WO2010079777A1 - レンズ保持用治具およびこれを用いたレンズ基材の製造方法 - Google Patents
レンズ保持用治具およびこれを用いたレンズ基材の製造方法 Download PDFInfo
- Publication number
- WO2010079777A1 WO2010079777A1 PCT/JP2010/050024 JP2010050024W WO2010079777A1 WO 2010079777 A1 WO2010079777 A1 WO 2010079777A1 JP 2010050024 W JP2010050024 W JP 2010050024W WO 2010079777 A1 WO2010079777 A1 WO 2010079777A1
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- WIPO (PCT)
- Prior art keywords
- lens
- holding
- holding jig
- coating liquid
- coating solution
- Prior art date
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Classifications
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- G—PHYSICS
- G02—OPTICS
- G02C—SPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
- G02C13/00—Assembling; Repairing; Cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/09—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/00038—Production of contact lenses
- B29D11/00125—Auxiliary operations, e.g. removing oxygen from the mould, conveying moulds from a storage to the production line in an inert atmosphere
- B29D11/0023—Transferring contact lenses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
- B29D11/00432—Auxiliary operations, e.g. machines for filling the moulds
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B7/00—Mountings, adjusting means, or light-tight connections, for optical elements
- G02B7/02—Mountings, adjusting means, or light-tight connections, for optical elements for lenses
-
- G—PHYSICS
- G02—OPTICS
- G02C—SPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
- G02C7/00—Optical parts
- G02C7/02—Lenses; Lens systems ; Methods of designing lenses
Definitions
- the present invention relates to a lens holding jig used to apply a coating liquid to a lens substrate, and a method of manufacturing the lens substrate using the same.
- a lens holding jig used when applying a coating liquid to a lens substrate such as an eyeglass lens for example, JP 2001-311914 A, JP 2004-268013 A, JP 2005-41703 A, Those disclosed in Japanese Patent Application Laid-Open No. 2008-9327, Japanese Patent Application Laid-Open No. 2003-71650, etc. are known.
- the arm part of the optical part pressing is formed in a continuous concavo-convex shape surrounding the periphery of the optical part, and the holding tool at both ends and the center of this arm part Are provided, and the outer periphery of the optical component is held at three points by these pressing members.
- the lens holding jig described in JP-A-2004-268013 includes two side holding portions for holding the left and right end edges of the edge surface of the lens, and one lower portion for holding the lower edge of the edge surface. And a side holder.
- the holding jig disclosed in Japanese Patent Application Laid-Open No. 2005-41703 is a frame curved in a substantially circular shape surrounding an object to be held, like the optical component holding tool disclosed in Japanese Patent Application Laid-Open No. 2001-311914.
- the holding jig described in JP2008-9327A holds one side edge of the lens at two points by two lens holding pieces, and holds the other side edge of the lens at one point by one lens holding piece. ing.
- the lens holding jig described in Japanese Patent Laid-Open No. 2003-71650 is attached to the three arms and the tip of each arm. And three holding portions, of which two holding portions hold the side edges of the edge surface of the lens, and the remaining one holding portion holds the lower edge of the edge surface.
- three arms are formed by wires, and one of them is biased toward the other two in a direction approaching relatively.
- the holding jigs described in JP-A Nos. 2001-311914, JP-A-2004-268013, JP-A-2005-41703, and JP-A-2008-9327 all use the coating liquid in the holder. And the incidence rate of defective products is high. That is, in these holding jigs, the lens holding surface of the holding portion is formed in a V shape in order to reduce the contact area with the lens, and this lens holding surface holds two points on both sides of the edge of the lens at two points. doing. Therefore, when the lens is held by the lens holding surface, a substantially triangular closed space is formed between the edge surface of the lens and the lens holding surface.
- Such a closed space forms a reservoir portion of the coating liquid which flows down along the lens surface by gravity when the lens immersed in the coating liquid is pulled up.
- the coating liquid is not accumulated in the closed space and does not flow downward, which causes an uneven portion of the film thickness of the coating liquid.
- many coating solutions contain a leveling agent in order to form a uniform film on the lens substrate, bubbles and films are easily formed, and hence bubbles are formed in the coating solution collected in the closed space.
