WO2010073625A1 - Procédé de fabrication d'une lentille en résine, moule pour la fabrication d'une lentille en résine et film pour l'insertion d'une lentille en résine - Google Patents

Procédé de fabrication d'une lentille en résine, moule pour la fabrication d'une lentille en résine et film pour l'insertion d'une lentille en résine Download PDF

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Publication number
WO2010073625A1
WO2010073625A1 PCT/JP2009/007126 JP2009007126W WO2010073625A1 WO 2010073625 A1 WO2010073625 A1 WO 2010073625A1 JP 2009007126 W JP2009007126 W JP 2009007126W WO 2010073625 A1 WO2010073625 A1 WO 2010073625A1
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WIPO (PCT)
Prior art keywords
resin
lens
film
mold
gap
Prior art date
Application number
PCT/JP2009/007126
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English (en)
Japanese (ja)
Inventor
脇保英之
井野茂樹
Original Assignee
株式会社ニコン・エシロール
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Publication date
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Priority to JP2010543857A priority Critical patent/JPWO2010073625A1/ja
Publication of WO2010073625A1 publication Critical patent/WO2010073625A1/fr

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00—Producing optical elements, e.g. lenses or prisms
    • B29D11/0073—Optical laminates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00—Moulds or cores; Details thereof or accessories therefor
    • B29C33/12—Moulds or cores; Details thereof or accessories therefor with incorporated means for positioning inserts, e.g. labels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00—Producing optical elements, e.g. lenses or prisms
    • B29D11/00009—Production of simple or compound lenses
    • B29D11/00413—Production of simple or compound lenses made by moulding between two mould parts which are not in direct contact with one another, e.g. comprising a seal between or on the edges
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00—Producing optical elements, e.g. lenses or prisms
    • B29D11/00634—Production of filters
    • B29D11/00644—Production of filters polarizing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00—Producing optical elements, e.g. lenses or prisms
    • B29D11/00009—Production of simple or compound lenses
    • B29D11/0048—Moulds for lenses
    • B29D11/00528—Consisting of two mould halves joined by an annular gasket
    • G—PHYSICS
    • G02—OPTICS
    • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B3/00—Simple or compound lenses

Definitions

  • the present invention relates to a method for producing a plastic lens for eyeglasses or a resin lens used as an optical element, a mold for producing a resin lens suitably used for the production method, and a resin lens interpolating film.
  • Plastic materials are light and tough, and are relatively easy to dye, so in recent years they are widely used for various optical elements, particularly spectacle lenses.
  • Eyeglass lenses are required to have characteristics such as low specific gravity, high transparency, low yellowness, high refractive index, high Abbe number, and toughness.
  • high refractive index enables thinning of the lens, and high Abbe The number reduces the chromatic aberration of the lens.
  • compositions for optical materials that provide optical materials having a refractive index of 1.7 or more and an Abbe number of 30 or more have been proposed for the purpose of reducing the thickness.
  • episulfide systems that can further increase the refractive index are proposed.
  • Compositions for optical materials using compounds have been proposed.
  • episulfide resin is formed into a molded body that does not have fluidity, has refractive power but does not have performance as a finished product lens, and forms a cavity on the adherend surface of the molded body. It is manufactured by injecting a raw material of a different kind from the resin material and polymerizing and curing it in the cavity. That is, by forming the different types of resin materials with a substantially constant thickness on the surface of the episulfide resin molded body, the layers are bonded and integrated as a layer having substantially no refractive power. At least one of the reflection characteristics, impact resistance, dyeability, and processability is improved from the molded article.
  • thermoplastic film excellent in impact resistance is sandwiched between a pair of molds, two gaps are formed between the pair of molds and the thermoplastic film, and each of these two gaps is filled with a lens material.
  • a resin lens by polymerizing and curing the lens material in a single resin molding step.
  • there is a new problem that the insertion position accuracy of the film is poor and misalignment easily occurs.
  • An object of an aspect of the present invention is a method for manufacturing a resin lens that has high manufacturing efficiency, facilitates placement of a resin film with respect to a mold, and can improve the positional accuracy thereof, and is suitably used for this manufacturing method. It is providing the mold for resin lens manufacture, and the film for resin lens insertion.
  • a resin film is disposed between a pair of molds, and a plurality of gaps are formed between the inner surface of the pair of molds and the outer surface of the resin film. Covering the sides of the gap portion by covering the side surfaces of the pair of molds and the side surface of the resin film with a covering material, and making the gap portion a substantially closed space having a filling port; Injecting and filling a lens material from the filling port into the substantially closed space; And a step of polymerizing and curing the lens material to form a resin lens in which the cured resin and the resin film are integrated.
  • At least one of the gaps on the outer peripheral part of the inner surface of the mold or the outer peripheral part of the outer surface of the resin film.
  • at least one of the plurality of gaps is formed by using a protrusion provided.
  • a resin film is disposed between a pair of molds, and a plurality of gaps are formed between the inner surfaces of the pair of molds and the outer surface of the resin film. And covering the sides of the gap by covering the side surfaces of the pair of molds and the side of the resin film with a covering material, and making the gap substantially a closed space having a filling port; Injecting and filling a lens material from the filling port into the substantially closed space; And a step of polymerizing and curing the lens material to form a resin lens in which the cured resin and the resin film are integrated.
  • At least one of the gaps between the outer peripheral part of the inner surface of at least one of the pair of molds and the outer peripheral part of the outer surface of the resin film is formed by arranging a spacer for holding the gap with a predetermined width.
  • the method for producing a resin lens in which a film is inserted, Contacting the film with a protrusion provided on the outer peripheral portion of the inner surface of the first mold, and forming a first gap portion held at a predetermined height by the protrusion; and Forming a second gap between the film and the second mold; Injecting a flowable lens material into the first gap and the second gap; It is characterized by having.
