WO2010001938A1 - プラズマ処理装置、プラズマ処理方法および誘電体窓の温度調節機構 - Google Patents
プラズマ処理装置、プラズマ処理方法および誘電体窓の温度調節機構 Download PDFInfo
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- WO2010001938A1 WO2010001938A1 PCT/JP2009/062065 JP2009062065W WO2010001938A1 WO 2010001938 A1 WO2010001938 A1 WO 2010001938A1 JP 2009062065 W JP2009062065 W JP 2009062065W WO 2010001938 A1 WO2010001938 A1 WO 2010001938A1
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- dielectric window
- temperature
- plasma processing
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32009—Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
- H01J37/32192—Microwave generated discharge
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32009—Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
- H01J37/32192—Microwave generated discharge
- H01J37/32211—Means for coupling power to the plasma
- H01J37/32238—Windows
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
- H05H1/24—Generating plasma
- H05H1/46—Generating plasma using applied electromagnetic fields, e.g. high frequency or microwave energy
Definitions
- the present invention relates to a plasma processing apparatus, a plasma processing method, and a temperature adjustment mechanism of a dielectric window.
- plasma treatment for thin film deposition or etching is widely performed.
- it is required to perform uniform plasma treatment on the entire surface of the substrate to be processed in a highly clean space. This demand is increasing as the diameter of the substrate increases.
- microwaves have the property of transmitting through a dielectric.
- a dielectric window By providing the plasma processing apparatus with a window made of a dielectric material that transmits microwaves (hereinafter referred to as a dielectric window), microwaves can be irradiated from the outside to the inside of the plasma processing apparatus. Become.
- the process gas introduced into the plasma processing apparatus being excited by the microwave, plasma is generated.
- this configuration since it is not necessary to provide a discharge electrode in the plasma processing apparatus, the cleanliness in the processing apparatus is kept high.
- this method is excellent in productivity and energy efficiency because it can form a high-density plasma even at a relatively low temperature.
- Patent Document 1 discloses a processing container, a microwave antenna including a cooling unit, a shower plate made of a dielectric material, a microwave antenna made of a dielectric material, and a shower plate. And a cover plate provided between the two.
- a microwave antenna provided with a cooling unit is brought into close contact with a shower plate via a cover plate, thereby preventing overheating of the dielectric window.
- the present invention has been made in view of such circumstances, and a plasma processing apparatus, a plasma processing method, and a dielectric that can achieve uniform plasma distribution characteristics by uniformizing the temperature distribution of a dielectric window used for plasma processing It aims at providing the temperature control mechanism of a window.
- a plasma processing apparatus provides: A processing vessel having a dielectric window formed of a dielectric material and capable of reducing the pressure inside; An antenna for supplying microwaves to the inside of the processing container through the dielectric window; Gas supply means for supplying process gas into the processing vessel; Heating means for heating the dielectric window with radiation; Cooling means for cooling the dielectric window; Is provided.
- the plasma processing apparatus further includes: Temperature detecting means for detecting the temperature of the dielectric window; Control means for controlling the heating means and / or the cooling means in response to the temperature detected by the temperature detection means; Is provided.
- the temperature detecting means includes a plurality of sensors, and the sensor is provided with at least one or more for each of the areas of the dielectric window divided into a plurality of areas.
- the heating means is composed of a plurality of heaters arranged to face the side surface of the dielectric window, The heater is controlled by the control means; The peripheral portion of the dielectric window is heated with a calorific value set independently for each heater.
- a window that cuts off the microwave and transmits the radiation of the heating unit is provided between the heating unit and the dielectric window. It is characterized by that.
- the cooling means has a heat medium inlet and outlet for each of the areas of the dielectric window divided into a plurality of areas.
- the cooling means is controlled by the control means and causes the heat medium to flow at a flow rate set independently for each of the areas of the dielectric window.
- the holding member for holding the heating unit includes a temperature adjusting unit for maintaining the temperature of the holding member at a predetermined temperature.
- the holding member that holds the heating unit is maintained at a constant temperature by the temperature adjusting unit while the plasma processing is performed on at least one object to be processed. It is characterized by that.
- the temperature adjustment mechanism of the dielectric window is: A temperature adjustment mechanism for a dielectric window, Heating means for heating the dielectric window with radiation; Cooling means for cooling the dielectric window; Temperature detecting means for detecting the temperature of the dielectric window; Control means for controlling the heating means and / or cooling means in response to the temperature detected by the temperature detecting means; It is characterized by providing.
- the temperature detecting means includes a plurality of sensors, and the sensor is provided with at least one or more for each of the areas of the dielectric window divided into a plurality of areas.
- the heating means includes It is composed of a plurality of heaters arranged facing the side surface of the dielectric window, Controlled by the control means, The peripheral portion of the dielectric window is heated with a calorific value set independently for each heater.
- a window that cuts off the microwave and transmits the radiation of the heating unit is provided between the heating unit and the dielectric window. It is characterized by that.
- the cooling means has a heat medium inlet and outlet for each of the areas of the dielectric window divided into a plurality of areas.
