WO2010007870A1 - 建設機械のキャブ - Google Patents
建設機械のキャブ Download PDFInfo
- Publication number
- WO2010007870A1 WO2010007870A1 PCT/JP2009/061763 JP2009061763W WO2010007870A1 WO 2010007870 A1 WO2010007870 A1 WO 2010007870A1 JP 2009061763 W JP2009061763 W JP 2009061763W WO 2010007870 A1 WO2010007870 A1 WO 2010007870A1
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- WO
- WIPO (PCT)
- Prior art keywords
- cab
- construction machine
- pillar
- machine according
- members
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D33/00—Superstructures for load-carrying vehicles
- B62D33/06—Drivers' cabs
- B62D33/0617—Drivers' cabs for tractors or off-the-road vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D33/00—Superstructures for load-carrying vehicles
- B62D33/06—Drivers' cabs
- B62D33/063—Drivers' cabs movable from one position into at least one other position, e.g. tiltable, pivotable about a vertical axis, displaceable from one side of the vehicle to the other
- B62D33/0633—Drivers' cabs movable from one position into at least one other position, e.g. tiltable, pivotable about a vertical axis, displaceable from one side of the vehicle to the other pivotable about a vertical axis
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/16—Cabins, platforms, or the like, for drivers
- E02F9/163—Structures to protect drivers, e.g. cabins, doors for cabins; Falling object protection structure [FOPS]; Roll over protection structure [ROPS]
Definitions
- the present invention relates to, for example, a cab mounted on a construction machine such as a hydraulic shovel.
- a pillar member of a cab mounted on a construction machine As a pillar member of a cab mounted on a construction machine, a cab structure configured by using a hollow pipe material inside is adopted.
- a pipe used as a pillar member is also required to have a strength equal to or greater than a predetermined value.
- the wall thickness of the pipe is increased in order to improve the strength, the material cost, the processing cost and the like increase, which causes a cost increase. Therefore, there is a need for a pipe reinforcement structure that can solve both the problems of strength and cost.
- Patent Document 1 discloses a cab having a structure in which a connection member is disposed at a joint portion between a column member and a beam member, and the column member and the beam member are connected to each other through the connection member.
- the cab of the conventional construction machine has the following problems. That is, in the cab of the construction machine disclosed in the above-mentioned publication, it is necessary to provide a connecting member for assisting the connection between the column member and the beam member at the connecting portion. This leads to an increase in the number of parts constituting the cab.
- An object of the present invention is to provide a cab of a construction machine capable of firmly joining a column member and a beam member while avoiding an increase in the number of parts caused by the addition of a connecting member or the like.
- a cab of a construction machine includes a pillar member and a beam member.
- the pillar member has a notch formed in the upper end portion, and a protrusion adjacent to the notch and formed on the indoor space side in the upper end portion, and is disposed along the substantially vertical direction .
- the beam member is disposed along a direction substantially orthogonal to the substantially vertical direction, extends to a position overlapping with the upper end portion of the column member in a plan view, is placed on the notch, and with respect to the protrusion It joins with respect to a pillar member in the state which the side surface contact
- the following joint structure is employed at a joint portion between a pillar member and a beam member which constitute a cab of a construction machine such as a hydraulic shovel. That is, the notch part which notched part of the upper end part and the protrusion part left on the upper end part as a result of notching a part are formed in the upper end part of a pillar member.
- a cab is comprised using the beam member extended to the upper end part of a pillar member, and the pillar member mentioned above in planar view. Specifically, in the upper end portion of the pillar member, a part of the beam member is placed on the notch, and the side surfaces of the beam member are joined to each other in a state of being in contact with the projection. And the protrusion part formed in the upper end part of the pillar member mentioned above is provided in the indoor space side of the cab.
- the projecting portion formed on the upper end portion of the column member means a portion left by the formation of the notch portion in the upper end portion of the column member, for example, a portion on the indoor space side of the cab .
- positioning of the protrusion part formed in a pillar member, and a notch part it does not specifically limit.
- the portion of the beam member joined to the upper end portion of the column member may be processed such as a notch, or may not be specially processed. It is also good.
- the projecting portion is a portion extending along the substantially vertical direction in the upper end portion of the pillar member disposed along the substantially vertical direction, and a portion on the cab interior space side in the upper end portion of the pillar member in plan view May be all or part thereof.
- the abutment between the projection and the beam member may be a direct abutment or may be an indirect abutment via another member.
- the beam member is placed on the notch portion formed in the upper end portion of the column member, and bonding is performed in a state in which the side surface of the beam member is in contact with the protrusion. Can be secured sufficiently, and the column member and the beam member can be firmly joined. Therefore, the pillar member and the beam member can be firmly joined to each other with a simple configuration without using other parts such as the conventional connection member. Furthermore, for example, even when a large load is applied to the beam member from the side surface of the cab or the like when the construction machine falls over, the beam member can be supported by the projection.
