WO2010116656A1 - コンデンサ、およびその製造方法 - Google Patents
コンデンサ、およびその製造方法 Download PDFInfo
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- WO2010116656A1 WO2010116656A1 PCT/JP2010/002182 JP2010002182W WO2010116656A1 WO 2010116656 A1 WO2010116656 A1 WO 2010116656A1 JP 2010002182 W JP2010002182 W JP 2010002182W WO 2010116656 A1 WO2010116656 A1 WO 2010116656A1
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- dielectric layer
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- insulating film
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- 239000003990 capacitor Substances 0.000 title claims abstract description 121
- 238000004519 manufacturing process Methods 0.000 title claims description 22
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 29
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 29
- 239000003792 electrolyte Substances 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 15
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 7
- 230000001590 oxidative effect Effects 0.000 claims description 7
- 239000010410 layer Substances 0.000 description 92
- 239000002135 nanosheet Substances 0.000 description 20
- 239000011888 foil Substances 0.000 description 18
- 239000003513 alkali Substances 0.000 description 7
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 6
- 238000010306 acid treatment Methods 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 4
- 230000002950 deficient Effects 0.000 description 4
- 239000008151 electrolyte solution Substances 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000007784 solid electrolyte Substances 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- 229910052719 titanium Inorganic materials 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 229920001940 conductive polymer Polymers 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000010406 cathode material Substances 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003989 dielectric material Substances 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 125000000896 monocarboxylic acid group Chemical group 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/07—Dielectric layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/0029—Processes of manufacture
- H01G9/0032—Processes of manufacture formation of the dielectric layer
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/04—Electrodes or formation of dielectric layers thereon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/04—Electrodes or formation of dielectric layers thereon
- H01G9/048—Electrodes or formation of dielectric layers thereon characterised by their structure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/15—Solid electrolytic capacitors
Definitions
- the present invention relates to a capacitor having a dielectric layer and a method for manufacturing the same.
- Capacitors are indispensable parts for electronic devices because they have energy storage and electrical filter functions. With the recent miniaturization of electronic devices, higher capacity capacitors are required in the market.
- the capacitor includes a dielectric layer provided between a pair of electrodes. By reducing the thickness of the dielectric layer, a high-capacitance capacitor can be formed.
- Patent Document 1 discloses a high-capacity conventional capacitor including an oxide nanosheet such as a titanium nanosheet that is a dielectric material capable of forming a thin layer.
- an oxide nanosheet such as a titanium nanosheet that is a dielectric material capable of forming a thin layer.
- a pair of electrodes may be short-circuited via the oxide nanosheet.
- the capacitor includes an electrode and a dielectric layer disposed above the electrode.
- the dielectric layer is made of a plurality of metal oxide pieces spread, and is formed by a gap between the plurality of metal oxide pieces to form a through hole.
- the capacitor further includes an insulating portion provided in a portion of the electrode facing the opening of the hole of the dielectric layer and covering the opening of the hole. This capacitor has high reliability by preventing a short circuit between the electrodes.
- FIG. 1 is a cross-sectional view of a capacitor according to Embodiment 1 of the present invention.
- FIG. 2 is an enlarged schematic view of the dielectric layer of the capacitor in the first embodiment.
- FIG. 3 is a cross-sectional view of a capacitor of a comparative example.
- FIG. 4A is a cross-sectional view showing the capacitor manufacturing process in the first embodiment.
- FIG. 4B is a cross-sectional view showing the manufacturing process of the capacitor in the first embodiment.
- FIG. 4C is a schematic cross-sectional view of the dielectric layer of the capacitor in the first exemplary embodiment.
- FIG. 4D is a schematic cross-sectional view of another dielectric layer in the first exemplary embodiment.
- FIG. 5 shows the evaluation results of the capacitor in the first embodiment.
- FIG. 6A is a perspective view of the capacitor according to Embodiment 1.
- FIG. 6B is a perspective view of another capacitor according to Embodiment 1.
- FIG. 7A is a cross-sectional view of still another capacitor in the first embodiment.
- FIG. 7B is a cross-sectional view of still another capacitor in the first embodiment.
- FIG. 8 is a cross-sectional view of the capacitor according to Embodiment 2 of the present invention.
- FIG. 9A is a cross-sectional view showing the manufacturing process of the capacitor in the second embodiment.
- FIG. 9B is a cross-sectional view showing the manufacturing process of the capacitor in the second embodiment.
