WO2011065527A1 - 鋼管矢板継手構造、鋼管矢板基礎、及び鋼管矢板基礎の構築方法 - Google Patents
鋼管矢板継手構造、鋼管矢板基礎、及び鋼管矢板基礎の構築方法 Download PDFInfo
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- WO2011065527A1 WO2011065527A1 PCT/JP2010/071248 JP2010071248W WO2011065527A1 WO 2011065527 A1 WO2011065527 A1 WO 2011065527A1 JP 2010071248 W JP2010071248 W JP 2010071248W WO 2011065527 A1 WO2011065527 A1 WO 2011065527A1
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- steel pipe
- sheet pile
- joint
- pipe sheet
- male
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/22—Piles
- E02D5/24—Prefabricated piles
- E02D5/28—Prefabricated piles made of steel or other metals
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/22—Piles
- E02D5/24—Prefabricated piles
- E02D5/28—Prefabricated piles made of steel or other metals
- E02D5/285—Prefabricated piles made of steel or other metals tubular, e.g. prefabricated from sheet pile elements
Definitions
- the present invention relates to a steel pipe sheet pile joint structure, a steel pipe sheet pile foundation, and a construction method of a steel pipe sheet pile foundation.
- a circular joint steel pipe with slits is fixed to each of adjacent steel pipe sheet pile main pipes, and (2) a steel pipe sheet pile is continuously embedded in the ground while fitting these joint steel pipes together.
- the steel pipe sheet pile joint structure obtained by excavating earth and sand in the joint steel pipe, (4) cleaning the joint steel pipe, and (5) filling the joint steel pipe with mortar is used.
- Such a steel pipe sheet pile joint structure is called a P (pipe) -P (pipe) joint (PP joint) because joint steel pipes (P: pipes) are fitted to each other.
- the steel pipe sheet pile joint structure is a PT joint that connects a steel pipe sheet pile by fitting a joint steel pipe having a slit in the axial direction and a T-shaped male joint made of T-shaped steel to each other.
- a steel pipe by fitting a joint see Patent Document 1, a female joint made of a pair of L-shaped steel members installed in parallel and spaced apart from each other, and a male joint made of one T-shaped steel to each other
- An LT joint for connecting sheet piles may be used.
- a T-shaped steel with protrusions which is a male fitting joint having a plurality of protrusions on the surface, and a female fitting having a plurality of protrusions on the inner surface
- a jointed steel pipe with a projection, which is a joint, is fitted, and mortar is placed inside the jointed steel pipe with a projection.
- the conventional steel pipe sheet pile joint structure as described above has the following disadvantages.
- a steel pipe sheet pile joint structure that eliminates the disadvantages of the conventional steel pipe sheet pile joint structure as described above, improves the workability related to excavation, washing and mortar filling of earth and sand in the joint part, and ensures the shear strength of the joint part.
- An LL joint to be combined has been proposed (see Patent Document 2).
- An object of the present invention is a steel pipe sheet pile joint structure capable of ensuring good workability and stable quality, realizing a reduction in construction cost and a shortening of the construction period, and exhibiting the shear strength of a stable joint part, and It is to provide a steel pipe sheet pile foundation.
- the present invention employs the following configuration in order to solve the above-described problems.
- a first aspect of the present invention includes a first steel pipe sheet pile main pipe; a second steel pipe sheet pile main pipe adjacent to the first steel pipe sheet pile main pipe; and the first steel pipe sheet pile main pipe.
- a male joint having a pair of male legs to be attached and a pair of male arms extending from the male legs so as to be away from each other and having irregularities formed on the surface;
- a female mold that has a pair of female legs attached to the steel pipe sheet pile main pipe and a pair of female arms extending from the female legs so as to approach each other, and fits into the male joint
- a steel pipe sheet pile joint structure comprising: a joint; and a plate-like member provided on the second steel pipe sheet pile main pipe and having irregularities formed on the surface between the pair of female legs.
- the width dimension Y of the plate-like member, the length dimension ⁇ 1 of the male leg part, and the length of the male arm part The dimension ⁇ 2 is Y ⁇ 2 ( ⁇ 1 + ⁇ 2) (Formula 2) May be satisfied.
- the length dimension ⁇ 1 of the male leg portion and the length dimension ⁇ 1 of the female leg portion are: ⁇ 1> ⁇ 1 (Formula 3) May be satisfied.
- the thickness of the male joint may be smaller than the thickness of the female joint.
- a space is formed by the male side arm part, the female side arm part, the male side leg part, and the female side leg part.
- a through hole may be formed at a position in contact with the space of the male joint.
- the through hole may be formed in a corner portion of the male joint.
- a second aspect of the present invention is a steel pipe sheet pile foundation including the steel pipe sheet pile joint structure described in (1) above, wherein the first steel pipe sheet pile main pipe is the male joint and the female mold. And the second steel pipe sheet pile main pipe is a steel pipe sheet pile foundation having the male joint and the female joint.
