WO2011065291A1 - 熱延鋼板の製造方法、および熱延鋼板の製造装置 - Google Patents
熱延鋼板の製造方法、および熱延鋼板の製造装置 Download PDFInfo
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- WO2011065291A1 WO2011065291A1 PCT/JP2010/070614 JP2010070614W WO2011065291A1 WO 2011065291 A1 WO2011065291 A1 WO 2011065291A1 JP 2010070614 W JP2010070614 W JP 2010070614W WO 2011065291 A1 WO2011065291 A1 WO 2011065291A1
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- rolled
- surface temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/74—Temperature control, e.g. by cooling or heating the rolls or the product
- B21B37/76—Cooling control on the run-out table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2261/00—Product parameters
- B21B2261/20—Temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
- B21B38/006—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring temperature
Definitions
- the present invention relates to a method for manufacturing a hot-rolled steel sheet and an apparatus for manufacturing a hot-rolled steel sheet. More specifically, the present invention relates to a water-cooled material by injecting cooling water onto a hot-rolled material immediately after being rolled by a hot finish rolling mill. The present invention also relates to a method for manufacturing a hot-rolled steel sheet and an apparatus for manufacturing a hot-rolled steel sheet that are capable of appropriately controlling the temperature of the material to be rolled when manufacturing the hot-rolled steel sheet.
- Steel materials used for automobiles and structural materials are required to have excellent mechanical properties such as strength, workability, and toughness.
- the structure of the steel material is refined. It is effective. Therefore, many methods for obtaining a steel material having a fine structure have been sought. Further, according to the refinement of the structure, it is possible to obtain a high-strength hot-rolled steel sheet having excellent mechanical properties even if the addition amount of the alloy element is reduced.
- the high-rate rolling is performed particularly in the latter stage of the hot finish rolling mill, the austenite grains are refined, and the rolling strain is accumulated in the material to be rolled. It is known to reduce the size. Further, from the viewpoint of promoting ferrite transformation by suppressing recrystallization and recovery of austenite, it is effective to cool the rolled material to 600 ° C. to 750 ° C. within the shortest possible time after rolling. That is, following the hot finish rolling, it is effective to install a cooling device capable of cooling faster than before and rapidly cool the rolled material after rolling.
- immediate cooling in order to quench the rolled material after rolling in this way, in order to increase the cooling capacity, it is effective to increase the amount of cooling water per unit area injected into the rolled material, that is, the flow density. is there.
- immediate cooling such a cooling method is referred to as immediate cooling.
- temperature measuring means are provided at various points in the hot-rolled steel sheet manufacturing apparatus in order to grasp the temperature of the material to be rolled at that time. From this point of view, temperature measuring means is also provided on the exit side of the hot finish rolling mill row, and the temperature of the material to be rolled at the time when finish rolling is completed can be acquired. The temperature at the exit side of the finish rolling mill is important in determining the final target temperature and the degree of cooling to obtain this because there is a cooling step in the subsequent process.
- Patent Document 1 is disclosed as means for obtaining the temperature at the exit side of the rolling mill. According to this, since the measurement of the temperature at the exit side of the rolling mill with a thermometer, which has been installed on the final stand exit side of the hot finish rolling mill row, becomes impossible due to cooling water, It describes that the temperature of the material to be rolled is measured on the final stand entry side of the machine row.
- the present invention provides a hot-rolled steel sheet production line between the final stands of a hot finish rolling mill row even when a cooling device capable of cooling from the finish rolling mill is arranged. It is an object of the present invention to provide a method for manufacturing a hot-rolled steel sheet and a hot-rolled steel sheet manufacturing apparatus capable of giving a target temperature for the material to be rolled.
- the invention according to claim 1 is a method for producing a hot-rolled steel sheet, and injects cooling water into the inside of the final stand on the lower process side of the final stand of the hot finish rolling mill (11). Then, the material to be rolled is rapidly cooled, and the surface temperature of the material to be rolled is measured on the entry side of the final stand, the entry side measurement surface temperature is obtained, and the target surface temperature of the material to be rolled on the exit side of the final stand is From the delivery target surface temperature, the temperature rise due to processing heat generated by rolling of the final stand, the temperature drop due to contact between the work roll of the final stand and the material to be rolled, and the work roll of the final stand from the measurement position of the entrance measurement surface temperature Based on the temperature drop due to air cooling in the conveyance up to, the entry side target surface temperature, which is the target surface temperature of the material to be rolled at the entry side measurement surface temperature measurement position, is calculated. That.
- the invention according to claim 2 is the method for producing a hot-rolled steel sheet according to claim 1, wherein the surface temperature change of the material to be rolled in the rolling direction is calculated when calculating the entry target surface temperature.
- the invention described in claim 3 is the method of manufacturing a hot-rolled steel sheet according to claim 1 or 2, wherein rolling by the hot finish rolling mill (11) is in the middle of the rolling.
- rolling by the hot finish rolling mill (11) is in the middle of the rolling.
- the invention described in claim 4 is the method for producing a hot-rolled steel sheet according to any one of claims 1 to 3, wherein the material to be rolled is cooled on the entrance side of the final stand.
- the element When calculating the entry target surface temperature after cooling with water, the element also includes a temperature drop due to water cooling during transport from the measurement position of the entry measurement surface temperature to the work roll of the final stand. To do.
- the invention according to claim 5 is the method for producing a hot-rolled steel sheet according to any one of claims 1 to 4, wherein the means for measuring the entry-side measured surface temperature is a material to be rolled. It is the thermometer arrange
- the invention according to claim 6 is the method for producing a hot-rolled steel sheet according to any one of claims 1 to 5, wherein the means for measuring the entry-side measured surface temperature comprises: A water column thermometer comprising: a radiation thermometer disposed at a position facing the surface of the material; and a water column forming means for forming a water flow as an optical waveguide between the material to be rolled and the radiation thermometer. It is characterized by.
- the invention according to claim 7 is the method of manufacturing a hot-rolled steel sheet according to any one of claims 1 to 6, wherein the calculated entry-side target surface temperature and the measured value are measured. Based on the measured input side surface temperature, the input target surface temperature is compared with the input measured surface temperature, and the coil box, coarse bar heater, descaler, And a command is transmitted to at least one of the inter-stand cooling devices.
- the invention according to claim 8 is the method of manufacturing a hot-rolled steel sheet according to any one of claims 1 to 7, wherein the rolling is performed without quenching.
- the surface temperature after rolling is obtained by measuring the surface temperature of the material to be rolled in or immediately after the section in which rapid cooling is possible.
- the invention according to claim 9 is the method for producing a hot-rolled steel sheet according to claim 8, in which the final stand exit side cover is based on the measured surface temperature on the entry side and the surface temperature after rolling. Calculate the surface temperature of the rolled material, and compare the calculated surface temperature with the surface temperature of the rolled material on the final stand exit side obtained in the calculation process of the entry target surface temperature, and based on the error The calculation of the entry target surface temperature is changed.
- the invention according to claim 10 is a method for producing a hot-rolled steel sheet, in which cooling water is injected inside the final stand on the lower process side of the final stand of the hot finish rolling mill row (11). Then, the material to be rolled is rapidly cooled, the surface temperature of the material to be rolled is measured at the entrance side of the final stand, the entrance side measurement surface temperature is obtained, and the entrance side target surface temperature and the entrance side measurement surface temperature given in advance are obtained. And a command is transmitted to at least one of the coil box, the coarse bar heater, the descaler, and the inter-stand cooling device so that the incoming measurement surface temperature becomes the incoming target surface temperature. is there.
