WO2012018707A1 - Uniform light directing film and method of making same - Google Patents

Uniform light directing film and method of making same Download PDF

Info

Publication number
WO2012018707A1
WO2012018707A1 PCT/US2011/046082 US2011046082W WO2012018707A1 WO 2012018707 A1 WO2012018707 A1 WO 2012018707A1 US 2011046082 W US2011046082 W US 2011046082W WO 2012018707 A1 WO2012018707 A1 WO 2012018707A1
Authority
WO
WIPO (PCT)
Prior art keywords
elevated
light directing
directing film
grid
microstructures
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2011/046082
Other languages
English (en)
French (fr)
Inventor
Bryan V. Hunt
Robert M. Emmons
Corey D. Balts
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
3M Innovative Properties Co
Original Assignee
3M Innovative Properties Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 3M Innovative Properties Co filed Critical 3M Innovative Properties Co
Priority to US13/813,572 priority Critical patent/US9164220B2/en
Priority to CN201180036898.2A priority patent/CN103026275B/zh
Priority to KR1020137004759A priority patent/KR101835167B1/ko
Priority to JP2013523239A priority patent/JP6006207B2/ja
Priority to EP11746710.0A priority patent/EP2601547A1/en
Priority to SG2013006937A priority patent/SG187635A1/en
Publication of WO2012018707A1 publication Critical patent/WO2012018707A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/10Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0033Means for improving the coupling-out of light from the light guide
    • G02B6/005Means for improving the coupling-out of light from the light guide provided by one optical element, or plurality thereof, placed on the light output side of the light guide
    • G02B6/0053Prismatic sheet or layer; Brightness enhancement element, sheet or layer
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/04Prisms
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/04Prisms
    • G02B5/045Prism arrays
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors

Definitions

  • a method of distributing a plurality of protrusions on a light directing film includes the steps of: (a) providing a light directing film that includes a plurality of microstructures extending along a first direction, where each microstructure includes a peak extending along the first direction; (b) overlaying a continuous grid on the light directing film, where the grid includes a plurality of same size and shape grid cells, such that each grid cell includes the same number of microstructure peaks; (c) dividing each grid cell into a same number of sub-cells such that each sub-cell includes a single microstructure peak; (d) choosing a single sub-cell in each grid cell; and (e) placing a leading edge of a protrusion in each randomly chosen sub-cell.
  • FIG. 16A-16D are schematic representations of various stages or steps in a method of distributing a plurality of protrusions on a light directing film.
  • the elevated portions are longer than the average length of the elevated portions.
  • the longer elevated portions result from the overlap of multiple, such as two or more, or three or more, or four or more, elevated portions.
  • the longer elevated portions result from the overlap of two, three, or four elevated portions.
  • non-elevated portions 170 of each microstructure 150 have the same constant peak height along the first direction.
  • FIG. 7 is a schematic side-view of a microstructure 150 of light directing film 100, where non-elevated portions 170 of the microstructure have the same peak height 158 along first direction 142.
  • non- elevated portions 170 of the microstructures in the plurality of microstructures 150 have the same constant peak height along the first direction.
  • substrate 130 can be or include any material that may be desirable in an application.
  • substrate 130 can include or be made of glass and/or polymers such as polyethylene terapthalate (PET), polycarbonates, and acrylics.
  • PET polyethylene terapthalate
  • the substrate can have multiple layers.
  • substrate 130 can provide any function that may be desirable in an application.
  • substrate 130 may primarily provide support for the other layers.
  • a substrate 130 may polarize light by including, for example, a reflective or absorbing polarizer, or diffuse light by including an optical diffuser.
  • Microstructures 150 form a periodic pattern along a second direction 143 that is perpendicular to first direction 142.
  • the periodic pattern has a pitch or period P defined as the distance between adjacent or neighboring microstructure peaks 156.
  • microstructures 150 can have any period that may be desirable in an application. In some cases, the period P is less than about 500 microns, or less than about 400 microns, or less than about 300 microns, or less than about 200 microns, or less than about 100 microns.
  • the resulting pattern of the elevated portions was made uniform by requiring each grid cell to include preferably a single leading edge of an elevated portion, and when such an arrangement was not obtainable after a few iterations or trials, the grid cell was allowed to instead include a portion of an elevated portion, where the elevated portion had a length that was greater than the average length of the elevated portions, or the prescribed length L.
  • F is the fraction of area covered by the elevated portions and is given by:
  • Each grid cell included a single leading edge of an elevated portion.
  • the location of the leading edge coincided with a sub-cell of the grid cell, where the sub-cell was chosen randomly.
  • the location of the newly located elevated portion was randomly changed to avoid overlap, or to avoid violating the minimum spacing requirement.
  • the elevated portions continued to overlap, or be spaced apart less than the pre-determined distance, after a finite number of iterations, the location of the newly located elevated portion was fixed resulting in an elevated portion that was longer than the prescribed length.
  • leading edge 1662 of protrusion 1660 is placed in each chosen sub-cell, such that leading edges 1662 of protrusions 1660 are on the same side of the protrusions and trailing edges 1664 of the protrusions are on the opposite side of the protrusions.

