WO2011056813A1 - Nouvelles électrodes et batteries rechargeables - Google Patents

Nouvelles électrodes et batteries rechargeables Download PDF

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Publication number
WO2011056813A1
WO2011056813A1 PCT/US2010/055204 US2010055204W WO2011056813A1 WO 2011056813 A1 WO2011056813 A1 WO 2011056813A1 US 2010055204 W US2010055204 W US 2010055204W WO 2011056813 A1 WO2011056813 A1 WO 2011056813A1
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WO
WIPO (PCT)
Prior art keywords
silver
stabilizing agent
rechargeable battery
cathode
powder
Prior art date
Application number
PCT/US2010/055204
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English (en)
Inventor
Hongxia Zhou
George W. Adamson
Original Assignee
Zpower, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zpower, Inc. filed Critical Zpower, Inc.
Priority to EP10776246.0A priority Critical patent/EP2497138B1/fr
Priority to CA2779090A priority patent/CA2779090A1/fr
Priority to US13/504,986 priority patent/US9184444B2/en
Priority to JP2012537205A priority patent/JP5806675B2/ja
Publication of WO2011056813A1 publication Critical patent/WO2011056813A1/fr

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/38Selection of substances as active materials, active masses, active liquids of elements or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/24Electrodes for alkaline accumulators
    • H01M4/34Silver oxide or hydroxide electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/24Alkaline accumulators
    • H01M10/32Silver accumulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/54Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of silver
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • H01M4/621Binders
    • H01M4/622Binders being polymers
    • H01M4/623Binders being polymers fluorinated polymers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • H01M4/621Binders
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • This invention relates to a novel cathode formed by mixing a stabilizing agent with a cathode active material to form an electrode having improved properties over traditional cathodes.
  • Rechargeable batteries are known in the art and commonly used, for example, in portable electronic devices. Although conventional rechargeable batteries are useful, the systems and methods used to recharge the batteries are nevertheless susceptible to improvements that may enhance or improve their service life, shelf life, and/or performance.
  • the anode When a traditional battery is discharged, the anode supplies positive ions to an electrolyte and electrons to an external circuit.
  • the cathode is typically an electronically conducting host into which positive ions are inserted reversibly from the electrolyte as a guest species and are charge-compensated by electrons from the external circuit.
  • a secondary battery, or cell uses a reaction that can be reversed when current is applied to the battery; thus, “recharging" the battery.
  • the chemical reactions at the anode and cathode of a secondary battery must be reversible.
  • the present invention provides a novel cathode material that comprises silver that is associated with one or more particles of a stabilizing agent, wherein the one or more particles of stabilizing agent have a diameter or mean diameter of less than about 250 run (e.g., about 100 nm or less).
  • One aspect of the present invention provides a cathode for use in a rechargeable battery comprising a cathode active material comprising a stabilizing agent comprising a powder having a mean particle diameter of about 250 nm or less (e.g., about 100 nm or less); and silver, wherein the stabilizing agent is present in an amount sufficient to impart the cathode with a Coulombic efficiency of greater than about 98 %.
  • the cathode active material comprises silver
  • the silver comprises Ag, AgO, AgzO, Ag 2 0 3 , AgOH, Ag(OH) 2 , Ag(OH) 3 , AgOOH, AgONa, AgOK, AgOLi, AgORb, AgOONa, AgOOK, AgOOLi, AgOORb, AgCu0 2 , AgFe0 2 , AgMnCh, Ag 2 CuMn0 4 , any hydrate thereof, or any combination thereof.
  • the silver further comprises Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is doped with a first dopant comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is doped with a first dopant comprising Ga.
  • silver is coated with a coating agent comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is coated with a coating agent comprising Pb.
  • the silver is doped with a first dopant comprising Ga, and the silver is coated with a coating agent comprising Pb.
  • the stabilizing agent comprises a powder comprising a p- type semiconductor, an n-type semiconductor, or any combination thereof.
  • the stabilizing agent comprises a powder comprising ZnO, S1O 2 , ⁇ 2, T1O 2 , AI 2 O3, MgO, SiC, ⁇ 2 0 3 , H02O3, ZnTi0 3 , B 2 0 3 , LiAl0 2 , BaTi0 3 , Li ⁇ xCa ⁇ SiO ⁇ LL ⁇ MgxSiO ⁇ Bi 2 0 3 , ⁇ 13 ⁇ 40 3 , MnOz, Ultramarine, or any combination thereof, wherein x is 1-4.
  • the stabilizing agent comprises a powder comprising ZnO.
  • the ZnO is doped with a second dopant comprising A1 2 0 3 , iron oxide, indium oxide, or any combination thereof.
  • the ZnO is doped with a second dopant comprising A1 2 0 3 .
  • the stabilizing agent comprises a powder comprising ⁇ 1 ⁇ 2 ⁇
  • the stabilizing agent comprises a powder comprising Si0 2 .
  • the stabilizing agent comprises a powder, and the powder comprises a plurality of particles comprising SiO ⁇ Zr0 2 , and ZnO.
  • the stabilizing agent comprises a powder comprising Si0 2 particles, Z1O2 particles, and ZnO particles.
  • the ZnO particles are doped with a second dopant comprising A1 2 0 3 .
  • the ZnO particles comprise from about 1 wt% to about 10 wr of AI2O3 by weight of the ZnO particles.
  • the cathode active material comprises about 0.5 wt % or less (e.g., about 0.2 wt % or less) of the stabilizing agent.
  • the cathode active material comprises from about 0.01 wt % to about 0.3 wt % (e.g., from about 0.01 wt % to about 0.2 wt %) of the stabilizing agent.
  • the cathode further comprises a binder.
  • the cathode comprises a binder comprising PTFE.
  • Another aspect of the present invention provides a rechargeable battery comprising a cathode comprising a cathode active material comprising silver and a stabilizing agent; an anode comprising zinc; and an electrolyte, wherein the stabilizing agent comprises a powder having a mean particle diameter of about 250 nm or less (e.g., about 100 nm or less), the silver associates with one or more particles of the stabilizing agent, and the stabilizing agent is present in an amount sufficient to impart the cathode with a Coulombic efficiency of greater than about 98 %.
  • the silver comprises Ag, AgO, Ag 2 0, Ag 2 0 3 , AgOH, Ag(OH) 2 , Ag(OH) 3 , AgOOH, AgONa, AgOK, AgOLi, AgORb, AgOONa, AgOOK, AgOOLi, AgOORb, AgCuO ⁇ AgFe0 2 , AgMnO ⁇ Ag 2 CuMn04, any hydrate thereof, or any combination thereof.
  • the silver further comprises Fb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is doped with a first dopant comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is doped with a first dopant comprising Ga.
  • the silver is coated with a coating agent comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is coated with a coating agent comprising Pb.
  • the silver is coated with a coating agent comprising Pb, and the silver is doped with a first dopant comprising Ga.
  • the stabilizing agent comprises a powder comprising a p- type semiconductor, an n-type semiconductor, or any combination thereof.
  • the stabilizing agent comprises a powder comprising ZnO, S1O2, Zr0 2 , TiO ⁇ Al 2 0 3 , MgO, SiC, ln 2 0 3 , Ho 2 0 3 , ZnTi0 3 , B 2 0 3 , LiA10 2 , BaTi0 3 , Li4-xCa x Si0 4 , Li 4-» Mg x Si0 4 , Bi 2 0 3 , ⁇ 1 ⁇ 40 3 , Mn0 2 , Ultramarine, or any combination thereof, wherein x is 1-4.
  • the stabilizing agent comprises a powder comprising ZnO.
  • the ZnO is doped with a second dopant comprising A1 2 0 3 , iron oxide, indium oxide, or any combination thereof.
  • the ZnO is doped with a second dopant comprising AI2O3.
  • the stabilizing agent comprises a powder comprising Zr0 2 .
  • the stabilizing agent comprises a powder comprising S1O2.
  • the stabilizing agent comprises a powder, and the powder comprises a plurality of particles comprising S1O2, ⁇ 2, and ZnO.
  • the stabilizing agent comprises a powder comprising S1O2 particles, ⁇ 2 particles, and ZnO particles.
  • the ZnO particles are doped with a second dopant comprising AI2O3.
  • the ZnO particles comprise from about 1 wt% to about 10 wt% of AI2O3 by weight of the ZnO particles.
  • the cathode active material comprises about 7 wt % or less (e.g., about 0.5 wt % or less) of the stabilizing agent.
  • the cathode active material comprises from about 0.01 wt % to about 0.3 wt % (e.g., from about 0.01 wt % to about 0.2 wt ) of the stabilizing agent.
  • the cathode further comprises a binder.
  • the cathode further comprises a binder, and the binder comprises PTFE.
  • an electrochemical cell comprising a cathode comprising a cathode active material comprising silver and a stabilizing agent; an anode comprising Zn; and an electrolyte
  • the stabilizing agent comprises a powder having a mean particle diameter of about 250 nm or less (e.g., about 100 nm or less)
  • the silver is associated with at least one particle of a stabilizing agent
  • the cathode active material comprises a sufficient amount of stabilizing agent such that the cell retains a substantially constant charge capacity after more than about 70 charge cycles.
