WO2010111936A1 - 一种注塑机料筒 - Google Patents
一种注塑机料筒 Download PDFInfo
- Publication number
- WO2010111936A1 WO2010111936A1 PCT/CN2010/071396 CN2010071396W WO2010111936A1 WO 2010111936 A1 WO2010111936 A1 WO 2010111936A1 CN 2010071396 W CN2010071396 W CN 2010071396W WO 2010111936 A1 WO2010111936 A1 WO 2010111936A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- sub
- chamber
- cylinder
- branch
- main
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/06—Conditioning or physical treatment of the material to be shaped by drying
- B29B13/065—Conditioning or physical treatment of the material to be shaped by drying of powder or pellets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
- B29B7/60—Component parts, details or accessories; Auxiliary operations for feeding, e.g. end guides for the incoming material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/82—Heating or cooling
- B29B7/823—Temperature control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
- B29C31/02—Dispensing from vessels, e.g. hoppers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/18—Feeding the material into the injection moulding apparatus, i.e. feeding the non-plastified material into the injection unit
- B29C45/1866—Feeding multiple materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/12—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed solely by gravity, i.e. the material moving through a substantially vertical drying enclosure, e.g. shaft
- F26B17/14—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed solely by gravity, i.e. the material moving through a substantially vertical drying enclosure, e.g. shaft the materials moving through a counter-current of gas
- F26B17/1433—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed solely by gravity, i.e. the material moving through a substantially vertical drying enclosure, e.g. shaft the materials moving through a counter-current of gas the drying enclosure, e.g. shaft, having internal members or bodies for guiding, mixing or agitating the material, e.g. imposing a zig-zag movement onto the material
- F26B17/1466—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed solely by gravity, i.e. the material moving through a substantially vertical drying enclosure, e.g. shaft the materials moving through a counter-current of gas the drying enclosure, e.g. shaft, having internal members or bodies for guiding, mixing or agitating the material, e.g. imposing a zig-zag movement onto the material the members or bodies being in movement
- F26B17/1483—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed solely by gravity, i.e. the material moving through a substantially vertical drying enclosure, e.g. shaft the materials moving through a counter-current of gas the drying enclosure, e.g. shaft, having internal members or bodies for guiding, mixing or agitating the material, e.g. imposing a zig-zag movement onto the material the members or bodies being in movement the movement being a rotation around a vertical axis
Definitions
- the invention relates to an injection molding machine barrel, in particular to an integrated multi-carriage graded plastic drying cylinder which can simultaneously dry and temper a plurality of raw materials at the same time.
- the raw materials need to be dried and quenched before injection molding.
- the general process is to carry out the raw materials at 90 ⁇ 200 °C. 6 hours of drying and conditioning.
- the existing plastic injection cylinders are equipped with a special quenching and tempering drying device before the thermostatic barrel. After the drying and quenching and tempering, the raw materials are sent to the thermostatic barrel. In the process, a large amount of heat is lost, and the transportation process is also easy to cause.
- the secondary pollution of raw materials not only consumes manpower and material resources, but also has a great impact on the quality of products.
- the Chinese patent document published on July 29, 2009, published as CN101491935A discloses a temperature synchronization control system and method for an injection molding machine barrel, and aims to provide a temperature synchronization system for each barrel in an injection molding machine and Control Method.
- the system comprises a plurality of electric heaters at various positions of the bucket and temperature sensors having corresponding installation positions, each temperature sensor is connected to the temperature setting module through a signal line, a temperature setting module, a temperature synchronization control module and a PID control module.
- the signal control lines are sequentially connected, and the PID control module is connected to the aforementioned electric heaters through signal lines.
- the invention has inconsistent temperature setting or heat dissipation in each barrel of the injection molding machine In the case of consistency, the control is quickly performed so that the temperature of each segment reaches the set value at the same time. After real-time detection of the error between the set temperature and the actual value of each bucket, the control output of each segment is obtained to control the operation of the heaters of each segment, and the temperature of each segment is accurately controlled, so that the injection can be achieved.
- the temperature of each bucket of the machine is synchronized and quickly reaches the set temperature.
- the method puts forward the idea of segmental temperature control for a single cylinder, which is beneficial to improve the temperature control accuracy, but can not solve the problem of high energy consumption in the raw material transfer process during injection molding, high labor intensity of workers and easy lead to secondary pollution of raw materials and affect product quality.
- Disclosure of invention is beneficial to improve the temperature control accuracy, but can not solve the problem of high energy consumption in the raw material transfer process during injection molding, high labor intensity of workers and easy lead to secondary pollution of raw materials and affect product quality.