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Optical Elements Other Than Lenses (AREA)
  • Liquid Crystal (AREA)
  • Planar Illumination Modules (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
PCT/US2011/046082 2010-08-02 2011-08-01 Uniform light directing film and method of making same Ceased WO2012018707A1 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
US13/813,572 US9164220B2 (en) 2010-08-02 2011-08-01 Uniform light directing film and method of making same
CN201180036898.2A CN103026275B (zh) 2010-08-02 2011-08-01 均匀导光膜及其制备方法
KR1020137004759A KR101835167B1 (ko) 2010-08-02 2011-08-01 균일한 광 지향 필름 및 이의 제조 방법
JP2013523239A JP6006207B2 (ja) 2010-08-02 2011-08-01 均一光配向フィルム及びその作製方法
EP11746710.0A EP2601547A1 (en) 2010-08-02 2011-08-01 Uniform light directing film and method of making same
SG2013006937A SG187635A1 (en) 2010-08-02 2011-08-01 Uniform light directing film and method of making same

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US36992610P 2010-08-02 2010-08-02
US61/369,926 2010-08-02

Publications (1)

Publication Number Publication Date
WO2012018707A1 true WO2012018707A1 (en) 2012-02-09

Family

ID=44504241

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2011/046082 Ceased WO2012018707A1 (en) 2010-08-02 2011-08-01 Uniform light directing film and method of making same

Country Status (8)

Country Link
US (1) US9164220B2 (enExample)
EP (1) EP2601547A1 (enExample)
JP (2) JP6006207B2 (enExample)
KR (1) KR101835167B1 (enExample)
CN (1) CN103026275B (enExample)
SG (1) SG187635A1 (enExample)
TW (1) TWI506302B (enExample)
WO (1) WO2012018707A1 (enExample)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI483013B (zh) 2008-04-02 2015-05-01 3M Innovative Properties Co 光導膜及其製造方法
JP5971927B2 (ja) * 2011-11-29 2016-08-17 デクセリアルズ株式会社 光学体、窓材、建具、日射遮蔽装置および建築物
TWI479209B (zh) * 2012-12-27 2015-04-01 Chi Mei Corp 導光板
CN106199773B (zh) * 2016-06-21 2018-06-01 宁波激智科技股份有限公司 一种高机械稳定性的光学薄膜堆及其制备方法
CN106547047A (zh) * 2017-01-24 2017-03-29 合肥京东方光电科技有限公司 一种导光板、背光模组及显示装置
CN109212654B (zh) * 2017-06-30 2021-06-08 扬昕科技(苏州)有限公司 导光板
CN108614318B (zh) * 2018-04-23 2019-12-24 安徽帝显电子有限公司 一种车载用导光膜及其制备方法