- the invention described in claim 11 is a hot-rolled steel plate manufacturing apparatus (10) provided with a hot finish rolling mill row (11), and is provided at the lower process side of the final stand of the hot finish rolling mill row.
- a quenching device (20) is provided, and the surface temperature of the material to be rolled can be measured on the entrance side of the final stand.
- Target temperature calculating unit for calculating a entry-side target surface temperature is a target surface temperature of the rolled material at the position (51), an apparatus for manufacturing a hot-rolled steel sheet comprising a.
- the invention described in claim 12 is the hot-rolled steel sheet manufacturing apparatus (10) according to claim 11, wherein the target temperature calculation device (51) calculates the entry target surface temperature. In addition, it is possible to perform calculation including an element of surface temperature change of the material to be rolled in the rolling direction.
- the invention described in claim 13 is the hot rolled steel sheet manufacturing apparatus (10) according to claim 11 or 12, wherein the hot finish rolling mill (11) is in the middle of rolling. It is possible to change the rolling reduction in the rolling method of changing the rolling reduction of the rolling mill in the middle of rolling, the target temperature calculation device (51), when calculating the entry side target surface temperature, It is characterized in that the calculation including the change in the plate thickness due to the change in the rolling reduction and the change in the friction coefficient between the material to be rolled and the work roll can be included.
- the invention described in claim 14 is the hot-rolled steel sheet manufacturing apparatus (10) according to any one of claims 11 to 13, wherein the final stand (11g) is also provided on the inlet side.
- a cooling device (35) is provided so that cooling water can be sprayed on the material to be rolled, and the target temperature calculation device (51) depends on the cooling device provided on the final stand entry side when calculating the entry target surface temperature. The temperature drop of the material to be rolled can be calculated.
- the invention described in claim 15 is the hot rolled steel sheet manufacturing apparatus (10) according to any one of claims 11 to 14, wherein the material temperature measuring means (40) Is a thermometer arranged at a position facing the surface of the material to be rolled, wherein a plurality of thermometers are arranged in the width direction of the material to be rolled, or one width direction thermometer. To do.
- the invention described in claim 16 is the hot rolled steel sheet manufacturing apparatus (10) according to any one of claims 11 to 15, wherein the material temperature measuring means (40) to be rolled is used.
- the material temperature measuring means (40) to be rolled is used.
- the invention described in claim 17 is the hot rolled steel sheet manufacturing apparatus (10) according to any one of claims 11 to 16, further comprising a coil box (15), a coarse bar heater. (16), a descaler (17), and an inter-stand cooling device (35), and the target temperature calculation device (51) includes the provided coil box, coarse bar heater, descaler, and inter-stand cooling device. It is possible to control at least one of them.
- the invention described in claim 18 is the hot-rolled steel sheet manufacturing apparatus (110) according to any one of claims 11 to 17, in the immediately after quenching apparatus (20), or Immediately after that, means for measuring the temperature of the material to be rolled is arranged on the exit side of the quenching device.
- the invention described in claim 19 is the hot-rolled steel sheet manufacturing apparatus (110) according to claim 18, wherein the target temperature calculation device (51) is a material temperature measuring means (40) to be rolled.
- the target temperature calculation device (51) is a material temperature measuring means (40) to be rolled.
- the output of the final stand (11g) on the exit side The surface temperature of the rolled material can be calculated, and the calculated surface temperature is compared with the surface temperature of the rolled material on the final stand exit side obtained in the calculation process of the entry target surface temperature.
- the calculation of the entry target surface temperature can be changed based on the error.
- a cooling device capable of cooling from the hot finish rolling mill row is arranged on the outlet side of the hot finish rolling mill row. Even so, a target temperature can be given to the material to be rolled between the final stands of the hot finish rolling mill row. Moreover, the temperature management of the material to be rolled can be performed by providing means for controlling the given target temperature.
- FIG. 2 is an enlarged view paying attention to a portion where a quenching device is disposed between the last stand and the previous stand in FIG. 1 and immediately after that. It is the figure which paid its attention to the part arrange
- FIG. 1 is a conceptual diagram for explaining a hot-rolled steel sheet manufacturing apparatus 10 (hereinafter sometimes referred to as “manufacturing apparatus 10”) according to the first embodiment.
- the material 1 to be rolled is conveyed from the left side (upstream side, upper process side) to the right side (downstream side, lower process side), and the vertical direction is the vertical direction.
- the pass line is indicated by a broken line.
- the upstream side (upper process side) / downstream side (lower process side) direction may be described as the passing plate direction, and the direction of the width of the rolled material to be passed in the direction orthogonal to this direction is the rolled material. It may be described as the plate width direction.
- repeated reference numerals may be omitted for easy viewing.
- the manufacturing apparatus 10 includes a coil box 15, a coarse bar heater 16, a descaler 17, a hot finish rolling mill row 11, conveying rolls 12, 12,..., A pinch roller 13, and a quick quenching device 20. ing. Further, the manufacturing apparatus 10 includes an inter-stand cooling device 35 between the stands of the hot finish rolling mill row 11, and a material temperature measuring means 40 is disposed on the entrance side of the final stand 11g. In addition to this, the manufacturing apparatus 10 includes a temperature control means 50. Although illustration and description are omitted, a heating furnace, a rough rolling mill row, and the like are disposed on the upper process side from the coil box 15, while a hot run cooling device and a winding are disposed on the lower process side from the pinch roller 13. The machine is arranged.
- Hot-rolled steel sheets are generally manufactured as follows. That is, the rough bar extracted from the heating furnace and rolled to a predetermined thickness by the rough rolling mill row is continuously rolled to a predetermined thickness by the hot finish rolling mill row 11 while the temperature is controlled. Then, immediately after that, it is rapidly cooled in the quenching device 20. Then, it passes through the pinch roller 13, is cooled to a predetermined winding temperature by a hot run cooling device, and is wound in a coil shape by a winder. A detailed manufacturing method will be described later.
- FIG. 2 is an enlarged view of the parts up to the stand 11f, the final stand 11g, the immediate quenching device 20, and the pinch roller 13 of the hot finish rolling mill row 11 in FIG.
- FIG. 3 is a diagram paying attention to the exit side of the final stand 11g.
- each rolling mill 11a,..., 11f, 11g is a rolling mill that constitutes a so-called stand, and can satisfy conditions such as thickness, mechanical properties, and surface quality required for the final product.
- rolling conditions such as a rolling reduction are set.
- the rolling reduction of each stand is set so as to satisfy the performance that the material to be rolled should have, but the high-pressure rolling is performed to refine the austenite grains and to accumulate rolling strain in the material to be rolled. From the standpoint of reducing the size of ferrite grains obtained after rolling, it is preferable that the rolling reduction is as large as possible in the stand 11g as the final stand.
- the rolling mill of each stand is a pair of work rolls 11aw, 11aw,..., 11fw, 11fw, 11gw, 11gw that are actually rolled down with the material to be rolled, and a pair of outer circumferences arranged in contact with the work rolls.
- the rolling mill of each stand is provided with housing 11ah, ..., 11fh, 11gh which contains said work roll and backup roll inside, forms the outer shell of a rolling mill, and supports a rolling roll.
- the housing has standing portions 11gr and 11gr which are erected in opposition to each other. While the erected portions 11gr and 11gr are in pairs, the material to be rolled 1 to be passed is rolled. It is erected so as to be sandwiched in the material plate width direction.
