 fluorine compounds Chemical class 0.000 claims abstract description 7
- 238000010894 electron beam technology Methods 0.000 claims abstract description 4
- 239000002245 particle Substances 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 20
- FUKSAKXJIZERRW-UHFFFAOYSA-N [O-2].[Mg+2].P Chemical compound [O-2].[Mg+2].P FUKSAKXJIZERRW-UHFFFAOYSA-N 0.000 claims description 16
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical group [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 15
- 239000000347 magnesium hydroxide Substances 0.000 claims description 15
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 15
- 239000000843 powder Substances 0.000 claims description 14
- 229910052751 metal Inorganic materials 0.000 claims description 13
- 239000002184 metal Substances 0.000 claims description 12
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 10
- 229910052782 aluminium Inorganic materials 0.000 claims description 7
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 claims description 7
- 239000001095 magnesium carbonate Substances 0.000 claims description 7
- 229910000021 magnesium carbonate Inorganic materials 0.000 claims description 7
- YIXJRHPUWRPCBB-UHFFFAOYSA-N magnesium nitrate Chemical compound [Mg+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O YIXJRHPUWRPCBB-UHFFFAOYSA-N 0.000 claims description 6
- 229910052791 calcium Inorganic materials 0.000 claims description 5
- 230000001186 cumulative effect Effects 0.000 claims description 5
- 229910052793 cadmium Inorganic materials 0.000 claims description 4
- 229910052804 chromium Inorganic materials 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 4
- 229910052738 indium Inorganic materials 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 229910052745 lead Inorganic materials 0.000 claims description 4
- 229910052744 lithium Inorganic materials 0.000 claims description 4
- UEGPKNKPLBYCNK-UHFFFAOYSA-L magnesium acetate Chemical compound [Mg+2].CC([O-])=O.CC([O-])=O UEGPKNKPLBYCNK-UHFFFAOYSA-L 0.000 claims description 4
- 239000011654 magnesium acetate Substances 0.000 claims description 4
- 235000011285 magnesium acetate Nutrition 0.000 claims description 4
- 229940069446 magnesium acetate Drugs 0.000 claims description 4
- 229910052748 manganese Inorganic materials 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- 229910052700 potassium Inorganic materials 0.000 claims description 4
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- 229910052709 silver Inorganic materials 0.000 claims description 4
- 229910052708 sodium Inorganic materials 0.000 claims description 4
- 229910052712 strontium Inorganic materials 0.000 claims description 4
- 229910052719 titanium Inorganic materials 0.000 claims description 4
- 229910052720 vanadium Inorganic materials 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims description 4
- 229910052726 zirconium Inorganic materials 0.000 claims description 4
- 229910052684 Cerium Inorganic materials 0.000 claims description 3
- 229910052692 Dysprosium Inorganic materials 0.000 claims description 3
- 229910052691 Erbium Inorganic materials 0.000 claims description 3
- 229910052693 Europium Inorganic materials 0.000 claims description 3
- 229910052688 Gadolinium Inorganic materials 0.000 claims description 3
- 229910052689 Holmium Inorganic materials 0.000 claims description 3
- 229910052765 Lutetium Inorganic materials 0.000 claims description 3
- 229910052779 Neodymium Inorganic materials 0.000 claims description 3
- 229910052777 Praseodymium Inorganic materials 0.000 claims description 3
- 229910052772 Samarium Inorganic materials 0.000 claims description 3
- 229910052771 Terbium Inorganic materials 0.000 claims description 3
- 229910052775 Thulium Inorganic materials 0.000 claims description 3
- 229910052769 Ytterbium Inorganic materials 0.000 claims description 3
- 229910052787 antimony Inorganic materials 0.000 claims description 3
- 229910052790 beryllium Inorganic materials 0.000 claims description 3
- 229910052797 bismuth Inorganic materials 0.000 claims description 3
- 229910052792 caesium Inorganic materials 0.000 claims description 3
- 229910052741 iridium Inorganic materials 0.000 claims description 3
- 229910052746 lanthanum Inorganic materials 0.000 claims description 3
- UHNWOJJPXCYKCG-UHFFFAOYSA-L magnesium oxalate Chemical compound [Mg+2].[O-]C(=O)C([O-])=O UHNWOJJPXCYKCG-UHFFFAOYSA-L 0.000 claims description 3
- 229910052750 molybdenum Inorganic materials 0.000 claims description 3
- 229910052758 niobium Inorganic materials 0.000 claims description 3
- 229910052763 palladium Inorganic materials 0.000 claims description 3
- 229910052703 rhodium Inorganic materials 0.000 claims description 3
- 229910052707 ruthenium Inorganic materials 0.000 claims description 3
- 229910052706 scandium Inorganic materials 0.000 claims description 3
- 229910052715 tantalum Inorganic materials 0.000 claims description 3
- 229910052718 tin Inorganic materials 0.000 claims description 3
- 229910052727 yttrium Inorganic materials 0.000 claims description 3
- 238000003303 reheating Methods 0.000 abstract 1
- 235000012245 magnesium oxide Nutrition 0.000 description 76
- 230000000052 comparative effect Effects 0.000 description 20
- 239000010410 layer Substances 0.000 description 14
- 239000003153 chemical reaction reagent Substances 0.000 description 11
- 239000000126 substance Substances 0.000 description 11
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 239000011241 protective layer Substances 0.000 description 9
- ORUIBWPALBXDOA-UHFFFAOYSA-L magnesium fluoride Chemical compound [F-].[F-].[Mg+2] ORUIBWPALBXDOA-UHFFFAOYSA-L 0.000 description 5
