WO2011158281A1 - 極低温冷凍機及び冷却方法 - Google Patents
極低温冷凍機及び冷却方法 Download PDFInfo
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- WO2011158281A1 WO2011158281A1 PCT/JP2010/003941 JP2010003941W WO2011158281A1 WO 2011158281 A1 WO2011158281 A1 WO 2011158281A1 JP 2010003941 W JP2010003941 W JP 2010003941W WO 2011158281 A1 WO2011158281 A1 WO 2011158281A1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B9/00—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B9/00—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
- F25B9/14—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the cycle used, e.g. Stirling cycle
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R33/00—Arrangements or instruments for measuring magnetic variables
- G01R33/20—Arrangements or instruments for measuring magnetic variables involving magnetic resonance
- G01R33/28—Details of apparatus provided for in groups G01R33/44 - G01R33/64
Definitions
- the present invention relates to a cryogenic refrigerator and a cooling method.
- Patent Document 1 describes a cryogenic refrigerator using a Gifford McMahon (GM) cycle or the like.
- This cryogenic refrigeration apparatus is provided with a compressor that sucks low-pressure refrigerant gas discharged from the refrigerator and sends it to the refrigerator as high-pressure refrigerant gas.
- a rotary valve device for controlling the flow of the refrigerant gas between the refrigerator and the compressor is built in the refrigerator.
- the rotary valve device is formed with an intake valve for sucking refrigerant gas into the refrigerator and an exhaust valve for exhausting the refrigerant gas.
- the intake valve is provided for supplying high-pressure refrigerant gas from the compressor to the refrigerator, and the exhaust valve is provided for discharging low-pressure refrigerant gas from the refrigerator to the compressor.
- a relatively large differential pressure corresponding to the differential pressure between the inlet and outlet of the compressor acts on the intake valve and the exhaust valve when the valve is opened.
- the greater the differential pressure the greater the energy loss in the valve. This is because the flow is disturbed when passing through the valve, and energy is lost as frictional heat. More precisely, the flow entropy increases.
- the refrigerator is provided with a relatively large compressor.
- One of the objects of the present invention is to provide a cryogenic refrigerator and a cooling method excellent in energy saving.
- a refrigerator having a displacer that is driven inside a cylinder to suck and exhaust the working gas, and compressing the low-pressure working gas exhausted from the cylinder as a high-pressure working gas.
- a compressor for delivering to the cylinder; and an intermediate pressure buffer volume connected to at least one of the high-pressure side and the low-pressure side of the compressor and regulated by the compressor and connected to the cylinder;
- a cryogenic refrigerator provided is provided.
- the differential pressure between the cylinder and the compressor can be reduced by using the intermediate pressure buffer volume. Since energy loss in the working gas flow between the compressor and the cylinder can be reduced, it is possible to realize a cryogenic refrigerator that employs a compressor with low power consumption and is excellent in energy saving. In addition, adjusting the buffer volume to an intermediate pressure also contributes to energy saving of the refrigerator.
- a cooling method is provided.
- the cold is generated by a thermal cycle including an intake process of sucking the working gas from the high pressure source into the expansion space and an exhaust process of expanding the working gas and exhausting the working gas from the expansion space to the low pressure source.
- the air intake step includes a step of taking air into the expansion space from an intermediate pressure source having an intermediate pressure between the high pressure source and the low pressure source. Before the exhaust process is started, the intermediate pressure source is boosted so as to reduce the pressure difference from the expansion space by blocking the intermediate pressure source from the expansion space.
- a cooling method is provided.
- the cold is generated by a thermal cycle including an intake process of sucking the working gas from the high pressure source into the expansion space and an exhaust process of expanding the working gas and exhausting the working gas from the expansion space to the low pressure source.
- the exhausting step includes a step of exhausting from the expansion space to an intermediate pressure source having an intermediate pressure between the high pressure source and the low pressure source.
- the intermediate pressure source is reduced from the expansion space so as to reduce the pressure difference from the expansion space by blocking the intermediate pressure source from the expansion space.
- FIG. 1 is a diagram schematically showing a configuration of a cryogenic refrigerator 10 according to an embodiment of the present invention.
- the cryogenic refrigerator 10 includes a displacer 14 that is mechanically driven inside a cylinder 12 and is a Gifford-McMahon type refrigerator (so-called GM refrigerator) that generates cold by a GM cycle.
- the cold head of the cryogenic refrigerator 10 includes a cylinder 12 and a displacer 14.
- the displacer 14 reciprocates between a high temperature end and a low temperature end of the cylinder 12 by a displacer driving mechanism 16.
- the displacer driving mechanism 16 includes, for example, a motor, and a crank and a scotch yoke for converting a rotational motion output from the motor into a reciprocating motion and transmitting it to the displacer 14.
- a seal 18 is disposed between the cylinder 12 and the displacer 14 to partition the upper chamber 20 on the high temperature side of the cylinder 12 and the expansion chamber 22 on the low temperature side.
- the working gas pressure in the expansion chamber 22 is denoted as cylinder pressure PC.
- the upper chamber 20 and the regenerator 24 are connected by a first gas flow path 26, and the expansion chamber 22 and the regenerator 24 are connected by a second gas flow path 28.
- the working gas is, for example, helium gas.
- the regenerator 24 is provided outside the cylinder 12, but the regenerator 24 may be incorporated inside the displacer 14.
- the cryogenic refrigerator 10 is not limited to a single-stage refrigerator as shown, but a plurality of stages in which a displacer is reciprocally housed in each of a plurality of (for example, two) cylinders connected in series. A (for example, two-stage) refrigerator may be used.
- the cryogenic refrigerator 10 may be configured to drive the displacer 14 by the pressure of the working gas.
