WO2012062019A1 - 一种汽车辅助刹车助力减速摩擦装置及其刹车方法 - Google Patents

一种汽车辅助刹车助力减速摩擦装置及其刹车方法 Download PDF

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Publication number
WO2012062019A1
WO2012062019A1 PCT/CN2011/000032 CN2011000032W WO2012062019A1 WO 2012062019 A1 WO2012062019 A1 WO 2012062019A1 CN 2011000032 W CN2011000032 W CN 2011000032W WO 2012062019 A1 WO2012062019 A1 WO 2012062019A1
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WIPO (PCT)
Prior art keywords
brake
friction
brake pedal
automobile
pedal
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PCT/CN2011/000032
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English (en)
French (fr)
Inventor
于宥源
杨建辉
于晓芳
Original Assignee
Yu Youyuan
Yang Jianhui
Yu Xiaofang
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Application filed by Yu Youyuan, Yang Jianhui, Yu Xiaofang filed Critical Yu Youyuan
Publication of WO2012062019A1 publication Critical patent/WO2012062019A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T1/00Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles
    • B60T1/12Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting otherwise than by retarding wheels, e.g. jet action
    • B60T1/14Arrangements of braking elements, i.e. of those parts where braking effect occurs specially for vehicles acting otherwise than by retarding wheels, e.g. jet action directly on road

Definitions

  • the present invention relates to an automobile brake device and a brake method thereof, and more particularly to an automobile auxiliary brake assisted deceleration friction device and a brake method thereof.
  • Braking device It is the assembly of all the braking system installed in the vehicle. Its function is to slow down or stop the running vehicle or keep the moving vehicle stationary. '
  • the braking energy is mainly consumed by the brakes, mechanical wear and the friction between the wheels and the ground.
  • the vehicle brakes are used for friction brakes (disc and drum), retarders (hydraulic, electric and Pneumatics, engine brakes and anti-lock brakes (ABS), etc., and domestic and foreign scientific research institutions and automobile manufacturers are also mainly engaged in brakes, however, in increasing the friction between the wheels and the ground, Some people mainly focus on increasing the friction coefficient between the wheel and the ground. However, since the contact area between the tire and the ground is limited, and the friction between the wheel and the ground is rolling friction, the friction coefficient is low, thus increasing the distance between the wheel and the ground. Friction is limited.
  • the present invention provides an automobile auxiliary brake assisting deceleration friction device and a braking method thereof, which can enable the automobile to pass the friction brake pedal on the brake pedal during emergency braking or continuous downhill.
  • a frictional force is generated on the ground to effectively increase the braking force, reduce the braking distance of the emergency brake, or prevent the vehicle from being overheated due to excessive braking of the brake drum when the vehicle is continuously downhill.
  • an automobile auxiliary brake assisting deceleration friction device comprising an automobile chassis longitudinal beam, wherein: the lower part of the automobile chassis longitudinal beam is provided with a friction brake pedal, friction A friction plate is disposed under the brake pedal, and a transmission mechanism connected to the control circuit is further disposed between the vehicle chassis longitudinal beam and the friction brake pedal.
  • the friction brake pedal is further provided with a roller.
  • the automobile chassis stringer and the friction brake pedal are connected by a connecting rod and a spring.
  • the transmission mechanism is a hydraulic cylinder.
  • the friction brake pedal and the friction plate are connected by riveting or screwing.
  • An auxiliary brake switch is disposed on the control circuit.
  • the friction plate material is a wear resistant material.
  • the auxiliary brake method for an automobile auxiliary brake assisting deceleration friction device is characterized in that: the braking process is:
  • the brake pedal When the brake is emergency, the brake pedal is stepped on. At this time, the travel switch installed at the brake pedal is turned on, so that the electromagnetic reversing valve is energized, the electromagnetic reversing valve is in the left position function, and the brake oil or gas passes through the electromagnetic The valve enters the hydraulic cylinder, and the piston rod is pushed out to press the friction plate on the friction brake pedal to the ground.
  • the travel switch When the brake pedal is released, the travel switch is opened, the electromagnetic reversing valve is de-energized, and the function is in the right position, and the spring is restored. Under the action of force, the friction plate on the friction brake pedal is released from the ground;
  • the roller When the car is driving on the ice, the roller is added to the friction brake pedal.
  • the electromagnetic reversing valve is energized and is in the left position function, so that the brake oil or Gas entry fluid
  • the pressure cylinder pushes the piston rod to press the friction plate on the friction brake pedal to the ice surface to increase the braking force of the vehicle.
  • the roller is pressed into the ice surface to break the ice surface.