- FIG. 9C is a cross-sectional view of another capacitor according to the second exemplary embodiment.
- 9D is a cross-sectional view showing a manufacturing step of the capacitor shown in FIG. 9C.
- FIG. 1 is a schematic cross-sectional view of a capacitor 1 according to Embodiment 1 of the present invention.
- Capacitor 1 is provided between electrode 2, dielectric layer 4 disposed on upper surface 2 ⁇ / b> A of electrode 2, electrode 52 facing upper surface 4 ⁇ / b> A of dielectric layer 4, and between dielectric layer 4 and electrode 52.
- the electrolyte 51 is provided.
- the lower surface 4B of the dielectric layer 4 is located on the upper surface 2A of the electrode 2.
- the electrode 2 is made of a conductive material foil, preferably a foil made of a valve metal such as aluminum or titanium.
- a separator 53 may be disposed between the electrodes 2 and 52.
- FIG. 2 is an enlarged schematic view of the dielectric layer 4.
- the dielectric layer 4 is composed of a plurality of metal oxide pieces 100 spread on the upper surface 2A of the electrode 2.
- the metal oxide piece 100 is made of an oxide nanosheet such as a titanate nanosheet or a niobate nanosheet.
- the metal oxide piece 100 has a thickness of several atoms, the thickness is generally 0.3 nm to 2 nm, preferably 0.3 nm to 50 nm, and the length and width are about 10 nm to 1 mm.
- the plurality of metal oxide pieces 100 are spread and adhered to the upper surface 2A of the electrode 2 by an adhesion auxiliary layer made of a cation disposed on the upper surface 2A of the electrode 2.
- an insulating portion 6 is formed in a dielectric non-forming portion 22A, which is a portion exposed to face the hole 5 on the upper surface 2A of the electrode 2.
- the electrode 2 is made of metal, and the insulating portion 6 is made of an oxide of the metal.
- the insulating portion 6 is made of aluminum oxide.
- the insulating portion 6 can be formed by oxidizing the upper surface 2A of the electrode 2 through the hole 5 by a method such as anodic oxidation or heat treatment.
- the thickness T1 (nm) of the insulating portion 6 is set according to the withstand voltage WV (V) of the capacitor.
- the thickness T1 (nm) is set as follows.
- FIG. 3 is a schematic cross-sectional view of a capacitor 501 of a comparative example. 3, the same reference numerals are assigned to the same parts as those of the capacitor 1 in the first embodiment shown in FIG.
- the capacitor 501 shown in FIG. 3 does not have the insulating portion 6, and the electrode 2 is exposed from the hole 5.
- the electrolyte 51 filled in the hole 5 may come into contact with the electrode 2 to short-circuit the electrodes 2 and 52.
- the insulating portion 6 can prevent the electrolyte 51 from directly contacting the electrode 2. It can be avoided that the electrodes 2 and 52 are short-circuited and the capacitor 1 becomes defective.
- the dielectric layer 4 made of the oxide nanosheet can be thinned. Even in the capacitor 501 of the comparative example that does not have the insulating portion 6, a plurality of layers each made of a plurality of metal oxide pieces 100 are stacked to close the hole 5, and the hole 5 that penetrates from the upper surface 4 ⁇ / b> A to the lower surface 4 ⁇ / b> B A short circuit can be suppressed by making the shape of a complicated shape. However, such a method cannot make the dielectric layer 4 thin, and it is difficult to increase the capacitance of the capacitor 501.
- the insulating portion 6 can cause a short circuit between the electrodes 2 and 52. Can be suppressed. Further, it is not necessary to dispose of the dielectric layer 4 in which the holes 5 are generated as defective products, and the production efficiency of the capacitor 1 can be improved.
- the insulating portion 6 is made of aluminum oxide.
- the relative dielectric constant of aluminum oxide is about 8, which is not so large.
- the relative permittivity of titanate nanosheets that can be used as the material of the dielectric layer 4 is about 125, the relative permittivity of niobate nanosheets is about 300, and the relative permittivity of the dielectric layer 4 can be increased. Therefore, the capacitor 1 having a large capacitance can be realized.
- 4A and 4B are cross-sectional views illustrating a method for manufacturing the capacitor 1.
- the dielectric layer 4 is disposed on the upper surface 2A of the electrode 2 made of a thin conductor foil.
