WO2010024382A1 - 水添ブロック共重合体およびそれを含む組成物 - Google Patents
水添ブロック共重合体およびそれを含む組成物 Download PDFInfo
- Publication number
- WO2010024382A1 WO2010024382A1 PCT/JP2009/065065 JP2009065065W WO2010024382A1 WO 2010024382 A1 WO2010024382 A1 WO 2010024382A1 JP 2009065065 W JP2009065065 W JP 2009065065W WO 2010024382 A1 WO2010024382 A1 WO 2010024382A1
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- WO
- WIPO (PCT)
- Prior art keywords
- block copolymer
- hydrogenated block
- mass
- polymer
- hydrogenated
- Prior art date
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- LIKFHECYJZWXFJ-UHFFFAOYSA-N dimethyldichlorosilane Chemical compound C[Si](C)(Cl)Cl LIKFHECYJZWXFJ-UHFFFAOYSA-N 0.000 description 1
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 229920006242 ethylene acrylic acid copolymer Polymers 0.000 description 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 1
- 229920005648 ethylene methacrylic acid copolymer Polymers 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 229920006226 ethylene-acrylic acid Polymers 0.000 description 1
- BLHLJVCOVBYQQS-UHFFFAOYSA-N ethyllithium Chemical compound [Li]CC BLHLJVCOVBYQQS-UHFFFAOYSA-N 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- WOLATMHLPFJRGC-UHFFFAOYSA-N furan-2,5-dione;styrene Chemical compound O=C1OC(=O)C=C1.C=CC1=CC=CC=C1 WOLATMHLPFJRGC-UHFFFAOYSA-N 0.000 description 1
- 229910052735 hafnium Inorganic materials 0.000 description 1
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000002638 heterogeneous catalyst Substances 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000012442 inert solvent Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- 239000001102 lavandula vera Substances 0.000 description 1
- 235000018219 lavender Nutrition 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 229940057995 liquid paraffin Drugs 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- UBJFKNSINUCEAL-UHFFFAOYSA-N lithium;2-methylpropane Chemical compound [Li+].C[C-](C)C UBJFKNSINUCEAL-UHFFFAOYSA-N 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid group Chemical group C(\C=C/C(=O)O)(=O)O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 229920001179 medium density polyethylene Polymers 0.000 description 1
- 239000004701 medium-density polyethylene Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000012968 metallocene catalyst Substances 0.000 description 1
- 229940095102 methyl benzoate Drugs 0.000 description 1
- 239000005055 methyl trichlorosilane Substances 0.000 description 1
- DVSDBMFJEQPWNO-UHFFFAOYSA-N methyllithium Chemical compound C[Li] DVSDBMFJEQPWNO-UHFFFAOYSA-N 0.000 description 1
- JLUFWMXJHAVVNN-UHFFFAOYSA-N methyltrichlorosilane Chemical compound C[Si](Cl)(Cl)Cl JLUFWMXJHAVVNN-UHFFFAOYSA-N 0.000 description 1
- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical compound CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- GEMHFKXPOCTAIP-UHFFFAOYSA-N n,n-dimethyl-n'-phenylcarbamimidoyl chloride Chemical compound CN(C)C(Cl)=NC1=CC=CC=C1 GEMHFKXPOCTAIP-UHFFFAOYSA-N 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 150000002900 organolithium compounds Chemical class 0.000 description 1
- 150000002902 organometallic compounds Chemical class 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 239000000312 peanut oil Substances 0.000 description 1
- FCJSHPDYVMKCHI-UHFFFAOYSA-N phenyl benzoate Chemical compound C=1C=CC=CC=1C(=O)OC1=CC=CC=C1 FCJSHPDYVMKCHI-UHFFFAOYSA-N 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920000314 poly p-methyl styrene Chemical group 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920002589 poly(vinylethylene) polymer Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920001955 polyphenylene ether Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 229920002742 polystyrene-block-poly(ethylene/propylene) -block-polystyrene Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical group C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000012945 sealing adhesive Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- FDNAPBUWERUEDA-UHFFFAOYSA-N silicon tetrachloride Chemical compound Cl[Si](Cl)(Cl)Cl FDNAPBUWERUEDA-UHFFFAOYSA-N 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229920006132 styrene block copolymer Polymers 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- LFQCEHFDDXELDD-UHFFFAOYSA-N tetramethyl orthosilicate Chemical compound CO[Si](OC)(OC)OC LFQCEHFDDXELDD-UHFFFAOYSA-N 0.000 description 1
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003623 transition metal compounds Chemical class 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- ZDHXKXAHOVTTAH-UHFFFAOYSA-N trichlorosilane Chemical compound Cl[SiH](Cl)Cl ZDHXKXAHOVTTAH-UHFFFAOYSA-N 0.000 description 1
- 239000005052 trichlorosilane Substances 0.000 description 1
- FOQJQXVUMYLJSU-UHFFFAOYSA-N triethoxy(1-triethoxysilylethyl)silane Chemical compound CCO[Si](OCC)(OCC)C(C)[Si](OCC)(OCC)OCC FOQJQXVUMYLJSU-UHFFFAOYSA-N 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 description 1
- MCULRUJILOGHCJ-UHFFFAOYSA-N triisobutylaluminium Chemical compound CC(C)C[Al](CC(C)C)CC(C)C MCULRUJILOGHCJ-UHFFFAOYSA-N 0.000 description 1
- JBYXACURRYATNJ-UHFFFAOYSA-N trimethoxy(1-trimethoxysilylhexyl)silane Chemical compound CCCCCC([Si](OC)(OC)OC)[Si](OC)(OC)OC JBYXACURRYATNJ-UHFFFAOYSA-N 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L53/02—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes
- C08L53/025—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes modified
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/04—Reduction, e.g. hydrogenation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L91/00—Compositions of oils, fats or waxes; Compositions of derivatives thereof
Definitions
- the present invention relates to a hydrogenated block copolymer and a thermoplastic elastomer composition containing the same.
- the present invention provides a thermoplastic elastomer composition excellent in fluidity, compression set, flexibility, and weather resistance.
- Styrenic thermoplastic elastomers provide excellent mechanical strength, flexibility, weather resistance, ozone resistance, thermal stability, and transparency when used as a composition.
- Various cushioning materials, damping materials, sealing materials, and grips It is used by being molded into adhesives, adhesives, toys, etc.
- thermoplastic elastomer compositions high flexibility and excellent compression set properties (especially for applications that directly or indirectly come into contact with the human body such as beds and chairs, cushions and insoles) It is required for the reason of cushioning and productivity at the time of actual use that the compression set is small) and has high moldability (fluidity).
- compositions obtained by blending SEBS or SEPS, which are hydrogenated styrenic elastomers, with paraffinic process oil that can improve flexibility include styrene- (ethylene / propylene) -styrene block copolymers and A gel composition comprising a non-aromatic extender liquid (see Patent Document 1); a gel composition comprising a triblock styrene elastomer, a diblock styrene elastomer and a softener (see Patent Document 2); Gel-like composition comprising high molecular weight triblock styrene elastomer, low molecular weight triblock styrene elastomer and softener (see Patent Document 3); cable filling comprising mineral oil or synthetic oil and radial hydrogenated SEBS synthetic rubber Composition (see Patent Document 4) It has been. However, although the thermoplastic elastomer compositions disclosed in Patent Documents 1 to 4 are excellent in flexibility and compression set, the fluid
- the polymer is branched to be a multi-arm type.