  • the silver comprises Ag, AgO, Ag 2 0, Ag 2 0 3 , AgOH, Ag(OH) 2 , Ag(OH) 3 , AgOOH, AgONa, AgOK, AgOLi, AgORb, AgOONa, AgOOK, AgOOLi, AgOORb, AgCu0 , AgFe0 2 , AgMn0 2 , Ag 2 CuMn04, any hydrate thereof, or any combination thereof.
  • the silver further comprises Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is doped with a first dopant comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is coated with a coating agent comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is coated with a coating agent comprising Pb.
  • the silver is coated with a coating agent comprising Pb, and the silver is doped with a first dopant comprising Ga.
  • the stabilizing agent comprises a powder comprising a p- type semiconductor, an n-type semiconductor, or any combination thereof.
  • the stabilizing agent comprises a powder comprising ZnO, S1O2, Zr0 2 , T1O2, A1 2 0 3 , MgO, SiC, ln 2 0 3 , H02O3, ZnTi0 3 , B 2 0 3 , L1AIO2, BaTi0 3 , Li4.,Ca x Si0 4 , LU-xMgxSiO Bi 2 0 3 , ⁇ 13 ⁇ 40 3 , Mn0 2 , Ultramarine, or any combination thereof, wherein x is 1-4.
  • the stabilizing agent comprises a powder comprising ZnO.
  • the ZnO is doped with a second dopant comprising AhQj, iron oxide, indium oxide, or any combination thereof.
  • the ZnO is doped with a second dopant comprising A1 2 0 3 .
  • the stabilizing agent comprises a powder comprising Zrt-h.
  • the stabilizing agent comprises a powder comprising Si0 2 .
  • the stabilizing agent comprises a powder, and the powder comprises a plurality of particles comprising Si0 2 , ⁇ 2, and ZnO.
  • the stabilizing agent comprises a powder comprising Si0 2 particles, Zr0 2 particles, and ZnO particles.
  • the ZnO particles are doped with a second dopant comprising A1 2 0 3 .
  • the ZnO particles comprise from about 1 wt% to about 10 wt% of A1 2 0 3 by weight of the ZnO particles.
  • the cathode active material comprises about 7 wt % or less (e.g., about 0.5 wt % or less or about 0.2 wt % or less ) of the stabilizing agent.
  • the cathode active material comprises from about 0.01 wt % to about 0.3 wt % (e.g., from about 0.01 wt % to about 0.2 wt %) of the stabilizing agent.
  • Another aspect of the present invention provides a rechargeable battery comprising a cathode comprising a cathode active material comprising silver and a stabilizing agent; an anode comprising zinc; and an electrolyte, wherein the stabilizing agent comprises a powder having a mean particle diameter of about 250 nm or less (e.g., about 100 run or less), and the rechargeable battery provides at least about 200 mAh/g of silver per discharge for a period of at least about 100 consecutive charge cycles.
  • the stabilizing agent comprises a powder having a mean particle diameter of about 250 nm or less (e.g., about 100 run or less)
  • the rechargeable battery provides at least about 200 mAh/g of silver per discharge for a period of at least about 100 consecutive charge cycles.
  • the battery provides at least about 200 mAh/g of silver per discharge for a period of at least about 120 consecutive charge cycles. In other embodiments, the battery provides more than about 200 mAh/g of silver per discharge for a period of at least about 100 consecutive charge cycles. And, in some embodiments, the battery provides at least about 20 Ah/g of silver of aggregate capacity over a period of no more than about 250 consecutive charge cycles.
  • the silver comprises Ag, AgO, Ag 2 0, Ag 2 0 3 , AgOH, Ag(OH) 2 , Ag(OH) 3 , AgOOH, AgONa, AgOK, AgOLi, AgORb, AgOONa, AgOOK, AgOOLi, AgOORb, AgCu0 2 , AgFe0 2 , AgMn02, Ag 2 CuMn0 4 , any hydrate thereof, or any combination thereof.
  • the silver further comprises Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is doped with a first dopant comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is coated with a coating agent comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is coated with a coating agent comprising Pb.
  • the silver is coated with a coating agent comprising Pb, and the silver is doped with a first dopant comprising Ga.
  • the stabilizing agent comprises a powder comprising a p- type semiconductor, an n-type semiconductor, or any combination thereof.
  • the stabilizing agent comprises a powder comprising ZnO, SiO_, Zr02, T1O2, AI2O3, MgO, SiC, In 2 Oj, H02O3, ZnTiC , B 2 0 3 , ⁇ 2, BaTi0 3 , Li ⁇ CaxSiO,,, Li4.
  • the stabilizing agent comprises a powder comprising ZnO.
  • the ZnO is doped with a second dopant comprising AI2O3, iron oxide, indium oxide, or any combination thereof.
  • the ZnO is doped with a second dopant comprising AI2O3.
  • the stabilizing agent comprises a powder comprising Z1O2.
  • the stabilizing agent comprises a powder comprising S1O2.
  • the stabilizing agent comprises a powder, and the powder comprises a plurality of particles comprising Si0 2 , ZrC ⁇ , and ZnO.
  • the stabilizing agent comprises a powder comprising Si0 2 particles, Zr0 2 particles, and ZnO particles.
  • the ZnO particles are doped with a second dopant comprising AI2O3.
  • ZnO particles are doped with from about 1 wt% to about 10 wt% of a second dopant comprising AI 2 O3 by weight of the ZnO particles.
  • the cathode active material comprises about 7 wt % or less (e.g., about 0.5 wt% or less) of the stabilizing agent.
  • the cathode active material comprises from about 0.01 wt % to about 0.3 wt % (e.g., from about 0.01 wt % to about 0.2 wt%) of the stabilizing agent.
  • the cathode material further comprises a binder, such as PTFE.
  • Another aspect of the present invention provides a rechargeable battery comprising a cathode comprising a cathode active material comprising silver and a stabilizing agent; an anode comprising zinc; and an electrolyte, wherein the stabilizing agent comprises a powder having a mean particle diameter of about 250 nm or less (e.g., about 100 nm or less), and the rechargeable battery provides a battery capacity of at least about 140 mAh/g of silver per discharge for a period of at least aboutlOO consecutive charge cycles.
  • the battery provides a battery capacity of at least about 140 mAh/g of silver per discharge for a period of at least about 150 consecutive charge cycles.
  • the battery provides a battery capacity of more than about 140 mAh/g of silver per discharge for a period of at least about 100 consecutive charge cycles. In some embodiments, the battery provides at least about 14 Ah/g of silver aggregate capacity over a period of no more than about 1000 consecutive charge cycles. And, in other embodiments, the battery provides at least about 200 mAh/g of silver per discharge for a period of at least about 150 consecutive charge cycles.
  • the silver comprises Ag, AgO, Ag 2 0, Ag 2 ⁇ 1 ⁇ 4, AgOH, Ag(OH) 2 , Ag(OH) 3 , AgOOH, AgONa, AgOK, AgOLi, AgORb, AgOONa, AgOOK, AgOOLi, AgOORb, AgCu0 2 , AgFe0 2 , AgMn(3 ⁇ 4, Ag 2 CuMn0 4 , any hydrate thereof, or any combination thereof.
  • the silver further comprises Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is doped with a first dopant comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is coated with a coating agent comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is coated with a coating agent comprising Pb.
  • the silver is coated with a coating agent comprising Pb, and the silver is doped with a first dopant comprising Ga.
  • the stabilizing agent comprises a powder comprising a retype semiconductor, an n-type semiconductor, or any combination thereof.
  • the stabilizing agent comprises a powder comprising ZnO, Si0 2 , ⁇ 2, T1O2, AI2O3, MgO, SiC, ln 2 0 3 , H02O3, ZnTi0 3 , B2O3, LiAlCh, BaTi0 3 , LL Ca ⁇ SiO ⁇ Li4-xMg x Si0 , Bi 2 0 3 , Yb 2 0 3 , Mn0 2 , Ultramarine, or any combination thereof, wherein x is 1-4.
  • the stabilizing agent comprises a powder comprising ZnO.
  • the ZnO is doped with a second dopant comprising A1 2 0 3 , iron oxide, indium oxide, or any combination thereof. In some instances, the ZnO is doped with a second dopant comprising A 0 3 .
  • the stabilizing agent comprises a powder comprising Z1O2.
  • the stabilizing agent comprises a powder comprising S1O2.
  • the stabilizing agent comprises a powder, and the powder comprises a plurality of particles comprising Si0 2 , Z1O2, and ZnO. In other examples, the stabilizing agent comprises a powder comprising S1O2 particles, Z1O2 particles, and ZnO particles.
  • the ZnO particles are doped with a second dopant comprising A1 2 0 3 . In other instances, the ZnO particles comprise from about 1 wt% to about 10 wt% of A1 2 0 3 by weight of the ZnO particles.
  • the cathode active material comprises about 0.5 wt % or less (e.g., about 0.2 wt % or less) of the stabilizing agent. For example, the cathode active material comprises from about 0.01 wt % to about 0.3 wt % (e.g., from about 0.01 wt % to about 0.2 wt ) of the stabilizing agent.
