WO2011052829A1 - 배가스용 이산화탄소 흡수제 및 그 제조방법 - Google Patents
배가스용 이산화탄소 흡수제 및 그 제조방법 Download PDFInfo
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- WO2011052829A1 WO2011052829A1 PCT/KR2009/006370 KR2009006370W WO2011052829A1 WO 2011052829 A1 WO2011052829 A1 WO 2011052829A1 KR 2009006370 W KR2009006370 W KR 2009006370W WO 2011052829 A1 WO2011052829 A1 WO 2011052829A1
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- absorbent
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- dioxide absorbent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/62—Carbon oxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/04—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of alkali metals, alkaline earth metals or magnesium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/04—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising compounds of alkali metals, alkaline earth metals or magnesium
- B01J20/043—Carbonates or bicarbonates, e.g. limestone, dolomite, aragonite
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/06—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group B01J20/04
- B01J20/08—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising oxides or hydroxides of metals not provided for in group B01J20/04 comprising aluminium oxide or hydroxide; comprising bauxite
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/10—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate
- B01J20/12—Naturally occurring clays or bleaching earth
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- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28014—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their form
- B01J20/2803—Sorbents comprising a binder, e.g. for forming aggregated, agglomerated or granulated products
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28054—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their surface properties or porosity
- B01J20/28057—Surface area, e.g. B.E.T specific surface area
- B01J20/28061—Surface area, e.g. B.E.T specific surface area being in the range 100-500 m2/g
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/3021—Milling, crushing or grinding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/305—Addition of material, later completely removed, e.g. as result of heat treatment, leaching or washing, e.g. for forming pores
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/3078—Thermal treatment, e.g. calcining or pyrolizing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/32—Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating
- B01J20/3202—Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating characterised by the carrier, support or substrate used for impregnation or coating
- B01J20/3204—Inorganic carriers, supports or substrates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/32—Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating
- B01J20/3231—Impregnating or coating ; Solid sorbent compositions obtained from processes involving impregnating or coating characterised by the coating or impregnating layer
- B01J20/3234—Inorganic material layers
- B01J20/3236—Inorganic material layers containing metal, other than zeolites, e.g. oxides, hydroxides, sulphides or salts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/34—Regenerating or reactivating
- B01J20/3433—Regenerating or reactivating of sorbents or filter aids other than those covered by B01J20/3408 - B01J20/3425
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/34—Regenerating or reactivating
- B01J20/3483—Regenerating or reactivating by thermal treatment not covered by groups B01J20/3441 - B01J20/3475, e.g. by heating or cooling
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/50—Carbon dioxide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2251/00—Reactants
- B01D2251/30—Alkali metal compounds
- B01D2251/306—Alkali metal compounds of potassium
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2251/00—Reactants
- B01D2251/60—Inorganic bases or salts
- B01D2251/606—Carbonates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/50—Carbon oxides
- B01D2257/504—Carbon dioxide
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02C—CAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
- Y02C20/00—Capture or disposal of greenhouse gases
- Y02C20/40—Capture or disposal of greenhouse gases of CO2
Definitions
- the present invention relates to a carbon dioxide absorbent for exhaust gas and a method for manufacturing the same, and more particularly, to a carbon dioxide absorbent for exhaust gas and a method for manufacturing the same which can be repeatedly used in the process of capturing and regenerating carbon dioxide.
- Carbon dioxide is one of the major substances that cause the greenhouse effect, and is reported to have the greatest impact on global warming due to the increase in atmospheric emissions due to the continuous increase in fossil fuels.
- This method uses a solid as an absorbent instead of the liquid solvent used in wet chemical cleaning. That is, the active ingredient and carbon dioxide in the solid absorbent form carbonate or bicarbonate by the chemical reaction in the absorption reactor to capture carbon dioxide contained in the exhaust gas, and the absorbent absorbed carbon dioxide is regenerated by additional heat in the regeneration reactor and is repeated again. It can be used as a technology.
- Dry regenerative absorption technology is a low-cost material that can be recycled and reused. In addition, it is a field capable of sustained growth compared to other technologies in many aspects such as design flexibility, eco-friendliness, low energy regeneration, and high efficiency carbon dioxide absorption (absorption and reactivity).
- the above patents mainly relate to absorbents having the active ingredient in the support or the active ingredient itself, and are not suitable for the process of collecting and separating carbon dioxide while the solid absorbent particles move continuously between the two reactors for absorption and regeneration. Therefore, it is inefficient in collecting and separating carbon dioxide.