- the composition containing such a multi-arm type polymer include (A) B 1 -A 1 -B 2 -X, (B) A 2 -B 3 -X, (C) B 4 -X (B 1 ⁇ B 4 conjugated diene block, a 1, a 2 is a vinyl aromatic hydrocarbon polymer block, X represents the active terminal of a living anionic polymerization.) specific weight ratio of two or more block polymers selected from From a non-uniform branched block copolymer obtained by reacting the active end of the living anionic polymerization with a coupling agent that reacts with three or more functional groups or a mixture thereof, a tackifying resin, a process oil, and a stabilizer.
- An adhesive composition comprising a multi-block copolymer (having a vinyl aromatic hydrocarbon content of 35% by weight) and a tackifying resin has been proposed (see Patent Document 6).
- the block copolymer disclosed in Patent Document 5 or 6 still has room for improvement in compression set when a composition obtained by mixing paraffinic process oil or the like is used.
- JP 7-506614 A JP 2001-151979 A JP 2001-151980 A JP 2002-184249 A JP-A-4-246488 Japanese translation of National Publication No. 9-504466
- an object of the present invention is to provide a thermoplastic elastomer composition excellent in fluidity, compression set, flexibility and weather resistance, and a block copolymer which provides the same.
- the above object is 1) Formula (1): B 1 -AB 2 -X (1) (Wherein B 1 and B 2 are polymer blocks mainly composed of structural units derived from conjugated diene compounds, A is a polymer block mainly composed of structural units derived from vinyl aromatic compounds, and X is a living anion weight)
- the ratio of the mass of the polymer block B 1 to the total mass of B 1 and B 2 before the hydrogenation reaction is 0.10 to 0.45; This is achieved by providing a hydrogenated block copolymer having a content of structural units derived from a vinyl aromatic compound of 25 to 50% by mass based on the mass of the hydrogenated block copo
- thermoplastic elastomer composition comprising the hydrogenated block copolymer according to any one of 1) to 4) above and a non-aromatic rubber softener, wherein the hydrogenated block copolymer has a mass of 100 mass. It is also achieved by providing a thermoplastic elastomer composition containing a non-aromatic rubber softener in a proportion of 170 to 2000 parts by mass with respect to parts. Furthermore, according to the present invention, the above object can also be achieved by providing a molded product formed by molding the thermoplastic elastomer composition described in 5) above.
- thermoplastic elastomer composition excellent in fluidity, compression set, flexibility and weather resistance, and a hydrogenated block copolymer which provides the same.
- the hydrogenated block copolymer of the present invention is Formula (1): B 1 -AB 2 -X (1) (Wherein B 1 and B 2 are polymer blocks mainly composed of structural units derived from conjugated diene compounds, A is a polymer block mainly composed of structural units derived from vinyl aromatic compounds, and X is a living anion weight)
- the ratio of the mass of the polymer block B 1 to the total mass of B 1 and B 2 is 0.10 to 0.45;
- the hydrogenated block copolymer of the present invention can be obtained by hydrogenating a block copolymer obtained by a reaction between a living polymer represented by the following formula (1) and a coupling agent.
- Formula (1) B 1 -AB 2 -X (1) (Wherein B 1 , B 2 , A and X are as defined above)
- the polymer block A in the living polymer is mainly composed of structural units derived from vinyl aromatic compounds.
- “mainly” means that at least 50% of the structural units constituting the polymer block A are derived from a vinyl aromatic compound, and preferably 80% or more is a vinyl aromatic compound. More preferably, 90% or more consists of a structural unit derived from a vinyl aromatic compound, and may be 100%.
- “derived” indicates that the structural unit is a structural unit formed as a result of addition polymerization of a vinyl aromatic compound.
- Examples of the vinyl aromatic compound include styrene, ⁇ -methylstyrene, 2-methylstyrene, 3-methylstyrene, 4-methylstyrene, 4-propylstyrene, 4-cyclohexylstyrene, 4-dodecylstyrene, 2-ethyl.
- Examples include -4-benzylstyrene, 4- (phenylbutyl) styrene, vinyltoluene, 1-vinylnaphthalene, and 2-vinylnaphthalene. Of these, styrene and ⁇ -methylstyrene are preferable.
- the polymer block A may be comprised only from 1 type of these aromatic vinyl compounds, or may be comprised from 2 or more types.
- the polymer block A is used in the form of other polymerizable monomer units such as 1,3-butadiene, isoprene, 2,3-dimethyl-1,3-, as long as the object and effect of the present invention are not hindered.
- a small amount of units derived from conjugated dienes such as butadiene, 1,3-pentadiene, 1,3-hexadiene, etc. (preferably 20% by mass or less based on the total amount of each polymer block) may be contained.
- the polymer blocks B 1 and B 2 in the living polymer are mainly composed of structural units derived from a conjugated diene compound.
- “mainly” means that at least 50% of the structural units constituting the polymer blocks B 1 and B 2 are derived from a conjugated diene compound, preferably 80% or more is conjugated. It consists of a structural unit derived from a diene compound, more preferably 90% or more consists of a structural unit derived from a conjugated diene compound, and may be 100%.
- “derived” indicates that the structural unit is a structural unit formed as a result of addition polymerization of a conjugated diene compound.
- Examples of the conjugated diene compound include 1,3-butadiene, isoprene, 2,3-dimethyl-1,3-butadiene, 1,3-pentadiene, 1,3-hexadiene, and the like. Among these, 1,3-butadiene, isoprene, or a mixture of 1,3-butadiene and isoprene is preferable, and a mixture of 1,3-butadiene and isoprene is more preferable.
- the polymer blocks B 1 and B 2 are composed of structural units derived from a mixture of 1,3-butadiene and isoprene, the resulting hydrogenated block copolymer is a non-aromatic rubber softener described later. Excellent retention.
- the polymer blocks B 1 and B 2 may be composed of structural units derived from only one kind of these conjugated diene compounds or may be composed of structural units derived from two or more kinds.
- the polymer blocks B 1 and B 2 are composed of structural units derived from two or more conjugated diene compounds (for example, 1,3-butadiene and isoprene), the composition ratio and the polymerization form (block, random, etc.) are particularly There is no limit.
- the conjugated diene compounds constituting the polymer blocks B 1 and B 2 may be the same or different.
- the bonding form (microstructure) of the conjugated diene compound in the polymer blocks B 1 and B 2 in the living polymer and the existence ratio thereof are not particularly limited.
- 1,2-bond (vinyl bond) or 1,4-bond for isoprene, 1,2-bond (vinyl bond), 3,4-bond (vinyl bond) or 1,
- a 4-bond bond form can be employed, and only one of these bond forms may be present, or two or more may be present. In addition, any combination of these forms may exist.
- the 2-bond amount (vinyl bond amount) is preferably 25% or more.
- the polymer blocks B 1 and B 2 each contain a small amount of units derived from other polymerizable monomer units, such as the aromatic vinyl compound, as long as the objects and effects of the present invention are not hindered. Preferably, it may be 20% by mass or less based on the total amount of each polymer block).
- the ratio of the mass of the polymer block B 1 to the total mass of B 1 and B 2 before the hydrogenation reaction can be calculated from, for example, the mass of the conjugated diene compound used when synthesizing the living polymer. .
- the mass of the conjugated diene compound used for constructing the polymer block B 1 is referred to as “the mass of the conjugated diene compound used for constructing the polymer block B 1 and the polymer block B 2 . It can be calculated by dividing by the “total mass of the mass of the conjugated diene compound used for construction”.
- the ratio of the polymer block B 1 in the living polymer to the total mass of B 1 and B 2 needs to be in the range of 0.10 to 0.45, preferably in the range of 0.15 to 0.40. A range of 20 to 0.35 is more preferable.
- the compression set of the thermoplastic elastomer composition containing the obtained hydrogenated block copolymer is deteriorated, conversely If it exceeds 0.45, the mechanical properties of the resulting thermoplastic elastomer composition containing the hydrogenated block copolymer, particularly the elongation in the tensile properties, is lowered and the tackiness is increased, which is not preferable.