  • Another aspect of the present invention provides a rechargeable battery comprising a cathode comprising a cathode active material comprising silver and a stabilizing agent; an anode comprising zinc; and an electrolyte, wherein the stabilizing agent comprises a powder having a mean particle diameter of about 250 nm or less (e.g., about 100 run or less), and the rechargeable battery provides at least about 12 Ah of aggregate battery capacity per gram of silver over a period of no more than about 1000 consecutive charge cycles.
  • the stabilizing agent comprises a powder having a mean particle diameter of about 250 nm or less (e.g., about 100 run or less)
  • the rechargeable battery provides at least about 12 Ah of aggregate battery capacity per gram of silver over a period of no more than about 1000 consecutive charge cycles.
  • the silver comprises Ag, AgO, Ag 2 0, Ag 2 0 3 , AgOH, Ag(OH)2, Ag(OH) 3 , AgOOH, AgONa, AgOK, AgOLi, AgORb, AgOONa, AgOOK, AgOOLi, AgOORb, AgCu02, AgFe02, AgMn02, Ag2CuMn04, any hydrate thereof, or any combination thereof.
  • the silver further comprises Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is doped with a first dopant comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is coated with a coating agent comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is coated with a coating agent comprising Pb.
  • the silver is coated with a coating agent comprising Pb, and the silver is doped with a first dopant comprising Ga.
  • the stabilizing agent comprises a powder comprising a p- type semiconductor, an n-type semiconductor, or any combination thereof.
  • the stabilizing agent comprises a powder comprising ZnO, SiO , Zr0 2 , Ti0 2 , AI2O3, MgO, SiC, ln 2 0 3 , H02O3, ZnTi0 3 , B 2 0 3 , L1AIO2, BaTi0 3 , LL Ca x Si04, Li4-xMg x Si0 4 , Bi 2 0 3 , Yb 2 0 3 , Mn0 2 , Ultramarine, or any combination thereof, wherein x is 1-4.
  • the stabilizing agent comprises a powder comprising ZnO.
  • the ZnO is doped with a second dopant comprising A1 2 0 3 , iron oxide, indium oxide, or any combination thereof.
  • the ZnO is doped with a second dopant comprising AhQj.
  • the stabilizing agent comprises a powder comprising Zr0 2 .
  • the stabilizing agent comprises a powder comprising Si0 2 .
  • the stabilizing agent comprises a powder, and the powder comprises a plurality of particles comprising S1O2, Zr0 2 , and ZnO.
  • the stabilizing agent comprises a powder comprising S1O2 particles, Zr0 2 particles, and ZnO particles.
  • the ZnO particles are doped with a second dopant comprising Al20 3 .
  • the ZnO particles comprise from about 1 wt % to about 10 wt % of AI2O 3 by weight of the ZnO particles.
  • the cathode active material comprises about 0.5 wt % or less (e.g., about 0.2 wt% or less) of the stabilizing agent.
  • the cathode active material comprises from about 0.01 wt % to about 0.3 wt % (e.g., from about 0.01 wt % to about 0.2 wt %) of the stabilizing agent
  • Another aspect of the present invention provides a method of producing a cathode comprising providing silver; providing a stabilizing agent comprising a powder having a mean particle diameter of no more than about 2S0 nm (e.g., about 100 nm or less); and associating the silver material with one or more particles of the stabilizing agent.
  • the silver comprises Ag, AgO, Ag20, Ag20 , AgOH, Ag(OH)2, Ag(OH) 3 , AgOOH, AgONa, AgOK, AgOLi, AgORb, AgOONa, AgOOK, AgOOLi, AgOORb, AgCuCh, AgFe02, AgMnCh, Ag2CuMn0 4 , any hydrate thereof, or any combination thereof.
  • the silver further comprises Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is doped with a first dopant comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is doped with a first dopant comprising Ga.
  • the silver is coated with a coating agent comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is coated with a coating agent comprising Pb.
  • the silver is coated with a coating agent comprising Pb, and the silver is doped with a first dopant comprising Ga.
  • the stabilizing agent comprises a powder comprising ZnO, S1O2, Zr0 2 , Ti0 2 , AI2O3, MgO, SiC, ⁇ 2 ⁇ 3 , Ho 2 0 3 , ZnTi0 3 , B2O3, L1AIO2, BaTiCb, Li 4 -,Ca x Si0 4 , LU-xMg x Si0 4 , Bi20 3 , Yb20 3 , MnCh, Ultramarine, or any combination thereof, wherein x is 1 - 4.
  • the stabilizing agent comprises a powder comprising ZnO.
  • the ZnO is doped with a second dopant comprising Al20 3 , iron oxide, indium oxide, or any combination thereof.
  • the ZnO is doped with a second dopant comprising A 0 3 .
  • the stabilizing agent comprises a powder comprising Z1O2.
  • the stabilizing agent comprises a powder comprising S1O2.
  • the stabilizing agent comprises a powder, and the powder comprises a plurality of particles comprising S1O2, Z1O2, and ZnO.
  • the stabilizing agent comprises a powder comprising Si02 particles, Z1O2 particles, and ZnO particles.
  • the ZnO particles are doped with a second dopant comprising A1 2 0 3 .
  • ZnO particles are doped with from about 1 wt% to about 10 wt% of a second dopant comprising AI2O3 by weight of the ZnO particles.
  • Some methods further comprise providing about 7 wt % or less (e.g., about 0.5 wt% or less) of the stabilizing agent. For example, providing from about 0.01 wt % to about 0.2 wt % of the stabilizing agent.
  • Another aspect of the present invention provides a method of improving the Coulombic efficiency of a silver cathode comprising adding a stabilizing agent to the silver cathode, wherein the stabilizing agent comprises a powder, and the powder has a mean particle diameter of no more than 100 nm.
  • the silver comprises Ag, AgO, Ag 2 0, Ag 2 0 3 , AgOH, Ag(OH) 2 , Ag(OH) 3 , AgOOH, AgONa, AgOK, AgOLi, AgORb, AgOONa, AgOOK, AgOOLi, AgOORb, AgCu02, AgFe0 2 , AgMn02, Ag 2 CuMn0 4 , any hydrate thereof, or any combination thereof.
  • the silver further comprises Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is doped with a first dopant comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is doped with a first dopant comprising Ga.
  • the silver is coated with a coating agent comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is coated with a coating agent comprising Pb.
  • the silver is coated with a coating agent comprising Pb, and the silver is doped with a first dopant comprising Ga.
  • the stabilizing agent comprises a powder comprising a p-type semiconductor, an n-type semiconductor, or any combination thereof.
  • the stabilizing agent comprises a powder comprising ZnO, S1O2, Z1O2, T1O2, AI2O3, MgO, SiC, ⁇ 2 0 3 , H02O3, ZnTi0 3 , B 2 0 3 , L1AIO2, BaTi0 3) Li4-xCa x Si0 4 , Li ⁇ -MgxSiO,*, Bi 2 0 3 , ⁇ 13 ⁇ 40 3 , ⁇ 2 , Ultramarine, or any combination thereof, wherein x is 1-4.
  • the stabilizing agent comprises a powder comprising ZnO.
  • the ZnO is doped with a second dopant comprising Al 2 0 3 , iron oxide, indium oxide, or any combination thereof.
  • the ZnO is doped with a second dopant comprising AI2O3.
  • the stabilizing agent comprises a powder comprising Zr0 2 .
  • the stabilizing agent comprises a powder comprising S1O2.
  • the stabilizing agent comprises a powder, and the powder comprises a plurality of particles comprising S1O2, Z1O2, and ZnO.
  • the stabilizing agent comprises a powder comprising Si0 2 particles, ⁇ 1 ⁇ 2 particles, and ZnO particles.
  • the ZnO particles are doped with a second dopant comprising AI2O3.
  • the ZnO particles comprise from about 1 wt% to about 10 wt of AI2O3 by weight of the ZnO particles.
  • Some methods further comprise adding about 7 wt % or less (e.g., about 0.5 wt or less) of the stabilizing agent by weight of the silver cathode. For example, adding from about 0.01 wt % to about 0.2 wt % of the stabilizing agent
  • the silver cathode further comprises a binder such as PTFE.
  • Figure 1 is a flow diagram that illustrates the steps of an exemplary method for producing cathode material according to one aspect of the present invention
  • Figure 2 is a graphical representation of the diffraction scanning calorimetry data recorded for Example Nos. 1 and 2;
  • Figure 3 is a graphical representation of the diffraction scanning calorimetry data recorded for Example Nos. 1, 3, and 4;
  • Figure 4 is a graphical representation of the TGA-DTA data of Example Nos. 1 and 2;
  • Figure 5 is an illustration of an electrochemical test cell that was used to test the electrical properties of exemplary cathode materials of the present invention
  • Figure 6 is a graphical representation of cell capacities as a function of charge cycles for test cells 1-4 that are formed from cathode materials described in Example Nos. I-
  • Figure 7 is a graphical representation of the ratio of the cell discharge to charge as a function of charge cycles for test cells 1-4 that are formed from cathode materials described in Example Nos. 1-4;
  • Figure 8 is a graphical representation of the voltage at the end of discharge as a function of charge cycles for test cells 1-4 that are formed from cathode materials described in Example Nos. 1-4;
  • Figure 9 is a graphical representation of the voltage at the end of charge as a function of charge cycles for test cells 1-4 that are formed from cathode materials described in Example Nos. 1-4;
  • Figure 10 is a graphical representation of cell capacities as a function of charge cycles for test cell 5 that is formed from cathode materials described in Example No. 5;
  • Figure 11 is a graphical representation of the voltage at the end of discharge as a function of charge cycles for test cell 5 that is formed from cathode materials described in Example No. 5;
  • Figure 12 is a graphical representation of cell capacities as a function of charge cycles for test cell 6 that is formed from cathode materials described in Example No! 6;
  • Figure 13 is a graphical representation of the voltage at the end of discharge as a function of charge cycles for test cell 6 that is formed from cathode materials described in Example No. 6;
  • Figurel4A is an SEM image of AgO cathode material of Example No. 1 prior to charge cycling;
  • Figure 14B is an SEM image of AgO cathode material of Example No. 8, prior to cycling;
  • Figure 15A is an SEM image of AgO cathode material of Example No. 1 after 5 charge cycles.