  • the method for producing a resin lens in which a film is inserted, A spacer is disposed between the film and the first mold, the film is brought into contact with one surface of the spacer, the first mold is brought into contact with the other surface, and the spacer is held at a predetermined height.
  • One aspect of the mold for manufacturing a resin lens illustrating the present invention is a mold for manufacturing a resin lens integrally having a lens substrate on both sides of a resin film, A predetermined gap is formed between the resin film and an outer peripheral portion of an inner surface that is a forming surface of the lens base material, and a protrusion for holding the gap at a predetermined width is provided. It is a feature.
  • a resin film is disposed between a pair of molds, and a lens material is filled in a gap between the inner surface of the pair of molds and the outer surface of the resin film.
  • a resin lens insertion film used as the resin film, A predetermined gap is formed between the outer periphery of at least one outer surface and the mold, and a protrusion for holding the gap at a predetermined width is provided.
  • the resin lens can be produced by a less resin molding process, and thus the production efficiency can be increased.
  • the resin film can be easily arranged with respect to the mold, and the positional accuracy can be improved. Therefore, the resin lens can be manufactured easily and with high accuracy.
  • the manufacturing efficiency can be increased by manufacturing the resin lens using the same, and the manufacturing efficiency can be easily increased.
  • a resin lens can be manufactured with high accuracy.
  • FIG. 1 is a side sectional view showing an example of a resin lens according to the present invention.
  • Reference numeral 1 in FIG. 1 is a resin lens for eyeglasses.
  • the resin lens 1 includes a first lens base 2 made of an optical resin, a resin film 3 made of a thermoplastic resin, and a second lens base 4 bonded to both surfaces of the resin film 3. It is joined through the layers 5 and 5.
  • the 1st lens base material 2 and the 2nd lens base material 4 may consist of resin of the same material, and may consist of resin of a different material.
  • the 1st lens base material 2 and the 2nd lens base material 4 are given by the shaping
  • the optical resin for forming the first lens substrate 2 is not limited, but an optical resin mainly composed of an episulfide resin is suitable for forming a resin lens having a high refractive index. Used.
  • the optical resin having an episulfide resin as a main component is not particularly limited as long as it is a resin having a high refractive index obtained by polymerizing a monomer having at least one episulfide group as a main component. Specifically, one or a mixture of two or more known episulfides is used as the monomer. Moreover, in order to raise a refractive index, the inorganic compound containing a sulfur atom, a tin atom, and a selenium atom may be added.
  • MR-174 (trade name, refractive index: 1.74) manufactured by Mitsui Chemicals, Inc. is preferably used as the episulfide resin for forming the first lens substrate 2.
  • the refractive index of the optical resin mainly composed of episulfide resin constituting the first lens substrate 2 is preferably 1.70 or more, more preferably 1.74 or more, and 1.74 to 1.78. Is desirable.
  • the optical resin for forming the second lens substrate 4 may be the same optical resin as the first lens substrate 2 or a different optical resin.
  • different optical resins include diallyl carbonate type, acrylate type, polythiourethane type, episulfide type, and a mixed type of episulfide compound and isocyanate compound.
  • an optical resin mainly composed of a polythiourethane resin or an episulfide resin is preferable.
  • an optical resin mainly composed of a polythiourethane resin having a high refractive index it is most preferable to use an optical resin mainly composed of a polythiourethane resin having a high refractive index.
  • a polythiourethane resin is used as the optical resin for forming the second lens substrate 4, for example, MR-7 (trade name, refractive index 1.67) or MR-8 (Mitsui Chemical Co., Ltd.)
  • MR-7 trade name, refractive index 1.67)
  • MR-8 Mitsubishi Chemical Co., Ltd.
  • a trade name, a refractive index of 1.60 is preferably used.
  • the refractive index of the optical resin forming the second lens substrate 4 is preferably 1.60 or more, more preferably 1.67 or more, and preferably 1.67 to 1.70.
  • optical resin which has an episulfide resin as a main component as optical resin which forms the 2nd lens base material 4
  • the above-mentioned episulfide resin which forms the 1st lens base material 2 is a main component.
  • the same resin as the optical resin can be used.
  • the resin constituting the resin film 3 is not particularly limited as long as it is a resin having good transparency and good impact resistance, but it is more preferable to have a more excellent functional property.
  • a polyester resin polyethylene terephthalate, polyethylene naphthalate, poly-1,4-cyclohexanedimethylene terephthalate, polyethylene-1,2-diphenoxyethane-4,4 '-Dicarboxylate, polybutylene terephthalate, etc.
  • cellulose ester triacetylcellulose, diacetylcellulose, propionylcellulose, butyrylcellulose, acetylpropionylcellulose, nitrocellulose, acetate butyratecellulose, etc.
  • polyacrylic resin polyurethane Resin, polycarbonate, polyamide, polyether, polysulfone, polyethersulfone, polyolefin (polypropylene, polyethylene, polymethylpentene ),
  • polycarbonate resin cellulose resin (cellulose acetate, propyl cellulose, acetic acid / butyric acid cellulose, etc.), alicyclic polyolefin resin, polyester resin, acrylic resin, fluorene resin
  • polyester resins fluorine resins
  • polyolefins polypropylene, polyethylene, etc.
  • polyarylate polymethyl methacrylate, nylon, and the like.
  • resin which comprises the resin film 3 it is not specifically limited to the above thing, For example, poly (thio) urethane, polyvinyl alcohol, polyarylene etc. can also be used.
  • the thickness of the resin film 3 is preferably 80 to 650 ⁇ m, more preferably 120 to 550 ⁇ m, and particularly preferably 180 to 450 ⁇ m.
  • the characteristic of the resin film 3 is exhibited favorably and the characteristic of the resin film 3 can be favorably imparted to the resin lens 1.
  • the toughness of the high refractive index resin lens can be increased by making the thickness of the resin film 3 larger than the lower limit.
