WO2010112481A1 - Verfahren zur herstellung von sol-gel-korrosionsschutzbeschichtungen für solarabsorber - Google Patents
Verfahren zur herstellung von sol-gel-korrosionsschutzbeschichtungen für solarabsorber Download PDFInfo
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- WO2010112481A1 WO2010112481A1 PCT/EP2010/054150 EP2010054150W WO2010112481A1 WO 2010112481 A1 WO2010112481 A1 WO 2010112481A1 EP 2010054150 W EP2010054150 W EP 2010054150W WO 2010112481 A1 WO2010112481 A1 WO 2010112481A1
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- sol
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- 238000000576 coating method Methods 0.000 title claims abstract description 46
- 238000005260 corrosion Methods 0.000 title claims abstract description 33
- 239000006096 absorbing agent Substances 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title abstract description 9
- 238000000034 method Methods 0.000 claims abstract description 39
- 239000000758 substrate Substances 0.000 claims abstract description 37
- 239000000203 mixture Substances 0.000 claims abstract description 24
- 239000011195 cermet Substances 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- TXDNPSYEJHXKMK-UHFFFAOYSA-N sulfanylsilane Chemical compound S[SiH3] TXDNPSYEJHXKMK-UHFFFAOYSA-N 0.000 claims abstract description 10
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910000077 silane Inorganic materials 0.000 claims abstract description 9
- 238000001035 drying Methods 0.000 claims abstract description 5
- 238000002156 mixing Methods 0.000 claims abstract description 5
- 239000003377 acid catalyst Substances 0.000 claims abstract description 4
- 230000007797 corrosion Effects 0.000 claims description 28
- 239000011248 coating agent Substances 0.000 claims description 26
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 16
- 125000000217 alkyl group Chemical group 0.000 claims description 10
- 125000003118 aryl group Chemical group 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- 125000004432 carbon atom Chemical group C* 0.000 claims description 8
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- 229910045601 alloy Inorganic materials 0.000 claims description 5
- 239000000956 alloy Substances 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 239000010949 copper Substances 0.000 claims description 5
- RWNUSVWFHDHRCJ-UHFFFAOYSA-N 1-butoxypropan-2-ol Chemical compound CCCCOCC(C)O RWNUSVWFHDHRCJ-UHFFFAOYSA-N 0.000 claims description 4
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 125000000547 substituted alkyl group Chemical group 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 3
- 239000002904 solvent Substances 0.000 claims description 3
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical group C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 claims description 2
- QXQAPNSHUJORMC-UHFFFAOYSA-N 1-chloro-4-propylbenzene Chemical compound CCCC1=CC=C(Cl)C=C1 QXQAPNSHUJORMC-UHFFFAOYSA-N 0.000 claims description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 claims description 2
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 2
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 claims description 2
- UQZIWOQVLUASCR-UHFFFAOYSA-N alumane;titanium Chemical compound [AlH3].[Ti] UQZIWOQVLUASCR-UHFFFAOYSA-N 0.000 claims description 2
- 229940098779 methanesulfonic acid Drugs 0.000 claims description 2
- 229920006294 polydialkylsiloxane Polymers 0.000 claims description 2
- 229920000570 polyether Polymers 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 claims description 2
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims description 2
- 125000003107 substituted aryl group Chemical group 0.000 claims description 2
- 125000005346 substituted cycloalkyl group Chemical group 0.000 claims description 2
- YNJBWRMUSHSURL-UHFFFAOYSA-N trichloroacetic acid Chemical compound OC(=O)C(Cl)(Cl)Cl YNJBWRMUSHSURL-UHFFFAOYSA-N 0.000 claims description 2
- ITMCEJHCFYSIIV-UHFFFAOYSA-N triflic acid Chemical compound OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims 3
- 239000003054 catalyst Substances 0.000 claims 2
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims 1
- 230000002378 acidificating effect Effects 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 14
- 239000003960 organic solvent Substances 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 17
- 150000003839 salts Chemical class 0.000 description 10
- 239000007921 spray Substances 0.000 description 10
- 239000010408 film Substances 0.000 description 9
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 7
- 230000003287 optical effect Effects 0.000 description 7
- -1 acryloxypropyl Chemical group 0.000 description 6
- 239000000539 dimer Substances 0.000 description 6
- 239000000178 monomer Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- UUEWCQRISZBELL-UHFFFAOYSA-N 3-trimethoxysilylpropane-1-thiol Chemical compound CO[Si](OC)(OC)CCCS UUEWCQRISZBELL-UHFFFAOYSA-N 0.000 description 4
- 230000007062 hydrolysis Effects 0.000 description 4
- 238000006460 hydrolysis reaction Methods 0.000 description 4
