WO2010143579A1 - 研磨剤、研磨剤セット及び基板の研磨方法 - Google Patents
研磨剤、研磨剤セット及び基板の研磨方法 Download PDFInfo
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- WO2010143579A1 WO2010143579A1 PCT/JP2010/059436 JP2010059436W WO2010143579A1 WO 2010143579 A1 WO2010143579 A1 WO 2010143579A1 JP 2010059436 W JP2010059436 W JP 2010059436W WO 2010143579 A1 WO2010143579 A1 WO 2010143579A1
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- abrasive
- polishing
- mass
- film
- polyvinyl alcohol
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Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
- C09K3/1454—Abrasive powders, suspensions and pastes for polishing
- C09K3/1463—Aqueous liquid suspensions
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09G—POLISHING COMPOSITIONS; SKI WAXES
- C09G1/00—Polishing compositions
- C09G1/02—Polishing compositions containing abrasives or grinding agents
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
- C09K3/1409—Abrasive particles per se
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/304—Mechanical treatment, e.g. grinding, polishing, cutting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
- H01L21/3105—After-treatment
- H01L21/31051—Planarisation of the insulating layers
- H01L21/31053—Planarisation of the insulating layers involving a dielectric removal step
Definitions
- the present invention relates to a polishing agent used in a planarization step of a substrate surface, particularly a planarization step of an STI insulating film, a premetal insulating film, an interlayer insulating film, etc., which is a semiconductor element manufacturing technique, and polishing for storing this polishing agent.
- the present invention relates to an agent set and a method for polishing a substrate using an abrasive.
- CMP Chemical Mechanical Polishing
- abrasives for CMP are abrasives containing silica (silicon oxide) abrasive grains such as fumed silica and colloidal silica.
- Silica-based abrasives are characterized by high versatility, and a wide variety of films can be polished regardless of whether they are insulating films or conductive films by appropriately selecting the abrasive concentration, pH, additives, etc. .
- a cerium oxide-based abrasive containing cerium oxide (ceria) particles as an abrasive grain is characterized in that it can polish a silicon oxide film at a high speed even with a lower abrasive grain concentration than a silica-based abrasive.
- the flatness and polishing selectivity can be improved by adding an appropriate additive to the cerium oxide-based abrasive.
- an appropriate additive for example, in a step of forming STI (shallow trench isolation), it is common to provide a silicon nitride film as a polishing stopper layer under the silicon oxide film.
- the ratio of the polishing rate of the silicon oxide film to the silicon nitride film can be increased by appropriately selecting an additive to be added to the polishing agent.
- Patent Document 3 abrasives using tetravalent metal hydroxide particles have been studied, and this technique is disclosed in Patent Document 3.
- This technology takes advantage of the chemical action of tetravalent metal hydroxide particles and minimizes the mechanical action, thereby achieving both reduction of polishing scratches caused by the particles and improvement of the polishing rate. .
- a polysilicon film is also used as a polishing stopper layer. In this case, it was necessary to improve the polishing selectivity of the silicon oxide film with respect to the polysilicon film.
- the present invention is capable of polishing an insulating film such as a silicon oxide film at a high speed and with low polishing scratches in a CMP technique for flattening an STI insulating film, a premetal insulating film, an interlayer insulating film, and the like. It is an object to provide an abrasive having polishing selectivity. Furthermore, it aims at providing the abrasive
- the abrasive of the present invention is characterized by containing, as an additive, abrasive grains containing tetravalent metal hydroxide particles, and polyvinyl alcohol having a saponification degree of 95 mol% or less. Thereby, a high polishing rate ratio of the insulating film to the polysilicon film can be obtained.
- a silicon oxide film is used as the insulating film will be described as an example. With the above structure, the silicon oxide film can be polished with priority over polysilicon.
- the present invention is (1) an abrasive containing water, abrasive grains and additives,
- the abrasive grains contain tetravalent metal hydroxide particles,
- the present invention relates to an abrasive in which at least one of the additives is polyvinyl alcohol having a saponification degree of 95 mol% or less.
- the present invention also relates to (2) the abrasive according to (1) above, wherein the abrasive has an average particle size of 1 nm to 400 nm.
- the present invention also relates to (3) the abrasive according to (1) or (2) above, wherein the pH of the abrasive is 3.0 or more and 12.0 or less.
- the present invention provides (4) the polishing according to any one of (1) to (3), wherein the content of the abrasive grains is 0.01 parts by mass or more and 5 parts by mass or less with respect to 100 parts by mass of the abrasive. It relates to the agent.
- the present invention also relates to (5) the abrasive according to any one of (1) to (4) above, wherein the zeta potential of the abrasive grains in the abrasive is ⁇ 20 mV to +20 mV.
- the present invention also relates to (6) the abrasive according to any one of (1) to (5) above, wherein the polyvinyl alcohol content is 0.01 parts by mass or more with respect to 100 parts by mass of the abrasive.
- the present invention also relates to (7) the abrasive according to any one of the above (1) to (6) used for polishing a surface to be polished containing at least silicon oxide on the surface.
- the present invention also relates to (8) the abrasive according to any one of (1) to (7) above, wherein the tetravalent metal hydroxide is at least one of a rare earth metal hydroxide and zirconium hydroxide.
- the substrate on which the film to be polished is formed is pressed against the polishing pad of the polishing platen and pressed, and the polishing agent of any of the above (1) to (8) is applied to the film to be polished and the polishing pad.
- the substrate and the polishing surface plate are relatively moved while polishing the film to be polished.
- the present invention also relates to (10) the method for polishing a substrate according to (9) above, wherein the Shore D hardness of the polishing pad is 70 or more.
- the present invention is an abrasive set that is stored separately as (11) slurry and an additive solution, and is mixed immediately before polishing or at the time of polishing to be any of the above-mentioned abrasives (1) to (8).
- the slurry includes abrasive grains and water
- the additive liquid relates to an abrasive set including the additive and water.
- the disclosure of the present invention relates to the subject matter described in Japanese Patent Application No. 2009-138124 filed on June 9, 2009 and Japanese Patent Application No. 2009-236488 filed on October 13, 2009. The disclosure is incorporated herein by reference.
- the present invention provides a CMP technique for planarizing an STI insulating film, a premetal insulating film, an interlayer insulating film, and the like.
- An insulating film such as a silicon oxide film can be polished at high speed with low polishing scratches, and the insulating film and the polysilicon film can be polished.
- An abrasive having a high polishing rate ratio, an abrasive set for storing the abrasive, and a method for polishing a substrate using the abrasive can be provided.