  • the refractive index of the high refractive index resin lens can be increased, and the lens can be designed to be thin.
  • the resin film 3 a flat film can be used, but a plano lens-like film is more preferably used.
  • the curvature of the resin film 3 is the convex surface of the resin lens 1, that is, the second lens substrate 4. It is preferable to form substantially the same curvature as that of the convex surface. Thereby, the 2nd lens base material 4 can be made thin, As a result, the resin lens 1 can be designed thinly.
  • the lens substrate (second lens substrate 4) on the lens convex surface side of the semi-finished lens is made thinner than the lens substrate (first lens substrate 2) on the lens concave surface side. It is possible to employ a method in which only the lens concave surface side is polished without polishing the convex surface side.
  • the second lens substrate 4 on the lens convex surface side is replaced with the first lens base on the lens concave surface side. By making it thinner than the material 2, the average refractive index of the entire resin lens 1 can be designed high.
  • the resin film 3 is provided with an adhesive layer 5 on both sides in order to improve the adhesion between the first lens substrate 2 and the second lens substrate 4.
  • the material of the adhesive layer 5 is not particularly limited, and examples thereof include (meth) acrylate resins, epoxy resins, (thio) urethane resins, and polyester resins, preferably (meth) acrylate resins, Epoxy resins and (thio) urethane resins are used.
  • FIG. 2A and 2B are views showing an embodiment of a mold for producing a resin lens according to the present invention
  • FIG. 2A is a side sectional view of the mold
  • FIG. 2B is a front view of the mold.
  • reference numeral 10 denotes a mold for manufacturing a resin lens for spectacles (hereinafter referred to as a mold), which is basically used for manufacturing a resin lens including a pair of molds, that is, a first mold and a second mold. This is one of the molds (first mold).
  • the mold (first mold) 10 is a mold for molding the convex surface of the resin lens 1 shown in FIG. 1 (the outer surface of the second lens substrate 4), and has a disk shape as shown in FIG. 2B.
  • the inner surface 10a which is the molding surface, has a predetermined concave curvature.
  • the mold 10 is made of, for example, glass, and the outer surface thereof has a curvature corresponding to the inner surface 10a.
  • the mold 10 is provided with a protrusion 11 on the inner surface 10a.
  • the protruding portion 11 is an annular shape provided on the outer peripheral portion of the inner surface 10a, and a notch portion 12 is formed in a part thereof.
  • the notch 12 is cut out in the width direction of the protrusion 11 so that the outside and the inside of the protrusion 11 communicate with each other.
  • the protrusion part 11 may be integrally formed with the plate-shaped main-body part 10b of the mold 10, may be formed separately from the main-body part 10b, and may be integrated by welding etc.
  • the protrusion part 11 is not made into the perfect cyclic
  • the protrusion 11 is formed so that its thickness (height) corresponds to the thickness of the second lens substrate 4 of the resin lens 1 to be manufactured.
  • the second lens base 4 is formed with a thickness equal to that of the second lens base 4. Further, as will be described later, the portion corresponding to the protruding portion 11 is finally polished and removed, so that the width is preferably formed to the minimum necessary width.
  • the projecting portion 11 is formed in a substantially annular shape (annular shape in which the notch portion 12 is formed).
  • these small-piece-like protruding portions 13 may be arranged at equal intervals on the outer peripheral portion of the inner surface 10 a of the mold 10.
  • an adhesive is applied to the tip surface of the protruding portion 11 (or 13) during use, which will be described later.
  • the pressure-sensitive adhesive is not particularly limited, and various types such as a resin emulsion type and a rubber latex type can be used. However, since it is heated to, for example, about 100 ° C. to 150 ° C. at the time of molding, which will be described later, a material having high heat resistance is preferable, and therefore, a silicon-based adhesive is suitably used.
  • FIG. 4A and 4B are views showing an embodiment of the resin lens insertion film of the present invention
  • FIG. 4A is a side sectional view of the resin lens insertion film
  • FIG. 4B is a resin lens insertion film.
  • reference numeral 20 denotes a resin lens interpolating film for spectacles (hereinafter referred to as an interpolating film).
  • the interpolating film 20 is used as a constituent element when the resin lens 1 shown in FIG. 1 is manufactured, and then the resin lens 1 is finished to become the resin film 3. That is, in this embodiment, the film for insertion 20 has a disc shape as shown in FIG. 4B, and has a predetermined curvature on both surfaces (outer surfaces) 20a and 20b which are the molding surfaces as shown in FIG. 4B. I have it.
  • One outer surface 20a is bonded to the inner surface of the second lens substrate 4 of the resin lens 1 shown in FIG. 1, and thus corresponds to the concave curvature of the inner surface of the second lens substrate 4. It is formed with a convex curvature.
  • the other outer surface 20b is bonded to the inner surface of the first lens substrate 2 of the resin lens 1, and has a concave shape corresponding to the convex curvature of the inner surface of the first lens substrate 2. It is formed with curvature.
  • the curvatures of the outer surface 20a and the outer surface 20b are the same except for the difference between the convex shape and the concave shape, and therefore the thickness thereof is the same over almost the entire region.
  • the insertion film 20 is provided with a protruding portion 21 on the outer peripheral portion of the outer surface 20a formed in a convex shape, as shown in FIGS. 4A and 4B.
  • the protruding portion 21 is annular like the protruding portion 11 provided on the mold 10, and a notch 22 is formed in a part thereof.
  • the cutout portion 22 is cut out in the width direction of the protruding portion 21 so that the outside and the inside of the protruding portion 21 communicate with each other.
  • the protruding portion 21 may also be formed integrally with the plate-like main body portion 20c of the insertion film 20, or may be formed separately from the main body portion 20c and integrated by bonding or the like.
  • the protrusion 21 is expressed as a substantially annular shape as in the case of the protrusion 11 described above.