- 238000007654 immersion Methods 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000005229 chemical vapour deposition Methods 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 239000003112 inhibitor Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000011241 protective layer Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000001228 spectrum Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 238000002835 absorbance Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 238000010923 batch production Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000002209 hydrophobic effect Effects 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 230000003595 spectral effect Effects 0.000 description 2
- 229910001887 tin oxide Inorganic materials 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- LTPSRQRIPCVMKQ-UHFFFAOYSA-N 2-amino-5-methylbenzenesulfonic acid Chemical compound CC1=CC=C(N)C(S(O)(=O)=O)=C1 LTPSRQRIPCVMKQ-UHFFFAOYSA-N 0.000 description 1
- 241000257303 Hymenoptera Species 0.000 description 1
- 102100027370 Parathymosin Human genes 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229910021607 Silver chloride Inorganic materials 0.000 description 1
- 229910006404 SnO 2 Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 125000002877 alkyl aryl group Chemical group 0.000 description 1
- 125000004103 aminoalkyl group Chemical group 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 239000004205 dimethyl polysiloxane Substances 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000002803 fossil fuel Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 238000002329 infrared spectrum Methods 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 238000000985 reflectance spectrum Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 150000004756 silanes Chemical class 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- HKZLPVFGJNLROG-UHFFFAOYSA-M silver monochloride Chemical compound [Cl-].[Ag+] HKZLPVFGJNLROG-UHFFFAOYSA-M 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 238000003980 solgel method Methods 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000000475 sunscreen effect Effects 0.000 description 1
- 239000000516 sunscreening agent Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- XYJRNCYWTVGEEG-UHFFFAOYSA-N trimethoxy(2-methylpropyl)silane Chemical compound CO[Si](OC)(OC)CC(C)C XYJRNCYWTVGEEG-UHFFFAOYSA-N 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/02—Details
- H01L31/0216—Coatings
- H01L31/02161—Coatings for devices characterised by at least one potential jump barrier or surface barrier
- H01L31/02167—Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/22—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen
- C08G77/28—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen sulfur-containing groups
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/14—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers in which at least two but not all the silicon atoms are connected by linkages other than oxygen atoms
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Definitions
- the invention relates to a process for the preparation of sol-gel corrosion protection coatings for solar absorbers.
- Such solar absorber surfaces are made of thin layers of cermet materials deposited on a metallic substrate.
- mercaptosilanes have also been used mainly for the production of protective films on aluminum alloys, but they have not been recognized as effective corrosion inhibitors for spectrally selective surfaces.
- the object of the present invention is the development of a method of the type mentioned for the production of ultra-thin, ie from 1 to 500 nm thick coatings, which on the one hand ensure adequate corrosion protection, but on the other hand, do not degrade the optical properties of solar selective surfaces.
- the method according to the invention comprises mixing at least one mercaptosilane dissolved in an organic solvent with water and an acid catalyst, applying the resulting sol mixture to a substrate for an exposure time sufficient to form an at least monomolecular film on the substrate, the separation of sol and film-coated substrate and a subsequent drying and a final heat treatment.
- the initial mixing of the mercaptosilane can also be carried out with at least one further silane.
- mercaptosilane-based sol-gel corrosion protection films preferably having a thickness of between 0.5 and 500 nm
- various metallic substrates including metallic films provided with optically effective layer systems on their surface selective cermet layers, such as chromoxynitride, titanium oxynitride or titanium-aluminum oxynitride, used in solar heat applications.
- optically effective layer systems on their surface selective cermet layers, such as chromoxynitride, titanium oxynitride or titanium-aluminum oxynitride, used in solar heat applications.
- chromoxynitride titanium oxynitride or titanium-aluminum oxynitride
- solar heat absorber surfaces Most notable is the application of these coatings to solar heat absorber surfaces.
- the coatings according to the invention advantageously ensure very good corrosion protection and do not impair the thermal emissivity of these surfaces, which can increase by at most a few percentage points, with the solar absorption capacity even increasing.
- Fig. 4 Photos of exposed in Salzsprühhuntn, different anti-corrosive treated, aluminum samples.