- the cooling means is controlled by the control means and causes the heat medium to circulate at a flow rate set independently for each zone.
- the temperature distribution of the dielectric window used for the plasma processing can be made uniform and good plasma processing characteristics can be realized.
- a plasma processing apparatus 1 includes a processing container (chamber) 2, an antenna 4, a waveguide 5, a cooling block 6, a substrate holder 7, an exhaust port 8a, a vacuum pump 8b, a high frequency power source 9, and a gate. 11, a temperature sensor 16, a cover 17, and a gas supply device 18.
- the processing container 2 includes a lower container 12, a holding ring (upper plate) 15, and a dielectric window (shower plate) 3.
- Processing container 2 is configured to be sealable. By sealing the processing container 2, the pressure inside the processing container 2 can be maintained at a predetermined value. Further, by sealing the processing container 2, it is possible to seal the plasma generated inside the processing container 2 inside the processing container 2.
- the lower container 12 is made of a metal such as Al.
- a protective film made of aluminum oxide or the like is formed on the inner wall surface by, for example, oxidation treatment.
- a substrate holder 7 is assembled to the bottom inside the lower container 12.
- the retaining ring (upper plate) 15 is made of a metal such as Al.
- a protective film made of aluminum oxide or the like is formed on the inner wall surface by, for example, oxidation treatment.
- the holding ring (upper plate) 15 is assembled on the lower container 12.
- the holding ring 15 has a concentric step (projecting portion 15 a) whose ring diameter (inner diameter) increases toward the ceiling side of the processing container 2.
- a step (planar portion 15 b) continuous with the overhanging portion 15 a supports the lower surface peripheral portion of the dielectric window 3.
- the holding ring 15 includes a plurality of heating devices (here, lamp heaters 151) which are means for heating the peripheral edge of the dielectric window 3 from the side surface.
- the retaining ring 15 includes a flow path 158 inside. By causing the heat medium to flow in the flow path 158, the holding ring 15 is prevented from being overheated.
- the dielectric window 3 is made of a dielectric material that transmits microwaves, such as SiO 2 and Al 2 O 3 .
- the dielectric window 3 transmits the microwave supplied from the antenna 4 to the inside of the processing container 2. Further, the dielectric window 3 is fitted to the holding ring 15 and also serves as a lid of the processing container 2.
- the dielectric window (shower plate) 3 includes a cover plate 3a and a base plate 3b.
- the base plate 3b includes a large number of nozzle openings 3c, concave grooves 3d, and gas flow paths 3e.
- the nozzle opening 3c, the groove 3d, and the gas flow path 3e communicate with each other.
- the process gas supplied from the gas supply device 18 passes through the gas flow path 3e and the groove 3d, and passes through the nozzle opening 3c to the space S immediately below the dielectric window 3. It is supplied so that the concentration distribution is uniform.
- the antenna 4 includes a waveguide 4a, a radial line slot antenna (RLSA) 4b, and a slow wave plate 4c.
- the antenna 4 is coupled to the dielectric window 3. More specifically, the radial line slot antenna 4 b of the antenna 4 is in close contact with the cover plate 3 a of the dielectric window 3.
- the waveguide portion 4a is constituted by a shield member integrated with the cooling block 6, and the slow wave plate 4c is constituted by a dielectric material such as SiO 2 or Al 2 O 3 .
- the slow wave plate 4c is disposed between the waveguide 4a and the radial line slot antenna 4b and plays a role of compressing the wavelength of the microwave.
- the waveguide 5 is connected to the antenna 4.
- the waveguide 5 is a coaxial waveguide composed of an outer waveguide 5a and an inner waveguide 5b.
- the outer waveguide 5 a is connected to the waveguide portion 4 a of the antenna 4.
- the inner waveguide 5b is coupled to the radial line slot antenna 4b.
- the cooling block 6 (so-called cooling jacket) is provided on the antenna 4.
- the cooling block 6 includes a plurality of cooling channels 6a for the heat medium therein.
- the cooling block 6 is formed integrally with the waveguide 4a. Since the heat medium cooled to a predetermined temperature flows through the cooling flow path 6a, overheating of the antenna 4 and the dielectric window 3 can be prevented.
- the cooling flow path 6 a is formed so as to reach the entire inside of the cooling block 6. For example, when the cooling block 6 has a disk shape corresponding to the shape of the antenna 4, a plurality of cooling flow paths 6a are radially formed by connecting the center portion and the peripheral portion of the circle as shown in FIG. Arranged at intervals.
- the required number of temperature sensors 16 is provided around the waveguide 5.
- the temperature sensor 16 detects the temperature of the shower plate 3 and the antenna 4.
- the temperature sensor 16 is composed of, for example, a fiber sensor.
- the cover 17 is attached so as to cover the entire upper part of the processing container 2 including the cooling block 6 and the antenna 4.
- the inside of the processing container 2 is depressurized by the vacuum pump 8b to be in a vacuum state.
- a substrate to be processed W is fixed to the substrate holder 7.
