WO2011062089A1 - 面発光ユニット、及びそれを備えた表示装置 - Google Patents
面発光ユニット、及びそれを備えた表示装置 Download PDFInfo
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- WO2011062089A1 WO2011062089A1 PCT/JP2010/069934 JP2010069934W WO2011062089A1 WO 2011062089 A1 WO2011062089 A1 WO 2011062089A1 JP 2010069934 W JP2010069934 W JP 2010069934W WO 2011062089 A1 WO2011062089 A1 WO 2011062089A1
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- light
- light emitting
- emitting element
- emitting unit
- mounting substrate
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- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
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- F21V17/00—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
- F21V17/10—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
- F21V17/101—Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening permanently, e.g. welding, gluing or riveting
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- H01L25/04—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
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Definitions
- the present invention relates to a surface light-emitting unit including a light-emitting element module that can be used in a backlight module for liquid crystal TV, a lighting fixture, or the like.
- surface light source devices using such point light sources have been used as backlights in display devices such as liquid crystal televisions and liquid crystal monitors, and also as lighting fixtures.
- a light beam control member is provided on the light emission surface side of a light emitting element (point light source), and the emission angle of light emitted from the light emitting element is controlled, so that the emitted light flux is wide-ranging.
- a surface light source device is disclosed in which the light from each light emitting element is easily mixed by spreading smoothly, the emitted light luminance is made uniform, and the luminance unevenness is eliminated.
- the light emitting device (light emitting element module) has a light flux controlling member 102 on the flat surface portion on the back surface 102a side.
- the light-emitting element 101 is completely covered with the light flux controlling member 102 and the heat from the light-emitting element 101 is difficult to dissipate. Occurs.
- the light beam control member 102 has a light emitting element in which the flat surface portion on the back surface 102a side is Since the structure is fixed to the mounting substrate 104 of 101 via a plurality of columnar members 105, a space for heat dissipation can be secured around the light emitting element 101.
- Japanese Patent Publication Japanese Patent Laid-Open No. 2006-324256 (published on November 30, 2006)” Japanese Patent Publication “JP 2009-117207 A (published May 28, 2009)”
- the tip end portion 105 a of the columnar member 105 of the light flux controlling member 102 is passed through the through hole 104 a provided in the mounting substrate 104. In this state, it is fixed by thermally welding to the mounting substrate 104.
- the tip end portion 105a of the columnar member 105 protrudes from the back surface 104b of the mounting substrate 104 to form a protruding portion.
- various problems arise due to the protrusions being formed on the back surface 104b of the mounting substrate 104.
- the light emitting device when the light emitting device is attached to a chassis constituting a housing of an electronic device to form a surface light emitting device, the light emitting device is formed by a protrusion formed on the back surface 104b of the mounting substrate 104 constituting the light emitting device. It is difficult to maintain parallelism between the light source and the chassis, and the distance from each light emitting element to the light emitting surface of the surface light source device varies, resulting in a problem that luminance unevenness is likely to occur.
- the deterioration of the heat dissipation characteristics of the LED also causes a problem that the life of the LED is shortened.
- the optical absorption of the resin at the bonded portion darkens the periphery of the columnar member and the direction in which the columnar member is formed when viewed from the light emitting element. There arises a problem that uneven brightness occurs on the surface.
- the present invention has been made in view of the above-described problems, and an object of the present invention is to provide a surface light emitting unit having no luminance unevenness on a light emitting surface and a display device including the same.
- a surface light emitting unit of the present invention is a surface light emitting unit that emits light from a light emitting element through a light flux controlling member, and the light flux controlling member has the light emitting element attached thereto.
- the mounting substrate is supported on a mounting surface of the light emitting element by a plurality of supporting members having a predetermined height, and at least one of the plurality of supporting members is supported with respect to the mounting substrate. It is characterized by being bonded by an adhesive resin made of a white or transparent resin material.
- the support member having a predetermined height is interposed between the light flux controlling member and the mounting substrate, the support member is disposed around the light emitting element attached to the mounting substrate. Appropriate gaps for the height are formed. As a result, the heat generated with the light emission of the light emitting element can be radiated by the gap, so that there is no possibility of lowering the luminance due to the deterioration of the heat radiation of the light emitting element.
- the light flux controlling member is supported by a support member having a predetermined height on the mounting surface (front surface) of the light emitting element of the mounting substrate, the light flux controlling member is opposite to the mounting surface (front surface) of the light emitting element of the mounting substrate.
- the support member does not protrude from the surface (back surface), and the back surface of the mounting substrate can be kept flat.
- the surface light emitting unit when the surface light emitting unit is attached to, for example, a chassis constituting the housing of the electronic device to form a surface light emitting device, the back surface of the mounting substrate constituting the surface light emitting unit and the chassis are brought into close contact with each other. Therefore, the distance from each light emitting element to the light emitting surface of the surface light source device in the surface light emitting unit can be kept constant, and as a result, luminance unevenness due to the variation in the distance does not occur.
- the adhesion between the mounting substrate constituting the surface light emitting unit and the chassis is improved, the heat generated in the light emitting element can be transferred to the chassis and dissipated, resulting in a decrease in luminance due to heat dissipation failure of the light emitting element. Can be further suppressed.
- the predetermined height of the support member is particularly high as long as a gap capable of dissipating heat from the light emitting element is formed between the light flux controlling member and the mounting substrate as described above. It is not limited.
- At least one of the plurality of support members is an adhesive resin made of a resin material having a color with less optical absorption than black in the visible light region with respect to the mounting substrate.
- the optical absorption in the visible light region by the resin at the bonded portion can be reduced.
- the formation direction of the support member does not become dark when viewed from the periphery of the support member and the light emitting element, and the occurrence of luminance unevenness on the light emitting surface in the surface light emitting unit can be reduced.