- 229910001635 magnesium fluoride Inorganic materials 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 230000037452 priming Effects 0.000 description 5
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 238000001354 calcination Methods 0.000 description 4
- 239000011575 calcium Substances 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- NROKBHXJSPEDAR-UHFFFAOYSA-M potassium fluoride Chemical compound [F-].[K+] NROKBHXJSPEDAR-UHFFFAOYSA-M 0.000 description 4
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 239000012467 final product Substances 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000000691 measurement method Methods 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- JGDITNMASUZKPW-UHFFFAOYSA-K aluminium trichloride hexahydrate Chemical compound O.O.O.O.O.O.Cl[Al](Cl)Cl JGDITNMASUZKPW-UHFFFAOYSA-K 0.000 description 2
- 229940009861 aluminum chloride hexahydrate Drugs 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000295 emission spectrum Methods 0.000 description 2
- 229910052733 gallium Inorganic materials 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 229910001629 magnesium chloride Inorganic materials 0.000 description 2
- 238000005424 photoluminescence Methods 0.000 description 2
- 239000011698 potassium fluoride Substances 0.000 description 2
- 235000003270 potassium fluoride Nutrition 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000011775 sodium fluoride Substances 0.000 description 2
- 235000013024 sodium fluoride Nutrition 0.000 description 2
- 238000001308 synthesis method Methods 0.000 description 2
- 238000002834 transmittance Methods 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 229960005069 calcium Drugs 0.000 description 1
- LLSDKQJKOVVTOJ-UHFFFAOYSA-L calcium chloride dihydrate Chemical compound O.O.[Cl-].[Cl-].[Ca+2] LLSDKQJKOVVTOJ-UHFFFAOYSA-L 0.000 description 1
- 229940052299 calcium chloride dihydrate Drugs 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000007610 electrostatic coating method Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 150000004673 fluoride salts Chemical class 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 238000004020 luminiscence type Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229910052701 rubidium Inorganic materials 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 229910052716 thallium Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/12—Light sources with substantially two-dimensional radiating surfaces
- H05B33/14—Light sources with substantially two-dimensional radiating surfaces characterised by the chemical or physical composition or the arrangement of the electroluminescent material, or by the simultaneous addition of the electroluminescent material in or onto the light source
- H05B33/145—Arrangements of the electroluminescent material
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- C09K11/00—Luminescent, e.g. electroluminescent, chemiluminescent materials
- C09K11/08—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials
- C09K11/55—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing beryllium, magnesium, alkali metals or alkaline earth metals
-
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- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F5/00—Compounds of magnesium
- C01F5/02—Magnesia
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- C01F5/00—Compounds of magnesium
- C01F5/02—Magnesia
- C01F5/06—Magnesia by thermal decomposition of magnesium compounds
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- C01F5/00—Compounds of magnesium
- C01F5/02—Magnesia
- C01F5/06—Magnesia by thermal decomposition of magnesium compounds
- C01F5/08—Magnesia by thermal decomposition of magnesium compounds by calcining magnesium hydroxide
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- C04B35/03—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on magnesium oxide, calcium oxide or oxide mixtures derived from dolomite
- C04B35/04—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on magnesium oxide, calcium oxide or oxide mixtures derived from dolomite based on magnesium oxide
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- C04B35/03—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on magnesium oxide, calcium oxide or oxide mixtures derived from dolomite
- C04B35/04—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on magnesium oxide, calcium oxide or oxide mixtures derived from dolomite based on magnesium oxide
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- C09K11/61—Luminescent, e.g. electroluminescent, chemiluminescent materials containing inorganic luminescent materials containing fluorine, chlorine, bromine, iodine or unspecified halogen elements
- C09K11/615—Halogenides
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- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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- C04B2235/5436—Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
- C04B2235/6562—Heating rate
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- C—CHEMISTRY; METALLURGY
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
- C04B2235/6565—Cooling rate
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/66—Specific sintering techniques, e.g. centrifugal sintering
- C04B2235/661—Multi-step sintering
Definitions
- the present invention relates to a fluorine-containing magnesium oxide phosphor and a method for producing the same.
- a plasma display panel is a self-luminous display device that uses electric discharge, can display images with high resolution and high resolution, and is relatively easy to enlarge, so it is widely used as a large flat display. Yes.