- a third aspect of the present invention is a steel pipe sheet pile foundation having the steel pipe sheet pile joint structure described in (1) above, wherein the first steel pipe sheet pile main pipe has a pair of female joints.
- the second steel pipe sheet pile main pipe is a steel pipe sheet pile foundation having a pair of male joints.
- a fourth aspect of the present invention is a steel pipe sheet pile foundation construction method according to (9) above.
- the construction method includes a step of continuously embedding the first steel pipe sheet pile main body at predetermined intervals; and a step of embedding the second steel pipe sheet pile main tube between the adjacent first steel pipe sheet pile main tubes. And comprising;
- a virtual plane that connects the pair of male leg portions and the corners of the male joint (hereinafter referred to as “a virtual joint”).
- a virtual joint a virtual plane that connects the pair of male leg portions and the corners of the male joint
- a boundary virtual plane a filler filled in the first filling space formed by the first steel pipe sheet pile main pipe
- a shear strength can be improved only by providing a plate-like member on a conventional steel pipe sheet pile main pipe by a method such as welding, an increase in cost can be minimized.
- the structure of the LL joint is adopted for the female joint and the male joint, the earth and sand in the fitting joint can be reliably excavated, and the fitting joint can be reliably washed.
- the filling material can be filled in the fitting joint densely. Accordingly, the workability is dramatically improved and the quality is stable, and the adhesion between the joint portion and the filler can be ensured as described above, and the shear strength of the joint portion can be improved. For this reason, reduction of construction cost and shortening of a construction period are realizable.
- the shear fracture mechanism can be appropriately controlled and stabilized. Shear strength can be demonstrated.
- the width Y of the plate-like member is set to be smaller than twice the sum of the length ⁇ 1 of the male leg and the length ⁇ 2 of the male arm. Therefore, the shear fracture mechanism can be controlled appropriately and a stable shear strength can be exhibited.
- the bending rigidity of the female joint is higher than that of the male joint, so that the male joint and the female joint are competing at the time of placing. Even if the male joint is deformed, the placement resistance is lowered and the placement can be performed efficiently. Furthermore, when the shear strength is exhibited, the deformation of the male joint can be suppressed by pressing the female joint having higher rigidity than the male joint from the outside, so that a high shear strength can be exhibited.
- the filling section is cleaned by using a water jet (device for injecting high-pressure water) by providing a through hole in the male joint, the outer side of the male joint, That is, it is possible to cleanly clean the space where the male joint and the female joint face each other. Furthermore, when the filler is filled, the filler can be passed through the through hole into the space where the male joint and the female joint face each other. For this reason, even if adjacent steel pipe sheet piles are in a compression fitting state, the filler can be reliably filled into the space defined by the male joint and the female joint facing each other. Can be reliably attached to each joint, and the shear strength of the joint can be improved.
- a water jet device for injecting high-pressure water
- the filling property of the filler into the space where the male joint and the female joint face each other is partitioned. Can be improved. For this reason, since the filled filler works as resistance and also restrains displacement in the direction in which the steel pipes are separated from each other, it is possible to sufficiently ensure transmission of shearing force at the joint portion.
- the deformation of the steel pipe sheet pile main pipe that occurs when the joint is welded is substantially symmetrical. . Since symmetrical deformation occurs in this way, when correcting the steel pipe sheet pile main to the original perfect circle after welding, it is possible to correct by setting jigs such as jacks at the target position inside or outside the steel pipe sheet pile main pipe It is possible to eliminate the need for advanced straightening procedures and large straightening devices, so that the manufacturing efficiency of the steel pipe sheet pile can be improved.
- FIG. 1A It is a top view which shows the steel pipe sheet pile foundation 100.
- FIG. 1A It is sectional drawing obtained along the DD line of FIG. 1A.
- FIG. It is a perspective view which shows the plate-shaped member 8 in the steel pipe sheet pile joint structure 1.
- FIG. 7 is a perspective view showing a modification of the plate-like member 8.
- FIG. 4 is a perspective view showing a through hole 90 provided in the male joint 6.
- FIG. 4 is a perspective view showing a through hole 90 provided in the male joint 6.
- FIG. 4 is a perspective view showing a through hole 90 provided in the male joint 6.
- FIG. It is sectional
- FIG. 7 is a perspective view showing a through hole 90 provided in a corner portion 65 of the male joint 6.
- FIG. It is sectional drawing which shows the said through-hole 90.
- FIG. It is sectional drawing which shows the steel pipe sheet pile joint structure 1 'which concerns on 2nd Embodiment of this invention. It is a figure which shows the 1st process for constructing
- FIG. 6 is a cross-sectional view showing a test body of Comparative Example 2.
- FIG. It is a graph which shows the test result of an Example, the comparative example 1, and the comparative example 2.
- FIG.
- FIG. 1A shows a steel pipe sheet pile foundation 100 constructed using the steel pipe sheet pile joint structure 1 according to this embodiment
- FIG. 1B is a cross-sectional view obtained along the line DD in FIG. 1A
- the steel pipe sheet pile foundation 100 is a well foundation supporting a bridge pier provided in the vicinity of a river or a coast, and a plurality of steel pipe sheet piles 2 penetrating into the ground G of the riverbed or the seabed are arranged side by side in a plan view.