- the color having less optical absorption than black in the visible light region is preferably white or transparent. In this case, the occurrence of uneven brightness on the light emitting surface can be eliminated.
- a surface light emitting unit of the present invention is a surface light emitting unit that emits light from a light emitting element through a light flux controlling member.
- the light flux controlling member has the light emitting element attached thereto.
- On the mounting surface of the light emitting element of the mounting substrate is supported by a plurality of support members having a predetermined height, Of the plurality of support members, only one support member is bonded and fixed to the mounting substrate with an adhesive resin.
- the support member having a predetermined height is interposed between the light flux controlling member and the mounting substrate, the support member is disposed around the light emitting element attached to the mounting substrate. Appropriate gaps for the height are formed. As a result, the heat generated with the light emission of the light emitting element can be radiated by the gap, so that there is no possibility of lowering the luminance due to the deterioration of the heat radiation of the light emitting element.
- the light flux controlling member is supported by a support member having a predetermined height on the mounting surface (front surface) of the light emitting element of the mounting substrate, the light flux controlling member is opposite to the mounting surface (front surface) of the light emitting element of the mounting substrate.
- the support member does not protrude from the surface (back surface), and the back surface of the mounting substrate can be kept flat.
- the surface light emitting unit when the surface light emitting unit is attached to, for example, a chassis constituting the housing of the electronic device to form a surface light emitting device, the back surface of the mounting substrate constituting the surface light emitting unit and the chassis are brought into close contact with each other. Therefore, the distance from each light emitting element to the light emitting surface of the surface light source device in the surface light emitting unit can be kept constant, and as a result, luminance unevenness due to the variation in the distance does not occur.
- the adhesion between the mounting substrate constituting the surface light emitting unit and the chassis is improved, the heat generated in the light emitting element can be transferred to the chassis and dissipated, resulting in a decrease in luminance due to heat dissipation failure of the light emitting element. Can be further suppressed.
- the predetermined height of the support member is particularly high as long as a gap capable of dissipating heat from the light emitting element is formed between the light flux controlling member and the mounting substrate as described above. It is not limited.
- the surface light emitting unit having the above configuration since only one support member is fixed to the mounting substrate by the adhesive resin, all the supporting members are fixed to the mounting substrate by the adhesive resin. Compared to the case, the influence of luminance unevenness caused by the adhesive resin can be reduced.
- the surface emitting unit having the above configuration is used as a backlight that irradiates light from the back surface of the liquid crystal panel, so that the liquid crystal panel can emit light with uniform luminance without luminance unevenness. Since it can irradiate, the display quality in a liquid crystal panel, especially the display quality in a moving image display can be improved.
- the present invention provides a surface light emitting unit that emits light from a light emitting element via a light flux controlling member, wherein the light flux controlling member is on a mounting surface of the light emitting element of a mounting substrate to which the light emitting element is attached.
- the light flux controlling member is on a mounting surface of the light emitting element of a mounting substrate to which the light emitting element is attached.
- FIG. 1 It is a schematic sectional drawing of the light emitting element module which concerns on embodiment of this invention. It is a top view which shows the figure which looked at the light emitting element module shown in FIG. 1 from the upper surface. It is a schematic sectional drawing of the liquid crystal module which used the light emitting element module shown in FIG. 1 as a backlight.
- (A)-(c) is a figure which shows the measurement result of the brightness nonuniformity in the liquid crystal module as a comparative example of this invention.
- (A)-(c) is a figure which shows the measurement result of the brightness nonuniformity in the liquid crystal module shown in FIG. (A)
- (b) is explanatory drawing which shows the board
- FIG. 1 was equipped. It is a top view which shows the state which has arrange
- FIG. 6 is a top view of another example showing a view of the light emitting element module shown in FIG. 1 as viewed from above. It is a top view which shows the state which has arrange
- FIG. 15 is a cross-sectional view showing a cross section of the light emitting device shown in FIG.
- FIG. 15 is an exploded cross-sectional view of the conventional light emitting device shown in FIG.
- FIG. 16 is an enlarged view of a part of the light emitting device shown in FIG.
- FIG. 1 is a cross-sectional view showing an LED module 30 according to this embodiment.
- the LED module 30 includes an LED component in which an LED element is mounted as a light emitting element component 1 (light emitting element) on a substrate (mounting substrate) 4, and light emitted from the light emitting element component 1.
- the light-emitting element component 1 has a structure in which a plurality of LED chips 6 are mounted on a component substrate 5 such as ceramic. Each LED chip 6 is electrically connected to the wiring layer of the component substrate 5 by a wire 10 or the like, and from the substrate 4 and solder or the like through a back electrode 5a formed on the back surface of the component substrate 5 mounted on the LED chip 6.
- the connection member 7 is connected.
- a sealing resin 8 made of an optically transparent resin such as a silicone type is formed on the LED chip 6 of the light emitting element component 1, and the sealing resin 8 is fluorescent as necessary. Body has been added.
- the LED chip 6 in the light emitting element component 1 for example, a blue LED chip having a center wavelength around 470 nm is used. Then, an R phosphor that emits red light when receiving blue light is added to the sealing resin 8 to obtain a light emitting element component 1 for R, and a G phosphor that emits green when receiving blue light is added.
- the light-emitting element part 1 for G is a light-emitting element part 1 for B that emits blue without adding any of these phosphors. Thereby, the RGB light emitting element component 1 is configured.
- the RGB light emitting element component 1 it is not limited to the above-mentioned example, You may comprise by the fluorescent substance of another combination.
- the LED chip 6 is not color-coded by phosphors using only a blue LED chip, but is combined with an LED chip having a light emission peak in the wavelength range of each color such as blue, red, and green. You may comprise the light emitting element component 1 of RGB.
- a combination of a blue LED chip and a yellow phosphor, or a combination of a blue LED chip, a red phosphor, and a green phosphor may be configured to emit white light.
- the LED chip may be configured to have one high output chip instead of mounting a plurality of low output chips.