- the cryogenic refrigerator 10 may be configured to generate cold by an appropriate heat cycle other than the GM cycle, for example, a Solvay cycle.
- the cryogenic refrigerator 10 further includes a compressor 30 and a pressure control unit 32.
- the compressor 30 is provided for circulating the working gas. That is, the compressor 30 compresses the low pressure PL working gas exhausted from the cylinder 12 and sends the high pressure PH working gas to the cylinder 12 again.
- a high-pressure pipe 42 and a low-pressure pipe 44 extend from a discharge port and a suction port of the compressor 30, respectively, and the compressor 30 and the pressure control unit 32 are connected by the high-pressure pipe 42 and the low-pressure pipe 44.
- the compressor 30 is configured separately from the pressure controller 32 and is thus connected by piping.
- the compressor 30 is configured to suck a substantially constant low-pressure PL working gas and discharge a substantially constant high-pressure PH working gas.
- the compressor 30 may be configured to change at least one of the input pressure and the output pressure.
- the compressor 30 may be controlled so as to maintain the differential pressure between the inlet and outlet of the compressor 30 at the target pressure.
- the pressure control unit 32 is provided between the cylinder 12 and the compressor 30, and connects the compressor 30 to the high temperature end of the cylinder 12.
- the pressure control unit 32 periodically switches the connection state between the compressor 30 and the cylinder 12 in synchronization with the reciprocating motion of the displacer 14 so as to realize a thermal cycle for generating cold. That is, the pressure control unit 32 connects the high pressure side of the compressor 30 to the cylinder 12 in the intake process of filling the cylinder 12 with working gas, and the low pressure of the compressor 30 in the exhaust process of discharging the working gas from the cylinder 12. Connect the side to the cylinder 12. As will be described later, the pressure control unit 32 not only connects the cylinder 12 to a high pressure source and a low pressure source but connects the cylinder 12 to the buffer volume 34.
- the pressure control unit 32 includes at least one buffer volume 34, a high pressure valve V1, an intermediate pressure valve V2, and a low pressure valve V3.
- the high pressure valve V ⁇ b> 1 is provided in the high pressure gas flow path 36 in order to connect the high pressure side of the compressor 30 to the upper chamber 20 of the cylinder 12.
- the intermediate pressure valve V ⁇ b> 2 is provided in the intermediate pressure gas flow path 38 for communicating the buffer volume 34 with the upper chamber 20 or the expansion chamber 22 of the cylinder 12.
- the low pressure valve V ⁇ b> 3 is provided in the low pressure gas flow path 40 to connect the low pressure side of the compressor 30 to the expansion chamber 22 of the cylinder 12.
- the high pressure valve V1, the medium pressure valve V2, and the low pressure valve V3 are provided in parallel to the cylinder 12 and the regenerator 24.
- By opening at least one of the high-pressure valve V1, the medium-pressure valve V2, and the low-pressure valve V3, at least one of the high-pressure source, the intermediate-pressure source, and the low-pressure source corresponds to the opened valve. It communicates with the regenerator 24.
- the cryogenic refrigerator 10 includes a working gas source including a high pressure source, an intermediate pressure source, and a low pressure source that can selectively communicate with the cylinder 12.
- One end of the high pressure gas flow path 36 is connected to a high pressure pipe 42 extending from the discharge port of the compressor 30, and the other end of the high pressure gas flow path 36 is connected to the first gas flow path 26.
- One end of the intermediate pressure gas passage 38 is connected to the buffer volume 34, and the other end of the intermediate pressure gas passage 38 is connected to the first gas passage 26.
- One end of the low pressure gas flow path 40 is connected to a low pressure pipe 44 extending from the suction port of the compressor 30, and the other end of the low pressure gas flow path 40 is connected to the first gas flow path 26.
- the buffer volume 34 is connected to at least one of the high-pressure side and the low-pressure side of the compressor 30 so as to be adjusted to an intermediate pressure of high pressure PH and low pressure PL by the compressor 30.
- the pressure in the buffer volume 34 is expressed as a buffer pressure PB.
- the buffer pressure PB is controlled to an intermediate pressure range by the pressure controller 32 in the thermal cycle.
- the upper limit pressure in the intermediate pressure range is smaller than the high pressure PH of the compressor 30, and the lower limit pressure is larger than the low pressure PL of the compressor 30.
- the buffer volume 34 acts as an intermediate pressure source regulated by at least one of a high pressure source for supplying the working gas to the expansion space and a low pressure source for exhausting the working gas from the expansion space.
- the buffer pressure PB is regulated so as to return to the set pressure at least during a part of the valve closing period of the intermediate pressure valve V2, for example.
- Increase or decrease in the buffer pressure PB due to the buffer volume 34 communicating with the cylinder 12 can be recovered by the compressor 30. For this reason, even if the buffer volume 34 is relatively small, it can function as a sufficient working gas source.
- the cryogenic refrigerator 10 can be compactly realized by making the buffer volume 34 smaller than the volume of the cylinder 12 or the expansion chamber 22.
- the buffer pressure PB is not recovered by the compressor 30, it is considered that a buffer having a corresponding large volume will be provided.
- the buffer pressure PB may not be recovered.
- a communication passage for communicating the buffer volume 34 with the compressor 30 may not be provided.
- the set pressure of the buffer volume 34 considers the differential pressure acting on each valve when the high pressure valve V1, the medium pressure valve V2 and the low pressure valve V3 are opened, so as to reduce the energy loss due to the working gas flow in each valve.
- the average value PM of the high pressure PH and the low pressure PL of the compressor 30 may be set as the set pressure of the buffer volume 34.
- the set pressure may be set higher or lower than the average value PM.