- Patent Document 1 discloses a fluorine-containing magnesium oxide powder having an emission peak of ultraviolet light in the vicinity of a wavelength of 250 nm. It is said that the emission of ultraviolet light in the vicinity of the wavelength of 250 nm contributes to the improvement of the luminous efficiency of the AC type PDP.
- the fluorine content in the fluorine-containing magnesium oxide powder is limited to 0.01% by weight, that is, 100 ppm or more (Claim 1), and in the examples, ultraviolet light emission exhibited by magnesium oxide having a fluorine content of less than 100 ppm. It is described that the strength is 1/10 or less compared with magnesium oxide having a fluorine content of 100 ppm or more (Table 2 and paragraph [0032]).
- the magnesium oxide powder is fired in the presence of a fluorine source (paragraph [0019]).
- Patent Document 2 also describes that a priming particle emitting layer made of a magnesium oxide crystal to which a halogen element such as fluorine is added in an amount of 24 ppm or more and less than 100 ppm is provided on the surface of the PDP derivative layer and the protective layer ( Claims 1 and 2). It is described that the discharge delay is improved by releasing the priming particles into the discharge space by the priming particle emission layer, and the relationship between the addition of fluorine to the magnesium oxide crystal and the discharge delay is described. However, there is no description of ultraviolet light emission by the priming particle emitting layer. Also, in this document, as a method for producing fluorine-containing magnesium oxide, it is only described that a magnesium oxide crystal and a halogen-containing substance are mixed and fired (paragraph [0024]).
- Patent Document 3 describes that a fluorine-containing coating is formed on the surface of PDP phosphor particles (Claim 1). It is described that if the fluorine content in the coating is too high, a large amount of fluorine is released into the discharge space of the PDP and the discharge start voltage of the PDP can be increased (paragraph [0059]).
- JP 2007-254269 A Japanese Patent No. 4492638 JP 2005-100754 A
- Patent Document 3 From the description in Patent Document 3, it is considered that reducing the amount of fluorine released into the discharge space leads to a reduction in the discharge starting voltage of the PDP. Therefore, it is desirable to reduce the fluorine content in the material of the ultraviolet light emitting layer disposed in the discharge space of the PDP.
- the fluorine content in the fluorine-containing magnesium oxide powder is less than 100 ppm, the amount of ultraviolet light emission is reduced, so that an effect as an ultraviolet light emitting material cannot be expected.
- the present invention provides a fluorine-containing magnesium oxide phosphor having an ultraviolet light emission intensity equal to or higher than that of magnesium oxide containing more than 100 ppm of fluorine even though the fluorine content is less than 100 ppm. Let it be an issue.
- the present inventors have produced a fluorine-containing magnesium oxide phosphor by a specific method, so that the fluorine content is less than 100 ppm, but with sufficient strength.
- the inventors have found that a magnesium oxide phosphor that emits ultraviolet light can be obtained, and have completed the present invention.
- the present invention is a magnesium oxide phosphor that has an emission peak in the ultraviolet region of 200 to 300 nm based on excitation by an electron beam or ultraviolet rays
- the present invention relates to a fluorine-containing magnesium oxide illuminant having a fluorine content with respect to magnesium oxide of less than 100 ppm and an intensity ratio of the emission peak to a reflection peak of an excitation light lamp in the vicinity of a wavelength of 980 nm being 20 or more.
- a monovalent, divalent, trivalent, or tetravalent metal element (excluding magnesium) is contained in an amount of 50 ppm or more and less than 300 ppm with respect to magnesium oxide.
- the metal element is Li, Be, Na, Al, Si, K, Ca, Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ga, Rb, Sr, Y, Zr, Nb, Mo, Ru, Rh, Pd, Ag, Cd, In, Sb, Sn, Cs, Ba, Hf, Ta, Ir, Au, Tl, Pb, Bi, La, Ce, Pr, Nd, Desirably, one or more types selected from the group consisting of Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu.
- the purity of magnesium oxide calculated by excluding fluorine, or the purity of magnesium oxide calculated by excluding fluorine and the metal element when the metal element is included is 99.9% by mass or more. Preferably there is.
- the phosphor is preferably made of a fluorine-containing magnesium oxide powder having a volume-based cumulative 50% particle diameter (D 50 ) of 0.8 ⁇ m or more and 4.0 ⁇ m or less as measured by laser diffraction scattering particle size distribution measurement.
- the light emitter is preferably used for placement in a discharge space of a plasma display panel.
- the present invention also provides a method for producing the light emitter, A step of obtaining a fluorine-containing magnesium oxide by adding a fluorine compound to the magnesium oxide precursor in an amount such that fluorine is 0.06 to 1.25 mol% with respect to magnesium and firing;
- the present invention also relates to a method including a step of obtaining the luminous body by once cooling the fluorine-containing magnesium oxide and then baking it again.
- the magnesium oxide precursor is preferably selected from the group consisting of magnesium hydroxide, basic magnesium carbonate, magnesium carbonate, magnesium acetate, magnesium nitrate, and magnesium oxalate.