- An inert gas such as argon (Ar) or xenon (Xe) and nitrogen (N 2 ) and a process gas such as C5F8 are supplied from the gas supply device 18 to the gas flow path 18a as necessary.
- the gas is supplied from the nozzle opening 3c to the space S immediately below the dielectric window 3 through the gas flow path 3e and the groove 3d so that the concentration distribution is uniform.
- the microwave is supplied from the microwave source through the waveguide 5.
- the microwaves are transmitted in the radial direction between the waveguide 4a and the radial line slot antenna 4b, and are radiated from the slots of the radial line slot antenna 4b.
- Supplied microwaves excite the gas supplied to the space S to generate plasma.
- the plasma processing can be performed on the substrate W to be processed placed on the substrate holder 7.
- Examples of the processing performed by the plasma processing apparatus 1 include film formation of an insulating film or the like on the substrate W to be processed by so-called CVD (Chemical Vapor Deposition).
- CVD Chemical Vapor Deposition
- the dielectric window 3 made of a dielectric material such as SiO 2 or Al 2 O 3 and the retaining ring 15 made of a material such as Al are unintentionally thermally expanded.
- the thermal expansion coefficient of the retaining ring 15 made of Al or the like is larger than the thermal expansion coefficient of the dielectric window 3 made of a dielectric material such as SiO 2 or Al 2 O 3 . For this reason, the gap between the side surface of the dielectric window 3 and the holding ring 15 increases as the temperature increases.
- the dielectric window 3 is cooled by the cooling flow path 6a, but the temperature is usually maintained at about 160 to 170 ° C. due to heat generated when the plasma is formed.
- the temperature of the retaining ring 15 is normally adjusted in the range of 120 to 130 ° C. in order to prevent deposits from adhering to the wall portion surrounding the space S of the retaining ring 15. At this time, a temperature difference of approximately 30 to 50 ° C. exists between the dielectric window 3 and the retaining ring 15. For this reason, heat is transferred from the dielectric window 3 having a high temperature toward the holding ring 15.
- This movement of heat mainly occurs at the peripheral edge of the lower surface of the dielectric window 3 that is in direct contact with the holding ring 15. As a result, a temperature difference is generated between the central portion and the peripheral portion of the dielectric window 3. This temperature difference causes an uneven density of plasma generated in the space S and thermal distortion of the dielectric window 3.
- a lamp heater 151 which is means for heating the peripheral edge of the dielectric window 3 from the side surface is provided inside the holding ring 15.
- the lamp heater 151 heats the peripheral edge of the dielectric 3 from the side surface direction, whereby a uniform temperature distribution in the radial direction in the dielectric window 3 is realized. In this way, the temperature difference in the dielectric window 3 is eliminated, and the density deviation of the plasma generated in the space S and the thermal distortion of the dielectric window 3 are prevented.
- the cooling block 6 is installed on the antenna 4 which is one of the heat generating parts in the plasma processing apparatus 1.
- the dielectric window 3 is cooled via the radial slot antenna 4b. Since the dielectric window 3 and the antenna 4 are cooled at the same time, the cooling is performed efficiently. Furthermore, it is possible to prevent other parts in the apparatus from being excessively cooled.
- a plurality of cooling flow paths 6a of the cooling block 6 as cooling means, a lamp heater 151 of the holding ring 15 as heating means, and a temperature sensor 16 as temperature detecting means are provided.
- the temperature detected by the temperature sensor 16 is reflected in the control means.
- the control unit controls the plurality of cooling units and the plurality of heating units independently, whereby the temperature distribution in the dielectric window 3 can be made more uniform.
- one or more temperature detecting means for detecting the temperature of the holding ring 15 may be separately provided.
- the control means controls the plurality of cooling devices and the plurality of heating means in response to the temperature of each part detected by each temperature detection means. In this way, the entire plasma processing apparatus 1 is maintained in a state with a predetermined temperature and a uniform temperature distribution more precisely.
- the holding ring 15 includes a lamp heater 151 as a heating unit and a flow path 158 as a cooling unit.
- the heating means serves to heat the peripheral edge of the dielectric window 3.
- the cooling means serves to cool the holding ring 15 as necessary and adjust it to a predetermined temperature.
- FIGS. 4A and 4B inside the holding ring 15, there are a bolt groove 150 for fastening, a plurality of through holes 157a for the lamp heater 151 (an assembly of the through holes 157a is shown as a hole 157), and A heat medium flow path 158 is formed.
- the lamp heater 151 is inserted into a lamp heater groove formed in the holding ring 15.
- the radiant heat release surface of the lamp heater 151 is disposed in the vicinity of the hole 157.
- twelve lamp heaters 151 as heating means are arranged at equal intervals so as to be embedded from the outside of the holding ring 15.
- the lamp heater 151 is disposed point-symmetrically with respect to the center of the holding ring 15 and inclined at a predetermined angle with respect to the radial direction.
- the lamp heater 151 is a non-contact type infrared heater such as a short wavelength infrared heater, and may be a carbon heater.
- the radiant heat discharge surface of the lamp heater 151 is in contact with the inner side surface of the holding ring 15.