- FIG. 1 is a graph showing the relationship between the degree of saponification of polyvinyl alcohol and the selectivity of the insulating film to the polysilicon film in the examples of the present application.
- “high selectivity of insulating film relative to polysilicon film” means that the polishing rate of the insulating film is higher than the polishing rate of the polysilicon film.
- “Insulating film” may be omitted, and simply “high selectivity for polysilicon film”.
- “the selectivity to a polysilicon film is excellent” means that the selectivity of the silicon oxide film to the polysilicon film is Means high.
- the present inventors presume as follows. That is, the polyvinyl alcohol is considered to act on abrasive grains such as tetravalent metal hydroxide particles and / or a film to be polished. In particular, it is estimated that a high polishing rate ratio with respect to the polysilicon film is brought about by the difference in the degree of interaction between the silicon oxide film and polyvinyl alcohol and the interaction between the polysilicon film and polyvinyl alcohol. More specifically, it is considered that the interaction between the polysilicon film and the polyvinyl alcohol is strengthened. That is, it is presumed that the polyvinyl alcohol is effectively adsorbed on the hydrophobic polysilicon film and becomes a protective film to inhibit polishing, resulting in a difference in polishing rate.
- polyvinyl alcohol is generally obtained by polymerizing a vinyl carboxylate monomer such as a vinyl acetate monomer to obtain vinyl carboxylate, and then (Hydrolysis).
- polyvinyl alcohol obtained using a vinyl acetate monomer as a raw material has —OCOCH 3 as a functional group and —OH hydrolyzed in the molecule, and is a ratio of —OH.
- -OCOCH 3 that is more hydrophobic than -OH is effectively adsorbed on the hydrophobic polysilicon film, and becomes a protective film that inhibits polishing, resulting in polishing. It is estimated that there will be a difference in speed.
- the abrasive refers to a composition that is brought into contact with the film to be polished at the time of polishing, and specifically includes water, abrasive grains, and additives.
- water abrasive grains, and additives.
- polishing agent of this invention contains a tetravalent metal hydroxide particle as said abrasive grain.
- the tetravalent metal hydroxide particles are preferable in terms of high reactivity with silicon oxide and high polishing rate compared to conventional abrasive grains such as silica and cerium oxide.
- Examples of other abrasive grains that can be used in the abrasive of the present invention include silica, alumina, cerium oxide, and the like.
- the content of the tetravalent metal hydroxide particles is preferably 80% by mass or more, more preferably 90% by mass or more, and 95% by mass or more based on the whole abrasive grains. Is more preferably 98% by mass or more, and particularly preferably 99% by mass or more.
- the abrasive grains are composed of the tetravalent metal hydroxide particles in terms of easy adjustment of the abrasive and excellent polishing characteristics (100% by mass of the abrasive grains are the tetravalent metal hydroxide particles). Is most preferred.
- the tetravalent metal hydroxide particles it is preferable to use at least one of rare earth metal hydroxide and zirconium hydroxide, but two or more kinds selected from rare earth metal hydroxide and zirconium hydroxide are used. There is no problem. Among them, it is preferable to use cerium hydroxide Ce (OH) 4 as the rare earth metal hydroxide because it has a high polishing rate.
- a method for producing tetravalent metal hydroxide particles a method of mixing a tetravalent metal salt and an alkali solution can be used. This method is described in, for example, “Science of rare earths” (edited by Adiya Ginya, Kagaku Dojin, 1999), pages 304-305.
- Examples of the tetravalent metal salt include M (SO 4 ) 2 , M (NH 4 ) 2 (NO 3 ) 6 , M (NH 4 ) 4 (SO 4 ) 4 (M represents a rare earth element), Zr (SO 4 ) 2 .4H 2 O and the like can be mentioned.
- M is more preferably chemically active cerium (Ce).
- aqueous ammonia, potassium hydroxide, sodium hydroxide and the like can be used, among which aqueous ammonia is preferable.
- the tetravalent metal hydroxide particles synthesized by the above method can be washed to remove metal impurities.
- a method of repeating solid-liquid separation several times by centrifugation or the like can be used.
- the tetravalent metal hydroxide particles obtained above are aggregated, it is preferably dispersed in water by an appropriate method.
- a method for dispersing the tetravalent metal hydroxide particles in water which is a main dispersion medium, a homogenizer, an ultrasonic disperser, a wet ball mill, or the like can be used in addition to the dispersion treatment using a normal stirrer.
- the dispersion method and the particle size control method for example, the method described in “The Complete Collection of Dispersion Technology” [Information Organization Co., Ltd., July 2005] Chapter 3, “Latest Development Trends and Selection Criteria of Various Dispersers” Can be used.
- the average particle diameter of the abrasive grains in the abrasive is preferably 1 nm or more, more preferably 2 nm or more, and more preferably 10 nm or more as a lower limit in order to avoid the polishing rate becoming too low. Is more preferable.
- the upper limit of the average grain size of the abrasive grains is preferably 400 nm or less, more preferably 300 nm or less, and further preferably 250 nm or less in that the film to be polished is less likely to be damaged. .
- the average grain size of abrasive grains refers to Z-average Size obtained by cumulant analysis using a dynamic light scattering method.
- a product name: Zetasizer Nano S manufactured by Malvern Co., Ltd. can be used.
- the measurement sample is adjusted by diluting the abrasive with water so that the concentration of the abrasive grains becomes 0.1 parts by mass.
- About 1 mL of the obtained measurement sample is placed in a 1 cm square cell, and placed on the Zetasizer Nano S.
- the refractive index of the dispersion medium is 1.33, the viscosity is 0.887, measurement is performed at 25 ° C., and the value displayed as Z-average Size is read.
- the specific surface area of the abrasive grains is preferably 100 m 2 / g or more from the viewpoint of increasing the chemical action with the film to be polished and improving the polishing rate.
- the specific surface area of the particles can be measured by the BET method.
- an abrasive is dried at 150 ° C. for 3 hours and further vacuum degassed and dried at 150 ° C. for 1 hour to obtain a measurement sample.
- the concentration of the abrasive grains is preferably 0.01 parts by mass or more, more preferably 0.03 parts by mass or more with respect to 100 parts by mass of the abrasive, in that a suitable polishing rate can be obtained. More preferably, the amount is 0.05 parts by mass or more. Further, the upper limit is preferably 5 parts by mass or less, more preferably 3 parts by mass or less, still more preferably 2 parts by mass or less, and particularly preferably 1 part by mass or less from the viewpoint that the storage stability of the abrasive can be increased.
- polishing agent of this invention contains an additive.
- the additive refers to a substance contained other than water and abrasive grains in order to adjust the dispersibility, polishing characteristics, storage stability and the like of the abrasive grains.