- the air bubble grows large and ruptures or the coating liquid spreads a film in the closed space by surface tension and the film is broken, the droplets reattach to the lens surface to form minute unevenness, resulting in coating failure. Become.
- the holding portion in order to minimize the contact area with the lens, the holding portion is formed in a triangular shape, and the top of the holding portion supports the lens in a point shape.
- Japanese Patent Application Laid-Open Nos. 2001-311914 and Japanese Patent Application As in the case of the holding jigs described in JP 2004-268013 A, JP 2005-41703 A, and JP 2008-9327 A, there is a problem that it causes a coating failure.
- the present invention has been made to solve the above-described conventional problems, and the objective of the present invention is to make the film thickness of the holding portion for holding the lens a shape or structure in which the coating liquid is not easily accumulated. It is an object of the present invention to provide a lens holding jig which enables uniform coating and prevents occurrence of coating defects and a method of manufacturing a lens base using the same.
- a lens holding jig comprises first, second and third arms disposed on both sides of a lens base material to be held, and the first, second and third arms.
- First and second side holding portions provided respectively at the lower end of the second arm and holding left and right side edges of the edge surface of the lens base, and provided on the third arm, the lens base
- a lower holding portion for holding the lower side edge of the rim surface, and the lower holding portion is a support surface for supporting the lower edge of the rim surface of the lens substrate at two points, and lower than the support surface
- the first and second side holding portions and the lower side holding portion are provided at the time of applying the coating liquid to the lens substrate. It is immersed in the said coating liquid with a 3rd arm.
- the coating liquid escaped from the coating liquid that has fallen along the surface of the lens base by its own weight to the support surface of the lower holding part.
- the coating liquid does not collect in the closed space formed between the support surface of the lower holding portion and the edge surface of the lens base and does not cause the film to adhere, and adheres to the edge surface.
- the film thickness of the coating solution being applied is uniform, and the occurrence of coating defects can be prevented.
- the lower holding portion is formed by a plate, and the upper surface thereof forms a support surface for supporting the lower edge of the edge surface of the lens base at two points;
- the coating liquid escape part is formed in at least one side among these.
- a longitudinally long groove, a hole, a combination of a groove and a hole, a projecting body, etc. can be considered.
- the coating liquid escape portion is a long groove, a long hole, or a combination of a groove and a hole
- the formation of the groove or the hole is easy, and the lower holding portion can be manufactured inexpensively. That is, when the lower holding portion is a plate, the groove may be formed by a cutter.
- the lower holding portion can be easily and inexpensively manufactured like the grooves and holes.
- the main wire portion forming the coating solution relief portion and the lower edge supporting wire portion supporting the lower edge of the edge surface of the lens base at two points And is formed of a wire rod.
- the main wire portion is constituted by a pair of left and right vertical pieces substantially parallel and a connecting piece connecting the lower ends of the vertical pieces, and a space portion surrounded by the vertical pieces and the connecting piece serves as a coating liquid escape portion. It is formed.
- the lower edge supporting wire portion is extended at the upper end of each vertical piece so as to be inclined outward and upward.
- Such a lower holding portion bends the wire in a U-shape, V-shape or upward U-shape, and extends a wire portion (lower side supporting wire portion) inclined toward the upper outside at the upper end thereof By setting it, it can be easily manufactured.
- the first and second arms are disposed to face each other, at least one of the arms is openable and closable, and biased in the closing direction by biasing means. It is Since at least one of the first and second arms is provided in the closing direction, the two side holding portions can hold the left and right side edges of the lens substrate, and in a stable state Allow for retention.
- the lens base material does not form a closed space with the lens holding jig in the coating liquid, and the coating liquid is It is to be immersed. If the lens substrate and the lens holding jig do not form a closed space in the coating solution at the time of application of the coating solution, the coating solution may be accumulated in the closed space or the film may be spread when the lens substrate is pulled out of the coating solution. There is no Therefore, the occurrence of defective products can be prevented without the influence of the accumulated coating solution on the film thickness of the coating solution applied on the lens surface or the possibility that the droplets will adhere to the lens surface due to film rupture. it can.
- the lens substrate is a plastic lens.
- FIG. 1 is a front view showing an embodiment of a lens holding jig according to the present invention.