- a plurality of holes 157 are formed in a portion of the holding ring 15 that is in contact with the radiant heat discharge surface of the lamp heater 151.
- the holes 157 are composed of a plurality of through holes 157a formed close to each other at a predetermined pitch.
- the hole 157 has a plurality of locations (specifically, the number of lamp heaters corresponding to the number of lamp heaters) corresponding to the position of the lamp heater 151 so that the short wavelength infrared rays emitted from the lamp heater 151 pass through the through hole 157a. 12 places in total).
- the size of the through hole 157a is preferably a size that transmits short-wavelength infrared light and does not transmit microwaves. That is, it is preferable to have a diameter that is larger than the wavelength of the short-wavelength infrared light and smaller than the wavelength of the microwave.
- cylindrical through holes 157a having a diameter of 6 mm and a depth of 5 mm are arranged at a pitch of 6-7 mm. In this case, it has been confirmed that infrared rays are transmitted and microwaves are not transmitted.
- the shape of the through hole 157a is not necessarily a cylinder, and the hole may have a square cross section or a tapered shape whose diameter increases or decreases toward the outside of the frame.
- the minimum value of the diameter of the hole cross section is a size that transmits short-wavelength infrared light and does not transmit microwaves, thereby exhibiting characteristics that transmit infrared light but not microwaves. ing.
- two flow paths 158 are provided in the holding ring 15 as cooling means.
- the holding ring 15 is cooled by flowing a heat medium having a predetermined temperature through the flow path 158.
- the heat medium supplied to the flow path 158 from the heat medium inlet 159a flows through the holding ring 15 and is discharged from the heat medium outlet 159b.
- the functions of the heating means, the cooling means, and the holes 157 provided in the holding ring 15 will be described in detail.
- the temperature of the peripheral portion of the dielectric window 3 decreases.
- the lamp heater 151 heats the peripheral portion of the dielectric 3 from the side surface direction, whereby the temperature distribution in the radial direction in the dielectric window 3 can be made uniform.
- the through-hole 157a has a diameter that allows the short-wavelength infrared light emitted from the lamp heater 151 to pass therethrough and does not pass microwaves.
- the through hole 157a is formed in a cylindrical shape having a diameter larger than the wavelength of the short wavelength infrared light and smaller than the wavelength of the microwave. For this reason, the short wavelength infrared rays emitted from the lamp heater 151 are transmitted through the through hole 157a. For this reason, the lamp heater 151 can directly heat the dielectric window 3 without being obstructed by the holding ring 15.
- the microwave supplied into the processing container 2 through the waveguide 5 is reflected by the inner wall of the holding ring 15 and is confined within the frame of the holding ring 15. In this way, it is possible to efficiently heat the peripheral portion of the dielectric window 3 by the lamp heater 151 while preventing the loss of microwaves.
- a heat medium having a predetermined temperature is flowed into the flow path 158 as necessary, and the holding ring 15 is cooled.
- the heat medium supplied to the flow path 158 from the heat medium inlet 159a flows through the holding ring 15 while taking heat away and is discharged from the heat medium outlet 159b.
- the temperature of the heat medium gradually increases while flowing through the holding ring 15. For this reason, a difference occurs in the temperature between the heat medium flowing near the heat medium inlet 159a and the heat medium flowing through the heat medium outlet 159b.
- a temperature difference can occur along the circumferential direction of the retaining ring 15.
- heat transfer occurs between the peripheral edge of the dielectric window 3 and the retaining ring 15. For this reason, the temperature difference that may occur along the circumferential direction of the retaining ring 15 may cause a deviation in the temperature distribution of the peripheral edge of the dielectric window 3.
- a plurality of lamp heaters 151 are arranged at equal intervals along the circumferential direction of the holding ring 15.
- the control means responds to the temperature of each part of the dielectric window detected by the plurality of temperature sensors 16 and controls the amount of heat generated by each lamp heater 151 independently.
- the individual lamp heaters 151 compensate for the temperature difference generated at the peripheral edge of the dielectric window 3, whereby the temperature distribution of the dielectric window 3 can be made more uniform.
- the surface of the holding ring 15 is preferably mirror-finished.
- the mirror ring-finished surface of the holding ring 15 reflects short-wavelength infrared light emitted from the lamp heater 151. By doing so, the lamp heater 151 can heat the dielectric window 3 more efficiently without preventing the cooling of the holding ring 15 by the flow path 158.
- the surface of the dielectric window 3 facing the lamp heater 151 through the hole 157 that is, the side wall of the dielectric window 3 is appropriately roughened, or the radiant heat emitted from the lamp heater 151 is efficiently absorbed. It may be coated with a material. By doing in this way, the more efficient heating of the peripheral part of the dielectric window 3 is attained. At this time, it is preferable that the material used for the coating does not affect the transmission of the microwave.
- the lamp heater 151 has a twin tube structure with one end connection.
- a reflective film R (for example, a gold reflective film) is provided on the opposite side of the emission direction so as not to let out the radiated infrared rays.