- a cab of a construction machine according to a second aspect of the present invention is the cab of the construction machine according to the first aspect of the present invention, further comprising: a cross member that contacts the pillar member from the side surface on the indoor space side.
- a cab of a construction machine is a cab of a construction machine according to the first or the second aspect of the present invention, and is installed to connect a pair of left and right column members or between beam members. It further has a cross rail member which contacts from the indoor space side with respect to the joint portion between the two members and the beam member.
- a cross beam member connecting between the left and right pair of column members or between the beam members is used as a reinforcing material of the joint portion between the column member and the beam member.
- the cross beam member is disposed between a pair of left and right column members or between the beam members along a direction intersecting with both the column member and the beam member.
- abuts with respect to a junction part means the indoor space formed in the cab.
- the joint portion between the column member and the beam member can be supported by the cross beam member.
- the cross beam member without increasing the number of parts, it is possible to obtain a cab having improved rigidity against impacts from side surfaces and the like.
- a cab of a construction machine according to a fourth invention is a cab of a construction machine according to the first or the second invention, wherein the pillar member and the beam member form a flat surface at the joint portion on the outdoor space side Do.
- the joint portion between the column member and the beam member on the outer side opposite to the cab space is a flat surface without a step. That is, at the junction between the column member and the beam member, the surfaces on the outdoor space side are joined so as to be flush so that no level difference is generated.
- the attachment surface of the glass attached to a cab can be provided in the connection part of a flat pillar member and a beam member.
- the cab of the construction machine according to the fifth invention is the cab of the construction machine according to the first or second invention, and the pillar member is a left rear pillar member disposed on the left rear, and the beam member is , Left rear column member.
- a cab of a construction machine is a cab of a construction machine according to the first or second aspect, wherein the pillar member and the beam member are formed of a pipe material.
- a pipe member having a hollow cross section is used as a pillar member and a beam member constituting a cab.
- the cab of the construction machine according to the seventh invention is a cab of the construction machine according to the sixth invention, further comprising a lid member inserted into the hollow portion of the pipe material at the upper end portion of the pillar member .
- the lid member is inserted into the hollow portion at the upper end portion of the column member of the pipe material.
- a plate-shaped member formed in accordance with the shape of the inner peripheral surface of the column member of the pipe material can be used.
- a cover member can be used as a reinforcement member for section maintenance of a pillar member which is a pipe material. Therefore, the strength of the joint portion with the beam member at the upper end portion of the column member can be further effectively improved by the simple configuration.
- a cab of a construction machine according to an eighth invention is a cab of a construction machine according to the seventh invention, wherein the lid member abuts on the side surface of the beam member together with the projecting portion.
- a cab of a construction machine is the cab of the construction machine according to the seventh or the eighth aspect, wherein the lid member is joined to the end opening of the beam member mounted on the upper end portion of the column member.
- Has a bent portion Here, a part of the lid member inserted into the end opening of the upper end portion of the column member is bent to form a bent portion joined to the end opening of the beam member.
- FIG. 7 is a perspective view showing a joint structure of respective members at the rear of the cab of FIGS. 2 to 4;
- FIG. 7 is a perspective view showing a joint structure of respective members at the rear of the cab of FIGS. 2 to 4;
- (A) is a side view which shows the whole structure of the left front pillar member which comprises the cab of FIG.
- (B) is sectional drawing seen from the Y direction.
- FIG. (A) is a side view which shows the whole structure of the left back pillar member which comprises the cab of FIG. (B) is the top view.
- (A) is an enlarged view which shows the structure of the upper end part of the right-and-left rear pillar member of Fig.8 (a) etc.
- FIG. (B) is its side view.
- the front view which shows the whole structure of the cross rail member which comprises the cab of FIG.
- the perspective view which shows the structure of the cover member joined to the upper end part of the right and left rear pillar members, such as FIG. 9 (a).
- the enlarged perspective view which shows the structure of the cab back which concerns on other embodiment of this invention.
- the hydraulic shovel 1 includes a lower traveling body 2, a swing frame 3, a work implement 4, a counterweight 5, an engine 6, and a cab 10. .
- the lower traveling body 2 rotates the crawler belt P wound around both ends in the traveling direction to move the hydraulic shovel 1 forward and backward, and mounts the turning frame 3 on the upper surface side in a rotatable state.
- the swing frame 3 is capable of swinging in any direction on the lower traveling body 2 and has a work implement 4, a counterweight 5, an engine 6 and a cab 10 mounted on the upper surface thereof.
- the work implement 4 is configured to include a boom, an arm attached to the tip of the boom, and a bucket attached to the tip of the arm, and while moving the arm, bucket, etc. by the hydraulic cylinder up and down, Work on the site of civil engineering work that excavates earth and sand, sand and gravel, etc.