- the invention solves the problem that the heat loss of the raw material transfer link in the existing injection molding production process is high, the labor intensity of the worker is high, and the secondary pollution of the raw material is easily affected, thereby affecting the quality of the product, providing a small energy consumption, saving time and labor, and not appearing two.
- an integrated multi-carriage graded plastic drying cylinder comprising a combined barrel, an electric blast system, a temperature control system, and the combined barrel is composed of two One or more sub-cylinders, each sub-cylinder is provided with independent sub-feeds and sub-outlets and branch blasts that can be independently controlled by switches, and the sub-outlets of all the sub-tanks are connected
- the lower part of the constant temperature compartment is provided with a total discharge port and a main air supply port, and the constant temperature compartment and each of the distribution cylinders have independent temperature control systems.
- the raw material drying and tempering devices separately and separately disposed in the prior art are collectively disposed in the upper part of the injection molding machine barrel in the form of a dividing cylinder, and each of the discharging cylinders is provided with independent sub-feeding ports and dispensing spouts and Branch blasting port that can be independently controlled by switch, the lower part of the barrel of the injection molding machine is used as a constant temperature chamber, and the lower part of the constant temperature chamber is provided There is a total discharge port and a main air supply port, and the constant temperature chamber and each sub-tank have independent temperature control systems, so that a variety of raw materials can be independently dried and tempered in different temperature and time in each sub-cylinder.
- the raw materials in the sub-cylinder can directly enter the thermostatic chamber, and the injection molding operation can be performed after mixing and adjusting the temperature in the thermostatic chamber. Since the drying and quenching and tempering of a variety of raw materials are completed in the same large container, not only the loss of heat transfer in the separate structure and the high labor intensity of the workers are avoided, but also there is no secondary pollution problem that may occur during the transportation process. , to ensure the quality of the product.
- the number of the dividing cylinders is usually the same as the number of raw materials required for drying and tempering, that is, several raw materials are used for several raw materials, and the auxiliary materials can also be heated in the charging cylinder. At this time, the number of the discharge cylinders can be more than the number of the raw materials.
- the size of the sub-cylinder can also be determined according to the amount of the raw material or the auxiliary material, that is, the sub-cylinder can adopt the same size structure or a mixed structure.
- the branch air vents of the distribution drum are connected in parallel in a blast system through a branch blast line, and each branch blast line is provided with a gas separation valve and a branch heating device, and the main air supply port on the temperature control chamber
- the main blast line is connected in parallel with the branch blast line in the same blast system, and the main blast line is provided with a main air valve and a main heating device. Since the entire system is heated by hot air, the same blast system can save costs.
- each sub-cylinder and thermostat can control the heating temperature and heating time through the air valve and heating device.
- a sub-grid net is arranged between the accommodating space at the upper part of the sub-cylinder and the branching spout and the branch blasting port, and a main grille net is arranged between the thermostatic chamber and the main discharging port and the main air supply opening.
- the grid is arranged in the sub-cylinder and the thermostatic chamber, and a space can be formed in the bottom area of the sub-cylinder or the thermostatic chamber, which can make the hot air entering the sub-cylinder or the thermostatic chamber evenly enter the sub-cylinder or Constant temperature warehouse The material area ensures uniform heating of the raw materials.
- each of the sub-tanks has a flip cover on the sub-feed port, the flip cover is hinged to the sub-cylinder, the flap is provided with a venting port, and the upper part of the thermostatic chamber is also provided with an air outlet.
- the clamshell structure facilitates the addition of the raw material, and the venting port is used to discharge the moisture of the sub-cylinder. For the same reason, there is a corresponding air outlet at the top of the constant temperature chamber.
- a stirring device is provided in the constant temperature chamber.
- the stirring device can quickly mix and mix the raw materials flowing out in each of the charging cylinders to ensure the uniformity of various raw materials in the constant temperature chamber.
- the separation cylinder and the separation cylinder and the separation cylinder and the constant temperature compartment are provided with a heat insulating separation layer.
- the function of the insulation separation layer is to keep warm, and the second is to ensure the relative independence of each sub-cylinder and the constant temperature chamber to prevent excessive heat transfer between them, thus affecting the respective temperature regulation.
