WO2011007648A1 - 熱延鋼板の製造装置、及び鋼板の製造方法 - Google Patents
熱延鋼板の製造装置、及び鋼板の製造方法 Download PDFInfo
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- WO2011007648A1 WO2011007648A1 PCT/JP2010/060564 JP2010060564W WO2011007648A1 WO 2011007648 A1 WO2011007648 A1 WO 2011007648A1 JP 2010060564 W JP2010060564 W JP 2010060564W WO 2011007648 A1 WO2011007648 A1 WO 2011007648A1
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- cooling
- steel plate
- hot
- steel sheet
- rolled steel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
- B21B45/0203—Cooling
- B21B45/0209—Cooling devices, e.g. using gaseous coolants
- B21B45/0215—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes
- B21B45/0218—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes for strips, sheets, or plates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B1/24—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process
- B21B1/26—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process by hot-rolling, e.g. Steckel hot mill
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B39/00—Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B39/02—Feeding or supporting work; Braking or tensioning arrangements, e.g. threading arrangements
- B21B39/08—Braking or tensioning arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B39/00—Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B39/14—Guiding, positioning or aligning work
Definitions
- the present invention relates to a hot-rolled steel plate manufacturing apparatus and a steel plate manufacturing method. More specifically, the present invention relates to a hot-rolled steel plate manufacturing apparatus excellent in drainage of a cooling medium, and a steel plate manufacturing method using the apparatus.
- Steel materials used for automobiles and structural materials are required to have excellent mechanical properties such as strength, workability, and toughness. In order to enhance these mechanical properties comprehensively, it is effective to refine the structure of the steel material. Therefore, many methods for obtaining a steel material having a fine structure have been sought. Moreover, according to refinement
- the amount of cooling water and the flow density are increased in this way, the amount of water (residual water) that accumulates on the upper surface of the steel plate increases on the upper surface of the steel plate due to the relationship between water supply and drainage.
- stagnant water between the lower surface guide and the steel plate increases on the lower surface side of the steel plate. Since such stagnant water is water that has been used for cooling the steel sheet, it is desired to discharge it as soon as possible and provide the steel sheet with water supplied from the cooling nozzle to ensure the cooling capacity.
- the accumulated water is a water layer, if it is thick, it becomes a resistance and the water from the cooling nozzle may not reach the steel plate effectively.
- the stagnant water flows from the central portion of the steel plate toward the end portion, and the flow velocity increases as the end portion of the steel plate is approached. Therefore, when the amount of staying water increases, the cooling unevenness in the plate width direction of the steel plate increases. Further, if the amount of staying water increases too much, the tip of the cooling nozzle is submerged by the staying water on the upper surface guide.
- Patent Document 1 describes such cooling.
- an object of the present invention is to provide a hot-rolled steel plate manufacturing apparatus and a steel plate manufacturing method excellent in drainage in a hot-rolled steel plate manufacturing line.
- the invention according to claim 1 is capable of cooling a hot finish rolling mill row and a steel plate that is disposed on the lower process side of the final stand of the hot finish rolling mill row and is transported on a transport roll.
- a cooling nozzle capable of injecting cooling water on the upper surface of the steel plate to be transported, a plurality of upper surface cooling nozzle rows arranged along the transport direction of the steel plate to be transported, and cooling water on the lower surface of the steel plate to be transported
- a plurality of lower surface cooling nozzle rows arranged along the conveyance direction of the steel plate to be conveyed, and an upper surface guide arranged on the upper surface side of the steel plate to be conveyed.
- the uniform cooling width is W [m]
- the average gap distance between the end portion of the uniform cooling width and the housing standing portion is W SW [m]
- gravity acceleration is g [m / s 2 ]
- average water density in the uniform cooling width is Q q [m 3 / (m 2 ⁇ s)]
- W SW and the upper surface guide A value determined from h [m] which is an average distance from the upper surface of the steel plate is C
- the “uniform cooling width” by the cooling nozzle means a size in the width direction of the steel sheet that allows uniform cooling of the steel sheet to be conveyed due to the nature of the cooling nozzle arranged. Specifically, it often coincides with the maximum width of the steel plate that can be manufactured in the steel plate manufacturing apparatus.
- the “cooling water” is cooling water as a cooling medium, and does not need to be so-called pure water, and means water that may contain impurities inevitably mixed such as industrial water.
- the invention described in claim 2 is the hot-rolled steel sheet manufacturing apparatus according to claim 1, wherein the cooling nozzle provided in the cooling nozzle row is a flat spray nozzle.
- the invention described in claim 3 is a hot-rolled steel sheet characterized by producing a steel sheet by passing it through the hot-rolled steel sheet manufacturing apparatus according to claim 1 or 2.
- the problem is solved by providing a manufacturing method.
- the invention described in claim 4 is a method for manufacturing a steel sheet by passing it through the hot-rolled steel sheet manufacturing apparatus described in claim 1 or 2, and hot finish rolling.
- the above-mentioned problem is solved by providing a method for producing a hot-rolled steel sheet, which includes a step of finishing rolling with the highest reduction ratio of the final stand in the machine row and a step of cooling by a cooling device.
- the invention described in claim 5 is a method of manufacturing a steel sheet by passing it through the hot-rolled steel sheet manufacturing apparatus described in claim 1 or 2, wherein the manufacturing apparatus is cooled.
- the problem is solved by providing a method of manufacturing a hot-rolled steel sheet that includes a pinch roll on the lower process side of the apparatus, and starts cooling by a cooling device after the leading end of the steel sheet to be passed through reaches the pinch roll.
- the present invention it is possible to provide a hot-rolled steel plate manufacturing apparatus and a hot-rolled steel plate manufacturing method excellent in drainage in a hot-rolled steel plate production line.