  • the protrusion 21 is formed so that its thickness (height) corresponds to the thickness of the second lens base 4 of the resin lens 1 to be manufactured.
  • the second lens base 4 is formed with a thickness equal to that of the second lens base 4. Further, as described later, since the portion corresponding to the protruding portion 21 is finally polished and removed as described later, it is preferable that the width be formed to a minimum necessary width.
  • the protruding portion 21 is formed in a substantially annular shape (annular shape in which the notch portion 22 is formed), but for example, as in the case of the mold 10 shown in FIG. You may make it arrange
  • a silicone-based adhesive is applied to the distal end surface of the protruding portion 21 during use, which will be described later.
  • the mold (first mold) 10 and a mold (second mold) 14 paired therewith are prepared.
  • the mold 14 may have a protruding portion formed on the inner surface thereof as in the mold 10, or may not have a protruding portion formed as in the prior art. In the present embodiment, one having no protrusion is used.
  • the resin film 3 is disposed between the pair of molds 10 and 14.
  • the resin film 3 a general resin film having no protrusion is used instead of the interpolating film 20 shown in FIGS. 4A and 4B.
  • This resin film 3 is previously provided with a material for forming the adhesive layer 5 (resin material) shown in FIG.
  • the adhesive is previously apply
  • positioning the resin film 3 in this way the outer surface by the side of the mold 10 is made to contact
  • the resin film 3 is held in the mold 10 while being positioned.
  • a gap portion (first gap portion) 15 having a width corresponding to the thickness (height) of the protruding portion 11 is formed between the mold 10 and the resin film 3.
  • the mold 14 is positioned so as to form a predetermined gap (second gap) 16 between the resin film 3 and the resin film 3.
  • the molds 10 and 14 are maintained while maintaining the widths of the gap portions 15 and 16.
  • the side surface of the resin film 3 and the side surface of the resin film 3 are covered with an adhesive tape (covering material) 17, thereby covering the sides of the gaps 15 and 16.
  • the gaps 15 and 16 are covered with a part thereof being opened, and this opening is used as a filling port (not shown) for the lens material.
  • the protrusion part 11 of the mold 10 is formed in the substantially cyclic
  • the gaps 15 and 16 become spaces where the portions other than the filling port are closed, that is, substantially closed spaces.
  • a lens material is injected and filled from the filling port formed and arranged in this manner into the substantially closed space (gap portions 15 and 16).
  • the optical resin for forming the first lens substrate 2 shown in FIG. 1 is injected and filled into the gap portion 16 as the lens material 2a, and the second lens base is filled in the gap portion 15.
  • the optical resin for forming the material 4 is injected and filled as a lens material 4a.
  • the gap portion 15 and the gap portion 16 are substantially closed spaces that are independent on the gap portion 15 side by the protruding portions 11, the gap portion 16 side is also a substantially closed space that is independent. Therefore, even if different lens materials (optical resins) are filled, they are not mixed.
  • the molds 10 and 14 are heated for a predetermined time to polymerize and cure the lens materials 2a and 4a.
  • the heating temperature is about 100 ° C. to 150 ° C., although it varies depending on the lens materials 2a and 4a.
  • the adhesive tape 17 is peeled off, and the molds 10 and 14 are released to form a resin lens 1a in which the cured resin (lens material) and the resin film 3 are integrated as shown in FIG. 6B. To do.
  • the second lens base 4 side is smaller in diameter than the first lens base 2 because the resin corresponding to the protruding portion 11 of the mold 10 is not filled with resin. It has become. Therefore, the outer peripheral portion of the first lens substrate 2 corresponding to the protruding portion 11 is polished, and the outer peripheral portions of the resin film 3 and the second lens substrate 4 are also polished, so that the outer peripheral portion of the resin lens 1a is polished. Remove. Thereby, the resin lens 1 shown in FIG. 1 is obtained.
  • the resin film 3 is disposed between the pair of molds 10 and 14, and a gap is formed between the inner surface of the pair of molds 10 and 14 and the outer surface of the resin film 3.
  • the gap portion 15 is formed using the mold 10 according to the present invention in which the protruding portion 11 is provided. Therefore, the resin film 3 is simply brought into contact with the protruding portion 11, A gap portion 15 having a width corresponding to the height of the protruding portion 11 can be accurately formed between the resin film 3 and the resin film 3.
  • an adhesive is provided on the front end surface of the protruding portion 11, and the front end surface of the protruding portion 11 and the resin film 3 are brought into contact with each other, so that the resin film 3 can be easily put on the mold 10 via the protruding portion 11. Therefore, the positioning of the resin film 3 with respect to the mold 10 can be easily and accurately performed. Therefore, according to this method of manufacturing the resin lens 1, since the resin molding process is performed once, the manufacturing efficiency is high, and the resin lens 1 can be manufactured easily and with high accuracy.
  • the projecting portion 11 is formed in a substantially annular shape having the notch portion 12, when the gap portion (first gap portion) 15 is a substantially closed space having a filling port, the notch portion 12 is formed. By making it correspond to the filling port, the substantially closed space can be formed in an independent state by the protrusion 11. Therefore, it becomes easy to fill and fill the gaps 15 and 16 with different lens materials.
  • the protrusion 11 has a substantially annular shape as shown in FIG. 2B, but the protrusion 13 has a small piece as shown in FIG. 3. It may be.
  • the gap portion 15 between the mold 10 and the resin film 3 does not become a substantially closed space independent by the protruding portion 13. Therefore, in particular, when the first lens substrate 2 and the second lens substrate 4 are formed of the same material, the lens material is injected and filled in one of the gaps 15 and 16, so that the other In addition, the filling process can be facilitated.
  • a method for manufacturing the resin lens 1 having the configuration shown in FIG. 1 using the interpolation film 20 shown in FIGS. 4A and 4B. Will be described.