- Polyvinyl alcohol One of the specific embodiments of the abrasive of the present invention is characterized in that it contains polyvinyl alcohol as the additive.
- Polyvinyl alcohol has the effect of improving the stability of the abrasive.
- aggregation can be suppressed, and changes in the particle size of the abrasive can be suppressed to improve stability.
- polyvinyl alcohol is generally obtained by polymerizing a vinyl carboxylate monomer such as a vinyl acetate monomer. Thereafter, it is obtained by saponification (hydrolysis).
- a vinyl carboxylate monomer such as a vinyl acetate monomer.
- saponification hydrolysis
- polyvinyl alcohol obtained using a vinyl acetate monomer as a raw material has —OCOCH 3 and hydrolyzed —OH as functional groups in the molecule.
- polyvinyl alcohol is defined to include not only a homopolymer of vinyl alcohol (degree of saponification 100%) but also a copolymer of vinyl carboxylate and vinyl alcohol.
- a polyvinyl alcohol derivative obtained by introducing a functional group into polyvinyl alcohol can also be used.
- such a polyvinyl alcohol derivative is also defined as polyvinyl alcohol.
- polyvinyl alcohol derivative examples include reactive polyvinyl alcohol (for example, Goseifamer (registered trademark) Z, etc., manufactured by Nippon Synthetic Chemical Industry Co., Ltd.), and cationized polyvinyl alcohol (for example, GOGO Synthetic Chemical Co., Ltd., Go Cefaimer (registered trademark) K, etc.), anionized polyvinyl alcohol (for example, Goseiran (registered trademark) L, Gosenal (registered trademark) T, etc., manufactured by Nippon Synthetic Chemical Industry Co., Ltd.), hydrophilic group-modified polyvinyl alcohol (for example, Japan Synthetic Chemical Industry Co., Ltd., Ecomate (registered trademark), etc.).
- reactive polyvinyl alcohol for example, Goseifamer (registered trademark) Z, etc., manufactured by Nippon Synthetic Chemical Industry Co., Ltd.
- cationized polyvinyl alcohol for example, GOGO Synthetic Chemical Co., Ltd., Go Ce
- Each compound defined as polyvinyl alcohol in the abrasive of the present invention can be used alone or in combination of two or more for the purpose of adjusting selectivity and flatness.
- a plurality of polyvinyl alcohols having different saponification degrees, polymerization degrees, etc., which will be described later, can also be used in combination.
- the upper limit of the saponification degree of polyvinyl alcohol is preferably 95 mol% or less, more preferably 90 mol% or less, still more preferably 88 mol% or less, particularly preferably 85 mol% or less, and 83 mol%. % Or less is very preferable, and 80 mol% or less is very preferable.
- the lower limit of the degree of saponification is not particularly limited, but is preferably 50 mol% or more, more preferably 60 mol% or more, and still more preferably 70 mol% or more from the viewpoint of solubility in water.
- the degree of saponification of polyvinyl alcohol can be measured in accordance with JIS K 6726 (Japanese Industrial Standard, polyvinyl alcohol test method).
- the saponification degree of at least 1 sort (s) of polyvinyl alcohol should just be 95 mol% or less, and from a viewpoint which can improve selectivity, each saponification degree and It is more preferable that the average degree of saponification calculated from the blending ratio is 95 mol% or less.
- the average degree of polymerization of polyvinyl alcohol is not particularly limited, but the upper limit is preferably 3000 or less, more preferably 2000 or less, and most preferably 1000 or less from the viewpoint of increasing the polishing rate of the silicon oxide film.
- the lower limit is preferably 50 or more, more preferably 100 or more, and further preferably 150 or more.
- the average degree of polymerization of polyvinyl alcohol can be measured based on the above-mentioned JIS K 6726 (polyvinyl alcohol test method).
- the total concentration of polyvinyl alcohol having a saponification degree of 95 mol% or less used as an additive is preferably 0.001 part by mass or more with respect to 100 parts by mass of the polishing agent from the viewpoint of improving selectivity. 0.01 parts by mass or more is more preferable, and 0.1 parts by mass or more is more preferable.
- the upper limit is preferably 10 parts by mass or less, more preferably 5 parts by mass or less, and still more preferably 3 parts by mass or less with respect to 100 parts by mass of the abrasive.
- the abrasive of the present invention may further contain another additive (hereinafter also referred to as “second additive”) in addition to the polyvinyl alcohol for the purpose of adjusting polishing characteristics.
- second additive another additive
- additives include carboxylic acids, amino acids, amphoteric surfactants, anionic surfactants, nonionic surfactants, cationic surfactants, and the like. Can be used alone or in combination of two or more. Of these, carboxylic acids, amino acids, and amphoteric surfactants are preferable from the viewpoint of the balance between abrasive dispersibility and polishing characteristics.
- carboxylic acid has an effect of stabilizing pH, and specific examples include formic acid, acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, and lactic acid.
- Amino acids have the effect of improving the dispersibility of abrasive grains such as the tetravalent metal hydroxide particles and improving the polishing rate.
- abrasive grains such as the tetravalent metal hydroxide particles
- polishing rate for example, arginine, lysine, aspartic acid, glutamic acid, asparagine, glutamine Histidine, proline, tyrosine, tryptophan, serine, threonine, glycine, alanine, ⁇ -alanine, methionine, cysteine, phenylalanine, leucine, valine, isoleucine and the like.
- the amphoteric surfactant has the effect of improving the dispersibility of abrasive grains such as the tetravalent metal hydroxide particles and improving the polishing rate.
- abrasive grains such as the tetravalent metal hydroxide particles
- polishing rate for example, betaine, ⁇ -alanine betaine, lauryl
- betaine, ⁇ -alanine betaine, and amide amidopropyl betaine are more preferable from the viewpoint of improving dispersibility stability.
- Anionic surfactants have the effect of adjusting the flatness and in-plane uniformity of the surface to be polished after polishing.
- lauryl sulfate triethanolamine lauryl ammonium sulfate, polyoxyethylene alkyl ether sulfate triethanolamine
- special polycarboxylic acid type polymer dispersants for example, lauryl sulfate triethanolamine, lauryl ammonium sulfate, polyoxyethylene alkyl ether sulfate triethanolamine and special polycarboxylic acid type polymer dispersants.