- the light flux controlling component 2 is made of a resin having excellent transparency.
- a resin having excellent transparency for example, acrylic resin, polycarbonate resin, methacryl resin, styrene resin, epoxy resin, and the like can be used.
- the light flux controlling component 2 is designed to function as a lens, particularly a diffusing lens.
- the light flux controlling portion 22 serving as a lens portion and a column portion (supporting member, columnar member) for supporting the light flux controlling portion 22.
- 21 and a hollow portion 23 for forming a space into which the light emitting element component 1 enters, and is molded as an integral body by injection molding or the like using a mold.
- the light flux controlling component 2 may be molded as an integral body using a mold as described above, but may be configured by molding and connecting the parts separately.
- the shapes of the light beam control unit 22 and the hollow portion 23 are designed in advance by optical design by simulation or the like so that the light emitted from the light emitting element component 1 can be extracted as efficiently as possible and dispersed in a predetermined light distribution.
- a predetermined light distribution For example, an aspherical shape.
- the light flux controlling component 2 is mounted on the light emitting element component 1 by the column portion 21 with high positional accuracy. It is desirable to do.
- the number of the column portions 21 is three or more so that the flatness can be obtained. In the present embodiment, an example in which the number of the column portions 21 is three will be described.
- the light flux controlling component 2 is fixed to the substrate 4 by bonding the three column portions 21 via the adhesive resin 3 on the mounting surface of the light emitting element component 1 of the substrate 4. As described above, it is preferable that the light flux controlling component 2 is fixed to the substrate 4 on which the light emitting element component 1 is mounted from the viewpoint that the optical axis shift does not occur. This is because when the LED module 30 is assembled on a metal plate (such as a chassis of an electronic device) and assembled, the light flux controlling component 2 may be directly fixed to the metal plate. This is because it is necessary to consider the possibility that the relative position of the substrate 4 changes.
- the light emitting element component 1 and the light flux controlling component 2 are fixed to a common base (substrate) so that the optical axis deviation does not occur due to the relative positional deviation caused by fixing the light emitting element component 1 and the light flux controlling component 2 to different members. It is preferably mounted on 4).
- the light flux control unit 22 is attached to the substrate 4 by being fixed by the pillar portion 21 on the mounting surface of the light emitting element component 1 of the substrate 4 to which the light emitting element component 1 is attached.
- An appropriate gap corresponding to the height of the column portion 21 is formed around the light emitting element component 1.
- the light beam control unit 22 is fixed by the column portion 21 on the mounting surface (front surface) of the light emitting element component 1 of the substrate 4, the surface opposite to the mounting surface (front surface) of the light emitting element of the substrate 4.
- the column portion 21 does not protrude from the (back surface) and is a flat surface.
- the back surface of the substrate 4 and the chassis can be brought into close contact with each other. As a result, luminance unevenness can be reduced.
- the heat generated in the light-emitting element component 1 can be transmitted to the chassis to dissipate the heat. Further suppression can be achieved.
- the height of the column portion 21 may be such that a gap capable of dissipating heat from the light emitting element component 1 can be formed between the light flux control unit 22 and the substrate 4.
- a gap capable of dissipating heat from the light emitting element component 1 can be formed between the light flux control unit 22 and the substrate 4.
- the light flux controlling component 2 when the LED module 30 is used as a product incorporated in a liquid crystal TV or a lighting device as a product, the light emitting element component 1 or other components for the operation of the display device.
- the substrate 4 and the light flux controlling component 2 have different thermal expansion coefficients. . Therefore, it is desirable that the column portion 21 has a thickness that can be deformed to some extent so that stress can be dispersed by deformation. However, if it is too thin, the column portion 21 may not be able to withstand the stress and may break, so it is necessary to obtain an optimum value from the balance of stress relaxation and strength.
- the optimum cross-sectional shape differs depending on the shape and size of the light flux controlling component 2 and the arrangement position of the column part 21, and the cross-sectional shape is a circle, an ellipse, a triangle, a square, a rectangle, Various shapes such as polygons are conceivable.
- FIG. 2 shows an example in which three column portions 21 are arranged.
- the column portion 21 passes through the LED center in the longitudinal direction of the substrate 4 (adjacent light emitting element components 1. It is preferable that the angle with respect to the straight line X) passing through the LED center is fixed at a position within 60 degrees.
- the details of the means for eliminating the occurrence of uneven brightness and the decrease in brightness due to the column part 21 will be described later.
- light may be absorbed on the mounting surface of the light emitting element component 1 on the substrate 4, which causes a reduction in luminance. Therefore, as described above, the substrate 4 is covered with the reflection sheet 35. ing. Thereby, since the absorption of the light in the said attachment surface reduces, a brightness fall can be suppressed.
- the mounting surface may be modified not only to be covered with the reflection sheet 35 but also to have a characteristic of reducing light absorption. For example, it is conceivable to apply a highly reflective resin material on the mounting surface of the light-emitting element component 1 of the substrate 4. Even if it does in this way, absorption of the light in the attachment surface of the board
- substrate 4 can be reduced.
- the LED module 30 configured as described above, which can suppress the occurrence of uneven brightness and suppress the decrease in brightness, can uniformly emit light from the light source with the brightness of the light emitting surface being uniform. It becomes possible. If such an LED module 30 is used as a backlight of a liquid crystal display device, the display quality is deteriorated due to uneven brightness, and particularly the display quality is deteriorated due to the appearance of shadows unrelated to the image on the scroll screen during moving image display. Can be eliminated. (Outline explanation of liquid crystal display device) A liquid crystal display device using the LED module 30 having the above configuration as a backlight will be described below with reference to FIG.
- FIG. 3 is a schematic cross-sectional view of a liquid crystal module 31 as a liquid crystal display device.
- the liquid crystal module 31 has a structure in which the LED module 30 is mounted on a backlight chassis 34 made of metal such as resin or aluminum.