- the hole 5 that penetrates the upper surface 4A and the lower surface 4B of the dielectric layer 4 has an opening 5B that opens at the upper surface 2A of the electrode 2.
- the upper surface 2 ⁇ / b> A of the electrode 2 has a dielectric non-forming portion 22 ⁇ / b> A that is a portion exposed from the hole 5.
- the insulating portion 6 is formed in the dielectric non-forming portion 22A by oxidizing the dielectric non-forming portion 22A facing the hole 5 through the hole 5.
- the portions other than the non-dielectric forming portion 22A and the surrounding portions of the upper surface 2A of the electrode 2 in contact with the dielectric layer 4 are oxidized and insulated. Formation of a film can be prevented.
- an electrode 52 facing the upper surface 4A of the dielectric layer 4 is provided, and the space between the upper surface 4A of the dielectric layer 4 and the electrode 52 is filled with the electrolyte 51.
- a separator 53 may be disposed between the electrodes 2 and 52.
- the dielectric layer 4 includes a dielectric film 44 made of a single-layer oxide nanosheet.
- the dielectric layer 4 may be composed of a dielectric film 44 made of a plurality of stacked oxide nanosheets.
- the thickness T2 of the dielectric layer 4 made of the dielectric film 44 is not less than 0.3 nm and not more than 50 nm. Holes 5 are easily generated in the dielectric layer 4 having the thickness T2 in this range.
- the diameter of the hole 5 shown in FIG. 4A is constant from the upper surface 4A to the lower surface 4B.
- the holes 5 are formed by the voids 101 formed in the dielectric layer 4 formed of the metal oxide pieces 100 that are the multiple oxide nanosheets,
- the diameter of 5 is not constant, and the hole 5 has a complicated shape.
- the insulating portion 6 may extend not only to the dielectric non-forming portion 22A facing the hole 5 but also around the dielectric non-forming portion 22A. Thereby, it can avoid reliably that the electrolyte 51 and the electrode 2 contact.
- the upper surface 2A of the electrode 2 may be subjected to acid treatment or alkali treatment.
- the oxide film or the like on the upper surface 2A of the electrode 2 can be removed by acid treatment or alkali treatment, and the upper surface 2A can be roughened to increase its surface area, so that the capacitance of the capacitor 1 can be increased. .
- an acid that can be used for the acid treatment for example, HCl, H 2 SO 4 , H 3 PO 4 , (COOH) 2, or the like can be used.
- KOH, NaOH, etc. can be used as an alkali which can be used for an alkali treatment.
- an oxide film or the like on the upper surface 2A of the electrode 2 can be removed, and the upper surface 2A can be roughened to increase its surface area. Can be increased in capacitance.
- the surface of the electrode 2 is reduced by flowing an electric current between the electrode 2 as a cathode and a counter electrode serving as an anode in the electrolyte solution.
- the upper surface 2A of the electrode 2 is roughened by subjecting the upper surface 2A of the electrode 2 to acid treatment, alkali treatment, or cathode reduction treatment.
- acid treatment alkali treatment
- cathode reduction treatment for example, when an oxide nanosheet is arranged as the dielectric layer 4 on the upper surface 2A of the roughened electrode 2, it is difficult to arrange the oxide nanosheet in an orderly and uniform manner because the upper surface 2A is complicatedly uneven.
- the holes 5 are easily formed in the dielectric layer 4.
- the dielectric layer 4 is formed on the upper surface 2A of the electrode 2 roughened by a method such as sputtering other than the aqueous solution method, the holes 5 are more uniform than when the dielectric layer 4 is formed using the aqueous solution method. It is difficult to form the dielectric layer 4 without forming.
- the insulating portion 6 covers the opening 5B of the hole 5, it is possible to avoid contact between the electrode 2 and the electrolyte 51. Therefore, in the capacitor 1 manufactured in the manufacturing process in which the upper surface 2A of the electrode 2 is roughened by acid treatment, alkali treatment, or cathode reduction treatment, the insulating portion 6 effectively prevents a short circuit between the electrodes 2 and 52. be able to. It is preferable that the insulating portion 6 completely covers the opening 5B of the hole 5.
- the insulating portion 6 is made of an oxide film formed by oxidizing the electrode 2 made of metal.
- the insulating portion 6 is not limited to this, and may be of any composition as long as the contact between the electrode 2 and the electrolyte 51 can be prevented. Can be used.