- An object of the present invention is to solve the above-mentioned problems, and to effectively collect in the exhaust gas temperature range before carbon dioxide is discharged to the atmosphere, and can be easily regenerated by an additional heat source, continuous absorption and regeneration between the two reactors
- the present invention provides a carbon dioxide absorbent for flue gas and a method for manufacturing the same, which can be repeatedly used while moving to and thus reducing the cost of collecting CO 2 .
- the exhaust gas carbon dioxide absorbent according to the present invention is a carbon dioxide absorbent for exhaust gas collecting carbon dioxide contained in the exhaust gas, wherein the solid raw material constituting the absorbent is 5 to 70% by weight of the active ingredient, 5 ⁇ 70% by weight of the support, 5-70% by weight of the inorganic binder and 5-70% by weight of the regeneration enhancer.
- the method for producing carbon dioxide absorbent for exhaust gas comprises the steps of preparing a slurry using the solid raw material, drying the prepared slurry in a spray dryer to prepare a first absorbent, and dry firing the first manufactured absorbent Preparing a final absorbent.
- the carbon dioxide absorbent for flue gas according to the present invention and the method for manufacturing the same, physical properties such as spherical shape, average particle size and size distribution, filling density, and wear resistance are satisfied as conditions of the absorbent required in the process. 2 Excellent absorption and regeneration performance.
- mass production is easy and low cost is generated, there is an advantage in that CO 2 of large-scale emission sources such as power plants, steelmaking, and refinery industries can be collected at low cost.
- the absorption reaction (50 ⁇ 110 °C) and the regeneration reaction (100 ⁇ 200 °C) in the exhaust gas temperature range does not require an additional heat source supply can solve both problems of cost reduction and efficient energy use at the same time.
- 1 is a process chart showing the manufacturing process of the carbon dioxide absorbent for exhaust gas according to the present invention.
- FIG. 2 is a process chart showing in detail a process for preparing a slurry.
- FIG. 3 is a process chart showing a process of forming a water absorbent by spray drying the prepared slurry.
- Figure 4 is a process chart showing a process for preparing a final absorbent by drying and baking the molded absorbent.
- Figure 5 is a photograph showing that the shape of the absorbent presented in the embodiment of the present invention is spherical.
- Figure 6 is a graph showing the absorption reaction results of the absorbent A presented in an embodiment of the present invention.
- Figure 7 is a graph showing the regeneration reaction results of the F absorbent presented in the embodiment of the present invention.
- the solid raw material constituting the carbon dioxide absorbent for exhaust gas according to the present invention is composed of an active ingredient, a support, an inorganic binder, and a regenerator.
- the active ingredient is a substance that selectively reacts with carbon dioxide to efficiently collect and separate carbon dioxide from a gas stream.
- Such materials include alkali metals, alkaline earth metal carbonates, bicarbonates or components which can be converted into such carbonates, belonging to groups 1 and 2 of the periodic table.
- the active ingredient comprises 5 to 70% by weight of the total solid raw material, preferably 10 to 50% by weight.
- the purity of the active ingredient is preferably at least 98%.
- the support is a material having a large specific surface area so that the active ingredient is well distributed in the absorbent particles, thereby increasing the utility of the active ingredient and adsorbing or absorbing carbon dioxide or water required for the reaction.
- alumina having a large specific surface area is used, which accounts for 5 to 70% by weight of the total solid raw material, and preferably 5 to 50% by weight.
- the alumina used at this time has an Al 2 O 3 content of 99.8% and a specific surface area of 150 m 2 / g or 250 m 2 / g.
- the inorganic binder is a substance which gives strength to the absorbent by combining the active ingredient and the support.
- Inorganic binders include cements such as calcium silicate and calcium aluminate, clays such as bentonite and kaolin, ceramics such as alumina sol, silica sol, and boehmite. These inorganic binders account for 5 to 70% by weight of the total solid material, preferably 10 to 50% by weight.
- the regenerator is a material that facilitates regeneration so that the absorption and regeneration reactions can be repeatedly performed without a decrease in reactivity due to repeated use of the absorbent.
- Regeneration enhancers include titania (TiO 2 ), zirconia dioxide (ZrO 2 ), hydrotalcite consisting of magnesium and alumina.
- Such regeneration accelerators comprise 5 to 70% by weight of the total solid material, preferably 5 to 50% by weight.