  • Figure 1 SB is an SEM image of AgO cathode material of Example No. 8 after 5 charge cycles.
  • the present invention provides cathodes, methods of making cathodes, and electrochemical cells (e.g., batteries) that have improved properties over traditional cathodes, methods, or electrochemical cells.
  • electrochemical cells e.g., batteries
  • the term “battery” encompasses electrical storage devices comprising one electrochemical cell (e.g., a button cell, a coin cell, or the like) or a plurality of electrochemical cells.
  • a “secondary battery” is rechargeable, whereas a “primary battery” is not rechargeable.
  • a battery anode is designated as the positive electrode during discharge, and as the negative electrode during charge.
  • the terms "silver” or “silver material” refer to any silver compound such as Ag, AgO, AgzO, Ag 2 0 3 , AgOH, Ag(OH) 2 , Ag(OH) 3 , AgOOH, AgONa, AgOK, AgOLi, AgORb, AgOONa, AgOO , AgOOLi, AgOORb, AgCuCh, AgFeO ⁇ AgMn0 2 , Ag 2 CuMn04, any hydrate thereof, or any combination thereof. Note that 'hydrates' of silver include hydroxides of silver.
  • the coordination sphere surrounding a silver atom is dynamic during charging and discharging of the cell wherein the silver serves as a cathode, or when the oxidation state of the silver atom is in a state of flux, it is intended that the term 'silver' or 'silver material' encompass any of these silver oxides and hydrates (e.g., hydroxides). Terms 'silver' or 'silver material' also includes any of the abovementioned species that are doped and/or coated with dopants and/or coatings that enhance one or more properties of the silver. Exemplary dopants and coatings are provided below.
  • silver or silver material includes a silver oxide further comprising a first row transition metal dopant or coating.
  • silver includes silver-copper-oxide, silver- iron-oxide, silver-manganese-oxide (e.g., AgMnOa), silver-chromium-oxide, silver- scandium-oxide, silver-cobalt-oxide, silver-titanium-oxide, silver-vanadium-oxide, hydrates thereof, or any combination thereof.
  • AgMnOa silver-manganese-oxide
  • silver-chromium-oxide silver- scandium-oxide
  • silver-cobalt-oxide silver-titanium-oxide
  • silver-vanadium-oxide hydrates thereof, or any combination thereof.
  • One generic formula for silver oxide is AgOv(OH) y (H 2 0) z , wherein v, y, and z are real numbers or zero, and at least one of v, y, or z is greater than zero.
  • a silver oxide may have a chemical formula of AgO, Ag 2 0 3 , or a combination thereof.
  • silver can comprise a bulk material or silver can comprise a powder having any suitable mean particle diameter.
  • iron oxide refers to any oxide or hydroxide of iron, e.g., FeO, Fe 2 0 3 , FeaOi, or any combination thereof.
  • indium oxide refers to any oxide or hydroxide of indium, e.g., In 2 0 3 .
  • alkaline battery refers to a primary battery or a secondary battery, wherein the primary or secondary battery comprises an alkaline electrolyte.
  • a "dopant” or “doping agent” refers to a chemical compound that is added to a substance in low concentrations in order to alter the optical/electrical properties of the semiconductor.
  • a dopant may be added to the powder active material of a cathode to improve its electronic properties (e.g., reduce its impedance and/or resistivity).
  • doping occurs when one or more atoms of a crystal lattice of a bulk material is substituted with one or more atoms of a dopant
  • an electrolyte refers to a substance that behaves as an electrically conductive medium.
  • the electrolyte facilitates the mobilization of electrons and cations in the cell.
  • Electrolytes include mixtures of materials such as aqueous solutions of alkaline agents. Some electrolytes also comprise additives such as buffers.
  • an electrolyte comprises a buffer comprising a borate or a phosphate.
  • Exemplary electrolytes include, without limitation, aqueous KOH, aqueous NaOH, or the liquid mixture of KOH in a polymer.
  • alkaline agent refers to a base or ionic salt of an alkali metal (e.g., an aqueous hydroxide of an alkali metal). Furthermore, an alkaline agent forms hydroxide ions when dissolved in water or other polar solvents.
  • alkaline electrolytes include without limitation LiOH, NaOH, KOH, CsOH, RbOH, or combinations thereof. Electrolytes can optionally include other salts to modify the total ionic strength of the electrolyte, for example KF or Ca(OH>2.
  • a “cycle” or “charge cycle” refers to a consecutive charge and discharge of a cell or a consecutive discharge and charge of a cell, either of which includes the duration between the consecutive charge and discharge or the duration between the consecutive discharge and charge.
  • a cell undergoes one cycle when, freshly prepared, it is discharged to about 100% of its DOD and re-charged to about 100% of its state of charge (SOC).
  • SOC state of charge
  • a freshly prepared cell undergoes 2 cycles when the cell is:
  • Cycle 1 discharged to about 100% of its DOD and re-charged to about 100% SOC; followed by
  • Cycle 2 a second discharge to about 100% of its DOD and re-charged to about 100% SOC.
  • PTFE corresponding initials
  • adjectives to distinguish polymers, solutions for preparing polymers, and polymer coatings. Use of these names and initials in no way implies the absence of other constituents.
  • adjectives also encompass substituted and co-poiymerized polymers.
  • a substituted polymer denotes one for which a substituent group, a methyl group, for example, replaces a hydrogen on the polymer backbone.
  • Ah refers to Ampere (Amp) Hour and is a scientific unit for the capacity of a battery or electrochemical cell.
  • a derivative unit, "mAh” represents a milliamp hour and is 1/1000 of an Ah.
  • maximum voltage or “rated voltage” refers to the maximum voltage an electrochemical cell can be charged without interfering with the cell's intended utility.
  • the maximum voltage is less than about 2.3 V, or about 2.0 V.
  • the maximum voltage is less than about 15.0 V (e.g., less than about 13.0 V, or about 12.6 V or less).
  • the maximum voltage for a battery can vary depending on the number of charge cycles constituting the battery's useful life, the shelf -life of the battery, the power demands of the battery, the configuration of the electrodes in the battery, and the amount of active materials used in the battery.
  • an “anode” is an electrode through which (positive) electric current flows into a polarized electrical device.
  • the anode is the negative electrode from which electrons flow during the discharging phase in the battery.
  • the anode is also the electrode that undergoes chemical oxidation during the discharging phase.
  • the anode is the electrode that undergoes chemical reduction during the cell's charging phase.
  • Anodes are formed from electrically conductive or semiconductive materials, e.g., metals, metal oxides, metal alloys, metal composites, semiconductors, or the like. Common anode materials include Si, Sn, Al, Ti, Mg, Fe, Bi, Zn, Sb, Ni, Pb, Li, Zr, Hg, Cd, Cu, LiC 6 , mischmetals, alloys thereof, oxides thereof, or composites thereof.
  • Anode materials such as zinc may even be sintered.
  • Anodes may have many configurations.
  • an anode may be configured from a conductive mesh or grid that is coated with one or more anode materials.
  • an anode may be a solid sheet or bar of anode material.
  • a "cathode” is an electrode from which (positive) electric current flows out of a polarized electrical device.
  • the cathode In a battery or galvanic cell, the cathode is the positive electrode into which electrons flow during the discharging phase in the battery.
  • the cathode is also the electrode that undergoes chemical reduction during the discharging phase.
  • the cathode is the electrode that undergoes chemical oxidation during the cell's charging phase.
  • Cathodes are formed from electrically conductive or semiconductive materials, e.g., metals, metal oxides, metal alloys, metal composites, semiconductors, or the like.
  • cathode materials include Ag, AgO, Ag 2 0 3 , Ag 2 0, HgO, Hg 2 0, CuO, CdO, NiOOH, ⁇ 3 ⁇ 40 4 , PbOa, LiFeP0 , Li 3 V 2 (P0 4 ) 3 , V 6 0, 3 , V 2 0 5 , Fe 3 0 4 , Fe 2 0 3 , Mn0 2 , L1C0O2, LiNiC ⁇ , LiMn 2 0 4 , or composites thereof.
  • Cathode materials such as Ag, AgO, Ag 2 0 3 may even be sintered.