- this makes it possible to increase the amount of cooling water and further promote rapid cooling after rolling, so that it is possible to manufacture a steel plate having excellent mechanical performance.
- FIG.2 It is the figure which showed typically a part of manufacturing apparatus of the hot rolled sheet steel which concerns on one embodiment. It is the figure expanded paying attention to the part in which the cooling device is arrange
- FIG. 1 is a diagram schematically showing a part of a hot-rolled steel sheet manufacturing apparatus 10 according to one embodiment.
- the steel plate 1 is conveyed from the left side (upper process side, upstream side) to the right (lower process side, downstream side) of the paper surface, and the vertical direction of the paper surface is the vertical direction.
- the upper process side (upstream side) / lower process side (downstream side) direction may be referred to as a passing plate direction.
- board direction may be described as a steel plate width direction.
- repeated reference numerals may be omitted.
- a hot rolled steel sheet manufacturing apparatus 10 includes a hot finish rolling mill row 11, a cooling device 20, transport rolls 12, 12,..., A pinch roll 13.
- a heating furnace, a rough rolling mill row, and the like are arranged on the upper process side from the hot finish rolling mill row 11. Thereby, the conditions of the steel plate for entering into the hot finish rolling mill row 11 are adjusted.
- various facilities for shipping as a steel plate coil, such as other cooling devices and winders, are arranged.
- Hot-rolled steel sheets are generally manufactured as follows. That is, the rough bar extracted from the heating furnace and rolled to a predetermined thickness by the rough rolling mill is continuously rolled to the predetermined thickness by the hot finish rolling mill row 11 while the temperature is controlled. Thereafter, it is rapidly cooled in the cooling device 20.
- the cooling device 20 is disposed from the inside of the housing 11gh that supports the rolling rolls in the final stand 11g of the hot finish rolling mill row 11. More specifically, it is installed as close as possible to the rolling rolls 11gw and 11gw (see FIG. 2) of the final stand 11g. Then, it passes through the pinch roll 13 and is cooled to a predetermined winding temperature by another cooling device, and is wound in a coil shape by a winder.
- FIG. 2 is an enlarged view of a portion of FIG. 1 where the cooling device 20 is provided.
- FIG. 2A is an enlarged view so that the entire cooling device 20 appears, and
- FIG. 2B is a view paying attention to the vicinity of the final stand 11g.
- FIG. 3 is a cross-sectional view taken along the line III-III in FIG. Accordingly, in FIG. 3, the upper and lower sides of the drawing are the vertical direction of the manufacturing apparatus 10, the left and right sides of the drawing are the steel plate width direction, and the back / front direction of the drawing is the sheet passing direction.
- each of the rolling mills 11a, 11b,..., 11g is a rolling mill that constitutes a so-called stand, and can satisfy conditions such as thickness, mechanical properties, and surface quality required for the final product. Thus, rolling conditions such as a rolling reduction are set.
- the reduction ratio of each stand is set so as to satisfy the performance that the steel sheet to be manufactured should have, but after high pressure rolling, the austenite grains are greatly deformed and the transition density is increased, thereby cooling From the viewpoint of reducing the size of the ferrite grains, it is preferable that the rolling reduction is large in the final stand 11g.
- the rolling mills of each stand were arranged so that the work rolls (11aw, 11aw,..., 11fw, 11fw, 11gw, 11gw) that are actually rolled down with the steel plate 1 sandwiched therebetween, and the outer circumferences of the work rolls were in contact with each other.
- a pair of backup rolls (11ab, 11ab,..., 11fb, 11fb, 11gb, 11gb).
- the rotation axis of the work roll and the backup roll is an upright portion (e.g., standingly opposed to a housing (11ah,..., 11fh, 11gh) provided so as to include the work roll and the backup roll inside).
- a housing 11ah,..., 11fh, 11gh
- the standing portion of the housing is erected so as to sandwich a plate line (pass line) of the steel plate.
- the distance between the work roll 11gw indicated by L1 in FIG. 2A and the lower process side end face of the housing standing portions 11gr and 11gr is larger than the radius r1 of the work roll 11gw. Accordingly, a part of the cooling device 20 can be disposed at a portion corresponding to L1-r1 as described later. That is, it is possible to install a part of the cooling device 20 so as to be inserted inside the housing 11gh. Further, as shown in FIG. 3, at the portion where the cooling device 20 is inserted inside the housing 11gh, the end of the uniform cooling width (W, see FIG. 5) of the cooling device 20 and the housing standing portions 11gr, 11gr A gap indicated by W sw and W sw is formed. The size of the W sw will be described later together with the description of the cooling device 20.
- the cooling device 20 includes upper surface water supply means 21, 21, ..., lower surface water supply means 22, 22, ..., upper surface guides 30, 30, ..., lower surface guides 40, 40, ....
- the upper surface water supply means 21, 21,... Are means for supplying cooling water to the upper surface side of the steel plate 1, and are provided in a plurality of rows in the cooling headers 21 a, 21 a,. Are provided with conduits 21b, 21b,... And cooling nozzles 21c, 21c,.
- the cooling header 21a is a pipe extending in the width direction of the steel plate, and such cooling headers 21a, 21a,.
- the conduit 21b is a plurality of thin pipes branched from the respective cooling headers 21a, and the open ends thereof are directed to the upper surface side of the steel plate.
- a plurality of conduits 21b, 21b,... Are provided in a comb shape along the tube length direction of the cooling header 21a, that is, in the steel plate width direction.
- a cooling nozzle 21c, 21c,... Is attached to the tip of each conduit 21b, 21b,.
- the cooling nozzles 21c, 21c,... Of the present embodiment are flat type spray nozzles capable of forming a fan-shaped cooling water jet (for example, a thickness of about 5 mm to 30 mm).
- 4 and 5 schematically show the cooling water jet formed on the steel plate surface by the cooling nozzles 21c, 21c,...