- an additive is required to impart plasticity and dispersibility in the process of mixing a solid raw material with water as a solvent. That is, during the preparation of the slurry, the solid raw material is well dispersed to produce a stable and flowable slurry, and an additive is required to maintain the shape of the spray-dried molded particles.
- Organic additives added for this purpose include dispersants, antifoaming agents and organic binders.
- a pH adjuster for adjusting the pH concentration of the slurry is added.
- the dispersant is used to prevent the particles from agglomerating during the grinding process. That is, when the raw material particles are pulverized and become fine powder particles in the process of pulverizing to control the particle size of the solid raw material constituting the absorbent, the particles may be agglomerated with each other, and the grinding efficiency may be lowered.
- the use of is essential.
- Dispersants include anionic dispersants, cationic dispersants, amphoteric dispersants, nonionic dispersants, or a combination thereof.
- Anionic dispersants include polycarboxylic acid, polycarboxylic acid amine, polycarboxylic acid amine salt or polycarboxylic acid soda salt. Such anionic dispersants account for 0.1 to 10% by weight relative to the total solid raw materials.
- Nonionic dispersants include fluorine-based surfactants (Fluorsurfactant), accounting for 0.01 ⁇ 0.3% by weight relative to the total solid raw materials.
- the antifoaming agent is used to remove bubbles in the slurry to which the dispersing agent and the organic binder are applied, and a metal soap-based and polyester-based nonionic surfactant is used. These defoamers account for 0.01 to 0.2% by weight of the total solid raw materials.
- the organic binder is added during slurry preparation to impart plasticity and fluidity of the slurry and ultimately maintain the shape of the spray-dried solid absorbent particles, thereby facilitating handling of the particles before drying and firing.
- the organic binder polyvinyl alcohol-based, polyglycol-based, methyl cellulose or combinations thereof may be used.
- the organic binder accounts for 0.5 to 5% by weight of the total solid raw materials.
- 1 is a process chart showing the manufacturing process of the carbon dioxide absorbent for exhaust gas according to the present invention.
- a process of preparing a slurry by mixing a solid raw material in water and pulverizing and dispersing the mixture S10
- a process of primary molding the absorbent by spray drying the prepared slurry S20
- the absorbent thus prepared absorbs CO 2 in the flue gas temperature range (50-100 ° C.) through an absorption reactor and is recycled repeatedly by additional heat sources at 100-200 ° C. through a regeneration reactor.
- FIG. 2 is a flowchart illustrating a process of preparing a slurry in detail.
- distilled water corresponding to the concentration of the slurry to be prepared (weight ratio of solid raw material to liquid water) is placed in a suitable container (S11). At this time, a dispersing agent and an antifoamer can be added.
- the active substance such as potassium carbonate is first completely dissolved, and then a support, an inorganic binder, and a regeneration accelerator are added and mixed (S12).
- a dispersant or an antifoaming agent may be added to impart fluidity of the slurry mixed with the solid raw materials and to facilitate mixing of the raw materials.
- the concentration of the slurry can be adjusted with water to prevent the use of excess dispersant, the concentration of the mixed slurry is preferably 20 to 50% by weight.
- the raw materials are evenly mixed (S13).
- a general stirrer a homogenizer, an ultrasonic homogenizer, a high shear blender, a double helix mixer, etc. are mainly used. It can be optionally used depending on the amount of raw material to be added.
- a stable slurry may be prepared using a pH adjuster.
- the raw materials are crushed and homogenized using a grinder (S14).
- the grinding method has a large grinding effect and uses a wet milling (Wet milling) method to solve problems such as blowing of particles during dry grinding.
- the mill used for grinding the solid raw materials includes a roller mill, a ball mill, an attrition mill, a planter mill or a bead mill.
- the filling amount of beads which is a grinding medium, is preferably 60 to 80% based on the volume of the grinding vessel.
- Beads, which are grinding media use Yttrium stabilized zirconia beads which are excellent in strength and stability.
- the size of the ball is preferably in the range of 0.3 to 1.25 mm.
- the size of the solid raw material particles included in the slurry is controlled to 1 ⁇ m or less and comminution or homogenizing two or more times to prepare a homogeneous slurry.
- the flowability of the slurry is controlled by adding a dispersant and an antifoaming agent so that the slurry can be transported through a pump for the next grinding.
- the organic binder is added before final grinding so that the slurry is uniformly mixed.