- the counterweight 5 is, for example, a solid steel sheet put in a box formed by putting scrap iron, concrete, etc., and is disposed at the rear of the revolving frame 3 in order to balance the vehicle body at the time of mining etc. ing.
- the engine 6 is a drive source for driving the lower traveling body 2 and the work machine 4, and is disposed at a position adjacent to the counterweight 5.
- the cab 10 is a cab where the operator of the hydraulic shovel 1 gets on and off, and is disposed on the left front side of the turning frame 3 on the side of the mounting portion of the working machine 4 so that the tip of the working machine 4 can be seen through It is done. The structure of the cab 10 will be described in detail later.
- the cab 10 of the present embodiment is configured to include five pillar members 31 to 35, a cross beam member 36, a lid member 41, a rear window portion W, and the like.
- the left and right front column members 31, 32 and the left and right rear column members 33, 34 only the left front column member 31 and the left rear column member 33 are shown in FIG. 7A and 8A, etc.
- the right front pillar member 32 and the right back pillar member 34 have the same configuration disposed symmetrically in the left-right direction.
- the pillar members 31 to 35 are configured to include the left front pillar member 31, the right front pillar member 32, the left back pillar member 33, the right back pillar member 34, and the left middle pillar member 35.
- the left front pillar member 31 and the right front pillar member 32 are disposed on the left and right front sides of the cab 10, as shown in FIG. 2, and are used as a so-called A-pillar.
- the left and right front column members 31, 32 are notched parts in which respective tip portions of the beam portion (beam member) 31b etc. are formed at the upper end portions of the left and right rear column members 33, 34. It welds in the state mounted in 33b grade
- the left and right front column members 31 and 32 have a deformed cross section in which the inside is hollow. Then, as shown in FIG. 7A, the left and right front column members 31 and 32 are bent in the vicinity of the central portion, and portions of columns (column portions 31a, etc.) erected from the floor in front of the cab 10 And a beam portion (beam portion 31b etc.) constituting the ceiling surface.
- the said irregular-shaped cross section means the thing of a substantially rectangular shape or a complicated shape, for example except a pipe of a circular tube shape.
- the left back pillar member 33 and the right back pillar member 34 are disposed at the left and right rear of the cab 10 and are used as a so-called C-pillar.
- the left and right rear column members 33 and 34 have a substantially square deformed cross section whose inside is hollow.
- the left and right rear column members 33 and 34 are erected from the floor surface at the rear of the cab 10 as substantially linear columns.
- the left and right rear column members 33 and 34 are joined to each other by cross beam members 36 near their upper end portions. Further, as shown in FIGS.
- the left and right rear column members 33 and 34 have welding-joined lid members 41 described later so as to close the end openings of the upper end portions.
- the left back pillar member 33 is an upper end portion to which a beam portion 31b included in the left and right front pillar members 31 and a cross beam member 36 described later are welded.
- the protrusion 33a and the notch 33b are welded.
- the right rear column member 34 side also has a protrusion and a notch.
- the protrusion 33a is a portion left at the end of the pipe above the portion of the bottom cut away in the longitudinal direction (vertical direction) of the pipe, and as shown in FIGS. 5, 6 and 12, the left and right rear It is formed in the indoor space S side of the cab 10 in the upper end part of pillar member 33,34.
- the notches 33b and the like are portions formed by notching a part of the outer side of the cab 10 at the upper end portions of the left and right rear column members 33 and 34, and are formed to be adjacent to the projecting portions 33a and the like There is. And welding joining is carried out in the state where tip parts, such as beam part 31b, were mounted in this notch 33b grade.
- the joint portion between the beam portion 31b etc. of the left and right front column members 31, 32 and the upper end portion of the left and right rear column members 33, 34 is a beam portion in a plane corresponding to the side surface of the cab 10.
- the lower flat surface 31bb of 31b and the outer side surface of the left rear column member 33 are joined so as to be substantially flat.
- the window glass which is not shown in figure is attached to this substantially flat outer surface.
- the left center pillar member 35 is used as a pillar called a so-called B-pillar as shown in FIG. 2, and is erected between the beam portion of the left front pillar member 31 and the floor surface.
- the cross rail member 36 is provided as a hollow pipe member for supporting electrical components such as speakers installed above the window frame of the rear window portion W, and as shown in FIG.
- the portions near the upper end portions of the members 33 and 34 are joined by welding.
- the cross beam member 36 is a joint portion between the beam portions 31b etc. of the left and right front column members 31, 32 and the upper end portions of the left and right rear column members 33, 34. The welding is carried out in such a manner that the end portions abut. Furthermore, as shown in FIG.
- the cross beam member 36 has notches 36a and 36a at both ends. For this reason, as shown in FIG. 5, according to the shape of the joint portion between the beam portion 31b and the like and the upper end portion of the left and right rear column members 33 and 34, a butting state is formed to support the side surface such as the beam portion 31b. be able to.