- the buffer volume 34 is provided in a communication passage that connects the high pressure side and the low pressure side of the compressor 30.
- the buffer volume 34 can communicate with the high pressure side or the low pressure side of the compressor 30 regardless of whether the high pressure valve V1 and the low pressure valve V3 are open or closed.
- the buffer volume 34 is provided so as to communicate with the high-pressure side of the compressor 30 when the high-pressure valve V1 is closed.
- the buffer volume 34 is provided so as to communicate with the low pressure side of the compressor 30 when the low pressure valve V3 is closed. Therefore, it is possible to adjust the buffer volume 34 in synchronization with the thermal cycle of the cryogenic refrigerator 10, and to adjust the buffer pressure PB independently without being restricted by the timing of each step in the thermal cycle. it can.
- each of the first communication passage 46 and the second communication passage 48 is connected to the buffer volume 34.
- One of the first communication passage 46 and the second communication passage 48 may be omitted, and the buffer volume 34 may be connected to either the high pressure side or the low pressure side of the compressor 30.
- the buffer volume 34 is a buffer tank.
- the buffer volume 34 may be provided as a separate body from the compressor 30 and the cylinder 12 as shown in the figure, and may be connected to each other by piping and a flow path.
- the buffer volume 34 may be incorporated in the cylinder 12 or the displacer driving mechanism 16.
- the buffer volume 34 may be incorporated in the compressor 30.
- the other end of the first communication passage 46 is connected to the high pressure gas flow path 36, and the other end of the second communication passage 48 is connected to the low pressure gas flow path 40. That is, the high-pressure gas flow path 36 is branched to the first communication passage 46 upstream from the high-pressure valve V1, and the low-pressure gas flow path 40 is branched to the second communication passage 48 downstream of the low-pressure valve V3.
- upstream refers to a side close to the discharge port of the compressor 30 in the circulation path of the working gas that is sent from the discharge port of the compressor 30 and returns to the suction port of the compressor 30 via the cylinder 12 and the regenerator 24.
- Downstream indicates the side closer to the suction port of the compressor 30.
- the high-pressure gas flow path 36 may branch to the first communication passage 46 downstream of the high-pressure valve V1
- the low-pressure gas flow path 40 may branch to the second communication passage 48 upstream of the low-pressure valve V3.
- a flow adjusting unit for adjusting the buffer volume 34 is provided in the communication passage in which the buffer volume 34 is provided.
- the flow adjusting unit is a valve for adjusting the flow rate of the communication passage, and adjusts the flow rate by controlling the opening / closing timing or the opening degree of the valve.
- the controllability of the pressure regulation of the buffer pressure PB can be enhanced.
- the buffer pressure PB can be freely adjusted by opening and closing the valve.
- the pressure control unit 32 includes a first pressure regulating valve VH and a second pressure regulating valve VL for regulating the buffer volume 34.
- the first pressure regulating valve VH is provided in the first communication passage 46
- the second pressure regulation valve VL is provided in the second communication passage 48.
- One of the first pressure regulating valve VH and the second pressure regulating valve VL may be omitted. In this case, an orifice may be provided instead of at least one of the first pressure regulating valve VH and the second pressure regulating valve VL.
- At least a part of the pressure control unit 32 may be incorporated in the cylinder 12 or the displacer driving mechanism 16 so as to mechanically operate in synchronization with the reciprocating movement of the displacer 14.
- a rotary valve mechanism that alternately opens and closes the high-pressure valve V1 and the low-pressure valve V3 in conjunction with the displacer driving mechanism 16 may be provided.
- an intermediate pressure valve V2 may be formed so that the intermediate pressure valve V2 is temporarily opened before each of the high pressure valve V1 and the low pressure valve V3 is opened.
- the first pressure regulating valve VH and the second pressure regulating valve VL may be formed in the rotary valve mechanism.
- at least a part of the pressure control unit 32 may be incorporated in the compressor 30.
- the at least one valve included in the pressure control unit 32 may be a control valve that is individually opened and closed.
- a controller (not shown) for controlling opening and closing of the control valve may be provided in the cryogenic refrigerator 10.
- This controller may be a control device for controlling the cryogenic refrigerator 10.
- the first pressure regulating valve VH and the second pressure regulating valve VL may be control valves that can be opened and closed independently of other valves as necessary.
- the refrigeration cycle includes an intake process for sucking the working gas from the high pressure source into the expansion space, and an exhaust process for expanding the working gas and exhausting the working gas from the expansion space to the low pressure source.
- the intake step includes a step of sucking air from the intermediate pressure source into the expansion space
- the exhaust step includes a step of exhausting air from the expansion space to the intermediate pressure source.
- the medium pressure source is a buffer volume 34.
- the intake process and the exhaust process are performed alternately. The other of the intake process and the exhaust process may be performed immediately after one of the intake process and the exhaust process. Alternatively, the intake process and the exhaust process may be alternately performed with an interval in which intake and exhaust are not performed interposed between the intake process and the exhaust process.
- the intake process is initiated using a medium pressure source as the working gas source.
- the working gas source is shifted from the intermediate pressure source to the high pressure source in the middle of the intake process, and the intake process is completed by the intake air from the high pressure source.
- the exhaust process is initiated using an intermediate pressure source as the working gas source.
- the working gas source is shifted from the intermediate pressure source to the low pressure source in the middle of the exhaust process, and the exhaust process is completed by exhausting to the low pressure source.
- the transition of the working gas source may be a switching type transition in which the intake from the intermediate pressure source is terminated and the intake / exhaust from the high pressure source or the low pressure source is started, or before the intake from the intermediate pressure source is terminated.
- the transition may include a combined state in which intake and exhaust from the high pressure source or the low pressure source is started.
- the working gas source may be transferred at least one of an intake process and an exhaust process.