- these steel pipe sheet piles 2 are connected to each other via a joint portion 3.
- FIG. 2 is a cross-sectional view showing a steel pipe sheet pile joint structure 1 according to the present embodiment.
- the joint portion 3 in the steel pipe sheet pile joint structure 1 includes a first steel pipe sheet pile having a first steel pipe sheet pile main pipe 4A (hereinafter, main pipe 4A), a female joint 5, a male joint 6, and a plate-like member 8.
- first steel pipe sheet pile main pipe 4A hereinafter, main pipe 4A
- female joint 5 a male joint 6,
- 2A and the 2nd steel pipe sheet pile main pipe 4B (henceforth, main pipe 4B), the female type
- This steel pipe sheet pile joint structure 1 has the first steel pipe sheet pile 2A so that the male joint 6 of the first steel pipe sheet pile 2A is fitted to the female joint 5 of the second steel pipe sheet pile 2B embedded previously.
- cement-based room temperature curable filler 7 (hereinafter simply referred to as mortar) is formed in the first filling space A and the second filling space B formed by the female joint 5 and the male joint 6 fitted. It is formed by filling the filler 7).
- the female joint 5 is a pair of female legs that are welded and fixed to the outer surface of the main pipe 4B in the second steel pipe sheet pile 2B and extend from the outer surface of the main pipe 4B toward the main pipe 4A. Parts 51 and 51 and a pair of female side arm parts 52 and 52 that bend inward substantially at right angles toward each other from the ends of the pair of female side leg parts 51 and 51. As the female joint 5, a pair of L-shaped steel materials 50 and 50 can be used. An opening 53 for receiving the male joint 6 of the first steel pipe sheet pile 2A is formed between the distal ends of the pair of female arm portions 52, 52.
- the male joint 6 is a pair of male legs that are welded and fixed to the outer surface of the main pipe 4A in the first steel pipe sheet pile 2A and extend from the outer surface of the main pipe 4A toward the main pipe 4B. Parts 61 and 61, and a pair of male side arm parts 62 and 62 that bend outwardly at substantially right angles away from the tips of the pair of male side leg parts 61 and 61.
- a pair of L-shaped steel materials 60, 60 can be used.
- the male joint 6 has a striped protrusion 63 (unevenness) on the surface on the side where the pair of male side legs 61, 61 face each other.
- the striped protrusion 63 may also be formed on the surfaces of the pair of male arm portions 62 and 62.
- the plate-like member 8 is welded to the outer surface of the second main pipe 4B so that the surface on which the protrusion 81 is provided faces the first main pipe 4A.
- the plate-like member 8 only needs to be fixed over the entire length from the upper end to the lower end of the region between the pair of female-side leg portions 51, 51, or a partial length.
- the shear strength can be sufficiently exhibited while suppressing the cost.
- a flat striped steel plate having striped protrusions 81 (unevenness) on the surface is gradually bent into an arc plate shape having the same curvature as the main pipe 4.
- a bent steel plate 8A that is formed or a bent steel plate 8B as shown in FIG. 5 can be used.
- a first filling space A filled with the filler 7 is formed at a position surrounded by a boundary virtual surface connecting the two and the outer surface of the first main pipe 4A.
- the second filling in which the filler 7 is continuously filled in the first filling space A at a position surrounded by the boundary virtual surface, the outer surface of the second main pipe 4B, and the female side legs 51 and 51.
- a space B is formed.
- the steel plate 8 having the striped projections 63 formed on the surface of the male joint 6 and the striped projections 81 formed on the surface is provided on the second main pipe 4B, Adhesion between the filler 7 in the first filling space A and adhesion between the second main pipe 4B and the filler 7 in the second filling space B are increased. For this reason, the shear strength of the joint part 3 can be improved.
- the construction of the LL joint is adopted for the female joint 5 and the male joint 6, so that the earth and sand in the first filling space A and the second filling space B in the joint portion 3 are excavated. And the inside of the first filling space A and the second filling space B can be reliably washed. Furthermore, it is possible to densely fill the filling material 7 into the first filling space A and the second filling space B. Further, the protrusion 63 is formed on the male leg 61 and the steel plate 8 having the protrusion 81 is provided between the pair of female legs 51, 51, so that the first filling space A and the second filling space A are provided. Both fillers 7 in the filling space B can be restrained.
- the adhesion between the female joint 5 and the male joint 6 and the filler 7 can be increased, and the shear strength of the joint portion 3 can be improved.
- the steel pipe sheet pile foundation 100 receives a horizontal force caused by an earthquake or earth pressure, a relative displacement in the vertical direction occurs between the steel pipe sheet piles 2, and a shear resistance force is exhibited at the joint portion 3.
- the relative deformation amount of the joint portion 3 increases, it is possible to continue to absorb a large amount of energy by exhibiting a stable shear strength. For this reason, the damage which acts on the steel pipe sheet pile foundation 100 whole can be reduced significantly.