- the nonionic surfactant has an effect of adjusting the flatness and in-plane uniformity of the surface to be polished after polishing, for example, polyoxyethylene lauryl ether, polyoxyethylene cetyl ether, polyoxyethylene stearyl ether, Polyoxyethylene oleyl ether, polyoxyethylene higher alcohol ether, polyoxyethylene octyl phenyl ether, polyoxyethylene nonyl phenyl ether, polyoxyalkylene alkyl ether, polyoxyethylene derivative, polyoxyethylene sorbitan monolaurate, polyoxyethylene sorbitan Monopalmitate, polyoxyethylene sorbitan monostearate, polyoxyethylene sorbitan tristearate, polyoxyethylene sorbitan monooleate, poly Oxyethylene sorbitan trioleate, polyoxyethylene sorbite tetraoleate, polyethylene glycol monolaurate, polyethylene glycol monostearate, polyethylene glycol distearate, polyethylene glycol monooleate, polyoxyethylene alky
- the cationic surfactant has an effect of adjusting the flatness and in-plane uniformity of the surface to be polished after completion of polishing, and examples thereof include coconut amine acetate and stearyl amine acetate.
- the addition amount is 0.01 parts by mass or more with respect to 100 parts by mass of the abrasive in terms of obtaining the additive effect while suppressing the sedimentation of the abrasive grains.
- the range is preferably 10 parts by mass or less.
- the abrasive of the present invention may contain a water-soluble polymer other than polyvinyl alcohol for the purpose of adjusting the flatness and in-plane uniformity of the polishing characteristics.
- the water-soluble polymer is defined as a polymer that dissolves 0.1 g or more with respect to 100 g of water.
- water-soluble polymer examples include polysaccharides such as alginic acid, pectic acid, carboxymethylcellulose, agar, curdlan, and pullulan; Polycarboxylic acids such as polyaspartic acid, polyglutamic acid, polylysine, polymalic acid, polyamic acid, polymaleic acid, polyitaconic acid, polyfumaric acid, poly (p-styrenecarboxylic acid), polyamic acid, polyglyoxylic acid, and salts thereof; Vinyl polymers such as polyvinylpyrrolidone and polyacrolein; Acrylic polymers such as polyacrylamide and polydimethylacrylamide; Examples thereof include polyethylene glycol, polyoxypropylene, polyoxyethylene-polyoxypropylene condensate, and polyoxyethylene-polyoxypropylene block polymer of ethylenediamine.
- the polycarboxylic acid may be a copolymer.
- salt ammonium salt
- the addition amount is 0.01 parts by mass or more with respect to 100 parts by mass of the abrasive because the effect of adding the water-soluble polymer is obtained while suppressing sedimentation of abrasive grains.
- the amount is preferably 5 parts by mass or less.
- the pH of the abrasive of the present invention is preferably in the range of 3.0 or more and 12.0 or less in terms of excellent storage stability and polishing rate of the abrasive.
- the lower limit of the pH mainly affects the polishing rate, is preferably 3.0 or more, more preferably 4.0 or more, and further preferably 5.0 or more.
- the upper limit mainly affects the polishing rate, is preferably 12.0 or less, more preferably 11.0 or less, and still more preferably 10.0 or less.
- the pH can be adjusted by adding an acid component such as an inorganic acid or an organic acid, an alkali component such as ammonia, sodium hydroxide, tetramethylammonium hydroxide (TMAH), or imidazole.
- an acid component such as an inorganic acid or an organic acid
- an alkali component such as ammonia, sodium hydroxide, tetramethylammonium hydroxide (TMAH), or imidazole.
- TMAH tetramethylammonium hydroxide
- imidazole imidazole
- a buffer may be added to stabilize the pH. Examples of such a buffer include acetate buffer and phthalate buffer.
- the pH of the abrasive of the present invention can be measured with a pH meter (for example, Model PH81 manufactured by Yokogawa Electric Corporation). Specifically, for example, the pH meter is calibrated at two points using a phthalate pH buffer solution (pH 4.01) and a neutral phosphate pH buffer solution (pH 6.86) as standard buffers, and then the pH meter The value after the electrode was stabilized after 2 minutes or more had passed was measured. At this time, the liquid temperature of the standard buffer and the abrasive is both 25 ° C.
- the zeta potential of the abrasive grains in the abrasive is preferably ⁇ 20 mV to +20 mV, more preferably 0 mV to +20 mV, from the viewpoint of enhancing the selectivity to polysilicon.
- a product name: Zeta Sizer 3000HS manufactured by Malvern can be used.
- the abrasive is diluted with water so that the amount of scattered light recommended for the Zeta Sizer 3000HS is measured. Can do.
- the abrasive according to the present invention may be stored as a one-component abrasive containing the abrasive, the additive, and water, and includes at least a slurry containing abrasive and water, and at least an additive and water. You may preserve
- the polyvinyl alcohol and the water-soluble polymer are preferably contained in the additive liquid out of the two liquids. Moreover, it is preferable that the said buffer solution is contained in an addition liquid among two liquids.
- the abrasive set is mixed immediately before or at the time of polishing to become an abrasive.
- the slurry may be stored as a concentrated slurry, a concentrated additive solution, or a concentrated abrasive with reduced water content, and diluted with water during polishing.
- the polishing rate can be adjusted by arbitrarily changing the composition of these two components.
- the method for supplying the abrasive onto the polishing surface plate includes the following methods. For example, the slurry and the additive solution are sent through separate pipes, and these pipes are joined, mixed and supplied, the concentrated slurry, the concentrated additive solution, and water are sent through separate pipes, and these are joined.
- a method of supplying the mixture by mixing, a method of mixing and supplying the slurry and the additive liquid in advance, a method of mixing and supplying the concentrated slurry, the concentrated additive liquid, and water in advance can be used.
- a method of supplying the abrasive onto the polishing surface plate for example, a method of supplying the abrasive directly by feeding, a concentrated abrasive, A method of feeding water through separate pipes and joining and mixing them, a method of feeding concentrated abrasives and water in advance, and the like can be used.
- the substrate on which the film to be polished is formed is pressed against the polishing pad of the polishing platen and pressed, and the polishing agent of the present invention is supplied between the film to be polished and the polishing pad, The film to be polished is polished by relatively moving the polishing platen.
- the substrate examples include a substrate in which a semiconductor element is manufactured, for example, a substrate in which an insulating film is formed on a semiconductor substrate on which an STI pattern, a gate pattern, a wiring pattern, and the like are formed.
- the film to be polished examples include an insulating film formed on these patterns, such as a silicon oxide film and a polysilicon film.
- the film to be polished may be a single film or a plurality of films. When a plurality of films are exposed on the substrate surface, they can be regarded as films to be polished.
- the abrasive of the present invention is preferably used for polishing a surface to be polished containing at least silicon oxide on the surface.