- slots 40a and 40b for transmitting microwaves are arranged symmetrically and concentrically.
- the slots 40a and 40b are formed in the radial direction from the center of the radial line slot antenna 4b at an interval corresponding to the wavelength of the microwave compressed by the slow wave plate 4c, and have a polarization plane. Further, the slot 40a and the slot 40b are formed in a manner orthogonal to each other. As a result, the microwaves emitted from the slots 40a and 40b form a circularly polarized wave including two orthogonal polarization components.
- the lamp heater 151 which is a short wavelength infrared heater was used here as a heating means, other short wavelength infrared heaters may be used. Further, a far-infrared carbon heater, a heater using medium-wavelength infrared, a halogen heater, or the like may be used. A resistance heater such as a heating wire and other non-contact type heating devices can also be used depending on the application.
- the plasma processing apparatus 1 is further provided with an electronic control device that controls the supply of process gas and the operation of the high-frequency power source.
- the temperature controllers 601 and 602 can communicate with the electronic control device, and can perform temperature control based on information from the electronic control device.
- a desired uniform substrate processing can be performed in the space S between the dielectric window 3 and the substrate W to be processed.
- substrate processing include plasma oxidation processing, plasma nitriding processing, plasma oxynitriding processing, plasma CVD processing, plasma etching processing, and the like.
- the holding ring 15 be maintained at a constant temperature while processing at least one substrate. By doing so, it is possible to prevent thermal strain from being generated in the holding ring 15 and the dielectric window 3 while processing one substrate. As a result, it is possible to prevent the microwave introduced into the processing container from fluctuating while processing the substrate, and to perform more uniform plasma processing.
- the constant temperature is preferably set near the processing temperature. In the CVD process, for example, the temperature is set to 150 ° C. In this case, there is an effect that adhesion of the film to the dielectric window 3 can be suppressed.
- the lower container 12 may be configured to be heatable, and at this time, the temperature adjustment mechanism of the present invention described later may be used.
- This dielectric window corresponds to the dielectric window 3 in the above-described embodiment of the plasma processing apparatus according to the present invention.
- the plasma processing apparatus using the dielectric window 3 is the same as the plasma processing apparatus 1 which is an embodiment of the plasma processing apparatus according to the present invention.
- the cooling block 6 includes a cooling flow path 6a, a temperature sensor 16, a heat medium inflow path 171a, and a heat medium outflow path 171b.
- the cooling flow path 6a, the temperature sensor 16, the heat medium inflow path 171a, and the heat medium outflow path 171b are provided at positions corresponding to the respective portions obtained by dividing the dielectric window 3 into six sectors.
- a one-dot chain line in FIG. 7 shows one of the cooling flow paths 6a formed in a radial shape.
- the other cooling flow paths 6a are omitted for easy understanding.
- the temperature of the cooling block 6 is adjusted by the heat medium flowing through the cooling flow path 6a of the cooling block 6. As a result, the temperature of the antenna 4 in contact with the lower surface of the cooling block 6 and the temperature of the dielectric window 3 in contact with the lower surface of the antenna 4 are adjusted.
- Each cooling flow path 6a is formed so that the heat medium flows from the inflow path 171a near the center inside the antenna 4 toward the discharge path 171b at the peripheral edge.
- the heat medium is supplied from the chiller unit 500.
- the heater 521 (for example, an electric heater) plays a role of heating the heat medium to a predetermined temperature.
- the heat medium heated to a predetermined temperature is distributed to the six cooling channels 6a by the manifold 531a.
- the heat medium flowing through each cooling flow path 6a is focused by the manifold 531b.
- the flow rate of the heat medium flowing through each cooling flow path 6a is adjusted by the flow rate adjusting valve 541b provided before being focused on the manifold 531b.
- the heat medium is sent again from the manifold 531b to the chiller unit 500.
- the heat medium cools the dielectric window 3 while circulating through the chiller unit 500 and the cooling flow path 6a.
- a liquid heat exchange medium such as silicon oil, fluorine-based liquid, or ethylene glycol is used.
- the cooling block 6 includes the temperature sensors 16 at positions corresponding to the respective portions obtained by dividing the dielectric window 3 into six sectors.
- the temperature controller 601 is set to perform temperature control based on the temperature detected by the temperature sensor 16 every predetermined time. The temperature control by the temperature controller 601 is performed independently for each portion corresponding to each temperature sensor 16.
- the temperature controller 601 issues an instruction to open and close the valve to the flow rate adjusting valve 541b, the flow rate of the heat medium in the cooling flow path 6a corresponding to the position of each temperature sensor 16 is controlled. For example, when the temperature detected by one temperature sensor 16 is higher than the temperature detected by the other temperature sensor 16, the heat flowing in the portion corresponding to the one temperature sensor 16 among the plurality of cooling channels 6a.
- the amount of media is increased. As a result, more heat is taken from the corresponding part of the cooling block 6 and the temperature difference is eliminated. In this way, the temperature of the antenna 4 in contact with the lower surface of the cooling block 6 and the temperature of the dielectric window 3 in contact with the lower surface of the antenna 4 are adjusted for each part, and the temperature distribution is made uniform.