- the magnesium oxide phosphor of the present invention has an ultraviolet light emission intensity equal to or higher than that of magnesium oxide containing more than 100 ppm of fluorine although the fluorine content is less than 100 ppm.
- the magnesium oxide phosphor of the present invention has a fluorine content of less than 100 ppm, the amount of fluorine released into the discharge space is reduced, and an increase in the discharge starting voltage of the PDP can be suppressed.
- the phosphor of the present invention is made of fluorine-containing magnesium oxide.
- the phosphor of the present invention is mainly composed of high-purity magnesium oxide, and the purity of magnesium oxide (purity calculated without including the amount of fluorine contained) is preferably 99.9% by mass or more.
- the phosphor of the present invention contains fluorine as an additive to magnesium oxide.
- the fluorine content is less than 100 ppm with respect to magnesium oxide. If the fluorine content exceeds 100 ppm, the discharge starting voltage of the PDP may increase. Moreover, when baking is performed so that the fluorine content is 5 ppm or more, grain growth in the baking step can be avoided, and therefore, 5 ppm or more and less than 100 ppm is more preferable.
- the light emitter of the present invention emits light having a peak in the ultraviolet region having a wavelength of 200 to 300 nm based on excitation by an electron beam or ultraviolet light when irradiated. Furthermore, the intensity of the light emission is such that the intensity ratio of the light emission peak (light emission peak / reflection peak) to the reflection peak of the excitation light lamp near the wavelength of 980 nm is 20 or more. When the peak intensity ratio is 20 or more, it has an ultraviolet light emission intensity equal to or higher than that of magnesium oxide containing more than 100 ppm of fluorine, which is effective in improving the light emission efficiency of the PDP. As a result, the light emitter of the present invention can be suitably used as an ultraviolet light emitting layer formed on the surface on the discharge space side of the dielectric protective layer of the AC type PDP. The intensity ratio of the emission peak is preferably 30 or more.
- the phosphor of the present invention is in a powder form, and the particle size is such that the volume-based cumulative 50% particle size (D 50 ) measured by laser diffraction scattering type particle size distribution is 0.8 ⁇ m or more and 4.0 ⁇ m or less. Is preferred. Magnesium oxide powder having a particle diameter of less than 0.8 ⁇ m is likely to aggregate when applied to the surface of the dielectric protective layer to form an ultraviolet light emitting layer, so that a good ultraviolet light emitting layer can be obtained. Is difficult. On the other hand, when the particle diameter exceeds 4.0 ⁇ m, the light transmittance tends to decrease when the particle diameter is disposed on the surface of the dielectric protective layer.
- the particle diameter is 0.8 ⁇ m or more and 4.0 ⁇ m or less
- the dispersibility is good when disposed on the surface of the dielectric protective layer by coating, and the light transmittance is not impaired.
- they are 1.0 micrometer or more and 4.0 micrometers or less, More preferably, they are 1.5 micrometers or more and 4.0 micrometers or less.
- a fluorine compound is added to the magnesium oxide precursor.
- the addition amount of the fluorinated compound can be appropriately determined in consideration of the temperature and time of the subsequent firing time.
- fluorine is 0.06 to 1.25 mol%, preferably 0.1 It is an amount that becomes ⁇ 1 mo 1%.
- an excessive amount of a fluorinated compound is added, and the fluorine content is reduced in a later baking step.
- the magnesium oxide precursor refers to a compound that changes to magnesium oxide upon firing.
- Specific examples of the magnesium oxide precursor include magnesium hydroxide, basic magnesium carbonate, magnesium carbonate, magnesium acetate, magnesium nitrate, and magnesium oxalate.
- magnesium hydroxide is preferable because the emission intensity of the obtained magnesium oxide phosphor is good.
- the magnesium oxide precursor preferably has a high purity, and the specific purity is preferably 99.9% by mass or more, and more preferably 99.95% by mass or more.
- the method for preparing the magnesium oxide precursor is not particularly limited, but a liquid phase synthesis method is preferred.
- a magnesium chloride aqueous solution and a sodium hydroxide aqueous solution are mixed to obtain a magnesium hydroxide slurry, and the slurry is filtered.
- the cake obtained by filtration is washed with ion-exchanged water, and the cake is dried with a dryer to obtain magnesium hydroxide.
- the fluorine compound is not particularly limited, but a fluoride salt is preferable. Specific examples include potassium fluoride, sodium fluoride, and magnesium fluoride. Magnesium fluoride is preferred because it does not reduce the purity of the resulting magnesium oxide. It is preferable to use magnesium fluoride having a purity of 99.9% by mass or more.
- a commercially available reagent can be used as such a high purity product, for example, a reagent (purity: 99.9% by mass) manufactured by Kojundo Chemical Laboratory Co., Ltd. can be used.
- the addition method of the fluorine compound is not particularly limited, but may be added when the magnesium oxide precursor is produced, or may be added when the magnesium oxide precursor is fired.