- the buffer pressure PB is regulated almost in conjunction with the cylinder pressure PC.
- the buffer volume 34 is adjusted to an intermediate pressure range so that it is relatively low when the cylinder 12 exhausts low-pressure working gas and relatively high when the cylinder 12 sucks high-pressure working gas.
- the intermediate pressure range is a pressure adjustment range of the buffer pressure PB determined by the buffer maximum pressure smaller than the high pressure PH of the compressor 30 and the buffer minimum pressure larger than the low pressure PL of the compressor 30.
- the buffer pressure PB is also reduced to some extent.
- the buffer pressure PB is also increased to some extent. Since the differential pressure between the buffer pressure PB and the cylinder pressure PC can be made relatively small, energy loss in the intermediate pressure gas flow path 38 can be suppressed.
- the buffer pressure PB is adjusted to a relatively low first set pressure immediately before the start of the intake process.
- the buffer pressure PB is controlled to a low pressure zone in the intermediate pressure range in the intake process, and is adjusted to be a relatively high second set pressure immediately before the start of the exhaust process.
- the buffer pressure PB is controlled in the high pressure zone in the intermediate pressure range in the exhaust process, and is adjusted again to the relatively low first set pressure immediately before the start of the intake process.
- the first set pressure may be equal to the lower limit value of the high pressure zone
- the second set pressure may be equal to the upper limit value of the low pressure zone.
- the intermediate pressure range is divided into the low pressure zone and the high pressure zone by matching the upper limit value of the low pressure zone with the lower limit value of the high pressure zone, that is, by making the first set pressure and the second set pressure equal. It may be.
- FIG. 2 is a diagram schematically showing an example of the operation of the cryogenic refrigerator 10 according to an embodiment of the present invention.
- the lower part of FIG. 2 shows an example of the open / close state of each valve of the pressure control unit 32 in one thermal cycle.
- the upper part and the middle part of FIG. 2 show changes over time in the buffer pressure PB and the cylinder pressure PC due to changes in the open / close state.
- the valve is sequentially switched to a six-stage valve opening / closing state from step 1 to step 6 in one cycle. Steps 1 to 3 in the first half correspond to the intake process, and steps 4 to 6 in the second half correspond to the exhaust process.
- the buffer volume 34 is communicated with the cylinder 12 before the high pressure side of the compressor 30 is communicated with the cylinder 12 in the intake process.
- the cylinder pressure PC is increased by the buffer pressure PB, and the differential pressure acting on the high pressure valve V1 is reduced.
- the buffer volume 34 is disconnected from the cylinder 12 before the exhaust process is started, preferably by opening the high pressure valve V1.
- the working gas is supplied from the compressor 30 to the buffer volume 34 so as to recover at least a part of the decrease amount of the buffer pressure PB, and the buffer pressure PB is increased so as to reduce the differential pressure from the cylinder pressure PC.
- the buffer volume 34 is communicated with the cylinder 12 before the low pressure side of the compressor 30 is communicated with the cylinder 12 in the exhaust process.
- the cylinder pressure PC is reduced by the buffer pressure PB, and the differential pressure acting on the low pressure valve V3 is reduced.
- the buffer volume 34 is disconnected from the cylinder 12 at the latest before the intake process is started, preferably by opening the low pressure valve V3.
- the working gas is discharged from the buffer volume 34 to the compressor 30 so as to consume at least a part of the increase amount of the buffer pressure PB, and the buffer pressure PB is reduced so as to reduce the differential pressure from the cylinder pressure PC.
- the differential pressure reduction between the high pressure valve V1 and the low pressure valve V3 by the intermediate pressure source and the restoration of the working gas pressure of the intermediate pressure source are repeated alternately.
- the buffer pressure PB is the first set pressure P1
- the cylinder pressure PC is compressed by the completion of the exhaust process.
- the first set pressure P1 is set to be lower than the average value PM of the low pressure PL and the high pressure PH of the compressor 30.
- Each valve takes the open / close state of step 1 at the start of the intake process. That is, only the intermediate pressure valve V2 of the valves of the pressure control unit 32 is opened.
- the high pressure valve V1, the low pressure valve V3, the first pressure regulating valve VH, and the second pressure regulating valve VL are closed.
- the intermediate pressure valve V2 is first opened while the high pressure valve V1 is closed, so that the buffer volume 34 is communicated with the cylinder 12 in advance.
- the displacer 14 is located on the low temperature side of the cylinder 12, and the working gas is supplied from the buffer volume 34 mainly to the upper chamber 20 of the cylinder 12.
- the cylinder pressure PC is increased.
- the buffer pressure PB decreases from the first set pressure P1.
- the buffer pressure PB at the end of step 1 is the minimum value of the buffer pressure PB.
- the valve open / close state is switched from step 1 to step 2 when a predetermined step switching condition is satisfied.
- the step switching condition may be determined based on the working gas pressure and / or the elapsed time.
- the step switching condition may be that the cylinder pressure PC has been increased to a predetermined pressure, or that the buffer pressure PB has decreased to a predetermined pressure.
- the step switching condition may be that a predetermined time has elapsed since the start of the intake process.
- the controller switches the opening / closing state when the step switching condition is satisfied.
- the valves are mechanically built (for example, in the rotary valve mechanism) so that the valves are opened and closed under a step switching condition determined by design.
- step switching conditions based on, for example, the working gas pressure and / or elapsed time can be applied to the switching of each step described below.
- step 2 the high pressure valve V1 and the first pressure regulating valve VH are opened.
- the intermediate pressure valve V2, the low pressure valve V3, and the second pressure regulating valve VL are closed. That is, the high pressure valve V1 and the first pressure regulating valve VH are switched from the closed state to the open state, and the intermediate pressure valve V2 is switched from the open state to the closed state.