  • This method is different from the methods shown in FIGS. 5A to 5C, 6A and 6B in that a conventional mold without a protruding portion is used as a mold for molding the outer surface of the second lens substrate 4. This is a point using an interpolating film 20 as the resin film 3.
  • a conventional pair of molds 18 and 14 (first mold 18 and second mold 14) is prepared.
  • the interpolating film 20 is disposed between the pair of molds 18 and 14.
  • a material for forming the adhesive layer 5 (resin material) shown in FIG. 1 is provided on both surfaces in advance, and an adhesive is applied to the tip surface of the protruding portion 21 in advance. Keep it. And when arranging the film 20 for insertion in this way, especially the side in which the protrusion part 21 was formed was positioned with respect to the inner surface of the mold 18, and the front end surface of this protrusion part 21 is made to contact
  • the interpolating film 20 is held by the mold 18 while being positioned.
  • a gap portion (first gap portion) 15 having a width corresponding to the thickness (height) of the protruding portion 21 is formed between the mold 18 and the insertion film 20.
  • the mold 14 is positioned so as to form a predetermined gap portion (second gap portion) 16 between the insertion film 20 and the insertion film 20.
  • the resin lens 1 b obtained as shown in FIG. 7C is integrally provided with the protruding portion 21 of the insertion film 20. ing. Therefore, while polishing the outer peripheral portion of the first lens substrate 2 corresponding to the protrusion 21, the protrusion 21 of the insertion film 20 and the outer periphery of the second lens substrate 4 are also polished together, The outer periphery of the resin lens 1b is removed. Thereby, the film 20 for interpolation becomes the resin film 3 shown in FIG. 1, and the resin lens 1 is obtained.
  • an interpolating film 20 is arranged between the pair of molds 18 and 14, and the inner surface of the pair of molds 18 and 14 and the outer surface of the interpolating film 20 are arranged.
  • the gap 15 is formed using the interpolating film 20 according to the present invention in which the protrusions 21 are provided. Therefore, the gap 15 having a width corresponding to the height of the protrusion 21 is accurately formed between the mold 18 and the insertion film 20 simply by bringing the insertion film 20 into contact with the protrusion 11. be able to.
  • an adhesive is provided on the front end surface of the projecting portion 21 and the front end surface of the projecting portion 21 and the mold 18 are brought into contact with each other, whereby the insertion film 20 can be easily put on the mold 18 via the projecting portion 21. Can be held. Therefore, the positioning of the insertion film 20 with respect to the mold 18 can be performed easily and accurately. Therefore, according to this method of manufacturing the resin lens 1, since the resin molding process is performed once, the manufacturing efficiency is high, and the resin lens 1 can be manufactured easily and with high accuracy.
  • the projecting portion 21 is formed in a substantially annular shape having the notch portion 22, when the gap portion (first gap portion) 15 is made a substantially closed space having a filling port, the notch portion 22 is formed. By making it correspond to the filling port, the substantially closed space can be formed in an independent state by the protrusion 21. Therefore, it becomes easy to fill and fill the gaps 15 and 16 with different lens materials.
  • a method for manufacturing the resin lens 1 having the configuration shown in FIG. 1 will be described as a third embodiment of the method for manufacturing a resin lens of the present invention.
  • This method is different from the first and second embodiments described above, without using the mold 10 provided with the protruding portion 11 or the interpolating film 20 provided with the protruding portion 21. This is a point using a spacer corresponding to the portion 21.
  • a substantially annular spacer 31 as shown in FIGS. 8A and 8B is prepared.
  • the spacer 31 has an annular shape like the protrusions 11 and 21 and affects the reaction when polymerizing and curing a lens material (optical resin) such as metal, resin, glass, and ceramics. It is made up of things that don't give
  • the spacer 31 has a notch 32 formed in a part thereof. The cutout 32 is cut out in the width direction of the spacer 31 so that the outside and the inside communicate with each other.
  • the spacer 31 is formed so that its thickness (height) corresponds to the thickness of the second lens substrate 4 of the resin lens 1 to be manufactured.
  • the second lens base 4 is formed with a thickness equal to that of the second lens base 4. Further, with respect to the width, since the portion corresponding to the spacer 31 is finally removed by polishing, it is preferable that the width be formed to a minimum necessary width.
  • the spacer in the present invention is formed in a substantially annular shape (annular shape in which the notch portion 32 is formed) as shown in FIG. 8B, but, for example, a plurality of spacers are formed like the protruding portion 13 of the mold 10 shown in FIG. It may consist of a small piece. Moreover, about such a spacer, the adhesives, such as a silicone type, are apply
  • FIGS. 8A and 8B In order to manufacture the resin lens 1 by using the spacer 31 shown in FIGS. 8A and 8B as such a spacer, first, as shown in FIG. 9A, a pair of conventional molds 18 shown in FIG. 7A is used. , 14 are prepared. Next, as shown in FIG. 9B, a spacer 31 is attached to the inner periphery of the mold 18 out of the pair of molds 18 and 14. At that time, by applying an adhesive to both surfaces of the spacer 31 in advance, the spacer 31 is adhered to the mold 18 and held therein.
  • the resin film 3 is disposed between the pair of molds 18 and 14.
  • the formation material (resin material) of the contact bonding layer 5 shown in FIG. the outer peripheral portion thereof is brought into contact with the spacer 31 particularly in a state where the resin film 3 is positioned with respect to the inner surface of the mold 18.
  • the resin film 3 is held by the mold 18 while being positioned through the spacer 31.
  • a gap portion (first gap portion) 15 having a width corresponding to the thickness (height) of the spacer 31 is formed between the mold 18 and the resin film 3.
  • the mold 14 is positioned so as to form a predetermined gap (second gap) 16 between the resin film 3 and the resin film 3.