- the temperature controller 601 issues a temperature control instruction to the heater 521 (for example, an electric heater), and the heat medium The temperature of is adjusted.
- the shape of the cooling block 6 is preferably a shape corresponding to the antenna 4.
- the cooling flow path 6a of the cooling block 6 may be divided into a plurality and arranged as a whole.
- the shape of the cooling flow path 6a is not limited to the radial shape shown in the embodiment.
- the location and number of the cooling flow paths 6a can be arbitrarily set according to the structure of the plasma processing apparatus 1 and the type of plasma processing.
- the temperature sensor 16 is preferably provided at a position corresponding to each of the plurality of cooling flow paths 6a. By doing so, more precise temperature control of the dielectric window 3 is facilitated.
- a cooling channel may be provided in the dielectric window 3 in addition to the cooling block 6.
- a flow path capable of communicating with the outside and allowing the heat medium to flow is provided in the dielectric window 3.
- the flow path of the heat medium is preferably provided in the entire dielectric window 3.
- This holding ring 15 is the same as the holding ring 15 in the embodiment of the plasma processing apparatus according to the present invention shown in FIG.
- the holding ring 15 includes a cooling unit and a plurality of heating units.
- the cooling means serves to cool the holding ring 15.
- the heating means serves to heat the dielectric window 3.
- a plurality of temperature sensors 16 are arranged in the holding ring 15 or in the vicinity thereof.
- each of the two flow paths 158 has a heat medium inlet 159a and a heat medium outlet 159b.
- the heat medium adjusted to a predetermined temperature flows through the flow path 158 to cool the holding ring 15.
- the holding ring 15 includes a plurality of lamp heaters 151 as heating means.
- the plurality of lamp heaters 151 are equally arranged along the circumferential direction of the holding ring 15.
- a plurality of temperature sensors 16 are arranged in the vicinity of the holding ring 15.
- the temperature controller 602 is set to perform temperature control based on the temperature detected by the temperature sensor 16 every predetermined time.
- the heat medium flowing through the holding ring 15 is supplied from the chiller unit 500 as shown in FIG.
- the heat medium is adjusted to a predetermined temperature by a heater 522 (for example, an electric heater).
- the heat medium adjusted to a predetermined temperature is distributed into two by the manifold 532a.
- the heat medium is supplied to the heat medium inlet 159a, and is discharged from the heat medium outlet 159b via each flow path 158.
- the heat medium is divided into two, passes through the flow control valve 542b, and is focused by the manifold 532b.
- the focused heat medium is sent to the chiller unit 500 again. That is, the heat medium cools the holding ring 15 while circulating through the flow path 158 of the chiller unit 500 and the holding ring 15.
- a liquid heat exchange medium such as silicon oil, fluorine-based liquid, or ethylene glycol is used.
- the temperature of the heat medium flowing through the holding ring 15 changes while flowing through the holding ring 15. For this reason, a temperature difference may occur in the retaining ring 15 along the circumferential direction. Due to this temperature difference, a temperature difference can also occur in the peripheral portion of the dielectric window 3 supported by the holding ring 15 along the circumferential direction.
- a plurality of temperature sensors 16 are arranged in the vicinity of the holding ring 15. Each of the plurality of temperature sensors 16 detects the temperature of each corresponding part. When one temperature sensor 16 detects a temperature lower than that of the other temperature sensor 16, the temperature controller 602 issues an instruction to increase the amount of heat generated by the lamp heater 151 corresponding to the one temperature sensor 16. In this way, it is possible to prevent a temperature difference from occurring along the circumferential direction of the dielectric window 3.
- the temperatures detected by the plurality of temperature sensors 16 may be higher or lower than the predetermined temperature as a whole.
- the temperature controller 602 instructs the plurality of lamp heaters 151 to reduce the heat generation amount.
- an instruction may be issued from the temperature controller 602 to the flow rate adjustment valve 542b to increase the amount of the heat medium flowing through the flow path 158. In this way, overheating of the retaining ring 15 is prevented.
- the lamp heater 151 which is a short wavelength infrared heater was used here as a heating means, other short wavelength infrared heaters may be used.
- a far infrared carbon heater, a heater using a medium wavelength infrared ray, a halogen heater, or the like may be used.
- a resistance heater such as a heating wire and other non-contact type heating devices can also be used depending on the application.
- FIG. 9 shows the characteristics of three types of heating devices (short wavelength infrared, medium wavelength infrared, and carbon (far infrared)) in comparison.
- the tube cross-sectional size is represented by the product of X and Y.
- Temperature stabilization time is related to responsiveness. The shorter the temperature stabilization time, the easier the temperature control, indicating that it is suitable for the heating device. A longer average life is preferable because the number of replacements of the heating device is small and maintenance time is short. Considering these, it is desirable that the heating means is a heating device using carbon as a heat source. However, since a heating device using carbon as a heat source is large, it may not be suitable for use depending on the size of the plasma processing apparatus 1. In such a case, a heating device using short wavelength infrared rays as a heat source, such as the lamp heater 151 exemplified in the embodiment, may be used.