- the low pressure valve V3 and the second pressure regulating valve VL are kept closed.
- the working gas source of the cylinder 12 is switched from the buffer volume 34 to the compressor 30, and the high pressure PH of the compressor 30 is introduced into the cylinder 12.
- the cylinder pressure PC is substantially equal to the high pressure PH.
- the buffer volume 34 communicates with the high pressure side of the compressor 30, and the buffer pressure PB is increased toward the second set pressure P2.
- the reduction amount of the buffer pressure PB in step 1 is recovered, and the buffer pressure PB is adjusted to a high pressure exceeding the first set pressure P1.
- the second set pressure P2 is set to be higher than the average value PM of the low pressure PL and the high pressure PH of the compressor 30.
- the second set pressure P2 is the maximum value in the intake process of the buffer pressure PB.
- the buffer pressure PB is adjusted to a relatively low pressure range from the minimum pressure at the time when Step 1 is completed to the second set pressure P2.
- the average value of the first set pressure P1 and the second set pressure P2 is set to the average pressure PM of the compressor 30.
- step 3 only the high pressure valve V1 is opened. That is, the high pressure valve V1 is kept open.
- the first pressure regulating valve VH is switched from open to closed.
- the intermediate pressure valve V2, the low pressure valve V3, and the second pressure regulating valve VL are kept closed.
- the step 2 may be switched to the step 3 before the cylinder pressure PC reaches the high pressure PH.
- the first pressure regulating valve VH may be switched from open to closed in the middle of step 3 before the intake process is completed.
- the buffer pressure PB is kept constant.
- the cylinder pressure PC is maintained substantially equal to the high pressure PH of the compressor 30.
- the displacer 14 moves from the low temperature end of the cylinder 12 to the high temperature end, and the volume of the expansion chamber 22 of the cylinder 12 is maximized.
- the working gas at room temperature fills the expansion chamber 22 while being cooled by passing through the regenerator 24.
- the expansion chamber 22 is filled with the high-pressure working gas, and the intake process is completed.
- Evacuation process starts.
- the start time of the exhaust process coincides with the completion time of the intake process, but these may be different.
- the exhaust process may be started when a predetermined time has elapsed since the completion of the intake process.
- the buffer pressure PB is the second set pressure P2
- the cylinder pressure PC is substantially equal to the high pressure PH of the compressor 30 when the intake process is completed.
- step 4 only the intermediate pressure valve V ⁇ b> 2 of the pressure control unit 32 is opened.
- the high pressure valve V1, the low pressure valve V3, the first pressure regulating valve VH, and the second pressure regulating valve VL are closed.
- the intermediate pressure valve V2 is opened while the low pressure valve V3 is closed, so that the buffer volume 34 communicates with the cylinder 12 in advance.
- the displacer 14 is located on the high temperature side of the cylinder 12, and the working gas is expanded and discharged mainly from the expansion chamber 22 of the cylinder 12 to the buffer volume 34.
- the cylinder pressure PC is started to be reduced.
- the working gas temperature is lowered by the Simon expansion at this time, and cold is generated.
- the buffer pressure PB further increases from the second set pressure P2 due to the inflow from the cylinder 12.
- the buffer pressure PB at the end of step 4 becomes the maximum value of the buffer pressure PB.
- step 5 the low pressure valve V3 and the second pressure regulating valve VL are opened.
- the intermediate pressure valve V2, the high pressure valve V1, and the first pressure regulating valve VH are closed. That is, the low pressure valve V3 and the second pressure regulating valve VL are switched from the closed state to the open state, and the intermediate pressure valve V2 is switched from the open state to the closed state.
- the high pressure valve V1 and the first pressure regulating valve VH are kept closed.
- the working gas source of the cylinder 12 is switched from the buffer volume 34 to the compressor 30, and the working gas is expanded and discharged from the expansion chamber 22 of the cylinder 12 to the low pressure side of the compressor 30.
- the cylinder pressure PC is substantially equal to the low pressure PL.
- the buffer volume 34 communicates with the low pressure side of the compressor 30 and the buffer pressure PB is reduced toward the first set pressure P1.
- the buffer pressure PB is reduced more than the increase amount of the buffer pressure PB in step 4.
- the first set pressure P1 is the minimum value of the buffer pressure PB in the exhaust process.
- the buffer pressure PB is regulated within a relatively high pressure range from the maximum pressure at the time when Step 4 is completed to the first set pressure P1.
- step 6 only the low pressure valve V3 is opened. That is, the low pressure valve V3 is kept open.
- the second pressure regulating valve VL is switched from open to closed.
- the intermediate pressure valve V2, the high pressure valve V1, and the first pressure regulating valve VH are kept closed.
- step 5 may be switched to step 6 before cylinder pressure PC reaches low pressure PL.
- the second pressure regulating valve VL may be switched from open to closed before the exhaust process is completed in the middle of step 6.
- the buffer pressure PB is kept constant.
- the cylinder pressure PC is maintained substantially equal to the low pressure PL of the compressor 30.
- the displacer 14 moves from the hot end of the cylinder 12 to the cold end, and the volume of the expansion chamber 22 of the cylinder 12 is minimized.
- the cooled working gas is pushed out of the expansion chamber 22 by the displacer 14 and passes while cooling the regenerator 24. In this way, the low-pressure working gas is discharged from the expansion chamber 22, and the exhaust process is completed.
- the intake process is started again and the thermal cycle is repeated.
- the time required for each step is shown as being allocated, but this is only for convenience of explanation.
- the time required for each step is optimally adjusted to achieve the desired refrigeration performance.