- the fixing component 36 made of white resin is used to fix the backlight chassis 34 through the fixing hole 9 formed through the substrate 4 and the reflection sheet 35 described above.
- the optical sheet 32 is disposed on the upper surface of the LED module 30 with a holding portion (not shown) formed around the backlight chassis 34 and a support pin 37 holding the distance from the backlight chassis 34 constant.
- a diffusion plate, a microlens sheet, and a microlens sheet are arranged on the optical sheet 32 from the side close to the LED module 30.
- a liquid crystal panel 33 is disposed on the optical sheet 32 to form a liquid crystal module 31.
- FIG. 4 (a) to 4 (c) show a resin having optical absorption in the visible light region in the adhesive resin 3 used for the column portion 21 for fixing the light flux controlling component 2 of the LED module 30 to the substrate 4.
- FIG. It is a figure which shows the result of having measured the brightness nonuniformity at the time of using.
- the adhesive resin 3 used for the column portion 21 for fixing the light flux controlling component 2 of the LED module 30 to the substrate 4 does not have optical absorption in the visible light region. It is a figure which shows the result of having measured the brightness nonuniformity at the time of using transparent or white resin.
- FIGS. 4A to 4C as the adhesive resin 3, a general epoxy resin containing carbon black having optical absorption in the visible light region is used.
- FIG. 5A to FIG. 5C show the results of optical unevenness measurement using a white resin, and a white resin that does not have optical absorption in the visible light region is used as the adhesive resin 3 in FIG. The result of having performed the optical nonuniformity measurement at the time of doing is shown.
- the optical unevenness measurement means luminance distribution measurement in the liquid crystal module 31.
- the above luminance distribution measurement was performed using CA2000 manufactured by Konica Minolta.
- the size of the liquid crystal panel 33 is 40 inches
- the number of the light emitting element parts 1 is 119
- the light emitting element parts 1 are all turned on with the liquid crystal panel 33 displayed in white. The measurement was performed.
- the measurement results are as follows: a two-dimensional luminance distribution map, a luminance cross section in the x direction (FIG. 4 (c), FIG. 5 (c)), and a luminance cross section in the y direction (FIG. 4 (b), FIG. 5 (b). )).
- Each of these luminance cross sections is a cross sectional view passing through the center of the liquid crystal module 31 (the portion where the light emitting element component 1 is disposed).
- a liquid crystal module 31 suitable for display can be obtained.
- a gap is provided between the light flux control unit 22 and the substrate 4 to which the light emitting element component 1 is attached, and the mounting surface of the light emitting element component 1 on the substrate 4 By making the opposite surface flat, it is possible to achieve a structure that suppresses deterioration of heat dissipation of the light emitting element component 1 and realizes an inexpensive surface light emitting unit that does not have uneven brightness on the light emitting surface. .
- an electrode pattern 41 for supplying power to the light emitting element component 1 and a wiring pattern 42 connected to the electrode pattern 41 are formed on the surface of the substrate 4. .
- the electrode pattern 41 is connected to the back surface electrode 5a of the component substrate 5 shown in FIG.
- a white resist is applied on the wiring pattern 42 to improve insulation and reflectivity.
- the electrode pattern 41 includes an electrode pattern 41a and an electrode pattern 41b.
- the light emitting element component 1 is caused to emit light by connecting the cathode side of the component substrate 5 to the electrode pattern 41a, the anode side to the electrode pattern 41b, and connecting both ends to an LED drive circuit (not shown).
- the recognition pattern 43 is formed on the surface of the substrate 4 on the fixing portion of the pillar portion 21 as shown in FIG. May form.
- the recognition pattern 43 is often formed with a color pattern that causes light loss, such as black, for easy recognition.
- a white resin is used as a fixed adhesive as described above, the adhesive resin 3 Since the recognition pattern 43 is shielded by this, no optical loss occurs.
- a pattern including a phosphor excited by light having a shorter wavelength than visible light or a pattern including a light scattering material may be formed.
- the recognition pattern can be confirmed by irradiating light of a predetermined short wavelength to the fixing operation or by entering light from a predetermined angle.
- a transparent resin other than the white resin may be used as a fixed adhesive.
- the thickness of the adhesive resin 3 between the column portion 21 and the substrate 4 is reduced, the height position accuracy of the light flux controlling component 2 is improved.
- the shielding effect is weakened, and the color of the recognition pattern 43 is easily transmitted.
- the parallelism of the light flux controlling member can be improved, the distance between the light emitting surface of the surface light emitting unit and the light flux controlling member can be kept constant, and the luminance on the light emitting surface can be made uniform. It becomes.
- the column part 21 which comprises the said light beam control component 2
- substrate 4 of the light beam control part 22 It is very important to appropriately set the size (diameter) and to appropriately set the arrangement position of the column portion 21 from the viewpoint of suppressing a decrease in luminance and occurrence of luminance unevenness. That is, a reduction in luminance due to the size (height (length) and thickness (diameter)) of the column portion 21 is suppressed, and a decrease in luminance unevenness due to the arrangement positional relationship of the column portion 21 is suppressed. It is necessary to suppress it.
- the liquid crystal backlight is provided on the back surface of the liquid crystal panel, it is necessary to reduce the thickness of the liquid crystal backlight in view of reducing the thickness of the entire liquid crystal display device.
- the reduction in thickness of the LED module 30 constituting the liquid crystal backlight is important in order to reduce the thickness of the liquid crystal backlight.
- the height of the column portion 21 of the light flux controlling component 2 is important, and when considering the strength, an appropriate cross-sectional shape is also important in addition to the height.
- the height (length) of the column portion 21 so that the light flux controlling component 2 and the light emitting element component 1 are close to each other in a range where they do not contact within a range where the optical simulation has a predetermined dispersion.
