WO2010003320A1 - 一种乳制品脱糖加工设备 - Google Patents

一种乳制品脱糖加工设备 Download PDF

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Publication number
WO2010003320A1
WO2010003320A1 PCT/CN2009/000793 CN2009000793W WO2010003320A1 WO 2010003320 A1 WO2010003320 A1 WO 2010003320A1 CN 2009000793 W CN2009000793 W CN 2009000793W WO 2010003320 A1 WO2010003320 A1 WO 2010003320A1
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WO
WIPO (PCT)
Prior art keywords
high speed
tank
processing apparatus
sugar processing
dairy product
Prior art date
Application number
PCT/CN2009/000793
Other languages
English (en)
French (fr)
Inventor
王毅
颜贻谦
颜贻谋
陈品高
Original Assignee
上海尚龙乳业有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 上海尚龙乳业有限公司 filed Critical 上海尚龙乳业有限公司
Publication of WO2010003320A1 publication Critical patent/WO2010003320A1/zh

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Classifications

    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C7/00—Other dairy technology
    • A23C7/04—Removing unwanted substances other than lactose or milk proteins from milk
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00—Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80—Mixing plants; Combinations of mixers
    • B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
    • B01F33/833—Devices with several tools rotating about different axis in the same receptacle
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00—Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80—Mixing plants; Combinations of mixers
    • B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
    • B01F33/8361—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
    • B01F33/83611—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05—Stirrers
    • B01F27/11—Stirrers characterised by the configuration of the stirrers
    • B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
    • B01F27/1122—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades anchor-shaped