- FIG. 4 is a perspective view.
- FIG. 5 is a diagram schematically showing a collision mode when the jet collides with the steel plate surface.
- white circles represent the positions immediately below the cooling nozzles 21 c, 21 c,...
- bold lines represent the collision positions and shapes of the cooling water jets.
- FIGS. 4 and 5 show the plate passing direction and the plate width direction together.
- the adjacent cooling nozzle rows are arranged so that the positions in the plate width direction are shifted.
- a so-called staggered arrangement is employed so that the adjacent cooling nozzle row and the plate width direction position are the same.
- the cooling nozzle is arranged so that the cooling water jet can pass at least twice over all positions in the steel plate width direction on the steel plate surface. That is, the point ST where the steel plate to be passed is moved along the straight arrow in FIG. At that time, each cooling nozzle row A (cooling nozzle row A (A1, A2) twice, cooling nozzle row B twice (B1, B2), cooling nozzle row C twice (C1, C2), etc.) The jets from the cooling nozzles belonging to the cooling nozzle row collide twice in the row.
- the cooling nozzle was arranged so that Here, the passage is made twice, but the present invention is not limited to this, and the passage may be made three times or more.
- the cooling nozzle rows adjacent to each other in the sheet passing direction were twisted in the opposite directions.
- the “uniform cooling width” for cooling the steel sheet is determined by the arrangement of the cooling nozzles. This means a size in the width direction of the steel plate that allows uniform cooling of the steel plate being conveyed due to the nature of the cooling nozzle group to be arranged. Specifically, it often coincides with the maximum width of the steel sheet that can be manufactured in the steel sheet manufacturing apparatus. Specifically, for example, the size is indicated by W in FIG.
- the position where the upper surface water supply means 21 is provided is not particularly limited. However, it is installed immediately after the final stand 11g in the hot finish rolling mill row 11. Specifically, the final stand 11g is disposed as close as possible to the work roll 11gw of the final stand 11g from the inside of the housing 11gh. By arranging in this way, it is possible to rapidly cool the steel sheet 1 immediately after rolling by the hot finish rolling mill row 11. Furthermore, the front-end
- the injection of the cooling water from the cooling nozzle closest to the work roll 11gw of the final stand 11g is inclined in the direction of the work roll 11gw rather than the vertical.
- the lower surface water supply means 22, 22,... Are means for supplying cooling water to the lower surface side of the steel plate 1.
- the lower surface water supply means 22, 22,... Are cooling headers 22a, 22a,..., Conduits 22b, 22b,. Are provided at the front end of the nozzles 22c, 22c,.
- the lower surface water supply means 22, 22,... are provided opposite to the upper surface water supply means 21, 21,... And are substantially the same as the water supply means 21, 21,. Therefore, explanation is omitted here.
- FIG. 6 conceptually shows the upper surface guide 30.
- FIG. 6A is a view as seen from above the cooling device 20 and is partially cut away.
- FIG.6 (b) is the figure seen from the side surface side.
- FIG. 6 also shows the positions of the cooling nozzles 21c, 21c,.
- the upper surface guide 30 includes a plate-shaped guide plate 31 and drainage passage forming portions 35, 35,... Disposed on the upper surface side of the guide plate 31.
- the guide plate 31 is a plate-like member and is provided with inflow holes 32, 32,... And outflow holes 33, 33,.
- the inflow holes 32, 32, ... are provided at positions corresponding to the cooling nozzles 21c, 21c, ..., and the shape thereof also corresponds to the shape of the jet. Therefore, the inflow holes 32, 32,... Are arranged in parallel in the steel plate width direction to form an inflow hole array 32A, and the inflow hole arrays 32A, 32A,.
- the shape of the inflow hole is not particularly limited, and it may be formed so that the jet flow from the cooling nozzle does not hit the guide plate as much as possible. Specifically, although depending on the characteristics of the jets of the cooling nozzles 21c, 21c,...
- the guide of the upper surface guide 30 Used, 10% or more of the amount of cooling water ejected from one cooling nozzle 21c per unit time is the guide of the upper surface guide 30.
- a shape that passes through the plate 31 so as not to collide is preferable.
- the opening shape of the inflow holes is substantially similar to the transverse cross-sectional shape of the cooling water jet (cross section orthogonal to the ejection direction axis). It is preferable.
- the outflow holes 33, 33,... are rectangular holes, and a plurality of the holes are juxtaposed in the steel plate width direction to form an outflow hole array 33A.
- the part of the guide plate 31 remains between the outflow holes 33, 33,... Prevents the steel sheet conveyed from entering the outflow holes 33, 33,. It becomes.
- the outflow hole arrays 33A, 33A,... are arranged between the inflow hole arrays 32A, 32A,. That is, in the guide plate 31, the inflow hole rows 32A and the outflow hole rows 33A are alternately arranged along the plate passing direction.
- the parallel rectangles as described above have been described as a preferable opening shape of the outflow holes 33, 33,. Thereby, a large opening area can be obtained efficiently in a limited space.
- the present invention is not limited to this, and it is only necessary that an appropriate amount of drainage can be secured and the steel plate can be prevented from being caught.
- the opening shape of the outflow hole is not limited to the above-described rectangle, and examples thereof include a circle and a trapezoid.
- invasion prevention means becomes a shape corresponding to the said opening shape.
- the outflow hole has a trapezoidal shape having an upper base and a lower base in the plate passing direction
- the steel plate intrusion preventing means can be formed in a parallelogram shape inclined from the plate passing direction.
- Fig. 7 shows a variation of the outflow hole.
- the outflow hole 33 ′ of the modified example of FIG. 7 is one long hole 33 ⁇ / b> A ′ in the width direction, and a net member 33 ⁇ / b> B ′ is stretched here. This also makes it possible to form an outflow hole.
