WO2010081377A1 - 硬质合金混合料制备的球磨工艺 - Google Patents

硬质合金混合料制备的球磨工艺 Download PDF

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Publication number
WO2010081377A1
WO2010081377A1 PCT/CN2009/076228 CN2009076228W WO2010081377A1 WO 2010081377 A1 WO2010081377 A1 WO 2010081377A1 CN 2009076228 W CN2009076228 W CN 2009076228W WO 2010081377 A1 WO2010081377 A1 WO 2010081377A1
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ball
powder
ball milling
diameter
milling process
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PCT/CN2009/076228
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English (en)
French (fr)
Inventor
李衍军
钟娟妹
刘志芳
胡松
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江西稀有稀土金属钨业集团有限公司
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Priority to CN2009801546246A priority Critical patent/CN102202817B/zh
Priority to JP2011545615A priority patent/JP5409810B2/ja
Priority to US13/144,699 priority patent/US8584975B2/en
Priority to AU2009337569A priority patent/AU2009337569B2/en
Priority to EP09838164A priority patent/EP2380684A1/en
Publication of WO2010081377A1 publication Critical patent/WO2010081377A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/05Mixtures of metal powder with non-metallic powder
    • C22C1/051Making hard metals based on borides, carbides, nitrides, oxides or silicides; Preparation of the powder mixture used as the starting material therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/10Alloys containing non-metals
    • C22C1/1084Alloys containing non-metals by mechanical alloying (blending, milling)
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C29/00Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
    • C22C29/02Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides
    • C22C29/06Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
    • C22C29/08Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/042Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling using a particular milling fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/043Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by ball milling