- a monovalent, divalent, trivalent or tetravalent metal element (excluding magnesium) is further added in an amount of 50 to 300 ppm based on magnesium oxide.
- metal elements include Li, Be, Na, Al, Si, K, Ca, Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Ga, and Rb.
- the method for adding the metal element is not particularly limited, but may be added when the magnesium oxide precursor is produced, or may be added when the magnesium oxide precursor is fired.
- an appropriate amount of aluminum chloride hexahydrate is prepared so that when the magnesium oxide precursor is prepared, aluminum is contained in an amount of 50 to 300 ppm with respect to the final product magnesium oxide.
- Reagent manufactured by High Purity Chemical Research Laboratory
- the content of the metal element is 50 ppm or more, the effect of improving the light emission intensity by the addition of the metal element is sufficiently achieved, and if it is 300 ppm or less, the crystallinity is good because the purity of the magnesium oxide phosphor is high.
- An amount of 50 to 300 ppm is preferable because sufficient light emission intensity can be secured.
- the firing method may be either a closed system or an open system.
- a magnesium oxide precursor is placed in a crucible, covered and fired.
- the temperature during firing may be 350 ° C. or higher, preferably 600 to 1500 ° C., at which the magnesium oxide precursor is completely converted to magnesium oxide.
- the temperature raising rate is not particularly limited, but is about 1 to 10 ° C./min. This primary firing forms a powdery fluorine-containing magnesium oxide, but the fluorine content has not been sufficiently reduced yet.
- the cooling method may be stepwise cooling with the temperature decreasing rate set to 1 to 10 ° C./min according to the temperature profile, or natural cooling.
- the self-cooled fluorine-containing magnesium oxide is fired again to produce the magnesium oxide phosphor of the present invention (secondary firing).
- second firing a fluorine-containing magnesium oxide powder having a sufficiently reduced fluorine content and sufficient emission intensity can be obtained. If it is attempted to reduce the fluorine content contained in the light emitter to less than 100 ppm by performing one firing for a long time without performing firing twice, the light emission intensity decreases, and further grain growth proceeds. End up. Therefore, it is not possible to obtain a fluorine-containing magnesium oxide powder having a small particle size that can be suitably used as an ultraviolet light emitting layer. In the production method of the present invention, it is possible to obtain magnesium oxide having sufficient light emission intensity and avoiding grain growth while reducing the fluorine content to less than 100 ppm by performing baking twice with cooling interposed therebetween. it can.
- the firing furnace in the secondary firing may be either a closed system or an open system. However, in order to effectively reduce the fluorine content, an open system in which the atmosphere in the furnace flows is preferable.
- the fluorine-containing magnesium oxide obtained in (3) is placed in a crucible and fired.
- the temperature during firing is preferably from 800 to 1700 ° C., more preferably from 1000 to 1600 ° C., in order to sufficiently reduce the fluorine content.
- the firing time depends on the firing temperature, 0.5 to 5 hours is preferable in order to sufficiently reduce the fluorine content.
- the temperature raising rate is not particularly limited, but is about 1 to 10 ° C./min.
- the amount of atmospheric gas or air during firing is adjusted, and the proportion of the amount of air flowing in the furnace is adjusted. Also good.
- the fluorine-containing magnesium oxide phosphor of the present invention can be obtained.
- the illuminant of the present invention emits strong light at a wavelength of 200 to 300 nm in the ultraviolet region, it can be applied to various optical devices including a plasma display panel.
- the light emitter of the present invention can be suitably used as a light emitter constituting an ultraviolet light emitting layer provided on a dielectric protective film in a PDP.
- the fluorine-containing magnesium oxide powder that is the light emitter of the present invention may be directly attached to the surface of the protective film by a spray method or an electrostatic coating method, A paste containing the powder may be prepared, and the paste may be applied to the protective film and dried.
- Fluorine content in magnesium oxide The amount of fluorine in a solution prepared by dissolving a sample with hydrochloric acid was measured by an ion electrode method (device name: ion meter D-53S, manufactured by HORIBA).
- volume-based cumulative 50% particle size (D 50 ) The volume-based cumulative 50% particle diameter (D 50 ) was measured with a laser diffraction / scattering particle size distribution measuring device (device name: MT3300, manufactured by Nikkiso Co., Ltd.).
- Photoluminescence measurement method A photoluminescence measurement apparatus equipped with a Xe excimer lamp emitting excitation light of 146 nm and a spectroscopic detector with a measurement wavelength range of 200 to 1000 nm was used in a vacuum chamber. After the sample cell filled with the sample was placed at a predetermined position in the vacuum chamber, the pressure was reduced until the pressure in the vacuum chamber became 1.0 ⁇ 10 ⁇ 1 Pa or less. Next, the emission spectrum of the luminescence emitted from the sample was measured by moving the sample cell to the measurement position and irradiating with excitation light for 1000 ms.