- the so-called fineness of the mesh 33B ′ is preferably a mesh of 5 mm ⁇ 5 mm or more from the viewpoint that the influence of the flow of cooling water is small and foreign substances such as dust are hardly clogged.
- Backflow prevention pieces 33p, 33p are provided to prevent water that has entered the outflow holes 33, 33,... From flowing back from the outflow holes 33, 33,.
- the backflow prevention pieces 33p, 33p,... A larger amount of drainage can be secured, and drainage performance can be improved.
- the backflow prevention pieces 33p and 33p are erected substantially in parallel, but the backflow prevention pieces may be erected so that the upper end side is narrower than the lower end. Thereby, the flow-path cross-sectional area between the backflow prevention piece and the piece (35a, 35c) by which the drainage passage formation part mentioned later is erected can be ensured widely.
- the drainage passage forming portions 35, 35,... are portions that have a concave cross section surrounded by the pieces 35a, 35b, 35c and extend in the steel plate width direction.
- the drainage passage forming portion 35 is disposed so as to cover the concave opening from the upper surface side of the guide plate 31 toward the guide plate 31. At this time, it covers so that a part of upper surface of the guide plate 31 and the outflow hole row
- a rectifying piece 36 is provided at a position directly above the outflow hole row 33A.
- the shape of the rectifying piece 36 is preferably a shape that can be rectified so as to separate the drainage impinging on the piece 35b toward the bottom surface of the drainage passage provided with the backflow prevention pieces 33p, 33p as described later.
- an inverted triangle, a trapezoid, a wedge shape, and other protruding shapes can be considered.
- the heights of the drainage passage forming portions 35, 35,... are not particularly limited, but when the inner diameter of the conduits 21b, 21b,. It is preferable that it is the range of these. This is because if the conduits 21b, 21b,... Are longer than 20d, the pressure loss is undesirably increased, and if it is shorter than 5d, the injection from the cooling nozzle may be unstable.
- the upper surface guide 30 as described above is arranged as shown in FIG.
- three upper surface guides 30, 30, and 30 are used, and these are arranged in parallel in the plate passing direction. All of the upper surface guides 30, 30, 30 are arranged so as to correspond to the height direction positions of the cooling nozzles 21c, 21c,. That is, in the present embodiment, the upper surface guide 30 closest to the final stand 11g is arranged so as to be inclined so that the end on the final stand 11g side is low and the other end side is high.
- the other two upper surface guides 30, 30 are arranged substantially parallel to the passage plate surface at a predetermined interval from the passage plate surface.
- the upper surface guide 30 it is possible to eliminate the problem that the front end portion is caught by the cooling nozzles 21c, 21c,... Furthermore, according to the upper surface guide 30, it becomes possible to appropriately discharge a large amount of cooling water supplied to the upper surface side of the steel plate.
- the cooling water supplied by the upper surface water supply means 21, 21,... Cools the steel plate, and then a part of the cooling water flows in the steel plate width direction and falls downward to be drained.
- Such drainage drainage is improved in drainage by the configuration described later.
- the upper surface guide 30 by providing a further drainage passage, drainage can be assisted and the thickness of the staying water can be kept thin. Details are as follows.
- FIG. 8 shows a diagram for explanation.
- the reference numerals are omitted for the sake of clarity, but the corresponding elements can refer to the reference numerals in FIG.
- the cooling water sprayed on the upper surface of the steel plate 1 also moves forward and backward and collides as indicated by arrows R and R in FIG.
- the cooling water changes its direction, moves upward as indicated by an arrow S, passes through the outflow holes 33, 33,..., And collides with the piece 35b of the drainage passage forming portion 35.
- the piece 35b is provided with the rectifying piece 36 as described above, and the direction of the cooling water is changed as indicated by arrows T and T. Therefore, the resistance of the direction change of the cooling water is kept low by the rectifying piece 36, and drainage is performed reliably and efficiently. As a result, the cooling water that has reached the upper surface side of the guide plate 31 moves in the back / front direction of FIG. 8 and is drained. At this time, since the backflow prevention pieces 33p and 33p are provided at the edge of the outflow hole 33, the cooling water is prevented from returning from the outflow hole 33 again.
- the cooling water supplied to the upper surface side becomes a large quantity and becomes a high flow density by providing the further drainage means, the quantity of stagnant water can be suppressed.
- the holes for supplying the cooling water are separated from the holes for discharging, and the cooling water used for cooling due to the structure as described above collides with the cooling water that has started moving because of drainage. It can be suppressed. Thereby, water supply / drainage is performed smoothly, the thickness of the accumulated water can be reduced, and the cooling efficiency can be increased. In this way, it is possible to further reduce the cooling unevenness in the width direction of the steel plate by suppressing the smooth drainage and the staying water. Thereby, the steel plate which has uniform quality can be obtained.
- the temperature unevenness in the width direction of the cooling water is preferably within ⁇ 30 ° C.
- outflow holes 33, 33,... Included in one outflow hole row 33A are arranged over the entire width direction of the steel plate of the upper surface guide 30, but the present invention is not limited to this.
- such an outflow hole may be provided only in the vicinity of the central portion in the width direction of the steel plate, where the stagnant water tends to be thick.
- a configuration for further improving the drainage may be added.
- the center in the width direction of the steel plate may be formed higher and the inclination may be provided so as to become lower toward both ends in the width direction of the plate. According to this, due to the height difference, the drainage easily moves to both ends of the guide plate 31 in the width direction of the steel plate, and smooth drainage can be promoted.
- the upper surface guide itself is formed so as to be movable in the vertical direction, and the upper surface guide 30 is moved downward within a range that does not affect the plate so as to press against the staying water, forcing the cooling water into the drainage passage forming portion. It is good also as a structure to guide.