- FIG. 5 shows the result of evaluating the capacitor 1 in the first embodiment.
- the sample 1 is the capacitor 1 according to the first embodiment including the dielectric layers 4 having various thicknesses.
- Sample 2 is a capacitor 501 of the comparative example shown in FIG. 3 provided with dielectric layers 4 of various thicknesses, and does not have insulating portion 6. A current was passed through samples 1 and 2 to confirm the yield based on the capacitance.
- the number of dielectric films 44 (FIGS. 4C and 4D) of the dielectric layer 4 is in the range of 1-10.
- the capacitor 1 according to the first embodiment has high reliability even when the number of the dielectric films 44 to be laminated is small and the dielectric layer 4 is thin, and a large capacity can be obtained.
- FIG. 6A is a perspective view of capacitor 1001 in the first exemplary embodiment.
- the capacitor 1001 is a solid electrolytic capacitor and includes a plurality of capacitor elements 20 stacked.
- An anode foil 21 is constituted by the base material which is the electrode 2 and the dielectric layer 4 laminated on the base material.
- the capacitor element 20 includes an anode foil 21, a solid electrolyte layer made of a conductive polymer or an organic semiconductor formed on the dielectric layer 4 of the anode foil 21, and a silver paste and carbon formed on the solid electrolyte layer.
- a cathode layer made of a conductive paste such as a paste.
- the solid electrolyte layer and the cathode layer constitute the cathode electrode portion 22.
- Each anode foil 21 of the plurality of stacked capacitor elements 20 is connected to an anode terminal 23 (external terminal).
- the cathode electrode portion 22 of each of the plurality of capacitor elements 20 is connected to a cathode terminal 24 (external terminal).
- the laminated capacitor element 20, the anode terminal 23, and the cathode terminal 24 are covered with an exterior body 25 made of an insulating resin in a state where a part of each of the anode terminal 23 and the cathode terminal 24 is exposed.
- FIG. 6B is a perspective view of another capacitor 2001 according to the first embodiment.
- the capacitor 2001 is a wound electrolytic capacitor including the capacitor element 30.
- the electrode 2 on which the dielectric layer 4 is laminated is used as the anode foil 31.
- the anode foil 31 is connected to the anode terminal 33, and the cathode foil 32 is connected to the cathode terminal 34.
- the anode foil 31 and the cathode foil 32 are laminated via a separator 35 and wound to constitute the capacitor element 30.
- Capacitor element 30 is impregnated with an electrolytic solution, a conductive polymer, an organic semiconductor, or a cathode material made of a composite material thereof, and capacitor element 30 is accommodated in a cylindrical case 36 having a bottom.
- the opening portion of the case 36 is sealed with a sealing portion 37 with a part of each of the anode terminal 33 and the cathode terminal 34 exposed to the outside.
- the electrode 2 on which the dielectric layer 4 is laminated can be used as the cathode foil 32, or can be used for both the anode foil 31 and the cathode foil 32.
- the capacitor in Embodiment 1 is not limited to the above configuration. Even when the electrode 2 includes a base material such as a film and an electrode formed on the base material, the dielectric layer 4 can be formed on the electrode 2. The insulating part 6 may be formed on the electrode 2 after the capacitor element is formed.
- FIG. 7A is a cross-sectional view of still another capacitor 5001 in the first embodiment.
- the dielectric layer 144 is formed not only on the upper surface 2 A of the electrode 2 but also on the lower surface 52 B of the electrode 52 facing the electrode 2 through the electrolyte 51 and the separator 53. Similar to the dielectric layer 4, the dielectric layer 144 is composed of a plurality of metal oxide pieces 100 (FIG. 2) spread on the lower surface 52 ⁇ / b> B of the electrode 52.
- a hole 55 is formed in the dielectric layer 144, which is formed by the gap 101 between the plurality of metal oxide pieces 100 and has an opening facing the lower surface 52 ⁇ / b> B of the electrode 52.
- An insulating portion 606 that covers the opening of the hole 55 is provided on the lower surface 52B of the electrode 52 in the same manner as the insulating portion 6, and has the same effect as the insulating portion 6.
- the insulating part 606 preferably completely covers the opening of the hole 55.
- FIG. 7B is a cross-sectional view of still another capacitor 6001 in the first embodiment.
- the dielectric layer 144 is formed not only on the upper surface 2 ⁇ / b> A of the electrode 2 but also on the lower surface 2 ⁇ / b> B of the electrode 2.