- the production of nanodynic anti-corrosion films - in particular with a thickness in the range from 0.5 to 500 nm - can be carried out on solar, spectrally selective surfaces, as are typical of the solar absorbers commercially available under the names Sunselect, TiNOX and Eta plus, which made of sheet metal, such as aluminum, copper, iron or their alloys, and with a, for example, chromium and titanium oxynitride existing cermet absorber layer and optionally further, z.
- Sunselect is an absorber material in which a multilayer optical system is located on a copper carrier, the uppermost layer of which is an antireflection coating made of tin oxide SnO 2.
- An immediately underlying layer is an absorbing layer consisting of chromium oxynitride CrNO x . Under this layer, in turn, lies a metallic IR reflection layer. The various layers are sputtered over a large area onto the metal substrate.
- Fig. 1 shows photographs of three differently protected 5 cm x 5 cm samples exposed in a chamber to a salt spray test according to ASTM B 117-07a: ("Standard Practice for Operating Salt Spray (Fog) Apparatus").
- the left sample (a) had an unprotected cermet surface already showing corrosion after 24 hours
- the middle sample (b) had a cermet surface protected by a known non-inventive coating and exhibiting corrosion after 120 hours of corrosion, which was prepared on the basis of polyphenylsilsesquioxane
- the right sample (c) had a cermet surface protected with 3-mercaptopropyltrimethoxysilane sol (MPTMS), which showed no signs of corrosion even after 480 hours. It can be seen that protection with MPTMS significantly improves the corrosion stability in a salt spray chamber.
- FIG. 2 shows potentiodynamic curves of unprotected (curve a) and MPTMS-protected Sunselect (curve b).
- the potentiodynamic measurements were carried out with the potentiostat galvanostat device AUTOLAB PGSTAT30, using a three-electrode cell K0235 from Princton Applied Research.
- the sample to be examined was switched as a working electrode, while a platinum grid was used as the counter electrode and Ag / AgCl as the reference electrode.
- potential difference polarization curves were recorded at a scanning speed of 0.5 mV / s in a 0.5 molar NaCl electrolyte.
- the coating causes it to decrease the corrosion current and a shift of the corrosion potential to more negative values, indicating that MPTMS acts as a mixed inhibitor (anodic and cathodic inhibitor) with a more pronounced cathodic efficiency.
- FIG. 3 shows the hemispherical reflection spectrum of protected (curve a) and unshielded Sunselect (curve b) with calculated values of the solar absorptivity ⁇ s and the thermal emissivity ⁇ j.
- the optical properties of the samples were measured by measuring the IR absorption and reflection spectra on samples with a minimum size of 5 cm * 5 cm.
- Visible (VIS) and near-infrared (NIR) reflectance spectra were determined with the Perkin Elmer Lambda 950 UVA / is / NIR device using an integrating sphere (150 mm module), while the mid IR spectra were determined were determined using a Bruker IFS 66 / S spectrometer equipped with an integrating sphere (OPTOSOL).
- OPSOL integrating sphere
- gold plate was used as standard for the diffuse reflection.
- the values of the solar absorptivity ⁇ s and the thermal emissivity ⁇ j were calculated according to a standard method described in M. Kohl, G.
- the curve comparison indicates no significant change in selectivity through the coating.
- the increase in the thermal emissivity of a sample protected according to the invention was less than 0.35, typically less than 0.10. An increase of less than 0.05 could be achieved if one were to pay even more attention to a corresponding preparation of the coating according to the invention.
- the preservation of selectivity on the one hand, and the increase in corrosion stability, on the other hand, are the most important effects of the present invention.
- the inventive method for increasing the corrosion protection is also suitable for bare metallic substrates such as copper, aluminum, iron and their alloys.
- Fig. 4 where photos of AI 2024-T3 samples of size 5 cm * 5 cm are shown, which are also in salt spray chambers a salt spray test after the o. Standard ASTM B 117-07a were subjected. The exposure of the samples took place over different periods.
- the upper row shows samples not adequately protected by a layer based on isobutyltrimethoxysilane according to the invention, while the photos in the lower row represent samples which were protected according to the invention with a sol containing MPTMS according to Embodiment 3 described below. It can be seen that the samples protected according to the invention show excellent corrosion stability in the salt spray chamber, corrosion only beginning after 13 days, whereas in comparison the samples with the coating containing no MPTMS were completely corroded after one day.