- the slurry which has been pulverized and homogenized is made of a dispersant, an antifoaming agent, or additional water to adjust the characteristics of the slurry such as concentration and viscosity, followed by a vacuum sieving process. Etc.) are removed (S15).
- FIG. 3 is a process chart showing a process of forming a water absorbent by spray drying the prepared slurry.
- the viscosity of the slurry transferable to the pump is not limited, but may be sprayed at 300 cP or more.
- the fluidized slurry is shaped into spherical solid absorbent particles. Operation conditions of the spray dryer is such that the particle size distribution of the absorbent is 30 ⁇ 400 ⁇ m.
- Factors affecting the shape, particle size and distribution of the absorbent particles, the structure of the absorbent include the concentration and viscosity of the slurry, the degree of dispersion, the injection pressure and amount of the slurry, the drying capacity and temperature of the spray dryer. These parameters depend on the spray dryer's structure and spray type.
- the spray dryer is not particularly limited, but may be manufactured to be spray dried in a countercurrent manner using a pressure nozzle. That is, in order to increase the residence time of the particles sprayed in the dryer in order to increase the average particle of the absorbent in the spray dryer to 60 ⁇ 180 ⁇ m counter counter (Centrifugal Pressure Nozzle) installed in the lower part of the dryer (Counter Current Fountain Configuration Spraying method is available.
- Preferred operating conditions of the spray dryer are an injection pressure of 5 ⁇ 15kg / cm2, the inner diameter of the pressure nozzle 0.5 ⁇ 1.2mm, the dryer inlet temperature 260 ⁇ 300 °C, the dryer outlet temperature 110 ⁇ 130 °C.
- FIG. 4 is a process chart showing a process of preparing a final absorbent by drying and baking the molded absorbent.
- the absorbent molded into a sphere in a spray dryer is dried for 2 hours or more in a reflux dryer in an air atmosphere of 110 ⁇ 150 °C (S31).
- the dried absorbent is heated at an elevated temperature range of 2 ⁇ 5 °C / min in the air atmosphere to maintain at least 2 hours at the final firing temperature of 350 ⁇ 1000 °C range (S32).
- the final absorbents satisfy the requirements of the process, which have a spherical shape, particle size of 60 to 180 ⁇ m, particle distribution of 30 to 400 ⁇ m, packing density of 0.6 g / cc or more, CO 2 absorption ability of 3 wt% or more, regeneration. 70% or more performance, 30% or less wear resistance, and 70% or more regeneration performance.
- potassium carbonate K 2 CO 3
- potassium bicarbonate KHCO 3
- gamma alumina ⁇ -Al 2 O 3
- calcium silicate bentonite
- pseudo-bohemite 15-20 wt% as inorganic binder
- titania dioxide TiO 2
- zirconia dioxide TiO 2
- An absorbent was prepared using 5 to 20% by weight of hydrotalcite as a composition ratio.
- the mixed slurry was prepared by sequentially adding the raw materials to water while stirring the concentration of the solid raw material contained in the slurry to 25 to 40% by weight.
- the dispersant was added before the raw material for easy mixing and dispersion of the raw material, or in a small amount depending on the viscosity of the mixed slurry, the degree of stirring in the sequential loading of the raw material.
- the antifoaming agent was added in small amounts depending on the degree of bubbles generated after the dispersant was added or during the stirring of the slurry.
- the mixed slurry was sufficiently stirred for 10 minutes or more at a speed of 10,000-25,000 rpm using a double spiral stirrer to prevent sedimentation of particles having a relatively large specific gravity or large sizes among solid raw materials.
- the mixed slurry was prepared by pulverizing and homogenizing the solid raw material particles using a high energy bead mill two or more times. At this time, to control the properties of the slurry, such as the viscosity of the slurry, the concentration of the solid raw material, pH, or the like, additional water, a dispersant, an antifoaming agent, and an organic amine for pH adjustment were added. Polyethylglycol (PEG) was added as an organic binder in an amount of 1 to 3% by weight based on the total solids, and was added before final grinding to disperse homogeneously in the slurry.
- PEG Polyethylglycol
- the final slurry obtained through the characteristics control of the slurry as described above was vacuum sieved to remove foreign substances that may be introduced during the manufacturing process.
- the slurry from which the foreign substances were removed was spray dried by adjusting the concentration to 27 to 38% by weight.
- the absorbent particles thus formed were dried at 120 ° C. for 2 hours or more in an air atmosphere dryer, and then heated at a heating rate of 2 ⁇ 5 ° C./min to a final firing temperature of 500 ° to 650 ° C. in a furnace, and then at 2 ° C. at a final temperature. Maintain over time to produce the final absorbent.