- FIG. 2 is a side view of the lens holding jig.
- FIG. 3A is a plan view of the lower holding portion.
- FIG. 3B is a front view of the lower holding portion.
- FIG. 3C is a cross-sectional view of the lower holding portion.
- FIG. 4 is a front view showing another embodiment of the lower holding portion.
- FIG. 5 is a front view showing another embodiment of the lower holding portion.
- FIG. 6 is a front view showing another embodiment of the lower holding portion.
- FIG. 7A is a plan view showing another embodiment of the lower holding portion.
- FIG. 7B is a front view of the lower holding portion.
- FIG. 8 is a front view showing another embodiment of the lower holding portion.
- FIG. 9 is a front view showing another embodiment of the lower holding portion.
- FIG. 10 is a front view showing another embodiment of the lower holding portion.
- FIG. 11A is a plan view showing another embodiment of the lower holding portion.
- FIG. 11B is a front view of the lower holding portion.
- FIG. 12 is a front view showing another embodiment of the lower holding portion.
- FIG. 13 is a front view showing another embodiment of the lower holding portion.
- FIG. 14 is a front view showing another embodiment of the lower holding portion.
- FIG. 15A is a front view showing another embodiment of the lower holding portion.
- FIG. 15B is a plan view of the lower holding portion.
- the lens substrate 1 is made of, for example, polythiourethane resin, and is a circular lens (raw lens with a refractive index of 1.60, a central pressure of 1.0 mm, a lens power of 2.00, and a diameter of 65 to 80 mm). And is immersed in the coating liquid 2 in a state of being held substantially vertically by the lens holding jig 3.
- the lens holding jig 3 includes a holder body 5 and first, second and third arms 6A, 6B and 6C attached to the holder body 5, respectively.
- the holder body 5 is made of a metal plate, and an inverted J-shaped hook portion 7 is integrally protruded upward at an upper surface of one end portion.
- the first, second and third arms 6A, 6B and 6C are disposed to be located in the same vertical plane. Among them, the first and third arms 6A and 6C are disposed with their upper ends fixed to the left end side of the holder main body 5 in FIG. On the other hand, the upper end of the remaining second arm 6 ⁇ / b> B is attached to the right end side of the holder body 5. Further, the first arm 6A and the second arm 6B are disposed substantially opposite to each other with the lens base 1 interposed therebetween, and hold the left and right side edges of the edge surface 1a of the lens base 1 at the lower end.
- the first and second side holders 8 and 9 are integrally provided.
- the first and second arms 6A and 6B hold two points P1 and P2 on the horizontal line M passing through the geometric center O of the edge surface 1a of the lens substrate 1 or the vicinity thereof.
- the first lateral holding portion 8 holds the vicinity R1 slightly offset above the point P1 of the edge surface 1a
- the second lateral holding portion 9 is slightly above the point P2 of the edge surface 1a.
- maintains vicinity part R2 which shifted to 2 is shown.
- the upper end of the first arm 6A is fixed to the left end portion of the holder body 5 by welding, brazing or the like.
- the first side holding portion 8 of the first arm 6A is bent obliquely downward so as to point to the geometric center O of the lens substrate 1. Further, the tip of the first side holding portion 8 is formed in a sharp pin shape in order to reduce the contact area with the lens substrate 1, and holds the edge surface 1a in a point shape.
- the second arm 6B has a horizontal support shaft 10 whose upper end is attached to the right end of the holder body 5.
- a biasing force is applied in the closing direction (clockwise direction in FIG. 1), that is, in the direction of the first arm 6A, by the torsion coil spring 11 as a biasing means.
- the torsion coil spring 11 is mounted on the support shaft 10, one end thereof is engaged with the holder body 5, and the other end is formed in the second arm 6B.
- the second arm 6B is pivoted in the closing direction.
- the stopper 13 which restricts is protruded integrally.
- the second side holding portion 9 of the second arm 6B is bent obliquely downward so as to be directed to the center O direction of the lens substrate 1. Further, the tip of the second side holding portion 9 is formed in a sharp pin shape in order to reduce the contact area with the lens substrate 1, and holds the edge surface 1a in a point shape.