- the dielectric layer 144 is composed of a plurality of metal oxide pieces 100 (FIG. 2) spread on the lower surface 2 ⁇ / b> B of the electrode 2.
- a hole 55 is formed in the dielectric layer 144, which is formed by the gap 101 between the plurality of metal oxide pieces 100 and has an opening facing the lower surface 2 ⁇ / b> B of the electrode 2.
- An insulating portion 606 that covers the opening of the hole 55 is provided on the lower surface 2 ⁇ / b> B of the electrode 2 in the same manner as the insulating portion 6, and has the same effect as the insulating portion 6.
- the insulating part 606 preferably completely covers the opening of the hole 55.
- FIG. 8 is a schematic cross-sectional view of capacitor 3001 in the second embodiment. 8, the same reference numerals are assigned to the same portions as those of the capacitor 1 in the first embodiment shown in FIG.
- the capacitor 3001 shown in FIG. 8 further includes an insulating film 66 formed on the upper surface 2A of the electrode 2.
- the lower surface 66B of the insulating film 66 is disposed on the upper surface 2A of the electrode 2.
- the dielectric layer 4 is formed on the upper surface 66A of the insulating film 66.
- the dielectric layer 4 is composed of a plurality of metal oxide pieces 100 (FIG. 2) spread on the upper surface 66 ⁇ / b> A of the insulating film 66.
- a hole 5 is formed in the dielectric layer 4, which is formed by the gap 101 between the plurality of metal oxide pieces 100 and has an opening facing the upper surface 66 ⁇ / b> A of the insulating film 66.
- the thickness of the capacitor insulation film is set by the withstand voltage value of the capacitor.
- the thickness of the insulating film 66 of the capacitor 3001 in the second embodiment is designed to be thinner than the insulating film of the capacitor having the same withstand voltage.
- the thickness of the insulating film set by the withstand voltage is the total thickness of the insulating film 66 and the dielectric layer 4.
- the insulating film 66 is formed on the entire upper surface 2A of the electrode 2 and closes the opening 5B of the hole 5 of the dielectric layer 4, it is ensured that the electrode 2 and the electrolyte 51 are in contact with each other through the hole 5. This can be prevented and the defective rate of the capacitor 3001 can be reduced. It is preferable that the insulating film 66 completely closes the opening 5B of the hole 5.
- the insulating film 66 includes an electrode covering portion 266 positioned between the upper surface 2A of the electrode 2 and the lower surface 4B of the dielectric layer 4, and an insulating portion 6 that covers the opening 5B of the hole 5. Thereby, the withstand voltage of the capacitor 3001 can be increased. It is preferable that the insulating part 6 completely covers the opening 5B.
- the same effect as the capacitor 1 in the first embodiment can be obtained by treating the upper surface 2A of the electrode 2 with an acid treatment, an alkali treatment, or a cathode reduction treatment.
- 9A and 9B are cross-sectional views showing a method for manufacturing the capacitor 3001.
- the upper surface 2A of the electrode 2 is oxidized to form an insulating film 66.
- the electrode 2 is made of a conductive foil, preferably a valve action metal foil such as aluminum or titanium.
- the dielectric layer 4 is formed on the upper surface 66A of the insulating film 66.
- the dielectric layer 4 is made of an oxide nanosheet made of a plurality of metal oxide pieces 100 (FIG. 2), and has a plurality of holes 5 penetrating the upper surface 4A and the lower surface 4B.
- an electrode 52 facing the upper surface 4A of the dielectric layer 4 is provided, and the space between the upper surface 4A of the dielectric layer 4 and the electrode 52 is filled with the electrolyte 51.
- a separator 53 may be disposed between the electrodes 2 and 52.
- FIG. 9C is a cross-sectional view of another capacitor 4001 in the second embodiment. 9C, the same reference numerals are given to the same portions as those of the capacitor 3001 shown in FIG.
- the insulating film 66 includes an electrode covering portion 266 positioned between the upper surface 2A of the electrode 2 and the lower surface 4B of the dielectric layer 4, and an insulating portion 6 that covers the opening 5B of the hole 5.
- the insulating part 6 is thicker than the electrode covering part 266. Thereby, the withstand voltage of the capacitor 4001 can be further increased.
- the insulating part 6 preferably completely covers the opening 5B of the hole 5.
- FIG. 9D is a cross-sectional view illustrating the method for manufacturing the capacitor 4001.