Definitions

  • the invention relates to a dairy processing device, in particular to a de-sugar processing device for dairy products which integrates stirring, milk condensing, whipping, shear emulsification and remelting functions.
  • container agitation plays a very important role.
  • the milk material can maintain uniformity of each component; improve heat conduction performance; promote dispersion and dissolution of particles; and achieve recombination balance between substances and the like.
  • the prior art discloses a cheese removal curd tank having a holding tank, a stirring device and a discharge port at the bottom of the tank.
  • This equipment is mainly used in the making of cheese, please refer to the figure.
  • PCT/CN2007/002170 discloses a "preparation method for defatted milk" which is a process for producing sugar-free milk by the steps of degreasing, curd, sedimentation, sugar-containing whey and re-melting of curd.
  • Stirring is sometimes required during the processing involved in the preparation process to avoid damage to certain components, sometimes requiring strong shear, promoting dispersion and dissolution of the particles, and even achieving emulsification and homogenization.
  • the technical problem to be solved by the present invention is to overcome the lack of confirmation in the prior art. It provides a de-sugar processing equipment for dairy products that integrates agitation, milk condensate, whey, shear emulsification and remelting functions.
  • a dairy product de-sugar processing device comprising a tank body, which is provided with a feeding port and a discharging port, and is provided with an observation device, which is fixed in the tank body
  • the low-speed stirring device is disposed, wherein: the tank body is further provided with at least one high-speed shearing device, and the supernatant liquid discharging port is disposed at the middle and lower portions of the tank body.
  • the present invention has the following outstanding positive effects:
  • the enzyme is mixed with milk to achieve a curd effect by a low-speed stirring device, and the low-speed stirring and the high-speed shearing device work together in the late stage to improve the mixing, crushing and emulsifying effects;
  • the whey can flow out from the high to the low position in the discharge port of the supernatant, which will not affect the effect of curd precipitation;
  • the steps of de-sugaring and reduction of liquid milk are basically carried out in a tank.
  • a set of observation devices facilitates the observation and control of the liquid, shortens the operation time and reduces pollution.
  • the apparatus of the present invention is mainly used for the processing of sugar-free cow or goat milk products, and can also be used for the manufacture of cheese and reconstituted milk.
  • FIG. 1 is a schematic structural view of a curd tank in the prior art
  • FIG. 2 is a schematic structural view of a preferred embodiment 1 of the present invention
  • 3 is a schematic structural view of Embodiment 2 of the present invention
  • Embodiment 3 of the present invention is a schematic structural view of Embodiment 3 of the present invention.
  • Figure 5 is a schematic structural view of Embodiment 4 of the present invention.
  • Figure 6 is a schematic structural view of Embodiment 5 of the present invention.
  • Fig. 7 is a schematic structural view of Embodiment 6 of the present invention.
  • the can body 30 of the embodiment 1 of the present invention is an upright cylindrical type having a volume of 2 cubic meters, a can height of 3 meters, and a barrel inner wall diameter of 1.0 m.
  • the wall of the can body 30 includes a temperature regulating layer and Insulation layer, the temperature regulation layer may be composed of a hot and cold water circulation device, or may be composed of an electronic cooling and heating device to ensure the processing temperature of the liquid in the tank in each working condition.
  • the top of the can body 30 is provided with a feed opening 28, and the inner bottom of the can body 30 is inclined, or has a flat shape, a U shape, and is provided with a discharge port 27 for shearing emulsified milk (reduced milk) at the lowest point.
  • Two observation devices 25 are respectively disposed at the middle and lower portions of the tank wall side, and the observation device 25 may be a transparent window disposed on one side of the tank wall, or may be installed on the wall of the tank or from the wall of the tank 30.
  • An image sensor that protrudes into the tank on one side and observes the physical and chemical changes of the liquid by connecting the display.
  • two supernatant liquid discharge ports 26 are provided in the lower portion of the tank body 30, and the supernatant liquid discharge port 26 is a supernatant liquid outlet through hole on the wall of the tank body 30, and can also be implemented as shown in FIG.
  • a stretchable straw 261 provided in the middle and lower portions of the can body 30 serves as a discharge outlet of the supernatant.
  • a filter is placed in the through hole or the straw of the supernatant discharge port as described above.
  • a low speed stirring device 21 is fixed in the can body 30.
  • the low speed stirring device 21 is composed of a low speed motor 211, a rotating shaft 212, a tilting blade 213 or a U-shaped blade 214.
  • the low speed motor 211 of this embodiment is fixedly placed on the top of the tank body 30, and its circuit is connected with a controlled frequency conversion control circuit for controlling the rotation direction and speed to avoid damaging the electric appliance.
  • the speed of the low speed motor 211 can be controlled from 20 revolutions per minute to 200 revolutions per minute.
  • the rotating shaft 212 is 2.5 meters long, one end is fixedly connected with the low speed motor 211, and the other end is extended from the top of the tank to the bottom.
  • the rotating shaft 212 is fixed with three sets of inclined blades 213, which can be low speed. Drive and mix the tank liquid.
  • the high speed shearing device 24 of the present invention includes a high speed motor 241, a rotating shaft 242, and a head 243 composed of shear emulsified blades.
  • the high speed motor 241 is fixed on the bottom of the tank body 30, the motor power is 7KW, and the circuit is connected with a controlled frequency conversion control circuit for controlling the speed, current and voltage to avoid damage to the appliance.
  • the high speed motor 241 speed can be controlled from 1000 rpm to 4000 rpm.
  • the rotating shaft 242 is fixedly connected to the high speed motor 241, and the other end is connected to the head 243.
  • the closest distance between the handpiece 243 and the rotating blade 213 on the low speed stirring device 21 should be greater than twice the height of the handpiece 243 itself. In the present embodiment, the distance between the high speed shearing head 243 and the blade 213 is 20 cm.
  • the high-speed shearing device 24 can be installed at the same time at the bottom of the can body 30, and can be operated at different rotation directions and speeds.
  • the shear emulsification strength of the emulsion can be adjusted.
  • both the low speed stirring device 21 and the high speed shearing device 24 of the fourth embodiment can be mounted on the top of the can body 30.
  • the low speed agitating paddle is a wide U-shaped paddle 214 along the wall of the can.
  • the bottom of the can body 30 is also planar or U-shaped, but is preferably a U-shaped bottom surface corresponding to the U-shaped blade 214, and the discharge port 27 is opened at the lowest position to facilitate thorough agitation of the liquid.
  • the high speed motor 241 of the high speed shearing device 24 is fixedly placed on the top of the tank body 30, and the head 243 is disposed at the lower portion of the tank body 30 by the extension of the rotating shaft 242.
  • the closest distance between the head 243 and the bottom surface of the tank body 30 should be less than One third of the height within the can body 30.
  • the rotating shaft 242 and the nose 243 of the high speed shearing device 24 are located between the rotating shaft 212 of the low speed stirring device 21 and the U-shaped blade 214.
  • the high speed motor 241 of the high speed shearing device 24 of the fifth embodiment is fixed to the side of the can body 30, and the head 243 is disposed at the lower portion of the can body 30 by the extension of the rotating shaft 242.
  • the closest distance of the head 243 to the bottom surface within the can body 30 should be less than one third of the height within the can body 30.
  • the high speed motor 241 of the high speed shearing device 24 of the sixth embodiment is fixedly disposed outside the can body 30, and the casing of the high speed shearing device communicates with the can body 30 through the connecting pipe 31.
  • this embodiment is used in combination with the other embodiments described above, the effects of mixing, pulverization, and emulsification can be greatly improved, thereby shortening the operation time.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Dairy Products (AREA)