- the third arm 6C is disposed apart from the outside of the first arm 6A, and the vertical arm 6C-1 whose upper end is fixed to the left end of the holder body 5 by welding or the like, and the vertical arm 6C-
- the slant arm portion 6C-2 extends obliquely downward from the lower end of 1 and the lower end is positioned substantially directly below the lens base 1.
- the edge of the lens base 1 is located at the lower end of the inclined arm 6C-2.
- a lower holding portion 15 is attached which holds the lower end edge (lower side edges S1, S2) of 1a at two points.
- the lower holding portion 15 is formed of a substantially wedge-shaped (inverted triangle) metal thin plate piece (plate) whose front view shape is symmetrical left and right, and is substantially perpendicular to the lower end of the third arm 6C. Further, the front and back surfaces are fixed so as to be orthogonal to the optical surfaces 1 b and 1 c of the lens substrate 1.
- the upper surface of the lower holding portion 15 is a V-shaped curved surface, and forms a support surface 16 for supporting the lower side edges S1 and S2 of the edge surface 1a of the lens substrate 1 at two points.
- the opening angle ⁇ of the support surface 16 is about 90 to 120 °.
- the support surface 16 is formed in a sharp edge as shown in FIG. 3C, and supports the lower side edges S1 and S2 at its front end edge.
- a substantially triangular closed space 19 is formed between the peripheral surface 1 a and the support surface 16.
- the closed space 19 serves as a reservoir of the coating liquid 2 flowing from the optical surfaces 1 b and 1 c of the lens substrate 1 to the support surface 16 of the lower holding portion 15 along the peripheral surface 1 a.
- the coating solution 2 is accumulated in such a closed space 19, the film thickness of the coating solution applied to the edge surface 1a of the lens substrate 1 becomes nonuniform, which causes a coating failure.
- the coating solution release portion 17 is formed in the lower holding portion 5 so that the coating solution 2 accumulated in the closed space 19 is released downward.
- the coating liquid escape portion 17 is formed of a vertically elongated hole formed at the center in the width direction of the lower holding portion 5 and opened to the front and back, and the upper end is communicated with the closed space 19 by opening to the support surface 16 .
- the cut depth D of the coating solution release portion 17 is about 5 to 10 mm, and the cut width W is about 1 to 2 mm.
- the shape, material, and shape of the coating liquid escape portion 17 of the lower side holding portion 15 are not specified at all, and may be variously changed according to the edge thickness of the lens substrate 1 and the viscosity of the coating liquid 2 It is possible. For example, it is possible to use various lower holding parts 15 as shown in FIGS. 4 to 15B.
- FIG. 4 shows an example in which the coating solution release part 17A is constituted by a long hole of vertically long trapezoid.
- the other configuration is substantially the same as the lower support 15 shown in FIGS. 3A to 3C.
- FIG. 5 shows an example in which the coating liquid escape portion 17B is constituted by a long hole of a vertically long oval shape, and the support surface 16 is formed by a convex curved surface which is convex upward.
- the other configuration is substantially the same as the lower support 15 shown in FIGS. 3A to 3C.
- FIG. 6 shows an example in which the coating solution release part 17C is constituted by a long hole of a vertically long inverted trapezoid. In this case, it is suitable to apply to the thick negative lens 1 with a thick edge.
- the other configuration is substantially the same as the lower support 15 shown in FIGS. 3A to 3C.
- FIGS. 7A and 7B show an example in which the coating liquid escape portion 17D is formed of a vertically elongated long groove formed on one surface of the lower holding portion 15, for example, at the center of the surface 15a.
- the other configuration is substantially the same as the lower support 15 shown in FIGS. 3A to 3C.
- FIG. 8 the longitudinally extending long groove 18 formed with the coating liquid relief portion 17E at the center of the surface of the lower holding portion 15 and the front and back surfaces 15b and 15c of the lower holding portion 15 continuously provided at the lower end of the long groove 18
- the example comprised with the hole 19 to carry out is shown.
- the other configuration is substantially the same as the lower support 15 shown in FIGS. 3A to 3C.
- FIG. 9 shows an example in which the coating liquid relief portion 17F is configured by a long groove extending from the upper end to the lower end at the center of the surface of the lower holding portion 15.
- the other configuration is substantially the same as the lower support 15 shown in FIGS. 3A to 3C.