  • the roller is added to the friction brake pedal, which can effectively ensure the safety of the car on the ice surface.
  • the device of the invention has low manufacturing cost, simple and reliable process, and is suitable for various motor vehicles and rail trains while maintaining the shape and size of the original automobile chassis.
  • Figure 1 is a schematic view showing the first structure of the present invention
  • Figure 2 is a schematic view showing the first structure of the present invention when it stops working
  • Figure 3 is a schematic view showing the second structure of the present invention.
  • Figure 4 is a schematic view of the second structure of the present invention when it stops working
  • Figure 5 is a schematic view showing the third structure of the present invention.
  • Figure 6 is a schematic view showing the mounting of the roller on the friction brake pedal of the present invention.
  • Figure 7 is a schematic cross-sectional view of the roller of the present invention.
  • FIG. 8 is a schematic view showing the operation of the T-type skate on the friction brake pedal of the present invention.
  • Figure 9 is a schematic view showing the installation of the T-type ice skate on the friction brake pedal in the present invention
  • Figure 10 is a cross-sectional view of the T-shaped ice skate in the present invention
  • Figure 11 is a schematic view showing a first method of installing a friction plate on a friction brake pedal according to the present invention
  • Figure 12 is a schematic view showing a second method of installing a friction plate on a friction brake pedal according to the present invention
  • Figure 13 is a train or subway brake Friction plate equipment structure diagram
  • Figure 14 is a control diagram of the present invention.
  • a connection form of the automobile chassis longitudinal beam 1 connecting the friction brake pedal 6 is provided.
  • the vehicle chassis longitudinal beam 1 and the friction brake pedal 6 directly pass through two connecting rods. 4.
  • the hydraulic cylinder 2 and the spring 7 are connected, and the connecting rod 4 is respectively connected with the automobile chassis longitudinal beam 1 and the friction brake pedal 6 through the pin 3, and the friction plate 5 is provided under the riveting or screw connection of the friction brake pedal 6
  • FIG. 3 FIG. 4, FIG. 3 and FIG. 4
  • another connection form of the automobile chassis longitudinal member 1 connecting the friction brake pedal 6 is provided.
  • the vehicle chassis longitudinal beam 1 and the friction brake pedal 6 directly pass through one connection.
  • the rod 4, the hydraulic cylinder 2 and the spring 7 are connected, and the connecting rod 4 is respectively connected with the automobile chassis longitudinal beam 1 and the friction brake pedal 6 through the pin 3, and the frictional plate 5 is provided under the riveting or screw connection of the friction brake pedal 6 When the present invention stops working, it is as shown in FIG.
  • Fig. 5 shows that two hydraulic cylinders 2 are disposed under the longitudinal beam 1 of the automobile chassis, and the friction brake pedal 6 is connected.
  • the friction brake pedal 6 is riveted or screwed to provide a friction plate 5.
  • FIGS 6, Figure 7, Figure 6, and Figure 7, respectively, are schematic cross-sectional views of the roller 8 and the roller disposed on the friction brake pedal of the present invention.
  • Figure 10 is a schematic cross-sectional view of a T-shaped ice skate in the present invention.
  • Figure 14 is the control schematic diagram when the auxiliary switch and the auxiliary brake switch are opened and the solenoid valve is in the right position.
  • the hole for removing the nail is processed on the left and right longitudinal members of the chassis of the automobile, and the friction brake pedal is connected with the longitudinal beam of the automobile through the connecting rod and the hydraulic cylinder, and the friction of the friction plate on the brake pedal and the ground is increased to increase the automobile system. power.
  • the brake pedal When the driver brakes urgently, the brake pedal is stepped on.
  • the limit switch 9 installed at the brake pedal at this time Turning on, the electromagnetic reversing valve is energized, the electromagnetic reversing valve is in the left position function, the brake oil or gas enters the hydraulic cylinder 11 through the electromagnetic valve, and the piston rod is pushed out to press the friction plate on the friction brake pedal against the ground, thereby Increase the braking force of the car. Effectively reduce the braking distance and avoid traffic accidents.
  • the travel switch 9 When the driver releases the brake pedal, the travel switch 9 is turned off, causing the electromagnetic reversing valve to lose power and being in the right position. Under the action of the spring restoring force, the friction plate on the friction brake pedal is released from the ground.
  • the driver can turn on the auxiliary brake switch 10 to make the electromagnetic reversing valve energized, and the left position function, so that the brake oil or gas enters the hydraulic cylinder 11, and the piston rod is pushed out to make the friction system.
  • the friction plate on the moving pedal presses the ground to increase the braking force of the car.