- the polymer blocks B 1 and B 2 are obtained by hydrogenating 50% or more of the carbon-carbon double bonds derived from the conjugated diene compound from the viewpoint of heat resistance and weather resistance. 80% or more is preferably hydrogenated, more preferably 90% or more is hydrogenated.
- the hydrogenation rate is determined by measuring the content of carbon-carbon double bonds derived from the conjugated diene compound units in the polymer blocks B 1 and B 2 before and after hydrogenation, by measuring iodine value, and by infrared spectrophotometer. , 1 H-NMR spectrum and the like, and can be obtained from the measured value.
- the living polymer constituting the hydrogenated block copolymer of the present invention is preferably one kind.
- the tensile properties and compression set tend to be inferior.
- the weight average molecular weight of the hydrogenated block copolymer is preferably in the range of 50,000 to 1,000,000, more preferably in the range of 100,000 to 800,000, and 200,000. More preferably within the range of ⁇ 600,000.
- the weight average molecular weight as used herein means a weight average molecular weight in terms of polystyrene determined by gel permeation chromatography (GPC) measurement.
- the MFR (melt flow rate) of the hydrogenated block copolymer is preferably less than 0.5 g / 10 minutes when measured under the conditions of a temperature of 200 ° C. and a test load of 5 kgf in accordance with JIS K 7210. More preferably, it is less than 4 g / 10 minutes, and still more preferably less than 0.3 g / 10 minutes. If the MFR of the hydrogenated block copolymer is 0.5 g / 10 min or more, the compression set tends to deteriorate.
- the content of the vinyl aromatic compound in the hydrogenated block copolymer is in the range of 25 to 50% by mass, preferably in the range of 37 to 50% by mass, and in the range of 37 to 47% by mass. More preferably, it is more preferably in the range of 37 to 45% by mass.
- the content of the vinyl aromatic compound in the hydrogenated block copolymer is less than 25% by mass, the compression set of the thermoplastic elastomer composition containing the resulting hydrogenated block copolymer deteriorates, whereas 50 When it exceeds mass%, flexibility deteriorates.
- the content of the vinyl aromatic compound in the hydrogenated block copolymer can be determined by, for example, 1 H-NMR spectrum.
- the hydrogenated block copolymer has a functional group such as a carboxyl group, a hydroxyl group, an acid anhydride group, an amino group, and an epoxy group in the molecular chain and / or at the molecular end unless the object and effect of the present invention are hindered. You may have 1 type, or 2 or more types.
- a hydrogenated block copolymer is generally prepared by sequentially polymerizing a conjugated diene compound, a vinyl aromatic compound, and a conjugated diene compound in an inert solvent using an alkyllithium compound as an initiator, followed by coupling.
- a predetermined hydrogenated block copolymer can be obtained by performing a hydrogenation reaction after adding an agent to cause a coupling reaction to control the coupling rate to obtain a block copolymer.
- alkyl lithium compound examples include methyl lithium, ethyl lithium, n-butyl lithium, sec-butyl lithium, tert-butyl lithium, and pentyl lithium.
- the polymerization is preferably carried out in the presence of a solvent, and the solvent is not particularly limited as long as it is inert to the initiator and does not adversely influence the reaction.
- a solvent is not particularly limited as long as it is inert to the initiator and does not adversely influence the reaction.
- the polymerization reaction is usually carried out in the temperature range of 0 to 100 ° C. for 0.5 to 50 hours.
- a Lewis base may be used as a cocatalyst.
- the Lewis base include ethers such as dimethyl ether, diethyl ether, and tetrahydrofuran; glycol ethers such as ethylene glycol dimethyl ether and diethylene glycol dimethyl ether; triethylamine, N, Examples thereof include amines such as N, N ′, N′-tetramethylethylenediamine and N-methylmorpholine. These Lewis bases may be used alone or in combination of two or more.
- the coupling agent known ones can be used and are not particularly limited. Specifically, for example, divinylbenzene; polyepoxy compounds such as epoxidized 1,2-polybutadiene, epoxidized soybean oil, 1,3-bis (N, N-glycidylaminomethyl) cyclohexane; dimethyldichlorosilane, dimethyl Halogen compounds such as dibromosilane, trichlorosilane, methyltrichlorosilane, tetrachlorosilane, tetrachlorotin; methyl benzoate, ethyl benzoate, phenyl benzoate, diethyl oxalate, diethyl malonate, diethyl adipate, dioctyl adipate, phthalate Ester compounds such as dimethyl acid, diethyl phthalate, dimethyl isophthalate and dimethyl terephthalate; carbonate compounds such as dimethyl carbonate, die
- the coupling rate when the living polymer and the coupling agent are reacted is preferably 50% or more, more preferably 60% or more, and further preferably 70% or more.
- a coupling rate of less than 50% is not preferable because the mechanical strength of the resulting thermoplastic elastomer composition decreases.
- the coupling rate here refers to the area of the polymer produced by the coupling reaction using the elution curve obtained by gel permeation chromatography (GPC) measurement of the obtained hydrogenated block copolymer ( The peak area on the high molecular weight side) can be determined by dividing by the sum of the area of the polymer produced by the coupling reaction and the area of the unreacted polymer (peak area on the low molecular weight side).
- the elution curve of the polymer produced by the coupling reaction is detected as one peak (peak 1) of the polymer produced by several types of coupling reactions, such as dimerized, trimerized, and tetramerized living polymers.
- peak 1 peak 1
- peak 2 peak 2
- peak 2 peak 2
- Coupling rate is calculated with the area surrounded by the area of the polymer produced by coupling, the peak 2, the baseline, and the perpendicular line as the area of the unreacted polymer.
- the coupling rate can be increased by increasing the amount of coupling agent added, increasing the reaction temperature, or increasing the reaction time.
- the branching coefficient of the hydrogenated block copolymer is preferably 2.3 or more, more preferably 2.4 or more, and even more preferably 2.6 or more.
- the compression set can be improved by increasing the branching coefficient.
- the branching coefficient in the present specification is the weight average molecular weight (Mw) of the polymer produced by the coupling reaction obtained by gel permeation chromatography (GPC) measurement of the obtained hydrogenated block copolymer. Is a coefficient obtained by dividing by the weight average molecular weight (Mw) of the unreacted polymer. As described above, when peak 1 and peak 2 overlap, as described above, separation is performed by a vertical line drawn between two of peak 1 and peak 2. And Mw of the unreacted polymer.
- the branching coefficient can be controlled by the number of functional groups that can react with the active terminal of the living anionic polymer of the coupling agent. Usually, by using a coupling agent with many functional groups that can react with the active terminal of the living anion polymer, a block copolymer having a high branching coefficient can be obtained, and a coupling agent that can react with three or more functional groups is used. By doing so, the branching coefficient can be increased to 2.3 or more.
- the coupling reaction and the hydrogenation reaction may be performed subsequently, or the block copolymer may be isolated and then hydrogenated.
- the polymerization reaction liquid is poured into a poor solvent of the block copolymer such as methanol to solidify the block copolymer, or the polymerization reaction liquid Is then poured into hot water together with steam to remove the solvent by azeotropic distillation (steam stripping) and then dried to isolate the block copolymer.
- a poor solvent of the block copolymer such as methanol to solidify the block copolymer
- the polymerization reaction liquid Is then poured into hot water together with steam to remove the solvent by azeotropic distillation (steam stripping) and then dried to isolate the block copolymer.