- the edge portions are chamfered or rounded (the edge is formed in an arc shape). May be. Thereby, the catch of the steel plate passed can be reduced or the smooth flow of cooling water can be promoted.
- the material of the guide plate 31 can be a general material having strength and heat resistance required as a guide, and is not particularly limited. However, a material such as a resin that is softer than the steel plate 1 is used for reducing the scratches and the like on the steel plate 1 when the steel plate to be passed through contacts with the guide plate 31. May be used.
- FIG. 9 shows a view corresponding to FIG. 6B among the upper surface guides 130 and 130 ′ of another form.
- FIG. 9A shows the upper surface guide 130
- FIG. 9B shows the upper surface guide 130 ′.
- members common to the upper surface guide 30 are denoted by the same reference numerals, and description thereof is also omitted.
- drainage passage forming portions 135, 135,... are formed separately from the guide plate 31. Therefore, in the drainage passage forming portions 135, 135, ..., the pieces 35a, 35a, ... and the backflow prevention pieces 33p, 33p, ... are connected by the bottom plates 135d, 135d, ..., and the pieces 35c, 35c, ... are connected to the backflow prevention pieces.
- 33p, 33p,... are connected by bottom plates 135e, 135e,..., And the bottom plates 135d, 135d,... And the bottom plates 135e, 135e,.
- Such an upper surface guide 130 may be used.
- the backflow prevention pieces 133 p ′, 133 p ′,... Extend to the upper surface side of the guide plate 31.
- FIG. 10 shows a view corresponding to FIG. 6B among the upper surface guides 230 and 230 ′ of still another embodiment.
- FIG. 10A shows the upper surface guide 230
- FIG. 10B shows the upper surface guide 230 ′.
- members common to the upper surface guides 30 and 130 are denoted by the same reference numerals, and description thereof is also omitted.
- drainage passage forming portions 235, 235,... are formed separately from the guide plate 31. Therefore, in the drainage passage forming portions 235, 235, ..., the pieces 35a, 35a, ... are connected to the backflow prevention pieces 233p, 233p, ...
- the bottom plates 235d, 235d, ..., and the pieces 35c, 35c, ... are backflow prevention pieces.
- the backflow prevention pieces 233p, 233p,... Extend on the upper surface side of the guide plate 31.
- the upper surface guide 230 in addition to the cooling nozzles 21c, 21c,... Between the guide plate 31 and the drainage passage forming portions 235, 235,..., Headers 21a, 21a,. Yes.
- Such an upper surface guide 230 may be used.
- the drainage passage forming portions 235 and 235 adjacent to the upper surface guide 230 are replaced by one drainage passage forming portion 235 ′.
- This also makes it possible to secure the drainage paths indicated by T ′ and T ′ in FIG. According to this, it becomes possible to increase the flow path cross-sectional area of the drainage channel (T ′).
- the upper surface guide as an example has been described above, but the upper surface guide is not limited to this, and a known upper surface guide can also be used.
- the lower surface guide 40 is a plate-like member disposed between the lower surface water supply means 22 and the pass line through which the steel plate is conveyed. Thereby, especially when the steel plate 1 is passed through the manufacturing apparatus 10, it is possible to prevent the leading edge of the steel plate 1 from being caught by the lower surface water supply means 22, 22,.
- the lower surface guide 40 is provided with an inflow hole through which the jet flow from the lower surface water supply means 22 passes. As a result, the jet flow from the lower surface water supply means 22 passes through the lower surface guide 40 and reaches the lower surface of the steel plate, thereby enabling appropriate cooling.
- Such a lower surface guide 40 is arranged as shown in FIG. In this embodiment, four lower surface guides 40, 40,... Are used and arranged between the transport rolls 12, 12, 12. Any one of the lower surface guides 40, 40,... Is arranged at a height that is not so low with respect to the upper ends of the transport rolls 12, 12,.
- the shape of the lower surface guide 40 used here is not particularly limited, and a known lower surface guide can be used. In the bottom surface cooling, most of the drainage after cooling the steel plate is drained downward. Further, the case where there is no lower surface guide (cooling between rolls by a transport roll, etc.) is also applicable.
- the cooling device 20 has the following characteristics in relation to the housing 11gh of the final stand 11g. Thereby, the amount of cooling water discharged from the width direction of the steel sheet can be improved, and a high flow density and a large amount of cooling water can be supplied.
- FIG. 11 is a schematic diagram for explaining the meaning of symbols used in the formulas used below. The cooling device 20 satisfies the equations (1) and (2) in the portion of the cooling device 20 disposed inside the housing 11gh.
- W is a uniform cooling width [m]
- W SW [m] is an average gap distance between the end of the uniform cooling width W shown in FIGS. 3 and 11 and the housing standing portion 11gr. is there.
- g [m / s 2 ] is the gravitational acceleration
- Q q is the flow density determined by equation (3) described later.
- C is a value obtained by equations (4) and (5), which will be described later, and pressure due to contraction and expansion of the drainage cross-sectional area when cooling water flows in the width direction of the steel plate and flows out from between the housing standing portions Represents the coefficient of loss.
- Q q and C will be described later with reference to equations (3) to (5).
- the above formula (1) can be derived from the following idea.
- the cooling water supplied from the upper surface side is separated and drained in the width direction of the steel sheet after colliding with the steel sheet.
- the gap between the end of the uniform cooling width and the housing standing portion becomes narrow, the flow resistance when the drainage moves in the steel plate width direction and collides with the housing standing portion and changes to the downward flow. Will increase. Due to this increase in flow resistance, the waste water that collided with the housing standing part bounces back to the steel plate side, flows back from the jet hole of the upper surface guide to the cooling nozzle tip side, and water stays on the upper surface guide, and the cooling nozzle tip Soaked in water.