- the polishing stopper layer is preferably a polysilicon film, a silicon nitride film or the like.
- the abrasive of the present invention can be suitably used for STI (shallow trench isolation).
- the selectivity of the silicon oxide film to the polishing stopper layer is preferably 100 or more. This is because if the selectivity is less than 100, the difference between the silicon oxide film polishing rate and the polysilicon film polishing rate is small, and it is difficult to stop polishing at a predetermined position when performing STI. If the selectivity is 100 or more, polishing can be easily stopped, and STI is preferable.
- premetal insulating films can also be used for polishing premetal insulating films.
- premetal insulating film in addition to silicon oxide, for example, phosphorus-silicate glass or boron-phosphorus-silicate glass is used, and silicon oxyfluoride, fluorinated amorphous carbon, or the like can also be used.
- polishing method will be described by taking as an example the case of a semiconductor substrate on which an insulating film is formed.
- a polishing apparatus As a polishing apparatus, a general polishing apparatus having a holder capable of holding a substrate having a film to be polished such as a semiconductor substrate and a polishing surface plate to which a polishing pad can be attached is used. it can.
- the motor and the like whose rotation speed can be changed are attached to the holder and the polishing surface plate, respectively.
- a polishing apparatus model number EPO-111 manufactured by Ebara Corporation can be used.
- polishing pad general nonwoven fabrics, foams, non-foams and the like can be used.
- materials polyurethane, acrylic, polyester, acrylic-ester copolymer, polytetrafluoroethylene, polypropylene, polyethylene, poly-4- Polyamides such as methylpentene, cellulose, cellulose ester, nylon (trade name) and aramid, resins such as polyimide, polyimideamide, polysiloxane copolymer, oxirane compound, phenol resin, polystyrene, polycarbonate and epoxy resin can be used.
- foamed polyurethane and non-foamed polyurethane are preferred from the viewpoint of polishing speed and flatness.
- the Shore D hardness of the polishing pad is preferably 70 or more, more preferably 75 or more, and still more preferably 80 or more, from the viewpoint of improving flatness.
- Shore D hardness can be measured with a Shore D hardness meter [for example, Polymer Instruments Co., Ltd. Asker Rubber Hardness Tester Type D].
- the polishing pad is grooved so that the abrasive is accumulated.
- the polishing conditions are not limited, but the rotation speed of the surface plate is preferably 200 min ⁇ 1 or less so that the semiconductor substrate does not jump out, and the pressure (working load) applied to the semiconductor substrate is preferably 100 kPa or less so as not to cause polishing scratches. .
- a polishing agent is continuously supplied to the polishing pad by a pump or the like. Although there is no restriction
- the semiconductor substrate after polishing is preferably washed well under running water to remove particles adhering to the substrate.
- dilute hydrofluoric acid or aqueous ammonia may be used for cleaning, and a brush may be used in combination to increase cleaning efficiency.
- a CVD method represented by a low pressure CVD method, a quasi-atmospheric pressure CVD method, a plasma CVD method, etc., or a spin coating method in which a liquid material is applied to a rotating substrate Etc.
- the silicon oxide film formed by the low pressure CVD method is obtained, for example, by causing a thermal reaction between monosilane (SiH 4 ) and oxygen (O 2 ).
- the silicon oxide film by the quasi-atmospheric pressure CVD method can be obtained, for example, by thermally reacting tetraethoxysilane (Si (OC 2 H 5 ) 4 ) and ozone (O 3 ).
- a silicon oxide film can be similarly obtained even when tetraethoxysilane and oxygen are subjected to plasma reaction.
- the silicon oxide film formed by the spin coating method can be obtained, for example, by applying a liquid raw material containing inorganic polysilazane, inorganic siloxane or the like on a substrate and performing a thermosetting reaction in a furnace body or the like.
- Examples of the method for forming a polysilicon film include a low pressure CVD method in which monosilane is thermally reacted, a plasma CVD method in which monosilane is plasma-reacted, and the like.
- heat treatment may be performed at a temperature of 200 to 1000 ° C. as necessary.
- the silicon oxide film obtained by the above method may contain a small amount of boron (B), phosphorus (P), carbon (C) or the like in order to improve the embedding property.
- the abrasive and polishing method of the present invention can also be applied to films other than insulating films such as silicon oxide films.
- films other than insulating films such as silicon oxide films.
- high dielectric constant films such as Hf-based, Ti-based, and Ta-based oxides
- semiconductor films such as silicon, amorphous silicon, SiC, SiGe, Ge, GaN, GaP, GaAs, and organic semiconductors, phase change films such as GeSbTe
- phase change films such as GeSbTe
- examples thereof include inorganic conductive films such as ITO, polyimide-based, polybenzoxazole-based, acrylic-based, epoxy-based, phenol-based polymer resin films, and the like.
- the abrasive and polishing method of the present invention can be applied not only to film-like materials but also to various substrate materials such as glass, silicon, SiC, SiGe, Ge, GaN, GaP, GaAs, sapphire, and plastic.
- polishing agent and polishing method of the present invention not only the manufacture of semiconductor elements, but also image display devices such as TFT and organic EL, photomasks, lenses, prisms, optical fibers, optical components such as single crystal scintillators, optical It can be used for the manufacture of magnetic storage devices such as switching elements, optical elements such as optical waveguides, light emitting elements such as solid state lasers and blue laser LEDs, magnetic disks, and magnetic heads.
- image display devices such as TFT and organic EL, photomasks, lenses, prisms, optical fibers, optical components such as single crystal scintillators, optical It can be used for the manufacture of magnetic storage devices such as switching elements, optical elements such as optical waveguides, light emitting elements such as solid state lasers and blue laser LEDs, magnetic disks, and magnetic heads.
- the resulting cerium hydroxide dispersion was subjected to solid-liquid separation by centrifugation (4000 min ⁇ 1 , 5 minutes). The liquid was removed, pure water was newly added, and centrifugation was again performed under the above conditions. Such an operation was repeated 4 times for washing.
- the specific surface area of the obtained particles was measured by the BET method, it was 200 m 2 / g.
- the concentrated cerium hydroxide slurry was diluted with water, and the average particle size (Z-average Size) was measured using a product name Zeta Sizer Nano S manufactured by Malvern, Inc., and found to be 115 nm.
- Z-average Size the average particle size
- the concentration of the tetravalent metal hydroxide particles is diluted with water so as to be 0.1 part by mass, and about 1 mL is put into a 1 cm square cell and installed in the Zetasizer Nano S.
- the refractive index of the dispersion medium was 1.33, the viscosity was 0.887, measurement was performed at 25 ° C., and the value displayed as Z-average Size was read.