- the hydrogenation reaction of the block copolymer is carried out by using Raney nickel; a heterogeneous catalyst in which a metal such as Pt, Pd, Ru, Rh, Ni is supported on a carrier such as carbon, alumina, diatomaceous earth; transition metal compound (nickel octylate, naphthene) Ziegler catalyst comprising a combination of nickel acid, nickel acetylacetonate, cobalt octylate, cobalt naphthenate, cobalt acetylacetonate, etc.) and an organoaluminum compound or organolithium compound such as triethylaluminum, triisobutylaluminum; titanium, Metallocene catalysts composed of combinations of transition metal bis (cyclopentadienyl) compounds such as zirconium and hafnium and organometallic compounds composed of lithium, sodium, potassium, aluminum, zinc, magnesium, etc. In the presence of hydrogen addition catalyst, usually, the reaction temperature 20 ⁇ 200
- the hydrogenated block copolymer is isolated by pouring the hydrogenated reaction liquid into a poor solvent for the hydrogenated block copolymer such as methanol, or solidifying the hydrogenated block copolymer. It can be isolated by pouring the hydrogenation reaction solution together with steam into hot water to remove the solvent by azeotropic distillation (steam stripping) and then drying.
- the hydrogenated block copolymer constituting the thermoplastic elastomer composition of the present invention one kind may be used, or two or more kinds may be mixed and used.
- thermoplastic elastomer composition of the present invention contains the hydrogenated block copolymer and a non-aromatic rubber softener.
- the non-aromatic rubber softener as used in the present invention refers to a softener whose aromatic ring has less than 35% of the total number of carbon atoms in the molecule.
- Non-aromatic rubber softeners include, for example, mineral oils such as paraffinic process oils and naphthenic process oils; vegetable oils such as peanut oil and rosin; phosphate esters; low molecular weight polyethylene glycols; liquid paraffins; Examples thereof include synthetic oils such as ethylene- ⁇ -olefin copolymer oligomers, liquid polybutene, liquid polyisoprene or hydrogenated products thereof, and liquid polybutadiene or hydrogenated products thereof.
- mineral oils such as paraffinic process oils and naphthenic process oils
- vegetable oils such as peanut oil and rosin
- phosphate esters low molecular weight polyethylene glycols
- liquid paraffins examples thereof include synthetic oils such as ethylene- ⁇ -olefin copolymer oligomers, liquid polybutene, liquid polyisoprene or hydrogenated products thereof, and liquid polybutadiene or hydrogenated products thereof.
- synthetic oils such as ethylene- ⁇ -olefin copolymer oligomers
- the kinematic viscosity of the non-aromatic rubber softener is preferably in the range of 10 to 500 mm 2 / s, more preferably in the range of 15 to 400 mm 2 / s at 40 ° C. More preferably, it is within the range of 20 to 300 mm 2 / s. These may be used alone or in combination of two or more.
- the content of the non-aromatic rubber softener in the thermoplastic elastomer composition of the present invention is preferably in the range of 170 to 2000 parts by mass, and 200 to 1500 parts by mass with respect to 100 parts by mass of the hydrogenated block copolymer. Is more preferable, and the range of 250 to 1300 parts by mass is more preferable.
- the content of the non-aromatic rubber softening agent is less than 170 parts by mass, the moldability of the resulting thermoplastic elastomer composition is lowered, and when it exceeds 2000 parts by mass, the resulting thermoplastic elastomer composition is obtained. There is a tendency for the strength of the object to decrease significantly.
- the content of the non-aromatic rubber softener in the thermoplastic elastomer composition of the present invention is such that the content of the non-aromatic rubber softener relative to the whole thermoplastic elastomer composition is 50% by mass or more. Preferably, it is more preferably 55% by mass or more, and further preferably 60% by mass or more. When the content of the non-aromatic rubber softening agent is less than 50% by mass, the moldability of the resulting thermoplastic elastomer composition tends to decrease.
- additives can be blended depending on the purpose within a range not impairing the effects of the present invention in addition to the above components.
- Additives include antioxidants, light stabilizers, UV absorbers, lubricants, various fillers, antifogging agents, antiblocking agents, colorants, flame retardants, antistatic agents, cross-linking agents, conductivity-imparting agents, antibacterial agents
- An agent, an antifungal agent, a foaming agent, etc. can be mentioned, Among these, arbitrary things can be used individually by 1 type or in combination of 2 or more types.
- the blending amount is 10 parts by mass or less per 100 parts by mass in total of the hydrogenated block copolymer and the non-aromatic rubber softener from the viewpoint of tensile strength. preferable.
- thermoplastic elastomer composition of the present invention in addition to the above components, other thermoplastic resins can be blended depending on the purpose within a range not impairing the effects of the present invention.
- thermoplastic resin include polypropylene, high density polyethylene, medium density polyethylene, low density polyethylene, ethylene-propylene copolymer, ethylene-1-butene copolymer, ethylene-1-hexene copolymer, and ethylene-1-heptene.
- Ethylene- ⁇ - such as copolymer, ethylene-1-octene copolymer, ethylene-4-methyl-1-pentene copolymer, ethylene-1-nonene copolymer, ethylene-1-decene copolymer, etc.
- Olefin copolymer ethylene-vinyl acetate copolymer, ethylene-acrylic acid copolymer, ethylene-acrylic acid ester copolymer, ethylene-methacrylic acid copolymer, ethylene-methacrylic acid ester copolymer or anhydrous Polyolefin resins such as resins modified with maleic acid, polystyrene, poly ⁇ -methyl Styrene, polyparamethylstyrene, acrylonitrile-styrene resin, acrylonitrile-butadiene-styrene resin, maleic anhydride-styrene resin, polystyrene resins such as polyphenylene ether, olefin elastomer, styrene elastomer, urethane elastomer, amide elastomer, Thermoplastic elastomers such as ester elastomers may be mentioned.
- thermoplastic resins can be used alone or in combination of two or more.
- the blending amount is 50 parts by mass or less per 100 parts by mass in total of the hydrogenated block copolymer and the non-aromatic rubber softener from the viewpoint of flexibility. Is preferred.
- thermoplastic elastomer composition of the present invention can be produced by mixing the hydrogenated block copolymer and the non-aromatic rubber softener. This mixing can be performed by a conventionally used method. For example, after mixing uniformly using a mixing device such as a Henschel mixer, a ribbon blender, or a V-type blender, the mixing roll, kneader, Banbury mixer, It can be carried out by melt-kneading using a kneading apparatus such as a lavender mixer, a single-screw or twin-screw extruder. Kneading is generally performed at 120 to 250 ° C.
- a mixing device such as a Henschel mixer, a ribbon blender, or a V-type blender
- the mixing roll, kneader, Banbury mixer It can be carried out by melt-kneading using a kneading apparatus such as a lavender mixer, a single-screw or twin-screw ex
- the weight average molecular weight (Mw) and the number average molecular weight (Mn) of the polymer produced by the coupling reaction and the unreacted polymer were determined in the same manner.
- Branching coefficient was calculated by dividing the weight average molecular weight (Mw) of the coupled polymer obtained by GPC above by the weight average molecular weight (Mw) of the unreacted polymer.
- MFR MFR of the hydrogenated block copolymer was measured under the conditions of a temperature of 200 ° C. and a test load of 5 kgf.
- Tensile properties A strip-shaped test piece having a width of 25 mm, a length of 75 mm, and a distance between marked lines of 20 mm is punched out from a sheet obtained by molding the thermoplastic elastomer composition obtained in the following Examples and Comparative Examples to a thickness of 1 mm. Using a Ron tensile tester, tensile stress and elongation at break were measured at a measurement temperature of 23 ° C. and a tensile speed of 500 mm / min. The elongation at break is preferably 500% or more, more preferably 700% or more, and still more preferably 900% or more.
