WO2009145008A1 - レーザ加工装置およびレーザ加工方法 - Google Patents
レーザ加工装置およびレーザ加工方法 Download PDFInfo
- Publication number
- WO2009145008A1 WO2009145008A1 PCT/JP2009/057090 JP2009057090W WO2009145008A1 WO 2009145008 A1 WO2009145008 A1 WO 2009145008A1 JP 2009057090 W JP2009057090 W JP 2009057090W WO 2009145008 A1 WO2009145008 A1 WO 2009145008A1
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- substrate
- solid
- cooling
- phase refrigerant
- refrigerant
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0005—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by breaking, e.g. dicing
- B28D5/0011—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by breaking, e.g. dicing with preliminary treatment, e.g. weakening by scoring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/40—Removing material taking account of the properties of the material involved
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
- B23K26/703—Cooling arrangements
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/09—Severing cooled glass by thermal shock
- C03B33/091—Severing cooled glass by thermal shock using at least one focussed radiation beam, e.g. laser beam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/50—Inorganic material, e.g. metals, not provided for in B23K2103/02 – B23K2103/26
Definitions
- the present invention relates to a processing method and a processing apparatus for a brittle material substrate by laser irradiation, and more particularly, a laser processing method and a laser for generating cracks by applying thermal stress to the brittle material substrate by heating by laser irradiation and cooling immediately thereafter. It relates to a processing apparatus.
- the brittle material substrate refers to a glass substrate, a sintered ceramic material, a single crystal silicon, a semiconductor wafer, a sapphire substrate, a ceramic substrate, or the like.
- laser scribing which irradiates a brittle material substrate such as a glass substrate with a laser beam, scans the beam spot formed on the substrate, heats it in a line, and blows and cools the coolant immediately after heating.
- a brittle material substrate such as a glass substrate
- laser scribing is employed in various manufacturing processes and the like that require cutting of glass substrates and the like including flat panel displays.
- a virtual line to be processed (referred to as a processing scheduled line) is set.
- an initial crack (trigger) is formed on the substrate end, which is the starting end of the planned processing line, with a cutter wheel or the like, and a beam spot by laser beam irradiation is scanned along the planned scribe line from the position of the initial crack formed at the starting end.
- cooling is performed by spraying a coolant on the processing scheduled line immediately after the beam spot passes.
- a stress gradient is generated based on the temperature distribution (depth direction temperature distribution or front-rear direction temperature distribution) generated in the vicinity of the processing line, resulting in a finite depth crack (called a scribe line) or the back surface of the substrate. And a crack (referred to as a full cut line) that completely divides the substrate is formed (see Patent Document 1, Patent Document 2, and Patent Document 3).
- Laser scribing may be performed under conditions that allow the formation of cracks (scribe lines) with a finite depth as deeply as possible, or conditions that allow the formation of cracks (full cut lines) that can be completely cut off. For this purpose, it is necessary to form a temperature gradient as large as possible by cooling after heating.
- the method of spraying a gas (which may contain a liquid) in a non-contact state which is a cooling method generally performed so far, may not be sufficiently cooled.
- a method for generating a large temperature gradient a method is disclosed in which the cooling member is mechanically brought into contact with the substrate surface after the beam spot has passed.
- a cooling method is disclosed in which a cooling pipe in which a coolant circulates is brought into contact with a substrate (see Patent Document 4).
- Patent Document 5 a method is disclosed in which the tip of a roller-shaped cooling member (solid), a spherical cooling member (solid), or a rod-shaped cooling member is cooled to come into contact with the substrate surface at a low temperature.
- a volatile liquid composed of a solvent having a vapor pressure higher than that of water at room temperature is infiltrated into a cooling member made of a material such as sponge or felt, and the cooling member (sponge or the like) is brought into contact with the substrate to make it volatile. It is also disclosed that the liquid is applied and cooled using the heat of vaporization when the volatile liquid evaporates (see Patent Document 5). JP 2001-130921 A JP 2006-256944 A WO2003 / 008352 Publication JP 2002-100590 A JP 2002-362933 A
- the cooling pipe or roller-shaped cooling member is contacted, or the cooling member such as sponge or felt infiltrated with the volatile liquid is contacted, so that the solid material is mechanically contacted with the substrate for cooling. If it carries out, it will become possible to cool efficiently along a process schedule line, and a crack can be formed accurately and reliably along a process schedule line.