- the dimension in a steel pipe sheet pile joint structure is defined as follows with reference to FIG.
- the length dimension ⁇ 1 of the male leg portion means a length dimension from the welded portion between the male leg portion and the main pipe to the corner portion of the male joint.
- the length dimension ⁇ 2 of the male arm portion means a length dimension from the corner portion of the male joint to the end portion of the male arm portion.
- the length dimension ⁇ 1 of the female side leg portion means the length dimension from the welded portion of the female side leg portion and the main pipe to the corner portion of the female joint.
- the length dimension ⁇ 2 of the female arm portion means the length dimension from the corner of the female joint to the end of the female arm portion.
- the width dimension Y of a plate-shaped member means the width dimension along the steel pipe circumferential direction of a plate-shaped member. However, when the unevenness of the plate-like member is formed only in a part in the width direction, the width of the portion where the unevenness is not formed is not considered.
- the distance Z between the pair of male legs means the distance between the welds of the pair of male legs to the main pipe.
- the width dimension Y of the plate-like member 8 is larger than the separation distance Z between the pair of male side legs, that is, Y ⁇ Z (Formula 4) It may be set to satisfy.
- the shear fracture surface can be attracted to the second filling space B rather than the first filling space A. For this reason, generation
- the width dimension Y of the plate-like member 8 is smaller than twice the sum of the length dimension ⁇ 1 of the male side leg portion 61 and the length dimension ⁇ 2 of the male side arm portion 62, that is, Y ⁇ 2 ( ⁇ 1 + ⁇ 2) (Formula 5) It may be set to satisfy.
- the area where the first filling space A is constrained by unevenness is larger than the area where the second filling space B is constrained by unevenness. Accordingly, since the stability of the first filling space A is superior, a shear fracture surface is not generated in the first filling space A, and the second filling space B having a smaller dimension in the main pipe connecting direction than the first filling space A is obtained. A shear fracture surface can be generated.
- the width dimension Y of the plate-like member 8 is preferably at least one times the sum of the length dimension ⁇ 1 of the male side leg portion 61 and the length dimension ⁇ 2 of the male side arm portion 62. When it is less than 1 time, the effect of improving the shear strength as described above cannot be sufficiently exhibited.
- the length dimension ⁇ 1 of the male leg portion 61 is larger than the length dimension ⁇ 1 of the female leg portion 51, that is, ⁇ 1> ⁇ 1 (Formula 6) It may be set to satisfy.
- the male joint 5 By deforming 6, the placement resistance is lowered and the placement can be performed efficiently.
- the shear strength is exhibited, the deformation of the male joint 6 can be suppressed by pressing the female joint 5 having higher rigidity than the male joint 6 from the outside, so that a high shear strength can be exhibited.
- the plate thickness of the male joint 6 may be smaller than the plate thickness of the female joint 5. In this case, when the joint competes during placement, the male joint 6 can be easily deformed, and the placement resistance can be kept small. Further, by making the rigidity of the female joint 5 higher than that of the male joint 6, deformation of the joint when exhibiting shear strength can be suppressed, and high shear strength can be exhibited.
- At least one through hole 90 may be provided in the male joint 6 as shown in FIGS. 6A and 6B.
- the through hole 90 in this way, the concrete can be more reliably filled and the shear strength can be improved.
- FIGS. 7A and 7B when the through hole 90 is provided in the corner portion 65 of the male joint 6, the concrete can be more effectively filled.
- the first steel pipe sheet pile 2 ⁇ / b> A and the second steel pipe sheet pile 2 ⁇ / b> B each have a male joint 6 and a female joint 5.
- the first steel pipe sheet pile 2A ′ has a pair of female joints 5 and 5, and the second steel pipe sheet pile 2B. 'Has a pair of male joints 6,6.
- Other configurations are the same as those described in the first embodiment.
- the foundation is configured using the steel pipe sheet pile joint structure 1 'according to this embodiment, it is preferable to construct the foundation by the following procedure.
- (1) As shown in FIG. 9A, main pipes 4A ′ and 4A ′ having a pair of female joints 5 and 5 are embedded continuously.
- (2) As shown in FIG. 9B, a main pipe 4B ′ having a pair of male joints 6 and 6 is embedded between the main pipes 4A ′ and 4A ′.
- the male joint 6 that is not deformed is fitted into the space of the female joint 5 that has been deformed so as to open to the outside by earth pressure. Can be fitted well, and the construction efficiency can be improved.
- this invention is not limited only to the said embodiment, Including other structures etc. which can achieve the objective of this invention, the deformation
- the steel pipe sheet pile foundation 100 used as the foundation of the pier has been described.
- the steel pipe sheet pile foundation in the present invention is not limited to the pier, and can be used as a foundation for supporting an arbitrary structure. is there.
- the steel pipe sheet pile joint structure of the present invention is not limited to the steel pipe sheet pile foundation, but can be used as an arbitrary structure such as a retaining wall, a revetment structure, a connecting wall for underground structures, and its use is not particularly limited. Absent.