  • the braking force of the brake shoe and the brake drum can be reduced, thereby reducing the frictional heat generation of the brake shoe and the brake drum.
  • the driver can attach the roller to the friction brake pedal.
  • the electromagnetic reversing valve is energized and is in the left position function, so that the brake oil or gas enters the hydraulic cylinder, and the piston rod is pushed out to press the friction plate on the friction brake pedal against the ice surface. , increase the braking force of the car; At the same time, the roller is pressed into the ice surface to break the ice surface. This can effectively ensure the safety of the car on the ice.

Description

一种汽车辅助刹车助力减速摩擦装置及其刹车方法
一、 技术领塽
本发明涉及一种汽车刹车装置及其刹车方法, 尤其是涉及一种汽车辅助刹 车助力减速摩擦装置及其刹车方法说。
二、 背景技术
制动装置: 它是车辆装设的全部制动系书的总成, 其作用是使行驶中的车辆 减速或停止或使行驶的车辆保持不动。 '
汽车制动过程中, 制动能量主要消耗在制动器、 机械磨损和车轮与地面的 摩擦上, 目前使用的车辆制 ^器有摩擦制动器(盘式和鼓式)、 缓速器(液压、 电力和气动)、 发动机制动和防抱死制动系 (ABS) 等等, 并且国内外科研机构 和汽车制造商也主要在制动器上从事相关工作, 然而, 在增大车轮与地面的摩 擦上, 大部分人也主要集中在增大车轮与地面摩擦系数上, 然而由于轮胎与地 面的接触面积是有限的, 并且车轮与地面的摩擦为滚动摩擦, 摩擦系数低, 因 而, 增大车轮与地面间的摩擦力是有限的。
三、 发明内容
本发明为了解决上述背景技术中的不足之处, 提供一种汽车辅助刹车助力 减速摩擦装置及其刹车方法, 其能使汽车在紧急刹车或在连续下长坡时通过摩 擦制动踏板上摩擦片与地面产生摩擦力从而有效增大制动力, 减小紧急刹车的 制动距离或防止汽车在连续下长坡时制动鼓温度过高制动失效而发生交通事 故。 为实现上述目的, 本发明采用的技术方案为: 一种汽车辅助刹车助力减速 摩擦装置, 包括汽车底盘纵梁, 其特征在于: 所述的汽车底盘纵梁的下部设置 有摩擦制动踏板, 摩擦制动踏板下设置有摩擦片, 所述的汽车底盘纵梁与摩擦 制动踏板之间还设置有与控制电路连接 传动机构。
所述的摩擦制动踏板上还设置有滚轮。
所述的汽车底盘纵梁与摩擦制动踏板通过连杆和弹簧连接。
所述的传动机构为液压缸。
所述的摩擦制动踏板与摩擦片通过铆接或螺钉连接。
所述的控制电路上设置有辅助制动开关。
所述的摩擦片材料为耐磨材料。
所述的一种汽车辅助刹车助力减速摩擦装置的辅助刹车方法, 其特征在于: 所述的刹车过程为:
当紧急刹车时, 将制动踏板踩死, 此时安装在制动踏板处的行程开关接通, 使电磁换向阀得电, 电磁换向阀处于左位机能, 制动油或气通过电磁阀进入液 压缸, 推出活塞杆使摩擦制动踏板上的摩擦片压紧地面, 当松开制动踏板时, 行程开关断开, 使电磁换向阀失电, 处于右位机能, 在弹簧回复力的作用下, 使摩擦制动踏板上的摩擦片脱离地面;
当汽车在下较长或较大坡时, 打开辅助制动开关, 使电磁换向阀得电, 处 于左位机能, 使制动油或气进入液压缸, 推出活塞杆使摩擦制动踏板上摩擦片 压紧地面, 增大汽车制动力, 减小制动蹄与制动鼓的制动力;
