WO2010115375A1 - 轴承自动装配机快速取球装置 - Google Patents

轴承自动装配机快速取球装置 Download PDF

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Publication number
WO2010115375A1
WO2010115375A1 PCT/CN2010/071623 CN2010071623W WO2010115375A1 WO 2010115375 A1 WO2010115375 A1 WO 2010115375A1 CN 2010071623 W CN2010071623 W CN 2010071623W WO 2010115375 A1 WO2010115375 A1 WO 2010115375A1
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WIPO (PCT)
Prior art keywords
ball
steel
moving
moving seat
block
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Application number
PCT/CN2010/071623
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English (en)
French (fr)
Inventor
张惠邦
张慧才
Original Assignee
宁波惠联自动化设备有限公司
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Publication of WO2010115375A1 publication Critical patent/WO2010115375A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/003—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass bearings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B23P19/004—Feeding the articles from hoppers to machines or dispensers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B23P19/007—Picking-up and placing mechanisms
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C43/00—Assembling bearings
    • F16C43/04—Assembling rolling-contact bearings
    • F16C43/06—Placing rolling bodies in cages or bearings

Definitions

  • the utility model relates to an automatic assembly device for a bearing inner ring and a steel ball, in particular to a quick ball picking device in a bearing assembly process.
  • the bearing is a mechanical component with high precision. When assembling, it is necessary to select the inner and outer rings of different dimensional accuracy and the matching steel ball according to the bearing clearance requirements. Therefore, it is very important to quickly select the number of steel balls and the appropriate number of steel balls that fit the specification gauge during the automatic assembly of the bearing.
  • the existing ball picking device comprises a plurality of ball cylinders that store steel balls and have a one-to-one correspondence with the steel ball gauge values, and a pipe corresponding to the ball cylinders to obtain the steel balls of the selected gauge values, and each of the conduits is fixed.
  • a ball ramp corresponding to the conduit is disposed under the steel plate.
  • the fairway block is provided with a ball path for accommodating the steel ball to be taken out.
  • the diameter of the fairway is adapted to the diameter of the steel ball, and the height of the fairway is equal to the need.
  • the fairway blocks are respectively connected to their corresponding conduits, and each of the fairway blocks is pre-stored with the set number of steel balls.
  • the fairway block is pushed to the lower ball under the push of the driving cylinder, and at the same time, the fairway block blocks the drop of the conduit ball, the steel ball in the fairway slides into the lower bulb, and then The drive cylinder drives the ball ramp to reset.
  • the ball picking device has the following disadvantages: 1.
  • the number of balls to be taken out is limited by the height of the fairway. When the required number of balls or the size of the ball changes, each ballway block needs to be one by one. Replacement, the workload of the replacement is large. 2.
  • After replacing the fairway block it is necessary to debug the stroke of the corresponding drive cylinder to ensure that the fairway can be aligned with the steel ball conduit and the discharge passage. The commissioning work is large and takes a long time. Therefore, the ball picking device has the inconvenience of replacing the model, the assembly precision is high, the cost is high, and the actual production requirements of the multi-variety and small-volume customers cannot be satisfied.
  • the present invention provides a convenient replacement model, assembly A fast pick-up device that meets the actual production requirements of multi-variety and small-volume customers with low precision requirements and no need for commissioning.
  • the automatic assembly device of the bearing automatic assembly machine is characterized in that: the main part of the steel ball plate is connected with the ball barrel;
  • the main part of the steel ball plate is provided with a plurality of ball lanes of pre-stored steel balls, the ball lanes are in one-to-one correspondence with the steel balls, and the front side walls of each of the fairways are provided with long round holes, below each of the fairways Each is provided with a ball bar that opens or closes its discharge port, and the width of the oblong hole is smaller than the diameter of the steel ball in the ball path;
  • the front part of the steel ball plate main body is provided with a ball slanting block which can be inserted into any of the long circular holes and divides the steel ball in the fairway into two upper and lower sections, and the ball slanting block is installed on the lower ball tube.
  • the moving seat is interlocked with a lateral moving mechanism for aligning the ball slanting block with the selected ball path, and the moving seat is linked with a driving cylinder for inserting or removing the ball slanting block from the long circular hole.
  • the moving seat has an L-shaped cross section, and the moving seat is provided with a horizontal arm capable of pushing the club to open the ballway discharge port, and the horizontal arm is provided with the ballway
  • the nozzle is connected to the lower tube that allows the steel ball to discharge.