- the distance between the shaft center of the work roll 11gw of the final stand 11g shown in FIG. 2 and the lower process side end face of the housing standing portion 11gr is larger than the radius r1 of the work roll 11gw. Therefore, a part of the quenching device 20 can be disposed immediately afterward in a portion corresponding to L1-r1 as will be described later. That is, it is possible to install so that a part of the rapid cooling device 20 is inserted into the inside of the housing 11gh.
- the transport rolls 12, 12,... are a group of rolls that transport the material 1 to be rolled in the plate direction.
- the pinch roller 13 also serves as a drainer, and is provided immediately on the lower process side of the rapid cooling device 20. Thereby, it is possible to prevent the cooling water sprayed immediately inside the rapid cooling device 20 from flowing out to the lower process side of the material 1 to be rolled. Further, the undulation of the material 1 to be rolled in the immediate quenching device 20 is suppressed, and in particular, the platenability of the material 1 to be rolled at the time before the tip of the material 1 is bitten by the winding device is improved. be able to.
- the upper roll 13a is movable up and down as shown in FIG.
- the rapid cooling device 20 includes upper surface water supply means 21, 21,..., Lower surface water supply means 22, 22,..., Upper surface guides 25, 25,.
- the upper surface water supply means 21, 21,... Are means for supplying cooling water to the upper surface side of the material 1 to be rolled, and are provided in a plurality of rows in the cooling headers 21a, 21a,. , And cooling nozzles 21c, 21c,... Attached to the ends of the conduits 21b, 21b,.
- the cooling header 21a is a pipe extending in the rolled sheet width direction, and such cooling headers 21a, 21a,... Are arranged in parallel in the sheet passing direction.
- the conduits 21b, 21b,... are a plurality of thin pipes branched from the respective cooling headers 21a, and the open ends thereof are directed to the upper surface side of the material to be rolled 1 (the upper surface side of the pass line).
- a plurality of conduits 21b, 21b,... Are provided in a comb shape along the tube length direction of the cooling header 21a, that is, in the width direction of the material to be rolled.
- a cooling nozzle 21c, 21c,... Is attached to the tip of each conduit 21b, 21b,.
- the cooling nozzles 21c, 21c,... Of the present embodiment are flat type spray nozzles capable of forming a fan-shaped cooling water jet (for example, a thickness of about 5 mm to 30 mm).
- 4 and 5 schematically show the cooling water jet formed on the surface of the material to be rolled by the cooling nozzles 21c, 21c,.
- FIG. 4 is a perspective view.
- FIG. 5 is a diagram schematically showing a collision mode when the jet flow collides with the surface of the material to be rolled. In FIG.
- the cooling nozzles 21c, 21c,... are arranged so that the cooling water jets belonging to the same nozzle row can pass at least twice across all positions in the rolled material plate width direction on the surface of the rolled material. That is, the point ST where the material to be rolled is passed moves along the straight arrow in FIG. At that time, the nozzle row A (A1, A2) twice, the nozzle row B twice (B1, B2), the nozzle row C twice (C1, C2), and so on. The jet from the nozzle belonging to the row collides twice.
- the collision width L of the cooling water jet, and the torsion angle ⁇ , L 2P W / cos ⁇
- the cooling nozzles 21c, 21c,... are arranged so that the above relationship is established.
- the passage is made twice, but the present invention is not limited to this, and the passage may be made three times or more.
- the cooling nozzles 21c, 21c from the viewpoint of achieving uniform cooling ability in the width direction of the material to be rolled, in the nozzle rows adjacent in the sheet passing direction, the cooling nozzles 21c, 21c,.
- the “uniform cooling width” for cooling the material to be rolled is determined by the arrangement of the nozzles. This means the size in the width direction of the material to be rolled that allows the material to be conveyed to be uniformly cooled due to the nature of the nozzle group to be arranged. Specifically, it often coincides with the maximum width of the material to be rolled that can be produced by the production apparatus for the material to be rolled. Specifically, for example, the size is indicated by RH in FIG.
- the cooling nozzles 21c, 21c,... are twisted in directions opposite to each other.
- the present invention is not necessarily limited thereto. All may be twisted in the same direction.
- the twist angle ( ⁇ above) is not particularly limited, and can be appropriately determined from the viewpoint of required cooling capacity, accommodation of equipment arrangement, and the like.
- the nozzle rows adjacent in the sheet passing direction are arranged in a staggered pattern from the viewpoint of the advantages described above, but the present invention is not limited to this, and the cooling nozzles are linear in the sheet passing direction. It may be in a parallel form.
- the position where the upper surface water supply means 21 is provided, in particular, the position where the cooling nozzles 21c, 21c,... Should be arranged is not particularly limited, but immediately after the final stand 11g in the hot finish rolling mill row 11, the final It is preferable that the stand 11g be arranged as close as possible to the work roll 11gw of the final stand 11g from the inside of the housing 11gh. By arranging in this way, it becomes possible to rapidly cool the rolled material 1 immediately after rolling by the hot finish rolling mill row 11 and to stably guide the tip of the rolled material 1 to the cooling device 20. be able to.
- the cooling nozzles 21c, 21c,... Close to the work roll 11gw are arranged close to the material 1 to be rolled.
- the cooling nozzles 21c, 21c, closest to the work rolls 11gw, 11gw of the final stand 11g. .., 22c, 22c,... are preferably inclined toward the work rolls 11gw and 11gw rather than vertically.
- the lower surface water supply means 22, 22,... are means for supplying cooling water to the lower surface side of the material 1 to be rolled, and are provided in a plurality of rows in the cooling headers 22a, 22a,. , And cooling nozzles 22c, 22c,... Attached to the ends of the conduits 22b, 22b,.
- the lower surface water supply means 22, 22,... are provided opposite to the upper surface water supply means 21, 21,..., And are substantially the same as the upper surface water supply means 21, 21,. The description is omitted here.
- the upper surface guides 25, 25, ... are arranged between the upper surface water supply means 21 and the material to be rolled 1 being conveyed, and when passing the tip of the material to be rolled 1, the tip of the material to be rolled 1 is a conduit 21 b, 21b is a plate-like member provided so as not to be caught by the cooling nozzles 21c, 21c.
- the upper surface guides 25, 25,... are provided with inflow holes through which the jet flow from the upper surface water supply means 21 passes. Thereby, the jet flow from the upper surface water supply means 21 passes through the upper surface guides 25, 25,... And reaches the upper surface of the material 1 to be rolled, so that appropriate cooling can be performed.
- the shape of the upper surface guide 25 used here is not particularly limited, and a known upper surface guide can be used.
- the upper surface guides 25, 25,... are arranged as shown in FIG.
- three upper surface guides 25, 25, and 25 are used, and these are arranged in parallel in the plate passing direction. All of the upper surface guides 25, 25, 25 are arranged so as to correspond to the height direction positions of the cooling nozzles 21c, 21c,. That is, in this embodiment, the upper surface guide 25 closest to the work roll 11gw of the final stand 11g is disposed so as to be inclined so that the end on the final stand 11g side is low and the other end side is high.
- the other two upper surface guides 25, 25 are arranged substantially parallel to the passage plate surface at a predetermined interval from the passage plate surface.
- the lower surface guide 30 is a plate-like member disposed between the lower surface water supply means 22 and the material 1 to be rolled. Thereby, it can prevent that the most advanced part of the to-be-rolled material 1 at the time of letting the to-be-rolled material 1 pass the said manufacturing apparatus 10 gets caught in the lower surface water supply means 22, 22, ..., and the conveyance rolls 12, 12, ....