- an organic solvent preferably an aliphatic alcohol, in particular ethanol, or else 3-butoxy-2-propanol or propylene glycol monobutyl ether;
- an acid catalyst any compound whose aqueous solution has a pH between 0-6.9 selected from the group consisting of HCl, HBr, HI, HNO 3 , H 2 SO 4 , H 3 PO 4 , ants -, acetic, propionic, butyric, salicylic, trifluoroacetic, trichloroacetic, trifluoromethanesulfonic and methanesulfonic acid, so that the final concentration is 1 .mu.mol to 1 mmol;
- the mixture is prepared in such a way that only monomeric and oligomeric species are formed by the SoI gel method;
- the sol consists only of fully hydrolyzed monomers and dimers of very low Amount of fully hydrolyzed linear thmeres.
- the regulation of the hydrolysis / condensation ratio is achieved with an appropriate amount of added water. Therefore, it is advantageous to use more than one equivalent of water for each hydrolyzable alkoxy group.
- the mixing time for preparing the sol-mixture can be in the range of one minute to seven days.
- the substrate is immersed in the sol mixture so long that it can soak up in the event that it has a porous surface, the immersion time being sufficient for the sol to be one, preferably virtually self-forming, at least monomolecular Gel layer formed on the surface of the substrate.
- Commercial solar absorber surfaces are porous, so this step is of great importance. If the SoI can penetrate deeply into this porous structure, better corrosion protection is possible.
- the formation of a layer that preferably bonds itself together so that the condensation reaction proceeds and the penetration of the sol can take place in particular within a period in the range of one second to five hours, wherein the immersion time is preferably more than five seconds and less than four hours should be.
- the removal of the sol can be done in a number of ways, but it should be understood that the rate at which the removal of the sol occurs significantly affects the thickness and anti-corrosive effect of the later protective layer. Too thick a film can degrade the solar spectral selectivity of the sample. Therefore, the speed of the sample removal from the sol should be between 0.1 cm / s and 100 cm / s, whereby in a discontinuous process the sample can be pulled out of the sol, especially on a laboratory scale by hand.
- the sample is then after removal of the sol or from the sol over a period in the range between one second and two days, preferably in Range between one second and 36 hours, air dried to remove the solvents.
- the sample is subjected to a heat treatment, also referred to as baking, to complete the condensation and achieve complete crosslinking.
- a heat treatment also referred to as baking
- the air-dried gel forms a dense uniform water impermeable film.
- the heat treatment can be carried out at various temperatures, whereby the burn-in time can be reduced with increasing temperature.
- the heat treatment of the samples is carried out in the temperature range from 70 0 C to 300 0 C for a time in the range of one second to 5 hours, preferably in the range of 85 0 C to 250 0 C over a period of time in the range of one second to four hours.
- the coating of samples may be accomplished using different techniques for applying the sol to the substrate. If the substrate is sheet-shaped, it can be coated by means of the above-described - also referred to as a batch process - dip coating process.
- the substrate is in the form of a tape wound in roll form - a so-called coil - because then a continuous coating process can be used.
- the substrate strip is preferably guided from a coil consisting of uncoated substrate by means of a transport cylinder arrangement through a container which contains the sol mixture for producing the coating, wherein the intended immersion time, which may correspond to that of the batch process, is maintained , Thereafter, the tape is pulled out of the bath, dried by blowing with air and then passed through an oven where it is heated to complete the condensation. Finally, it is cooled to room temperature and rolled up into a coil of coated substrate.
- a moving speed of the tape taking into account the above conditions, in particular the residence times and temperatures in each section of the coating process, to the respective section lengths of the entire machine assembly, in particular the bath container and the furnace set.
- the method according to the invention is not restricted to immersion methods with regard to the manner of application of the sol, but other application techniques known for the realization of sol-gel methods, such as spraying, roller application or application by means of a slot nozzle, may also be provided ,
- the samples at a rate of 10 cm / s from the SoI were extracted for 60 minutes and then air-dried at 140 subjected to 0 C for 60 minutes heat treatment.
- the Sunselect protected in this way showed excellent anti-corrosion properties. It was stable for more than 20 days in the salt spray chamber test described above, and no significant deterioration in optical properties was observed.
- the increase in solar absorptivity was in the range of 0.00-0.05, and the increase in the thermal emissivity was 0.00-0.10, preferably less than 0.05, which makes this coating superior to other similar coatings. Nevertheless, Sunselect was resistant to fingerprints.