- a metal (copper, aluminum) having high thermal conductivity capable of cooling the contact surface to a low temperature is used for the cooling pipe or the roller-shaped cooling member.
- metal powder When such a cooling member moves while being in mechanical contact with the substrate, metal powder remains on the substrate due to friction, and the substrate is contaminated.
- metal powder is likely to be generated from the scratched portion. Further, since the scratched portion has a high coefficient of friction, the substrate is easily scratched by coming into contact with this portion.
- the present invention provides a problem that metal powder is generated from the cooling member itself and dirt attached to the cooling member on other substrates when the solid cooling member is mechanically contacted with the cooling after heating in the laser scribing process. It is an object of the present invention to provide a laser processing method and a laser processing apparatus using a cooling method that does not have a problem of adhesion and does not cause scratches due to friction.
- the laser processing apparatus of the present invention made to solve the above-mentioned problems has been made by devising the property that a solid material to be brought into mechanical contact with a substrate as a cooling member must have.
- the laser processing apparatus of the present invention is a laser processing apparatus for a brittle material substrate, and includes a laser irradiation mechanism for forming a beam spot on the substrate to perform local heating by irradiating the laser beam, and a local substrate. And a substrate cooling mechanism for forming a cooling region to be cooled automatically, and further, a beam spot irradiated by the laser irradiation mechanism and a cooling region formed by the substrate cooling mechanism are aligned with a planned processing line set on the substrate.
- the substrate cooling mechanism uses a solid-phase refrigerant that is solidified by cooling a refrigerant material that becomes a gas or a liquid at room temperature, and includes a contact mechanism that contacts the solid-phase refrigerant with the substrate.
- the scanning mechanism that relatively moves the beam spot and the cooling region may move the substrate with the laser spot and the cooling region at a fixed position, or the laser irradiation mechanism with the substrate position fixed.
- the beam spot and the cooling region by the substrate cooling mechanism may be moved with respect to the substrate.
- the “normal temperature” of the “refrigerant material that becomes a gas or liquid at normal temperature” refers to the normal temperature (room temperature) of the surrounding space where the laser scribing process is performed, specifically 5 ° C. to 40 ° C. Refers to the temperature range.
- the substrate cooling mechanism brings the solid-phase refrigerant that has been solidified by cooling the refrigerant material that becomes a gas or liquid at room temperature into contact with the substrate by the pressing mechanism.
- the solid-phase refrigerant is scanned along the scheduled processing line heated immediately before, while one end surface is in contact with the substrate.
- the processing line of the substrate is efficiently and accurately cooled by the contact surface of the solid-phase refrigerant, and the contact surface of the solid-phase refrigerant is vaporized, liquefied, and consumed.
- efficient cooling can be performed at the contact surface with the solid-phase refrigerant, and the solid-phase refrigerant is not damaged by friction, so that the substrate is hardly damaged.
- the contact surface is vaporized or liquefied during cooling, it will be consumed, so even if the substrate is cooled one after another with the same solid phase refrigerant, the dirt adhering to the contact surface of the solid phase refrigerant will adhere to the next substrate. It will not be attached.
- any one of ice, solid state alcohol, and dry ice may be used as the solid-phase refrigerant.
- ice is used as the solid-phase refrigerant and this is brought into contact with a heated substrate, a part of the ice is liquefied to become water.
- solid-state alcohol is used as the solid-phase refrigerant, a part thereof becomes liquid alcohol or gaseous alcohol.
- dry ice is used as the solid phase refrigerant, a part thereof is vaporized into carbon dioxide. None of these materials contain a solid substance such as metal powder or sponge, so that they remain as solids on the substrate and do not damage or contaminate the substrate.
- the solid temperature can be lowered as the temperature of the ice is reduced. Therefore, by cooling the solid-phase refrigerant to a low temperature, the cooling efficiency can be further increased, and a steep temperature gradient can be formed to perform accurate processing.
- the substrate cooling mechanism further includes: a refrigerant supply unit that supplies the refrigerant material; and a solidification unit that cools the supplied refrigerant material to a temperature equal to or lower than a temperature at which the refrigerant material solidifies to form a solid phase refrigerant.