  • the lateral movement mechanism includes a screw mechanism fixed to the base plate, a controllable motor coupled with the screw rod, and a movable carriage fixed to the nut, which is disposed in the movable carriage and is coupled to the lead screw a connecting rod parallel to the rotation of the carriage; the moving carriage is fixedly connected to a connecting plate for holding the lower tube moving seat, and the driving cylinder is fixed on the connecting plate.
  • the ball slanting block is connected to the moving base by a ball height adjusting block, and the adjusting block is provided with a locking screw for locking the position thereof, and the moving seat is provided with a permission The locking screw is inserted into and slid into the height chute therein.
  • the steel ball plate main component is fixedly mounted on a fixing base, and the bottom of the fixing base is provided with a sliding groove corresponding to the supporting ball bar and allowing the supporting ball bar to be inserted and slid therein;
  • the rear end of the ball bar is connected to a spring, and the rear end of the spring is fixed.
  • the connecting plate is provided with a guide rail connected to the moving base, and the guide rail is a pair of baffles disposed on two sides of the horizontal arm of the moving seat.
  • the front end of the ball slanting block has a slope shape.
  • the oblong hole is a waist slot.
  • the screw rod runs through the moving carriage; and a bearing is arranged between the lead screw and the base plate.
  • the technical idea of the present invention is: After selecting the steel ball gauge value, the lateral movement mechanism is activated, and the carriage moves horizontally until it aligns with the corresponding ballway of the selected model.
  • the driving cylinder pushes the moving seat close to the main part of the steel ball plate until the ball slanting block passes through the long round hole and is inserted into the fairway to divide the steel ball into two upper and lower sections, and takes the ball oblique block to hold the steel ball above it, and at the same time, moves the seat Horizontal arm top push
  • the club is opened to open the ballway discharge port, and the ball discharge port is connected with the lower ball tube, and the steel ball below the ball oblique block is taken and discharged through the lower ball tube.
  • the invention has the advantages of changing the number of steel balls and changing the specifications of the steel ball, and the invention does not need to be adjusted after the modification, and the assembly precision is low, which can meet the practical requirements of the multi-variety and small-volume customers.
  • Figure 1 is a schematic view of the structure of the present invention
  • Figure 2 is a cross-sectional view taken along line A-A of Figure 1
  • the automatic assembly device of the bearing automatic assembly machine comprises a steel ball plate main member 8 connected with the ball cylinder; the steel ball plate main member 8 is provided with a plurality of ball lanes 81 of pre-stored steel balls 82, the fairway 81 and the steel ball
  • the ball 82 has a one-to-one correspondence, and each of the fairways 81 has an oblong hole 83 on the front side wall, and each of the fairways 81 is provided with a ball bar 3 that opens or closes its discharge port;
  • the width of the hole 83 is smaller than the diameter of the steel ball in the fairway 81;
  • the front side of the steel ball plate main member 8 is provided with a long circular hole 83 inserted therein. And dividing the steel ball 82 in the fairway 81 into the upper and lower two-stage ball slanting block 11, the ball slanting block 11 is mounted on the lower ball tube moving seat 13, and the moving seat 13 is inclined to take the ball The block 11 is aligned with the lateral movement mechanism of the selected ball path, and the moving seat 13 is interlocked with the driving cylinder 14 for inserting or removing the ball inclined block 11 from the oblong hole 83;
  • the movable seat 13 has an L-shaped cross section, and the movable seat 13 is provided with a horizontal arm capable of pushing the club 3 to open the ballistic discharge port, and the horizontal arm is provided with a ballway discharge port. Connect the lower bulb 20 that allows the steel ball to discharge.
  • the lateral movement mechanism includes a screw mechanism fixed to the base plate 15, a controllable motor 5 interlocked with the screw rod 4, and a moving carriage 9 fixed to the nut, which is disposed in the moving carriage 9 and a guide rod 18 parallel to the lead screw 4 to prevent the moving carriage 9 from rotating; the moving carriage 9 is fixedly connected to a connecting plate 17 for holding the lower bulb moving seat 13, the driving cylinder 14 is fixed to the connecting plate 17 as described.
  • the ball slanting block 11 is connected to the moving base 13 by a ball height adjusting block 12, and the adjusting block 12 is provided with a locking screw 19 for locking its position, and the moving seat 13 is A height chute is provided which allows the described locking screw 19 to be inserted and slid therein.
  • the steel ball plate main member 8 is fixedly mounted on a fixing base 7.
  • the bottom of the fixing base 7 is provided with a corresponding one corresponding to the ball bar and allowing the ball bar 3 to be inserted and slid therein.