- the invention has the beneficial effects that: the utility model effectively solves the problem that the heat loss of the raw material transfer link in the current injection molding process is large, the labor intensity of the worker is high, and the secondary pollution of the raw material is easily affected, thereby affecting the quality of the product, and the invention has the advantages of simple structure, energy consumption and Low labor cost, high efficiency, product quality
- FIG. 1 is a schematic view showing the structure of an integrated multi-carriage graded plastic drying cylinder of the present invention.
- FIG. 2 is a schematic view showing another structure of the integrated multi-carriage graded plastic drying cylinder of the present invention.
- Figure 3 is a top plan view of Figure 1.
- Figure 4 is a top plan view of Figure 2.
- Sub-feed inlet 2. accommodating space, 3. sub-grid net, 4. main grille net, 5. total discharge port, 6. main air supply port, 7. sub-outlet, 8. Branch blast port, 9. Constant temperature chamber, 10. Ventilation port, 11. Blasting system, 12. Branch heating device, 13. Stirring device, 14. Air valve, 15. Main air valve: 16. Main heating device, 17. Motor. Best way of implementing the invention
- an integrated multi-carriage graded plastic drying cylinder comprises a combined barrel, an electric blast system, a temperature control system, and the combined barrel has three points.
- the cylinder is composed of a separate sub-feed port 1 and a sub-distribution port 7 and a branch blast port 8 which can be independently controlled by the switch.
- the sub-outlet ports 7 of all the sub-tanks are connected to each other.
- the constant temperature chamber 9 below the discharge port is provided with a total discharge port 5 and a main air supply port 6 at the lower portion of the constant temperature chamber.
- the constant temperature chamber and each of the discharge cylinders have independent temperature control systems.
- a sub-grid 3 is arranged between the accommodating space 2 at the upper portion of the hopper and the branching port 7 and the branch blast port 8.
- the main compartment is provided between the thermostatic chamber 9 and the total discharge port 5 and the main air supply port 6.
- the branch blast opening 8 of the splitter cylinder is connected in parallel to a blast system 11 through a branch blast line, and each branch blast line is provided with a gas separation valve 14 and a branch heating device 12, and the main delivery on the constant temperature chamber
- the tuyere 6 is connected in parallel with the branch blast line in the same blast system through the main blast line, and the main blast line is provided with a main air valve 15 and a main heating device 16.
- Each of the sub-tanks has a flip cover on the sub-feed port 1, the flip cover is hinged to the sub-cylinder, the flap is provided with a venting port 10, and the upper part of the thermostatic chamber is also provided with an air outlet.
- An insulating separation layer is provided between the dispensing cylinder and the dispensing cylinder and between the dispensing cylinder and the thermostatic chamber.
- the combined barrel is composed of four dispensing cylinders, wherein the constant temperature is A stirring device 13 is provided in the magazine 9, and the stirring device is connected to the motor 17 provided at the top of the dispensing drum, and the rest is the same as in the first embodiment.
- a stirring device When the raw materials enter the constant temperature chamber for mixing, a stirring device can be used.
- the temperature control of the constant temperature chamber is carried out through the main air valve and the main heating device on the main air blowing line.
- the main air supply port is blown up into the constant temperature chamber, and the exhaust gas generated by the constant temperature chamber is discharged from the air outlet. After the raw materials are mixed and temperature-controlled in the constant temperature chamber, the injection molding operation can be performed.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- General Engineering & Computer Science (AREA)
- Robotics (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
RU2011140074/05A RU2487014C2 (ru) | 2009-03-30 | 2010-03-29 | Бункер машины для литья под давлением |
