WO2010121517A1 - 电缆用高延伸率铝合金材料及其制备方法 - Google Patents
电缆用高延伸率铝合金材料及其制备方法 Download PDFInfo
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- WO2010121517A1 WO2010121517A1 PCT/CN2010/071654 CN2010071654W WO2010121517A1 WO 2010121517 A1 WO2010121517 A1 WO 2010121517A1 CN 2010071654 W CN2010071654 W CN 2010071654W WO 2010121517 A1 WO2010121517 A1 WO 2010121517A1
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- Prior art keywords
- aluminum alloy
- content
- aluminum
- rare earth
- weight
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D21/00—Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
- B22D21/002—Castings of light metals
- B22D21/007—Castings of light metals with low melting point, e.g. Al 659 degrees C, Mg 650 degrees C
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/06—Making non-ferrous alloys with the use of special agents for refining or deoxidising
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
Definitions
- the invention belongs to the field of non-ferrous metal materials, and particularly relates to a high elongation aluminum alloy material for cables and a preparation method thereof.
- the wire and cable have a high elongation and high safety and stability in use.
- a high elongation aluminum alloy material for cable which comprises the following components in a percentage by weight: 0.30 to 1.20% iron, 0.03 to 0.10% silicon, 0.01 ⁇ 0.30% of rare earth elements, the rare earth elements are lanthanum and cerium, and the balance is aluminum and unavoidable impurities.
- Another object of the present invention is to provide a method of preparing a high elongation aluminum alloy material comprising the steps of:
- the aluminum alloy body obtained by the semi-annealing treatment is kept at 280-380 ° C for 4 to 10 hours, and then taken out and naturally cooled to ambient temperature.
- the aluminum alloy material further includes unavoidable impurity elements, and the total content of impurities in the aluminum alloy is ⁇ 0.3% by weight.
- the content of calcium in the impurities is ⁇ 0.02%, and the content of other single impurity elements is ⁇ 0.01% to reduce the influence of the impurity element on the electrical conductivity of the aluminum alloy.
- the high elongation aluminum alloy for cable used in the present invention is a novel Al-Fe alloy material, and has the following advantages:
- the content of iron in the invention is controlled between 0.30 and 1.20%, which can improve the strength of the aluminum alloy, and also improve the creep resistance and thermal stability of the aluminum alloy, and the creep resistance is improved by 300 compared with the ordinary electrician. %; and iron can also enhance the toughness of the aluminum alloy, ensuring that the compaction coefficient of the aluminum alloy in the process of tightening and twisting reaches 0.93 or more, which is not achievable by ordinary electrician aluminum, and is made of the aluminum alloy.
- the compacted core can increase the conductor cross section, improve the electrical conductivity of the conductor and increase the stability of the conductor, and can save processing costs.
- the content of silicon in the present invention is controlled between 0.03% and 0.10%, which ensures a certain amount of silicon to enhance the strength of the aluminum alloy.
- the rare earth element in the present invention can reduce the content of silicon, thereby reducing the influence of iron, especially silicon, on the electrical conductivity of the aluminum alloy to a very low level, and the addition of the rare earth element also improves the crystal in the aluminum alloy material.
- the structure of the structure improves the process performance of the aluminum alloy and is beneficial to the processing of the aluminum alloy.
- the rare earth element in the present invention is mainly composed of lanthanum and cerium, and the performance in 3) can be satisfactorily achieved.
- the boron element in the present invention can react with impurity elements such as Ti, V, Mn, Cr, etc., and is precipitated after being formed, thereby reducing the influence of impurity elements such as Ti, V, Mn, Cr on the electrical conductivity of the aluminum alloy. Conducive to improve the electrical conductivity of aluminum alloy.
- the alloy material is semi-annealed to improve the adverse effect of the stress on the conductor structure during the drawing and stranding process, so that the conductivity reaches or exceeds 61% IACS (for ordinary electricians)
- the conductivity standard of the aluminum conductor is 61% IACS
- the annealing treatment can greatly improve the elongation and flexibility of the aluminum alloy.
- the elongation of the cable made of the aluminum alloy of the invention reaches 30%, and the flexibility is better than that of the copper cable.
- the height is 25%, the bending radius is only 7 times the outer diameter, and the bending radius of the copper cable is 15 times the outer diameter.
- the aluminum-iron alloy is added with the aluminum ingots evenly and batchwise from the cupola to ensure the composition is as uniform as possible.
- the temperature is controlled at 710-750 °C; when adding rare earth aluminum alloy and boron aluminum alloy to the above aluminum alloy liquid, the temperature should be raised to 720-760 °C, and the temperature should not exceed 760 °C. Increasing the temperature at this time is beneficial to the melting of the rare earth aluminum alloy and the boron aluminum alloy, thereby improving the treatment effect of the rare earth and boron.