- the left side of Equation (1) represents the pressure loss when cooling water is drained between the steel plate width direction end and the housing standing portion. If this is less than 1, as shown in the formula (1), the flow resistance during drainage due to pressure loss can be kept small, and cooling water can be discharged appropriately. On the other hand, when the left side of the formula (1) is 1 or more, the flow resistance is large, and the phenomenon that the drainage flows backward from the jet hole of the upper surface guide and the cooling nozzle tip is submerged occurs.
- a value of 1.7 in the formula (1) is a coefficient of pressure loss generated when the drainage in the width direction of the steel sheet is bent between the end in the width direction of the steel sheet and the housing standing portion (direction change of drainage). This is a value obtained by experiment.
- the reason why the range of the water density Qq is limited by the equation (2) is as follows. That is, when the water density Q q is larger than 0.08 [m 3 / (m 2 ⁇ s)], a phenomenon that the waste water colliding with the housing standing part rebounds to the steel plate side may occur. It was necessary to satisfy the formula (1) for drainage. On the other hand, when the water quantity density Q q is 0.08 [m 3 / (m 2 ⁇ s)] or less, the phenomenon that the waste water colliding with the housing standing part does not rebound to the steel plate side hardly occurs. It becomes irrelevant.
- Q q in the above formulas (1) and (2) will be described.
- Q q [m 3 / (m 2 ⁇ s)] is an average water density in the uniform cooling width, and is represented by the following formula (3).
- Equation (3) Q [m 3 / s] is a flow rate, and W hp [m] is the cooling nozzles 21c, 21c,... Arranged in the housing standing portion 11gr as shown in FIG. It is a cooling distance in the conveyance direction (direction of sheet passing).
- the said Formula (3) calculates
- h [m] is an average distance between the upper surface guide 30 and the steel plate 1 shown in FIG.
- C is the drainage cross-sectional area when the cooling water flows in the width direction of the steel sheet and flows out of the gap represented by W sw.
- enlarged is a coefficient of pressure loss, and is obtained by experiments based on conventionally known empirical equations.
- the cooling water supplied to the upper surface side of the steel plate is appropriately drained from between the both sides of the steel plate width direction and the housing 11gh, so that effective cooling is achieved. Promoted.
- the amount of water to be supplied and its jet form are taken into account by adjusting W sw which is the gap distance between the uniform cooling width end portion and the housing standing portion so as to satisfy Equation (1) and suppressing the flow resistance. It becomes possible to secure a drainage channel. And it becomes possible to drain appropriately the cooling water supplied to the upper surface side of the steel plate from the end of the uniform cooling width and the housing standing portion 11gr in the directions of arrows D and D shown in FIG.
- the arrangement of the housing standing portion of the final stand can be determined, and the hot-rolled steel plate It can be an element of the design of the manufacturing equipment.
- the arrangement of each part of the final stand is determined, it is possible to obtain the plate width of the steel plate that can be manufactured while ensuring appropriate drainage.
- the conveyance rolls 12, 12,... are rolls that convey the steel plate 1 in the plate direction while being a table of the steel plate 1.
- the lower surface guides 40, 40,... are arranged between the transport rolls 12, 12,.
- the pinch roll 13 also serves as a drainer and is provided on the lower process side of the cooling device 20. Thereby, it becomes possible to prevent the cooling water sprayed in the cooling device 20 from flowing out to the lower process side of the steel plate 1. Furthermore, the waviness of the steel plate 1 in the cooling device 20 can be suppressed, and in particular, the plate-passability of the steel plate 1 at the time before the front end of the steel plate 1 bites into the winder can be improved.
- the upper roll 13a is movable up and down as shown in FIG.
- a steel plate is manufactured as follows, for example, with the above-described hot-rolled steel plate manufacturing apparatus. That is, the jet of the cooling water in the cooling device 20 is stopped during the non-rolling time until the steel plate is wound by the winder and rolling of the next steel plate is started. And the upper side roll 13a of the pinch roll 13 on the lower process side of the cooling device 20 is moved to a position higher than the upper surface guide 30 of the cooling device 20 during the non-rolling time. Thereafter, rolling of the next steel sheet is started. When the leading end of the next steel plate reaches the pinch roll 13, cooling by jetting of cooling water is started. Moreover, immediately after the front-end
- the plate passing speed in the hot finish rolling mill row may be constant except for the plate start portion. Thereby, the steel plate with which mechanical strength was raised over the steel plate full length can be manufactured.
- the specific drainage performance is appropriately determined depending on the required amount of cooling heat of the steel sheet and is not particularly limited.
- rapid cooling immediately after rolling is effective, and therefore, it is preferable to supply cooling water having a high flow density. Therefore, the drainage should just ensure the drainage performance corresponding to the supply amount and flow density of the cooling water.