  • the resin lens obtained also in the present embodiment has a smaller diameter on the second lens base 4 side than the first lens base 2. Yes. Therefore, also in this embodiment, while polishing the outer peripheral part of the 1st lens base material 2 corresponding to the spacer 31, the outer peripheral part of the resin film 3 and the 2nd lens base material 4 is also grind
  • the resin film 3 is disposed between the pair of molds 18 and 14, and a gap is formed between the inner surface of the pair of molds 18 and 14 and the outer surface of the resin film 3.
  • a spacer 31 is disposed between the mold 18 and the resin film 3. Therefore, the gap 15 having a width corresponding to the thickness of the spacer 31 is simply between the mold 18 and the resin film 3 simply by bringing the spacer 31 into contact with the outer peripheral portion of the inner surface of the mold 18 and the outer peripheral portion of the outer surface of the resin film 3. Can be formed with high accuracy.
  • adhesive is provided on both surfaces of the spacer 31 in advance, and the spacer 31 is brought into contact with the mold 18 and the resin film 3 so that the mold 18 can easily hold the resin film 3 via the spacer 31. Can do. Therefore, positioning of the resin film 3 with respect to the mold 18 can be easily and accurately performed. Therefore, according to this method of manufacturing the resin lens 1, since the resin molding process is performed once, the manufacturing efficiency is high, and the resin lens 1 can be manufactured easily and with high accuracy.
  • the spacer 31 is formed in a substantially annular shape having the notch portion 32, when the gap portion (first gap portion) 15 is made to be a substantially closed space having a filling port, the notch portion 32 is formed in the above-described manner. By making it correspond to the filling port, the substantially closed space can be formed in an independent state by the spacer 31. Therefore, it becomes easy to fill and fill the gaps 15 and 16 with different lens materials.
  • the adhesive tape is used as the covering material when covering the side surfaces of the pair of molds to form a substantially closed space, but instead of this, an adhesive tape may be used. It can also be used as a coating material.
  • a resin lens having a structure having a total of two lens bases on both surfaces of a single resin film is manufactured.
  • the present invention can also be applied to the production of a resin lens having a multilayer structure in which a plurality of resin films are used and a lens substrate is formed between and outside these resin films. In that case, you may make it use together the method using the mold 10 which concerns on this invention, and the film 20 for interpolation, or using the spacer 31.
  • the resin lens 1 having the structure shown in FIG. 1 was manufactured.
  • a glass mold having a diameter of 86 mm (hereinafter referred to as a mold) having a diopter of ⁇ 1.50 was prepared.
  • a silicon adhesive was previously applied to both sides of this.
  • a polycarbonate (PC) film having a thickness of 0.3 mm having substantially the same radius of curvature as the mold 18 was prepared as the resin film 3.
  • An adhesive layer was previously provided on both sides of this.
  • the PET film (spacer 31) was attached to the mold 18 for forming a convex surface, and a PC film (resin film 3) was further attached thereon, and the state was maintained. Subsequently, the mold is held so that the center distance between the molds 18 and 14 is 1.26 mm, the periphery of the molds 18 and 14 is sealed with adhesive tape, and the two cavities (gap 15) separated by the PC film are sealed. 16), that is, a shell having a convex cavity (gap 15) and a concave cavity (gap 16).
  • Example 2 In Example 1, the cavity (gap 15) on the convex side of the shell was filled with a urethane resin monomer mixed with a catalyst (MR-7 [trade name]; manufactured by Mitsui Chemicals, Inc.), and the cavity on the concave side ( The gap 16) was filled with an episulfide resin monomer (MR-174) mixed with a catalyst. Except this, the resin lens 1 was produced in the same manner as in Example 1. Table 1 shows the monomers used and the thickness of each layer of the obtained lens.
  • MR-7 catalyst
  • MR-174 episulfide resin monomer
  • Example 3 Based on the first embodiment, the resin lens 1 having the structure shown in FIG. 1 was manufactured. First, a mold 10 having a protrusion 11 shown in FIG. 5A and a conventional mold 14 were prepared. The molds 10 and 14 were also made of glass molds having a diameter of 86 mm in combination with diopters of ⁇ 1.50 as in Example 1. In addition, a silicon adhesive was applied in advance to the tip surface of the protruding portion 11 of the mold 10. A shell having two cavities (gap portions 15 and 16) was produced without using the spacer 31. Except this, the resin lens 1 was produced in the same manner as in Example 1. Table 1 shows the monomers used and the thickness of each layer of the obtained lens.
  • Example 4 In Example 3, a urethane resin monomer mixed with a catalyst (MR-7 [trade name]; manufactured by Mitsui Chemicals, Inc.) was filled into the cavity (gap 15) on the convex surface side of the shell, and the cavity on the concave surface side ( The gap 16) was filled with an episulfide resin monomer (MR-174) mixed with a catalyst. Except this, the resin lens 1 was produced in the same manner as in Example 3. Table 1 shows the monomers used and the thickness of each layer of the obtained lens.
  • MR-7 trade name
  • Example 5 Based on the second embodiment, the resin lens 1 having the structure shown in FIG. 1 was manufactured. In this example, the same molds 18 and 14 as in Example 1 were prepared. Moreover, it replaced with the said resin film 3 and prepared the film 20 for interpolation which has the protrusion part 21 shown to FIG. 7B. A silicon adhesive was previously applied to the tip surface of the protruding portion 21 of the insertion film 20. A shell having two cavities (gap portions 15 and 16) was produced without using the spacer 31. Except this, the resin lens 1 was produced in the same manner as in Example 1. Table 1 shows the monomers used and the thickness of each layer of the obtained lens.
  • Example 6 In Example 5, a urethane resin monomer mixed with a catalyst (MR-7 [trade name]; manufactured by Mitsui Chemicals, Inc.) was filled into the cavity (gap 15) on the convex side of the shell, and the cavity on the concave side ( The gap 16) was filled with an episulfide resin monomer (MR-174) mixed with a catalyst. Except this, the resin lens 1 was produced in the same manner as in Example 5. Table 1 shows the monomers used and the thickness of each layer of the obtained lens.