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5175030A (en) 1989-02-10 1992-12-29 Minnesota Mining And Manufacturing Company Microstructure-bearing composite plastic articles and method of making
US20040125592A1 (en) * 2002-12-06 2004-07-01 Alps Electric Co., Ltd. Backlight device and liquid crystal display device
US20060055627A1 (en) * 2004-09-13 2006-03-16 Wilson Randall H Randomized patterns of individual optical elements
US20070058259A1 (en) * 2005-09-13 2007-03-15 Samsung Electronics Co., Ltd. Light-condensing member, method of manufacturing the same and display apparatus having the same
US20080117650A1 (en) * 2006-11-21 2008-05-22 Mai Chien-Chin Backlight module
US20090041553A1 (en) 2007-08-06 2009-02-12 3M Innovative Properties Company Fly-cutting system and method, and related tooling and articles
WO2009124107A1 (en) 2008-04-02 2009-10-08 3M Innovative Properties Company Light directing film and method for making the same

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Publication number Priority date Publication date Assignee Title
US3860814A (en) * 1971-11-15 1975-01-14 Daniel M Klang Light collecting and transmitting apparatus
JPH1144804A (ja) * 1997-07-24 1999-02-16 Alps Electric Co Ltd 反射体および反射型液晶表示装置
JP4028290B2 (ja) * 2002-05-15 2007-12-26 アルプス電気株式会社 液晶表示装置及びその製造方法
US20060226583A1 (en) * 2005-04-04 2006-10-12 Marushin Patrick H Light directing film
TWI351550B (en) * 2005-06-09 2011-11-01 Ubright Optronics Corp Optical substrate
US7950838B2 (en) * 2006-05-31 2011-05-31 3M Innovative Properties Company Light directing film
TWI384260B (zh) * 2006-06-30 2013-02-01 Ubright Optronics Corp 具有瑕疵遮蔽結構之增亮光學基板
US20080049330A1 (en) * 2006-08-25 2008-02-28 3M Innovative Properties Company Light directing laminate
CN101918867B (zh) * 2008-03-03 2012-10-24 Lg化学株式会社 光学膜及其制备方法
JP2010020056A (ja) * 2008-07-10 2010-01-28 Goyo Paper Working Co Ltd 耐擦傷性レンズシート
TW201007220A (en) * 2008-08-06 2010-02-16 Core Flex Optical Suzhou Co Ltd Brightness enhancement film of backlight module
JP2010061028A (ja) * 2008-09-05 2010-03-18 Dainippon Printing Co Ltd 光学シート、面光源装置および透過型表示装置

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5175030A (en) 1989-02-10 1992-12-29 Minnesota Mining And Manufacturing Company Microstructure-bearing composite plastic articles and method of making
US20040125592A1 (en) * 2002-12-06 2004-07-01 Alps Electric Co., Ltd. Backlight device and liquid crystal display device
US20060055627A1 (en) * 2004-09-13 2006-03-16 Wilson Randall H Randomized patterns of individual optical elements
US20070058259A1 (en) * 2005-09-13 2007-03-15 Samsung Electronics Co., Ltd. Light-condensing member, method of manufacturing the same and display apparatus having the same
US20080117650A1 (en) * 2006-11-21 2008-05-22 Mai Chien-Chin Backlight module
US20090041553A1 (en) 2007-08-06 2009-02-12 3M Innovative Properties Company Fly-cutting system and method, and related tooling and articles
WO2009124107A1 (en) 2008-04-02 2009-10-08 3M Innovative Properties Company Light directing film and method for making the same

Also Published As

Publication number Publication date
KR101835167B1 (ko) 2018-03-06
SG187635A1 (en) 2013-03-28
JP2016173601A (ja) 2016-09-29
JP6174758B2 (ja) 2017-08-02
CN103026275B (zh) 2017-06-06
TW201219852A (en) 2012-05-16
KR20130102547A (ko) 2013-09-17
US20130163256A1 (en) 2013-06-27
JP2013535793A (ja) 2013-09-12
US9164220B2 (en) 2015-10-20
EP2601547A1 (en) 2013-06-12
CN103026275A (zh) 2013-04-03
TWI506302B (zh) 2015-11-01
JP6006207B2 (ja) 2016-10-12

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