- Compression set Using a small test piece described in JIS K 6262 prepared using the thermoplastic elastomer compositions obtained in the following examples and comparative examples, compression was performed under conditions of a measurement temperature of 40 ° C. and a test time of 22 hours. Permanent strain was measured.
- the compression set is preferably 70% or less, more preferably 50% or less, and even more preferably 30% or less.
- melt viscosity The melt viscosity of the thermoplastic elastomer compositions obtained in the following examples and comparative examples was measured using a Brookfield rotary viscometer. Device: DV-II + (Brookfield)
- the melt viscosity is preferably 1,000,000 mPa ⁇ s or less, more preferably 500,000 mPa ⁇ s or less, and even more preferably 100,000 mPa ⁇ s or less at a measurement temperature of 160 ° C.
- the obtained hydrogenated block copolymer (R-1) had a styrene content of 39% by mass, a hydrogenation rate of 98.2%, a vinyl bond content of 3.2%, a weight average molecular weight of 286,300, a cup The ring rate was 78% and the branching coefficient was 2.9. These are summarized in Table 1.
- Reference example 2 (1) A pressure-resistant vessel purged with nitrogen and dried was charged with 3400 ml of cyclohexane as a solvent and 7.9 ml of sec-butyllithium having a concentration of 10.5 wt% as an initiator, heated to 50 ° C., and then mixed with isoprene and butadiene. 136 ml of a mixture having a mass ratio of 50/50 was added and polymerized for 2 hours. Subsequently, 223 ml of styrene was added and polymerization was performed for 1 hour. Further, 330 ml of a mixture of isoprene and butadiene having a mass ratio of 50/50 was added and polymerization was performed for 2 hours.
- Reference example 3 (1) In a pressure-resistant container purged with nitrogen and dried, 3400 ml of cyclohexane as a solvent, 6.9 ml of sec-butyllithium having a concentration of 10.5 wt% as an initiator, and 6.3 g of THF were added, and the temperature was raised to 50 ° C. 90 ml of butadiene was added and polymerized for 2 hours. Subsequently, 191 ml of styrene was added for polymerization for 1 hour, and 385 ml of butadiene was further added for polymerization for 2 hours.
- Reference example 4 (1) In a pressure-resistant container purged with nitrogen and dried, charge 3400 ml of cyclohexane as a solvent and 5.6 ml of sec-butyllithium having a concentration of 10.5 wt% as an initiator. After heating to 50 ° C., 136 ml of isoprene is added. For 2 hours. Subsequently, 232 ml of styrene was added and polymerization was performed for 1 hour. Further, 242 ml of isoprene was added and polymerization was performed for 2 hours. Thereafter, the temperature was raised to 70 ° C., and 5.76 g of 5 wt% THF solution of dimethyl phthalate was added.
- Reference Example 5 A pressure-resistant container purged with nitrogen and dried was charged with 3400 ml of cyclohexane as a solvent and 5.1 ml of sec-butyllithium having a concentration of 10.5 wt% as an initiator, heated to 50 ° C., and then subjected to isoprene and butadiene. 129 ml of a mixture having a mass ratio of 50/50 was added and polymerized for 2 hours. Subsequently, 206 ml of styrene was added and polymerized for 1 hour.
- Reference Example 6 A pressure-resistant vessel purged with nitrogen and dried was charged with 3400 ml of cyclohexane as a solvent and 5.5 ml of sec-butyllithium having a concentration of 10.5 wt% as an initiator, heated to 50 ° C., and then mixed with isoprene and butadiene. 130 ml of a mixture having a mass ratio of 50/50 was added and polymerized for 2 hours. Subsequently, 144 ml of styrene was added and polymerized for 1 hour, and further 389 ml of a mixture of isoprene and butadiene having a mass ratio of 50/50 was added and polymerized for 2 hours.
- H-4 14.7 g of palladium carbon (palladium supported amount: 5% by mass) was added to the reaction mixture as a hydrogenation catalyst, and the hydrogenation reaction was performed in the same manner as in Reference Example 1 (2).
- a block copolymer (hereinafter referred to as hydrogenated block copolymer (H-4)) was obtained.
- Table 2 summarizes the styrene content, hydrogenation rate, vinyl bond content, and weight average molecular weight of the resulting hydrogenated block copolymer (H-4).
- Non-aromatic rubber softener paraffin process oil (trade name: Diana Process Oil PW-32, manufactured by Idemitsu Kosan Co., Ltd., kinematic viscosity at 40 ° C .: 30.98 mm 2 / s)
- Antioxidant hindered phenol antioxidant (trade name: IRGANOX 1010, manufactured by Ciba Specialty Chemicals)
- Examples 1-8, Comparative Examples 1-5 Hydrogenated block copolymers R-1 to R-7, H-1 to H-5, non-aromatic rubber softeners and antioxidants are blended in the mass ratios shown in Tables 3 and 4 and preliminarily prepared. After mixing, the mixture was melt kneaded at 180 ° C. for 5 minutes using a Brabender mixer to obtain a thermoplastic elastomer composition. Thereafter, using a press molding machine, a sheet and a test piece for measuring compression set were obtained. Using the obtained test piece, the performance of the thermoplastic elastomer composition was evaluated according to the methods (6) to (8) described above. The results are shown in Table 3 and Table 4.
- thermoplastic elastomer compositions obtained in Examples 1 to 8 of the present invention are excellent in all of fluidity, compression set, and flexibility.
- the results of Comparative Examples 1 to 5 were as follows. 1) In Comparative Example 1, since the value of B 1 / (B 1 + B 2 ) of the hydrogenated block copolymer used was smaller than the range specified in the present invention, the resulting thermoplastic elastomer composition was compression set. It turns out that it is inferior to.
- thermoplastic elastomer composition of the present invention is excellent in compression set, flexibility, weather resistance, fluidity and does not contain substances that cause environmental pollution, it is suitable for cushioning materials, damping materials, sealing materials, and adhesive materials.
- sealing material elastic material, heat insulation material, sound insulation material, sound insulation material, light guide material, packaging material, etc.