Description

一种乳制品脱糖加工设备
【技术领域】
本发明涉及一种乳类加工设备， 特别是一种集搅拌、 奶液凝结、 排乳清、 剪切乳化、 重融功能为一体的乳制品脱糖加工设备。
【背景技术】
在乳与乳制品的加工中， 容器搅拌起着非常重要的作用。通过各 类形式的搅拌可以实现奶类物料保持各组分的均匀一致；提高热传导 性能； 促进颗粒的分散和溶解； 以及达到物质间的重组平衡等等。
现有技术中公开了一种脱干酪凝乳罐， 其具有一保温罐、一搅拌 装置和一在罐底部的放料口。该设备主要用在干酪的制作， 请参阅图
1所示。
国际专利申请号： PCT/CN2007/002170 公开了一种 "去糖牛奶 的制备方法"该技术采用脱脂、 凝乳、 沉淀、 排含糖乳清及凝乳重溶 等步骤制造无糖牛奶。在此制备方法所涉及的加工过程中有时需要柔 性的搅拌， 避免对某些成分的破坏， 有时需要强烈的剪切， 促进颗粒 的分散和溶解甚至达到乳化和均质。如果将现有技术中脱干酪凝乳罐 等相似设备用于上述去糖牛奶的制备， 则只能完成加工中的若干步 骤， 而不能达到在同一处理罐中既能充分凝乳， 又能将凝乳重溶完全 恢复原乳性状的要求。因此用现有技术中的相关设备进行乳制品脱糖 加工， 不仅生产效率非常低下， 而且乳制品的质量难以得到保证。. 【发明内容】
本发明所要解决的技术问题是克服上述现有技术中所存在的缺 确认本 陷， 提供一种集搅拌、 奶液凝结、 排乳清、 剪切乳化、 重融功能为一 体的乳制品脱糖加工设备。
本发明采用了下列技术方案解决了其技术问题：一种乳制品脱糖 加工设备， 包括一罐体， 该罐体上设置有投料口以及出料口， 并设置 有观测装置， 罐体中固定置有低速搅拌装置， 其特征在于： 所述的罐 体还至少固定置有一个高速剪切装置， 上清液排料口置在罐体的中、 下部位。
根据上述技术方案， 本发明的具有下列突出的积极效果：
1、 本发明前期以低速搅拌装置将酶与牛奶混匀起到凝乳效果， 后期低速搅拌与高速剪切装置协同工作， 以提高混合、粉碎、 乳化效 果；
2、 凝乳后乳清液可从侧面上清液排料口从高位到低位为依次流 出， 不会影响凝乳沉淀效果；
3、 液态奶的去糖与还原等步骤基本在一个罐体内进行， 一组观 测装置便于对料液的观测和控制， 缩短操作时间， 减少污染。
因此， 运用本发明所述的设备进行乳制品的脱糖加工， 不仅可以 大幅度提高生产效率， 而且乳制品的质量也能得到保证。本发明的设 备主要用于无糖牛或羊奶制品的加工， 也能用于奶酪和复原乳的制 造。
【附图说明】
图 1为现有技术中凝乳罐的结构示意图；
图 2为根据本发明较佳实施例 1的结构示意图； 图 3为本发明实施例 2的结构示意图;
图 4为本发明实施例 3的结构示意图;
图 5为本发明实施例 4的结构示意图;
图 6为本发明实施例 5的结构示意图；
图 7为本发明实施例 6的结构示意图。
图中各序号分别表示为：
一低速转动装置 2—桨叶
—凝块乳清分离器 4一乳清排口 —视窗 6—总排口
—投料口 8—调温夹套
1—低速搅拌装置
11—低速电机 212—旋转轴
13—斜式浆叶 214— U形浆叶
4—高速剪切装置
41—高速电机 242—旋转轴
43—机头
5—观测装置 26—上清液排料口61—可伸缩性吸管 27—出料口
8—投料口 30—罐体
1—连接管道
【具体实施方式】
以下结合实施例以及附图对本发明作进一步的描述< 参照图 2， 本发明实施例 1所述的罐体 30为直立的圆柱型， 其 容积为 2立方， 罐高 3米， 桶内壁直径 1. 0米， 罐体 30的壁包括调 温层和保温层， 该调温层可以由冷热水循环装置构成， 也可以由电子 冷暖调温装置构成， 以确保各工况阶段罐体内料液的加工温度。该罐 体 30的顶部置有投料口 28， 罐体 30的内底部呈倾斜状， 或者平面 状、 U形状， 并在最低处设置有剪切乳化奶 （还原奶） 的出料口 27。 罐体壁一侧的中、 下部分别置有两个观测装置 25， 该观测装置 25可 以是设置在罐体壁一侧的透明视窗，也可以是安装在罐体壁上或者从 罐体 30壁一侧伸入罐体内的图像传感器， 通过连接显示器观测料液 的理化变化。