- the lower surface guide 30 is provided with an inflow hole through which a jet flow from the lower surface water supply means 22 passes. As a result, the jet flow from the lower surface water supply means 22 passes through the lower surface guide 30 and reaches the lower surface of the material 1 to be rolled, thereby enabling appropriate cooling.
- the shape of the lower surface guide 30 is not particularly limited, and a known lower surface guide can be used.
- Such a lower surface guide 30 is arranged as shown in FIG.
- four lower surface guides 30, 30,... are used, and are respectively disposed between the transport rolls 12, 12, 12.
- the lower surface guides 30, 30,... are arranged at a height that is not so low with respect to the upper ends of the transport rolls 12, 12,.
- the specific supply water amount is appropriately determined depending on the required cooling heat amount of the material to be rolled, and is not particularly limited.
- rapid cooling immediately after rolling is effective from the viewpoint of refining the structure of the material to be rolled, and it is preferable to supply cooling water having a high water density for that purpose.
- the water density of the supplied cooling water per one surface can be 10 to 25 m 3 / (m 2 ⁇ min). Larger water density may be used.
- the cooling capacity is preferably 600 ° C./second or more in a 3 mm-thick rolled material.
- the inter-stand cooling device 35 is a cooling means disposed between each stand of the hot finish rolling mill row 11, and includes an inter-stand upper surface water supply means 36, an inter-stand lower surface water supply means 37, and an inter-stand lower surface guide 38. Have. Here, the inter-stand cooling device 35 disposed between the stand 11f and the final stand 11g will be described. The inter-stand cooling device disposed between other stands has the same configuration.
- the inter-stand upper surface water supply means 36 is means for supplying cooling water between the stands to the upper surface side of the material 1 to be rolled, and the cooling header 36a, conduits 36b, 36b provided in a plurality of rows on the cooling header 36a, And cooling nozzles 36c, 36c,... Attached to the ends of the conduits 36b, 36b,.
- the cooling header 36a is a pipe extending in the width direction of the material to be rolled, and the conduits 36b, 36b,... Are formed by a plurality of thin pipes branched from the cooling header 36a, and the opening end thereof is on the upper surface side of the material Is directed to.
- Cooling nozzles 36c, 36c,... are attached to the tips of the respective conduits 36b, 36b,.
- the cooling nozzles 36c, 36c,... Of the present embodiment are flat type spray nozzles capable of forming a fan-shaped cooling water jet (for example, a thickness of about 5 mm to 30 mm).
- the inter-stand lower surface water supply means 37 is means for supplying cooling water to the lower surface side of the material 1 to be rolled, and includes cooling header 37a, conduits 37b, 37b,.
- the inter-stand lower surface water supply means 37 is provided opposite to the above-mentioned inter-stand upper surface water supply means 36 and has a different jet direction of the cooling water, but is not described here because it is substantially the same as the inter-stand upper surface water supply means 36. .
- the inter-stand lower surface guide 38 is a plate-like member disposed below the pass line through which the material to be rolled 1 is conveyed, and the upper process side guide 38a and the lower process side guide 38b have a predetermined gap in the conveyance direction. Are arranged. A looper (not shown) and the above-mentioned inter-stand lower surface water supply means 37 are arranged in the gap. Thereby, the to-be-rolled material 1 can be guided appropriately, without preventing the function of a looper and the lower surface water supply means between stands.
- the lower process side guide 38b of the inter-stand lower surface water supply means 37 is provided with a measurement hole corresponding to a position where a material temperature measuring means 40 to be described later is disposed.
- the rolled material temperature measuring means 40 is arranged on the lower surface side of the rolled material 1 on the entry side of the final stand 11g of the hot finish rolling mill row 11, and the surface temperature of the rolled material 1 (entrance side measurement surface). Temperature).
- the rolled material temperature measuring means 40 may be any type of sensor as long as it can measure the entry-side measurement surface temperature, and is not limited to a specific type. However, in the present embodiment, considering that the cooling water stays on the surface of the material 1 to be rolled by the inter-stand cooling device 35 described above, the measurement error due to the cooling water sprayed here is reduced. Is preferred.
- An example of a temperature measuring device capable of such measurement is a water column thermometer.
- the water column thermometer is known as Japanese Patent Publication No.
- a water column forming means for forming a water flow (water column) as an optical waveguide between the material to be rolled 1 and the radiation thermometer. And by detecting the radiant light from the surface of the material 1 to be rolled with this radiation column with a radiation thermometer, the entrance side measurement surface temperature can be measured with high accuracy. At this time, as described above, a hole for side temperature is provided in the inter-stand lower surface guide 38 in a portion where the material temperature measuring means 40 is disposed.
- one rolled material temperature measuring means 40 may be provided at the center of the rolled material 1 in the width direction, or a plurality of rolled material temperature measuring means 40 may be arranged in parallel in the rolled material plate width direction. Or even if it is one, the temperature measurement means (width direction thermometer) which can measure the temperature distribution of the to-be-rolled material board width direction may be sufficient. Thereby, the temperature distribution of the said direction can also be measured and the precision of the temperature measurement of the to-be-rolled material 1 can be improved. Moreover, the measurement result of the entrance side measured surface temperature by the material temperature measuring means 40 is input to a temperature control means 50 described later.
- FIG. 6 is a diagram for explaining different examples of the inter-stand cooling device 60 and the material temperature measuring means 70. Since other parts are the same as those described above, the description thereof is omitted here.
- the inter-stand cooling device 60 is a cooling means arranged between each stand of the hot finish rolling mill row 11, and includes an inter-stand upper surface water supply means 61, an inter-stand lower surface water supply means 62, a side spray 63, and an inter-stand upper surface. A guide 64 and an inter-stand lower surface guide 65 are provided.
- the inter-stand cooling device 60 disposed between the stand 11f and the final stand 11g will be described.
- the inter-stand cooling device disposed between other stands has the same configuration.
- the inter-stand upper surface water supply means 61 is means for supplying cooling water to the upper surface side of the material to be rolled 1 between the stands, and the cooling header 61a, conduits 61b, 61b provided in a plurality of rows on the cooling header 61a, And cooling nozzles 61c, 61c,... Attached to the ends of the conduits 61b, 61b,. Since the inter-stand upper surface water supply means 61 has the same configuration as the above-mentioned inter-stand upper surface water supply means 36, description thereof is omitted here.
- the inter-stand lower surface water supply means 62 is means for supplying cooling water to the lower surface side of the material 1 to be rolled.
- the side spray 63 is means for extruding the water staying on the upper surface side of the material 1 to be rolled in the width direction to drain the water, and the headers 63a, 63a are provided in a plurality of rows, and the pipes 63b, 63b,. And nozzles 63c, 63c,... Attached to the tips of the conduits 63b, 63b,.
- the nozzles 63c, 63c,... Are formed so as to inject water in the width direction of the material 1 to be rolled, and drainage can be performed.
- the inter-stand upper surface guide 64 is a plate-like member disposed on the upper surface side of the pass line through which the material to be rolled 1 is conveyed, and the upper process side guide 64a and the lower process side guide 64b are arranged at a predetermined gap in the sheet passing direction. Are in parallel.
- the upper surface side material to be rolled temperature measuring means 70a is disposed in the gap.
- the inter-stand upper surface water supply means 61 is arranged on the upper surface side of the upper process side guide 64a in the inter-stand upper surface guide 64. Therefore, the upper process side guide 64a is provided with a hole through which the cooling water from the inter-stand upper surface water supply means 61 passes.