JP2012502438A JP5356594B2 (ja) | 2009-03-30 | 2010-03-29 | 射出成形機ホッパー |
EP10758038.3A EP2415574A4 (en) | 2009-03-30 | 2010-03-29 | FUNNEL FOR AN INJECTION MOLDING MACHINE |
US13/250,026 US8844155B2 (en) | 2009-03-30 | 2011-09-30 | Hopper of injection molding machine |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN200910301207.1 | 2009-03-30 | ||
CN200910301207.1A CN101758572A (zh) | 2009-03-30 | 2009-03-30 | 一体多厢分级塑料烘箱料桶 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US13/250,026 Continuation US8844155B2 (en) | 2009-03-30 | 2011-09-30 | Hopper of injection molding machine |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2010111936A1 true WO2010111936A1 (zh) | 2010-10-07 |
Family
ID=42490031
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CN2010/071396 WO2010111936A1 (zh) | 2009-03-30 | 2010-03-29 | 一种注塑机料筒 |
Country Status (6)
Country | Link |
---|---|
US (1) | US8844155B2 (zh) |
EP (1) | EP2415574A4 (zh) |
JP (1) | JP5356594B2 (zh) |
CN (1) | CN101758572A (zh) |
RU (1) | RU2487014C2 (zh) |
WO (1) | WO2010111936A1 (zh) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20120047761A1 (en) * | 2009-03-30 | 2012-03-01 | Lou Zhengrong | Hopper of injection molding machine |
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KR101388528B1 (ko) | 2013-11-18 | 2014-04-23 | (주)화성수지 | 분리형 수지 원료 용기 |
CN104670934A (zh) * | 2015-02-11 | 2015-06-03 | 河南东风新研材科技有限公司 | 一种加热下料仓 |
US10195779B2 (en) * | 2015-07-29 | 2019-02-05 | The Boeing Company | Systems and methods for making composite structures |
CN106247772A (zh) * | 2016-08-23 | 2016-12-21 | 文登蓝岛建筑工程有限公司 | 一种电加热箱装置 |
CN107883700B (zh) * | 2017-10-24 | 2019-06-18 | 厦门通利彩印有限公司 | 一种彩箱烘干智能恒温室 |
JP6823621B2 (ja) * | 2018-06-25 | 2021-02-03 | 日精樹脂工業株式会社 | 射出成形機の成形支援装置 |
CN110736336A (zh) * | 2019-10-23 | 2020-01-31 | 深圳龙澄高科技环保股份有限公司 | 一种垃圾干燥器的进料口结构 |
CN111319213A (zh) * | 2020-04-07 | 2020-06-23 | 绍兴市菲尔乐管业有限公司 | 一种复合管材挤出机 |
CN111717550A (zh) * | 2020-06-17 | 2020-09-29 | 吉林爱普罗斯饲料有限公司 | 一种多功能原料仓储系统 |
DE112022001716T5 (de) | 2021-03-25 | 2024-01-11 | Sumitomo Heavy Industries, Ltd. | Materialvorwärmvorrichtung und einspritzvorrichtung |
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2009
- 2009-03-30 CN CN200910301207.1A patent/CN101758572A/zh active Pending
-
2010
- 2010-03-29 JP JP2012502438A patent/JP5356594B2/ja not_active Expired - Fee Related
- 2010-03-29 RU RU2011140074/05A patent/RU2487014C2/ru not_active IP Right Cessation
- 2010-03-29 EP EP10758038.3A patent/EP2415574A4/en not_active Withdrawn
- 2010-03-29 WO PCT/CN2010/071396 patent/WO2010111936A1/zh active Application Filing
-
2011
- 2011-09-30 US US13/250,026 patent/US8844155B2/en not_active Expired - Fee Related
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2543034A1 (de) * | 1972-08-15 | 1976-05-06 | Reinhard Colortronic | Mischbehaelter zum kontinuierlichen dosieren, mischen und trocknen von polymerverarbeitungsstoffen |
FR2608498A1 (fr) * | 1986-12-23 | 1988-06-24 | Nicoll Raccords Plastiques | Procede et dispositif automatique de changement d'alimentation en matiere et/ou de purge sur un equipement de production du type presse d'injection, pour la transformation de matieres plastiques de caoutchouc |
EP0312741A2 (en) * | 1987-08-29 | 1989-04-26 | Nissui Kako Co., Ltd. | Method and apparatus for the microwave drying of plastic material |
JPH02286213A (ja) * | 1989-04-27 | 1990-11-26 | Mitsubishi Heavy Ind Ltd | 成形機の樹脂換え方法 |
JPH07112438A (ja) * | 1993-10-18 | 1995-05-02 | Nissei Plastics Ind Co | 複数種の成形材料供給装置 |
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Publication number | Priority date | Publication date | Assignee | Title |
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US20120047761A1 (en) * | 2009-03-30 | 2012-03-01 | Lou Zhengrong | Hopper of injection molding machine |
US8844155B2 (en) * | 2009-03-30 | 2014-09-30 | Zhengrong LOU | Hopper of injection molding machine |
Also Published As
Publication number | Publication date |
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JP2012521904A (ja) | 2012-09-20 |
RU2487014C2 (ru) | 2013-07-10 |
US8844155B2 (en) | 2014-09-30 |
US20120047761A1 (en) | 2012-03-01 |
EP2415574A1 (en) | 2012-02-08 |
JP5356594B2 (ja) | 2013-12-04 |
EP2415574A4 (en) | 2014-11-26 |
RU2011140074A (ru) | 2013-05-10 |
CN101758572A (zh) | 2010-06-30 |
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