- the product was diluted with water to an appropriate concentration and then measured using a product name Zeta Sizer 3000HS manufactured by Malvern, and found to be +43 mV. The measurement was performed at 25 ° C. by diluting the concentrated cerium hydroxide slurry with water so that the amount of scattered light recommended by the Zetasizer 3000HS was obtained.
- Example 1 5% by mass of polyvinyl alcohol [PVA-203 manufactured by Kuraray Co., Ltd., average polymerization degree 300, saponification degree 88 mol%], acetic acid 0.4% by mass, imidazole 0.66% by mass and water 93.94% by mass.
- 100 g of the concentrated additive solution, 100 g of the concentrated cerium hydroxide slurry obtained above and 800 g of water were mixed to prepare an abrasive containing 0.1% by mass of cerium hydroxide and 0.5% by mass of polyvinyl alcohol.
- the pH of the abrasive was 6.6, the average particle size was 140 nm, and the zeta potential was +6 mV.
- the average particle size and zeta potential were measured in the same manner as described above.
- Example 2 The concentration of cerium hydroxide was set to be the same as in Example 1 except that 5% by mass of PVA-403 manufactured by Kuraray Co., Ltd., an average polymerization degree of 300 and a saponification degree of 80 mol% was used as the polyvinyl alcohol used in the concentrated additive solution. An abrasive containing 1% by mass and a polyvinyl alcohol concentration of 0.5% by mass was prepared.
- Example 3 A cerium hydroxide concentration of 0.1 was used in the same manner as in Example 1 except that PVA-205 manufactured by Kuraray Co., Ltd., an average polymerization degree of 500, and a saponification degree of 88 mol% were used as polyvinyl alcohol for the concentrated additive solution. An abrasive containing 5% by mass and a polyvinyl alcohol concentration of 0.5% by mass was prepared.
- Example 4 A cerium hydroxide concentration of 0.1 was used in the same manner as in Example 1 except that 5% by mass of PVA-405 manufactured by Kuraray Co., Ltd., an average polymerization degree of 500 and a saponification degree of 80 mol% was used as the polyvinyl alcohol used in the concentrated additive solution. An abrasive containing 5% by mass and a polyvinyl alcohol concentration of 0.5% by mass was prepared.
- Example 5 A cerium hydroxide concentration of 0.1 was used in the same manner as in Example 1 except that 5% by mass of PVA-505 manufactured by Kuraray Co., Ltd., an average polymerization degree of 500, and a saponification degree of 73 mol% was used as the polyvinyl alcohol used in the concentrated additive solution. An abrasive containing 5% by mass and a polyvinyl alcohol concentration of 0.5% by mass was prepared.
- Example 6 2% by mass of polyvinyl alcohol (PVA-217 manufactured by Kuraray Co., Ltd., average degree of polymerization 1700, degree of saponification 88 mol%), 0.4% by mass of acetic acid, 0.66% by mass of imidazole and 96.94% by mass of water 100 g of the concentrated additive solution, 200 g of the concentrated cerium hydroxide slurry obtained above and 700 g of water were mixed to prepare an abrasive containing a cerium hydroxide concentration of 0.2 mass% and a polyvinyl alcohol concentration of 0.2 mass%.
- PVA-217 manufactured by Kuraray Co., Ltd., average degree of polymerization 1700, degree of saponification 88 mol
- acetic acid 0.4% by mass of acetic acid
- imidazole 0.66% by mass of imidazole
- 96.94% by mass of water
- Example 7 Polyvinyl alcohol (Kuraray Co., Ltd. C-506, cation modification, average polymerization degree 600, saponification degree 77 mol%) 10% by mass, acetic acid 0.4% by mass, imidazole 0.66% by mass and water 88.94% by mass 100 g of the concentrated additive solution containing, 200 g of the concentrated cerium hydroxide slurry obtained above and 700 g of water were mixed to prepare an abrasive containing 0.2% by mass of cerium hydroxide and 1% by mass of polyvinyl alcohol.
- Example 2 A cerium hydroxide concentration of 0.1 was used in the same manner as in Example 1 except that 5% by mass of PVA-103 manufactured by Kuraray Co., Ltd., an average degree of polymerization of 300 and a degree of saponification of 98 mol% was used as the polyvinyl alcohol used in the concentrated additive solution. An abrasive containing 5% by mass and a polyvinyl alcohol concentration of 0.5% by mass was prepared.
- Example 3 A cerium hydroxide concentration of 0.1 was used in the same manner as in Example 1 except that 5% by mass of PVA-105 manufactured by Kuraray Co., Ltd., an average polymerization degree of 500 and a saponification degree of 98 mol% was used as the polyvinyl alcohol used in the concentrated additive solution. An abrasive containing 5% by mass and a polyvinyl alcohol concentration of 0.5% by mass was prepared.
- Comparative Example 5 Contains 2% by weight of polyvinyl alcohol (PVA-117 manufactured by Kuraray Co., Ltd., average polymerization degree 1700, saponification degree 98 mol%), acetic acid 0.4% by weight, imidazole 0.66% by weight and water 96.94% by weight. 100 g of the concentrated additive solution, 200 g of the concentrated cerium hydroxide slurry obtained above and 700 g of water were mixed to prepare an abrasive containing a cerium hydroxide concentration of 0.2 mass% and a polyvinyl alcohol concentration of 0.2 mass%.
- the substrate holder was pressed against the polishing pad so that the silicon oxide film of the evaluation wafer 1 was in contact with the polishing pad, and the processing load was set to 30 kPa. While dropping the above-prepared abrasive on the polishing pad at a rate of 200 mL / min, the polishing platen and the substrate holder were operated at 50 min ⁇ 1 to polish the evaluation wafer for 60 seconds.
- the polished evaluation wafer 1 was thoroughly washed with pure water and dried. Thereafter, the residual film thickness of silicon oxide was measured using an optical interference film thickness apparatus (trade name: Nanospec AFT-5100, manufactured by Nanometrics).
- the silicon oxide polishing rate [RR (SiO 2 )] per minute was determined from (the amount of reduction of the silicon oxide film) / (polishing time).
- an evaluation wafer 2 in which polysilicon (poly-Si) having a film thickness of 250 nm was formed on the entire surface of a silicon (Si) substrate having a diameter of 200 mm was prepared and polished for 60 seconds by the same method as described above.
- the polished evaluation wafer 2 was thoroughly washed with pure water and dried. Thereafter, the remaining film thickness of the polysilicon was measured in the same manner as described above to determine the polysilicon polishing rate [RR (poly-Si)] per minute.