- a refrigerant supply unit that supplies the refrigerant material
- a solidification unit that cools the supplied refrigerant material to a temperature equal to or lower than a temperature at which the refrigerant material solidifies to form a solid phase refrigerant.
- the refrigerant supply unit includes a nozzle for injecting the refrigerant material, and the solidification unit is provided with an end surface facing the substrate and the core material arranged so that the refrigerant material injected from the nozzle adheres to the end surface And a core material cooling section that cools the end face of the core material to a temperature equal to or lower than the temperature at which the refrigerant material is solidified.
- the refrigerant material adhering to the end face of the core material is solid by injecting the refrigerant material from the nozzle onto the end face of the core material (for example, a copper rod having a rounded front end face) cooled by the core material cooling unit.
- the solid-state refrigerant can be formed by being cooled to a temperature equal to or lower than the conversion temperature and solidifying and adhering to the end surface of the core material, and covering the end surface of the core material.
- substrate can be cooled efficiently by making the solid-phase refrigerant adhering to a core material end surface contact a board
- the pressing mechanism may include a support member that removably supports the solid-phase refrigerant in a state where one end surface of the solid-phase refrigerant is opposed to the substrate. According to this, the solid-phase refrigerant detachably attached by the support member is pressed against the substrate by the pressing mechanism. When the solid-phase refrigerant is consumed due to contact with the substrate, the used solid-phase refrigerant is removed and replaced with a new solid-phase refrigerant. Thereby, it can cool by a solid-phase refrigerant
- the substrate cooling mechanism may further include a shaping mechanism for shaping a contact surface of the solid phase refrigerant that contacts the substrate with respect to the solid phase refrigerant.
- the shape shaped by the shaping mechanism is not particularly limited.
- the tip may be shaped into a hemisphere or may be shaped into a square shape. Further, it may be shaped into an ellipse so that it can be easily aligned with the planned processing line direction.
- the laser processing method of the present invention scans a beam spot formed by laser beam irradiation along a planned processing line set on a brittle material substrate.
- a laser processing method of a brittle material substrate that forms a crack due to thermal stress along a planned processing line by cooling the substrate immediately after passing through the beam spot, and cooling the substrate at room temperature.
- the cooling is performed by bringing a solid-phase refrigerant that is solidified by cooling a refrigerant material that becomes a gas or a liquid into contact with the substrate.
- efficient cooling can be performed at the contact surface with the solid-phase refrigerant, and the solid-phase refrigerant is not damaged by friction, so that the substrate is hardly damaged.
- the contact surface is vaporized or liquefied during cooling, it will be consumed, so even if the substrate is cooled one after another with the same solid phase refrigerant, the dirt adhering to the contact surface of the solid phase refrigerant will adhere to the next substrate. It will not be attached.
- any one of ice, solid alcohol, and dry ice may be used as the solid-phase refrigerant. Since these materials do not contain a solid substance such as metal powder or sponge, they can be processed without remaining as a solid on the substrate and damaging or soiling the substrate. Further, since it is a material that naturally evaporates at room temperature, it does not need to be removed, and even if it is attached in a liquid state that has not evaporated, it can be easily removed by washing with pure water.
- the solid phase refrigerant may contain a surfactant or a cleaning agent as an additive.
- a surfactant By containing a surfactant, the surfactant is applied to the cracks formed along the planned processing line when cooled with a solid-phase refrigerant, and as a result, the surfaces of the cracks adhere to each other. Can be prevented.
- the cleaning agent By including the cleaning agent, the cleaning agent is applied to the processing scheduled line when cooled by the solid phase refrigerant, and as a result, the cleaning can be performed easily and efficiently.
- FIG. 1 is an overall configuration diagram of a substrate processing apparatus according to an embodiment of the present invention.
- the partial block diagram which shows the structure of the board
- the block diagram which shows the control system of the board
- substrate processing apparatus of FIG. The whole block diagram of the board
- the partial block diagram which shows the structure of the board
- FIG. 1 is an overall configuration diagram of a substrate processing apparatus LS1 that can implement the processing method of the present invention.