  • the rear end of the ball bar 3 is connected to a spring 2, and the rear end of the spring 2 is fixed.
  • the connecting plate 17 is provided with a guide rail connected to the moving seat 13, and the guide rail is a pair of dams disposed on two sides of the horizontal arm of the moving seat.
  • the front end of the ball slanting block 11 has a slope shape.
  • the oblong hole 83 is a waist slot.
  • the screw rod 4 is inserted through the moving carriage 9; a bearing is arranged between the lead screw 4 and the base plate 15.
  • the technical idea of the present invention is: After selecting the steel ball gauge value, the lateral movement mechanism is activated, and the carriage is horizontally moved until it is aligned with the fairway corresponding to the selected gauge.
  • the driving cylinder 14 pushes the moving seat 13 closer to the steel ball main member 8 until the ball slanting block 11 passes through the oblong hole 83 and is inserted into the fairway 81, and the ball slanting block 11 holds the steel ball 82 above it, and at the same time, the moving seat
  • the horizontal arm of the 13 pushes the club 3 to open the ball discharge port, and the ball discharge port communicates with the lower ball tube 20.
  • the steel ball 82 below the ball block 11 falls and is discharged through the lower ball tube 20.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Automatic Assembly (AREA)

Description

轴承自动装配机快速取球装置
技术领域
本实用新型涉及轴承内外套圈及钢球的自动装配设备， 尤其涉 及一种轴承装配过程中的快速取球装置。
背景技术
轴承是精密度要求很高的机械部件， 在装配时， 要根据轴承的 游隙要求，选取不同尺寸精度的内、外圈和与之相配的钢球进行合套。 因此， 在轴承自动装配过程中， 快速地选取适配规格规值的钢球及合 适的钢球个数非常重要。
现有的取球装置包括多个储存钢球、且与钢球规值一一对应的球 筒和与球筒一一对应、 以获取被选中规值的钢球的导管， 每根导管固 接于一允许导管通过的钢板上，钢板下面各设有一与导管对应的球道 块， 球道块上设有容纳需取出的钢球的球道， 球道的直径与钢球直径 适配， 球道的高度等于需取出的钢球的总高度， 每个球道块与一使其 靠近或远离钢球导管口的驱动气缸连接。
初始状态时， 球道块分别与其对应的导管连通， 每个球道块预先 储存有设定的钢球数。当需要被选中的球道块时， 该球道块在驱动气 缸的推动下， 被推移至下球口， 同时， 球道块阻挡导管口钢球下落， 该球道内钢球下滑入下球管中， 然后， 驱动气缸驱使该球道块复位。