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Abstract
Description
しかしながら、特許文献1~4に開示されている熱可塑性エラストマー組成物は、柔軟性、圧縮永久ひずみ性には優れているが、流動性が必ずしも満足できるものではなく、改良の余地があった。
すなわち、本発明によれば、上記の目的は、
1)式(1):
B1-A-B2-X (1)
(式中、B1およびB2は主として共役ジエン化合物由来の構造単位からなる重合体ブロックを示し、Aは主としてビニル芳香族化合物由来の構造単位からなる重合体ブロックを示し、Xはリビングアニオン重合体の活性末端を示す)で表されるリビングポリマーとカップリング剤とを反応させて得られるブロック共重合体を水素添加して得られる水添ブロック共重合体であって;
水素添加反応前の、重合体ブロックB1の質量のB1とB2の合計質量に対する比率が0.10~0.45であり;
ビニル芳香族化合物由来の構造単位の含有量が水添ブロック共重合体の質量に対して25~50質量%である水添ブロック共重合体およびそれを含む組成物を提供することにより達成される。
2)ビニル芳香族化合物由来の構造単位の含有量が水添ブロック共重合体の質量に対して37~50質量%である上記1)に記載の水添ブロック共重合体、
3)200℃、5kgfで測定したメルトフローレート(MFR)が0.5g/10分未満である上記1)または2)に記載の水添ブロック共重合体
4)共役ジエン化合物が、1,3-ブタジエンとイソプレンの混合物からなり、且つ重合体ブロックB1およびB2における炭素-炭素二重結合の80%以上が水素添加されている上記1)~3)のいずれかに記載の水添ブロック共重合体、である。
5)上記1)~4)のいずれかに記載の水添ブロック共重合体と非芳香族系ゴム用軟化剤とを含む熱可塑性エラストマー組成物であって、該水添ブロック共重合体100質量部に対して、非芳香族系ゴム用軟化剤を170~2000質量部の割合で含有する熱可塑性エラストマー組成物、を提供することによっても達成される。
さらに、上記の目的は、本発明によれば、上記5)に記載の熱可塑性エラストマー組成物を成形してなる成形品を提供することによっても達成される。
本発明の水添ブロック共重合体は、
式(1):
B1-A-B2-X (1)
(式中、B1およびB2は主として共役ジエン化合物由来の構造単位からなる重合体ブロックを示し、Aは主としてビニル芳香族化合物由来の構造単位からなる重合体ブロックを示し、Xはリビングアニオン重合体の活性末端を示す)で表されるリビングポリマーとカップリング剤とを反応させて得られるブロック共重合体を水素添加して得られる水添ブロック共重合体であって;
重合体ブロックB1の質量のB1とB2の合計質量に対する比率が0.10~0.45であり;
ビニル芳香族化合物由来の構造単位の含有量が水添ブロック共重合体の質量に対して25~50質量%である水添ブロック共重合体である。
式(1):
B1-A-B2-X (1)
(式中、B1、B2、AおよびXは前記定義のとおりである)
重合体ブロックB1、B2は、これらの共役ジエン化合物の1種のみに由来する構造単位から構成されていても、2種以上に由来する構造単位から構成されていてもよい。重合体ブロックB1、B2が2種以上の共役ジエン化合物(例えば1,3-ブタジエンおよびイソプレン)由来の構造単位から構成される場合、その構成比や重合形態(ブロック、ランダムなど)に特に制限はない。また、重合体ブロックB1、B2を構成する共役ジエン化合物は同一種であっても良く、異なるものでも良い。
1H-NMRスペクトルから算出した。
装置:JNM-Lambda 500(日本電子(株)製)
溶媒:重クロロホルム
測定温度:50℃
ゲルパーミェーションクロマトグラフィー(GPC)によって、カップリング反応により生成したポリマーとカップリング未反応のポリマーの全体(水添ブロック共重合体)の重量平均分子量(Mw)、数平均分子量(Mn)および分子量分布(Mw/Mn)をポリスチレン換算で求めた。また、カップリング反応によって生成したポリマー、カップリング未反応のポリマーそれぞれの重量平均分子量(Mw)、数平均分子量(Mn)を同様に求めた。カップリング反応により生成したポリマーの溶出曲線のピーク(ピーク1)とカップリング未反応のポリマーのピーク(ピーク2)が重なる場合、二つのピーク間の谷の頂点からベースラインに対して垂直な線を引き、高分子量側のピークをカップリング反応により生成したポリマーのピーク、低分子量側のピークをカップリング未反応のポリマーとして、Mw、Mnを求めた。
装置:GPC-8020(東ソー(株)製)
溶媒:テトラヒドロフラン(THF)
測定温度:40℃、流速:1ml/分
注入量:150μl
濃度:5mg/10cc(水添ブロック共重合体/THF)
上記GPCで得られた、カップリング反応によって生成したポリマーのピーク面積を、カップリング反応によって生成したポリマーの面積とカップリング未反応ポリマーの面積との和によって除することにより求めた。
上記GPCで得られた、カップリングしたポリマーの重量平均分子量(Mw)をカップリング未反応のポリマーの重量平均分子量(Mw)で除して算出した。
JIS K 7210に準拠し、温度200℃、試験荷重5kgfの条件で水添ブロック共重合体のMFRを測定した。
以下の実施例および比較例で得られた熱可塑性エラストマー組成物を1mm厚に成形したシートから幅25mm、長さ75mm、標線間距離20mmの短冊状試験片を打ち抜き、インストロン引張試験機を使用して、測定温度23℃、引張速度500mm/minで引張応力、破断伸びを測定した。破断伸びは500%以上が好ましく、700%以上がより好ましく、900%以上がさらに好ましい。
以下の実施例および比較例で得られた熱可塑性エラストマー組成物を用いて作成したJIS K 6262記載の小型試験片を用いて測定温度40℃、試験時間22hの条件で圧縮永久ひずみを測定した。圧縮永久ひずみは70%以下が好ましく、50%以下がより好ましく、30%以下がさらに好ましい。
以下の実施例および比較例で得られた熱可塑性エラストマー組成物の溶融粘度をブルックフィールド形回転粘度計を使用して測定した。
装置:DV-II+(ブルックフィールド社製)
溶融粘度は測定温度160℃において、1,000,000mPa・s以下が好ましく、500,000mPa・s以下がより好ましく、100,000mPa・s以下がさらに好ましい。
水添ブロック共重合体
参考例1
(1) 窒素置換し、乾燥させた耐圧容器に、溶媒としてシクロヘキサン3400ml、開始剤として濃度10.5wt%のsec-ブチルリチウム5.9mlを仕込み、50℃に昇温した後、イソプレンとブタジエンの質量比=50/50の混合物を126ml加えて2時間重合した。引き続いてスチレンを206ml加えて1時間重合を行い、さらにイソプレンとブタジエンの質量比=50/50の混合物を306ml加えて2時間重合を行い、その後70℃に昇温させた後、フタル酸ジメチルの5wt%テトラヒドロフラン(THF)溶液を6.12g添加して3時間カップリング反応をさせた後、メタノール0.25mlを添加し重合を停止し、ブロック共重合体を含む重合反応液を得た。得られたブロック共重合体の重合体ブロックB1の質量のB1とB2の合計質量に対する比率(B1ジエン質量比率、以下B1/(B1+B2)と表記する)は、0.29であった。
(2) この反応混合液に水素添加触媒としてパラジウムカーボン(パラジウム担持量:5質量%)を23.4g添加し、水素圧力2MPa、150℃で10時間水素添加反応を行った。放冷、放圧後、濾過によりパラジウムカーボンを除去し、濾液を濃縮し、さらに真空乾燥することにより水添ブロック共重合体(以下、これを水添ブロック共重合体(R-1)と称する)を得た。得られた水添ブロック共重合体(R-1)のスチレン含有量は39質量%、水添率は98.2%、ビニル結合量は3.2%、重量平均分子量は286,300、カップリング率は78%、分岐係数は2.9であった。これらをまとめて表1に示す。