- FIG. 2 is a partial configuration diagram showing a configuration of a substrate cooling mechanism that is a part of the substrate processing apparatus LS1.
- a case where a glass substrate is processed will be described as an example, but the same applies to a brittle material substrate such as a silicon substrate.
- ice used as the solid phase refrigerant
- the same applies to other solid phase refrigerants in the case of solid alcohol, liquid alcohol is used, and in the case of dry ice, liquefied carbon dioxide gas is used).
- a slide table 2 that reciprocates in the front-rear direction (hereinafter referred to as the Y direction) in FIG. 1 is provided along a pair of guide rails 3 and 4 arranged in parallel on a horizontal base 1.
- a screw screw 5 is disposed between the guide rails 3 and 4 along the front-rear direction, and a stay 6 fixed to the slide table 2 is screwed to the screw screw 5.
- the slide table 2 is formed so as to reciprocate in the Y direction along the guide rails 3 and 4 by forward and reverse rotation (not shown).
- a horizontal pedestal 7 is arranged so as to reciprocate in the left-right direction (hereinafter referred to as X direction) in FIG. 1 along the guide rail 8.
- a screw screw 10 that is rotated by a motor 9 is threaded through a stay 10a fixed to the pedestal 7, and the pedestal 7 is moved along the guide rail 8 in the X direction by rotating the screw screw 10a forward and backward. Move back and forth.
- a rotating table 12 that is rotated by a rotating mechanism 11 is provided on the base 7, and the glass substrate A is mounted on the rotating table 12 in a horizontal state.
- the glass substrate A is a mother substrate for cutting out a small unit substrate, for example.
- the rotation mechanism 11 is configured to rotate the rotary table 12 around a vertical axis, and is configured to be able to rotate at an arbitrary angle with respect to a reference position. Further, the glass substrate A is fixed to the rotary table 12 by a suction chuck.
- a laser device 13 and an optical holder 14 constituting a laser irradiation mechanism are held by an attachment frame 15.
- the laser device 13 a general device for processing a brittle material substrate may be used. Specifically, an excimer laser, a YAG laser, a carbon dioxide gas laser, a carbon monoxide laser, or the like is used.
- a carbon dioxide gas laser that oscillates light having a wavelength with high energy absorption efficiency of the glass material.
- the laser beam emitted from the laser device 13 has a beam spot having a long axis (elliptical shape, oval shape, etc.) on the glass substrate A by an optical holder 14 incorporating a lens optical system for adjusting the beam shape. Formed.
- the shape of the beam spot is made into an ellipse so that it can be efficiently heated along the scribe line.
- the mounting frame 15 is provided with a substrate cooling mechanism 20 in the vicinity of the optical holder 14.
- the substrate cooling mechanism 20 is mainly composed of two structures: a core member 21 made of a rod-like body and a nozzle 27 that ejects water (water vapor) that becomes liquid at room temperature.
- the core material 21 is formed of a metal having good heat conductivity (for example, copper or aluminum).
- the end surface 21a on the lower side of the core material 21 is a mirror surface with no unevenness.
- the end surface 21a is adapted to adhere the cooling medium ejected from the nozzle 27.
- the end surface 21a is hemispherical, it may have another shape, and may be an appropriate shape according to the shape and width of the beam spot to be scanned.
- Fins 21b are provided on the upper side of the core material 21 so that the core material 21 can be efficiently cooled via the fins 21b.
- a box-shaped core material cooling section 22 is provided around the fins 21b of the core material 21, and the cooling medium flows in and out of the box through the circulation channels 22a and 22b.
- the cooling medium used is a low-temperature fluid that can cool the temperature of the end face 21a to a desired temperature.
- a lower temperature gas frreon gas lowered in the refrigeration circuit
- liquid liquefied carbon dioxide
- the core material 21 is cooled using gas, liquid nitrogen).
- the core material 21 may be cooled by using a Peltier element for the core material cooling unit 22.
- a heat insulating material 23 (for example, a ceramic plate) is attached to the upper surface of the core material cooling unit 22, and a lifting rod 24 is fixed to the upper surface of the heat insulating material 23.
- the heat insulating material 23 is attached to prevent the cooling heat of the core material cooling unit 22 from being transmitted to the lifting rod 24.