- the aluminum alloy rod rolled from the aluminum alloy material is kept at 280 ° C to 300 ° C for 10 hours in an annealing furnace, and then taken out and naturally cooled to ambient temperature.
- the aluminum alloy material thus obtained contains, according to the weight percentage, the following components: Fe 0.3%, Si 0.03%, Ce 0.008%, La 0.002%, B0.005%, Ca 0.015%, Cu 0.002%, Mg 0.005%, Zn 0.002%, Ti 0.002%, V0.005%, Mn 0.002%, Cr 0.001%, and the balance is Al.
- the boron (B) element reacts with an impurity element such as Ti, V, Mn, Cr, etc., the compound is formed and precipitated, and thus the content of boron element in the finally obtained aluminum alloy material is lower than the actually added amount.
- the content of impurities in the aluminum alloy material is ⁇ 0.3% in total, and the content of other single impurity elements is ⁇ 0.01% except for Ca ⁇ 0.02%.
- Tensile strength and elongation are tested according to the test method described in ASTM B577. Conductivity is measured according to ASTM.
- the test method described in B193 the flexibility is in accordance with the test method of "partial discharge test after bending test” described in GB 12706.1, and the creep is tested according to the creep test of the "Wire and Cable” manual.
- the temperature is controlled at 710-750 °C; when adding rare earth aluminum alloy and boron aluminum alloy to the above aluminum alloy liquid, the temperature should be raised to 720-760 °C, and the temperature should not exceed 760 °C. Increasing the temperature at this time is beneficial to the melting of the rare earth aluminum alloy and the boron aluminum alloy, thereby improving the treatment effect of the rare earth and boron.
- Rare earth treatment and boronization treatment 4.1 Adding 1/3 rare earth aluminum alloy to the holding furnace aluminum alloy liquid 30 minutes before filling. 4.2 The remaining 2/3 rare earth aluminum alloy and boron aluminum alloy were added to the holding furnace aluminum alloy liquid 5 minutes before filling. The rare earth aluminum alloy and the boron aluminum alloy are added in different time periods in order to make the rare earth and boron elements fully function and improve the effect. 4.3 The position of the rare earth aluminum alloy and the boron aluminum alloy is uniformly distributed in the holding furnace.
- refining de-slag, degassing, stirring, slag
- the aluminum alloy liquid should be stirred and stirred to the corner of the furnace for 5 minutes.
- 2.3 kg of powder refining agent (23% Na 3 Al•F6+47%KCl+30% NaCl) is blown into the bottom of the aluminum alloy liquid through a high-purity nitrogen gas through the pipeline.
- the bottom of the aluminum alloy liquid moves, so that the gas and the slag are uniformly floated along the surface of the aluminum alloy liquid for 3 to 5 minutes.
- the floating alumina slag should be completely removed from the furnace to minimize the introduction of new impurities introduced by the refining agent.
- the aluminum alloy rod rolled from the aluminum alloy material is kept in an annealing furnace at 360 ° C to 380 ° C for 4 hours, and then taken out and naturally cooled to ambient temperature.
- the boron (B) element reacts with an impurity element such as Ti, V, Mn, Cr, etc., the compound is formed and precipitated, and thus the content of boron element in the finally obtained aluminum alloy material is lower than the actually added amount.
- the content of impurities in the aluminum alloy material is ⁇ 0.3% in total, and the content of other single impurity elements is ⁇ 0.01% except for Ca ⁇ 0.02%.
- the performance test data of the high elongation aluminum alloy material in this example is as follows:
- Tensile strength and elongation are tested according to the test method described in ASTM B577. Conductivity is measured according to ASTM.
- the test method described in B193 the flexibility is in accordance with the test method of "partial discharge test after bending test” described in GB12706.1, and the creep is in accordance with the method of creep test of the "Wire and Cable” manual.
- the performance of the aluminum alloy material with high conductivity, high elongation, high flexibility and high creep resistance in this example is: partial discharge test after tensile strength 92 MPa, elongation 36%, electrical conductivity 61.0% IACS, 7 times bending radius Qualified and creep resistant is increased by 330% compared to electrical aluminum.
- the aluminum-iron alloy is added with the aluminum ingots evenly and batchwise from the cupola to ensure the composition is as uniform as possible.
- the temperature is controlled at 710-750 °C.
- the temperature should be raised to 720-760 °C, and the temperature should not exceed 760 °C. Increasing the temperature at this time is beneficial to the melting of the rare earth aluminum alloy and the boron aluminum alloy, thereby improving the treatment effect of the rare earth and boron.