本发明在罐体 30中、 下部设置了两个上清液排料口 26， 该上清 液排料口 26是罐体 30壁上的上清液出口通孔，也可以如图 3中实施 例 2的结构、 图 4中实施例 3的结构或图 5中所示， 在罐体 30内中、 下部设置的可伸缩性吸管 261作为上清液的排料出口。如上所述的上 清液排料口的通孔或者吸管中都置有过滤网。
本发明在罐体 30中固定置有一低速搅拌装置 21。 该低速搅拌装 置 21由低速电机 211、旋转轴 212、斜式桨叶 213或者 U形浆叶 214 所构成。 本实施例低速电机 211固定置在罐体 30的顶部， 其电路连 接受控的变频控制电路， 从而用以控制旋转方向和速度， 以免损坏电 器。 本低速电机 211转速可控制在每分钟 20转至每分钟 200转。 旋 转轴 212长 2.5米， 一端与低速电机 211固定连接， 另一端则由罐内 顶部伸向底部， 该旋转轴 212上固定置有三组斜式浆叶 213， 可低速 带动、 混匀罐内料液。
本发明所述的高速剪切装置 24包括高速电机 241、旋转轴 242以 及由剪切乳化浆叶所构成的机头 243。 该高速电机 241固定置在罐体 30的底部上， 电机功率 7KW, 其电路连接受控的变频控制电路， 从 而用以控制转速、 电流和电压， 以免损坏电器。 本高速电机 241转速 可控制在每分钟 1000转至每分钟 4000转。旋转轴 242—端与高速电 机 241固定连接， 另一端连接机头 243。机头 243与低速搅拌装置 21 上旋转浆叶 213的最近距离应大于机头 243本身高度的一倍。本实施 例中高速剪切机头 243与浆叶 213的距离为 20厘米。
参照图 4， 本发明所述的实施例 3乳制品脱糖加工设备中， 其高 速剪切装置 24可以有二个同时安装在装罐体 30 的底部， 以不同旋 转方向和速度运行， 强化对乳液的剪切乳化力度。
参照图 5， 本实施例 4中低速搅拌装置 21和高速剪切装置 24均 可安装于罐体 30的顶部。 具体地， 低速搅拌桨叶为沿罐壁的宽 U形 浆叶 214。罐体 30 的底部也呈平面状或者 U形状， 但最佳是与 U形 浆叶 214相对应的 U形状底面， 出料口 27开口于最低位置， 便于对 料液的充分搅拌。
高速剪切装置 24的高速电机 241 固定置在罐体 30顶部， 机头 243通过旋转轴 242的延伸设置在罐体 30内的下部， 该机头 243与 罐体 30内的底面最近距离应小于罐体 30内高度的三分之一。高速剪 切装置 24的旋转轴 242和机头 243位于低速搅拌装置 21的旋转轴 212与 U形浆叶 214的之间。 参照图 6， 本实施例 5中所述高速剪切装置 24的高速电机 241 固定置在罐体 30的侧部， 机头 243通过旋转轴 242的延伸设置在罐 体 30内的下部，该机头 243与罐体 30内的底面最近距离应小于罐体 30内高度的三分之一。
参照图 7，本实施例 6中所述高速剪切装置 24的的高速电机 241 固定置在罐体 30外，该高速剪切装置的壳体通过连接管道 31与罐体 30相连通。 本实施例如果与上述其他实施例并用， 则可大大提高混 合、 粉碎、 乳化的效果， 从而縮短操作时间。
以上所述仅为举例性， 而非限制性者。任何未脱离本发明的精神 与范畴， 而对其进行的等效修改或变更， 均应包括于本发明的权利要 求中。