- the intensity of the peak top in the ultraviolet region 200 to 300 nm was read from the measured emission spectrum.
- the intensity of the peak top was divided by the intensity indicated by the reflection peak of the excitation light lamp in the vicinity of the wavelength of 980 nm to obtain the intensity ratio.
- Magnesium oxide precursor and magnesium oxide purity measurement method The purity of the magnesium oxide precursor and magnesium oxide is the value obtained by subtracting the total amount of impurities measured by the following method from 100% by mass, excluding the added fluorine. Calculated.
- Impurity element mass measurement method Impurity elements to be measured (Ag, Al, B, Ba, Bi, Ca, Cd, Co, Cr, Cu, Fe, Ga, In, K, Li, Mn, Mo, Na, Ni, P, Pb, S, Si, Sr, Tl, V, Zn, Ti and Zr), after dissolving the sample in acid, ICP emission analyzer (device name: SPS-5100, manufactured by Seiko Instruments Inc.) was used to measure the mass. The amount of Cl was measured by using a spectrophotometer (device name: UV-2550, manufactured by Shimadzu Corporation) after dissolving the sample in acid.
- Example 1 Magnesium fluoride having a purity of 99.9% by mass (reagent: manufactured by High Purity Chemical Laboratory) was added to magnesium hydroxide having a purity of 99.95% by mass so that the fluorine was 0.105 mol% with respect to magnesium. This was put in a crucible and covered.
- the temperature was increased at a rate of temperature increase of 3 ° C./min in an air atmosphere, and primary baking was performed at a baking temperature of 1100 ° C. for 5 hours.
- the temperature was increased at a rate of temperature increase of 3 ° C./min in an air atmosphere, and secondary baking was performed at a baking temperature of 1400 ° C. for 1 hour.
- Example 2 The second firing was performed in the same manner as in Example 1 except that the firing temperature of the second firing was 1200 ° C. and the firing time was 3 hours.
- Example 3 The firing was performed in the same manner as in Example 1 except that the firing temperature of the primary firing was 1200 ° C., the firing time was 1 hour, the secondary firing was performed in a gas furnace, and the firing temperature of the secondary firing was 1200 ° C.
- Example 4 The firing was performed in the same manner as in Example 1 except that the firing temperature of the primary firing was 1200 ° C., the firing time was 1 hour, and the secondary firing was performed in a gas furnace.
- Example 5 The primary firing was performed in a gas furnace, the firing temperature of the primary firing was 1200 ° C., the firing time was 1 hour, and the secondary firing was performed in the same manner as in Example 1 except that the firing was performed in a gas furnace.
- Example 6 The same procedure as in Example 5 was performed except that the amount of fluorine added was 1.052 mol% with respect to magnesium and the firing temperature of the secondary firing was 1200 ° C.
- Example 7 The same operation as in Example 5 was performed except that the amount of fluorine added was 1.052 mol% with respect to magnesium.
- Example 8 The same procedure as in Example 5 was performed except that the added fluorine source was sodium fluoride having a purity of 99% by mass (reagent: manufactured by High Purity Chemical Laboratory).
- Example 9 The same procedure as in Example 5 was performed except that the added fluorine source was potassium fluoride having a purity of 99% by mass (reagent: manufactured by High Purity Chemical Laboratory).
- Example 10 The same procedure as in Example 5 was conducted except that the magnesium oxide precursor was basic magnesium carbonate having a purity of 99.9% by mass (reagent: manufactured by High Purity Chemical Laboratory).
- Example 11 The same procedure as in Example 5 was performed except that the magnesium oxide precursor was magnesium acetate having a purity of 99.9% by mass (reagent: manufactured by High Purity Chemical Laboratory).
- Example 12 Hydroxidize 99.9 mass% aluminum chloride hexahydrate (reagent: manufactured by High Purity Chemical Research Laboratory) so that the final product fluorine-containing magnesium oxide powder contains about 100 ppm of aluminum with respect to magnesium.
- Magnesium hydroxide was prepared using a solution in a sodium (NaOH) aqueous solution. The same operation as in Example 5 was carried out except that this magnesium hydroxide was used.
- Example 13 Calcium chloride dihydrate (reagent: made by High Purity Chemical Research Laboratories) with a purity of 99 mass% was added to magnesium chloride (MgClCl) so that the final product fluorine-containing magnesium oxide powder contains about 60 ppm of calcium relative to magnesium 2 )
- Magnesium hydroxide was prepared using a solution dissolved in an aqueous solution. The same operation as in Example 5 was carried out except that this magnesium hydroxide was used.
- the temperature was increased at a rate of temperature increase of 3 ° C./min in an air atmosphere and calcination was performed at a calcination temperature of 1200 ° C. for 1 hour.
- Comparative Example 2 The same procedure as in Comparative Example 1 was performed except that the amount of fluorine added was 0.063 mol% with respect to magnesium and the firing time was 5 hours.
- Comparative Example 4 The amount of fluorine added was 0.105 mol% with respect to magnesium, and the same procedure as in Comparative Example 1 was performed except that firing was performed in a gas furnace.