  • Cathodes may also have many configurations.
  • a cathode may be configured from a conductive mesh that is coated with one or more cathode materials.
  • a cathode may be a solid sheet or bar of cathode material.
  • the term "Coulombic efficacy" refers to the number of Coulombs removed from a battery cell on discharge divided by the number of Coulombs that are added into the cell on charge.
  • electronic device is any device that is powered by electricity.
  • electronic device can include a portable computer, a portable music player, a cellular phone, a portable video player, or any device that combines the operational features thereof.
  • cycle life is the maximum number of times a secondary battery can be cycled while retaining a capacity useful for the battery's intended use (e.g., the number of times a cell may be cycled until the cell's 100% SOC, i.e., its actual capacity, is about 90% or less of its rated capacity (e.g., less than 85% of its rated capacity, about 90% of its rated capacity, or about 80% of its rated capacity).
  • 'cycle life' is the number of times a secondary battery or cell can be cycled until the cell's 100% SOC is at least about 60 percent of its rated capacity (e.g., at least about 70 percent of its rated capacity, at least about 80 percent of its rated capacity, at least 90 percent of its rated capacity, at least 95 percent of its rated capacity, about 90% of its rated capacity, or about 80% of its rated capacity).
  • M denotes molar concentration
  • a zinc-silver battery comprises an anode comprising zinc and a cathode comprising a silver powder (e.g., Ag20a). Nonetheless, more than one species is present at a battery electrode under most conditions.
  • a zinc electrode generally comprises zinc metal and zinc oxide (except when fully charged), and a silver powder electrode usually comprises AgO, AgzOj and/or Ag 2 0 and silver metal (except when fully discharged).
  • oxide applied to alkaline batteries and alkaline battery electrodes encompasses corresponding "hydroxide” species, which are typically present, at least under some conditions.
  • binder refers to a dry, bulk solid composed of a plurality of fine particles that may flow freely when shaken or tilted.
  • mean diameter or “mean particle diameter” refers to the diameter of a sphere that has the same volume/surface area ratio as a particle of interest.
  • the terms “substantially stable” or “substantially inert” refer to a compound or component that remains substantially chemically unchanged in the presence of an alkaline electrolyte (e.g., potassium hydroxide) and/or in the presence of an oxidizing agent (e.g., silver ions present in the cathode or dissolved in the electrolyte).
  • an alkaline electrolyte e.g., potassium hydroxide
  • an oxidizing agent e.g., silver ions present in the cathode or dissolved in the electrolyte
  • charge profile refers to a graph of an electrochemical cell's voltage or capacity with time.
  • a charge profile can be superimposed on other graphs such as those including data points such as charge cycles or the like.
  • resistivity refers to the internal resistance of a cathode in an electrochemical cell. This property is typically expressed in units of Ohms or micro-Ohms.
  • first and/or “second” do not refer to order or denote relative positions in space or time, but these terms are used to distinguish between two different elements or components.
  • a first separator does not necessarily proceed a second separator in time or space; however, the first separator is not the second separator and vice versa.
  • a first separator does not necessarily proceed a second separator in time or space; however, the first separator is not the second separator and vice versa.
  • a first separator does not necessarily proceed a second separator in time or space; however, the first separator is not the second separator and vice versa.
  • a second separator precedes a first separator in space or time.
  • nanometer and “nm” are used interchangeably and refer to a unit of measure equaling lxlO "9 meters.
  • analogous cathode refers to a cathode of a pair of cathodes wherein the cathodes of the pair are substantially identical to each other (e.g., use substantially the same amount of cathode materials (e.g., silver, binder, dopants, coatings, or any combination thereof); and/or using substantially the same methods of manufacturing) whose most significant difference is that one cathode of the pair is substantially free of stabilizing agent.
  • substantially identical to each other e.g., use substantially the same amount of cathode materials (e.g., silver, binder, dopants, coatings, or any combination thereof); and/or using substantially the same methods of manufacturing) whose most significant difference is that one cathode of the pair is substantially free of stabilizing agent.
  • Ultramarine refers to a blue pigment consisting primarily of a double silicate of aluminum and sodium with some sulfides or sulfates, and occurring in nature as a proximate component of lapis lazuli.
  • the pigment color code is P. Blue 29 77007.
  • Ultramarine is one of the most complex mineral pigments, a complex sulfur-containing sodio-silicate ( ag.ioAl6Si6024S2- ), essentially a mineralized limestone containing a blue cubic mineral called lazurite (the major component in lapis lazuli). Some chloride is often present in the crystal lattice as well.
  • the blue color of the pigment is due to the S 3" radical anion, which contains an unpaired electron.
  • 'Ultramarine' also refers to mixed aluminum silicates such as those prepared in a laboratory setting.
  • the term "cathode active material” refers to a composition that includes silver, as described above (e.g., doped silver, coated silver, silver that is doped or coated, or any combination thereof), and one or more stabilizing agents.
  • battery capacity or “capacity” refer to the mathematical product of a battery's discharge current and the time (in hours) during which the current is discharged.
  • aggregate capacity refers to the sum of a battery's capacities, i.e., the sum of the individual products of discharge current and the time during which the current is discharged, after being discharged to about 100 percent depth of discharge (e.g., more than 97.5 % depth of discharge, or more than 99 % depth of discharge) over a course of one or more charge cycles.
  • depth of discharge and “DOD” are used interchangeably to refer to the measure of how much energy has been withdrawn from a battery or cell, often expressed as a percentage of capacity, e.g., rated capacity. For example, a 100 Ah battery from which 30 Ah has been withdrawn has undergone a 30% depth of discharge (DOD).
  • DOD depth of discharge
  • state of charge and “SOC” and used interchangeably to refer to the available capacity remaining in a battery, expressed as a percentage of the cell or battery's rated capacity.
  • One aspect of the present invention provides a cathode for use in a rechargeable battery comprising a cathode active material comprising a stabilizing agent comprising a powder having a mean particle diameter of about 250 nm or less (e.g., about 100 nm or less); and silver, wherein the stabilizing agent is present in an amount sufficient to impart the cathode with a Coulombic efficiency of greater than about 90 % (e.g., greater than about 95 % or greater than about 98 %).
  • the cathode active material comprises silver
  • the silver comprises Ag, AgO, A&O, Ag 2 0 3 , AgOH, Ag(OH)2, Ag(OH) 3 , AgOOH, AgONa, AgOK, AgOLi, AgORb, AgOONa, AgOOK, AgOOLi, AgOORb, AgCuC , AgFe0 2 , AgMnCh, AgzCuMnO ⁇ , any hydrate thereof, or any combination thereof.
  • the silver further comprises Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is doped with a first dopant comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is doped with a first dopant comprising Ga.
  • silver is coated with a coating agent comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is coated with a coating agent comprising Pb.
  • the silver is doped with a first dopant comprising Ga, and the silver is coated with a coating agent comprising Pb.
  • the silver of the cathode active material comprises a powder or a bulk material (e.g., a silver foil, silver pellets, a combination thereof, or the like).
  • the stabilizing agent comprises a powder comprising a p- type semiconductor, an n-type semiconductor, or any combination thereof.
  • the stabilizing agent comprises a powder comprising ZnO, S1O2, Z1O2, T1O2, AI2O3, MgO, SiC, ⁇ 2 0 3 , H02O3, ZnTi0 3> B 2 0 3 , LLAIO2, BaTi0 3 , LU-xCaxSiO,,, LU-iMgxSiO,, Bi 2 0 3 , ⁇ 13 ⁇ 40 3 , ⁇ 2, Ultramarine, or any combination thereof, wherein x is 1-4.
  • the stabilizing agent comprises a powder comprising ZnO.
  • the ZnO is doped with a second dopant comprising Al20 3 , iron oxide, indium oxide, or any combination thereof.
  • the ZnO is doped with a second dopant comprising AU0 3 .
  • the stabilizing agent comprises a powder comprising Zr02.
  • the stabilizing agent comprises a powder comprising Si02.
  • the Si0 2 is doped with A1 2 0 3 (e.g., from about 1 wt % to about 1- wt% of Al20 3 ).
  • the stabilizing agent comprises a powder, and the powder comprises a plurality of particles comprising S1O2, Z1O2, and ZnO. In other examples, the stabilizing agent comprises a powder comprising SK3 ⁇ 4 particles, Z1O2 particles, and ZnO particles. In some instances, the ZnO particles are doped with a second dopant comprising A1 2 0 3 . In other instances, the ZnO particles comprise from about 1 wt % to about 10 wt % of Al20 3 by weight of the ZnO particles.
  • the cathode active material comprises about 7 wt % or less (e.g., about 5 wt % or less, about 2 wr% or less, about 1 wt % or less, about 0.5 wt % or less, or about 0.2 wt% or less) of the stabilizing agent.
  • the cathode active material comprises from about 0.005 wt % to about 0.5 wt % (e.g., from about 0.01 wt% to about 0.3 wt% or from about 0.0 i wt % to about 0.2 wt %) of the stabilizing agent.
  • the cathode further comprises a binder.
  • Binders suited for use in cathodes of the present invention may comprise any material that can sequester silver powder particles and are substantially inert in the presence of strong alkaline solutions and silver compounds (e.g., AgO or the like).