- the flow rate density of the supplied cooling water can be 10 to 25 [m 3 / (m 2 ⁇ min)]. Larger flow density may be used.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
Description
であるとき、
が成立する熱延鋼板の製造装置を提供することにより前記課題を解決する。
また、「冷却水」とは、冷却媒体としての冷却水であり、いわゆる純水であることを要せず、工業用水等、不可避に混入する不純物を含んでいても良い水を意味する。
10 製造装置
11 圧延機列
11g 最終スタンド
11gh ハウジング
11gr (ハウジング)立設部
12 搬送ロール
13 ピンチロール
20 冷却装置
21 上面給水手段
21a 冷却ヘッダ
21b 導管
21c 冷却ノズル
22 下面給水手段
22a 冷却ヘッダ
22b 導管
22c 冷却ノズル
30、130、130’、230、230’ 上面ガイド
40 下面ガイド
各スタンドの圧延機は、実際に鋼板1を挟んで圧下する一対のワークロール(11aw、11aw、…、11fw、11fw、11gw、11gw)と、該ワークロールに外周同士を接するように配置された一対のバックアップロール(11ab、11ab、…、11fb、11fb、11gb、11gb)と、を有している。また当該ワークロール、及びバックアップロールの回転軸は、該ワークロール及びバックアップロールを内側に含むように設けられたハウジング(11ah、…、11fh、11gh)の対向して立設された立設部(最終スタンドにおいては図3の立設部11gr、11gr)間に配置されている。すなわち、ハウジングの立設部は、図3からわかるように、鋼板の通板のライン(パスライン)を挟むように立設されている。
また、図3に示すように、冷却装置20がハウジング11ghの内側に挿入された部位において、冷却装置20の均一冷却幅(W、図5参照)の端部と、ハウジング立設部11gr、11grとの間にWsw、Wswで示した間隙が形成される。当該Wswの大きさについては、冷却装置20の説明と合わせて後で説明する。
本実施形態では、図2、図3からわかるように冷却ヘッダ21aは鋼板板幅方向に延在する配管であり、このような冷却ヘッダ21a、21a、…が通板方向に並列されている。
導管21bは各冷却ヘッダ21aから分岐する複数の細い配管であり、その開口端部が鋼板上面側に向けられている。導管21b、21b、…は、冷却ヘッダ21aの管長方向に沿って、すなわち鋼板板幅方向に複数、櫛状に設けられている。
図4、図5からわかるように本実施形態では、隣り合う冷却ノズル列では、板幅方向の位置をずらすように配置している。さらに、その隣の冷却ノズル列と板幅方向位置が同じとなるように、いわゆる千鳥状配列としている。
L=2PW/cosβ
の関係が成り立つように、冷却ノズルを配置した。ここでは2回通過としたが、これに限定されることはなく、3回以上通過するように構成してもよい。なお、鋼板板幅方向における冷却能の均一化を図るという観点から、通板方向で隣り合う冷却ノズル列では、互いに逆の方向に冷却ノズルを捻った。
流入孔32、32、…は上記した冷却ノズル21c、21c、…に対応する位置に設けられ、その形状も噴流の形状に対応するものとしている。従って、流入孔32、32、…は、鋼板板幅方向に並列されて流入孔列32Aを形成するとともに、該流入孔列32A、32A、…が通板方向にさらに並列されている。ここで、流入孔の形状は特に限定されるものではなく、冷却ノズルからの噴流がガイド板にできるだけ当たらないように形成されていればよい。具体的には、使用される冷却ノズル21c、21c、…の噴流の特性にもよるが、1つの冷却ノズル21cからの単位時間当りの冷却水噴出量の10%以上が、上面ガイド30のガイド板31に衝突しないように通過する形状であることが好ましい。さらに限られたスペースに効率よく当該流入孔32、32、…を設ける観点から、流入孔の開口形状は、冷却水噴流の横断面形状(噴出方向軸に直交する断面)に略相似形であることが好ましい。
すなわち、ガイド板31では通板方向に沿って流入孔列32Aと流出孔列33Aとが交互に配置されている。
本実施形態では逆流防止片33p、33pは略平行に立設されているが、逆流防止片を、その下端より上端側が狭くなるように立設させてもよい。これにより、逆流防止片と後述する排水通路形成部の立設される片(35a、35c)との間の流路断面積を広く確保することができる。
また、流出孔列33Aに対向する片35bの流出孔列33A側には該流出孔列33Aの真上となる位置に整流片36が設けられている。整流片36の形状は、片35bに衝突する排水を後述するように逆流防止片33p、33pが設けられた排水通路の底面方向へ分離するように整流化できる形状が好ましい。例えば、逆三角形、台形、楔型やその他突起型形状が考えられる。
さらに、上面ガイド30によれば、鋼板上面側に供給された大量の冷却水を適切に排出することが可能となる。第一に、上面給水手段21、21、…により供給された冷却水は鋼板を冷却した後、その一部は鋼板板幅方向に流れ、下方に落下して排水される。このような落下による排水は、後述する構成により、排水性の向上が図られている。
一方、上面ガイド30によればさらなる排水通路を設けることにより、排水を補助し、さらに滞留水の厚さを薄く維持することが可能となる。詳しくは次の通りである。
これによりガイド板31の上面側に達した冷却水は図8の紙面奥/手前方向に移動して排水される。このとき流出孔33の縁には逆流防止片33p、33pが設けられているので、再び流出孔33から冷却水が戻ることを抑制している。
このように円滑な排水と滞留水の抑制により鋼板板幅方向における冷却ムラをさらに小さく抑えることも可能となる。これにより均一な品質を有する鋼板を得ることができる。冷却ムラは、冷却水の板幅方向温度ムラが±30℃以内であることが好ましい。
ガイド板31の上面側のうち鋼板板幅方向中央を高く形成し、板幅方向両端に向けて低くなるように傾斜を設けても良い。これによれば高低差により、排水がガイド板31の鋼板板幅方向両端に移動しやすくなり、さらに円滑な排水を促進することができる。
また、ポンプ等を設置して強制的に排水させることや、排水通路形成部内を負圧にすることにより冷却水を排水通路形成部内に導入しやすくし、さらに排水性を向上させてもよい。
また、上面ガイド自体を上下方向に移動可能に形成し、上面ガイド30を通板に影響を与えない範囲で下方に移動することで滞留水に押しつけ、強制的に排水通路形成部内に冷却水を導く構成としてもよい。