- Comparative Example 7 The same procedure as in Comparative Example 4 was performed except that the amount of fluorine added was 1.052 mol% with respect to magnesium and the firing temperature was 1500 ° C.
- Comparative Example 9 In the same manner as in Comparative Example 1, except that magnesium oxide having a purity of 99.95% by mass was used instead of magnesium hydroxide as a magnesium oxide precursor, and the amount of fluorine added was 0.316 mol% with respect to magnesium. went.
- the fluorine-containing magnesium oxides (Examples 1 to 13) obtained by the two-step firing have extremely low ultraviolet light intensity with an emission peak intensity ratio of 20 or more, although the fluorine content is as low as less than 100 ppm. It turns out that it releases.
- the fluorine-containing magnesium oxide (Comparative Examples 1 to 9) obtained by the one-step firing has a sufficient emission peak intensity ratio of less than 20 when the fluorine content is reduced to less than 100 ppm, and the emission of ultraviolet light is sufficient. In contrast, when the emission peak intensity ratio is 20 or more, the fluorine content is 100 ppm or more, so it is considered that the increase in the discharge start voltage of the PDP cannot be suppressed.
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Abstract
Description
酸化マグネシウムに対するフッ素含量が100ppm未満であり、かつ
波長980nm近傍の、励起光ランプの反射ピークに対する、前記発光ピークの強度比が、20以上である、フッ素含有酸化マグネシウム発光体に関する。
酸化マグネシウム前駆体に、マグネシウムに対しフッ素が0.06~1.25mol%となる量でフッ素化合物を添加して焼成することで、フッ素含有酸化マグネシウムを得る工程、
前記フッ素含有酸化マグネシウムを一旦冷却した後、再度焼成することで、前記発光体を得る工程、を含む、方法にも関する。
試料を塩酸で溶解して調製した溶液中のフッ素量をイオン電極法(装置名:イオン計D-53S、HORIBA製)により測定した。
レーザ回折散乱式粒度分布測定装置(装置名:MT3300、日機装社製)により、体積基準の累積50%粒子径(D50)を測定した。
真空チャンバーに、146nmの励起光を発するXeエキシマランプと、計測波長範囲が200~1000nmの分光検出器を具備するフォトルミネッセンス測定装置を使用した。試料を充填した試料セルを、真空チャンバー内の所定位置に設置した後、真空チャンバー内の圧力が1.0×10-1Pa以下になるまで減圧した。次いで、試料セルを計測位置に移動させ、励起光を1000ms照射することで、試料から放射された発光の発光スペクトルを測定した。
酸化マグネシウム前駆体及び酸化マグネシウムの純度は、添加したフッ素を除き、以下の方法により測定した不純物量の合計を100質量%から差し引いた値として算出した。
測定対象となる不純物元素(Ag、Al、B、Ba、Bi、Ca、Cd、Co、Cr、Cu、Fe、Ga、In、K、Li、Mn、Mo、Na、Ni、P、Pb、S、Si、Sr、Tl、V、Zn、Ti及びZr)について、試料を酸に溶解した後、ICP発光分析装置(装置名:SPS-5100、セイコーインスツルメンツ製)を使用して、質量を測定した。Cl量は、試料を酸に溶解した後、分光光度計(装置名:UV-2550、島津製作所製)を使用して、質量を測定した。
純度99.95質量%の水酸化マグネシウムに、マグネシウムに対してフッ素が0.105mol%となるように純度99.9質量%のフッ化マグネシウム(試薬:高純度化学研究所製)を添加し、これを坩堝に入れて蓋をした。
二次焼成をガス炉において行い、二次焼成の焼成温度を1200℃、焼成時間を3時間とした以外は、実施例1と同様に行った。
一次焼成の焼成温度を1200℃、焼成時間を1時間とし、また、二次焼成をガス炉において行い、二次焼成の焼成温度を1200℃とした以外は、実施例1と同様に行った。