- the effect of providing the steel plate 8 having the protrusion 81 between the female side legs 51, 51 of the female joint 5 and the width dimension Y of the plate-like member 8 are the length dimension of the male side leg 61.
- the effect of making it less than twice the sum of ⁇ 1 and the length dimension ⁇ 2 of the male arm portion 62 was confirmed.
- test specimen will be described.
- a pair of support columns 91 each having an arc surface 92 having a radius of about 600 mm on one surface and the arc surface 92 being the same as each other.
- a loading column 93 having a curved arc surface 94 was prepared.
- the male joint 6 composed of a pair of L-shaped steel materials 60 and 60 was fixed to the circular arc surface 92 of one column 91 and the circular arc surface 94 of the loading column 93, respectively.
- the male joint 6 is formed by bending a striped steel plate having a projection 63 on the surface and a plate thickness of 6 mm, and has a male side leg 61, 61 having a length dimension ⁇ 1 of 150 mm and a length dimension ⁇ 2.
- the female joint 5 composed of a pair of L-shaped steel members 50 and 50 is fixed to the arc surface 92 of the other support column 91 and the other arc surface 94 of the loading column 93, respectively.
- An arc plate-shaped steel plate 8 having the same curvature as the arc surface 92 is fixed therebetween.
- the female joint 5 is formed by bending a steel plate having a thickness of 9 mm, and has female side legs 51 and 51 having a length dimension ⁇ 1 of 130 mm and a female side arm part 52 having a length dimension ⁇ 2 of 90 mm. , 52.
- the steel plate 8 has protrusions 81 on the surface, and the width dimension Y of the plate-like member 8 is less than twice the sum of the length dimension ⁇ 1 of the male leg portion 61 and the length dimension ⁇ 2 of the male arm portion 62. It is set to 250 mm.
- the height dimension (dimension of the up-down direction of FIG. 10) of the male joint 6, the female joint 5, and the steel plate 8 is set to 1 m.
- the test body of Comparative Example 1 includes three deformed reinforcing bars 95 each including a column 91 and a loading column instead of the steel plate 8 provided between the female joints 5 in the test body of the example. It has the same configuration as that of the test body of the example except that it is welded and fixed along the longitudinal direction of 93 and three deformed reinforcing bars 95 are also fixed between the male joints 6 by welding.
- the test body of Comparative Example 2 has protrusions 81 on the surface instead of the steel plate 8 provided in the test body of the example, and the width dimension Y of the plate-like member 8 is the male leg 61.