- the open / close states of all the valves need not be switched simultaneously. Some valves may be opened and closed slightly earlier (or delayed) than other valves. For example, the opening / closing timings of the high-pressure valve V1 and the low-pressure valve V3 and the opening / closing timings of the first pressure regulating valve VH and the second pressure regulating valve VL are not necessarily simultaneous.
- the opening period of the intermediate pressure valve V2 is not necessarily the beginning of the intake process and the exhaust process.
- a valve opening period of the intermediate pressure valve V2 may be provided after the start of the intake process or after the start of the exhaust process.
- a corresponding differential pressure acts on the high-pressure valve V1 (or low-pressure valve V3) during the valve opening period. Therefore, even if the intermediate pressure valve V2 is temporarily opened during the intake process (or during the exhaust process), the corresponding effect of reducing the differential pressure acting on the high pressure valve V1 (or low pressure valve V3) is reduced. It is thought that there is.
- the buffer pressure PB is higher than the cylinder pressure PC in the intake process (or the exhaust process). It is preferable to set the valve opening period of the intermediate pressure valve V2 when it is (or low pressure).
- the buffer volume 34 is preferentially communicated when the intake to the cylinder 12 is started. As a result, it is possible to open the valve after reducing the differential pressure acting on the high-pressure valve V1.
- the buffer pressure PB is preliminarily regulated during exhaust from the cylinder 12, and the differential pressure acting on the intermediate pressure valve V2 during intake is also reduced. Therefore, the energy loss in the intermediate pressure valve V2 due to the preferential communication with the buffer volume 34 can also be reduced.
- the buffer volume 34 is preferentially communicated.
- the valve can be opened after reducing the differential pressure acting on the low pressure valve V3.
- the buffer pressure PB is preliminarily adjusted during intake of the cylinder 12, and the differential pressure acting on the intermediate pressure valve V2 during exhaust is also reduced. Therefore, the energy loss in the intermediate pressure valve V2 due to the preferential communication with the buffer volume 34 can also be reduced.
- the cryogenic refrigerator 10 excellent in energy saving can be realized by adopting the compressor 30 with low power consumption. Further, maintaining the buffer volume 34 in the intermediate pressure range also contributes to energy saving as compared with the case where the buffer pressure is repeatedly increased or decreased to the maximum pressure level and the minimum pressure level of the compressor. Furthermore, since the buffer volume 34 can be reduced by adjusting the pressure of the buffer volume 34, the cryogenic refrigerator 10 can be reduced as a whole in combination with downsizing of the compressor.
- FIG. 3 is a diagram schematically showing the configuration of the cryogenic refrigerator 10 according to one embodiment of the present invention.
- the cryogenic refrigerator 10 shown in FIG. 1 has one buffer volume 34, whereas the cryogenic refrigerator 10 shown in FIG. 3 is different in that it has a plurality of buffer volumes.
- portions common to the above-described embodiments are denoted by the same reference numerals in order to avoid redundancy, and description thereof is omitted as appropriate.
- the modification described in connection with the embodiment shown in FIG. 1 can also be applied to the embodiment shown in FIG.
- the pressure control unit 32 of the cryogenic refrigerator 10 includes a second buffer volume 50 in addition to the first buffer volume 34.
- the first buffer volume 34 is connected to the high-pressure side and the low-pressure side of the compressor 30 through the first communication passage 46 and the second communication passage 48, as in the embodiment shown in FIG.
- the first communication passage 46 is provided with a first pressure regulating valve VH1
- the second communication passage 48 is provided with a second pressure regulating valve VL1.
- a first intermediate pressure valve V 21 is provided in the first intermediate pressure gas flow path 38.
- the second buffer volume 50 is provided in the same arrangement as the first buffer volume 34 in parallel with the first buffer volume 34.
- the second buffer volume 50 communicates with the high pressure side of the compressor 30 via the first communication passage 52 and communicates with the low pressure side of the compressor 30 via the second communication passage 54.
- the first communication passage 52 is provided with a first pressure regulating valve VH2
- the second communication passage 54 is provided with a second pressure regulating valve VL2.
- a second intermediate pressure valve V 22 is provided in the second intermediate pressure gas flow path 56.
- the second intermediate pressure gas channel 56 is connected to the first gas channel 26.
- the buffer pressure PB1 of the first buffer volume 34 and the buffer pressure PB2 of the second buffer volume 50 are adjusted to different values.
- One pressure is controlled in a higher pressure range than the other.
- the average value of one cycle of the thermal cycle of the buffer pressure PB1 of the first buffer volume 34 is set to PM + ⁇ P
- the average value of one cycle of the thermal cycle of the buffer pressure PB2 of the second buffer volume 50 is set to PM ⁇ P. .
- the cylinder 12 In the intake process, the cylinder 12 is communicated in order from the low pressure buffer volume. In the exhaust process, conversely, the cylinder 12 is communicated in order from the high-pressure buffer volume. In this way, the differential pressure acting on the high pressure valve V1 and the low pressure valve V3 can be further reduced. Further, the differential pressure acting on the intermediate pressure valves V21 and V22 can also be reduced.
- FIG. 4 is a diagram schematically showing a configuration of a cryogenic refrigerator 10 according to another embodiment of the present invention.
- the cryogenic refrigerator 10 shown in FIG. 1 is provided with the first pressure regulating valve VH and the second pressure regulating valve VL as flow regulating units, whereas the flow regulating unit in the cryogenic refrigerator 10 shown in FIG. Are different in that they are orifices.
- portions common to the above-described embodiments are denoted by the same reference numerals in order to avoid redundancy, and description thereof is omitted as appropriate.
- the modification described in connection with the embodiment shown in FIGS. 1 to 3 can also be applied to this embodiment.