  • MR-7 trade name
  • MR-174 episulfide resin monomer
  • Resin lens 1 was produced in the same manner as in Example 1 of Japanese Patent No. 4087335, except that a glass mold having a diameter of 86 mm and a combination such that diopter was -1.50 was used. Table 1 shows the thickness of each layer of the obtained lens. [Table 1]
  • Embodiments 1 to 6 of the present invention since the resin molding process is performed once, the manufacturing efficiency is higher than that of Comparative Example 1.
  • Embodiments 1 to 6 use a resin film, as shown in Table 1, both the first lens base material 2 and the second lens base material 4 are compared with Comparative Example 1. It can be formed thin. Therefore, according to the present invention, even for a lens having a thin center thickness such as a cast finish lens, a thermoplastic film having excellent impact resistance is provided near the convex surface of the lens (the convex surface of the second lens substrate 4).
  • a resin lens (plastic lens) in which a functional resin film is sandwiched with high accuracy can be manufactured easily and with high accuracy.
  • a resin film when a resin film is disposed between a pair of molds and a plurality of gaps are formed between the inner surface of the pair of molds and the outer surface of the resin film, Since at least one of the gaps is formed by using a mold and / or a resin film provided with a protrusion on the outer periphery of the inner surface or the outer surface, the protrusion is simply applied to the resin film or the mold.
  • a gap having a width corresponding to the height of the projecting portion is formed between the mold and the resin film simply by contacting.
  • an adhesive is provided on the tip surface of the protruding portion, and the resin film or the mold is brought into contact with the tip surface of the protruding portion, so that the resin film can be easily held on the mold via the protruding portion. Therefore, the positioning of the resin film with respect to the mold is facilitated.
  • a resin film when a resin film is disposed between a pair of molds and a plurality of gaps are formed between the inner surface of the pair of molds and the outer surface of the resin film, By arranging a spacer between the outer peripheral portion of the inner surface of the mold and the outer peripheral portion of the outer surface of the resin film, at least one of the gap portions is formed and the gap portion is held at a predetermined width. Therefore, a gap having a width corresponding to the thickness of the spacer is formed between the mold and the resin film simply by bringing the spacer into contact with the outer periphery of the inner surface of the mold and the outer periphery of the outer surface of the resin film.
  • the resin film can be easily held in the mold via the spacer. It becomes easy to position the resin film with respect to.
  • the mold for manufacturing a resin lens since the outer peripheral portion of the inner surface has a protruding portion, a resin film is arranged between this mold and another mold, and the inner surface of these mold and the resin When forming a plurality of gaps with the outer surface of the film, the resin film is simply brought into contact with the protrusion, and the width corresponding to the height of the protrusion is between the mold and the resin film.
  • the gap can be easily formed.
  • the resin film can be easily held on the mold via the protruding portion. Therefore, the positioning of the resin film with respect to the mold can be facilitated.
  • the film is arranged between a pair of molds, and one outer surface of the film and the inner surface of the mold
  • the protrusion of the film is simply brought into contact with the inner surface of the mold, so that a gap with a width corresponding to the height of the protrusion can be easily formed between the film and the mold.
  • the film can be easily held on the mold via the projecting portion.
  • positioning of the film relative to the mold can be facilitated.
  • the resin lens can be easily manufactured with high accuracy and high manufacturing efficiency, and can be widely applied to the resin lens industry.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Ophthalmology & Optometry (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Eyeglasses (AREA)

Abstract

L'invention porte sur un procédé de fabrication d'une lentille en résine, dans lequel un film de résine (3) est disposé entre des moules (10, 14), des espaces (15, 16) sont formés entre le film de résine (3) et les moules (10, 14) et les côtés des espaces (15, 16) sont recouverts par un recouvrement des surfaces latérales des moules (10, 14) et de la surface latérale du film de résine (3) avec une matière de recouvrement (17) pour mettre les espaces (15, 16) sous forme d'un espace pratiquement fermé ayant une ouverture de remplissage. Une matière de lentille est versée dans l'espace pratiquement fermé à partir de l'ouverture de remplissage jusqu'à ce que l'espace soit plein et la matière de lentille est polymérisée et durcie pour former une lentille en résine constituée de la résine durcie et du film de résine qui sont intégrés ensemble. Une partie saillante (11) pour le maintien de l'espace (15) à une largeur prédéfinie est pourvue sur la périphérie externe de la surface interne du moule (10).