- FIG. 10 shows an example in which the coating liquid escape portion 17G is formed by a pair of left and right longitudinally long grooves 20a and 20b formed at the center of the surface of the lower holding portion 15. The upper ends of the long grooves 20 a and 20 b are open to the support surface 16.
- the other configuration is substantially the same as the lower support 15 shown in FIGS. 3A to 3C.
- FIG. 11A and FIG. 11B show an example in which the coating liquid escape portion 17H is constituted by vertically elongated elliptical protruding members 21a and 21b respectively provided in the center of the front and back surfaces 15a and 15b of the lower holding portion 15.
- the upper ends of the protrusions 21 a and 21 b are connected to the support surface 16.
- the other configuration is substantially the same as the lower support 15 shown in FIGS. 3A to 3C.
- FIG. 12 shows that the lower side holding portion 15 is formed of a wire, and the main wire portion 22 and a pair of left and right lower edge supporting wire members 23a and 23b extended at both ends of the main wire portion 22. It is configured.
- the main body wire portion 22 is formed in a U-shape, and includes two substantially parallel vertical pieces 22a and 22b and a semicircular connection piece 22c connecting lower ends of the vertical pieces 22a and 22b. A space surrounded by the vertical pieces 22a and 22b and the connecting piece 22c forms a coating solution release part 17J.
- the pair of left and right lower edge supporting wire members 23a and 23b are extended to the upper ends of the vertical pieces 22a and 22b so as to incline outward respectively, and the upper surface is the lower side of the edge surface 1a of the lens substrate 1
- a support surface 16 is formed to receive and support the side edges S1 and S2.
- the upper surface of the lower holding portion 15 is constituted by a support surface 16 for supporting the lower side edges S1 and S2 of the lens substrate 1 at two points, and a horizontal surface 27 provided on both sides of the support surface 16.
- a support surface 16 for supporting the lower side edges S1 and S2 of the lens substrate 1 at two points
- a horizontal surface 27 provided on both sides of the support surface 16.
- the other configuration is substantially the same as the lower support 15 shown in FIGS. 3A to 3C.
- the coating solution escape portion 17K of the lower holding portion 15 is formed by a narrow hole 25a formed at the center of the support surface 16 and a horizontally long long hole 25b (or long groove) communicating with the lower end of the hole 25a.
- Shows an example formed by The other configuration is substantially the same as the lower support 15 shown in FIGS. 3A to 3C.
- FIG. 15A and FIG. 15B form the lower side holding
- mold which a front view shape symmetrical with right and left.
- the lower holding portion 15 has right and left side surfaces vertical
- the V-shaped concave portion 30 is formed on the upper surface 16
- the V-shaped convex portion 31 is provided on the lower surface
- the coating liquid is released on the front and back surfaces.
- a portion 17L is formed.
- the coating liquid relief portion 17L extends over the entire length of the lower holding portion 15 in the height direction, and is constituted by a plurality of long grooves 28a to 28g formed at predetermined intervals in the width direction of the lower holding portion 15.
- the long grooves 28a to 28g are V-shaped grooves and preferably have a groove width of about 1 mm and are formed at intervals of 1 to 2 mm.
- the lens substrate 1 to which the coating solution 2 is to be applied and the lens holding jig 3 shown in FIG. 1 are prepared.
- the control lever 12 of the second arm 6B of the lens holding jig 3 is turned counterclockwise against the torsion coil spring 11 in FIG. 1 to open the second arm 6B, the first, The distance between the second side holders 8 and 9 is made larger than the outer diameter of the lens substrate 1.
- the lens base 1 is inserted between the holding portions 8, 9 and 15 of the first, second and third arms 6A, 6B and 6C, and the lower end thereof is the lower holding portion 15 of the third arm 6C.
- the control lever 12 is gradually rotated in the opposite direction to the above to close the second arm 6B, and the first and second side holding portions of the first and second arms 6B and 6B.
- the left and right side edges of the lens substrate 1 are held by the biasing force of the torsion coil spring 11 by 8 and 9.
- the lens substrate 1 is held by the first and second side holding portions 8 and 9 of the first and second arms 6A and 6B and the lower side holding portion 15 of the third arm 6C. Together with the lens holding jig 3 in the coating solution 2.