- the structure is the same as that of the test body of the example except that a steel plate 96 set to 500 mm, which exceeds twice the sum of the length dimension ⁇ 1 and the length dimension ⁇ 2 of the male arm 62, is provided. Yes.
- FIG. 10 shows the relative deformation (movement) amount of the male joint 6 and the female joint 5 and the load to be pushed down while pushing down the loading column 93 of the test body of the example, that is, the female joint 5 and The shearing force generated between the male joints 6.
- the same measurement was performed on the specimens of Comparative Examples 1 and 2.
- FIG. 14 shows the relationship between the relative deformation amount of the joint in each specimen and the ratio to the maximum value of the shear force.
- the present invention provides a steel pipe sheet pile joint structure and a steel pipe sheet pile that can ensure good workability and stable quality, reduce the construction cost and shorten the construction period, and exhibit the shear strength of the stable joint portion. Provide the basis. For this reason, the present invention has sufficient industrial applicability.
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Abstract
Description
本願は、2009年11月30日に、日本に出願された特願2009-272215号に基づき優先権を主張し、その内容をここに援用する。
また、P-P継手の他に鋼管矢板継手構造としては、軸方向にスリットを有する継手鋼管とT形鋼からなるT型の雄継手とを互いに嵌合させて鋼管矢板を連結するP-T継手(特許文献1参照)や、間隔をおいて平行に内向きに設置される一対のL形鋼材による雌型継手と、1つのT形鋼からなる雄型継手とを互いに嵌合させて鋼管矢板を連結するL-T継手などが用いられることもある。
特許文献1に記載の嵌合継手部構造では、表面に複数個の突起が設けられた雄型嵌合継手である突起付T型鋼と、内面に複数個の突起が設けられた雌型嵌合継手である突起付継手鋼管とを嵌合させ、突起付継手鋼管の内部にモルタルを打設している。
先ず、P-P継手の場合には、継手相互が嵌合した状態の嵌合継手部に3つの空間が形成されるために、継手嵌合後に狭隘な継手部の各空間で土砂掘削や洗浄、モルタル充填などの各作業を行う必要がある。このことから、継手部の確実な洗浄及び密実なモルタル充填を行うことが困難である。従って、品質が不安定になり、モルタルの付着強度が十分に確保されず、継手部のせん断耐力が確実に発揮できない可能性がある。
また、P-T継手やL-T継手においても、P-P継手の場合と同様に、継手嵌合空間が狭隘であるために、継手部の確実な洗浄及び密実なモルタルの充填を行うことは困難である。従って、品質が不安定になり、継手部のせん断耐力が確実に発揮できない可能性がある。更に、P-T継手やL-T継手では、地震や土圧、水圧などにより鋼管矢板に水平力が作用した際に、鋼管矢板間に生じるせん断力が継手部に伝わり継手同士が相対的にずれることで、モルタルと継手との間で相対変位が生じてモルタルが圧縮され、その反力により継手鋼管やL形鋼からなる雌継手が開く方向に変形する。この場合、継手部の継手鋼管やT形鋼とモルタルとの付着力が低減し、継手部のせん断耐力が更に低下してしまうという不都合も発生する。
特許文献2に記載のL-L継手では、雌型継手と雄型継手における各L型鋼材で挟まれる本管外周面に、複数本の突起付き棒状鋼材が所定間隔で固定される。これにより、モルタルの付着強度を確実に発揮させることができ、継手部のせん断耐力を向上させている。
Y≧Z (式1)
を満たしてもよい。
Y<2(α1+α2) (式2)
を満たしてもよい。
α1>β1 (式3)
を満たしてもよい。
また、従来ある鋼管矢板本管に板状部材を溶接などの方法により設けるだけでせん断耐力を向上できるため、コストの増加を最小限に抑えることができる。
更に、雌型継手及び雄型継手にL-L継手の構造を採用しているため、嵌合継手内の土砂の掘削を確実に行うことができ、且つ嵌合継手内の洗浄を確実に行うことができ、更に嵌合継手内への充填材の充填を密実に行うことができる。従って、施工性が飛躍的に向上し、且つ安定した品質になるとともに、前述のように継手部と充填材との付着を確実にし、継手部のせん断耐力を向上させることができる。このため、建設コストの削減及び施工期間の短縮が実現できる。
以下、本発明の第1実施形態に係る鋼管矢板継手構造1について図面に基づいて説明する。
図2は、本実施形態に係る鋼管矢板継手構造1を示す断面図である。この鋼管矢板継手構造1における継手部3は、第1の鋼管矢板本管4A(以下、本管4A)、雌型継手5、雄型継手6、及び板状部材8を有する第1の鋼管矢板2Aと、第2の鋼管矢板本管4B(以下、本管4B)、雌型継手5、雄型継手6、及び板状部材8を有する第2の鋼管矢板2Bとを連結する。