- the plasma processing apparatus and the temperature adjustment mechanism of the dielectric window described in the embodiment are merely examples, and the present invention is not limited thereto.
- the plasma processing method, the gas used for the plasma processing, the material and shape of the dielectric window, the heating and cooling means and the arrangement method thereof, the type of the substrate to be processed, and the like can be arbitrarily selected.
- Plasma processing apparatus 2 Processing container (chamber) 3 Dielectric window (shower plate) 3a Cover plate 3b Base plate 3c Nozzle opening 3d Groove 3e Gas flow path 4 Antenna 4a Waveguide 4b Radial line slot antenna (RLSA) 4c Slow wave plate 5 Waveguide 5a Outer waveguide 5b Inner waveguide 6 Cooling block 6a Cooling flow path 7 Substrate holding table 8a Exhaust port 8b Vacuum pump 9 High frequency power supply 11 Gate 12 Lower container 15 Holding ring (upper plate) 15a Overhang portion 16 Temperature sensor 17 Cover 18 Gas supply device 18a Gas flow path 40a, b Slot 150 Bolt groove 151 Lamp heater 157 Hole 157a Through hole 158 Flow path 159a Heat medium inlet 159b Heat medium outlet 171a Inflow path 171b Outflow path 500 Chiller Unit 521, 522 Heater 531, 532 Manifold 541b, 542b Flow control valve 601, 602 Temperature controller S Space W Subs
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Abstract
Description
誘電体材料で形成された誘電体窓を備え、内部を減圧可能な処理容器と、
前記誘電体窓を通じて前記処理容器の内部にマイクロ波を供給するアンテナと、
プロセスガスを前記処理容器内に供給するガス供給手段と、
前記誘電体窓を輻射線で加熱する加熱手段と、
前記誘電体窓を冷却する冷却手段と、
を備える。
前記誘電体窓の温度を検出するための温度検出手段と、
前記温度検出手段によって検出された温度に応答して、前記加熱手段及び/又は前記冷却手段を制御するための制御手段と、
を備える。
前記ヒータは前記制御手段によって制御され、
前記誘電体窓の周縁部を、各ヒータに対し独立に設定された発熱量で加熱する、ことを特徴とする。
ことを特徴とする。
誘電体窓の温度調節機構であって、
前記誘電体窓を輻射線で加熱する加熱手段と、
前記誘電体窓を冷却する冷却手段と、
前記誘電体窓の温度を検出するための温度検出手段と、
前記温度検出手段によって検出された温度に応答して、前記加熱手段及び/又は冷却手段を制御するための制御手段と、
を備えることを特徴とする。
前記誘電体窓の側面に対向して配置された複数のヒータから構成され、
前記制御手段によって制御され、
前記誘電体窓の周縁部を、各ヒータに対して独立に設定された発熱量で加熱する、ことを特徴とする。
ことを特徴とする。
図9は、3種類の加熱装置(短波長赤外線、中波長赤外線、カーボン(遠赤外線))の特性を対比して示したものである。管断面サイズは、図4のランプヒータ151の場合、XとYの積で表される。
2 処理容器(チャンバ)
3 誘電体窓(シャワープレート)
3a カバープレート
3b ベースプレート
3c ノズル開口部
3d 溝
3e ガス流路
4 アンテナ
4a 導波部
4b ラジアルラインスロットアンテナ(RLSA)
4c 遅波板
5 導波管
5a 外側導波管
5b 内側導波管
6 冷却ブロック
6a 冷却流路
7 基板保持台
8a 排気ポート
8b 真空ポンプ
9 高周波電源
11 ゲート
12 下部容器
15 保持リング(アッパープレート)
15a 張り出し部
16 温度センサ
17 カバー
18 ガス供給装置
18a ガス流路
40a、b スロット
150 ボルト溝
151 ランプヒータ
157 孔
157a 貫通孔
158 流路
159a 熱媒体入口
159b 熱媒体出口
171a 流入路
171b 流出路
500 チラーユニット
521、522 加熱器
531、532 マニホールド
541b、542b 流量調節バルブ
601、602 温度コントローラ
S 空間
W 被処理基板
Claims (20)
- 誘電体材料で形成された誘電体窓を備え、内部を減圧可能な処理容器と、