- the lens substrate 1 When immersing the lens substrate 1 in the coating solution 2, the lens substrate 1 is applied to the coating solution 2 with a depth such that the lens holding jig 3 and the lens substrate 1 do not form a closed space in the coating solution 2. Soak. That is, when the lens holding jig 3 is deeply immersed in the coating liquid 2 and the holder main body 5 is sunk in the coating liquid 2, the edge 1 a of the lens base 1 and the first, second, and third arms 6 A 6B and 6C and the holder main body 5 form a closed space in the coating liquid 2, when the lens holding jig 3 is pulled up and the lens substrate 1 is pulled out of the coating liquid 2, the coating liquid 2 is closed in the closed space. Film is formed.
- the immersion depth of the lens substrate 1 in the coating solution 2 is controlled, and in the coating solution 2, the lens substrate 1 and the first, second, and third arms 6A are provided. , 6B and 6C and the holder main body 5 have a depth not forming a closed space. That is, the lens substrate 1 is completely immersed in the coating liquid 2 and the lower half of the first, second and third arms 6A, 6B and 6C are immersed, and the holder main body 5 is immersed in the coating liquid 2 Do not let it do the application.
- a sealed space is not formed by the lens base 1 and the first, second and third arms 6A, 6B and 6C and the holder main body 5 in the coating liquid 2, so the lens
- the holding jig 3 is pulled up from the coating solution 2, a film is not formed, and the generation of a defective product due to the rupture of the film can be prevented.
- the lens holding jig 3 is raised from the inside of the coating solution 2 at a drawing speed of about 200 to 350 mm / min, and the lens substrate 1 is Pull out from the coating solution 2
- the coating solution 2 adhering to the lens substrate 1 flows downward along the optical surfaces 1 b and 1 c by gravity and adheres to the lower holding unit 15.
- the coating solution 2 is accumulated in the closed space 19 formed between the edge surface 1a and the support surface 16 of the lower holding portion 15. Therefore, if it is solidified as it is, there arises a problem that the film thickness of the film layer at the lower side edge of the edge surface 1a becomes thicker than the film layer of the other part.
- the coating solution relief portion 17 extending downward is provided at the center of the support surface 16, the coating liquid escapes in the closed space 19 between the peripheral surface 1 a and the support surface 16.
- the coating solution 2 can be further led downward by the coating solution release part 17. Therefore, the coating liquid 2 does not remain in the closed space 19, and the coating liquid 2 applied to the peripheral surface 1 a and the coating liquid 2 flowing from the closed space 19 to the coating liquid release part 17 can be separated. Therefore, the coating solution 2 applied to the peripheral surface 1 a is applied to a constant film thickness without being affected by the coating solution remaining in the closed space 19.
- the lens substrate 1 is heated at a predetermined temperature for a predetermined time to completely cure the coating solution 2.
- a hard coat layer is formed on the edge surface 1 a and the optical surfaces 1 b and 1 c of the lens substrate 1.
- the lens base 1 is removed from the lens holding jig 3, and the lower side held by the lower side holding portion 15 of the third arm 6C on the edge surface 1 a of the lens base 1
- the edge is visually inspected and the film thickness of the hard coat layer is evaluated in accordance with the evaluation criteria. If the film thickness is equal to or more than the evaluation standard, it is judged as a non-defective product, and if it is equal to or less than the evaluation standard, it is judged as a defective product, and the manufacturing of the lens substrate 1 is finished.
- Example 3 Lens holding jig 3 according to the present invention (Examples 1 to 6) according to the present invention shown in FIGS. 3A to 3C and a conventional lens holding jig not having the coating liquid escape portion 17 according to the present invention (Comparative Example 1)
- the coating solution relief portion 17 is a long hole in the longitudinal direction, the cutting depth D is 5 mm and 10 mm, the cutting width W is 1 mm and 2 mm, and the opening angle ⁇ of the holding surface 16 is 90 ° and 120
- the experiment was conducted by manufacturing four types of lens holding jigs 3 which were set to be °°.
- the conventional lens holding jig differs from the lens holding jig 3 according to the present invention only in that the lower holding portion is not provided with the above-mentioned coating solution release portion 17, and all other configurations are the same. .