- the lid member 41 is a plate-like member welded to cover end openings at the upper end portions of the left and right rear column members 33 and 34. , 34 are processed to the shape according to the shape of the end opening. Further, as shown in FIG. 11, the lid member 41 has a flat portion 41a and a bending portion 41b.
- the flat portion 41a is processed so as to close the open end in a state in which the end of the beam portion 31b or the like is placed on the upper end of the left and right rear column members 33 and 34.
- the bent portion 41b is bent relative to the flat portion 41a so as to cover the end opening of the beam portion 31b and the like placed on the upper end portions of the left and right rear column members 33 and 34.
- the lid member 41 further includes an abutment portion 41c and a positioning portion 41d.
- the abutment portion 41c is formed to be adjacent to the bending portion 41b along the extension line of the flat portion 41a, With the beam portion 31b placed on the upper end portion of the back pillar members 33, 34, the beam portion 31b abuts on the side surface of the beam portion 31b.
- the positioning portion 41 d performs positioning of the lid member 41 by fitting into a recess 33 d formed in the rear end portion of the upper end portion of the left and right rear column members 33 and 34.
- the parts are welded and joined together. As described above, by performing the welding including the notched portion 33b and the like, the cab 10 having high rigidity not only from the side surface but also from the rear surface load can be configured (see the welded portion X in FIG. 6). ).
- a lid member 41 is welded and joined so as to close the end opening.
- the cross beam member 36 is provided so as to abut on the joint portion from the indoor space S side of the cab 10.
- the cross beam member 36 can be added in addition to the protrusions 33a and the like formed on the upper end portions of the left and right rear column members 33 and 34. Therefore, the rigidity with respect to the load from the side of cab 10, etc. can be further improved.
- the end face of the contact portion 41c of the lid member 41 is in contact with the contact surface 33c of the side surface of the beam portion 31b etc.
- the upper end portions of the beam portion 31b and the left and right rear column members 33 and 34 with respect to the load from the side surface Bonding with can be made stronger than before.
- the rigidity of the cab 10 can be improved by a simple configuration without using parts such as the connection member.
- the projection 33a etc. for supporting the beam part 31b etc. from the side face is the cab 10 at the upper end of the left and right rear column members 33, 34. It is formed on the indoor space S side.
- the rigidity of the entire cab 10 can be improved by reliably supporting the beam portions 31 b and the like from the front with respect to the load on the side surface of the cab 10.
- the cab 10 of the present embodiment has the indoor space S side of the cab 10 with respect to the joint portion between the upper end portions of the left and right rear column members 33 and 34 and the beam portion 31b. And a crosspiece 36 mounted to abut the end. Thereby, by supporting the beam portion 31 b and the like from the side using the cross beam member 36, the rigidity can be further improved against the load from the side surface of the cab 10.
- the above-described beam portions 31b and the like and the left and right rear column members 33 and 34 are both configured using hollow pipe materials. doing.
- the weight of the entire cab 10 can be reduced by a simple configuration, and the cab 10 excellent in strength can be configured.
- the processability is improved, and the notched part with a desired shape efficiently 33b etc. can be formed.
- the cab 10 further includes a lid member 41 attached to the left and right rear column members 33 and 34 configured using pipe members so as to close the end opening. Have. Thereby, the cross-sectional strength of the left and right rear column members 33 and 34 in which the end openings are closed can be improved. Therefore, the rigidity of the entire cab 10 can be further improved with respect to the load applied to the side surface and the back surface of the cab 10.
- a bent portion 41b formed by bending a part of the lid member 41 is joined to close the open end of the beam portion 31b etc. ing.
- the installation of the lid member 41 can improve not only the cross-sectional strength of the left and right rear column members 33 and 34 but also the cross-sectional strength of the beam portions 31 b and the like respectively joined thereto.
- the rigidity of the cab 10 can be further improved.
- the lower flat surface 31bb and the left rear column member 33 are joined to each other at the joint between the beam portion 31b corresponding to the cab 10 side and the left and right rear column members 33 and 34.
- the side surfaces form a substantially flat surface. Thereby, the window glass can be easily attached to the substantially flat surface.
- the cab may include a beam portion 131 b having a larger width than that of the left rear column member 33 at the joint portion with the left rear column member 33.
- a notch is formed at the tip end portion of the beam portion 131b, and they are joined in a state of being placed on the notch portion 33b of the left rear column member 33.
- a protrusion is formed adjacent to the notch portion, and a beam portion mounted on the notch portion or the like of the left rear column member Is joined to the left rear pillar member in a state in which the side surface portion abuts on the projecting portion or the like.
- the end surface of the contact portion 41c of the lid member 41 is in contact with the contact surface 33c of the side surface of the beam portion 31b and the like, and supports the load from the side of the cab 10 together with the projection 33a and the like.