- the LED chip 6 is reduced in luminance. There is a demerit that the reliability of the element component 1 is lowered. For this reason, it is desirable that the volume of the column part 21 and the adhesive resin 3 is as small as possible.
- the column portion 21 is a cylinder having a diameter of 1.8 mm and a height (length) of 1.1 mm. It consists of In addition, if the length of the column part 21 becomes long, the reflected light inside a backlight will enter into the light beam control part 22 (lens), and it will become a loss of light quantity, and the problem that a luminance fall will arise. Therefore, it is necessary to set the length of the column portion 21 so that such a problem does not occur.
- the numerical values for the length and thickness of the pillar portion 21 described above are merely examples, and are not limited to these numerical values.
- the air flow to the light emitting element component 1 is not hindered, so that natural air cooling to the LED chip 6 is not hindered.
- luminance reduction of the LED chip 6 is not caused, the brightness
- the pillar part 21 Since the pillar part 21 has a different structure from other parts in the light flux controlling component 2, an optical difference occurs.
- the optical influence in this case is such that the light flux is larger and stronger as it is closer to the light emitting element component 1 that is a light source.
- the column portion 21 when the light emitting element component 1 is set as the center, the column portion 21 is desirably disposed in a portion far from the center portion.
- the distance between the column portions 21 increases, the difference in elongation when a temperature change occurs becomes large, and the stress becomes strong and the reliability decreases. In view of these points, it is desirable that the column portion 21 be disposed at a position as far as possible from the light emitting element component 1 in a range where the reliability is not lowered and there is no optical influence.
- the unevenness due to the optical influence of one light emitting element component 1 and the light flux control component 2 can be dealt with by the design of the light flux control component 2, but when used as a backlight or a lighting device, a plurality of An optical member such as a diffusing plate for uniformizing the light beam is installed on the upper part of the LED module 30 in which the light emitting element component 1 and the light beam control component 2 are arranged to reduce optical unevenness.
- the other light emitting element components 1 The light beam component that is incident on the light emitted from the light beam through the light beam control component 2 after being reflected by the optical member is also an element that cannot be ignored.
- the column portion 21 and the adhesive resin 3 fixing the column portion 21 are directed in a specific direction. Only the low-luminance part is generated and the optically non-uniform part is generated. For this reason, in the present invention, the adhesive resin 3 fixed to the substrate 4 using the column portion 21 of the light beam control unit 22 has a small optical absorption in the visible light region as in the light beam control component 2 and the like. White or transparent resin is used.
- a portion having low luminance can be eliminated only in a specific direction from the adhesive resin 3 fixing the column portion 21, and an optically non-uniform portion can be prevented from being generated. Brightness unevenness can be eliminated.
- the shadow of the pillar part 21 in the adjacent light beam control component 2 may also cause a brightness nonuniformity generation
- one column portion 21 among the three column portions 21 of each light flux controlling component 2 is arranged on a straight line X passing through the LED center of the adjacent light emitting element component 1.
- FIG. 7 shows an LED module 30 in which the light-emitting element components 1 shown in FIG. 2 are two-dimensionally arranged.
- a straight line X and a straight line Y pass through the LED center of each light emitting element component 1.
- the straight line X and the straight line Y are orthogonal to each other.
- the LED module 30 shown in FIG. 7 has three column portions 21 for each light flux control component 2, and one of the column portions 21 has the centers of the light emitting element components 1 adjacent to each other. Although it arrange
- each column portion 21 blocks light from the light emitting element component 1 to form a shadow, and the shadows are arranged in a line on a straight line connecting the light emitting element components 1 adjacent in the horizontal direction. However, it is because they are not arranged on a straight line connecting the light emitting element components 1 adjacent in the vertical direction.
- FIG. 7 shows an example in which the column portion 21 is arranged so as to overlap the horizontal straight line X and the column portion 21 is arranged so as not to overlap the vertical straight line Y.
- the columnar portion 21 is arranged so as not to overlap the straight line X
- the columnar portion 21 is arranged so as to overlap the vertical straight line Y
- streaky luminance unevenness only in the vertical direction (Y direction) Occurs and does not occur in the horizontal and vertical directions (X direction).
- FIG. 8 is a diagram illustrating an example in which the column portion 21 illustrated in FIG. 2 is arranged so as to overlap the straight line X so as not to overlap the straight line X.
- each light flux controlling component 2 is arranged so as not to overlap each other on a straight line X passing through the LED center of the adjacent light emitting element component 1.
- FIG. 9 shows an LED module 30 in which the light-emitting element components 1 shown in FIG. 8 are two-dimensionally arranged.
- a straight line X and a straight line Y pass through the center of the LED of each light emitting element component 1.
- the straight line X and the straight line Y are orthogonal to each other.
- the arrangement of the column portions 21 is the same for all the light flux control components 2, but the arrangement is not limited to this.
- the arrangement is performed in odd and even rows. You may make it change, and you may arrange
- each light emitting element component 1 when considered as a surface light emitting unit, in order to make the in-plane luminance uniform, each light emitting element component 1 may be arranged in a square shape in the LED module 30. preferable. As described above, when the light emitting element components 1 are arranged on the square, the influence of the adjacent light emitting element components 1 is not only in the vertical and horizontal directions but also in the oblique direction (diagonal direction). In addition to the straight lines X and Y, the arrangement position of the column portion 21 also overlaps on a straight line passing through the centers of adjacent light emitting element components 1 arranged diagonally. It is necessary not to be.
- the example in which all the column portions 21 are bonded and fixed to the substrate 2 by the adhesive resin 3 has been described. However, it is not necessary that all the column portions 21 are bonded and fixed to the substrate 2 by the adhesive resin 3. Since the light flux controlling component 2 only needs to be fixed to the substrate 4, the number of the column portions 21 to be bonded and fixed is not particularly limited.