Claims

权 利 要 求
1、 一种乳制品脱糖加工设备， 包括一罐体， 该罐体上设置有投 料口以及出料口，并设置有观测装置，罐体中固定置有低速搅拌装置， 其特征在于： 所述的罐体还至少固定置有一个高速剪切装置， 上清液 排料口置在罐体的中、 下部位。
2、 根据权利要求 1所述的一种乳制品脱糖加工设备， 其特征在 于： 所述的低速搅拌装置由低速电机、 旋转轴、 斜式浆叶或者 U形 浆叶所构成， 低速电机固定置在罐体的顶部， 旋转轴一端与低速电机 固定连接， 另一端则由罐内顶部伸向底部， 该旋转轴上固定置有斜式 浆叶或者 U形浆叶。
3、 根据权利要求 2所述的一种乳制品脱糖加工设备， 其特征在 于： 所述的低速电机电路连接受控的变频控制电路， 该低速电机转速 为每分钟 20转至每分钟 200转。
4、 根据权利要求 1所述的一种乳制品脱糖加工设备， 其特征在 于： 所述的高速剪切装置包括高速电机、旋转轴以及由剪切乳化浆叶 所构成的机头， 该高速电机固定置在罐体上， 旋转轴一端与高速电机 固定连接， 另一端连接机头。
5、 根据权利要求 4所述的一种乳制品脱糖加工设备， 其特征在 于： 所述的高速剪切装置包括高速电机、旋转轴以及由剪切乳化浆叶 所构成的机头， 该高速电机固定置在罐体外， 旋转轴一端与高速电机 固定连接， 另一端连接机头， 该高速剪切装置的壳体通过连接管道与 罐体相连通。
6、 根据权利要求 4或者 5所述的一种乳制品脱糖加工设备， 其 特征在于：所述的高速电机电路连接受控的变频控制电路， 该高速电 机转速为每分钟 1000转至每分钟 4000转。
7、 根据权利要求 1或者 4所述的一种乳制品脱糖加工设备， 其 特征在于：所述高速剪切装置中的高速电机固定置在罐体底部，机头 通过旋转轴设置在罐体内底部，该机头与低速搅拌装置上旋转浆叶的 最近距离应大于机头本身高度的一倍。
8、 根据权利要求 1或者 4所述的一种乳制品脱糖加工设备， 其 特征在于： 所述高速剪切装置中的高速电机固定置在罐体顶部，机头 通过旋转轴的延伸设置在罐体内下部，该机头与罐体内底面最近距离 应小于罐体内高度的三分之一。
9、 根据权利要求 1或者 4所述的一种乳制品脱糖加工设备， 其 特征在于： 所述高速剪切装置中的高速电机固定置在罐体侧部，机头 通过旋转轴的延伸设置在罐体内下部，该机头与罐体内底面最近距离 应小于罐体内高度的三分之一。
10、根据权利要求 1所述的一种乳制品脱糖加工设备， 其特征在 于： 所述的上清液排料口是置在罐体中、下部罐体壁上的上清液出口 通孔。
11、根据权利要求 1所述的一种乳制品脱糖加工设备， 其特征在 于： 所述的上清液排料口也可以是置在罐体内中、下部的可伸缩性吸 管。
12、 根据权利要求 10或者 11所述的一种乳制品脱糖加工设备， 其特征在于： 所述的上清液排料口中都置有过滤网。
13、根据权利要求 1所述的一种乳制品脱糖加工设备， 其特征在 于： 所述的出料口为剪切乳化奶出料口。
14、根据权利要求 1所述的一种乳制品脱糖加工设备， 其特征在 于： 所述的罐体壁包括调温层和保温层， 该调温层可以由冷热水循环 装置构成， 也可以由电子冷暖调温装置构成。
15、根据权利要求 1所述的一种乳制品脱糖加工设备， 其特征在 于： 所述的观测装置可以是设置在罐体壁一侧的透明视窗， 也可以是 安装在罐体壁上或者从罐体壁一侧伸入罐体内的图像传感器。
16、根据权利要求 1所述的一种乳制品脱糖加工设备， 其特征在 于： 所述的罐体内底部呈平面状或者倾斜状或者 U形状。
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