- a first pressure regulating orifice OH and a second pressure regulating orifice OL are provided in place of the first pressure regulating valve VH and the second pressure regulating valve VL.
- the first pressure regulating orifice OH is provided in the first communication passage 46
- the second pressure regulation orifice OL is provided in the second communication passage 48.
- the opening degree of the first pressure regulating orifice OH and the second pressure regulating orifice OL is adjusted in advance so as to be interlocked with the buffer pressure PB. That is, when the buffer pressure PB is lower than the set pressure PM, the opening of the orifice is set so that the flow rate of the first pressure regulating orifice OH is larger than that of the second pressure regulating orifice OL. When the buffer pressure PB is equal to the set pressure PM, the opening degree of the orifice is set so that the flow rates of the first pressure adjustment orifice OH and the second pressure adjustment orifice OL are equal. When the buffer pressure PB is higher than the set pressure PM, the opening of the orifice is set so that the flow rate of the second pressure regulating orifice OL is larger than that of the first pressure regulating orifice OH.
- any one of the first pressure regulating orifice OH and the second pressure regulating orifice OL may be omitted.
- the communication passage in which the orifice is not provided may be omitted. That is, the buffer volume 34 may be connected to at least one of the high pressure side and the low pressure side of the compressor 30 through a communication passage with an orifice.
- the set pressure is made smaller than the average pressure PM to make the pressure regulating range low.
- the set pressure is made larger than the average pressure PM so that the pressure regulating range is increased.
- FIG. 5 is a diagram schematically showing an example of the operation of the cryogenic refrigerator 10 shown in FIG.
- An example of the open / close state of each valve of the pressure control unit 32 in one thermal cycle is shown in the lower part of FIG.
- the upper part and the middle part of FIG. 5 show changes over time in the buffer pressure PB and the cylinder pressure PC due to changes in the open / close state.
- the valve is sequentially switched to a six-stage valve opening / closing state from step 1 to step 6 in one cycle. Steps 1 to 3 in the first half correspond to the intake process, and steps 4 to 6 in the second half correspond to the exhaust process.
- the valve open / close states of Step 2 and Step 3 are the same, and the valve open / close states of Step 5 and Step 6 are the same.
- the initial state of the working gas pressure at the start of the intake process is that the buffer pressure PB is the average pressure PM, and the cylinder pressure PC is substantially equal to the low pressure PL of the compressor 30 upon completion of the exhaust process.
- step 1 only the intermediate pressure valve V2 is opened.
- the high pressure valve V1 and the low pressure valve V3 are closed.
- the intermediate pressure valve V2 is first opened, so that the buffer volume 34 is communicated prior to the cylinder 12 and the cylinder pressure PC is increased.
- the displacer 14 is located on the low temperature side of the cylinder 12, and the working gas is supplied from the buffer volume 34 mainly to the upper chamber 20 of the cylinder 12.
- the buffer volume 34 communicates with the compressor 30 through the first pressure regulating orifice OH and the second pressure regulating orifice OL. Since the flow rate of the intermediate pressure valve V2 is set to be larger than the total flow rate of the inflow from the first pressure regulating orifice OH and the outflow to the second pressure regulating orifice OL, the buffer pressure is set during the opening of the intermediate pressure valve V2. PB decreases from the set pressure PM. The buffer pressure PB at the end of step 1 is the minimum value of the buffer pressure PB.
- step 2 the high pressure valve V1 is switched from the closed state to the open state, and the intermediate pressure valve V2 is switched from the open state to the closed state.
- the low pressure valve V3 is kept closed.
- the working gas source of the cylinder 12 is switched from the buffer volume 34 to the compressor 30, and the high pressure PH of the compressor 30 is introduced into the cylinder 12.
- the cylinder pressure PC is substantially equal to the high pressure PH.
- step 3 only the high pressure valve V1 is continuously opened.
- the intermediate pressure valve V2 and the low pressure valve V3 are kept closed.
- the buffer pressure PB is kept constant.
- the cylinder pressure PC is maintained substantially equal to the high pressure PH of the compressor 30.
- the displacer 14 moves from the low temperature end of the cylinder 12 to the high temperature end, and the volume of the expansion chamber 22 of the cylinder 12 is maximized. At this time, the working gas at room temperature fills the expansion chamber 22 while being cooled by passing through the regenerator 24.
- the expansion chamber 22 is filled with the high-pressure working gas, and the intake process is completed.
- the buffer pressure PB is adjusted to a low pressure range with the set pressure PM as a boundary.
- the lower limit value of the low pressure range is the buffer minimum pressure at the time when Step 1 is completed.
- the exhaust process is started.
- the buffer pressure PB is equal to the set pressure PM.
- the cylinder pressure PC is substantially equal to the high pressure PH of the compressor 30 upon completion of the intake process.
- step 4 only the intermediate pressure valve V2 is opened.
- the high pressure valve V1 and the low pressure valve V3 are closed.
- the intermediate pressure valve V2 is opened while the low pressure valve V3 is closed, so that the buffer volume 34 communicates with the cylinder 12 in advance.
- the displacer 14 is located on the high temperature side of the cylinder 12, and the working gas is expanded and discharged mainly from the expansion chamber 22 of the cylinder 12 to the buffer volume 34.
- the cylinder pressure PC is started to be reduced.
- the working gas temperature is lowered by the Simon expansion at this time, and cold is generated.
- the buffer pressure PB rises from the set pressure PM by the inflow from the cylinder 12.
- the buffer pressure PB at the end of step 4 becomes the maximum value of the buffer pressure PB.
- step 5 the low pressure valve V3 is switched from the closed state to the open state, and the intermediate pressure valve V2 is switched from the open state to the closed state.
- the high pressure valve V1 is kept closed.