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- Ophthalmology & Optometry (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
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- Manufacturing & Machinery (AREA)
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Abstract
Description
塗布液逃がし部が長溝や長孔や溝と孔の組み合わせの場合は、溝や孔の加工形成が容易で、下側保持部を安価に製作することができる。すなわち、下側保持部がプレートの場合、カッターで溝や孔を形成すればよい。
このような下側保持部は、線材をU字状、V字状または上向きコ字状等に折り曲げ、その上端に外側上方に向かって傾斜する線材部(下側縁支持用線材部)を延設することにより、容易に製作することができる。
第1、第2のアームのうち少なくとも一方のアームは、閉方向に付与されているので、2つの側方保持部でレンズ基材の左右両側縁を挟持することができ、安定した状態での保持を可能にする。
塗布液の塗布時に、レンズ基材とレンズ保持用治具が塗布液中において閉空間を形成しなければ、レンズ基材を塗布液から引き出したとき塗布液が閉空間に溜まったり膜を張ることがない。したがって、溜まった塗布液によるレンズ表面に塗布されている塗布液の膜厚への影響や、膜の破裂によりその飛沫がレンズ表面に付着するといったおそれもなく、不良品の発生を防止することができる。
まず、塗布液2を塗布すべきレンズ基材1と図1に示すレンズ保持用治具3を用意する。次に、レンズ保持用治具3の第2のアーム6Bの操作レバー12を図1において捩りコイルばね11に抗して反時計方向に回動させて第2のアーム6Bを開き、第1、第2の側方保持部8、9の間隔をレンズ基材1の外径より大きくする。そして、この状態で第1、第2、第3のアーム6A、6B、6Cの保持部8、9、15間にレンズ基材1を差込み、下端を第3のアーム6Cの下側保持部15の支持面16上に載置する。そして、この状態で操作レバー12を上記とは反対方向に徐々に回動させて第2のアーム6Bを閉じ、第1、第2のアーム6B、6Bの第1、第2の側方保持部8、9によってレンズ基材1の左右両側縁を捩りコイルばね11の付勢力によって挟持する。これによってレンズ基材1は、第1、第2のアーム6A、6Bの第1、第2の側方保持部8、9および第3のアーム6Cの下側保持部15によって保持され、この状態でレンズ保持用治具3とともに塗布液2に浸漬される。
図3A~図3Cに示した本発明に係るレンズ保持用治具3(実施例1~6)と、本発明における塗布液逃がし部17を備えない従来型のレンズ保持用治具(比較例1~6)を用いてレンズ基材1に基材用ハードコート液(HOYA製Ne=1.6 )を塗布する実験を行い、膜破裂の有無およびコバカス残りについての評価を行った結果を以下の表1に示す。
Claims (12)
- 保持すべきレンズ基材を挟んでその両側に配設された第1、第2、第3のアームと、
前記第1、第2のアームの下端にそれぞれ設けられ、前記レンズ基材のコバ面の左右両側縁を保持する第1、第2の側方保持部と、
前記第3のアームに設けられ、前記レンズ基材のコバ面の下側縁を保持する下側保持部とを備え、
前記下側保持部は、前記レンズ基材のコバ面の下側縁を2点支持する支持面と、この支持面より下方に延在する塗布液逃がし部とを有し、
前記第1、第2の側方保持部および前記下側保持部は、前記レンズ基材への塗布液の塗布時に前記第1、第2、第3のアームとともに前記塗布液に浸漬されることを特徴とするレンズ保持用治具。 - 前記下側保持部は、プレートによって形成され、上面が前記レンズ基材のコバ面の下側縁を2点支持する支持面を形成し、表裏面のうち少なくともいずれか一方の面に前記塗布液逃がし部が形成されていることを特徴とする請求項1記載のレンズ保持用治具。
- 前記塗布液逃がし部は、長溝であることを特徴とする請求項2記載のレンズ保持用治具。
- 前記塗布液逃がし部は、長孔であることを特徴とする請求項2記載のレンズ保持用治具。
- 前記塗布液逃がし部は、前記下側保持部の表裏面のうちいずれか一方の面に形成された長溝と、この長溝の下端に連設され前記下側保持部の表裏面に開放する孔とからなることを特徴とする請求項2記載のレンズ保持用治具。
- 前記塗布液逃がし部は、縦長の突状体であることを特徴とする請求項2記載のレンズ保持用治具。
- 前記下側保持部は、線材によって形成され、前記塗布液逃がし部を形成する本体線材部と、前記レンズ基材のコバ面の下側縁を2点支持する下側縁支持用線材部とを備えていることを特徴とする請求項1記載のレンズ保持用治具。