- the tip end portion of the cross rail member 36 is abutted against the joint portion between the upper end portion of the left rear column member 33 and the beam portion 31 b of the left front column member 31 from the indoor space S side of the cab 10
- the cross beam member 136 may be disposed at a position shifted with respect to the joint portion.
- the beam member 131 b can be supported from the side by the protrusion 33 a formed on the upper end portion of the left rear column member 33. Therefore, even when a load is applied from the side of the cab, the cab having high rigidity can be configured.
- the left and right front column members 31 and 32 are bent in the vicinity of the central portion, and the column portions 31a and the like erected from the floor surface in front of the cab 10 It has been described by taking an example configured to include. However, the present invention is not limited to this.
- the column portion and the beam portion may be configured as separate and independent members.
- the present invention is naturally applicable to a cab mounted on another construction machine such as a wheel loader.
- the cab of the construction machine according to the present invention has the effect of being able to obtain a cab structure with sufficient strength while avoiding an increase in the number of parts, it can be used not only for hydraulic excavators but also for other construction machines. It is widely applicable to the mounted cab.
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Abstract
Description
このような建設機械に搭載されたキャブ構造では、柱部材として用いられるパイプにも所定値以上の強度が要求される。しかしながら、強度を向上させるためにパイプの肉厚を上げたのでは、材料費や加工費等が増大してコストアップの要因となる。このため、強度面とコスト面との問題をともに解決可能なパイプの補強構造が求められている。
すなわち、上記公報に開示された建設機械のキャブでは、柱部材と梁部材との接合部分に、互いの接合を補助するための連結部材を設ける必要がある。このため、キャブを構成する部品点数の増加につながってしまう。
本発明の課題は、連結部材等の追加に伴う部品点数の増加を回避しつつ、柱部材と梁部材とを強固に接合することが可能な建設機械のキャブを提供することにある。
すなわち、上端部分の一部を切り欠いた切欠き部と、一部が切り欠かれた結果、上端部分に残された突出部とを、柱部材の上端部分に形成する。そして、平面視において、柱部材の上端部分まで延伸させた梁部材と上述した柱部材とを用いてキャブを構成する。具体的には、柱部材の上端部分において、切欠き部に梁部材の一部を載せた状態とし、かつ梁部材の側面を突出部に対して当接させた状態で、互いに接合する。そして、上述した柱部材の上端部分に形成される突出部を、キャブの室内空間側に設けている。
さらに、例えば、建設機械の転倒時等においてキャブの側面等から梁部材に対して大きな負荷がかかった場合でも、突出部によって梁部材を支持することができる。
ここでは、上述した柱部材と梁部材との接合部分において、左右一対の柱部材間あるいは梁部材間をつなぐ横桟部材を、柱部材と梁部材との接合部分の補強材として用いている。
ここで、上記横桟部材は、柱部材および梁部材の双方に対して交差する方向に沿って、左右一対の柱部材の間、あるいは梁部材の間に配置されている。なお、上記横桟部材が接合部分に対して当接する室内空間側とは、キャブ内に形成される室内空間を意味している。
ここでは、例えば、ガラス取付面等を形成するために、キャブ空間とは反対側の室外側における柱部材と梁部材との接合部分を、段差のない平坦な面としている。つまり、柱部材と梁部材との接合箇所において、段差が生じないように、室外空間側の面が面一となるように接合している。
これにより、例えば、キャブに取り付けられるガラスの取付面を、平坦な柱部材と梁部材との接合部分に設けることができる。