这种取球装置存在以下缺点： 1、 通过球道的高度来限定取出钢 球的个数， 当所需球数或钢球规格发生变化时， 需要将各球道块一一 替换， 拆换的工作量大。 2、 替换好球道块以后， 还需对其对应的驱 动缸的行程进行调试， 确保球道能与钢球导管及出料通道对准， 调试 的工作量大， 耗时长。 因此， 这种取球装置存在更换型号不方便， 装 配精度要求高， 成本高， 无法满足多品种， 小批量客户的生产实际要 求。
发明内容
为克服现有技术的改变钢球个数或更换钢球规格不方便，装配精 度要求高， 无法满足多品种， 小批量客户的生产实际要求的缺点， 本 发明提供了一种更换型号方便， 装配精度要求低且无需调试， 能满足 多品种， 小批量客户的生产实际要求的快速取球装置。
轴承自动装配机快速取球装置， 其特征在于： 包括与球筒连通的 钢球板主件；
所述的钢球板主件设有多条预存钢球的球道，所述的球道与钢球 的规值一一对应， 每个球道的前侧壁上均设有长圆孔， 每个球道下方 均设有一开启或关闭其出料口的托球杆，所述的长圆孔的宽度小于球 道内的钢球直径；
所述的钢球板主件前方设有一能插入其上任一长圆孔内、并将球 道内的钢球分隔为上下两段的取球斜块，所述的取球斜块安装于下球 管移动座上，所述的移动座与使取球斜块对准被选中的球道的横向移 动机构联动，所述的移动座与使取球斜块插入或远离所述的长圆孔的 驱动缸联动；所述的移动座的截面呈 L型，所述的移动座上设有能顶 推托球杆以开启球道出料口的水平臂，所述的水平臂上设有与球道出 料口连接、 允许钢球出料的下球管。
进一步， 所述的横向移动机构包括固定于基座板上的丝杠机构， 与丝杆连动的可控电机， 与螺母固接的移动滑架， 穿设于移动滑架中 且与丝杠平行、 以阻止滑架转动的导向杆； 所述的移动滑架上固接一 托持所述的下球管移动座的连接板，所述的驱动缸固定于所述的连接 板上。
进一步，所述的取球斜块通过一球数高度调整块与所述的移动座 连接， 所述的调整块上设有锁定其位置的锁紧螺钉， 所述的移动座上 设有允许所述的锁紧螺钉插入并滑动其内的高度滑槽。
进一步， 所述的钢球板主件固定安装于一固定座上， 所述的固定 座的底部设有与托球杆一一对应、且允许托球杆插入并滑动其内的滑 槽； 所述的托球杆的后端与一弹簧连接， 所述的弹簧的后端固定。
进一步， 所述的连接板上设有与所述的移动座连接的导轨， 所述 的导轨为一对设置于移动座水平臂的两侧的挡条。
进一步， 所述的取球斜块的前端呈斜坡状。
进一步， 所述的长圆孔为腰型槽孔。
进一步， 所述的丝杆贯穿于所述的移动滑架； 所述的丝杠和基座 板之间设有轴承。
本发明的技术构思是： 选定钢球规值后， 启动横向移动机构， 滑 架水平移动直至对准选定型号所对应的球道。驱动缸推动移动座靠近 钢球板主件，直至取球斜块穿过长圆孔而插入球道内将钢球分隔为上 下两段， 取球斜块托持其上方的钢球， 同时， 移动座的水平臂顶推托 球杆、 以开启球道出料口， 球道出料口与下球管连通， 取球斜块下方 的钢球下落， 通过下球管出料。
当所需钢球个数发生变化时，只需松开球数高度调整块上的锁紧 螺钉， 上下调节调整块以改变取球斜块的高度， 使取球斜块与取球个 数相匹配， 再锁紧调整块即可， 无需再调试， 操作简单。
当需要更换钢球规格时， 仅需将整个钢球板主件换掉即可。 重新 安装钢球板主件后， 只需调节球数高度调整块的位置， 使取球斜块的 高度与取球个数适配即可， 也无需调试， 操作简单。
本发明具有改变钢球数及更换钢球规格方便快捷，更改后无需调 试， 装配精度要求低， 能满足多品种， 小批量客户的生产实际要求的 优点。
附图说明
图 1为本实用新型的结构示意图
图 2为图 1的 A-A向剖视图
具体实施方式
结合附图， 进一步说明本实用新型：
轴承自动装配机快速取球装置，包括与球筒连通的钢球板主件 8; 所述的钢球板主件 8设有多条预存钢球 82的球道 81， 所述的球 道 81与钢球 82的规值一一对应， 每个球道 81的前侧壁上均设有长 圆孔 83，每个球道 81下方均设有一开启或关闭其出料口的托球杆 3; 所述的长圆孔 83的宽度小于球道 81内的钢球直径；
所述的钢球板主件 8前方设有一能插入其上任一长圆孔 83内、 并将球道 81 内的钢球 82分隔为上下两段的取球斜块 11， 所述的取 球斜块 11安装于下球管移动座 13上， 所述的移动座 13与使取球斜 块 11对准被选中的球道的横向移动机构联动，所述的移动座 13与使 取球斜块 11插入或远离所述的长圆孔 83的驱动缸 14联动；
所述的移动座 13的截面呈 L型，所述的移动座 13上设有能顶推 托球杆 3以开启球道出料口的水平臂，所述的水平臂上设有与球道出 料口连接、 允许钢球出料的下球管 20。