- Rare earth treatment and boronization treatment 4.1 Adding 1/3 rare earth aluminum alloy to the holding furnace aluminum alloy liquid 30 minutes before filling. 4.2 The remaining 2/3 rare earth aluminum alloy and boron aluminum alloy were added to the holding furnace aluminum alloy liquid 5 minutes before filling. 4.3 The location of the rare earth aluminum alloy and boron aluminum alloy should be evenly distributed in the holding furnace.
- refining de-slag, degassing, stirring, slag
- the aluminum alloy liquid should be stirred and stirred to the corner of the furnace for 5 minutes.
- 2.8 kg of powder refining agent (23% Na 3 Al•F 6+47% KCl+30% NaCl) is blown into the bottom of the aluminum alloy liquid through high-purity nitrogen through a pipe, and the inlet should be blown.
- the gas and the slag are uniformly floated along the surface of the aluminum alloy liquid for 3 to 5 minutes.
- the floating alumina slag should be completely removed from the furnace to minimize the introduction of new impurities introduced by the refining agent.
- the aluminum alloy rod rolled from the aluminum alloy material is kept in an annealing furnace at 300 ° C to 320 ° C for 8 hours, and then taken out and naturally cooled to ambient temperature.
- the aluminum alloy material thus obtained contains the following components in terms of weight percentage: Fe 0.55%, Si 0.10%, Ce 0.15%, La 0.06%, B0.007%, Ca 0.013%, Cu 0.003%, Mg 0.004%, Zn 0.004%, Ti 0.002%, V 0.004%, Mn 0.003%, Cr 0.002%, and the balance is Al.
- the boron (B) element reacts with an impurity element such as Ti, V, Mn, Cr, etc., the compound is formed and precipitated, and thus the content of boron element in the finally obtained aluminum alloy material is lower than the actually added amount.
- the content of impurities in the aluminum alloy material is ⁇ 0.3% in total, and the content of other single impurity elements is ⁇ 0.01% except for Ca ⁇ 0.02%.
- Tensile strength and elongation are tested according to the test method described in ASTM B577. Conductivity is measured according to ASTM.
- the test method described in B193 the flexibility according to the test method of "partial discharge test after bending test” described in GB 12706.1, creep according to the "wire and cable” manual creep test method.
- the properties of the high elongation aluminum alloy material in this example are: tensile strength 110 MPa, elongation 30.2%, electrical conductivity 62.6% IACS, 6 times bending radius after partial discharge test pass, creep resistance is increased by 330% compared with electrical aluminum.
- the aluminum-iron alloy is added with the aluminum ingots evenly and batchwise from the cupola to ensure the composition is as uniform as possible.
- the temperature is controlled at 710-750 °C.
- the temperature should be raised to 720-760 °C, and the temperature should not exceed 760 °C. Increasing the temperature at this time is beneficial to the melting of the rare earth aluminum alloy and the boron aluminum alloy, thereby improving the treatment effect of the rare earth and boron.
- Rare earth treatment and boronization treatment 4.1 Adding 1/3 rare earth aluminum alloy to the holding furnace aluminum alloy liquid 30 minutes before filling. 4.2 The remaining 2/3 rare earth aluminum alloy and boron aluminum alloy were added to the holding furnace aluminum alloy liquid 5 minutes before filling. 4.3 The location of the rare earth aluminum alloy and boron aluminum alloy should be evenly distributed in the holding furnace.
- refining de-slag, degassing, stirring, slag
- the aluminum alloy liquid should be stirred and stirred to the corner of the furnace for 5 minutes.
- 2.0kg of powder refining agent (23% Na 3 Al•F6+47%KCl+30% NaCl) is blown into the bottom of the aluminum alloy liquid through high-purity nitrogen gas through the pipeline.
- the bottom of the aluminum alloy liquid moves, so that the gas and the slag are uniformly floated along the surface of the aluminum alloy liquid for 3 to 5 minutes.
- the floating alumina slag should be completely removed from the furnace to minimize the introduction of new impurities introduced by the refining agent.
- the aluminum alloy rod rolled from the aluminum alloy material is incubated at 340 ° C to 360 ° C for 6 hours in an annealing furnace, and then taken out and naturally cooled to ambient temperature.
- the aluminum alloy material thus obtained contains the following components in terms of weight percent: Fe 0.80%, Si 0.04%, Ce 0.10%, La 0.06%, B0.008%, Ca 0.011%, Cu 0.005%, Mg 0.004%, Zn0.006% Ti 0.003%, V0.003%, Mn 0.005%, Cr 0.002%, and the balance is Al.
- the boron (B) element reacts with an impurity element such as Ti, V, Mn, Cr, etc., the compound is formed and precipitated, and thus the content of boron element in the finally obtained aluminum alloy material is lower than the actually added amount.