- Embodiment 2 an example in which only one column portion 21 of the three column portions 21 existing in one light flux controlling component 2 is bonded and fixed to the substrate 4 with the adhesive resin 3, and three column portions An example in which two column portions 21 of 21 are bonded and fixed to the substrate by the adhesive resin 3 will be described.
- FIG. 2 The basic configuration of the LED module 30 according to the present embodiment is the same as that of the first embodiment. Therefore, members having the same functions are denoted by the same reference numerals, and detailed description thereof is omitted.
- FIG. 10 is a cross-sectional view showing a state where a part of the adhesive resin 3 is removed from the cross-sectional view showing the LED module 30 shown in FIG. 1 shown in the first embodiment.
- FIG. 11 is a plan view showing the LED module 30 shown in FIG. 10 as viewed from above.
- the two column portions 21 arranged on the left side of the drawing are bonded and fixed to the substrate 4 by the adhesive resin 3.
- the optical absorption of the adhesive resin 3 is similar to that of the light flux control component 2 in the visible light region. Even if a small amount of white or transparent resin is used, the adhesive resin 3 is present in the adhesive fixing portion, so it is difficult to completely eliminate the influence of the adhesive resin 3.
- the influence by the said adhesive resin 3 can be reduced by reducing the location which uses the adhesive resin 3 as mentioned above, as the adhesive resin 3, the above-mentioned white with little optical absorption in a visible light region, or It is not necessary to use a transparent resin. That is, the degree of freedom of selection in the material of the adhesive resin 3 is increased.
- the material of the adhesive resin 3 is not particularly limited.
- a preferable material for further reducing luminance unevenness includes a white or transparent resin that has little optical absorption in the visible light region.
- the LED module 30 shown in FIG. 8 it is preferable that the three column portions 21 of each light flux controlling component 2 are arranged so as not to overlap each other on a straight line X passing through the LED center of the adjacent light emitting element component 1.
- FIG. 12 is a cross-sectional view of another example showing a state where the adhesive resin 3 is partially removed from the cross-sectional view of the LED module 30 shown in FIG. 1 shown in the first embodiment.
- FIG. 13 is a plan view showing the LED module 30 shown in FIG. 12 as viewed from above.
- the two column portions 21 arranged substantially parallel to the short side rather than the longitudinal direction of the strip-shaped (strip-shaped) substrate 4 are bonded and fixed by the adhesive resin 3.
- An example is shown. This is because the adhesive strength of the light flux controlling component 2 decreases due to the influence of deformation / distortion due to thermal expansion of the strip-shaped substrate 4, or the deformation / distortion of the substrate 4 is transmitted to the light flux controlling component 2 through the column portion 21. This is to avoid the possibility that the light flux controlling component 2 is damaged.
- each column portion 21 among the three column portions 21 of each light flux controlling component 2 is arranged on a straight line X passing through the LED center of the adjacent light emitting element component 1. If there is, streaky luminance unevenness may occur in the horizontal direction parallel to the straight line X.
- each column portion 21 on the straight line X blocks the light from the light emitting element component 1 to form a shadow, and the shadows are adjacent to each other in the lateral direction. This is because it is emphasized by arranging in a line on a straight line connecting each other.
- the light emitting element components 1 may be arranged so as not to overlap each other on the straight line X.
- the arrangement position of the pillar portion 21 is as shown in FIG. 8, and further, the number of the portions that are bonded and fixed to the substrate 4 by the adhesive resin 3 is reduced, so that the pillar portion 21 is further compared with the first embodiment. And the brightness nonuniformity resulting from the adhesive resin 3 can be suppressed, and a surface emitting unit with more uniform brightness can be realized.
- the example of the columnar column portion 21 has been described as the support member that supports the light flux controlling component 2.
- the shape of the support member is not particularly limited.
- the support member may have a shape obtained by cutting out a part of a ring that is integrally formed with the lens. Or it is good also considering the protrusion provided in order to support the light beam control component 2 in the board
- the support member is preferably a columnar member.
- the support member is a columnar member
- the support member is preferably formed integrally with the light flux controlling member.
- the support member is formed integrally with the light flux control member, the support member is made of a light-transmitting material that is the same material as the light flux control member. Since the tip part is bonded and fixed to the mounting substrate with an adhesive resin with little optical absorption in the visible light region, the surface emitting unit is not darkened around the bonding part due to the adhesive resin on the support member and the mounting substrate side. The luminance unevenness generated on the light emitting surface can be further reduced.
- the support member is preferably fixed at a position where the angle with respect to the longitudinal direction of the mounting substrate passing through the center is within 60 degrees when the mounting substrate is viewed in plan with the light emitting element as the center. .
- the width in the short direction of the mounting board for fixing the light flux controlling member can be shortened, the entire area of the mounting board can be reduced. As a result, the cost can be reduced by reducing the substrate area.
- only one support member is bonded and fixed to the mounting substrate by the adhesive resin.
- the adhesive strength of the support member to the mounting substrate is increased compared to the case where only one support member is fixed to the mounting substrate by the adhesive resin.
- the light flux controlling member supported by these supporting members can be more stably fixed to the mounting substrate.
- the mounting board is strip-shaped, It is preferable that two supporting members arranged in the short direction side of the mounting substrate are fixed by the adhesive resin.
- the mounting board is strip-shaped
- the influence of deformation and distortion due to thermal expansion is greater in the longitudinal direction than in the lateral direction of the mounting board.
- the strip-shaped mounting substrate is easily affected by deformation and distortion due to thermal expansion in the longitudinal direction.
- the short direction of the mounting substrate it is hardly affected by deformation / distortion due to thermal expansion.
- the supporting members fixed with the adhesive resin are affected by deformation / distortion due to thermal expansion. Therefore, it is possible to avoid the possibility that the light flux control member is damaged due to the decrease in the adhesive strength of the light flux control member and the deformation / distortion of the mounting substrate transmitted to the light flux control member via the adhesive fixing portion of the support member. .