所述的横向移动机构包括固定于基座板 15上的丝杠机构， 与丝 杆 4连动的可控电机 5， 与螺母固接的移动滑架 9， 穿设于移动滑架 9中且与丝杠 4平行、 以阻止移动滑架 9转动的导向杆 18; 所述的移 动滑架 9上固接一托持所述的下球管移动座 13的连接板 17， 所述的 驱动缸 14固定于所述的连接板 17上。
所述的取球斜块 11通过一球数高度调整块 12与所述的移动座 13 连接， 所述的调整块 12上设有锁定其位置的锁紧螺钉 19， 所述的移 动座 13上设有允许所述的锁紧螺钉 19插入并滑动其内的高度滑槽。
所述的钢球板主件 8固定安装于一固定座 7上， 所述的固定座 7 的底部设有与托球杆 3—一对应、且允许托球杆 3插入并滑动其内的 滑槽； 所述的托球杆 3的后端与一弹簧 2连接， 所述的弹簧 2的后端 固定。
所述的连接板 17上设有与所述的移动座 13连接的导轨，所述的 导轨为一对设置于移动座水平臂的两侧的挡条。
所述的取球斜块 11的前端呈斜坡状。 所述的长圆孔 83为腰型槽孔。
所述的丝杆 4贯穿于所述的移动滑架 9; 所述的丝杠 4和基座板 15之间设有轴承。
本发明的技术构思是： 选定钢球规值后， 启动横向移动机构， 滑 架水平移动直至对准选定规值所对应的球道。 驱动缸 14推动移动座 13靠近钢球板主件 8， 直至取球斜块 11穿过长圆孔 83而插入球道 81内， 取球斜块 11托持其上方的钢球 82， 同时， 移动座 13的水平 臂顶推托球杆 3、 以开启球道出料口， 球道出料口与下球管 20连通， 取球斜块 11下方的钢球 82下落， 通过下球管 20出料。
当所需钢球个数发生变化时，只需松开球数高度调整块上的锁紧 螺钉， 上下调节调整块以改变取球斜块的高度， 使取球斜块与取球个 数相匹配， 再锁紧调整块即可， 无需再调试， 操作简单。
当需要更换钢球规格时， 仅需将整个钢球板主件换掉即可。 重新 安装钢球板主件后， 只需调节球数高度调整块的位置， 使取球斜块的 高度与取球个数适配即可， 也无需调试， 操作简单。
本说明书实施例所述的内容仅仅是对实用新型构思的实现形式 的列举，本实用新型的保护范围不应当被视为仅限于实施例所陈述的 具体形式，本实用新型的保护范围也及于本领域技术人员根据本实用 新型构思所能够想到的等同技术手段。

Claims

权 利 要 求 书
1、 轴承自动装配机快速取球装置， 其特征在于： 包括与球筒连 通的钢球板主件；
所述的钢球板主件设有多条预存钢球的球道，所述的球道与钢球 的规值一一对应， 每个球道的前侧壁上均设有长圆孔， 每个球道下方 均设有一开启或关闭其出料口的托球杆，所述的长圆孔的宽度小于球 道内的钢球直径；
所述的钢球板主件前方设有一能插入其上任一长圆孔内、并将球 道内的钢球分隔为上下两段的取球斜块，所述的取球斜块安装于下球 管移动座上，所述的移动座与使取球斜块对准被选中的球道的横向移 动机构联动，所述的移动座与使取球斜块插入或远离所述的长圆孔的 驱动缸联动；所述的移动座的截面呈 L型，所述的移动座上设有能顶 推托球杆以开启球道出料口的水平臂，所述的水平臂上设有与球道出 料口连接、 允许钢球出料的下球管。
2、 如权利要求 1所述的轴承自动装配机快速取球装置， 其特征 在于： 所述的横向移动机构包括固定于基座板上的丝杠机构， 与丝杆 连动的可控电机， 与螺母固接的移动滑架， 穿设于移动滑架中且与丝 杠平行、 以阻止滑架转动的导向杆； 所述的移动滑架上固接一托持所 述的下球管移动座的连接板， 所述的驱动缸固定于所述的连接板上。
3、 如权利要求 2所述的轴承自动装配机快速取球装置， 其特征 在于： 所述的取球斜块通过一球数高度调整块与所述的移动座连接， 所述的调整块上设有锁定其位置的锁紧螺钉，所述的移动座上设有允 许所述的锁紧螺钉插入并滑动其内的高度滑槽。
4、 如权利要求 1-3 之一所述的轴承自动装配机快速取球装置， 其特征在于： 所述的钢球板主件固定安装于一固定座上， 所述的固定 座的底部设有与托球杆一一对应、且允许托球杆插入并滑动其内的滑 槽； 所述的托球杆的后端与一弹簧连接， 所述的弹簧的后端固定。
5、 如权利要求 4所述的轴承自动装配机快速取球装置， 其特征 在于： 所述的连接板上设有与所述的移动座连接的导轨， 所述的导轨 为一对设置于移动座水平臂的两侧的挡条。
6、 如权利要求 5所述的轴承自动装配机快速取球装置， 其特征 在于： 所述的取球斜块的前端呈斜坡状。
7、 如权利要求 6所述的轴承自动装配机快速取球装置， 其特征 在于： 所述的长圆孔为腰型槽孔。
8、 如权利要求 7所述的轴承自动装配机快速取球装置， 其特征 在于： 所述的丝杆贯穿于所述的移动滑架； 所述的丝杠和基座板之间 设有轴承。
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