ここでは、キャブを構成する柱部材、梁部材を、中空断面を有するパイプ材を用いている。
これにより、簡易な構成により、キャブ全体の重量を低減させるとともに、キャブの剛性を向上させることができる。
ここでは、パイプ材の柱部材の上端部分において、中空部分に蓋部材が挿入される。
ここで、上記蓋部材としては、パイプ材の柱部材の内周面の形状に合わせて形成された板状の部材を用いることができる。
これにより、パイプ材である柱部材の断面保持用の補強部材として、蓋部材を用いることができる。よって、柱部材の上端部分における梁部材との接合部分の強度を、簡素な構成によってさらに効果的に向上させることができる。
ここでは、柱部材の上端部分の端部開口に挿入される蓋部材の一部を折り曲げて、梁部材の端部開口に接合される屈曲部を形成している。
これにより、蓋部材を用いて、柱部材だけでなく、梁部材の断面強度も少なくとも部分的に向上させることができる。よって、簡素な構成によって、柱部材と梁部材との接合部分における剛性を向上させることができる。
[油圧ショベル1の構成]
本実施形態に係る油圧ショベル1は、図1に示すように、下部走行体2と、旋回フレーム3と、作業機4と、カウンタウェイト5と、エンジン6と、キャブ10と、を備えている。
旋回フレーム3は、下部走行体2上において任意の方向に旋回可能であって、上面に作業機4と、カウンタウェイト5と、エンジン6と、キャブ10と、を搭載している。
カウンタウェイト5は、例えば、鋼板を組み立てて形成した箱の中に屑鉄やコンクリート等を入れて固めたものであって、採掘時等において車体のバランスをとるために旋回フレーム3の後部に配置されている。
キャブ10は、油圧ショベル1のオペレータが乗降する運転室であって、作業機4の先端部を見通せるように、旋回フレーム3上における作業機4の取り付け部分の側方となる左側前部に配置されている。なお、このキャブ10の構造については、後段にて詳述する。
本実施形態のキャブ10は、図2~図4に示すように、5本の柱部材31~35や横桟部材36、蓋部材41、背面窓部W等を含むように構成されている。なお、以下の説明では、左右前柱部材31,32および左右後柱部材33,34について、左前柱部材31および左後柱部材33のみを、図7(a)および図8(a)等に示して説明しているが、右前柱部材32および右後柱部材34についても左右対称に配置された同様の構成を有しているものとする。
左前柱部材31および右前柱部材32は、図2に示すように、キャブ10における左右の前方に配置されており、いわゆるAピラーと呼ばれる柱として使用されている。左右前柱部材31,32は、図5および図6に示すように、梁部分(梁部材)31b等のそれぞれの先端部分が左右後柱部材33,34の上端部に形成された切欠き部33b等(図9(a)および図12等参照)に載置された状態で溶接接合される。また、左右前柱部材31,32は、図7(b)に示すように、内部が中空の異形断面を有している。そして、左右前柱部材31,32は、図7(a)に示すように、中央部付近において屈曲して、キャブ10の前方において床面から立設される柱の部分(柱部分31a等)と天井面を構成する梁の部分(梁部分31b等)とを含んでいる。なお、上記異形断面とは、円管状のパイプを除く、例えば、断面が略四角形や複雑な形状のものを意味する。
横桟部材36は、背面窓部Wの窓枠の上方に設置されるスピーカ等の電装品を支持するための中空のパイプ材として設けられており、図2等に示すように、左右後柱部材33,34の上端部付近同士の間を溶接接合する。また、横桟部材36は、図5および図6に示すように、上述した左右前柱部材31,32の梁部分31b等と左右後柱部材33,34の上端部分との接合部分に対して、両端部を突き当てるようにして溶接接合される。さらに、横桟部材36は、図10に示すように、両端部分に切込み部36a,36aを有している。このため、図5に示すように、梁部分31b等と左右後柱部材33,34の上端部分との接合部分の形状に合わせて突き当て状態を形成し、梁部分31b等の側面を支持することができる。
本実施形態では、上述した各部材を用いて以下のように溶接接合し、キャブ10側面側や背面側からの負荷に対して剛性の高いキャブ構造を得ることができる。
具体的には、キャブ10では、図5および図6に示すように、左右後柱部材33,34の上端部分に形成された切欠き部33b等に対して、左右前柱部材31,32の梁部分31b等を載置した状態で溶接接合される。このとき、切欠き部33b等上に載置された梁部分31b等は、左右後柱部材33,34の上端部に形成された突出部33a等によって、キャブ10の室内空間S側から支持される。
さらに、本実施形態では、上記接合部分について、キャブ10の室内空間S側から横桟部材36を突き当てるようにして設けている。これにより、梁部分31b等を側方から支持する部材として、左右後柱部材33,34の上端部に形成された突出部33a等に加えて、横桟部材36を加えることができる。よって、キャブ10の側面等からの負荷に対する剛性を、さらに向上させることができる。
(1)
本実施形態のキャブ10は、図5および図6に示すように、左右後柱部材33,34の上端部分に左右前柱部材31,32の梁部分31b等の先端部分が載置された状態で接合されている。左右後柱部材33,34の上端部には、図9(a)および図9(b)、図12に示すように、切欠き部33b等と、これに隣接する突出部33a等と、が形成されている。一方、左右後柱部材33,34の切欠き部33b等の上に載置された梁部分31b等は、図5、図6および図12に示すように、側面部分が突出部33a等に当接した状態で左右後柱部材33,34に接合される。
これにより、梁部分31b等の側面を突出部33a等によって支持することで、例えば、キャブ10の側面側等からの負荷に対して、梁部分31b等と左右後柱部材33,34の上端部との接合を、従来よりも強固なものとすることができる。この結果、連結部材等の部品を用いることなく、簡素な構成によってキャブ10の剛性を向上させることができる。