- each one hour was maintained at 200 ° C., 400 ° C. and 500 ° C. before reaching the final firing temperature.
- the absorbent thus prepared is designated as A, B, C, D, E, F, G, H according to the composition of the active ingredient, support, binder and regeneration enhancer.
- Table 1 below shows the composition and manufacturing characteristics of the absorbent including the regeneration enhancer.
- the particle shape was determined by visual observation, industrial microscope, or electron scanning microscope (SEM), and the average particle and particle size distribution of the absorbent were measured according to ASTM E-11, a standard method. At this time, 10g of the absorbent sample was sieved for 30 minutes in a sieve shaker (Seive shaker) and the average particle size and size distribution was calculated according to the calculation method presented.
- SEM electron scanning microscope
- Attrition resistance of the absorbent molded by the spray drying method was measured in accordance with the test method and the procedure suggested in the specification using a 3-hole attrition tester manufactured in accordance with ASTM D5757-95.
- the Attrition Index (AI), calculated according to the method proposed by STM, is a fraction of the initial sample volume (50 g), which is generated by wear in the wear tube for 5 hours at a flow rate of 10 liters (standard liter per minute). It is shown.
- One of the important indicators of the (fluidized bed or high velocity fluidized bed) process is that less than 30% is preferred for the fluidized bed process.
- the absorption and regeneration reactions which are the reaction characteristics of the absorbents A to H prepared in this example, were measured by thermogravimetric analysis. The weight and total flow rate of the sample used were 10 mg and 60 ml / min, respectively. CO 2 absorption reaction was measured at 70 °C, regeneration was carried out at 140 °C.
- the reaction gas was a replica of the flue gas of a coal-fired power plant. The composition of the gas consisted of 14.4% of carbon dioxide, 5.4% of oxygen, 10% of water as steam, and 70.2% of nitrogen. Nitrogen was used as the regeneration gas.
- a regeneration is at least 1.5 cycles (absorption-regeneration-absorption) perform the evaluated first, second CO 2 absorption capacity of the absorbent in the second absorption capacity for the reproduction capacity of the absorbent in the first absorption capacity
- the ratio is expressed as a percentage.
- the wear index (AI) expressed in wear resistance indicates that the smaller the value, the higher the wear strength.
- utilization is a percentage of the CO 2 absorption capacity measured against the theoretical CO 2 absorption capacity of each absorbent is an indicator of the utilization of the active ingredient contained in each absorbent.
- FIG. 5 A photo showing that the shape of the solid absorbent presented in this example is spherical is shown in FIG. 5.
- the A absorbent was subjected to a 2-cycle (absorption-regeneration repeated) test to evaluate CO 2 absorption and regeneration. Cycle (absorption-regeneration repeat) test was performed. 6 and 7 show the absorption and regeneration reaction results of the A and F absorbers. As shown in the figure, it can be seen that the A absorbent and the F absorbent do not significantly change the weight increase due to the CO2 absorption capacity and the weight loss due to the regeneration reaction even after repeated absorption and regeneration reactions.
- the present invention has shown that it is possible to directly use a solid absorbent including a regeneration enhancer in a dry CO2 capture process using a spray drying technique.
- the solid absorbent according to the embodiment of the present invention spherical shape, particle size 60 ⁇ 180 ⁇ m, particle distribution 30 ⁇ 400 ⁇ m, packing density 0.6g / cc or more, CO 2 absorption ability 3% by weight or more, regeneration performance It can be seen that not only satisfies all the physical properties required in the process as 70% or more, wear resistance is 30% or less, and the regeneration performance is 70% or more.
- Such a solid absorbent according to an embodiment of the present invention has the advantage that it is possible to collect CO2 of large-scale emission sources such as power plants, steelmaking, oil refining industry at low cost because it is easy to mass production and low cost.
- it since it can operate in the exhaust gas temperature range below 200 °C does not require a separate heat source supply can solve both problems of cost reduction and efficient energy use at the same time.
- the carbon dioxide absorbent for flue gas according to the present invention and a method for manufacturing the same, physical properties such as spherical shape, average particle size and size distribution, filling density, and wear resistance are satisfied as conditions of the absorbent required in the process, as well as CO 2 absorption. Excellent ability and regeneration.