この鋼管矢板継手構造1は、先に埋め込まれた第2の鋼管矢板2Bの雌型継手5に対し、第1の鋼管矢板2Aの雄型継手6が嵌合するように第1の鋼管矢板2Aを埋め込み、その後、嵌合した雌型継手5及び雄型継手6で形成される第1の充填空間A及び第2の充填空間Bにモルタルなどのセメント系常温硬化性充填材7(以下、単に充填材7という)を充填することにより形成されている。
更に、雄型継手6は、図3に示すように、一対の雄側脚部61、61が互いに対向する側の表面に縞状の突起63(凹凸)を有する。この縞状の突起63は、図3にも示すように、一対の雄側アーム部62、62の表面にも形成されていてもよい。
雄型継手6の表面に縞状の突起63が形成されるとともに、表面に縞状の突起81が形成された鋼板8が第2の本管4Bに設けられているため、雄型継手6と第1充填空間Aの充填材7との付着、第2の本管4Bと第2充填空間Bの充填材7との付着がそれぞれ高まる。このため、継手部3のせん断耐力を向上させることができる。
雄側脚部の長さ寸法α1は、雄側脚部と本管との溶接部から雄型継手の隅角部までの長さ寸法を意味する。
雄側アーム部の長さ寸法α2は、雄型継手の隅角部から雄側アーム部の端部までの長さ寸法を意味する。
雌側脚部の長さ寸法β1は、雌側脚部と本管との溶接部から雌型継手の隅角部までの長さ寸法を意味する。
雌側アーム部の長さ寸法β2は、雌型継手の隅角部から雌側アーム部の端部までの長さ寸法を意味する。
板状部材の幅寸法Yは、板状部材の鋼管周方向に沿った幅寸法を意味する。ただし、板状部材の凹凸が幅方向の一部にしか形成されていない場合は、凹凸が形成されていない部分の幅を考慮しない。
一対の雄側脚部の離間距離Zは、一対の雄側脚部の本管への溶接部間の距離を意味する。
Y≧Z (式4)
を満たすように設定されていてもよい。
この場合、せん断破壊面を第1充填空間Aよりも第2充填空間Bに誘引することができる。このため、斜めせん断ひび割れの発生を抑制でき、安定したせん断耐力を発揮できる。
Y<2(α1+α2) (式5)
を満たすように設定されていてもよい。
この場合、第1充填空間Aが凹凸で拘束されている面積の方が、第2充填空間Bが凹凸で拘束されている面積よりも大きくなる。従って、第1充填空間Aの安定性が勝るために第1充填空間Aにせん断破壊面を生じさせずに、第1充填空間Aよりも本管連結方向の寸法が小さい第2充填空間Bにせん断破壊面を生じさせることができる。よって、斜めせん断ひび割れの発生を抑制でき、安定したせん断耐力を発揮できる。
尚、板状部材8の幅寸法Yは、雄側脚部61の長さ寸法α1と雄側アーム部62の長さ寸法α2との和の1倍以上とすることが好ましい。1倍未満とした場合には、前述したようなせん断耐力の向上という効果が十分に発揮できない。
α1>β1 (式6)
を満たすように設定されていてもよい。
この場合、雌型継手5の曲げ剛性を雄型継手6の曲げ剛性よりも高くすることができるため、打設時に雌型継手5及び雄型継手6が競り合った状態になっても雄型継手6が変形することで打設抵抗が低くなり、効率よく打設できる。更に、せん断耐力を発揮する際には雄型継手6の変形を、雄形継手6より剛性の高い雌型継手5が外側から押さえ込むことで抑制でき、高いせん断耐力を発揮できる。
この場合、打設時に継手が競った場合に雄型継手6変形しやすくすることができ、打設抵抗を小さく抑えることができる。また、雌型継手5の剛性を雄型継手6の剛性よりも高くすることで、せん断耐力を発揮する際の継手の変形を抑制でき、高いせん断耐力を発揮できる。
また、図7A、図7Bに示すように、貫通孔90を雄型継手6の隅角部65に設ける場合、より効果的にコンクリートの充填を行うことができる。
以下、本発明の第2実施形態を図面に基づいて説明する。
第1実施形態に係る鋼管矢板継手構造1では、図2に示すように、第1の鋼管矢板2A及び第2の鋼管矢板2Bがそれぞれ、雄型継手6と雌型継手5とを有する。一方、第2実施形態に係る鋼管矢板継手構造1’でが、図8に示すように、第1の鋼管矢板2A’が一対の雌型継手5、5を有し、第2の鋼管矢板2B’が一対の雄型継手6、6を有する。その他の構成については第1実施形態で説明した構成と同様である。
この実施形態に係る鋼管矢板継手構造1’を用いて基礎を構成する場合には、以下の手順により構築することが好ましい。
(1)図9Aに示すように、一対の雌型継手5、5を有する本管4A’、4A’を連続して埋め込む。
(2)図9Bに示すように、本管4A’、4A’の間に一対の雄型継手6、6を有する本管4B’を埋め込む。
このように基礎を構築する場合には、土圧で外側に開くように変形した雌型継手5の空間に変形してない雄型継手6が嵌合されることから競りが生じることなく、互いの継手を良好に嵌合させることができ、施工効率を向上させることができる。
例えば、前記実施形態では、橋脚の基礎として用いられる鋼管矢板基礎100について説明したが、本発明における鋼管矢板基礎は、橋脚に限らず、任意の構造物を支持する基礎として利用することが可能である。また、本発明の鋼管矢板継手構造は、鋼管矢板基礎に限らず、土留め壁や護岸構造、地下構造物用連壁など任意の構造として利用可能であり、その用途は特に限定されるものではない。
従って、上記に開示した形状、材質などを限定した記載は、本発明の理解を容易にするために例示的に記載したものであり、本発明を限定するものではないから、それらの形状、材質などの限定の一部もしくは全部の限定を外した部材の名称での記載は、本発明に含まれる。
本実施例では、雌型継手5の雌側脚部51、51間に突起81を有する鋼板8を設けることの効果と、板状部材8の幅寸法Yを雄側脚部61の長さ寸法α1と雄側アーム部62の長さ寸法α2との和の2倍未満にすることの効果とを確認した。
そして、一対の支柱91をその間に載荷柱93を配置できるように地盤G1に固定して、雄型継手6と雌型継手5を図10及び図11に示すように嵌合させるとともに、第1充填空間Aと第2充填空間Bに充填材7を充填することで実施例の試験体を完成させた。