(1) 窒素置換し、乾燥させた耐圧容器に、溶媒としてシクロヘキサン3400ml、開始剤として濃度10.5wt%のsec-ブチルリチウム7.9mlを仕込み、50℃に昇温した後、イソプレンとブタジエンの質量比=50/50の混合物を136ml加えて2時間重合した。引き続いてスチレンを223ml加えて1時間重合を行い、さらにイソプレンとブタジエンの質量比=50/50の混合物を330ml加えて2時間重合を行い、その後70℃に昇温させた後、フタル酸ジメチルの5wt%THF溶液を8.52g添加して3時間カップリング反応をさせた後、メタノール0.35mlを添加し重合を停止し、ブロック共重合体を含む重合反応液を得た。得られたブロック共重合体のB1/(B1+B2)は、0.29であった。
(2) この反応混合液に水素添加触媒としてパラジウムカーボン(パラジウム担持量:5質量%)を25.3g添加し、後は参考例1(2)と同様に、水素添加反応を行い、水添ブロック共重合体(以下、これを水添ブロック共重合体(R-2)と称する)を得た。得られた水添ブロック共重合体(R-2)のスチレン含有量、水添率、ビニル結合量、重量平均分子量、カップリング率、分岐係数をまとめて表1に示す。
(1) 窒素置換し、乾燥させた耐圧容器に、溶媒としてシクロヘキサン3400ml、開始剤として濃度10.5wt%のsec-ブチルリチウム6.9ml、THFを6.3g加え50℃に昇温した後、ブタジエンを90ml加えて2時間重合した。引き続いてスチレンを191ml加えて1時間重合を行い、さらにブタジエンを385ml加えて2時間重合を行った。その後70℃に昇温させた後、フタル酸ジメチルの5wt%THF溶液を7.30g添加して3時間カップリング反応をさせた後、メタノール0.30mlを添加し重合を停止し、ブロック共重合体を含む重合反応液を得た。得られたブロック共重合体のB1/(B1+B2)は0.19であった。
(2) この反応混合液を参考例1(2)と同様に、水素添加反応を行い、水添ブロック共重合体(以下、これを水添ブロック共重合体(R-3)と称する)を得た。得られた水添ブロック共重合体(R-3)のスチレン含有量、水添率、ビニル結合量、重量平均分子量、カップリング率、分岐係数をまとめて表1に示す。
(1) 窒素置換し、乾燥させた耐圧容器に、溶媒としてシクロヘキサン3400ml、開始剤として濃度10.5wt%のsec-ブチルリチウム5.6mlを仕込み、50℃に昇温した後、イソプレンを136ml加えて2時間重合した。引き続いてスチレンを232ml加えて1時間重合を行い、さらにイソプレンを242ml加えて2時間重合を行い、その後70℃に昇温させた後、フタル酸ジメチルの5wt%THF溶液を5.76g添加して3時間カップリング反応をさせた後、メタノール0.24mlを添加し重合を停止し、ブロック共重合体を含む重合反応液を得た。得られたブロック共重合体のB1/(B1+B2)は0.36であった。
(2) この反応混合液を参考例1(2)と同様に、水素添加反応を行い、水添ブロック共重合体(以下、これを水添ブロック共重合体(R-4)と称する)を得た。得られた水添ブロック共重合体(R-4)のスチレン含有量、水添率、ビニル結合量、重量平均分子量、カップリング率、分岐係数をまとめて表1に示す。
(1) 窒素置換し、乾燥させた耐圧容器に、溶媒としてシクロヘキサン3400ml、開始剤として濃度10.5wt%のsec-ブチルリチウム5.1mlを仕込み、50℃に昇温した後、イソプレンとブタジエンの質量比=50/50の混合物を129ml加えて2時間重合した。引き続いてスチレンを206ml加えて1時間重合を行い、さらにイソプレンとブタジエンの質量比=50/50の混合物を303ml加えて2時間重合を行い、その後70℃に昇温させた後、フタル酸ジメチルの5wt%THF溶液を5.14g添加して3時間カップリング反応をさせた後、メタノール0.21mlを添加し重合を停止し、ブロック共重合体を含む重合反応液を得た。得られたブロック共重合体のB1/(B1+B2)は0.30であった。
(2) この反応混合液を参考例1(2)と同様に、水素添加反応を行い、水添ブロック共重合体(以下、これを水添ブロック共重合体(R-5)と称する)を得た。得られた水添ブロック共重合体(R-5)のスチレン含有量、水添率、ビニル結合量、重量平均分子量、カップリング率、分岐係数をまとめて表1に示す。
(1) 窒素置換し、乾燥させた耐圧容器に、溶媒としてシクロヘキサン3400ml、開始剤として濃度10.5wt%のsec-ブチルリチウム5.5mlを仕込み、50℃に昇温した後、イソプレンとブタジエンの質量比=50/50の混合物を130ml加えて2時間重合した。引き続いてスチレンを144ml加えて1時間重合を行い、さらにイソプレンとブタジエンの質量比=50/50の混合物を389ml加えて2時間重合を行い、その後70℃に昇温させた後、フタル酸ジメチルの5wt%THF溶液を5.54g添加して3時間カップリング反応をさせた後、メタノール0.23mlを添加し重合を停止し、ブロック共重合体を含む重合反応液を得た。得られたブロック共重合体のB1/(B1+B2)は0.25であった。
(2)この反応混合液を参考例1(2)と同様に、水素添加反応を行い、水添ブロック共重合体(以下、これを水添ブロック共重合体(R-6)と称する)を得た。得られた水添ブロック共重合体(R-6)のスチレン含有量、水添率、ビニル結合量、重量平均分子量、カップリング率、分岐係数をまとめて表1に示す。
(1) 窒素置換し、乾燥させた耐圧容器に、溶媒としてシクロヘキサン3400ml、開始剤として濃度10.5wt%のsec-ブチルリチウム7.4mlを仕込み、50℃に昇温した後、イソプレンとブタジエンの質量比=50/50の混合物を126ml加えて2時間重合した。引き続いてスチレンを206ml加えて1時間重合を行い、さらにイソプレンとブタジエンの質量比=50/50の混合物を306ml加えて2時間重合を行い、その後70℃に昇温させた後、フタル酸ジメチルの5wt%THF溶液を11.1g添加して3時間カップリング反応をさせた後、メタノール0.33mlを添加し重合を停止し、ブロック共重合体を含む重合反応液を得た。得られたブロック共重合体のB1/(B1+B2)は0.29であった。
(2) この反応混合液を参考例1(2)と同様に、水素添加反応を行い、水添ブロック共重合体(以下、これを水添ブロック共重合体(R-7)と称する)を得た。得られた水添ブロック共重合体(R-7)のスチレン含有量、水添率、ビニル結合量、重量平均分子量、カップリング率、分岐係数をまとめて表1に示す。
(1) 窒素置換し、乾燥させた耐圧容器に、溶媒としてシクロヘキサン3400ml、開始剤として濃度10.5wt%のsec-ブチルリチウム7.4mlを仕込み、50℃に昇温した後、イソプレンとブタジエンの質量比=50/50の混合物を37ml加えて2時間重合した。引き続いてスチレンを206ml加えて1時間重合を行い、さらにイソプレンとブタジエンの質量比=50/50の混合物を395ml加えて2時間重合を行い、その後70℃に昇温させた後、フタル酸ジメチルの5wt%THF溶液を7.90g添加して3時間カップリング反応をさせた後、メタノール0.33mlを添加し重合を停止し、ブロック共重合体を含む重合反応液を得た。得られたブロック共重合体のB1/(B1+B2)は0.09であった。
(2) この反応混合液を参考例1(2)と同様に、水素添加反応を行い、水添ブロック共重合体(以下、これを水添ブロック共重合体(H-1)と称する)を得た。得られた水添ブロック共重合体(H-1)のスチレン含有量、水添率、ビニル結合量、重量平均分子量、カップリング率、分岐係数をまとめて表2に示す。
(1) 窒素置換し、乾燥させた耐圧容器に、溶媒としてシクロヘキサン3400ml、開始剤として濃度10.5wt%のsec-ブチルリチウム7.4mlを仕込み、50℃に昇温した後、イソプレンとブタジエンの質量比=50/50の混合物を215ml加えて2時間重合した。引き続いてスチレンを206ml加えて1時間重合を行い、さらにイソプレンとブタジエンの質量比=50/50の混合物を217ml加えて2時間重合を行い、その後70℃に昇温させた後、フタル酸ジメチルの5wt%THF溶液を7.90g添加して3時間カップリング反応をさせた後、メタノール0.33mlを添加し重合を停止し、ブロック共重合体を含む重合反応液を得た。得られたブロック共重合体のB1/(B1+B2)は0.50であった。
(2)この反応混合液を参考例1(2)と同様に、水素添加反応を行い、水添ブロック共重合体(以下、これを水添ブロック共重合体(H-2)と称する)を得た。得られた水添ブロック共重合体(H-2)のスチレン含有量、水添率、ビニル結合量、重量平均分子量、カップリング率、分岐係数をまとめて表2に示す。