当汽车在冰面上行驶时, 将滚轮加装到摩擦制动踏板上, 当紧急制动时或 打开辅助制动开关时, 电磁换向阀得电, 处于左位机能, 使制动油或气进入液 压缸, 推出活塞杆使摩擦制动踏板上摩擦片压紧冰面, 增大汽车制动力; 同时, 滚轮压入冰面, 使冰面破碎。
与现有技术相比, 本发明具有的优点和效果如下:
1、 本发明中当汽车紧急制动完全踩死制动踏板时, 或汽车长大下坡时按下 辅助制动开关, 摩擦制动踏板上摩擦片在气压或液压力作用下压紧地面, 从而 增大制动力, 有效减少制动距离或降低制动鼓的温度, 以达到安全行车, 减小 交通事故的发生。
2、 本发明中在摩擦制动踏板上加装滚轮, 能有效保证汽车在冰面行驶的安 全。
3、 本发明装置制造成本低, 工艺简单、 可靠, 且在保持原汽车底盘外形、 尺寸不变的情况下, 适用于各种机动车辆和轨道列车。
四、 附图说明
图 1为本发明第一种结构工作时的示意图;
图 2为本发明第一种结构停止工作时示意图;
图 3为本发明第二种结构工作时示意图;
图 4为本发明第二种结构停止工作时示意图;
图 5为本发明第三种结构示意图;
图 6为本发明中摩擦制动踏板上安装滚轮的示意图;
图 7为本发明中滚轮横截面示意图;
图 8为本发明中摩擦制动踏板上安装 T型冰刀工作时的示意图;
图 9为本发明中摩擦制动踏板上 T型冰刀停止工作时的安装示意图; 图 10为本发明中 T型冰刀横截面图; 图 11为本发明中摩擦制动踏板上安装摩擦片的第一种方法示意图; 图 12为本发明中摩擦制动踏板上安装摩擦片的第二种方法示意图; 图 13为列车或地铁制动摩擦板装备结构图;
图 14为本发明的控制图。
附图说明: 1-汽车底盘纵梁, 2-液压缸, 3-销钉, 4-连杆, 5-摩擦片, 6- 摩擦制动踏板, 7-弹簧, 8-滚轮, 9-行程开关, 10-辅助制动开关, 11-液压缸。 五、 具体实施方式
下面对本发明的安装过程作具体的说明:
1、 在汽车底盘的左右纵梁上加工安装销钉的孔。
2、 安装连杆和液压缸或全部安装液压缸。
3、 在连杆和液压缸的另一端安装摩擦制动踏板或全部在液压缸的另一端安装 摩擦制动踏板。
4、 在制动踏板处安装行程开关。
5、 在驾驶室安装辅助制动开关。
6、 在气泵或液压泵出口管路上安装管接头, 引出气路或油路并按图 3安装电磁 换向阀并完成管路的连接。
实施例 1:
参见图 1、 图 2, 图 1、 图 2为本发明汽车底盘纵梁 1连接摩擦制动踏板 6 的一种连接形式,本汽车底盘纵梁 1与摩擦制动踏板 6直接通过 2个连杆 4、液 压缸 2和弹簧 7连接, 连杆 4分别通过销钉 3与汽车底盘纵梁 1和摩擦制动踏 板 6连接,摩擦制动踏板 6的下面铆接或螺钉连接设置有摩擦片 5, 当本发明停 止工作时, 则就如图 2所示。 参见图 3、 图 4, 图 3、 图 4为本发明汽车底盘纵梁 1连接摩擦制动踏板 6 的另一种连接形式, 本汽车底盘纵梁 1与摩擦制动踏板 6直接通过 1个连杆 4、 液压缸 2和弹簧 7连接, 连杆 4分别通过销钉 3与汽车底盘纵梁 1和摩擦制动 踏板 6连接,摩擦制动踏板 6的下面铆接或螺钉连接设置有摩擦片 5, 当本发明 停止工作时, 则就如图 4所示。
参见图 5,图 5为本发明汽车底盘纵梁 1下设置有两个液压缸 2与摩擦制动 踏板 6连接, 摩擦制动踏板 6下铆接或螺钉连接设置有摩擦片 5。
参见图 6, 图 7, 图 6、 图 7分别为本发明摩擦制动踏板上设置滚轮 8和滚 轮横截面示意图。
参见图 8、 图 9, 图 8、 图 9分别为本发明摩擦制动踏板上设置 T型冰刀工 作和停止工作时的两种安装形式。
参见图 10, 图 10为本发明中 T型冰刀横截面示意图。
参见图 11、 图 12, 图 11、 图 12为本发明中摩擦制动踏板 6上分别连接摩 擦片的两种不同形式。
参见图 13, 图 13为列车或地铁制动摩擦板的安装方式。
参见图 14, 图 14为行程开关和辅助制动开关开启, 电磁阀换向阀处于右位 机能时, 辅助摩擦制动装置停止工作时的控制原理图。