Definitions

  • the present invention relates to a ball milling process for preparing a cemented carbide mixture, particularly a stirred ball milling process prepared from a WC-Co ultrafine hard alloy mixture.
  • tungsten carbide in this patent specification refers to tungsten carbide powder with a particle size between 0.3 and 0.8 ⁇ m.
  • cemented carbide mixture is one of the important processes in the production of cemented carbide. Its purpose is to prepare powders of various carbides and cemented metals into a certain mixture of components and a certain particle size. Good or bad is an important aspect of determining the quality of cemented carbide.
  • the process has the disadvantages of high noise, high energy consumption and low efficiency.
  • the present invention provides a ball milling process for preparing a cemented carbide mixture, characterized in that the crucible is subjected to a stirring ball milling process in which a crucible having a diameter of 4 to 6 mm is used.
  • the ball, the positive and negative deviation of the diameter of the alloy ball is ⁇ 0.1 mm; the tungsten carbide powder and the cobalt powder having a diameter of 0.3 to 0.8 ⁇ m are used; the alcohol is used as the grinding medium; and the paraffin is used as the molding agent.
  • the rotation speed of the stirring arm is 100 to 135 rpm, and the ball milling time is 6 to 8 hours.
  • the amount of alcohol added is 500 to 800 ml/Kg.
  • the paraffin is added in an amount of from 1.5 wt% to 2.5 wt%.
  • the ball-to-material ratio between the cemented carbide sphere and the tungsten carbide powder and the cobalt powder is 3:1.
  • the agitating ball milling process for preparing a mixture of ultrafine cemented carbides of the present invention comprises: using ultrafine tungsten carbide powder and ultrafine cobalt powder; having a diameter of 46 mm and a cobalt content of 8 wt% Alloy ball, the positive and negative diameter deviation of the alloy ball is ⁇ 0.1mm; using alcohol as grinding medium, the amount is 600 800ml/Kg; adding 1. 5 ⁇ 1% 2.5 ⁇ 1% paraffin as molding agent; The ratio is 3:1; the speed of the stirring arm is 100 135 rpm; the ball milling time is 6 8h.
  • the diameter ⁇ of the alloy ball is 46 mm, which is relatively small, the specific surface of the grinding ball is larger than that of the conventional grinding rod, and the relative movement of the ball is increased as the speed of the agitator increases. Thereby, the grinding effect of the alloy ball on the powder is increased, the ball milling space of the mixture is greatly shortened, and the running noise of the device is small.
  • Example 1 An ultrafine (powder particle size of 0.3 ⁇ ) tungsten carbide (WC) powder and ultrafine cobalt powder (powder size ⁇ 1.00 ⁇ m) were used, and the powder ratio was 93 wt% WC ten 6 wt% Co + lwt% ( Cr 3 C 2 + VC) diameter of D4mm cemented carbide ball, alloy ball diameter deviation ⁇ 0.1 with alcohol as grinding medium, adding 750ml / Kg, adding 2.5 ⁇ % paraffin as a molding agent, ball The ratio is 3:1, the stirring arm rotates at 135 rpm, and the ball milling is 8 h.
  • WC tungsten carbide
  • VC ultrafine cobalt powder
  • Example 2 Ultrafine (powder particle size of 0.3 ⁇ ) tungsten carbide (WC) powder and ultrafine cobalt powder (powder size ⁇ 1 ⁇ 0 ⁇ ), the ratio of the powder was 91 wt% WC ten 8 wt% Co + lwt% ( Cr 3 C 2 + VC) diameter of D4mm cemented carbide ball, alloy ball diameter deviation ⁇ 0.1 with alcohol as grinding medium, adding 800ml / Kg, adding 2.5 ⁇ % paraffin as a molding agent, ball The ratio is 3:1, the rotation speed of the stirring arm is 130 rpm, and the ball milling process is 8 h.
  • Example 3 Ultrafine (powder size 0.6 ⁇ ) tungsten carbide (WC) powder and ultrafine cobalt powder (powder size ⁇ 1.00 ⁇ m), powder ratio of 93.5 wt% WC ten 6 wt% Co + 0.5 Wt% (Cr 3 C 2 + VC), carbide ⁇ 5 ⁇ diameter, alloy ball diameter deviation ⁇ 0.1 with alcohol as grinding medium, adding 700ml / Kg, adding 2.5 ⁇ % paraffin for molding The ball-to-material ratio was 3:1, the stirring arm was rotated at 130 rpm, and the ball milling was 7.0 h.
  • Example 4 Ultrafine (powder particle size of 0.8 ⁇ ) tungsten carbide (WC) powder and ultrafine cobalt powder (powder size ⁇ 1.0 ⁇ ), powder ratio of 89.5 wt% WC + 10 wt% Co + 0.5 wt% (Cr 3 C 2 + VC diameter D6mm carbide ball, alloy ball diameter soil deviation ⁇ 0.1 with alcohol for research Grinding medium, adding 650ml/Kg, adding 2.0%% paraffin as molding agent, the ratio of ball to material is 3:1, the rotation speed of the stirring arm is 110 rpm, and the ball milling process is 6h.
  • Example 5 Ultrafine (powder particle size of 0. 8 ⁇ ) tungsten carbide (WC) powder and ultrafine cobalt powder (powder size ⁇ 1 ⁇ 0 ⁇ ), the powder ratio of 91.5wt% WC ten 8wt %Co + 0.5wt% (Cr 3 C 2 + VC)
  • the diameter of the cemented carbide sphere with the diameter of ⁇ 5 ⁇ and the diameter of the alloy sphere is ⁇ 0.1, using alcohol as the grinding medium, adding 600ml/Kg, adding 2.0%% paraffin as the molding agent, the ratio of ball to material is 3: 1.
  • the stirring arm rotates at a speed of 100 rpm, and the ball mill is a 6-hour agitating ball milling process.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Powder Metallurgy (AREA)
  • Crushing And Grinding (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

一种硬质合金混合料制备的球磨工艺,其特征在于,采用搅拌球磨工艺,在该工艺中,采用直径为4~6mm的硬质合金圆球,该合金球直径的正负偏差≤0.1mm;采用直径为0.3~0.8μm的碳化钨粉末和钴粉;用酒精作研磨介质;并且用石蜡作成型剂。该工艺具有球磨效率高、能耗低、大批量生产容易等特点,可广泛地应用于硬质合金混合料的制备。