前記誘電体窓を通じて前記処理容器の内部にマイクロ波を供給するアンテナと、
プロセスガスを前記処理容器内に供給するガス供給手段と、
前記誘電体窓を輻射線で加熱する加熱手段と、
前記誘電体窓を冷却する冷却手段と、
を備える、プラズマ処理装置。 - さらに、前記誘電体窓の温度を検出するための温度検出手段と、
前記温度検出手段によって検出された温度に応答して、前記加熱手段及び/又は前記冷却手段を制御するための制御手段と、を備える、
請求項1に記載のプラズマ処理装置。 - 前記温度検出手段は複数のセンサから構成され、前記センサは複数の区域に分割された前記誘電体窓の前記区域ごとに少なくとも1以上備えられていることを特徴とする、
請求項2に記載のプラズマ処理装置。 - 前記加熱手段は、
前記誘電体窓の側面に対向して配置された複数のヒータから構成され、
前記ヒータは前記制御手段によって制御され、
前記誘電体窓の周縁部を、各ヒータに対して独立に設定された発熱量で加熱する、ことを特徴とする、
請求項3に記載のプラズマ処理装置。 - 前記加熱手段と前記誘電体窓の間には、前記マイクロ波を遮断し、かつ、前記加熱手段の前記輻射線を透過する窓が備えられている、ことを特徴とする、
請求項1に記載のプラズマ処理装置。 - 前記加熱手段と前記誘電体窓の間には、前記マイクロ波を遮断し、かつ、前記加熱手段の前記輻射線を透過する窓が備えられている、ことを特徴とする、
請求項2に記載のプラズマ処理装置。 - 前記加熱手段と前記誘電体窓との間には、前記マイクロ波を遮断し、かつ、前記加熱手段の前記輻射線を透過する窓が備えられている、ことを特徴とする、
請求項3に記載のプラズマ処理装置。 - 前記加熱手段と前記誘電体窓の間には、前記マイクロ波を遮断し、かつ、前記加熱手段の前記輻射線を透過する窓が備えられている、ことを特徴とする、
請求項4に記載のプラズマ処理装置。 - 前記冷却手段は、複数の区域に分割された前記誘電体窓の該区域ごとに熱媒体の導入口と排出口を有することを特徴とする、
請求項4に記載のプラズマ処理装置。 - 前記冷却手段は、前記制御手段によって制御され、前記誘電体窓の前記区域ごとに独立に設定された流量で前記熱媒体を流通させることを特徴とする、
請求項9に記載のプラズマ処理装置。 - 前記加熱手段を保持する保持部材は、前記保持部材の温度を所定の温度に維持するための温度調整手段を備えることを特徴とする、
請求項4に記載のプラズマ処理装置。 - 加熱手段を保持する保持部材は、少なくとも一つの被処理対象物に対してプラズマ処理が行われる間、温度調整手段によって一定の温度に保たれることを特徴とする、プラズマ処理方法。
- 誘電体窓の温度調節機構であって、
前記誘電体窓を輻射線で加熱する加熱手段と、
前記誘電体窓を冷却する冷却手段と、
前記誘電体窓の温度を検出するための温度検出手段と、
前記温度検出手段によって検出された温度に応答して、前記加熱手段及び/又は冷却手段を制御するための制御手段と、
を備えることを特徴とする、誘電体窓の温度調節機構。 - 前記温度検出手段は複数のセンサから構成され、前記センサは複数の区域に分割された前記誘電体窓の前記区域ごとに少なくとも1以上備えられている、ことを特徴とする、
請求項13に記載の誘電体窓の温度調節機構。 - 前記加熱手段は、
前記誘電体窓の側面に対向して配置された複数のヒータから構成され、
前記制御手段によって制御され、
前記誘電体窓の周縁部を、各ヒータに対して独立に設定された発熱量で加熱する、ことを特徴とする、
請求項14に記載の誘電体窓の温度調節機構。 - 前記加熱手段と前記誘電体窓との間には、前記マイクロ波を遮断し、かつ、前記加熱手段の前記輻射線を透過する窓が備えられている、ことを特徴とする、
請求項13に記載の誘電体窓の温度調節機構。 - 前記加熱手段と前記誘電体窓との間には、前記マイクロ波を遮断し、かつ、前記加熱手段の前記輻射線を透過する窓が備えられている、ことを特徴とする、
請求項14に記載の誘電体窓の温度調節機構。 - 前記加熱手段と前記誘電体窓との間には、前記マイクロ波を遮断し、かつ、前記加熱手段の前記輻射線を透過する窓が備えられている、ことを特徴とする、
請求項15に記載の誘電体窓の温度調節機構。 - 前記冷却手段は、複数の区域に分割された前記誘電体窓の該区域ごとに熱媒体の導入口と排出口を有することを特徴とする、
請求項15に記載の誘電体窓の温度調節機構。 - 前記冷却手段は、前記制御手段によって制御され、前記区域ごとに独立に設定された流量で前記熱媒体を流通させることを特徴とする、
請求項19に記載の誘電体窓の温度調節機構。
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CN2009801253673A CN102077320B (zh) | 2008-07-04 | 2009-07-01 | 等离子体处理装置、等离子体处理方法和介电体窗的温度调节机构 |
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Also Published As
Publication number | Publication date |
---|---|
KR20110007251A (ko) | 2011-01-21 |
CN102077320A (zh) | 2011-05-25 |
JPWO2010001938A1 (ja) | 2011-12-22 |
JP5444218B2 (ja) | 2014-03-19 |
KR101170006B1 (ko) | 2012-07-31 |
CN102077320B (zh) | 2013-01-23 |
US20110168673A1 (en) | 2011-07-14 |
TW201010527A (en) | 2010-03-01 |
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