下面对本发明的具体工作过程作进一歩的描述:
在汽车底盘左右纵梁上面加工安装消钉的孔, 通过连杆和液压缸把摩擦制 动踏板与汽车底盘纵梁连接起来, 通过摩擦制动踏板上摩擦片与地面的摩擦来 增大汽车制动力。
当驾驶员紧急刹车时,制动踏板踩死。此时安装在制动踏板处的行程开关 9 接通, 使电磁换向阀得电, 电磁换向阀处于左位机能, 制动油或气通过电磁阀 进入液压缸 11 , 推出活塞杆使摩擦制动踏板上的摩擦片压紧地面, 从而增大汽 车制动力。 有效减少制动距离, 避免交通事故的发生。 当驾驶员松开制动踏板 时, 行程开关 9断开, 使电磁换向阀失电, 处于右位机能。 在弹簧回复力的作 用下, 使摩擦制动踏板上的摩擦片脱离地面。
当汽车在长大下坡时, 驾驶员可以通过打开辅助制动开关 10, 使电磁换向 阀得电, 处于左位机能, 使制动油或气进入液压缸 11, 推出活塞杆使摩擦制动 踏板上摩擦片压紧地面, 增大汽车制动力。 在达到同样制动效果的前提下, 可 以减小制动蹄与制动鼓的制动力, 从而减少了制动蹄与制动鼓的摩擦生热。 防 止制动蹄温度过高而降低其制动性能。 这样能有效保证制动安全, 减少了汽车 行车过程中因刹车失灵而造成的安全事故。
当汽车在冰面上行驶时, 驾驶员可以把滚轮加装到摩擦制动踏板上。 当紧 急制动时或打开辅助制动开关时, 电磁换向阀得电, 处于左位机能, 使制动油 或气进入液压缸, 推出活塞杆使摩擦制动踏板上摩擦片压紧冰面, 增大汽车制 动力; 同时, 滚轮压入冰面, 使冰面破碎。 这样能有效保证汽车在冰面行驶的 安全。

Claims

权利 要 求 书
1、 一种汽车辅助刹车助力减速摩擦装置, 包括汽车底盘纵梁(1), 其特征 在于: 所述的汽车底盘纵梁(1 ) 的下部设置有摩擦制动踏板 (6), 摩擦制动踏 板(6) 下设置有摩擦片 (5), 所述的汽车底盘纵梁 (1 ) 与摩擦制动踏板(6) 之间还设置有与控制电路连接的传动机构。
2、 根据权利要求 1所述述的一种汽车辅助刹车助力减速摩擦装置, 其特征 在于: 所述的摩擦制动踏板 (6) 上还设置有滚轮(8)。
3、 根据权利要求 1所述述的一种汽车辅助刹车助力减速摩擦装置, 其特征 在于: 所述的汽车底盘纵梁(1 )与摩擦制动踏板(6)通过连杆(4)和弹簧(7) 连接。
4、 根据权利要求 1、 2或 3所述述的一种汽车辅助刹车助力减速摩擦装置, 其特征在于: 所述的传动机构为液压缸(2)。
5、 根据权利要求 4所述的一种汽车辅助刹车助力减速摩擦装置, 其特征在 于: 所述的摩擦制动踏板(6) 与摩擦片 (5)通过铆接或螺钉连接。
6、 根据权利要求 5所述的一种汽车辅助刹车助力减速摩擦装置, 其特征在 于:所述的控制电路上设置有辅助制动开关。
7、 根据权利要求 6所述述的一种汽车辅助刹车助力减速摩擦装置, 其特征 在于: 所述的摩擦片 (5)材料为耐磨材料。
8、根据权利要求 1所述的一种汽车辅助刹车助力减速摩擦装置的辅助刹车 方法, 其特征在于: 所述的刹车方法为 ·
当紧急刹车时, 将制动踏板踩死, 此时安装在制动踏板处的行程开关 (9) 接通, 使电磁换向阀得电, 电磁换向阀处于左位机能, 制动油或气通过电磁阀 进入液压缸(11), 推出活塞杆使摩擦制动踏板上的摩擦片压紧地面, 当松开制 动踏板时, 行程开关(9) 断开, 使电磁换向阀失电, 处于右位机能, 在弹簧回 复力的作用下, 使摩擦制动踏板上的摩擦片脱离地面;
当汽车在下较长或较大坡时, 幵辅助制动开关(10),使电磁换向阀得电, 处于左位机能, 使制动油或气进入液压缸, 推出活塞杆使摩擦制动踏板上摩擦 片压紧地面, 增大汽车制动力, 减小制动蹄与制动鼓的制动力;
当汽车在冰面上行驶时, 将滚轮加装到摩擦制动踏板上, 当紧急制动时或 打开辅助制动开关 (10) 时, 电磁换向阀得电, 处于左位机能, 使制动油或气 进入液压缸(11 ), 推出活塞杆使摩擦制动踏板上摩擦片压紧冰面, 增大汽车制 动力; 同时, 滚轮压入冰面, 使冰面破碎。
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