- mass production is easy and low cost is generated, there is an advantage in that CO 2 of large-scale emission sources such as power plants, steelmaking, and refinery industries can be collected at low cost.
- the absorption reaction (50 ⁇ 110 °C) and the regeneration reaction (100 ⁇ 200 °C) in the exhaust gas temperature range does not require an additional heat source supply can solve both problems of cost reduction and efficient energy use at the same time.
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Abstract
Description
고체흡수제 | 흡수제A | 흡수제B | 흡수제C | 흡수제D | 흡수제E | 흡수제F | 흡수제G | 흡수제H |
활성성분(K2CO3),중량% | 35 | 35 | 35 | 35 | 40 | 40 | - | - |
활성성분(KHCO3),중량% | - | - | - | - | - | - | 35 | 35 |
지지체(γ-Alumina, VGL-15), 중량% | 43 | 33 | 43 | 43 | 33 | - | 43 | 43 |
지지체(γ-Alumina, VGL-25), 중량% | - | - | - | - | - | 23 | - | - |
무기결합제(Calcium silicate),중량% | 7 | 7 | 5 | 7 | 7 | 7 | 7 | 7 |
무기결합제(Bentonite), 중량% | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 5 |
무기결합제(유사보에마이트), 중량% | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 5 |
재생증진제(TiO2), 중량% | 5 | 10 | 7 | - | 10 | 20 | 5 | - |
재생증진제(ZrO2), 중량% | - | - | - | 5 | - | - | - | 5 |
재생증진제(하이드로탈사이트),중량% | - | 5 | - | - | - | - | - | - |
총고체원료,중량% | 100 | 100 | 100 | 100 | 100 | 100 | 100 | 100 |
비이온계분산제,중량% | 0.01~0.1 | |||||||
음이온계분산제,중량% | 0.1~3 | |||||||
소포제, 중량% | 0.01~0.1 | |||||||
유기결합제, 중량% | 1.0~5.0 | |||||||
슬러리농도, 중량% | 32.5 | 30.1 | 37.49 | 33.97 | 31.82 | 30.7 | 27.49 | 30.92 |
슬러리 pH | 11.9 | 11.4 | 11.09 | 10.78 | 10.98 | 10.86 | 8.83 | 8.75 |
pH조절제(유기아민),중량% | - | - | 0.13 | 0.13 | - | - | 0.13 | 0.13 |
점도, cP | 6500 | 36,500 | 1,853 | 1,710 | 2,800 | 1,180 | 1,430 | 1,790 |
sorbents | A | B | C | D | E | F | G | H | |
Shapea | ss | ss | ss | ss | ss | ss | ss | ss | |
APSb, ㎛ | 104 | 95 | 134 | 121 | 106 | 118 | 132 | 150 | |
SDc, ㎛ | 42-355 | 37-355 | 38-196 | 49-355 | 37-303 | 37-355 | 56-355 | 68-355 | |
Bulk density, g/ml | 0.98 | 1.0 | 0.87 | 0.87 | 1.05 | 1.12 | 0.67 | 0.66 | |
BETd, ㎡/g | 39 | 44 | 44 | 47 | 31 | - | 64 | 32 | |
Hg porosity, % | 63 | 45 | 66 | 53 | 54 | - | 74 | 65 | |
AIe, % | 0.5 | 0.2 | 0.1 | 0.4 | 0.4 | 0.04 | 12 | 8.94 | |
TGA CO2흡수능,중량% | 1st | 6.14 | 5.66 | 6.95 | 8.93 | 6.74 | 8.04 | 5.84 | 3.97 |
2st | 4.61 | 4.95 | 5.89 | 7.04 | 5.43 | 5.60 | 4.09 | 3.98 | |
재생성, % | 75 | 88 | 85 | 79 | 81 | 70 | 70 | 100 | |
최종 소성온도,℃ | 550 | 500 | 500 | 500 | 500 | 500 | 550 | 550 |
Claims (21)
- 배가스에 포함된 이산화탄소를 포집하는 배가스용 이산화탄소 흡수제에 있어서,상기 흡수제를 구성하는 고체원료는,5~70중량%의 활성성분, 5~70중량%의 지지체, 5~70중량%의 무기결합제 및 5~70중량%의 재생 증진제로 이루어진 것을 특징으로 하는 배가스용 이산화탄소 흡수제.
- 제 1 항에 있어서,상기 활성성분은 주기율표 1족과 2족에 속하는 알칼리 금속, 알칼리 토금속 탄산염, 중산탄산염 또는 탄산염으로 전환될 수 있는 성분인 것을 특징으로 하는 배가스용 이산화탄소 흡수제.