- the inter-stand lower surface guide 65 is a plate-like member disposed on the lower surface side of the pass line through which the material to be rolled 1 is conveyed, and the upper process side guide 65a and the lower process side guide 65b have a predetermined gap in the conveyance direction. Have in parallel. A looper (not shown) is disposed in the gap. Further, the inter-stand lower surface water supply means 62 is disposed on the lower surface side of the upper process side guide 65 a in the inter-stand lower surface guide 65. Therefore, the upper process side guide 65a is provided with a hole through which the cooling water from the inter-stand lower surface water supply means 62 passes.
- the lower process side guide 65 b of the inter-stand lower surface guide 65 is provided with a measurement hole corresponding to the position where the lower surface side rolled material temperature measuring means 70b is disposed.
- the rolled material temperature measuring means 70 includes an upper surface side rolled material temperature measuring means 70a and a lower surface side rolled material temperature measuring means 70b.
- the upper surface side rolled material temperature measuring means 70a is arranged in the gap between the inter-stand upper surface guides 64 as described above, and the upper surface side of the rolled material 1 on the entrance side of the final stand 11g of the hot finish rolling mill row 11. The surface temperature is measured.
- the water staying on the upper surface of the material to be rolled 1 is removed by the side spray 63, so the upper surface side material to be rolled temperature measuring means 70a performs normal temperature measurement without taking cooling water into consideration. Sensors can be applied.
- One upper surface side rolled material temperature measuring means 70a may be provided at a position which is the center in the width direction of the rolled material 1, or a width direction thermometer capable of measuring the temperature of the entire width of the rolled material. .
- the width direction thermometer By using the width direction thermometer, the temperature distribution in the width direction can also be measured, and the accuracy of temperature measurement of the material to be rolled can be improved.
- a plurality of thermometers may be arranged in the width direction. Thereby, the same effect as the width direction thermometer is obtained.
- the lower surface side rolled material temperature measuring means 70b is the same as the above-described rolled material temperature measuring means 40 described with reference to FIG.
- the coil box 15 is equipment for winding the rolled material (coarse bar) after rough rolling into a coil shape. Thereby, the temperature fall of a rough bar can be suppressed.
- a known coil box can be used, and its type is not particularly limited.
- the coarse bar heater 16 is a device that heats the coarse bar unwound from the coil box 15 to a necessary temperature. That is, the temperature of the rough bar is raised to a predetermined temperature over the entire width direction of the material to be rolled by a method such as induction heating, gas combustion heating, and electric heating.
- a method such as induction heating, gas combustion heating, and electric heating.
- the coarse bar heater a known one can be applied, and its type is not particularly limited.
- the gas combustion heating method has a low combustion efficiency, and the energization heating method tends to generate soot. For this reason, the induction heating method is preferable.
- Examples of the induction heating method include a solenoid coil heating method (axial magnetic flux heating) and a transverse heating method (transverse magnetic flux heating).
- the descaler 17 is equipment for removing scales (adhered matter and unnecessary products) generated on the front and back surfaces of the material to be rolled. Specifically, high-pressure water is sprayed on the front and back of the material to be rolled to remove the scale using the impact force.
- the temperature control means 50 includes a target temperature calculation device 51 and an equipment control device 52.
- the target temperature calculation device 51 considers various temperature rises and drops from the target temperature on the exit side of the final stand 11g (exit target surface temperature), and the surface temperature of the material to be rolled on the entrance side of the final stand 11g. It is an apparatus which calculates the entrance side target surface temperature which is. The details of the calculation performed here will be described later.
- the equipment control device 52 determines whether the entry-side target surface temperature acquired from the target temperature calculation device 51 and the entry-side measurement surface temperature acquired from the material to be rolled temperature measuring unit 40 match each other. Is a device that controls at least one of the coil box 15, the coarse bar heater 16, the descaler 17, and the inter-stand cooling device 35.
- the manufacturing apparatus 10 having the above-described configuration is provided with a cooling device that can be cooled from the inside of the hot finish rolling mill row 11 on the exit side of the hot finish rolling mill train 11, It becomes possible to give the target temperature of the material 1 to be rolled on the final stand entry side of the intermediate finish rolling mill row 11. Moreover, the temperature management of the to-be-rolled material 1 can be performed by providing the means which controls an apparatus based on this.
- the target temperature calculation device 51 of the temperature control means 50 calculates the target surface temperature on the inlet side, which is the target inlet temperature of the last stand 11g of the hot finish rolling mill row 11. Specifically, the temperature rise due to processing heat generated during rolling by the final stand 11g, the work rolls 11gw, 11gw, and the material 1 to be rolled, from the predetermined target temperature (exit-side target surface temperature) of the final stand 11g given in advance.
- the final stand 11g entrance side The entry side target surface temperature of the material to be rolled is measured before rolling. In calculating the entry target surface temperature, for example, the following arithmetic expression can be used.
- the amount of temperature increase ⁇ T 1 due to processing heat generated during rolling of the final stand 11g is expressed by the following equation (1).
- c is the specific heat (J / kg ⁇ K) of the material 1 to be rolled
- ⁇ is the density (kg / m 3 ) of the material 1 to be rolled
- ⁇ is the processing thermal efficiency
- G is the rolling torque (N ⁇ m). is there.
- r is the work roll diameter (m)
- w is the plate width of the material to be rolled (m)
- h 2 is the thickness after the final stand 11g (m), is.
- the temperature drop amount [Delta] T 2 work roll 11Gw, by contact with 11Gw can be calculated by the equation (2).
- c is the specific heat (J / kg ⁇ K) of the material 1 to be rolled
- ⁇ is the density (kg / m 3 ) of the material 1 to be rolled
- ⁇ is the thermal conductivity (W / m ⁇ k) of the material 1 to be rolled.
- K K
- h 2 is the thickness after the final stand 11g (m)
- t R is the time in contact the material to be rolled 1 is the final stand 11g of the work rolls 11Gw
- 11gw (s) T S2 is the work roll 11Gw , the material 1 to be rolled in the surface temperature in contact with 11gw (°C)
- T R is the work roll 11Gw, temperature 11Gw.
- Equation (3) is the temperature drop ⁇ T 3A due to air cooling
- Equation (4) is the temperature drop ⁇ T 3L due to water cooling.
- ⁇ is the Stefan-Boltzmann constant (W / m 2 ⁇ K 4 )
- ⁇ is the emissivity ( ⁇ ) of the material 1 to be rolled
- c is the specific heat (J / kg ⁇ K) of the material 1 to be rolled
- ⁇ is It is the density (kg / m 3 ) of the material 1 to be rolled.
- ⁇ A is the heat transfer coefficient of the air cooling part (W / m 2 ⁇ K)
- ⁇ R is the heat transfer coefficient by water cooling (W / m 2 ⁇ ° C.)
- h 2 is the plate thickness (m) after the final stand 11g. It is.
- T S3L is the surface temperature (° C.) of the material 1 to be rolled in the water-cooled portion
- T S3A is the surface temperature (° C.) of the material 1 in the air-cooled portion
- T A is the air temperature (° C.)
- TL is the cooling water temperature (° C. ).
- t 3L is a time (second) passing through the water-cooled portion
- t 4A is a time (second) passing through the air-cooled portion.
- the surface temperature of the material 1 to be rolled in the water-cooled portion means the average temperature in the water-cooled portion.