本実施形態のキャブ10では、図5、図6および図12に示すように、梁部分31b等を側面から支持する突出部33a等が、左右後柱部材33,34の上端部におけるキャブ10の室内空間S側に形成されている。
これにより、キャブ10の側面に対する負荷に対して、突出部33a等が梁部分31b等を正面から確実に支持することで、キャブ10全体の剛性を向上させることができる。
本実施形態のキャブ10は、図5および図6に示すように、上述した左右後柱部材33,34の上端部と梁部分31b等との接合部分に対して、キャブ10の室内空間S側から端部を突き当てるように設置された横桟部材36をさらに備えている。
これにより、横桟部材36を用いて梁部分31b等を側方から支持することで、キャブ10の側面からの負荷に対してさらに剛性を向上させることができる。
本実施形態のキャブ10では、図7(b)および図9(a)に示すように、上述した梁部分31b等と左右後柱部材33,34とを、ともに中空のパイプ材を用いて構成している。
これにより、簡素な構成により、キャブ10全体の重量を軽量化するとともに、強度的にも優れたキャブ10を構成することができる。また、上述したように、開口端部付近の加工が必要な左右後柱部材33,34について、中空のパイプ材を用いることで、加工性を向上させて、効率よく所望の形状の切欠き部33b等を形成することができる。
本実施形態のキャブ10は、図5および図6に示すように、パイプ材を用いて構成される左右後柱部材33,34について、その端部開口を塞ぐように取り付けられる蓋部材41をさらに備えている。
これにより、端部開口が塞がれた左右後柱部材33,34の断面強度を向上させることができる。よって、キャブ10の側面や背面に対して掛かる負荷に対して、よりキャブ10全体の剛性を向上させることができる。
本実施形態のキャブ10では、図6や図11等に示すように、蓋部材41の一部分を屈曲させて形成された屈曲部41bを、梁部分31b等の開口端部を塞ぐように接合している。
これにより、蓋部材41の設置によって、左右後柱部材33,34の断面強度だけでなく、これにそれぞれ接合される梁部分31b等の断面強度も向上させることができる。この結果、キャブ10の剛性をさらに向上させることができる。
本実施形態のキャブ10では、図6等に示すように、キャブ10側面に相当する梁部分31b等と左右後柱部材33,34との接合部分において、下部平面31bbと左後柱部材33の側面とによってほぼ平坦な面を形成する。
これにより、ほぼ平坦な面に対して、容易に窓ガラスを取り付けることができる。
以上、本発明の一実施形態について説明したが、本発明は上記実施形態に限定されるものではなく、発明の要旨を逸脱しない範囲で種々の変更が可能である。
(A)
上記実施形態では、左後柱部材33の上端部に形成された切欠き部33bの部分に載置された状態で接合される左前柱部材31の梁部分31bが、キャブ10の幅方向において左後柱部材33よりも幅が小さい例を挙げて説明した。しかし、本発明はこれに限定されるものではない。
上記実施形態と同様に、左後柱部材の上端部には、切欠き部に隣接して突出部が形成されており、左後柱部材の切欠き部等の上に載置された梁部分は、側面部分が突出部等に当接した状態で左後柱部材に接合される。
このように、柱部材に対する梁部材の幅寸法を変更した場合でも、上記と同様に、側面から負荷が掛かった場合でも、剛性の高いキャブを構成することができる。
上記実施形態では、左後柱部材33の上端部と左前柱部材31の梁部分31bとの接合部分に対して、キャブ10の室内空間S側から突き当てるように、横桟部材36の先端部分を配置した例を挙げて説明した。しかし、本発明はこれに限定されるものではない。
例えば、図13に示すように、上記接合部分に対してずれた位置に横桟部材136を配置してもよい。この場合でも、左後柱部材33の上端部に形成された突出部33aによって、梁部材131bを側方から支持することができる。よって、キャブの側面から負荷が掛かった場合でも、剛性が高いキャブを構成することができる。
ただし、横桟部材を突き当てることによって、側面からの負荷がキャブに掛かった際に梁部材をさらに強固に支持することができるという点では、上記実施形態のような構成を採用することがより好ましい。
上記実施形態では、左右前柱部材31,32の梁部分31b等と左右後柱部材33,34とが交差する接合部分に対して、本発明を適用した例を挙げて説明した。しかし、本発明はこれに限定されるものではない。
本発明の適用箇所として、上記以外にも、例えば、左中柱部材の上端部分と左前柱部材の梁部材との接合部部分を用いてもよい。
この場合でも、左中柱部材の上端部分に形成された突出部によって梁部材を支持することで、上記と同様の効果を得ることができる。
上記実施形態では、左右前柱部材31,32が、中央部付近において折り曲げられて、キャブ10の前方において床面から立設される柱部分31a等と天井面を構成する梁部分31b等とを含むように構成されている例を挙げて説明した。しかし、本発明はこれに限定されるものではない。
例えば、柱部分と梁部分とが別個独立した部材として構成されていてもよい。
上記実施形態では、左後柱部材33の上端部分に形成された切欠き部33bの形状として、平面視において、左後柱部材33の左前部分を切り欠いた形状とした例を挙げて説明した。しかし、本発明はこれに限定されるものではない。
以上のように、本発明では、室内空間S側に突出部を残しておけば、切欠き部の形状として、様々な形態を採用することが可能である。
上記実施形態では、本発明の構成を含むキャブが搭載された建設機械として、油圧ショベル1を例として挙げて説明した。しかし、本発明はこれに限定されるものではない。
2 下部走行体
3 旋回フレーム
4 作業機