- the sample was able to absorb SoI, preferably to soak with the sol, with the monomers and dimers penetrating into the porous structure of the material. Thereafter, the samples at a rate of 10 cm / s from the SoI were extracted for 60 minutes, air dried and subjected at 140 0 C for 60 minutes heat treatment.
- the sunscreen thus protected showed excellent anticorrosive properties (stability for more than 20 days in the salt spray chamber) and no significant deterioration in optical properties was observed.
- the increase in solar absorbance was in the range of 0.00-0.05, and the increase in thermal emissivity was 0.00-0.10, preferably less than 0.05, making this coating superior to other similar coatings.
- the samples at a rate of 10 cm / s from the SoI were extracted for 60 minutes and then air-dried at 140 subjected to 0 C for 60 minutes heat treatment.
- the aluminum alloy thus protected showed excellent anticorrosive properties, ie it was stable in the salt spray chamber for more than 13 days.
- the contact angles for water were 100 ° compared to 75 ° for the coating according to Example 1.
- the present invention is not limited to the illustrated embodiments, but includes all the same means and measures in the context of the invention. Furthermore, the invention is not limited to the feature combination defined in claim 1, but may be defined by any other combination of certain features of all the individual features disclosed overall. This means that in principle virtually every individual feature of the independent claim can be omitted or replaced by at least one individual feature disclosed elsewhere in the application. In this respect, the claims are to be understood merely as a first formulation attempt for an invention.
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Organic Chemistry (AREA)
- Computer Hardware Design (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- General Physics & Mathematics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electromagnetism (AREA)
- Materials Engineering (AREA)
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- Sustainable Development (AREA)
- Sustainable Energy (AREA)
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Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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DE112010001451.5T DE112010001451B4 (de) | 2009-03-30 | 2010-03-30 | Verfahren zur Herstellung von Sol-Gel-Korrosionsschutzbeschichtungen für Solarabsorber |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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SIP-200900085 | 2009-03-30 | ||
SI200900085A SI23002A (sl) | 2009-03-30 | 2009-03-30 | Postopek za sol gel pripravo korozijsko zaščitnih prevlek za sončne zbiralnike |
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Publication Number | Publication Date |
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WO2010112481A1 true WO2010112481A1 (de) | 2010-10-07 |
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PCT/EP2010/054150 WO2010112481A1 (de) | 2009-03-30 | 2010-03-30 | Verfahren zur herstellung von sol-gel-korrosionsschutzbeschichtungen für solarabsorber |
Country Status (3)
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DE (1) | DE112010001451B4 (sl) |
SI (1) | SI23002A (sl) |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2013161829A1 (ja) * | 2012-04-27 | 2013-10-31 | 旭硝子株式会社 | 部分加水分解縮合物、撥インク剤、ネガ型感光性樹脂組成物、硬化膜、隔壁および光学素子 |
WO2013171579A1 (en) * | 2012-05-16 | 2013-11-21 | Universite De Haute-Alsace | Radiation radically and cationically curable composition, and method for preparing a hybrid sol-gel layer on a surface of a substrate using said composition |
IT202200001106A1 (it) * | 2022-01-24 | 2023-07-24 | Argochem S R L | Rivestimento anticorrosivo per metalli |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2013161829A1 (ja) * | 2012-04-27 | 2013-10-31 | 旭硝子株式会社 | 部分加水分解縮合物、撥インク剤、ネガ型感光性樹脂組成物、硬化膜、隔壁および光学素子 |
WO2013171579A1 (en) * | 2012-05-16 | 2013-11-21 | Universite De Haute-Alsace | Radiation radically and cationically curable composition, and method for preparing a hybrid sol-gel layer on a surface of a substrate using said composition |
US9394461B2 (en) | 2012-05-16 | 2016-07-19 | Universite De Haute-Alsace | Radiation radically and cationically curable composition, and method for preparing a hybrid sol-gel layer on a surface of a substrate using said composition |
IT202200001106A1 (it) * | 2022-01-24 | 2023-07-24 | Argochem S R L | Rivestimento anticorrosivo per metalli |
WO2023139564A1 (en) * | 2022-01-24 | 2023-07-27 | Argochem S.R.L. | Anticorrosive coating for metals |
Also Published As
Publication number | Publication date |
---|---|
SI23002A (sl) | 2010-09-30 |
DE112010001451B4 (de) | 2018-05-09 |
DE112010001451A5 (de) | 2012-10-25 |
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