一次焼成の焼成温度を1200℃、焼成時間を1時間とし、また、二次焼成をガス炉において実施した以外は、実施例1と同様に行った。
一次焼成をガス炉において行い、一次焼成の焼成温度を1200℃、焼成時間を1時間とし、また、二次焼成をガス炉において実施した以外は、実施例1と同様に行った。
フッ素の添加量を、マグネシウムに対して1.052mol%とし、また、二次焼成の焼成温度を1200℃とした以外は、実施例5と同様に行った。
フッ素の添加量を、マグネシウムに対して1.052mol%とした以外は、実施例5と同様に行った。
添加したフッ素源を、純度99質量%のフッ化ナトリウム(試薬:高純度化学研究所製)とした以外は、実施例5と同様に行った。
添加したフッ素源を、純度99質量%のフッ化カリウム(試薬:高純度化学研究所製)とした以外は、実施例5と同様に行った。
酸化マグネシウム前駆体を、純度99.9質量%の塩基性炭酸マグネシウム(試薬:高純度化学研究所製)とした以外は、実施例5と同様に行った。
酸化マグネシウム前駆体を、純度99.9質量%の酢酸マグネシウム(試薬:高純度化学研究所製)とした以外は、実施例5と同様に行った。
最終生成物であるフッ素含有酸化マグネシウム粉末に、マグネシウムに対してアルミニウムが100ppm程度含まれるように、純度99.9質量%の塩化アルミニウム六水塩(試薬:高純度化学研究所製)を水酸化ナトリウム(NaOH)水溶液に溶解させたものを使用し、水酸化マグネシウムを作製した。この水酸化マグネシウムを用いた以外は、実施例5と同様に行った。
最終生成物であるフッ素含有酸化マグネシウム粉末に、マグネシウムに対してカルシウムが60ppm程度含まれるように、純度99質量%の塩化カルシウム二水塩(試薬:高純度化学研究所製)を塩化マグネシウム(MgCl2)水溶液に溶解させたものを使用し、水酸化マグネシウムを作製した。この水酸化マグネシウムを用いた以外は、実施例5と同様に行った。
純度99.95質量%の水酸化マグネシウムに、マグネシウムに対してフッ素が0.031mol%となるように純度99.9質量%のフッ化マグネシウム(試薬:高純度化学研究所製)を添加し、これを坩堝に入れて蓋をした。
フッ素の添加量を、マグネシウムに対して0.063mol%とし、また、焼成時間を5時間とした以外は、比較例1と同様に行った。
焼成温度を1500℃とした以外は、比較例1と同様に行った。
フッ素の添加量を、マグネシウムに対して0.105mol%とし、また、焼成をガス炉において実施した以外は、比較例1と同様に行った。
焼成時間を3時間とした以外は、比較例4と同様に行った。
焼成温度を1400℃とした以外は、比較例4と同様に行った。
フッ素の添加量を、マグネシウムに対して1.052mol%とし、また、焼成温度を1500℃とした以外は、比較例4と同様に行った。
酸化マグネシウム前駆体である水酸化マグネシウムの代わりに、純度99.95質量%の酸化マグネシウムを使用した以外は、比較例1と同様に行った。
酸化マグネシウム前駆体である水酸化マグネシウムの代わりに、純度99.95質量%の酸化マグネシウムを使用し、フッ素の添加量をマグネシウムに対して0.316mol%とした以外は、比較例1と同様に行った。
Claims (9)
- 電子線又は紫外線による励起に基づいて紫外線領域200~300nmに発光ピークを有する酸化マグネシウム発光体であって、
酸化マグネシウムに対するフッ素含量が100ppm未満であり、かつ
波長980nm近傍の、励起光ランプの反射ピークに対する、前記発光ピークの強度比が、20以上である、フッ素含有酸化マグネシウム発光体。 - 酸化マグネシウムに対して、1価、2価、3価、又は4価の金属元素(ただし、マグネシウムを除く)が、50ppm以上300ppm未満含まれてなる、請求項1に記載の発光体。
- 前記金属元素が、Li、Be、Na、Al、Si、K、Ca、Sc、Ti、V、Cr、Mn、Fe、Co、Ni、Cu、Zn、Ga、Rb、Sr、Y、Zr、Nb、Mo、Ru、Rh、Pd、Ag、Cd、In、Sb、Sn、Cs、Ba、Hf、Ta、Ir、Au、Tl、Pb、Bi、La、Ce、Pr、Nd、Sm、Eu、Gd、Tb、Dy、Ho、Er、Tm、Yb、及びLuからなる群より選ばれる一種類又は二種類以上である、請求項2に記載の発光体。
- フッ素を除外して算出した酸化マグネシウムの純度が99.9質量%以上である、請求項1に記載の発光体。
- フッ素及び前記金属元素を除外して算出した酸化マグネシウムの純度が99.9質量%以上である、請求項2又は3に記載の発光体。
- レーザ回折散乱式粒度分布測定による体積基準の累積50%粒子径(D50)が0.8μm以上4.0μm以下のフッ素含有酸化マグネシウム粉末からなる、請求項1又は2に記載の発光体。
- プラズマディスプレイパネルの放電空間内に配置するために用いられる、請求項1又は2に記載の発光体。
- 請求項1又は2に記載の発光体を製造する方法であって、
酸化マグネシウム前駆体に、マグネシウムに対しフッ素が0.06~1.25mol%となる量でフッ素化合物を添加して焼成することで、フッ素含有酸化マグネシウムを得る工程、
前記フッ素含有酸化マグネシウムを一旦冷却した後、再度焼成することで、前記発光体を得る工程、を含む、方法。 - 前記酸化マグネシウム前駆体は、水酸化マグネシウム、塩基性炭酸マグネシウム、炭酸マグネシウム、酢酸マグネシウム、硝酸マグネシウム、及び、シュウ酸マグネシウムからなる群より選択される、請求項8記載の方法。
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