- the working gas source of the cylinder 12 is switched from the buffer volume 34 to the compressor 30, and the working gas is expanded and discharged from the expansion chamber 22 of the cylinder 12 to the low pressure side of the compressor 30.
- the cylinder pressure PC is substantially equal to the low pressure PL.
- Step 6 only the low pressure valve V3 is continuously opened.
- the intermediate pressure valve V2 and the high pressure valve V1 are kept closed. Since the buffer pressure PB is equal to the set pressure PM, the buffer pressure PB is kept constant.
- the cylinder pressure PC is maintained substantially equal to the low pressure PL of the compressor 30.
- the displacer 14 is moved from the hot end of the cylinder 12 to the cold end, and the volume of the expansion chamber 22 of the cylinder 12 is minimized.
- the cooled working gas is pushed out of the expansion chamber 22 by the displacer 14 and passes while cooling the regenerator 24. In this way, the low-pressure working gas is discharged from the expansion chamber 22, and the exhaust process is completed.
- the buffer pressure PB is adjusted to a high pressure range with the set pressure PM as a boundary.
- the upper limit value of the high pressure range is the buffer maximum pressure at the time when Step 4 is completed. The intake process is started again and the thermal cycle is repeated.
- the cryogenic refrigerator according to each of the above embodiments can be used as a magnetic resonance imaging diagnostic apparatus, a superconducting magnet apparatus, or a cryopump cooling source. Further, the cooling method according to each of the above embodiments can be used as a cooling method suitable for a magnetic resonance imaging diagnostic apparatus, a superconducting magnet apparatus, or a cryopump.
- cryogenic refrigerators 10 cryogenic refrigerators, 12 cylinders, 14 displacers, 16 displacer drive mechanisms, 20 upper chambers, 22 expansion chambers, 24 regenerators, 30 compressors, 32 pressure control units, 34 buffer volumes, 46 first communication passage, 48th 2 communication passages, V1 high pressure valve, V2 medium pressure valve, V3 low pressure valve, VH first pressure regulating valve, VL second pressure regulating valve, OH first pressure regulating orifice, OL second pressure regulating orifice.
- the present invention can be used in the fields of a cryogenic refrigerator and a cooling method.
Abstract
Description
Claims (9)
- 作動気体を吸排気するためにシリンダの内部で駆動されるディスプレーサを備える冷凍機と、
前記シリンダから排気された低圧の作動気体を圧縮して高圧の作動気体として前記シリンダに送出するための圧縮機と、
前記圧縮機の高圧側及び低圧側の少なくとも一方に接続されており前記圧縮機により調圧され、かつ前記シリンダに接続される中間圧バッファ容積と、を備えることを特徴とする極低温冷凍機。 - 前記バッファ容積を前記圧縮機の高圧側及び低圧側の少なくとも一方に連絡する連絡通路と、
前記バッファ容積を調圧するために前記連絡通路に設けられている流れ調整部と、をさらに備えることを特徴とする請求項1に記載の極低温冷凍機。 - 前記流れ調整部はバルブであることを特徴とする請求項2に記載の極低温冷凍機。
- 前記流れ調整部はオリフィスであることを特徴とする請求項2に記載の極低温冷凍機。
- 前記バッファ容積を前記シリンダに連通させるために設けられている中圧バルブと、
前記圧縮機の高圧側を前記シリンダに連通させるために設けられている高圧バルブと、
前記圧縮機の低圧側を前記シリンダに連通させるために設けられている低圧バルブと、をさらに備え、
前記中圧バルブは、前記圧縮機の高圧側を前記高圧バルブにより前記シリンダに連通させる前に前記バッファ容積を前記シリンダに連通させ、前記圧縮機の低圧側を前記低圧バルブにより前記シリンダに連通させる前に前記バッファ容積を前記シリンダに連通させることを特徴とする請求項1から4のいずれかに記載の極低温冷凍機。 - 前記中圧バルブは、前記高圧バルブまたは低圧バルブにより前記圧縮機を前記シリンダに連通させたときに閉弁され、
前記バッファ容積は、前記中圧バルブの閉弁中に圧力を復帰させるよう調圧されることを特徴とする請求項5に記載の極低温冷凍機。 - 作動気体を高圧源から膨張空間に吸気する吸気工程と、作動気体を膨張させ該膨張空間から低圧源に排気する排気工程とを含む熱サイクルによって寒冷を発生する冷却方法であって、
前記吸気工程は、前記高圧源及び低圧源の中間圧を有する中圧源から前記膨張空間に吸気する工程を含み、
前記排気工程が開始される前に、前記中圧源を前記膨張空間から遮断し前記膨張空間との差圧を軽減するよう前記中圧源を昇圧することを特徴とする冷却方法。 - 作動気体を高圧源から膨張空間に吸気する吸気工程と、作動気体を膨張させ該膨張空間から低圧源に排気する排気工程とを含む熱サイクルによって寒冷を発生する冷却方法であって、
前記排気工程は、前記高圧源及び低圧源の中間圧を有する中圧源に前記膨張空間から排気する工程を含み、
前記吸気工程が開始される前に、前記中圧源を前記膨張空間から遮断し前記膨張空間との差圧を軽減するよう前記中圧源を減圧することを特徴とする冷却方法。 - 請求項5または6に記載の極低温冷凍機によって冷却される、磁気共鳴イメージング診断装置、超電導磁石装置、またはクライオポンプ。
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US13/703,232 US10006669B2 (en) | 2010-06-14 | 2010-06-14 | Cryogenic refrigerator and cooling method |
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CN107850351A (zh) * | 2015-06-03 | 2018-03-27 | 住友(Shi)美国低温研究有限公司 | 具有缓冲器的气体平衡发动机 |
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