- the lifting rod 24 is connected to a pressing mechanism 25 for bringing the core material 21 into contact with the substrate A.
- the pressing mechanism 25 moves the elevating rod 24 up and down by an elevating mechanism 26 composed of a coil spring and an electromagnetic valve (not shown) to elevate and lower the core material 21.
- the nozzle 27 has an injection direction directed toward the core member 21, and water (water vapor) supplied through the on-off valve 28 is injected from the nozzle 27 and adheres to the end surface 21 a.
- the water adhering around the core material 21 becomes ice and covers the end surface 21a because the core material 21 is cooled to 0 ° C. or less. Accordingly, when the core material 21 in this state is lowered and brought into contact with the substrate A, the ice portion adhering to the end surface 21a comes into contact with the substrate A, and the substrate A is thereby cooled.
- a cutter wheel 18 is attached to the attachment frame 15 via an elevating mechanism 17 on the side opposite to the substrate cooling mechanism 20 in the vicinity of the optical holder 14.
- the cutter wheel 18 is used so as to temporarily descend from above when an initial crack is formed in the glass substrate A.
- the substrate processing apparatus LS1 is equipped with a camera 19 capable of detecting a positioning alignment mark engraved on the glass substrate A. From the position of the alignment mark detected by the camera 19, the positional relationship between the position of the scheduled scribe line set on the substrate A and the rotary table 12 is obtained, and the position where the cutter wheel 18 is lowered and the position where the beam spot is irradiated are scribed. It can be positioned accurately so that it is on the planned line.
- FIG. 3 is a block diagram showing a control system of the substrate processing apparatus LS1.
- each drive system of the laser / optical system drive unit 31, the substrate cooling mechanism drive unit 32, the scanning mechanism drive unit 33, the trigger mechanism drive unit 34, and the camera drive unit 35 is configured by a computer (CPU).
- the control unit 40 is controlled.
- the control unit 40 is connected to an input unit 41 including input devices such as operation buttons, a keyboard, and a mouse, and a display unit 42 including a display screen for performing various displays, and necessary messages are displayed on the display screen. Necessary operations, instructions and settings can be input.
- the laser / optical system drive unit 31 operates and stops the laser device 13 to perform the laser beam irradiation operation and the stop operation.
- an elliptical beam spot is formed on the substrate A through the lens optical system in the optical holder 14.
- the substrate cooling mechanism drive unit 32 first performs an operation of injecting the refrigerant from the nozzle 27 by controlling the on-off valve 28, and lowers the core material 21 by the control of the pressing mechanism 25 to adhere to the end surface 21a of the core material 21. An operation of bringing the ice layer into contact with the substrate A is performed.
- the scanning mechanism driving unit 33 drives the slide table 2, the pedestal 7, and the rotating mechanism 11 to move the substrate A.
- the trigger mechanism driving unit 34 drives the lifting mechanism 17 of the cutter wheel 18 to perform an operation of forming an initial crack in the substrate A.
- the camera driving unit 35 operates to drive the camera 20 and display the position of the substrate A on the display unit 42.
- FIG. 4 is a diagram showing a processing operation procedure of laser scribe processing by the substrate processing apparatus LS1.
- the glass substrate A is placed on the turntable 12 and fixed by a suction chuck.
- An alignment mark (not shown) engraved on the glass substrate A is detected by the camera 20 (FIG. 1), and based on the detection result, the position of the processing scheduled line and the rotary table 12, the slide table 2, and the base 7 are detected. Are related.
- the rotary table 12 and the slide table 2 are operated, and the position is adjusted so that the cutting edge direction of the cutter wheel 18 is aligned with the direction of the processing scheduled line.
- the lifting mechanism 17 is operated and the cutter wheel 18 is lowered, the base 7 is operated, and the cutter wheel 18 is brought into contact with the end portion of the substrate A on the rotary table 12 so as to form an initial crack.
- the lifting mechanism 17 is operated to avoid the cutter wheel 18 from hitting the substrate A. While performing the above operations, water (water vapor) is jetted from the nozzle 27 in parallel to adhere to the end surface 21a of the low-temperature core material 21, thereby forming an ice layer covering the end surface 21a. .