- the target temperature calculation device 51 transmits the input side target surface temperature calculated in this way (target temperature on the input side of the final stand 11g of the hot finish rolling mill 11) to the equipment control device 52. It is ideal that the target temperature on the final stand 11g entry side in the present invention is automatically calculated based on various input conditions every time before rolling. However, for the purpose of reducing the load on the computer, a method may be used in which target temperatures obtained offline in advance are prepared in a table and similar condition values are referred to from the table before rolling. Of course, when obtaining the target temperature offline, it goes without saying that the effects of heat generated by rolling of the last stand, air cooling by conveyance, and temperature drop due to contact with the work rolls 11gw and 11gw are taken into consideration.
- the equipment control device 52 compares the received entry-side target surface temperature with the received entry-side measured surface temperature from the material to be rolled temperature measuring means 40. In the comparison, if the incoming target surface temperature matches the incoming measured surface temperature, no command is transmitted to maintain this state. On the other hand, when they do not match, a command is transmitted to at least one of the coil box 15, the coarse bar heater 16, the descaler 17, and the inter-stand cooling device 35, and the surface temperature measured on the entrance side by the material temperature measuring means 40 is changed to the input side. Command the condition change to match the target surface temperature. That is, when the entrance side measured surface temperature by the material temperature measuring means 40 is lower than the entrance side target surface temperature, a command to suppress the cooling is given, and when it is higher than the entrance side target surface temperature, the cooling is strengthened. Send a command to the effect.
- the command to the coil box 15 can be a change in the holding time
- the command to the coarse bar heater 16 can be a change in heating temperature
- the command to the descaler 17 can be a change in the amount of water to be injected or the injection time.
- the plate thickness and the friction coefficient (rolling) at each stand 11a,... 11f, 11g of the hot finish rolling mill row 11 The temperature is calculated assuming that the influence of the lubricating oil is constant in the longitudinal direction of the material to be rolled.
- the running can be performed as follows. That is, the operation control of the hot finish rolling mill for running change has a delivery side thickness determination step (hereinafter, also referred to as “step S1”), which is the first delivery side thickness. It includes a determination step (hereinafter sometimes referred to as “step S11”) and a second delivery side plate thickness determination step (hereinafter also referred to as “step S12”). That is, in the operation control, the operation of the hot finish rolling mill is controlled using the step S1 including the steps S11 and S12.
- step S1 delivery side thickness determination step
- step S11 the determination step
- step S12 second delivery side plate thickness determination step
- the form of the step S1 is not particularly limited as long as it includes a step S11 and a step S12 described later.
- the steady portion of the material 1 to be rolled refers to a portion of the material 1 to be rolled using a rolling lubricant, and rolling to obtain the original product specifications (plate thickness, particle size). The part that is rolled under conditions.
- step S12 the exit side plate thickness of each subsequent stage of the N-th stand from the (N ⁇ m + 1) th stand when rolling the tip rolling portion of the material 1 to be rolled 1 is the same stand when the steady portion of the material 1 is rolled.
- step S12 determines the exit side plate thickness of each subsequent stage of the fifth stand 11e to the seventh stand 11g determined in the process S12 as H5 ′, H6 ′, H7 ′, respectively.
- the thicknesses H1 ′ to H7 ′ of the outlets of the respective stands from the first stand 11a to the seventh stand 11g are determined so that H5 ′> H5, H6 ′> H6, and H7 ′> H7. It is a process to do.
- the tip rolling portion of the material to be rolled 1 refers to a tip side portion of the material to be rolled 1 that is rolled without using a rolling lubricant.
- the operation of the hot finish rolling mill 11 for rolling the material 1 to be rolled is as follows. First, rolling is started so that the outlet side plate thicknesses of the first stand 11a to the seventh stand 11g become the outlet side plate thicknesses H1 'to H7' of the tip rolling portion determined in step S12. At this time, no rolling lubricant is supplied. The supply of rolling lubricant is started from the fifth stand 11e to the seventh stand 11g at a predetermined timing after the leading edge is bitten, and the outlet side plate thickness of the first stand 11e to the seventh stand 11g is determined in step S11. The rolling mill is operated so that the exit side plate thicknesses H1 to H7 of the stationary part determined in step 1 are obtained, and the process proceeds to rolling of the stationary part.
- the target temperature is calculated by sequentially applying the plate thickness and friction coefficient in each stand 11a,.
- the target temperature of the final stand 11gw inlet side temperature of the hot finish rolling mill row 11 can be set by the method for manufacturing a hot-rolled steel sheet using the manufacturing apparatus 10 as described above. And the temperature management of the to-be-rolled material 1 is attained by giving instruction
- FIG. 7 is a conceptual diagram for explaining a hot-rolled steel sheet manufacturing apparatus 110 (hereinafter sometimes referred to as “manufacturing apparatus 110”) according to the second embodiment.
- the manufacturing apparatus 110 is different from the manufacturing apparatus 10 in that a post-rolling material temperature measuring unit 140 and a correction apparatus 150 are provided. Since other parts are the same as those of the manufacturing apparatus 10, the same reference numerals are used in FIG.
- the rolled material temperature measuring means 140 after rolling is a temperature measuring means that can be moved in the direction indicated by the arrow VII in FIG.
- the post-rolling rolled material temperature measuring means 140 moves so as to approach the rolled material 1 during rolling without using the immediate quenching device 20, measures the rolled material temperature, and retracts when using the immediate quenching device 20. . Thereby, it is possible to properly control the temperature of the material 1 to be rolled by properly using the immediate cooling device 20 and when not using it.
- the correction device 150 uses the post-rolling rolled material temperature measuring unit 140 without using the quenching device 20 immediately after, the temperature information from the rolled material temperature measuring unit 40 and the rolled material temperature measuring unit 140 after rolling is used. It is a device that takes in and calculates and transmits the result to the target temperature calculation device 51.
- the correction device 150 takes into consideration the difference between the rolled material temperature measuring means 40 and the post-rolled rolled material temperature measuring means 140, and the temperature drop due to heat radiation between the two sensors, and determines the outlet temperature of the final stand 11g as a predicted value. Get as.
- the target temperature calculation device 51 transmits the calculated temperature on the outlet side of the final stand 11g obtained in the target surface temperature calculation process by the device 51 to the correction device 150.
- the correction device 150 compares these predicted values with the calculated temperature, corrects the calculation error, and transmits it to the target temperature calculation device 51. Then, the target temperature calculation device 51 calculates the final stand 11g incoming side target temperature (incoming side target surface temperature) of the hot finish rolling mill row 11 and transmits it to the equipment control device 52 using the corrected arithmetic expression.