- the selectivity between the silicon oxide film and the polysilicon was calculated from RR (SiO 2 ) / RR (poly-Si).
- an evaluation wafer 3 in which silicon oxide (SiO 2 ) having a film thickness of 1000 nm was formed on the entire surface of a silicon (Si) substrate having a diameter of 200 mm was prepared and polished for 60 seconds by the same method as described above.
- the polished evaluation wafer 3 was thoroughly washed with pure water, hydrofluoric acid, and aqueous ammonia, then dried, and the number of polishing flaws was counted with a scanning electron microscope type defect inspection apparatus. The relative number of polishing flaws was calculated with the number of polishing flaws of Comparative Example 4 being 1.
- the polishing agents of Examples 1 to 6 containing cerium hydroxide and polyvinyl alcohol having a saponification degree of 95 mol% or less are excellent in the polishing rate of the silicon oxide film and the selectivity to polysilicon. Recognize.
- the comparative examples 1 and 4 which do not contain the polyvinyl alcohol are inferior in selectivity to polysilicon.
- the use of cerium hydroxide particles can greatly reduce polishing scratches.
- an insulating film such as a silicon oxide film can be polished at high speed with low polishing scratches.
- An abrasive having a high polishing rate ratio, an abrasive set for storing the abrasive, and a method for polishing a substrate using the abrasive can be provided.
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Abstract
Description
前記砥粒は、4価の金属水酸化物粒子を含有してなり、
前記添加剤のうちの少なくとも1成分が、ケン化度95モル%以下のポリビニルアルコールである研磨剤に関する。
本発明の研磨剤の具体的態様の一つは、前記砥粒として4価の金属水酸化物粒子を含むものである。前記4価の金属水酸化物粒子は、シリカ、酸化セリウム等の従来の砥粒と比較して、酸化珪素との反応性が高く、高研磨速度である点で好ましい。本発明の研磨剤において用いることのできる他の砥粒としては、例えば、シリカ、アルミナ、酸化セリウム等を挙げることができる。
本発明の研磨剤は、添加剤を含む。ここで添加剤とは、砥粒の分散性、研磨特性、保存安定性等を調整するために、水、砥粒以外に含まれる物質を指す。
本発明の研磨剤の具体的態様の一つは、前記添加剤として、ポリビニルアルコールを含むことを特徴とする。ポリビニルアルコールは、研磨剤の安定性を向上させる効果がある。ポリビニルアルコールの水酸基が砥粒と相互作用することにより、凝集を抑制し、研磨剤の粒径変化を抑制して安定性を向上できる。
これまで述べたように、一般的に、ポリビニルアルコールは、分子中に官能基として-OCOCH3と加水分解された-OHとを有しており、-OHとなっている割合をケン化度として定義される。ケン化度が所定の値以下となることで、-OHよりも疎水性の-OCOCH3が効果的に疎水性のポリシリコン膜に吸着し、保護膜となって研磨を阻害するため、結果として研磨速度に差が生じるものと推測される。これにより、酸化珪素膜のポリシリコン膜に対する研磨速度比(以下、選択性ともいう)が高められる傾向がある。この観点で、ポリビニルアルコールのケン化度としては、上限値は、95モル%以下が好ましく、90モル%以下がより好ましく、88モル%以下が更に好ましく、85モル%以下が特に好ましく、83モル%以下が非常に好ましく、80モル%以下が極めて好ましい。
また、ポリビニルアルコールの平均重合度は、特に制限はないが、上限としては、酸化珪素膜の研磨速度が高められる観点から、3000以下が好ましく、2000以下がより好ましく、1000以下が最も好ましい。
本発明の研磨剤は、研磨特性を調整する目的で、前記ポリビニルアルコールの他に、更に別の添加剤(以下、「第二の添加剤」ともいう)を含んでいてもよい。このような添加剤としては、具体的には例えば、カルボン酸、アミノ酸、両性界面活性剤、陰イオン性界面活性剤、非イオン性界面活性剤、陽イオン性界面活性剤等が挙げられ、これらは単独で又は二種類以上組み合わせて使用することができる。中でも、砥粒の分散性と研磨特性のバランスの観点から、カルボン酸、アミノ酸及び両性界面活性剤が好ましい。
また、本発明の研磨剤は、研磨特性の平坦性や面内均一性を調整する目的で、ポリビニルアルコール以外の水溶性高分子を含んでいてもよい。ここで水溶性高分子とは、水100gに対して、0.1g以上溶解する高分子として定義する。
ポリアスパラギン酸、ポリグルタミン酸、ポリリシン、ポリリンゴ酸、ポリアミド酸、ポリマレイン酸、ポリイタコン酸、ポリフマル酸、ポリ(p-スチレンカルボン酸)、ポリアミド酸、ポリグリオキシル酸等のポリカルボン酸及びその塩;
ポリビニルピロリドン、ポリアクロレイン等のビニル系ポリマ;
ポリアクリルアミド、ポリジメチルアクリルアミド等のアクリル系ポリマ;
ポリエチレングリコール、ポリオキシプロピレン、ポリオキシエチレン-ポリオキシプロピレン縮合物、エチレンジアミンのポリオキシエチレン-ポリオキシプロピレンブロックポリマーなどが挙げられる。前記ポリカルボン酸は共重合体でもよい。またその塩としては、例えば、アンモニウム塩、ナトリウム塩等が挙げられる。
(pH)