  • the cathode comprises a binder comprising PTFE.
  • the binder comprises PVDF.
  • the cathode active material comprises a powder that comprises a plurality of particles comprising silver and a plurality of particles comprising a stabilizing agent, wherein at least one particle of silver is associated with at least one particle of a stabilizing agent, the plurality of particles of the stabilizing agent have a mean particle diameter of about 250 run or less (e.g., about 100 nm or less), and the stabilizing agent is present in an amount sufficient to impart the cathode with a Coulombic efficacy of greater than about 90 % (e.g., greater than about 95 % or greater than about 98 %).
  • Another aspect of the present invention provides a cathode for use in a rechargeable battery comprising a cathode active material comprising a stabilizing agent comprising a powder having a mean particle diameter of 100 nm or less; and silver, wherein the stabilizing agent is present in an amount sufficient to impart the cathode with a Coulombic efficiency that is at least 10 % higher than an analogous cathode whose only significant difference is the absence of a stabilizing agent.
  • a cathode for use in a rechargeable battery comprising a cathode material
  • the cathode material comprises a powder.
  • the powder comprises a plurality of particles comprising silver and a plurality of particles having a mean particle diameter of about 250 nm or less (e.g., about 100 nm or less) comprising a stabilizing agent, wherein at least one particle of silver is associated with at least one particle of a stabilizing agent, wherein the stabilizing agent is present in an amount sufficient to impart the cathode with a Coulombic efficiency that is at least 10 % higher than an analogous cathode whose only significant difference is the absence of a stabilizing agent.
  • Silver is associated with the at least one particle of stabilizing agent when that particle of stabilizing agent is completely embedded in silver, partially embedded in the silver, contacting a surface of an silver particle, or almost contacting a surface of a silver particle (e.g., within 10 nm of an AgO surface), whether the silver comprises a powder or a bulk material.
  • Cathodes of the present invention can include any suitable stabilizing agent so long as the stabilizing agent is in the form of a powder that comprises particles having a mean diameter of about 250 nm or less (e.g., about 100 nm or less).
  • the stabilizing agent may comprises a p-type semiconductor, an n-type semiconductor, or a combination thereof.
  • the stabilizing agent comprises a plurality of particles comprising ZnO, S1O2, ⁇ 1 ⁇ 2, Ti0 2 , A1 2 0 3 , MgO, SiC, ⁇ ⁇ 2 0 3 , H02O3, ZnTi0 3 , B2O3, L1AIO2, BaTiCh, LU-xCaxSiO Li4- x Mg A Si0 4 , B12O3, YD2O3, MnOi, Ultramarine, or any combination thereof.
  • the stabilizing agent may be present in any suitable amount.
  • the stabilizing agent is present in an amount of about 7 wt % or less (e.g., about 5 wt % or less, about 1.5 wt% or less, or about 0.5 wt % or less (e.g., about 0.45 wt % or less, about 0.30 wt % or less, about 0.20 wt % or less, or about 0.15 wt % or less)) by weight of the cathode material. In other instances, the stabilizing agent is present in an amount of from about 0.01 wt % to about 0.2 wt % by weight of the cathode material.
  • the particles that comprise the stabilizing agent may be further modified to improve one or more of their chemical, electrical, or physical properties.
  • the stabilizing agent particles may be doped and/or coated with any suitable additive that does not substantially impair the ability of the stabilizing agent to associate with Silver.
  • the stabilizing agent can comprise any suitable combination of n-type and/or p-type
  • the stabilizing agent comprises ZnO.
  • the stabilizing agent comprises ZnO that is doped with AI2O3.
  • the stabilizing agent comprises Z1O2.
  • the stabilizing agent comprises Si0 2 .
  • the stabilizing agent comprises a plurality of particles and each of the particles comprises S1O2, Z1O2, or ZnO (e.g., ZnO that is doped with AI2O3).
  • the stabilizing agent comprises a plurality of particles comprising a combination of S1O2 particles, ⁇ particles, and ZnO particles.
  • the ZnO particles are doped with AI2O 3 .
  • the ZnO particles are doped with from about 1 wt% to about 10 wt% of AI2O3 by weight of the doped ZnO particles.
  • the S1O2 is doped with Al20 3 (e.g., from about 1 wt % to about 1- wt of AI2O3).
  • cathodes of the present invention can include silver that is doped or coated.
  • the silver is doped with a doping agent comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is coated with a coating agent comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • Cathodes of the present invention can further include optional additives such as a colorant, a current collector, or the like.
  • a cathode material may comprises a binder such as PTFE.
  • Another aspect of the present invention provides a cathode for use in a rechargeable battery comprising a cathode material, and the cathode material comprises a powder.
  • the powder comprises particles comprising silver that is associated with a first stabilizing agent (e.g., ZnO or ZnO doped with AI2O3), particles comprising silver that is associated with a second stabilizing agent (e.g., ZrCh), and particles comprising silver that is associated with a third stabilizing agent (e.g., S1O2).
  • a first stabilizing agent e.g., ZnO or ZnO doped with AI2O3
  • a second stabilizing agent e.g., ZrCh
  • S1O2O2O2O2O2O2 e.g., S1O2
  • a rechargeable battery comprising a cathode comprising a cathode active material comprising silver and a stabilizing agent; an anode comprising zinc; and an electrolyte
  • the stabilizing agent comprises a powder having a mean particle diameter of about 250 nm or less (e.g., about 100 nm or less)
  • the silver associates with one or more particles of the stabilizing agent
  • the stabilizing agent is present in an amount sufficient to impart the cathode with a Coulombic efficiency of greater than about 90 % (e.g., greater than about 95 % or greater than about 98 %).
  • the silver comprises Ag, AgO, Ag20, Ag203, AgOH, Ag(OH) 2 , Ag(OH) 3 , AgOOH, AgONa, AgO , AgOLi, AgORb, AgOONa, AgOOK, AgOOLi, AgOORb, AgCu ⁇ 3 ⁇ 4, AgFe02, AgMn(3 ⁇ 4, Ag2CuMn0 4 , any hydrate thereof, or any combination thereof.
  • the silver further comprises Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is doped with a first dopant comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is coated with a coating agent comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is coated with a coating agent comprising Pb.
  • the silver is coated with a coating agent comprising Pb, and the silver is doped with a first dopant comprising Ga.
  • the stabilizing agent comprises a powder comprising a p- type semiconductor, an n-type semiconductor, or any combination thereof.
  • the stabilizing agent comprises a powder comprising ZnO, S1O2, Z1O2, T1O2, AI2O3, MgO, SiC, ⁇ 2 0 3 , H02O3, ZnTi0 3 , B 2 0 3 , L1AIO2, BaTi0 3 , Li4-xCa x Si0 4 , Lu-xMg x Si0 4 , Bi 2 0 3( ⁇ 2 ⁇ 3 , ⁇ 2 , Ultramarine, or any combination thereof, wherein x is 1-4.
  • the stabilizing agent comprises a powder comprising ZnO.
  • the ZnO is doped with a second dopant comprising A1 2 0 3 , iron oxide, indium oxide, or any combination thereof.
  • the ZnO is doped with a second dopant comprising A1 2 0 .
  • the stabilizing agent comprises a powder comprising Z1O2.
  • the stabilizing agent comprises a powder comprising Si0 2 .
  • the S1O2 is doped with A Oj ie.g., from about 1 wt % to about 1- wt% of A1 2 0 3 ).
  • the stabilizing agent comprises a powder, and the powder comprises a plurality of particles comprising S1O2, ⁇ 1 ⁇ 2, and ZnO.
  • the stabilizing agent comprises a powder comprising Si0 2 particles, Z1O2 particles, and ZnO particles.
  • the ZnO particles are doped with a second dopant comprising ⁇ 2 ⁇ 3 .
  • the ZnO particles comprise from about 1 wt to about 10 wt% of AI2O3 by weight of the ZnO particles.
  • the cathode active material comprises about 7 wt % or less (e.g., about 0.5 wt or less or about 0.2 wt% or less) of the stabilizing agent.
  • the cathode active material comprises from about 0.01 wt % to about 0.2 wt % of the stabilizing agent.
  • Another aspect of the present invention provides a rechargeable battery comprising a cathode comprising a cathode material comprising a powder; an anode comprising zinc; and an electrolyte, wherein the powder comprises particles of silver and particles of stabilizing agent having a mean particle diameter of about 250 nm or less (e.g., about 100 nm or less), at least one particle of silver is associated with at least one particle of stabilizing agent, and the stabilizing agent is present in an amount sufficient to impart the cathode with an activity of greater than about 90 % (e.g., greater than about 95 % or greater than about 98%).
  • the powder comprises particles of silver and particles of stabilizing agent having a mean particle diameter of about 250 nm or less (e.g., about 100 nm or less)
  • at least one particle of silver is associated with at least one particle of stabilizing agent
  • the stabilizing agent is present in an amount sufficient to impart the cathode with an activity of greater than about 90 % (e.g.,
  • an electrochemical cell comprising a cathode comprising a cathode material comprising a powder, wherein the powder comprises a plurality of particles comprising silver that are associated with at least one particle of a stabilizing agent, and the stabilizing agent comprises a plurality of particles having a mean particle diameter of about 250 nm or less (e.g., about 100 nm or less); an anode comprising Zn; and an electrolyte, wherein the cathode of the electrochemical cell has sufficient stabilizing agent such that the cell retains a substantially constant capacity after more than about 70 charge cycles.