- 제 2 항에 있어서,상기 활성성분은 탄산칼륨 또는 중탄산칼륨이며, 그 함량이 20~50중량%인 것을 특징으로 하는 배가스용 이산화탄소 흡수제.
- 제 1 항에 있어서,상기 지지체는 알루미나인 것을 특징으로 하는 배가스용 이산화탄소 흡수제.
- 제 4 항에 있어서,상기 알루미나는 비표면적이 150㎡/g 또는 250㎡/g이며, 그 함량이 20~50중량%인 것을 특징으로 하는 배가스용 이산화탄소 흡수제.
- 제 1 항에 있어서,상기 무기결합제는 시멘트류, 점토류 또는 세라믹류이며, 그 함량이 15~20중량%인 것을 특징으로 하는 배가스용 이산화탄소 흡수제.
- 제 6 항에 있어서,상기 시멘트류는 칼슘 실리케이트 또는 칼슘 알루미네이트이고,상기 점토류는 벤토나이트 또는 카올린이며,상기 세라믹류는 알루미나졸, 실리카졸 또는 보에마이트인 것을 특징으로 하는 배가스용 이산화탄소 흡수제.
- 제 1 항에 있어서,상기 재생 증진제는 이산화티타니아, 이산화지르코니아 또는 하이드로탈사이트이며, 그 함량은 5~20중량%인 것을 특징으로 하는 배가스용 이산화탄소 흡수제.
- 상기 제1 항 내지 제 8 항중 어느 한 항의 고체원료를 이용해 슬러리를 제조하는 단계;제조된 슬러리를 분무 건조기로 건조시켜 흡수제를 일차 제조하는 단계; 및일차 제조된 흡수제를 건조 소성시켜 최종 흡수제를 제조하는 단계를 포함하는 것을 특징으로 하는 배가스용 이산화탄소 흡수제 제조방법.
- 제 9 항에 있어서,상기 슬러리를 제조하는 단계는,상기 고체원료를 물에 섞어 혼합물을 만드는 단계;상기 혼합물에 분산제, 소포제, 유기결합제 또는 pH 조절제를 첨가하는 단계;상기 혼합물을 교반하는 단계; 및상기 고체원료를 분쇄하고 균일화하는 단계를 포함하는 것을 특징으로 하는 배가스용 이산화탄소 흡수제 제조방법.
- 제 10 항에 있어서,상기 슬러리의 농도(고체원료 대 물의 중량비)는 20~50중량%인 것을 특징으로 하는 배가스용 이산화탄소 흡수제 제조방법.
- 제 10 항 또는 제 11 항에 있어서,상기 고체원료를 교반하는 교반기는, 일반적 교반기, 이중나선 교반기, 고속 유화기, 혼합기 또는 초음파 유화기이며, 10,000~25,000rpm의 속도로 교반하는 것을 특징으로 하는 배가스용 이산화탄소 흡수제 제조방법.
- 제 10 항 또는 제 11 항에 있어서,상기 고체원료를 분쇄하는 분쇄기는, 롤러밀, 볼밀, 마모밀, 프레너터리 밀 또는 비드밀이며, 상기 고체원료를 0초과 1㎛ 이하로 분쇄하는 것을 특징으로 하는 배가스용 이산화탄소 흡수제 제조방법.
- 제 10 항에 있어서,상기 분산제는,음이온계 분산제, 양이온계 분산제, 양쪽성 분산제, 비이온계 분산제 또는 이들이 조합된 분산제이며, 상기 고체원료의 총중량 대비 0.1~10중량%로 첨가되는 것을 특징으로 하는 배가스용 이산화탄소 흡수제 제조방법.
- 제 10 항에 있어서,상기 소포제는,금속비누계 또는 포리에스테르계이며, 상기 고체원료의 총중량 대비 0.01~0.2중량%로 첨가되는 것을 특징으로 하는 배가스용 이산화탄소 흡수제 제조방법.
- 제 10 항에 있어서,상기 유기결합제는,폴리비닐알코올계, 폴리글라이콜계, 메틸셀룰로즈 또는 이들을 조합한 것이며, 상기 고체원료의 총중량 대비 0.5~5중량%로 첨가되는 것을 특징으로 하는 배가스용 이산화탄소 흡수제 제조방법.