5 カウンタウェイト
6 エンジン
10 キャブ
31 左前柱部材
31a 柱部分
31b 梁部分(梁部材)
31bb 下部平面
32 右前柱部材
33 左後柱部材(柱部材)
33a 突出部
33b 切欠き部
33c 当接面
33d 凹部
34 右後柱部材(柱部材)
35 左中柱部材
36 横桟部材
36a 切込み部
41 蓋部材
41a 平面部
41b 屈曲部
41c 当接部
41d 位置決め部
131b 梁部分(梁部材)
136 横桟部材
P 履帯
S 室内空間
W 背面窓部
X 溶接部分
Claims (9)
- 上端部分に形成された切欠き部と、前記切欠き部に隣接し、上端部分における室内空間側に形成されている突出部とを有し、略鉛直方向に沿って配置された柱部材と、
略鉛直方向に対して略直交する方向に沿って配置されており、平面視において前記柱部材の上端部分に重複する位置まで延伸し、前記切欠き部に載せられ、かつ前記突出部に対して側面が当接した状態で前記柱部材に対して接合される梁部材と、
を備えている建設機械のキャブ。 - 前記柱部材に室内空間側の側面から当接する横桟部材をさらに備えている、
請求項1に記載の建設機械のキャブ。 - 左右一対の前記柱部材間あるいは前記梁部材間をつなぐように設置されており、前記柱部材と前記梁部材との接合部分に室内空間側から当接する横桟部材を、さらに備えている、
請求項1または2に記載の建設機械のキャブ。 - 前記柱部材と前記梁部材とは、室外空間側における接合部分において、平坦な面を形成する、
請求項1または2に記載の建設機械のキャブ。 - 前記柱部材は、左後方に配置された左後柱部材であって、
前記梁部材は、前記左後柱部材に接合される、
請求項1または2に記載の建設機械のキャブ。 - 前記柱部材および前記梁部材は、パイプ材によって形成されている、
請求項1または2に記載の建設機械のキャブ。 - 前記柱部材の上端部分において、前記パイプ材の中空部分に挿入される蓋部材を、さらに備えている、
請求項6に記載の建設機械のキャブ。 - 前記蓋部材は、前記突出部とともに、梁部材の側面と当接する、
請求項7に記載の建設機械のキャブ。 - 前記蓋部材は、前記柱部材の上端部分に載せられた前記梁部材の端部開口に接合される屈曲部を有している、
請求項7または8に記載の建設機械のキャブ。
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US12/991,462 US8079636B2 (en) | 2008-07-16 | 2009-06-26 | Cab for construction machine |
JP2010520816A JP5043188B2 (ja) | 2008-07-16 | 2009-06-26 | 建設機械のキャブ |
CN200980121739.5A CN102057109B (zh) | 2008-07-16 | 2009-06-26 | 建筑机械的驾驶室 |
DE112009001218.3T DE112009001218B4 (de) | 2008-07-16 | 2009-06-26 | Führerhaus für eine Baumaschine |
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- 2009-06-26 CN CN200980121739.5A patent/CN102057109B/zh not_active Expired - Fee Related
- 2009-06-26 US US12/991,462 patent/US8079636B2/en active Active
- 2009-06-26 KR KR1020107024822A patent/KR101307286B1/ko active IP Right Grant
- 2009-06-26 DE DE112009001218.3T patent/DE112009001218B4/de not_active Expired - Fee Related
- 2009-06-26 JP JP2010520816A patent/JP5043188B2/ja active Active
- 2009-06-26 WO PCT/JP2009/061763 patent/WO2010007870A1/ja active Application Filing
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2023052701A (ja) * | 2018-12-19 | 2023-04-11 | 株式会社クボタ | キャビン |
JP7390506B2 (ja) | 2018-12-19 | 2023-12-01 | 株式会社クボタ | キャビン |
Also Published As
Publication number | Publication date |
---|---|
KR20100137559A (ko) | 2010-12-30 |
JPWO2010007870A1 (ja) | 2012-01-05 |
KR101307286B1 (ko) | 2013-09-11 |
US8079636B2 (en) | 2011-12-20 |
CN102057109A (zh) | 2011-05-11 |
CN102057109B (zh) | 2013-06-05 |
US20110057479A1 (en) | 2011-03-10 |
DE112009001218B4 (de) | 2015-10-01 |
JP5043188B2 (ja) | 2012-10-10 |
DE112009001218T5 (de) | 2011-03-17 |
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