(1) 窒素置換し、乾燥させた耐圧容器に、溶媒としてシクロヘキサン3400ml、開始剤として濃度10.5wt%のsec-ブチルリチウム5.6mlを仕込み、50℃に昇温した後、イソプレンとブタジエンの質量比=50/50の混合物を115ml加えて2時間重合した。引き続いてスチレンを103ml加えて1時間重合を行い、さらにイソプレンとブタジエンの質量比=50/50の混合物を461ml加えて2時間重合を行い、その後70℃に昇温させた後、フタル酸ジメチルの5wt%THF溶液を5.72g添加して3時間カップリング反応をさせた後、メタノール0.24mlを添加し重合を停止し、ブロック共重合体を含む重合反応液を得た。得られたブロック共重合体のB1/(B1+B2)は0.20であった。
(2) この反応混合液を参考例1(2)と同様に、水素添加反応を行い、水添ブロック共重合体(以下、これを水添ブロック共重合体(H-3)と称する)を得た。得られた水添ブロック共重合体(H-3)のスチレン含有量、水添率、ビニル結合量、重量平均分子量、カップリング率、分岐係数をまとめて表2に示す。
(1) 窒素置換し、乾燥させた耐圧容器に、溶媒としてシクロヘキサン3400ml、開始剤として濃度10.5wt%のsec-ブチルリチウム2.3mlを仕込み、50℃に昇温した後、スチレンを49ml加えて1時間重合を行い、さらにイソプレンとブタジエンの質量比=50/50の混合物を317ml加えて2時間重合を行い、その後さらにスチレンを49ml加えて1時間重合を行い、メタノール0.07mlを添加し重合を停止し、ブロック共重合体を含む重合反応液を得た。
(2) この反応混合液に水素添加触媒としてパラジウムカーボン(パラジウム担持量:5質量%)を14.7g添加し、後は参考例1(2)と同様に、水素添加反応を行い、水添ブロック共重合体(以下、これを水添ブロック共重合体(H-4)と称する)を得た。得られた水添ブロック共重合体(H-4)のスチレン含有量、水添率、ビニル結合量、重量平均分子量をまとめて表2に示す。
(1) 窒素置換し、乾燥させた耐圧容器に、溶媒としてシクロヘキサン3400ml、開始剤として濃度10.5wt%のsec-ブチルリチウム4.1mlを仕込み、50℃に昇温した後、スチレンを80ml加えて1時間重合を行い、さらにイソプレンとブタジエンの質量比=50/50の混合物を497ml加えて2時間重合を行い、その後さらにスチレンを80ml加えて1時間重合を行い、メタノール0.16mlを添加し重合を停止し、ブロック共重合体を含む重合反応液を得た。
(2)この反応混合液を参考例1(2)と同様に、水素添加反応を行い、水添ブロック共重合体(以下、これを水添ブロック共重合体(H-5)と称する)を得た。得られた水添ブロック共重合体(H-5)のスチレン含有量、水添率、ビニル結合量、重量平均分子量をまとめて表2に示す。
パラフィン系プロセスオイル(商品名:ダイアナプロセスオイルPW-32、出光興産(株)製、40℃での動粘度:30.98mm2/s)
ヒンダードフェノール系酸化防止剤(商品名:IRGANOX1010、チバ・スペシャリティー・ケミカルズ(株)製)
水添ブロック共重合体R-1~R-7、H-1~H-5、非芳香族系ゴム用軟化剤、酸化防止剤を表3および表4に示す質量割合で配合し、予め予備混合し、その後ブラベンダーミキサーを用いて180℃で5分間溶融混練し、熱可塑性エラストマー組成物を得た。その後、プレス成形機を用いてシート状、および圧縮永久ひずみ測定用試験片を得た。得られた試験片を用いて、前述した(6)~(8)の方法に従って熱可塑性エラストマー組成物の性能評価を行った。結果を表3および表4に示す。
これに対して比較例1~5の結果は次のとおりであった。
1)比較例1では、使用した水添ブロック共重合体のB1/(B1+B2)の値が本発明で規定する範囲より小さいため、得られる熱可塑性エラストマー組成物が圧縮永久ひずみ性に劣ることが分かる。
2)比較例2では、使用した水添ブロック共重合体のB1/(B1+B2)の値が本発明で規定する範囲より大きいため、得られる熱可塑性エラストマー組成物が破断伸びに劣ることが分かる。
3)比較例3では、使用した水添ブロック共重合体のビニル芳香族化合物由来の構造単位の含有量が低いため、得られる熱可塑性エラストマー組成物が圧縮永久ひずみ性に劣ることが分かる。
4)比較例4、5では、使用した水添ブロック共重合体がABA型であるため、非常に溶融粘度が高く成形性に劣ることが分かる。
Claims (6)
- 式(1):
B1-A-B2-X (1)
(式中、B1およびB2は主として共役ジエン化合物由来の構造単位からなる重合体ブロックを示し、Aは主としてビニル芳香族化合物由来の構造単位からなる重合体ブロックを示し、Xはリビングアニオン重合体の活性末端を示す)で表されるリビングポリマーとカップリング剤とを反応させて得られるブロック共重合体を水素添加して得られる水添ブロック共重合体であって;
水素添加反応前の、重合体ブロックB1の質量のB1とB2の合計質量に対する比率が0.10~0.45であり;
ビニル芳香族化合物由来の構造単位の含有量が水添ブロック共重合体の質量に対して25~50質量%である水添ブロック共重合体。 - ビニル芳香族化合物由来の構造単位の含有量が水添ブロック共重合体の質量に対して37~50質量%である請求項1に記載の水添ブロック共重合体。
- 200℃、5kgfで測定したメルトフローレート(MFR)が0.5g/10分未満である請求項1または2に記載の水添ブロック共重合体。
- 共役ジエン化合物が、1,3-ブタジエンとイソプレンの混合物からなり、且つ重合体ブロックB1およびB2における炭素-炭素二重結合の80%以上が水素添加されている請求項1~3のいずれか1項に記載の水添ブロック共重合体。
- 請求項1~4のいずれか1項に記載の水添ブロック共重合体と非芳香族系ゴム用軟化剤とを含む熱可塑性エラストマー組成物であって、該水添ブロック共重合体100質量部に対して、非芳香族系ゴム用軟化剤を170~2000質量部の割合で含有する熱可塑性エラストマー組成物。
- 請求項5に記載の熱可塑性エラストマー組成物を成形してなる成形品。
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WO2014002984A1 (ja) * | 2012-06-26 | 2014-01-03 | 旭化成ケミカルズ株式会社 | 水添ブロック共重合体ペレット、ポリオレフィン系樹脂組成物、及びその成形体 |
WO2015046524A1 (ja) | 2013-09-30 | 2015-04-02 | 株式会社クラレ | 熱可塑性エラストマー組成物及び成形体 |
WO2015162976A1 (ja) * | 2014-04-25 | 2015-10-29 | 出光興産株式会社 | 熱可塑性エラストマー組成物 |
JP2016040394A (ja) * | 2011-02-14 | 2016-03-24 | 株式会社クラレ | 水添ブロック共重合体およびそれを含む組成物 |
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CN102137879B (zh) | 2013-03-27 |
EP2319875B1 (en) | 2017-08-09 |
ES2640735T3 (es) | 2017-11-06 |
US20110245405A1 (en) | 2011-10-06 |
EP2319875A1 (en) | 2011-05-11 |
CN102137879A (zh) | 2011-07-27 |
JP2016020508A (ja) | 2016-02-04 |
JPWO2010024382A1 (ja) | 2012-01-26 |
EP2319875A4 (en) | 2011-12-07 |
JP5815239B2 (ja) | 2015-11-17 |
US8785546B2 (en) | 2014-07-22 |
JP6144310B2 (ja) | 2017-06-07 |
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