- light may be absorbed on the mounting surface of the mounting substrate on which the light emitting element is mounted, resulting in a decrease in luminance.
- the mounting surface of the light-emitting element of the mounting substrate has surface characteristics with little optical absorption in the visible light region.
- a reflective sheet is mounted on the mounting surface of the light emitting element of the mounting substrate.
- a resin material having a high reflectance is applied on the mounting surface of the light emitting element of the mounting substrate.
- a recognition pattern indicating a position for fixing the support member is formed on the mounting surface of the light emitting element of the mounting substrate.
- the recognition pattern which shows the position for fixing the said support member is formed on the attachment surface of the light emitting element of an attachment board
- the light flux controlling member can be arranged at an appropriate position with respect to the light emitting element, it is possible to eliminate the optical axis shift that occurs between the light emitting element and the light flux controlling member.
- the recognition pattern is formed in a color that absorbs light in the visible light region, there is a possibility that the luminance is reduced due to the recognition pattern.
- the recognition pattern is preferably formed in such a size that the support member is covered with the adhesive resin when the support member is attached to the mounting substrate with the adhesive resin.
- the recognition pattern is covered with an adhesive resin with little optical absorption in the visible light region when the support member is attached to the mounting substrate with the adhesive resin, the recognition pattern is shielded. For this reason, the brightness
- the following configuration is preferable as a configuration that exhibits the same effect.
- the recognition pattern preferably contains a phosphor that is excited by light having a shorter wavelength than visible light.
- the recognition pattern preferably contains a light scattering material.
- the color of the recognition pattern and the color of the adhesive resin are different, the color of the recognition pattern changes if a different color of adhesive resin is applied on the recognition pattern. It is possible to easily detect a work mistake such as the color of the recognition pattern.
- the recognition pattern has a ring-shaped region corresponding to the tip of the support member, it is possible to enhance the shielding effect by the adhesive resin without applying much adhesive resin.
- the parallelism of the light flux controlling member can be improved, the distance between the light emitting surface of the surface light emitting unit and the light flux controlling member can be kept constant, and the luminance on the light emitting surface can be made uniform. It becomes.
- the present invention can be suitably used for an illumination device that requires a planar light source formed by arranging a plurality of light emitting elements in two dimensions, a backlight of a display device, and the like.
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Abstract
Description
上記複数の支持部材のうち、一つの支持部材のみが上記取付基板に対して接着樹脂により接着固定されていることを特徴としている。
本発明の一実施の形態について説明すれば、以下の通りである。なお、本実施形態1では、本発明の面発光ユニットとして、発光素子モジュール(以下、LEDモジュール)について説明し、本発明の表示装置として、LEDモジュールをバックライトとした液晶表示装置について説明する。
(LEDモジュールの概略説明)
図1は、本実施形態に係るLEDモジュール30を示す断面図である。
(柱部の概略説明)
上記柱部21の径・形状については、光束制御部品2の形状・大きさおよび、柱部21の配置位置により最適断面形状が異なり、その断面形状は、円、楕円、三角形、正方形、長方形、多角形等、種々の形状が考えられる。
(基板の表面特性の説明)
また、上記基板4における、発光素子部品1の取付面上において、光が吸収される虞があり、輝度低下の原因になるので、上述したように、基板4上は、反射シート35で覆われている。これにより、上記取付面における光の吸収が低減するので、輝度低下を抑制できる。なお、取付面においては、上記反射シート35で覆うだけでなく、光の吸収を低減させる特性を有するように表面を改質してもよい。例えば、基板4の発光素子部品1の取付面上に、反射率の高い樹脂材料を塗布するようにすることが考えられる。このようにしても、基板4の取付面における光の吸収を低減できる。
(液晶表示装置の概略説明)
上記構成のLEDモジュール30をバックライトとして用いた液晶表示装置について、図3を参照しながら以下に説明する。
(柱部の大きさに起因する輝度低下の抑制)
通常、液晶用バックライトは、液晶パネルの背面に設けられているので、液晶表示装置全体の薄型化を考えた場合、液晶用バックライトの薄型化が必要である。ここでは、液晶用バックライトを構成しているLEDモジュール30の薄型化は、当該液晶用バックライトの薄型化を図る上で重要である。