PCT/JP2009/007126 2008-12-22 2009-12-22 Procédé de fabrication d'une lentille en résine, moule pour la fabrication d'une lentille en résine et film pour l'insertion d'une lentille en résine WO2010073625A1 (fr)

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Cited By (9)

* Cited by examiner, † Cited by third party
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JP2012198389A (ja) * 2011-03-22 2012-10-18 Seiko Epson Corp 眼鏡用偏光プラスチックレンズの製造方法
JP2014156067A (ja) * 2013-02-15 2014-08-28 Ito Kogaku Kogyo Kk 樹脂レンズの製造方法
JP2016035597A (ja) * 2015-12-01 2016-03-17 イーエイチエス レンズ フィリピン インク 眼鏡用偏光プラスチックレンズの製造方法
KR101625484B1 (ko) 2015-05-18 2016-05-30 조정애 편광렌즈의 제조방법 및 이에 의해 제조된 편광렌즈
WO2018087011A1 (fr) * 2016-11-03 2018-05-17 Interglass Technology Ag Procédé de production d'une lentille avec une feuille incorporée
EP3593981A1 (fr) * 2018-07-12 2020-01-15 Essilor International (Compagnie Generale D'optique) Dispositif de moulage amélioré pour la coulée d'un article optique avec plaquette sur le dessus, procédé correspondant et article optique
EP2813883B1 (fr) * 2012-02-07 2020-08-19 EHS Lens Philippines, Inc. Lentille plastique polarisée pour lunettes et procédé de fabrication de lentille plastique polarisée pour lunettes
JPWO2020230889A1 (fr) * 2019-05-16 2020-11-19
WO2021054358A1 (fr) * 2019-09-20 2021-03-25 三井化学株式会社 Procédé de production d'un élément optique et élément optique

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JPS6213308A (ja) * 1985-07-12 1987-01-22 Asahi Glass Co Ltd 複合プラスチツクの成形方法
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JP2005099687A (ja) * 2003-08-19 2005-04-14 Sun-Lux Optical Co Ltd 偏光プラスチックレンズ、偏光プラスチックフィルム及びそれらの製造方法
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JP2007264008A (ja) * 2006-03-27 2007-10-11 Seiko Epson Corp プラスチック偏光レンズの製造方法、およびプラスチック偏光レンズ
WO2008018168A1 (fr) * 2006-08-10 2008-02-14 Mitsui Chemicals, Inc. Lentille polarisante en plastique et procédé servant à produire celle-ci
JP2008093825A (ja) * 2006-10-05 2008-04-24 Nikon-Essilor Co Ltd 機能性レンズの製造用ガスケット及び機能性レンズの製造方法
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JPS53121640A (en) * 1972-05-02 1978-10-24 Polaroid Corp Piled light lens element
JPS54128356A (en) * 1978-03-28 1979-10-04 Asahi Optical Co Ltd Composite lens and method of fabricating same
JPS6213308A (ja) * 1985-07-12 1987-01-22 Asahi Glass Co Ltd 複合プラスチツクの成形方法
JPH01225901A (ja) * 1988-03-07 1989-09-08 Sony Corp 可変焦点レンズ
WO2003008171A1 (fr) * 2001-07-16 2003-01-30 Asahi Lite Optical Co., Ltd. Methode de production d'une lentille de resine et lentille de resine
JP2005099687A (ja) * 2003-08-19 2005-04-14 Sun-Lux Optical Co Ltd 偏光プラスチックレンズ、偏光プラスチックフィルム及びそれらの製造方法
JP2007168310A (ja) * 2005-12-22 2007-07-05 Ito Kogaku Kogyo Kk 偏光プラスチックレンズの成形型及び成形方法
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JP2008093825A (ja) * 2006-10-05 2008-04-24 Nikon-Essilor Co Ltd 機能性レンズの製造用ガスケット及び機能性レンズの製造方法
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Publication number Priority date Publication date Assignee Title
JP2012198389A (ja) * 2011-03-22 2012-10-18 Seiko Epson Corp 眼鏡用偏光プラスチックレンズの製造方法
EP2813883B1 (fr) * 2012-02-07 2020-08-19 EHS Lens Philippines, Inc. Lentille plastique polarisée pour lunettes et procédé de fabrication de lentille plastique polarisée pour lunettes
JP2014156067A (ja) * 2013-02-15 2014-08-28 Ito Kogaku Kogyo Kk 樹脂レンズの製造方法
KR101625484B1 (ko) 2015-05-18 2016-05-30 조정애 편광렌즈의 제조방법 및 이에 의해 제조된 편광렌즈
JP2016035597A (ja) * 2015-12-01 2016-03-17 イーエイチエス レンズ フィリピン インク 眼鏡用偏光プラスチックレンズの製造方法
WO2018087011A1 (fr) * 2016-11-03 2018-05-17 Interglass Technology Ag Procédé de production d'une lentille avec une feuille incorporée
US11813814B2 (en) 2016-11-03 2023-11-14 Interglass Technology Ag Method of producing a lens with an embedded foil
JP2021531999A (ja) * 2018-07-12 2021-11-25 エシロール アテルナジオナール 上部にウェハを有する光学物品を注型成形するための改善されたモールディング装置、対応する方法及び光学物品
CN112368136A (zh) * 2018-07-12 2021-02-12 依视路国际公司 用于铸造顶部有薄片的光学制品的改进成型装置、对应方法、以及光学制品
WO2020011946A1 (fr) * 2018-07-12 2020-01-16 Essilor International Dispositif de moulage amélioré pour la coulée d'un article optique avec tranche sur le dessus, méthode et article optique correspondants
JP7509744B2 (ja) 2018-07-12 2024-07-02 エシロール アテルナジオナール 上部にウェハを有する光学物品を注型成形するための改善されたモールディング装置、対応する方法及び光学物品
US11987016B2 (en) 2018-07-12 2024-05-21 Essilor International Molding device for casting an optical article with wafer on top, corresponding method and optical article
CN112368136B (zh) * 2018-07-12 2022-07-29 依视路国际公司 用于铸造顶部有薄片的光学制品的改进成型装置、对应方法、以及光学制品
EP3593981A1 (fr) * 2018-07-12 2020-01-15 Essilor International (Compagnie Generale D'optique) Dispositif de moulage amélioré pour la coulée d'un article optique avec plaquette sur le dessus, procédé correspondant et article optique
JPWO2020230889A1 (fr) * 2019-05-16 2020-11-19
JP7265002B2 (ja) 2019-05-16 2023-04-25 三井化学株式会社 注入成形装置、当該装置を用いた注入成形方法および成形体の製造方法、積層レンズ
WO2021054358A1 (fr) * 2019-09-20 2021-03-25 三井化学株式会社 Procédé de production d'un élément optique et élément optique
JP7182723B2 (ja) 2019-09-20 2022-12-02 三井化学株式会社 光学部材の製造方法及び光学部材
CN114269550A (zh) * 2019-09-20 2022-04-01 三井化学株式会社 光学部件的制造方法及光学部件
JPWO2021054358A1 (fr) * 2019-09-20 2021-03-25

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