- 前記第1、第2のアームは、互いに対向して配置され、少なくともいずれか一方が他方に対して開閉自在で、付勢手段によって閉方向に付勢されていることを特徴とする請求項1記載のレンズ保持用治具。
- 前記レンズ基材は、塗布液内においてレンズ保持用治具と閉空間を形成しない深さ内で前記塗布液に浸漬されることを特徴とする請求項1記載のレンズ保持用治具。
- 前記レンズ基材は、プラスチックレンズであることを特徴とする請求項1記載のレンズ保持用治具。
- 請求項1記載のレンズ保持用治具を用いてレンズ基材のコバ面を保持する工程と、
前記レンズ基材を保持した前記レンズ保持用治具を塗布液中に浸漬し、前記レンズ基材に塗布液を塗布する塗布工程と、
前記レンズ保持用治具を前記塗布液から引き出した後、前記レンズ基材に塗布された前記塗布液を硬化させる工程と、
を備えたレンズ基材の製造方法。 - レンズ基材は、塗布液内において前記レンズ保持用治具と閉空間を形成しない深さ内で前記塗布液に浸漬されることを特徴とする請求項11記載のレンズ基材の製造方法。
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KR1020117015689A KR101290398B1 (ko) | 2009-01-09 | 2010-01-05 | 렌즈유지용 치구 및 이것을 이용한 렌즈기재의 제조방법 |
AU2010204043A AU2010204043B2 (en) | 2009-01-09 | 2010-01-05 | Lens holding jig and method of manufacturing lens base material using same |
CN2010800099515A CN102341742B (zh) | 2009-01-09 | 2010-01-05 | 透镜保持夹具和使用该透镜保持夹具制造透镜基材的方法 |
US13/143,729 US20120114863A1 (en) | 2009-01-09 | 2010-01-05 | Lens holding jig and method of manufacturing lens base material using the same |
JP2010545761A JP5286368B2 (ja) | 2009-01-09 | 2010-01-05 | レンズ保持用治具およびこれを用いたレンズ基材の製造方法 |
EP10729197.3A EP2386900B1 (en) | 2009-01-09 | 2010-01-05 | Lens holding jig |
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JP2012240197A (ja) * | 2011-05-18 | 2012-12-10 | Hoya Corp | レンズ保持用ラックおよびレンズ製造方法 |
JP2012242832A (ja) * | 2011-05-18 | 2012-12-10 | Hoya Corp | レンズ保持用ラックおよびレンズ製造方法 |
JP2014508957A (ja) * | 2010-11-25 | 2014-04-10 | エスシーエル・インターナショナル・スペシャル・コーチング・ラボラトリー | オフセットフックを備えたレンズホルダー |
WO2022196215A1 (ja) * | 2021-03-15 | 2022-09-22 | ホヤ レンズ タイランド リミテッド | 保持治具、光学素子のコーティング方法、光学レンズの製造方法 |
WO2024106325A1 (ja) * | 2022-11-15 | 2024-05-23 | ホヤ レンズ タイランド リミテッド | 保持治具及び光学素子の製造方法 |
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EP2386900B1 (en) | 2018-08-08 |
CN102341742A (zh) | 2012-02-01 |
CN102341742B (zh) | 2013-05-29 |
JP5286368B2 (ja) | 2013-09-11 |
AU2010204043B2 (en) | 2015-03-05 |
KR101290398B1 (ko) | 2013-07-26 |
EP2386900A1 (en) | 2011-11-16 |
EP2386900A4 (en) | 2012-08-15 |
JPWO2010079777A1 (ja) | 2012-06-21 |
AU2010204043A1 (en) | 2011-08-25 |
KR20110089885A (ko) | 2011-08-09 |
US20120114863A1 (en) | 2012-05-10 |
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