  • the rechargeable battery comprising a cathode comprising a cathode active material comprising silver and a stabilizing agent; an anode comprising zinc; and an electrolyte
  • the stabilizing agent comprises a powder having a mean particle diameter of about 250 nm or less
  • the rechargeable battery provides a battery capacity of at least about 140 mAh/g of silver per discharge for a period of at least about 100 consecutive charge cycles.
  • the battery provides a battery capacity of at least about 140 mAh/g of silver per discharge for a period of at least about 150 consecutive charge cycles. In other embodiments, the battery provides a battery capacity of more than about 140 mAh g of silver per discharge for a period of at least about 100 consecutive charge cycles. In some embodiments, the battery provides at least about 14 Ah/g of silver aggregate capacity over a period of no more than about 1000 consecutive charge cycles. And, in other embodiments, the battery provides at least about 200 raAh/g of silver per discharge for a period of at least about 150 (e.g., about 175 or more) consecutive charge cycles.
  • the rechargeable battery comprising a cathode comprising a cathode active material comprising silver and a stabilizing agent; an anode comprising zinc; and an electrolyte
  • the stabilizing agent comprises a powder having a mean particle diameter of about 250 nm or less (e.g., about 100 nm or less), and the rechargeable battery provides at least about 12 Ah of aggregate battery capacity per gram of silver over a period of no more than about 1000 consecutive charge cycles.
  • the rechargeable battery provides a battery capacity of at least about 140 mAh per gram of silver per discharge for a period of at least about 150 consecutive charge cycles.
  • the rechargeable battery provides a battery capacity of more than about 140 mAh per gram of silver per discharge for a period of at least about 100 consecutive charge cycles.
  • Another aspect of the present invention provides a rechargeable battery comprising a cathode comprising a cathode active material comprising silver and a stabilizing agent; an anode comprising zinc; and an electrolyte, wherein the stabilizing agent comprises a powder having a mean particle diameter of about 250 nm or less (e.g., about 100 nm or less), and the rechargeable battery provides an aggregate capacity of at least about 12 Ah per gram of silver over a period of no more than about 1000 consecutive charge cycles.
  • the stabilizing agent comprises a powder having a mean particle diameter of about 250 nm or less (e.g., about 100 nm or less)
  • the rechargeable battery provides an aggregate capacity of at least about 12 Ah per gram of silver over a period of no more than about 1000 consecutive charge cycles.
  • cathodes and cathode materials described above are suitable for use in a rechargeable battery of the present invention.
  • rechargeable batteries of the present invention may comprise any suitable electrolyte.
  • the electrolyte comprises an alkaline agent having any suitable concentration.
  • the alkaline agent comprises LiOH, NaOH, KOH, CsOH, RbOH, or any combination thereof.
  • the alkaline agent comprises a combination of NaOH and KOH.
  • the present invention also provides methods of producing a cathode described above.
  • the method of producing a cathode comprises providing silver; providing a stabilizing agent comprising a powder having a mean particle diameter of no more than about 250 nm (e.g., no more than about 100 nm); and associating the silver material with one or more particles of the stabilizing agent.
  • the silver comprises Ag, AgO, Ag 2 ⁇ ->, Ag 2 0 3 , AgOH, AgiOH ⁇ , Ag(OH) 3 , AgOOH, AgONa, AgOK, AgOLi, AgORb, AgOONa, AgOOK, AgOOLi, AgOORb, AgCu0 2 , AgFe0 2 , AgMnOi, Ag 2 CuMnO,», any hydrate thereof, or any combination thereof.
  • the silver further comprises Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is doped with a first dopant comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is doped with a first dopant comprising Ga.
  • the silver is coated with a coating agent comprising Pb, B, Al, Ga, Zn, Ni, Pd, In, Fe, or any combination thereof.
  • the silver is coated with a coating agent comprising Pb.
  • the silver is coated with a coating agent comprising Pb, and the silver is doped with a first dopant comprising Ga.
  • the stabilizing agent comprises a powder comprising ZnO, SiC , Zr0 2 , T1O2, AI2O3, MgO, SiC, ln 2 0 3 , H02O3, ZnTi0 3 , B 2 0 3 , LiA10 2 , BaTi0 3 , Li4-xCa x Si0 4 , Li4. x MgxSi04, B12O3, Yb 2 ⁇ 3 ⁇ 4, ⁇ 2 , Ultramarine, or any combination thereof, wherein x is 1- 4.
  • the stabilizing agent comprises a powder comprising ZnO.
  • the ZnO is doped with a second dopant comprising ⁇ 2 ⁇ 3 , iron oxide, indium oxide, or any combination thereof.
  • the ZnO is doped with a second dopant comprising A1 2 0 3 .
  • the stabilizing agent comprises a powder comprising Zr0 2 -
  • the stabilizing agent comprises a powder comprising S1O2.
  • the Si0 2 is doped with Al20 3 (e.g., from about 1 wt % to about 1 - wt% of AJ2O3).
  • the stabilizing agent comprises a powder, and the powder comprises a plurality of particles comprising Si0 2 , ZrO?, and ZnO.
  • the stabilizing agent comprises a powder comprising Si0 2 particles, Z1O2 particles, and ZnO particles.
  • the ZnO particles are doped with a second dopant comprising AI 2 O 3 .
  • ZnO particles are doped with from about 1 wt% to about 10 wt% of a second dopant comprising A 0 3 by weight of the ZnO particles.
  • Some methods further comprise providing about 7 wt % or less (e.g., about 0.5 wt% or less) of the stabilizing agent. For example, providing from about 0.01 wt % to about 0.3 wt % (e.g., from about 0.01 wt % to about 0.2 wt %) of the stabilizing agent.
  • Another aspect of the present invention provides a method of improving the Coulombic efficiency of a silver cathode comprising adding a stabilizing agent to the silver cathode, wherein the stabilizing agent comprises a powder, and the powder has a mean particle diameter of no more than about 250 run (e.g., no more than about 100 nm).
  • Some methods further comprise adding about 7 wt % or less of the stabilizing agent by weight of the silver cathode. For example, adding from about 0.01 wt % to about 0.2 wt % of the stabilizing agent.
  • the silver cathode further comprises a binder such as PTFE.
  • Materials used for the preparation of cathodes of the present invention can, in many cases, include substitutions.
  • a KOH alkaline solution can be substituted with NaOH, LiOH, CsOH, combinations thereof, or the like.
  • Other substitutions are also possible.
  • gelatin may be replaced by one or more alternative surfactants.
  • nanopowders comprising stabilizing agents may be used interchangeably or in any suitable combination.
  • Silver nitrate A.C.S. grade, DFG
  • Potassium hydroxide solution 40% KOH solution, prepared from KOH pellets,
  • Zinc oxide doped with 6% Al, nanopowder, ⁇ 50nm (BET), >97%, Sigma-Aldrich
  • Zirconium(IV) oxide nanopowder, ⁇ 100 nm particle size (BET), Sigma-Aldrich -
  • Silica nanopowder, ⁇ 5nm, Nyacol Nano Technologies Inc.
  • a 2000 ml beaker was placed into a hot water bath and an overhead stirring propeller was installed. 116.7 g of AgN0 3 and 1000 g of DI water were added to the reaction container and stirred at 400rpm. 0.1 lg gelatin was added. The flask was heated to 55 °C.
  • Example 2 Exemplary Cathode Material Including a ZnO-Al 2 0 3 Stabilizing Agent
  • a 2000 ml beaker was placed into a hot water bath and an overhead stirring propeller was installed.
  • 1 16.7 g of AgN0 3 and 1000 g of DI water were added to the reaction container and stirred at a stir speed of 400 rpm.
  • 12 mg ZnO-AhOs was dispersed in 100 g DI water then added.
  • 0.11 g of gelatin was added, and the flask was heated to 55 °C.
  • Example 3 Exemplary Cathode Material Including a Si0 2 Stabilizing Agent
  • a 2000 ml beaker was placed into a hot water bath and an overhead stirring propeller was installed.
  • 1 16.7 g of AgN0 3 and 1000 g of DI water were added to the reaction container and stirred using a stir speed of 400 rpm.
  • 9 mg of silica was dispersed in 20 g of DI water then added.
  • 0.1 lg of gelatin was added. The flask was heated to 55 °C.
  • Example 4 Exemplary Cathode Material Including a Zr0 2 Stabilizing Agent
  • a 2000 ml beaker was placed into a hot water bath and an overhead stirring propeller was installed. 116.7 g of AgNOj and 1000 g of DI water were added to the reaction container and stirred using a stir speed of 400 rpm. 95mg zirconium (IV) oxide was dispersed in 100 g of DI water then added. 0.11 g gelatin was added. The flask was heated to 55 °C.
  • Example 5 Exemplary Cathode Material Including a Stabilizing Agent Formulated From Si0 2 , Zr0 2 , and ZnO doped with A1 2 0 3 .