Description

说明书 硬质合金混合料制备的球磨工艺
技术领域
技术领域
[1] 本发明涉及一种硬质合金混合料制备的球磨工艺, 特别是 WC - Co超细硬质合 金混合料制备的搅拌球磨工艺。
[2] 本专利说明书中的术语"超细碳化钨"是指粒度在 0.3〜0.8μηι之间的碳化钨粉末
, 而"超细钴粉"是指粒 < l.(^m的钴粉末。
背景技术
背景技术
[3] 硬质合金混合料的制备是硬质合金生产中的重要工序之一, 其目的在于将各种 碳化物和胶结金属的粉末配制成一定成分、 一定粒度的均匀混合物, 此工序质 量的好坏是决定硬质合金质量的一个重要方面。
[4] 目前, 国内在制备超细硬质合金混合料吋均釆用可倾式滚动球磨的生产工艺。
该工艺具有噪音大、 能耗大、 效率低等不足。
对发明的公开
发明内容
[5] 本发明的目的是提供一种硬质合金的混合料制备的球磨工艺, 其噪音小、 能耗 低、 效率高。
[6] 为达到上述目的, 本发明提供了一种硬质合金混合料制备的球磨工艺, 其特征 在于, 釆用搅拌球磨工艺, 在该工艺中, 釆用直径为 4〜6mm的硬质合金圆球, 该合金球直径的正负偏差≤0.1mm; 釆用直径为 0.3〜0.8μηι的碳化钨粉末和钴粉 ; 用酒精作研磨介质; 并且用石蜡作成型剂。
[7] 优选地, 搅拌臂的转速为 100〜135转 /分钟, 球磨吋间为 6〜8h。
[8] 优选地, 酒精的加量为 500〜800ml/Kg。
[9] 优选地, 石蜡的加量为 1.5 wt%〜2.5wt%。
[10] 优选地, 硬质合金圆球与碳化钨粉末和钴粉之间的球料比为 3:1。 [11] 特别是, 本发明的超细硬质合金的混合料制备搅拌球磨工艺包括: 釆用超细碳 化钨粉末和超细钴粉; 直径为 4 6mm、 含钴量为 8wt%的硬质合金圆球, 合金球 的直径正负偏差为≤0.1mm; 用酒精作研磨介质, 加量为 600 800ml/Kg; 加入 1. 5\¥1% 2.5\¥1%石蜡作成型剂; 球料比为 3:1 ; 搅拌臂的转速为 100 135转 /分钟 ; 球磨吋间为 6 8h的搅拌球磨工艺。
[12] 由于合金球的直径 Φ为 4 6mm, 比较小, 因而研磨球的比表面比传统的研磨 棒的比表面大, 且球磨吋随着搅拌器的转速提高, 合金球的相对运动加剧, 从 而增加了合金球对粉末的研磨效果, 大大地缩短了混合料的球磨吋间, 且设备 的运行噪音很小。
具体实施例
实施例 1 : 釆用超细 (粉末粒度为 0.3μηι) 碳化钨 (WC) 粉末和超细钴粉 (粉 末粒度 < 1·0μηι) , 粉末的配比为 93wt%WC十 6wt%Co+ lwt% (Cr3C2 + VC) 直径为D4mm的硬质合金圆球、 合金球的直径土偏差为≤0.1 用酒精作研磨介 质, 加量为 750ml/Kg, 加入 2.5^%石蜡作成型剂, 球料比为 3:1, 搅拌臂的转速 为 135转 /分钟, 球磨吋间为 8h的搅拌球磨工艺。
实施例 2: 釆用超细 (粉末粒度为 0.3μηι) 碳化钨 (WC) 粉末和超细钴粉 (粉 末粒度 < 1·0μηι) , 粉末的配比为 91wt%WC十 8wt%Co+ lwt% (Cr3C2 + VC) 直径为D4mm的硬质合金圆球、 合金球的直径土偏差为≤0.1 用酒精作研磨介 质, 加量为 800ml/Kg, 加入 2.5^%石蜡作成型剂, 球料比为 3:1, 搅拌臂的转速 为 130转 /分钟, 球磨吋间为 8h的搅拌球磨工艺。
实施例 3: 釆用超细 (粉末粒度为 0.6μηι) 碳化钨 (WC) 粉末和超细钴粉 (粉 末粒度 < 1·0μηι) , 粉末的配比为 93.5wt%WC十 6wt%Co + 0.5wt% (Cr3C2 + VC) , 直径为 Φ5ηιηι的硬质合金圆球、 合金球的直径土偏差为≤0.1 用酒精作研磨 介质, 加量为 700ml/Kg, 加入 2.5^%石蜡作成型剂, 球料比为 3:1, 搅拌臂的转 速为 130转 /分钟, 球磨吋间为 7.0h的搅拌球磨工艺。
实施例 4: 釆用超细 (粉末粒度为 0.8μηι) 碳化钨 (WC) 粉末和超细钴粉 (粉 末粒度 < 1.0μηι) , 粉末的配比为 89.5wt%WC+ 10wt%Co + 0.5wt% (Cr3C2 + VC 直径为D6mm的硬质合金圆球、 合金球的直径土偏差为≤0.1 用酒精作研 磨介质, 加量为 650ml/Kg, 加入 2.0^%石蜡作成型剂, 球料比为 3:1, 搅拌臂的 转速为 110转 /分钟, 球磨吋间为 6h的搅拌球磨工艺。
[17] 实施例 5: 釆用超细 (粉末粒度为 0·8μηι) 碳化钨 (WC) 粉末和超细钴粉 (粉 末粒度 < 1·0μηι) , 粉末的配比为 91.5wt%WC十 8wt%Co + 0.5wt% (Cr3C2 + VC)
, 直径为 Φ5ηιηι的硬质合金圆球、 合金球的直径土偏差为≤0.1皿, 用酒精作研磨 介质, 加量为 600ml/Kg, 加入 2.0^%石蜡作成型剂, 球料比为 3:1, 搅拌臂的转 速为 100转 /分钟, 球磨吋间为 6h的搅拌球磨工艺。
[18] 以上通过若干实施例对本发明进行了说明。 应该理解, 根据所公幵的内容, 本 领域的技术人员可以做成这样或那样的修改、 变化、 完善、 和 /或替换, 然而, 这样做都将落入所附权利要求书的保护范围之内。