(柱部の配置位置の関係に起因する輝度ムラ発生の抑制)
柱部21の配置関係に起因する輝度低下の防止について説明する。
(柱部の影の影響(1))
例えば、図2では、隣接する発光素子部品1のLED中心を通る直線X上に、各光束制御部品2の3つの柱部21のうち1つの柱部21が配置されている。
(柱部の影の影響(2))
図8は、図2に示す柱部21が直線X上に重なるように配置されていたものを、直線X上に重ならないように配置した例を示す図である。
(実施形態2)
本発明の他の実施の形態につていて、図10~図13を参照しながら説明すれば以下の通りである。なお、本実施形態に係るLEDモジュール30は、基本的な構成は、前記実施形態1と同じであるので、同じ機能を有する部材には同一の符号を付記し、その詳細な説明は省略する。
上記取付基板の短手方向側に並んだ2つの支持部材を上記接着樹脂により固定されていることが好ましい。
2 光束制御部品
3 接着樹脂
4 基板(取付基板)
5 部品基板
5a 裏面電極
6 LEDチップ(発光素子)
7 接続部材
8 封止樹脂
9 固定用穴
10 ワイヤ
21 柱部(固定部材、柱状部材)
22 光束制御部(光束制御部材)
30 LEDモジュール(面発光ユニット)
31 液晶モジュール(表示装置)
32 光学シート類
33 液晶パネル
34 バックライトシャーシ
35 反射シート
35a 開口部
36 固定部品
37 支持ピン
41、41a、41b 電極パターン
42 配線パターン
43 認識パターン
44 認識パターン
Claims (18)
- 発光素子からの光を、光束制御部材を介して出射させる面発光ユニットにおいて、上記光束制御部材は、上記発光素子が取り付けられている取付基板の当該発光素子の取付面上で、所定の高さのある複数の支持部材により支持されており、
上記複数の支持部材のうち、少なくとも一つの支持部材は、上記取付基板に対して、可視光領域において黒色よりも光学吸収の少ない色の樹脂材料からなる接着樹脂により接着されていることを特徴とする面発光ユニット。 - 上記支持部材は、柱状部材であることを特徴とする請求項1に記載の面発光ユニット。
- 上記支持部材は、上記光束制御部材と一体的に形成されていることを特徴とする請求項1に記載の面発光ユニット。
- 上記支持部材は、上記発光素子を中心として、上記取付基板を平面視した場合に、当該中心を通る、上記取付基板の長手方向に対する角度が60度以内となる位置に固定されていることを特徴とする請求項1に記載の面発光ユニット。
- 上記複数の支持部材のうち、1つの支持部材のみが上記取付基板に対して上記接着樹脂により接着固定されていることを特徴とする請求項1に記載の面発光ユニット。
- 上記支持部材が3つ以上であるとき、2つの支持部材のみが上記取付基板に上記接着樹脂により接着固定されていることを特徴とする請求項1に記載の面発光ユニット。
- 上記取付基板が短冊状である場合、
上記取付基板の短手方向側に並んだ2つの支持部材を上記接着樹脂により固定されていることを特徴とする請求項6に記載の面発光ユニット。 - 上記取付基板の発光素子の取付面は、可視光領域の光学的な吸収の少ない表面特性を有していることを特徴とする請求項1に記載の面発光ユニット。
- 上記取付基板の発光素子の取付面上には、反射シートが搭載されていることを特徴とする請求項8に記載の面発光ユニット。
- 上記取付基板の発光素子の取付面上には、反射率の高い樹脂材料が塗布されていることを特徴とする請求項8に記載の面発光ユニット。
- 上記取付基板の発光素子の取付面上には、上記支持部材を固定するための位置を示す認識パターンが形成されていることを特徴とする請求項1に記載の面発光ユニット。
- 上記認識パターンは、上記支持部材が接着樹脂により取付基板に取り付けられたときに、当該接着樹脂により覆われる大きさで形成されていることを特徴とする請求項11に記載の面発光ユニット。
- 上記認識パターンは、可視光よりも短波長の光で励起される蛍光体を含んでいることを特徴とする請求項11に記載の面発光ユニット。
- 上記認識パターンは、光散乱材を含んでいることを特徴とする請求項11に記載の面発光ユニット。
- 上記認識パターンの色と上記接着樹脂の色とが異なることを特徴とする請求項11に記載の面発光ユニット。
- 上記認識パターンは、上記支持部材の先端部に対応する領域がリング状であることを特徴とする請求項11に記載の面発光ユニット。
- 発光素子からの光を、光束制御部材を介して出射させる面発光ユニットにおいて、上記光束制御部材は、上記発光素子が取り付けられている取付基板の当該発光素子の取付面上で、所定の高さのある複数の支持部材により支持されており、
上記複数の支持部材のうち、一つの支持部材のみが上記取付基板に対して接着樹脂により接着固定されていることを特徴とする面発光ユニット。 - 液晶パネルを備えた表示装置において、
上記液晶パネルを背面から光照射するバックライトとして、請求項1~17の何れか1項に記載の面発光ユニットが用いられていることを特徴とする表示装置。
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US13/502,693 US9158151B2 (en) | 2009-11-17 | 2010-11-09 | Surface light-emitting unit and display device provided with the same |
CN201080047202.1A CN102575815B (zh) | 2009-11-17 | 2010-11-09 | 面发光单元及具有面发光单元的显示装置 |
JP2011541891A JP5425220B2 (ja) | 2009-11-17 | 2010-11-09 | 面発光ユニット、及びそれを備えた表示装置 |
EP10831484.0A EP2503216B1 (en) | 2009-11-17 | 2010-11-09 | Surface light-emitting unit and display device provided with the same |
BR112012011279-1A BR112012011279A2 (pt) | 2009-11-17 | 2010-11-09 | unidade da superfície emissora de luz e dispositivo de exibição provido com a mesma |
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US14/847,862 Continuation US20150377426A1 (en) | 2009-11-17 | 2015-09-08 | Surface light-emitting unit |
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WO2014050602A1 (ja) * | 2012-09-29 | 2014-04-03 | コニカミノルタ株式会社 | レンズ及び成形金型 |
JP2015149472A (ja) * | 2014-02-05 | 2015-08-20 | 三星ディスプレイ株式會社Samsung Display Co.,Ltd. | 光源モジュール、これを含むバックライトアセンブリ及び表示装置 |
JP5793274B1 (ja) * | 2014-05-27 | 2015-10-14 | アイリスオーヤマ株式会社 | Led照明装置 |
JP2016021379A (ja) * | 2014-05-27 | 2016-02-04 | アイリスオーヤマ株式会社 | Led照明装置 |
Also Published As
Publication number | Publication date |
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KR20120073303A (ko) | 2012-07-04 |
US9158151B2 (en) | 2015-10-13 |
TWI412841B (zh) | 2013-10-21 |
EP2503216B1 (en) | 2021-04-14 |
TW201207506A (en) | 2012-02-16 |
BR112012011279A2 (pt) | 2020-09-15 |
KR101484662B1 (ko) | 2015-01-26 |
JP5425220B2 (ja) | 2014-02-26 |
US20150377426A1 (en) | 2015-12-31 |
EP2503216A4 (en) | 2014-04-16 |
CN102575815B (zh) | 2015-01-21 |
EP2503216A1 (en) | 2012-09-26 |
CN102575815A (zh) | 2012-07-11 |
JPWO2011062089A1 (ja) | 2013-04-04 |
US20120206673A1 (en) | 2012-08-16 |
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