- the same reference numerals are assigned to the same portions as those of the capacitor 3001 shown in FIGS. 9A and 9B.
- the dielectric non-forming portion 166 ⁇ / b> A of the insulating film 66 is exposed from the hole 5.
- the portion 122 of the electrode 2 is in contact with the dielectric non-forming portion 166A.
- the portion 122 of the electrode 2 is oxidized through the hole 5. Thereby, the insulating part 6 in the dielectric non-forming part 166A is formed.
- the thickness of the insulating part 6 can be made larger than the thickness of the electrode covering part 266 between the dielectric layer 4 and the electrode 2, and the withstand voltage of the capacitor 3001 can be increased.
- an electrode 52 facing the upper surface 4A of the dielectric layer 4 is provided, and the space between the upper surface 4A of the dielectric layer 4 and the electrode 52 is filled with the electrolyte 51.
- a separator 53 may be disposed between the electrodes 2 and 52.
- the withstand voltage of capacitors 3001 and 4001 in the second embodiment is 5V, for example, 2V which is a part of the withstand voltage is secured by the thickness of the insulating film 66, and 3V which is the remaining part of the withstand voltage is a dielectric. It can be secured by the layer 4.
- the thickness of the insulating film necessary for a desired withstand voltage is ensured by the thicknesses of the two layers of the insulating film 66 and the dielectric layer 4.
- capacitors 1001 and 2001 can be configured by using the capacitors 3001 and 4001 in Embodiment 2 as the capacitor elements 20 and 30 shown in FIGS. 6A and 6B.
- the capacitor according to the present invention has a high reliability by preventing a short circuit between the electrodes, the defect rate can be reduced, and it is useful for devices that require high reliability such as various electronic devices and communication devices.
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Abstract
Description
図1は本発明の実施の形態1におけるコンデンサ1の模式断面図である。コンデンサ1は、電極2と、電極2の上面2A上に配置された誘電体層4と、誘電体層4の上面4Aに対向する電極52と、誘電体層4と電極52の間に設けられた電解質51とを備える。誘電体層4の下面4Bは電極2の上面2A上に位置する。電極2は導電材料の箔よりなり、好ましくはアルミ、チタンなどの弁作用金属よりなる箔よりなる。電極2、52間にセパレータ53が配置されていてもよい。
電解質51が特に電解液である場合には孔5に容易に入る。図3は比較例のコンデンサ501の模式断面図である。図3において、図1に示す実施の形態1におけるコンデンサ1と同じ部分には同じ参照番号を付す。図3に示すコンデンサ501は絶縁部6を有しておらず、孔5から電極2が露出している。コンデンサ501では孔5に充填された電解質51が電極2と接触して電極2、52間を短絡させる場合がある。
図8は実施の形態2におけるコンデンサ3001の模式断面図である。図8において、図1に示す実施の形態1におけるコンデンサ1と同じ部分には同じ参照番号を付す。図8に示すコンデンサ3001は、電極2の上面2Aに形成された絶縁膜66をさらに備える。絶縁膜66の下面66Bは電極2の上面2A上に配置されている。誘電体層4は絶縁膜66の上面66A上に形成されている。誘電体層4は、絶縁膜66の上面66Aに敷き詰められた複数の金属酸化物片100(図2)よりなる。複数の金属酸化物片100間の空隙101により構成されて絶縁膜66の上面66Aに面する開口部を有する孔5が誘電体層4に形成されている。