Claims

权利要求书
一种硬质合金混合料制备的球磨工艺, 其特征在于, 釆用搅拌球 磨工艺, 在该工艺中, 釆用直径为 4〜6mm的硬质合金圆球, 该合 金球直径的正负偏差≤0.1mm; 釆用晶粒度为 0.3〜0.8μηι的碳化钨 粉末和晶粒度 < 1.0μηι的超细钴粉; 用酒精作研磨介质; 并且用石 蜡作成型剂。
如权利要求 1所述的硬质合金混合料制备的球磨工艺, 其特征在于 , 搅拌臂的转速为 100〜135转 /分钟, 球磨吋间为 6〜8h。
如权利要求 1所述的硬质合金混合料制备的球磨工艺, 其特征在于 , 酒精的加量为 500〜800ml/Kg。
如权利要求 1所述的硬质合金混合料制备的球磨工艺, 其特征在于 , 石蜡的加量为 1.5 wt%〜2.5wt%。
如权利要求 1所述的硬质合金混合料制备的球磨工艺, 其特征在于 , 硬质合金圆球与碳化钨粉末和钴粉之间的球料比为 3:1。
PCT/CN2009/076228 2009-01-16 2009-12-30 硬质合金混合料制备的球磨工艺 WO2010081377A1 (zh)

Priority Applications (5)

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CN2009801546246A CN102202817B (zh) 2009-01-16 2009-12-30 硬质合金混合料制备的球磨工艺
JP2011545615A JP5409810B2 (ja) 2009-01-16 2009-12-30 硬質合金混合物調整のためのボールミリングプロセス
US13/144,699 US8584975B2 (en) 2009-01-16 2009-12-30 Ball milling process for preparing hard alloy mixture
AU2009337569A AU2009337569B2 (en) 2009-01-16 2009-12-30 Ball milling method for preparation of hard alloy mixture
EP09838164A EP2380684A1 (en) 2009-01-16 2009-12-30 Ball milling method for preparation of hard alloy mixture

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CNA2009100771408A CN101462163A (zh) 2009-01-16 2009-01-16 硬质合金混合料制备的球磨工艺
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CN101921924A (zh) * 2010-09-06 2010-12-22 株洲肯特硬质合金有限公司 一种硬质合金混合料中掺入石蜡成型剂的方法
AU2009337569B2 (en) * 2009-01-16 2013-04-11 Jiangxi Rare Earth And Rare Metals Tungsten Group Corporation Ball milling method for preparation of hard alloy mixture

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CN102343438A (zh) * 2010-08-06 2012-02-08 浙江东钨实业有限公司 一种利用搅拌球磨工艺制取硬质合金混合料的方法
CN102534339A (zh) * 2012-01-06 2012-07-04 常州西利合金工具有限公司 用于生产立铣刀毛坯混合料的制备方法
CN102806346A (zh) * 2012-07-16 2012-12-05 株洲同一实业有限公司 一种硬质合金顶锤的成型方法
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