- the content of impurities in the aluminum alloy material is ⁇ 0.3% in total, and the content of other single impurity elements is ⁇ 0.01% except for Ca ⁇ 0.02%.
- the performance test data of the high elongation aluminum alloy material in this example is as follows:
- Tensile strength and elongation are tested according to the test method described in ASTM B577. Conductivity is measured according to ASTM.
- the test method described in B193 the flexibility according to the test method of "partial discharge test after bending test” described in GB 12706.1, creep according to the "wire and cable” manual creep test method.
- the properties of the high elongation aluminum alloy material in this example are: tensile strength 97 MPa, elongation 35.2%, electrical conductivity After 62.0% IACS, 6 times bending radius, the partial discharge test was qualified, and the creep resistance was increased by 330% compared with the electrical aluminum.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Conductive Materials (AREA)
- Continuous Casting (AREA)
- Manufacture And Refinement Of Metals (AREA)
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP10766607.5A EP2468907A4 (en) | 2009-04-24 | 2010-04-09 | ALUMINUM ALLOY MATERIAL WITH HIGH RATE OF ELONGATION FOR CABLES AND METHOD FOR PREPARING THE SAME |
| CA2773050A CA2773050A1 (en) | 2009-04-24 | 2010-04-09 | High-elongation rate aluminum alloy material for cable and preparation method thereof |
| RU2011147346/02A RU2550063C2 (ru) | 2009-04-24 | 2010-04-09 | Материал для кабеля на основе алюминиевого сплава с высокой степенью удлинения и способ его получения |
| AU2010239014A AU2010239014B2 (en) | 2009-04-24 | 2010-04-09 | High-elongation rate aluminum alloy material for cable and preparation method thereof |
| JP2012506317A JP2012524837A (ja) | 2009-04-24 | 2010-04-09 | ケーブル用の高い延伸性を有するアルミニウム合金材料及びその製造方法 |
| US13/395,423 US20120211130A1 (en) | 2009-04-24 | 2010-04-09 | High-elongation rate aluminum alloy material for cable and preparation method thereof |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910116635.7 | 2009-04-24 | ||
| CN2009101166357A CN101525709B (zh) | 2009-04-24 | 2009-04-24 | 电缆用高延伸率铝合金材料及其制备方法 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2010121517A1 true WO2010121517A1 (zh) | 2010-10-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2010/071654 Ceased WO2010121517A1 (zh) | 2009-04-24 | 2010-04-09 | 电缆用高延伸率铝合金材料及其制备方法 |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US20120211130A1 (enExample) |
| EP (1) | EP2468907A4 (enExample) |
| JP (1) | JP2012524837A (enExample) |
| CN (1) | CN101525709B (enExample) |
| AU (1) | AU2010239014B2 (enExample) |
| CA (1) | CA2773050A1 (enExample) |
| RU (1) | RU2550063C2 (enExample) |
| WO (1) | WO2010121517A1 (enExample) |
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- 2010-04-09 WO PCT/CN2010/071654 patent/WO2010121517A1/zh not_active Ceased
- 2010-04-09 RU RU2011147346/02A patent/RU2550063C2/ru active
- 2010-04-09 AU AU2010239014A patent/AU2010239014B2/en active Active
- 2010-04-09 JP JP2012506317A patent/JP2012524837A/ja active Pending
- 2010-04-09 EP EP10766607.5A patent/EP2468907A4/en not_active Withdrawn
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103060647A (zh) * | 2011-10-24 | 2013-04-24 | 贵州华科铝材料工程技术研究有限公司 | 一种钌羰基配合物变质的高性能铝合金材料及其制备方法 |
| CN115449730A (zh) * | 2022-09-06 | 2022-12-09 | 合肥通用机械研究院有限公司 | 一种有效降低低硅铸造铝合金腐蚀速率的方法 |
| CN115896653A (zh) * | 2022-12-21 | 2023-04-04 | 广东领胜新材料科技有限公司 | 一种高强度铝合金圆杆的连铸连轧装置及方法 |
| CN115896653B (zh) * | 2022-12-21 | 2024-04-02 | 广东领胜新材料科技有限公司 | 一种高强度铝合金圆杆的连铸连轧装置及方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| AU2010239014B2 (en) | 2014-06-26 |
| CA2773050A1 (en) | 2010-10-28 |
| CN101525709B (zh) | 2010-08-11 |
| RU2011147346A (ru) | 2013-05-27 |
| EP2468907A1 (en) | 2012-06-27 |
| JP2012524837A (ja) | 2012-10-18 |
| US20120211130A1 (en) | 2012-08-23 |
| CN101525709A (zh) | 2009-09-09 |
| RU2550063C2 (ru) | 2015-05-10 |
| AU2010239014A1 (en) | 2011-08-11 |
| EP2468907A4 (en) | 2013-11-20 |
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