4 誘電体層
5 孔
6 絶縁部
51 電解質
52 電極(第2の電極)
66 絶縁膜
Claims (15)
- 上面を有する第1の電極と、
前記第1の電極の前記上面上に配置された下面と、上面とを有する誘電体層であって、前記第1の電極の前記上面に敷き詰められた複数の金属酸化物片よりなり、前記複数の金属酸化物片間の空隙により構成されて貫通する孔が形成されている誘電体層と、
前記第1の電極の前記上面のうちの前記誘電体層の前記孔の開口部に面する部分に設けられて、前記孔の前記開口部を覆う絶縁部と、
を備えたコンデンサ。 - 上面を有する第1の電極と、
前記第1の電極の前記上面上に設けられた下面と、上面とを有する絶縁膜と、
前記絶縁膜の前記上面上に配置された下面と、上面とを有する誘電体層であって、前記絶縁膜の前記上面に敷き詰められた複数の金属酸化物片よりなり、前記複数の金属酸化物片間の空隙により構成されて前記絶縁膜の前記上面に面する開口部を有する孔が形成されている誘電体層と、
を備えたコンデンサ。 - 前記絶縁膜は、
前記電極の前記上面と前記誘電体層の前記下面との間に位置する電極被覆部と、
前記孔の前記開口部を覆い、かつ前記電極被覆部より厚い絶縁部と、
を有する、請求項2に記載のコンデンサ。 - 前記誘電体層の前記上面に対向する第2の電極をさらに備えた、請求項1または2に記載のコンデンサ。
- 前記誘電体層の前記孔を充填するように前記誘電体層の前記上面と前記第2の電極との間に設けられた電解質をさらに備えた、請求項4に記載のコンデンサ。
- 前記誘電体層は、前記複数の金属酸化物片により構成されて積層された複数の誘電体膜を有する、請求項1または2に記載のコンデンサ。
- 前記誘電体層の前記孔は、前記誘電体層の前記上面と前記下面とを貫通する、請求項1または2に記載のコンデンサ。
- 前記誘電体層の厚みは0.3nm以上50nm以下である請求項1または2に記載のコンデンサ。
- 前記複数の金属酸化物片の厚みは数原子の厚み程度である、請求項1または2に記載のコンデンサ。
- 第1の電極の上面に誘電体層を形成するステップと、
前記第1の電極の前記上面に絶縁部を形成するステップと、
前記誘電体層の上面に対向する第2の電極を設けるステップと、
を含み、
前記誘電体層は前記第1の電極の前記上面に位置する下面を有し、
前記誘電体層は、前記第1の電極の前記上面に敷き詰められた複数の金属酸化物片よりなり、
前記誘電体層は前記複数の金属酸化物片の空隙により構成されて貫通してかつ前記下面に開口する開口部を有する孔を有し、
前記絶縁部は前記孔の前記開口部を覆う、コンデンサの製造方法。 - 前記第1の電極は金属よりなり、
前記絶縁部を形成するステップは、前記第1の電極の前記上面の前記孔の前記開口部に面する部分を酸化させることにより前記絶縁部を形成するステップを含む、請求項10に記載のコンデンサの製造方法。 - 第1の電極の上面に絶縁膜を形成するステップと、
前記絶縁膜の上面に誘電体層を形成するステップと、
前記絶縁膜に絶縁部を形成するステップと、
前記誘電体層の上面に対向する第2の電極を設けるステップと、
を含み、
前記誘電体層は前記誘電体層の前記上面に位置する下面を有し、
前記誘電体層は、前記誘電体層の前記上面に敷き詰められた複数の金属酸化物片よりなり、
前記誘電体層は前記複数の金属酸化物片の空隙により構成されて貫通してかつ前記誘電体層の前記下面に開口する開口部を有する孔を有し、
前記絶縁部は前記孔の前記開口部を覆う、コンデンサの製造方法。 - 前記絶縁膜は前記電極の前記上面と前記誘電体層の前記下面との間に位置する電極被覆部を有し、
前記絶縁部は前記電極被覆部より厚い、請求項12に記載のコンデンサの製造方法。 - 前記第1の電極は金属よりなり、
前記絶縁部を形成するステップは、前記絶縁膜の前記上面に前記誘電体層の前記下面を設けるステップの後で、前記孔の前記開口部に当接する前記絶縁膜の部分に当接する前記電極の部分を酸化させるステップを含む、請求項13に記載のコンデンサの製造方法。 - 前記誘電体層の厚みは0.3nm以上50nm以下である、請求項10または12に記載のコンデンサの製造方法。
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JP (1) | JPWO2010116656A1 (ja) |
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JP2019083315A (ja) * | 2017-10-27 | 2019-05-30 | 三星電子株式会社Samsung Electronics Co.,Ltd. | セラミック電子部品およびその製造方法、ならびに電子装置 |
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US9099252B2 (en) * | 2012-05-18 | 2015-08-04 | Nokia Technologies Oy | Apparatus and associated methods |
WO2018211614A1 (ja) * | 2017-05-17 | 2018-11-22 | 株式会社野田スクリーン | 薄膜キャパシタ構造、および当該薄膜キャパシタ構造を備えた半導体装置 |
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JPWO2010116656A1 (ja) | 2012-10-18 |
US20120120555A1 (en) | 2012-05-17 |
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