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Abstract
Description
なお、図示および説明は省略するが、コイルボックス15より上工程側には、加熱炉や粗圧延機列等が配置され、一方、ピンチローラ13より下工程側には、ホットラン冷却装置や巻き取り機が配置されている。
ピンチローラ13は、水切りを兼ねており、直後急冷装置20の下工程側に設けられている。これにより、直後急冷装置20内で噴射された冷却水が被圧延材1の下工程側へと流出することを防止できる。さらには、直後急冷装置20における被圧延材1の波打ちを抑制して、特に、被圧延材1の先端が巻き取り装置に噛み込まれる前の時点における被圧延材1の通板性を向上させることができる。ここでピンチローラ13のロールのうち上側のロール13aは図2に示したように上下に移動可能とされている。
冷却ヘッダ21aは被圧延材板幅方向に延在する配管であり、このような冷却ヘッダ21a、21a、…が通板方向に並列されている。
導管21b、21b、…は各冷却ヘッダ21aから分岐する複数の細い配管であり、その開口端部が被圧延材1の上面側(パスラインの上面側)に向けられている。導管21b、21b、…は、冷却ヘッダ21aの管長方向に沿って、すなわち被圧延材板幅方向に複数、櫛歯状に設けられている。
図4、図5からわかるように本実施形態では、隣り合うノズル列では、被圧延材板幅方向の位置をずらすように配置し、さらにその隣のノズル列と被圧延材板幅方向位置が同じとなるように、いわゆる千鳥状配列としている。
L=2PW/cosβ
の関係が成り立つように、冷却ノズル21c、21c、…を配置した。ここでは2回通過としたが、これに限定されることはなく、3回以上通過するように構成してもよい。なお、被圧延材板幅方向における冷却能の均一化を図るという観点から、通板方向で隣り合うノズル列では、互いに逆の方向に冷却ノズル21c、21c、…を捻った。
また、本実施形態では、上記利点の観点から通板方向に隣り合うノズル列を千鳥状配列とする形態としたが、これに限定されるものではなく、冷却ノズルが通板方向に直線上に並列される形態であってもよい。
冷却ヘッダ36aは被圧延材板幅方向に延在する配管であり、導管36b、36b、…は冷却ヘッダ36aから分岐する複数の細い配管により形成され、その開口端部が被圧延材の上面側に向けられている。導管36b、36b、…は、冷却ヘッダ36aの管長方向に沿って、すなわち被圧延材板幅方向に複数、櫛歯状に設けられている。
各導管36b、36b、…の先端には冷却ノズル36c、36c、…が取り付けられている。本実施形態の冷却ノズル36c、36c、…は、扇状の冷却水噴流(例えば、5mm~30mm程度の厚さ)を形成可能なフラットタイプのスプレーノズルである。
ただし、本実施形態では、上記したスタンド間冷却装置35により被圧延材1の表面に冷却水が滞留していることを考慮し、ここで噴射される冷却水に起因した測定誤差を低減することが好ましい。このような測定が可能な温度測定装置として、例えば水柱温度計を挙げることができる。水柱温度計とは、特公平3-69974号公報、特開2005-24303号公報、特開2003-185501号公報、特開2006-010130号公報等により知られているように、被圧延材1と対向する位置に配置された放射温度計、および被圧延材1と放射温度計との間に光導波路としての水流(水柱)を形成するための水柱形成手段とを備える温度計である。そしてこの水柱を介して被圧延材1の表面からの放射光を放射温度計で検出することにより、入側測定表面温度を高い精度で測定することができる。このとき、上記したように、被圧延材温度測定手段40が配置される部分のスタンド間下面ガイド38には、側温のための孔が設けられている。
目標温度演算装置51は、最終スタンド11gの出側における目標温度(出側目標表面温度)から、各種の温度上昇・降下を考慮して最終スタンド11gの入側でのあるべき被圧延材表面温度である入側目標表面温度を演算する装置である。ここでおこなわれる演算内容の詳細は後述する。
なお、本発明における最終スタンド11g入側の目標温度は、圧延する前に自動で毎回、各種入力条件に基づき計算するのが理想である。しかしながら、計算機の負荷軽減を目的に、予めオフラインで求めた目標温度をテーブルで用意しておき、圧延する前にそのテーブルから類似する条件の値を参照する方法でもよい。当然、オフラインで目標温度を求める時には、最終スタンドの圧延による加工発熱と、搬送による空冷、ワークロール11gw、11gwとの接触による温度降下の影響を考慮するのは言うまでもない。
一方、圧延中において圧下率を変更する「走変」時では、熱間仕上げ圧延機列11の各スタンド11a、…11f、11gでの板厚と摩擦係数をコイル長手方向で変更させる必要がある。従って、入側目標表面温度の算出に際しても、指定された板厚、圧延潤滑油(摩擦係数)のコイル長手方向の情報を考慮する。
工程S1は、第1スタンドから第Nスタンドまで(Nは2以上の整数)の各スタンドの出側板厚をそれぞれ決定する工程である。すなわち、N=7およびm=3である場合(mは1以上N以下の整数)、工程S1は、第1スタンド11aから第7スタンド11gまでの7スタンドの出側板厚をそれぞれ決定する工程である。本形態の動作制御方法において、工程S1は、後述する工程S11および工程S12を有していれば、その形態は特に限定されるものではない。
工程S11は、被圧延材1の定常部を圧延するときの第1スタンドから第Nスタンドの出側板厚を決定する工程である。すなわち、N=7である場合、工程S11は、被圧延材1の定常部を圧延するときの第1スタンド11aから第7スタンド11gの出側板厚H1~H7を決定する工程である。当該動作制御において、被圧延材1の定常部とは、圧延潤滑剤を用いて圧延される被圧延材1の部分をいい、本来の製品のスペック(板厚、粒径)を得るための圧延条件で圧延される部分をいう。
工程S12は、被圧延材1の先端圧延部を圧延するときの第N-m+1スタンドから第Nスタンドの各後段スタンドの出側板厚が、被圧延材1の定常部を圧延するときの同じスタンドの出側板厚よりも厚くなるように、第1スタンドから第Nスタンドの出側板厚を決定する工程である。すなわち、N=7およびm=3である場合、工程S12は、工程S12で決定される第5スタンド11eから第7スタンド11gの各後段スタンドの出側板厚をそれぞれH5’、H6’、H7’とするとき、H5’>H5、H6’>H6、および、H7’>H7となるように、第1スタンド11aから第7スタンド11gまでの各スタンドの出側板厚H1’~H7’をそれぞれ決定する工程である。本形態の動作制御方法において、被圧延材1の先端圧延部とは、圧延潤滑剤を用いずに圧延される被圧延材1の先端側部分をいう。
補正装置150では、被圧延材温度測定手段40および圧延後被圧延材温度測定手段140との差、およびこの両センサ間の放熱による温度低下を考慮し、最終スタンド11gの出側温度を予測値として得る。
一方、補正装置150には、目標温度演算装置51から、該装置51による目標表面温度の演算過程で得られた最終スタンド11gの出側の演算温度が送信される。
補正装置150は、これら予測値と演算温度とを比較し、演算の誤差を補正して目標温度演算装置51に送信する。そして目標温度演算装置51は、当該補正した演算式により、熱間仕上げ圧延機列11の最終スタンド11g入側目標温度(入側目標表面温度)を計算して設備制御装置52に送信する。
10 熱延鋼板の製造装置
11 熱間仕上げ圧延機列
12 搬送ロール
13 ピンチローラ
14 巻取り装置
15 コイルボックス
16 粗バーヒータ
17 デスケーラ
20 直後急冷装置
21 上面給水手段
22 下面給水手段
25 上面ガイド
30 下面ガイド
35 スタンド間冷却装置
36 スタンド間上面給水手段
37 スタンド間下面給水手段
38 スタンド間下面ガイド
40 被圧延材温度測定手段
50 温度制御手段