  • a 4 L beaker was placed into a hot water bath and an overhead stirring propeller was installed. 233.4 g of AgN03 and 1200 g of DI water were added to the reaction container and stirred using a stir speed of 450 rpm. 0.2 g of gelatin was added. 26 mg of silica was dispersed in 50 g of DI water, 48 mg ZnO-Al 2 0 3 , and 240 mg of zirconium (IV) oxide (50nm, Alfa-Aesar) were dispersed in 58 g of DI water then added to the beaker. The beaker was heated to 55 °C.
  • Example 6 Exemplary Cathode Material Including a Gallium Doped, Lead Coated Silver Material and Stabilizing Agent Formulated From Si0 2 , Zr0 2 , and ZnO doped with AI2O 3 .
  • a 4 L beaker was placed into a hot water bath and an overhead stirring propeller was installed. 233.4 g of AgN0 3 and 1200 g of DI water were added to the reaction container and stirred at 450 rpm. 0.15 g of gelatin and 1.53 g gallium hydroxide were added. 32 mg silica was dispersed in 58 g water, 48 mg ZnO-Ab0 3 and 240 mg zirconium (IV) oxide (50nm, Alfa-Aesar) were dispersed in 61 g DI water then added. The beaker was heated to 55 °C.
  • This process generated about 170 g of Ga doped AgO.
  • Example 7 Exemplary Cathode Material Including AgCuO and Stabilizing Agent Formulated From S1O 2 and Zr0 2 .
  • a 2 L beaker was placed into a hot water bath and an overhead stirring propeller was installed.
  • 233 g of KOH solution (1.4g ml) was mixed with 233 g of DI water to produce a diluted KOH solution, which was stirred at 400 rpm.
  • the beaker was heated to 55 °C.
  • the above AgNO3 ⁇ 4 solution was added.
  • 173.6 g of potassium persulfate was added at 65 °C. After the addition of the potassium persulfate, the reaction flask was maintained at 65 °C for 30 min.
  • Example 8 Exemplary Cathode Material Including Physical Mixture of Stabilized Silver Oxide Formulated From Particles of AgO-SiC , AgO-Zr0 2 , and AgO- ZnO-AJ 2 0 3 .
  • the exemplary cathode material of Example No. 8 was prepared by physically mixing 25 g of each cathode material prepared as described above in Example Nos. 2, 3, and 4.
  • Example 9 Additional Exemplary Cathode Materials.
  • Table 1 Summary of formulations of exemplary cathodes of the present invention.
  • Formulations of several exemplary cathodes of the present invention are characterized below in Table 2, along with an AgO cathode that is provided for purposes of comparison.
  • Table 2 Summary of formulations of exemplary cathodes of the present invention.
  • the activity of the exemplary cathode materials described above was measured by titration. Material was crushed and or grinded with a spatula. If the sample was not completely dry, it was dried in a vacuum oven at 60 °C overnight. 0.100 g of sample was added directly into clean 125 ml flask, and weight was recorded accurately to at least the third decimal place. 10 ml of acetate buffer and 5 ml KI solution (59 %) was added to the flask. The flask was swirled to disperse particles. The flask was covered by putting an inverted small plastic cup over its top, and the covered flask was sonicated for 2 hours. 20 ml DI water was added to the flask.
  • the particle size of the product was analyzed using a Horiba laser diffractometer (model no. LA-930). Diameters on several population distributions (e.g., 5%, 10%, 20%, etc.) were recorded and are provided below in Table 2.
  • the resistivity of the cathode material was determined using the following method: 3 grams of sample cathode material was loaded into a press having a 3.88 cm 2 area. A force of from 10 to 40 metric tons was applied to the sample cathode material, and resistance was recorded at every 5 metric ton increment between 10 metric tons and 40 metric tons. Note that the resistivity of the sample is the value at infinite force.
  • the resistivities of samples are provided in Table 3, below.
  • Table 3 Characterization of several exemplary cathode materials.
  • Example 2 In Example 2, only 1.65 g of material was used for resistivity testing.
  • DSC Differential scanning calorimetry
  • TGA thermo gravimetric analysis
  • the initial exothermal peak is about same for samples with and without a stabilizing agent.
  • the samples having a stabilizing agent show slightly lower decomposition temperatures than samples using the cathode material of Example No. 1 , where no stabilizing agent is present, according to TGA-DTA data. The results indicate that these stabilized AgO cathode material samples, described in Example Nos. 2-5 above, were thermally stable.
  • Test cells were constructed for evaluation of the electrical properties of the exemplary cathode materials described in Example Nos. 1-6, above.
  • Figure 5 schematically illustrates the arrangement order of elements used in the silver-zinc test cells.
  • the electrolyte of aqueous alkaline is used for purpose of offering OH " during charge and discharge process.
  • Example Nos. 1-4 were incorporated into prismatic test cells having 2.0 Ah capacities, and the cathode materials described in Example Nos. 5 and 6 were incorporated into a prismatic test cell having a 3.0 Ah capacity.
  • the anodes of these test cells 1-5 were formed using 3.6 g zinc, with additives of zinc oxide (13 wt %) and B12O3 (03 wt %), and 5 wt% PTFE as a binder.
  • the anodes were configured into 43 mm x 31 mm rectangles that were pressed at 2 tons.
  • the rectangles along with 32 wt % KOH and NaOH (0.1 g) mixed electrolyte (80:20) with additives of In/brass (0.1 wt %) were wrapped in Solupor® (commercially available from Lydall, Inc. of Rochester, NH) and incorporated into the test cells as depicted in Figure 5.
  • Test cathodes were formed from cathode material including 3 wt% PTFE binder.
  • the cathode material was formed into 43 mm x 31 mm rectangles, pressed at 5.5T, and, along with 32% KOH and NaOH (0.2 g) mixed electrolyte (80:20) with additives of Pb (0.4 wt %), was wrapped in SL6-8 material commercially available from the Shilong Company.
  • test cells also included 2 distinct cellophane films, commercially available from Innovia Films, located between the wrapped electrodes that were soaked and filled with 32% KOH and NaOH mixed electrolyte. Table 4 describes the test cells.
  • Table 4 Test cells for measuring the electrical properties of cathode materials of novel cathode materials.
  • That cathode pouch material designated with the "T2" reference number is formed from a 3-layered co-extruded material.
  • the first layer i.e., the layer facing the cathode is a mixture of polystyrene sulfonic acid (PSS).and polyacrylic acid (PAA) (35 wt% PAA vs. PSS).
  • the second layer is a filled polyvinyl alcohol
  • the third layer is an unfilled polyvinyl alcohol. Structurally, the second layer is interposed between the first and third layers.
  • the second cathode layer is formulated from about ⁇ 10 wt% PVA and Z1O2 powder (-35 wt% Z1O2 vs. PVA).
  • the third layer was formulated from a 10 wt% PVA stock solution. The film was co-extruded and dried at low dryer temperatures. Each of the three layer is - 10 microns thick.
  • the "SL6-8” is an 8 micron thick film, that is commercially available from the Shilong Company.
  • T e cycle life of test cells having cathodes comprising a stabilizing agent was determined by repeatedly charging and discharging the test cell to evaluate the reduction of battery capacity as a function of charge cycles. It is noted that the period of time between a discharge and a charge in two consecutive charge cycles was less than 10 minutes.
  • a typical charge-discharged cycling procedure is as follows:
  • the battery is charged with a constant current until the battery terminal voltage reached 2.03 volts or more and then the voltage is held fixed at 2.03 volts until the desired charge capacity of the cell is reached.
  • the initial charge current is chosen to charge the battery in 5 hours. After charge the battery is allowed to rest for 10 to 30 minutes.
  • the battery is then discharged at a constant current until the battery voltage reached 1.2 volts or until 5 hours total discharge time is reached. The current is chosen to completely discharge the battery in 5 hours. After discharge the cell is allowed to rest from 10 to 30 minutes.
  • test cells having cathodes with a stabilizing agent have more desirable discharge coefficients, voltages at end of discharge, voltages at end of charge during cycling, at least in their early stages (e.g., about 160 charge cycles), and material properties, i.e., the silver particles in an exemplary cathode material comprising a stabilizing agent shows decreased aggregation after cycling than a cathode material lacking a stabilizing agent.

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Abstract

Cette invention concerne des cathodes, leurs procédés de fabrication et des cellules électrochimiques (telles que des batteries) utilisant ces cathodes et possédant des propriétés améliorées par rapport à des cathodes, procédés ou cellules électrochimiques classiques. Les cathodes comprennent une matière cathodique active comprenant : un agent de stabilisation qui comprend une poudre ayant une granulométrie de 250 nm ou moins; et de l'argent.
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US13/504,986 US9184444B2 (en) 2009-11-03 2010-11-03 Electrodes and rechargeable batteries
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JP2013510390A (ja) 2013-03-21
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JP5806675B2 (ja) 2015-11-10
US9184444B2 (en) 2015-11-10
US20130071744A1 (en) 2013-03-21
TW201128840A (en) 2011-08-16
CA2779090A1 (fr) 2011-05-12
TWI509867B (zh) 2015-11-21

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