- the rotary table 12 (pedestal 7) is once moved to the original position, and then the laser light source 13 is operated to irradiate the laser beam. Then, the injection of water (water vapor) from the nozzle 27 is stopped. In this state, the base 7 is driven to start the movement of the rotary table 12.
- the substrate A is caused to pass directly under the laser beam by the movement of the rotary table 12 (base 7).
- a beam spot is formed on the substrate A and heated.
- the ice adhering to the end surface 21a of the core member 21 comes into contact with the position immediately after the heating, so that it is efficiently cooled.
- a part of the ice melts, but it only becomes water, and no metal powder or the like that causes damage to the substrate is generated. Therefore, no scratch is formed on the substrate A.
- a large temperature difference is formed by the contact of the solid phase refrigerant, so that a crack is formed along the planned processing line (that is, the line where the beam spot and ice have moved).
- the crack Cr is formed on the process planned line of the board
- the crack Cr becomes a scribe line composed of cracks of a finite depth depending on heating conditions, cooling conditions, and the thickness of the substrate, and also serves as a full cut line composed of cracks that completely divide the substrate.
- FIG. 5 is an overall configuration diagram of the substrate processing apparatus LS2 according to the second embodiment of the present invention.
- the substrate processing apparatus LS2 is different from the first embodiment in that it includes a shaping mechanism 50 for adjusting the size and shape of ice formed on the end surface 21a of the core member 21. This is the same as the embodiment.
- the control system is different in that the substrate cooling mechanism driving unit 32 is also driven for the up-and-down movement and the rotational movement of the shaping mechanism 50. Other controls are the same as those of the substrate processing apparatus LS1.
- the shaping mechanism 50 includes a heating block 51 and a moving mechanism 56 that moves the heating block 51 up and down and rotationally to avoid the heating block 51 from colliding with the rotary table 12.
- the heating block 51 is formed with a mold hole 52 and a discharge hole 53 for inserting and shaping the tip portion of the core material 21, and an embedded heater 54 is attached. By energizing the embedded heater 54, the heating block 51 is heated.
- FIG. 7 is a diagram showing an example of the shaping operation by the substrate processing apparatus LS2.
- the moving mechanism 56 is operated to heat the heating block. 51 is placed directly under the core material 21.
- the heating block 51 is raised so that the core material 21 is inserted into the mold cavity 52.
- a part of the ice layer adhering to the periphery of the core material 21 melts and is discharged from the discharge hole 53.
- the ice layer adhering to the surface of the core material is shaped into a hemisphere that is the bottom shape of the mold cavity 52.
- the bottom shape of the mold cavity 52 may be other than a hemisphere.
- the contact surface may be sharpened (even in this case, since it is ice, it smoothly moves on the substrate A so that the substrate A is not damaged).
- it may be a flat bottom surface.
- the heating block 51 When the shaping is finished, the heating block 51 is lowered and separated from the core material 21 as shown in FIG. Thereafter, the heating block 51 is returned to the avoidance position (the position shown in FIG. 7A) that does not collide with the turntable 12.
- the avoidance position the position shown in FIG. 7A
- the end face 21a on which the ice layer having a fixed shape is always in contact with the substrate A, so that the processing accuracy is further improved. Can be improved.
- FIG. 8 is an overall configuration diagram of the substrate processing apparatus LS3 according to the third embodiment of the present invention.
- FIG. 9 is a partial configuration diagram showing the substrate cooling mechanism 20a in the substrate processing apparatus LS3. 8 and 9, the same components as those of the substrate processing apparatus LS1 (FIG. 1) are denoted by the same reference numerals, and the description thereof is omitted.
- the substrate cooling mechanism 20 is cooled to cool the cooling medium sprayed from the nozzle 27 to form a solid phase refrigerant.
- a solid phase refrigerant for replacement is separately prepared and replaced with a new solid phase refrigerant when the used solid phase refrigerant is consumed. Specifically, columnar ice is formed and prepared by a separate refrigeration apparatus, and is replaced when necessary.
- the substrate processing apparatus LS3 includes a substrate cooling mechanism 20a including a support member 61 that can attach and remove the solid-phase refrigerant CL.
- the support member 61 will be described.
- the support member 61 has a cylindrical housing 62 and the upper end of the ice (solid-phase refrigerant CL) shown in the figure with the lower end of the ice (solid-phase refrigerant CL) previously shaped into a columnar shape facing the substrate A.