51 目標温度演算装置
52 設備制御装置
110 熱延鋼板の製造装置
140 圧延後被圧延材温度測定手段
Claims (19)
- 熱延鋼板を製造する方法であって、
熱間仕上げ圧延機列の最終スタンドの下工程側における該最終スタンドの内側に冷却水を噴射して被圧延材を急冷するとともに、
前記最終スタンドの入側で前記被圧延材の表面温度を測定し、入側測定表面温度を得て、
前記最終スタンドの出側における前記被圧延材の目標表面温度である出側目標表面温度から、
前記最終スタンドの圧延による加工発熱による温度上昇と、
前記最終スタンドのワークロールと前記被圧延材との接触による温度降下と、
前記入側測定表面温度の測定位置から前記最終スタンドの前記ワークロールまでの搬送における空冷による温度降下と、に基づいて、
前記入側測定表面温度測定位置における前記被圧延材の目標表面温度である入側目標表面温度を算出することを特徴とする熱延鋼板の製造方法。 - 前記入側目標表面温度を算出する際に、圧延方向における前記被圧延材の表面温度変化の要素も含むことを特徴とする請求の範囲第1項に記載の熱延鋼板の製造方法。
- 前記熱間仕上げ圧延機列による圧延が、該圧延の途中で圧延機の圧下率を変化させる圧延方法のときに、前記入側目標表面温度を算出する際には、前記圧下率の変化による板厚の変化、および前記被圧延材と前記ワークロールとの摩擦係数の変化をも要素に含むことを特徴とする請求の範囲第1項又は第2項に記載の熱延鋼板の製造方法。
- 前記被圧延材は、前記最終スタンド入側においても冷却水により冷却され、前記入側目標表面温度を算出する際には、前記入側測定表面温度の測定位置から前記最終スタンドのワークロールまでの搬送の際における水冷による温度降下をも要素に含むことを特徴とする請求の範囲第1項~第3項のいずれか一項に記載の熱延鋼板の製造方法。
- 前記入側測定表面温度の測定手段は、前記被圧延材の表面に対向する位置に配置された温度計であり、前記温度計は、前記被圧延材板幅方向に複数配置されているか、又は1つの幅方向温度計であることを特徴とする請求の範囲第1項~第4項のいずれか一項に記載の熱延鋼板の製造方法。
- 前記入側測定表面温度の測定手段が、
前記被圧延材の表面に対向する位置に配置された放射温度計と、
前記被圧延材と前記放射温度計との間に光導波路としての水流を形成するための水柱形成手段と、を備える水柱温度計であることを特徴とする請求の範囲第1項~第5項のいずれか一項に記載の熱延鋼板の製造方法。 - 演算された前記入側目標表面温度、および測定された前記入側測定表面温度に基づいて、前記入側目標表面温度と前記入側測定表面温度とを対比し、前記入側測定表面温度が前記入側目標表面温度となるように、コイルボックス、粗バーヒータ、デスケーラ、およびスタンド間冷却装置の少なくとも1つに指令を送信することを特徴とする請求の範囲第1項~第6項のいずれか一項に記載の熱延鋼板の製造方法。
- 前記急冷をすることなく圧延をするときに、当該急冷可能とされる区間又はその直後で、前記被圧延材の表面温度を測定して圧延後の表面温度を得ることを特徴とする請求の範囲第1項~第7項のいずれか一項に記載の熱延鋼板の製造方法。
- 前記入側測定表面温度、および前記圧延後表面温度に基づいて、前記最終スタンド出側の前記被圧延材の表面温度を算出し、該算出した表面温度と、前記入側目標表面温度の演算過程で得られる最終スタンド出側の被圧延材の表面温度と、を対比して、その誤差に基づいて前記入側目標表面温度の演算を変更することを特徴とする請求の範囲第8項に記載の熱延鋼板の製造方法。
- 熱延鋼板を製造する方法であって、
熱間仕上げ圧延機列の最終スタンドの下工程側における該最終スタンドの内側に冷却水を噴射して被圧延材を急冷するとともに、
前記最終スタンドの入側で前記被圧延材の表面温度を測定し、入側測定表面温度を得て、
予め与えられた入側目標表面温度と前記入側測定表面温度とを対比し、前記入側測定表面温度が前記入側目標表面温度となるように、コイルボックス、粗バーヒータ、デスケーラ、およびスタンド間冷却装置の少なくとも1つに指令を送信することを特徴とする熱延鋼板の製造方法。 - 熱間仕上げ圧延機列を備える熱延鋼板の製造装置であって、
前記熱間仕上げ圧延機列の最終スタンドの下工程側に配置され、該最終スタンドの内側にその少なくとも一部が配置されて冷却水を噴射可能である直後急冷装置と、
前記最終スタンドの入側で前記被圧延材の表面温度を測定可能に設けられた被圧延材温度測定手段と、
前記最終スタンドの出側における前記被圧延材の目標表面温度である出側目標表面温度から、前記最終スタンドの圧延による加工発熱による温度上昇、前記最終スタンドのワークロールと前記被圧延材との接触による温度降下、および前記入側測定表面温度の測定位置から前記最終スタンドの前記ワークロールまでの搬送における空冷による温度降下、に基づいて、前記入側測定表面温度の測定位置における前記被圧延材の目標表面温度である入側目標表面温度を算出する目標温度演算装置と、
を備える熱延鋼板の製造装置。 - 前記目標温度演算装置は、前記入側目標表面温度を算出する際に、圧延方向における被圧延材の表面温度変化の要素も含めた演算が可能であることを特徴とする請求の範囲第11項に記載の熱延鋼板の製造装置。
- 前記熱間仕上げ圧延機列は、圧延の途中で圧下率を変化させることが可能とされ、圧延の途中で圧延機の圧下率を変化させる圧延方法のときに、前記目標温度演算装置は、前記入側目標表面温度を算出する際に、前記圧下率の変化による板厚の変化、および前記被圧延材と前記ワークロールとの摩擦係数の変化をも要素に含めた演算が可能であることを特徴とする請求の範囲第11項又は第12項に記載の熱延鋼板の製造装置。
- 前記最終スタンド入側にも前記被圧延材に冷却水を噴射可能に冷却装置が設けられ、前記目標温度演算装置は、前記入側目標表面温度を算出する際に、前記最終スタンド入側に設けられた前記冷却装置による被圧延材の温度降下を演算可能とされていることを特徴とする請求の範囲第11項~第13項のいずれか一項に記載の熱延鋼板の製造装置。
- 前記被圧延材温度測定手段は、前記被圧延材の表面に対向する位置に配置された温度計であり、前記温度計は、前記被圧延材板幅方向に複数配置されているか、又は1つの幅方向温度計であることを特徴とする請求の範囲第11項~第14項のいずれか一項に記載の熱延鋼板の製造装置。
- 前記被圧延材温度測定手段が、
前記被圧延材の表面に対向する位置に配置された放射温度計と、
前記被圧延材と前記放射温度計との間に光導波路としての水流を形成するための水柱形成手段と、を備える水柱温度計であることを特徴とする請求の範囲第11項~第15項のいずれか一項に記載の熱延鋼板の製造装置。 - さらにコイルボックス、粗バーヒータ、デスケーラ、およびスタンド間冷却装置のうち少なくとも1つを備え、
前記目標温度演算装置は、前記備えられたコイルボックス、粗バーヒータ、デスケーラ、およびスタンド間冷却装置のうち少なくとも1つを制御可能であることを特徴とする請求の範囲第11項~第16項のいずれか一項に記載の熱延鋼板の製造装置。 - 前記直後急冷装置内、又は前記直後急冷装置の出側に被圧延材の温度を測定する手段が配置されていることを特徴とする請求の範囲第11項~第17項のいずれか一項に記載の熱延鋼板の製造装置。
- 前記目標温度演算装置は、前記被圧延材温度測定手段、および前記直後急冷装置内、又は前記直後急冷装置の出側に配置された被圧延材の温度を測定する手段による温度測定結果に基づいて、前記最終スタンド出側の前記被圧延材の表面温度を算出することが可能とされ、さらに、該算出した表面温度と、前記入側目標表面温度の演算過程で得られる最終スタンド出側の被圧延材の表面温度と、を対比して、その誤差に基づいて前記入側目標表面温度の演算を変更することが可能であることを特徴とする請求の範囲第18項に記載の熱延鋼板の製造装置。
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