本発明の研磨剤のpHは、研磨剤の保存安定性や研磨速度に優れる点で3.0以上、12.0以下の範囲にあることが好ましい。pHの下限は主に研磨速度に影響し、3.0以上であることが好ましく、4.0以上であることがより好ましく、5.0以上であることが更に好ましい。また、上限も主に研磨速度に影響し、12.0以下であることが好ましく、11.0以下であることがより好ましく、10.0以下であることが更に好ましい。
研磨剤中の砥粒のゼータ電位は、ポリシリコンに対する選択性を高められる観点から、-20mV~+20mVであることが好ましく、0mV~+20mVがより好ましい。なお、ゼータ電位測定には、例えば、マルバーン社製、商品名:ゼータサイザー3000HSが使用でき、例えば、研磨剤をゼータサイザー3000HSの推奨される散乱光量となるように水で希釈して測定することができる。
430gのCe(NH4)2(NO3)6を7300gの純水に溶解し、次いで、この溶液を攪拌しながら、240gのアンモニア水(25質量%水溶液)を滴下して、160gの水酸化セリウムを含む分散液(黄白色)を得た。
ポリビニルアルコール〔株式会社クラレ製PVA-203、平均重合度300、ケン化度88モル%〕5質量%、酢酸0.4質量%、イミダゾール0.66質量%及び水93.94質量%を含有する濃縮添加液100g、前記で得た濃縮水酸化セリウムスラリ100g並びに水800gを混合し、水酸化セリウム濃度0.1質量%及びポリビニルアルコール濃度0.5質量%を含む研磨剤を調製した。研磨剤のpHは6.6、平均粒径は140nm、ゼータ電位は+6mVであった。なお、平均粒径及びゼータ電位は、前記と同様に測定した。
濃縮添加液に用いるポリビニルアルコールとして株式会社クラレ製PVA-403、平均重合度300、ケン化度80モル%を5質量%用いた以外は、実施例1と同様にして、水酸化セリウム濃度0.1質量%及びポリビニルアルコール濃度0.5質量%を含む研磨剤を調製した。
濃縮添加液に用いるポリビニルアルコールとして株式会社クラレ製PVA-205、平均重合度500、ケン化度88モル%を5質量%用いた以外は実施例1と同様にして、水酸化セリウム濃度0.1質量%及びポリビニルアルコール濃度0.5質量%を含む研磨剤を調製した。
濃縮添加液に用いるポリビニルアルコールとして株式会社クラレ製PVA-405、平均重合度500、ケン化度80モル%を5質量%用いた以外は実施例1と同様にして、水酸化セリウム濃度0.1質量%及びポリビニルアルコール濃度0.5質量%を含む研磨剤を調製した。
濃縮添加液に用いるポリビニルアルコールとして株式会社クラレ製PVA-505、平均重合度500、ケン化度73モル%を5質量%用いた以外は実施例1と同様にして、水酸化セリウム濃度0.1質量%及びポリビニルアルコール濃度0.5質量%を含む研磨剤を調製した。
ポリビニルアルコール(株式会社クラレ製PVA-217、平均重合度1700、ケン化度88モル%)2質量%、酢酸0.4質量%、イミダゾール0.66質量%及び水96.94質量%を含有する濃縮添加液100g、前記で得た濃縮水酸化セリウムスラリ200g並びに水700gを混合し、水酸化セリウム濃度0.2質量%、ポリビニルアルコール濃度0.2質量%を含む研磨剤を調製した。
ポリビニルアルコール(株式会社クラレ製C-506、カチオン変性、平均重合度600、ケン化度77モル%)10質量%、酢酸0.4質量%、イミダゾール0.66質量%及び水88.94質量%を含有する濃縮添加液100g、前記で得た濃縮水酸化セリウムスラリ200g並びに水700gを混合し、水酸化セリウム濃度0.2質量%、ポリビニルアルコール濃度1質量%を含む研磨剤を調製した。
前記濃縮水酸化セリウムスラリ100gと水900gを混合し、5質量%のイミダゾール水溶液を、pHが6.6になるまで加えて研磨剤を調製した。
濃縮添加液に用いるポリビニルアルコールとして株式会社クラレ製PVA-103、平均重合度300、ケン化度98モル%を5質量%用いた以外は実施例1と同様にして、水酸化セリウム濃度0.1質量%及びポリビニルアルコール濃度0.5質量%を含む研磨剤を調製した。
濃縮添加液に用いるポリビニルアルコールとして株式会社クラレ製PVA-105、平均重合度500、ケン化度98モル%を5質量%用いた以外は実施例1と同様にして、水酸化セリウム濃度0.1質量%及びポリビニルアルコール濃度0.5質量%を含む研磨剤を調製した。
酸化セリウム粒子1kg、市販のポリアクリル酸アンモニウム塩水溶液(40質量%)23g及び脱イオン水8977gを混合し、攪拌しながら超音波分散を行った。
ポリビニルアルコール(株式会社クラレ製PVA-117、平均重合度1700、ケン化度98モル%)2質量%、酢酸0.4質量%、イミダゾール0.66質量%及び水96.94質量%を含有する濃縮添加液100g、前記で得た濃縮水酸化セリウムスラリ200g並びに水700gを混合し、水酸化セリウム濃度0.2質量%、ポリビニルアルコール濃度0.2質量%を含む研磨剤を調製した。
研磨装置〔株式会社荏原製作所製の型番EPO-111〕の基板ホルダーに、直径200mmのシリコン(Si)基板上に膜厚1000nmの酸化珪素(SiO2)を全面に形成した評価用ウエハ1を固定した。また、直径600mmの研磨定盤に、多孔質ウレタン樹脂製の研磨パッドIC-1000(ロデール社製型番、溝形状:パーフォレート)を貼り付けた。
Claims (11)
- 水、砥粒及び添加剤を含有する研磨剤であって、
前記砥粒は、4価の金属水酸化物粒子を含有してなり、
前記添加剤のうちの少なくとも1成分が、ケン化度95モル%以下のポリビニルアルコールである研磨剤。 - 前記砥粒の平均粒径が、1nm以上400nm以下である請求項1記載の研磨剤。
- 研磨剤のpHが3.0以上12.0以下である請求項1又は2記載の研磨剤。
- 前記砥粒の含有量が、研磨剤100質量部に対して0.01質量部以上5質量部以下である請求項1~3のいずれかに記載の研磨剤。
- 前記砥粒の研磨剤中でのゼータ電位が、-20mV以上+20mV以下である請求項1~4のいずれかに記載の研磨剤。
- 前記ポリビニルアルコールの含有量が、研磨剤100質量部に対して0.01質量部以上である請求項1~5のいずれかに記載の研磨剤。
- 少なくとも表面に酸化珪素を含む被研磨面を研磨するために使用される請求項1~6のいずれかに記載の研磨剤。
- 4価の金属水酸化物が、希土類金属水酸化物及び水酸化ジルコニウムの少なくとも一方である請求項1~7のいずれかに記載の研磨剤。
- 被研磨膜を形成した基板を研磨定盤の研磨パッドに押しあて加圧し、請求項1~8のいずれかに記載の研磨剤を被研磨膜と研磨パッドとの間に供給しながら、基板と研磨定盤とを相対的に動かして被研磨膜を研磨する基板の研磨方法。
- 研磨パッドのショアD硬度が、70以上である請求項9記載の基板の研磨方法。
- スラリと、添加液とに分けて保存され、研磨直前又は研磨時に混合されて請求項1~8のいずれかに記載の研磨剤とされる研磨剤セットであって、スラリは砥粒と水を含み、添加液は添加剤と水を含む研磨剤セット。
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TW201105784A (en) | 2011-02-16 |
JP5418590B2 (ja) | 2014-02-19 |
JPWO2010143579A1 (ja) | 2012-11-22 |
KR20120023043A (ko) | 2012-03-12 |
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