上面ガイド130では、排水通路形成部135、135、…がガイド板31から分離して形成されている。従って、排水通路形成部135、135、…では、片35a、35a、…と逆流防止片33p、33p、…とが底板135d、135d、…により連結され、片35c、35c、…と逆流防止片33p、33p、…とが底板135e、135e、…により連結され、底板135d、135d、…及び底板135e、135e、…が排水通路の底部を形成している。このような上面ガイド130としてもよい。
上面ガイド130’では、さらに逆流防止片133p’、133p’、…がガイド板31の上面側に延在している形態である。
上面ガイド230でも、排水通路形成部235、235、…がガイド板31から分離して形成されている。従って、排水通路形成部235、235、…では、片35a、35a、…と逆流防止片233p、233p、…とが底板235d、235d、…により連結され、片35c、35c、…と逆流防止片233p、233p、…とが底板235e、235e、…により連結され、底板235d、235d、…及び底板235e、235e、…が排水通路の底部を形成している。また、逆流防止片233p、233p、…がガイド板31の上面側に延在している。上面ガイド230では、ガイド板31と排水通路形成部235、235、…との間に冷却ノズル21c、21c、…の他、ヘッダ21a、21a、…及び導管21b、21b、…もここに含んでいる。このような上面ガイド230としてもよい。
具体的には、式(1)の左辺は冷却水が鋼板板幅方向端とハウジング立設部間で排水される場合の圧力損失を表している。これが式(1)に示したように、1未満の場合であれば、圧力損失による排水時の流動抵抗は小さく抑えられ、冷却水の適切な排出が可能となる。一方、式(1)の左辺が1以上になると、流動抵抗は大きく、排水が上面ガイドの噴流孔から逆流して冷却ノズル先端が水没するといった現象が発生してしまう。ここで、式(1)における1.7なる値は鋼板板幅方向への排水が鋼板幅方向端とハウジング立設部間での曲がり(排水の方向転換)で発生する圧力損失の係数であり、実験により得られた値である。
当該次の鋼板の先端がピンチロール13に到達したときに冷却水の噴射による冷却を開始する。また、鋼板1の先端がピンチロール13を通過した直後に上側ロール13aを下降させ、鋼板1のピンチを開始する。
実施例では、Qqを0.33[m3/(m2・s)]、hを0.35[m]とし、図12に示すような均一冷却幅の端部とハウジング立設部11grとの間隙距離Wswを変化させた場合の鋼板上の滞留水を観察した。結果を表1に示す。ここで、冷却ノズルの先端が水没することなく排水が可能であったときを○、冷却ノズルの先端が水没したときを×で評価した。また各場合において式(1)の左辺を計算して合わせて示した。
Claims (5)
- 熱間仕上げ圧延機列、及び該熱間仕上げ圧延機列の最終スタンドの下工程側に配置され、搬送ロール上を搬送される鋼板を冷却可能に設けられた冷却装置を備える熱延鋼板の製造装置であって、
前記最終スタンドは、ワークロールを保持するハウジングを備え、
前記ハウジングは立設する一対の立設部を有しており、
前記冷却装置は、
前記搬送される鋼板の上面に冷却水を噴射可能な冷却ノズルを具備して、前記搬送される鋼板の搬送方向に沿って配置される複数の上面冷却ノズル列と、
前記搬送される鋼板の下面に冷却水を噴射可能な冷却ノズルを具備して、前記搬送される鋼板の搬送方向に沿って配置される複数の下面冷却ノズル列と、
前記搬送される鋼板の上面側に配置される上面ガイドと、を有し、
前記冷却装置のうち前記最終スタンドに近い側の端部は、前記最終スタンドのハウジングの前記一対の立設部間に配置され、
均一冷却幅をW[m]、該均一冷却幅の端部と前記ハウジング立設部との平均的な間隙距離をWSW[m]、重力加速度をg[m/s2]とし、前記均一冷却幅における平均的な水量密度をQq[m3/(m2・s)]とし、前記WSW、及び前記上面ガイドと前記鋼板の上面との平均的な距離であるh[m]から決まる値をCとし、
であるとき、
が成立する熱延鋼板の製造装置。 - 前記冷却ノズル列に備えられる冷却ノズルはフラットスプレーノズルであることを特徴とする請求の範囲第1項に記載の熱延鋼板の製造装置。
- 請求の範囲第1項又は第2項に記載の熱延鋼板の製造装置に通板することにより鋼板を製造することを特徴とする熱延鋼板の製造方法。
- 請求の範囲第1項又は第2項に記載の熱延鋼板の製造装置に通板することにより鋼板を製造する方法であって、
前記熱間仕上げ圧延機列のうち前記最終スタンドの圧下率を最も大きくして仕上げ圧延する工程と、
前記冷却装置により冷却する工程と、を含む、熱延鋼板の製造方法。 - 請求の範囲第1項又は第2項に記載の熱延鋼板の製造装置に通板することにより鋼板を製造する方法であって、
前記製造装置は前記冷却装置の下工程側にピンチロールを備え、
通板される鋼板の先端部が前記ピンチロールに達した後に前記冷却装置による冷却を開始する熱延鋼板の製造方法。
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KR101337714B1 (ko) * | 2009-06-30 | 2013-12-06 | 신닛테츠스미킨 카부시키카이샤 | 강판의 냉각 장치, 열연 강판의 제조 장치 및 제조 방법 |
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JP2011020146A (ja) | 2011-02-03 |
US8516867B2 (en) | 2013-08-27 |
BRPI1013528B1 (pt) | 2020-10-06 |
KR20120022981A (ko) | 2012-03-12 |
CN102421545B (zh) | 2013-12-25 |
EP2455167A1 (en) | 2012-05-23 |
BRPI1013528A2 (pt) | 2016-06-28 |
TWI449579B (zh) | 2014-08-21 |
CN102421545A (zh) | 2012-04-18 |
US20120079863A1 (en) | 2012-04-05 |
EP2455167A4 (en) | 2013-05-29 |
JP4678448B2 (ja) | 2011-04-27 |
KR101340202B1 (ko) | 2013-12-10 |
TW201130575A (en) | 2011-09-16 |
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