- 제 9 항에 있어서,상기 슬러리 제조단계에서 슬러리에 포함된 이물질을 제거하는 과정을 포함하는 것을 특징으로 하는 배가스용 이산화탄소 흡수제 제조방법.
- 제 17 항에 있어서,상기 이물질은 진공 체거름 과정을 통해 제거되는 것을 특징으로 하는 배가스용 이산화탄소 흡수제 제조방법.
- 제 9 항에 있어서,상기 흡수제 일차 제조단계에서는 상기 분무 건조기의 주입압력이 5~15㎏/㎠, 가압노즐의 내경이 0.5~1.2㎜, 건조기 입구온도가 260~300℃, 건조기 출구온도가 110~130℃인 것을 특징으로 하는 배가스용 이산화탄소 흡수제 제조방법.
- 제 9 항에 있어서,상기 최종 흡수제 제조단계는,일차 제조된 흡수제를 110~150℃의 공기분위기의 환류 건조기에서 건조시킨 후, 건조된 흡수제를 공기분위기에서 2~5℃/min 범위의 승온속도로 승온하여 350~1000℃ 범위의 소성온도에서 소성시키는 과정을 포함하는 것을 특징으로 하는 배가스용 이산화탄소 흡수제 제조방법.
- 제 20 항에 있어서,상기 최종 흡수제 제조단계에서 성형된 흡수제는 구형이며, 입자크기가 60~180㎛이고, 입자분포가 30~400㎛이며, 충진밀도가 0.6~1.2g/cc이고, 내마모도가 0.01~30%이며, CO2 흡수능력이 3~10중량%이고, 재생성능이 70~100%인 것을 특징으로 하는 배가스용 이산화탄소 흡수제 제조방법.
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GB1208806.8A GB2490261A (en) | 2009-10-30 | 2009-10-30 | Carbon dioxide absorbent for exhaust gas, and preparation method thereof |
PCT/KR2009/006370 WO2011052829A1 (ko) | 2009-10-30 | 2009-10-30 | 배가스용 이산화탄소 흡수제 및 그 제조방법 |
GB1208806.8A GB2490261B (en) | 2009-10-30 | 2009-10-30 | Carbon dioxide absorbent for exhaust gas, and preparation method thereof |
JP2012536641A JP6080122B2 (ja) | 2009-10-30 | 2009-10-30 | 排ガス用二酸化炭素吸収剤及びその製造方法 |
AU2009354628A AU2009354628B2 (en) | 2009-10-30 | 2009-10-30 | Carbon dioxide absorbent for exhaust gas, and preparation method thereof |
US13/505,151 US9138682B2 (en) | 2009-10-30 | 2009-10-30 | Carbon dioxide absorbent for exhaust gas, and preparation method thereof |
CA2779427A CA2779427C (en) | 2009-10-30 | 2009-10-30 | Carbon dioxide absorbent for exhaust gas, and preparation method thereof |
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US11229897B2 (en) | 2016-02-12 | 2022-01-25 | Basf Corporation | Carbon dioxide sorbents for air quality control |
WO2017148782A1 (en) * | 2016-03-01 | 2017-09-08 | Antecy | Shaped attrition resistant particles for co2 capturing and conversion |
EP3332867A1 (en) * | 2016-12-08 | 2018-06-13 | Antecy B.V. | Shaped particles for co2 capturing and conversion |
EP3222584A1 (en) | 2016-03-21 | 2017-09-27 | Tessenderlo Chemie NV | Method for producing soluble potassium sulfate |
CN115057651A (zh) * | 2022-07-06 | 2022-09-16 | 宁波新盛建材开发有限公司 | 一种保塑防冻型镁质混凝土抗裂剂及其制备方法 |
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- 2009-10-30 AU AU2009354628A patent/AU2009354628B2/en active Active
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- 2009-10-30 JP JP2012536641A patent/JP6080122B2/ja active Active
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GB201208806D0 (en) | 2012-07-04 |
CA2779427C (en) | 2015-12-29 |
JP6080122B2 (ja) | 2017-02-15 |
CA2779427A1 (en) | 2011-05-05 |
AU2009354628B2 (en) | 2013-09-19 |
JP2013508153A (ja) | 2013-03-07 |
AU2009354628A1 (en) | 2012-05-31 |
GB2490261B (en) | 2017-03-08 |
US9138682B2 (en) | 2015-09-22 |
US20120273720A1 (en) | 2012-11-01 |
GB2490261A (en) | 2012-10-24 |
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