一方、比較例1では、相対変形量が約1.5mmを超えると、急激にせん断力が低下してしまうことが確認できた。これは、図12に二点鎖線で示すように、第1充填空間Aにおいて支柱91と載荷柱93の連結方向(図12の上下方向)の寸法が領域B1よりも大きい領域A1にせん断破壊面が生じたため、斜めせん断ひび割れが発生したためと考えられる。
また、比較例2では、相対変形量が3mmを超えると、急激にせん断力が低下してしまうことが確認できた。これは、図13に二点鎖線で示すように、支柱91と載荷柱93の連結方向の寸法が領域B1よりも大きい領域A2にせん断破壊面が生じたため、斜めせん断ひび割れが発生したためと考えられる。
以上から、雌型継手5の雌側脚部51、51の間に板状部材8、96を設けた実施例と比較例2のせん断耐力が、異形鉄筋95を設けた比較例1よりも優れていることが確認できた。また、板状部材8の幅寸法Yをα1とα2の和の2倍未満に設定した実施例のせん断耐力が、板状部材96の幅寸法範囲Yをα1とα2の和の2倍を超えて設定した比較例2よりも優れていたことが確認できた。
1’ 鋼管矢板継手構造
2 鋼管矢板
2A 第1の鋼管矢板
2B 第2の鋼管矢板
3 継手部
4 鋼管矢板本管
4A 第1の鋼管矢板本管
4B 第2の鋼管矢板本管
5 雌型継手
6 雄型継手
7 充填材
8 鋼板(板状部材)
8A 曲げ鋼板(板状部材)
8B 折れ鋼板(板状部材)
50 L型鋼材
51 雌側脚部
52 雌側アーム部
53 開口部
55 隅角部
60 L型鋼材
61 雄側脚部
62 雄側アーム部
63 突起(凹凸)
65 隅角部
81 突起(凹凸)
100 鋼管矢板基礎
Claims (10)
- 第1の鋼管矢板本管と;
前記第1の鋼管矢板本管に隣接する第2の鋼管矢板本管と;
前記第1の鋼管矢板本管に取り付けられる一対の雄側脚部と、前記雄側脚部から互いに遠ざかるように延出する一対の雄側アーム部とを有し、表面に凹凸が形成されている雄型継手と;
前記第2の鋼管矢板本管に取り付けられる一対の雌側脚部と、前記雌側脚部から互いに近づくように延出する一対の雌側アーム部とを有し、前記雄型継手に嵌合する雌型継手と;
前記一対の雌側脚部の間において、前記第2の鋼管矢板本管に設けられ、表面に凹凸が形成されている板状部材と;
を備える
ことを特徴とする鋼管矢板継手構造。 - 前記板状部材の幅寸法Yと、前記一対の雄側脚部の離間距離Zとが、
Y≧Z (式1)
を満たす
ことを特徴とする請求項1に記載の鋼管矢板継手構造。 - 前記板状部材の幅寸法Yと、前記雄側脚部の長さ寸法α1と、前記雄側アーム部の長さ寸法α2とが、
Y<2(α1+α2) (式2)
を満たす
ことを特徴とする請求項1又は請求項2に記載の鋼管矢板継手構造。 - 前記雄側脚部の長さ寸法α1と、前記雌側脚部の長さ寸法β1とが、
α1>β1 (式3)
を満たす
ことを特徴とする請求項1又は請求項2に記載の鋼管矢板継手構造。 - 前記雄型継手の板厚は、前記雌型継手の板厚よりも小さい
ことを特徴とする請求項1又は請求項2に記載の鋼管矢板継手構造。 - 前記雄側アーム部と、前記雌側アーム部と、前記雄側脚部と、前記雌側脚部とにより空間が形成され、
前記雄型継手のうち前記空間に接する位置に、貫通孔が形成されている
ことを特徴とする請求項1又は請求項2に記載の鋼管矢板継手構造。 - 前記貫通孔は、前記雄型継手の隅角部に形成されている
ことを特徴とする請求項6に記載の鋼管矢板継手構造。 - 請求項1に記載の鋼管矢板継手構造を備えた鋼管矢板基礎であって、
前記第1の鋼管矢板本管が前記雄型継手と前記雌型継手とを有し、
前記第2の鋼管矢板本管が前記雄型継手と前記雌型継手とを有する
ことを特徴とする鋼管矢板基礎。 - 請求項1に記載の鋼管矢板継手構造を備えた鋼管矢板基礎であって、
前記第1の鋼管矢板本管が一対の前記雌型継手を有し、
前記第2の鋼管矢板本管が一対の前記雄型継手を有する
ことを特徴とする鋼管矢板基礎。 - 請求項9に記載の鋼管矢板基礎を構築する方法であって、
前記第1の鋼管矢板本管を所定間隔毎に連続して埋め込む工程と;
隣り合う前記第1の鋼管矢板本管の間に、前記第2の鋼管矢板本管を埋め込む工程と;
を備えることを特徴とする、請求項9に記載の鋼管矢板基礎の構築方法。
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JP2004353337A (ja) * | 2003-05-29 | 2004-12-16 | Jfe Steel Kk | 鋼管矢板の継手部材及び継手構造 |
JP2005220573A (ja) * | 2004-02-04 | 2005-08-18 | Yokoyama Kiso Koji:Kk | 杭材の打設方法 |
JP2005282174A (ja) * | 2004-03-30 | 2005-10-13 | Nippon Steel Corp | 鋼管矢板継手、鋼管矢板の継手構造および鋼管矢板基礎 |
JP2007040053A (ja) * | 2005-08-05 | 2007-02-15 | Kajima Corp | 鋼管矢板構造物の構築方法および鋼管矢板構造物 |
Cited By (1)
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TWI602971B (zh) * | 2015-11-27 | 2017-10-21 | 新日鐵住金股份有限公司 | 鋼管樁之接頭構造 |
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JP2011111872A (ja) | 2011-06-09 |
TW201135012A (en) | 2011-10-16 |
AU2010323440B2 (en) | 2016-03-31 |
HK1175219A1 (en) | 2013-06-28 |
CN102667000A (zh) | 2012-09-12 |
JP5284249B2 (ja) | 2013-09-11 |
AU2010323440A1 (en) | 2012-06-07 |
CN102667000B (zh) | 2014-05-14 |
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