- a grip part 63 that is fixed by a clip that is not used, a lift mechanism 64 for the grip part that lifts and lowers the grip part 63 in the housing 62, and a guide 65 that directs ice (solid-phase refrigerant CL) vertically downward.
- Ice solid-phase refrigerant CL
- the lifting mechanism 64 for the gripping portion is gradually lowered according to the amount of ice consumption, so that the lower end surface of the ice (solid phase refrigerant CL) is always exposed to the outside of the housing 62.
- the raising / lowering operation of the raising / lowering mechanism 64 may be performed in conjunction with counting the number of times the substrate A is cooled.
- the lifting rod 24 is fixed to the upper surface of the housing 62.
- the lifting rod 24 is connected to a pressing mechanism 25 for bringing the support member 61 into contact with the substrate A.
- the pressing mechanism 25 moves the support member 61 up and down by moving the lifting rod 24 up and down by a lifting mechanism 26 composed of a coil spring and a solenoid valve (not shown).
- the substrate cooling mechanism driving unit 32 drives the lifting operation of the lifting mechanism 64 for the gripping unit.
- Other controls are the same as those of the substrate processing apparatus LS1. Note that the replacement of ice (solid-phase refrigerant CL) can be automated by the robot hand, but in this case, the substrate cooling mechanism driving unit 32 also controls the replacement operation by the robot hand.
- the first ice (solid-phase refrigerant CL) is attached to the support member 61, and the beam spot scan and the ice (solid-phase refrigerant CL) scan are executed in the same manner as in the first embodiment. A crack due to a temperature difference is formed on the substrate.
- the gripping part lifting mechanism 64 is operated to lower the ice (solid-phase refrigerant CL).
- the initial ice (solid-phase refrigerant CL) is almost gone, the remaining ice is extracted and replaced with new ice (solid-phase refrigerant CL). In this way, laser scribing is continued.
- the present invention can be used for a laser processing apparatus capable of accurately forming a crack along a planned processing line on a brittle material substrate such as a glass substrate.
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Abstract
Description
ここで脆性材料基板とは、ガラス基板、焼結材料のセラミックス、単結晶シリコン、半導体ウエハ、サファイア基板、セラミック基板等をいう。
そのため、フラットパネルディスプレイをはじめ、ガラス基板等を分断加工することが必要な種々の製造工程等でレーザスクライブ加工が採用されている。
例えば、冷媒が循環する冷却パイプを基板に接触するようにして冷却する方法が開示されている(特許文献4参照)。
さらに、常温で水よりも蒸気圧の高い溶剤などからなる揮発性液体をスポンジ、フェルトなどの素材からなる冷却部材に浸透させ、この冷却部材(スポンジ等)を基板に接触させることにより、揮発性液体を塗布し、揮発性液体が蒸発するときの気化熱を利用して冷却することも開示されている(特許文献5参照)。
すなわち、本発明のレーザ加工装置は、脆性材料基板用のレーザ加工装置であって、レーザビームを照射することにより局所的な加熱を行うビームスポットを基板に形成するレーザ照射機構と、基板を局所的に冷却する冷却領域を形成する基板冷却機構とを備え、さらに、レーザ照射機構により照射されるビームスポット、および、基板冷却機構により形成される冷却領域を、基板に設定した加工予定ラインに沿ってビームスポット、冷却領域の順で相対的に移動する走査機構を備える。そして、基板冷却機構は、常温で気体又は液体となる冷媒材料を冷却して固体化した固相冷媒を冷媒として用いるようにし、この固相冷媒を基板に接触させる接触機構を備えるようにする。
また、「常温で気体または液体となる冷媒材料」の「常温」とは、レーザスクライブ加工が行われる周囲の空間の通常状態の温度(室温)いい、具体的には5℃以上40℃以下の温度範囲をいう。
固相冷媒として氷を用い、これを加熱された基板に接触すると、一部が液化して水になる。また、固相冷媒として固体状態のアルコールを用いると、一部が液体アルコールまたは気体アルコールになる。また、固相冷媒としてドライアイスを用いると、一部が気化して二酸化炭素になる。これら材料は、いずれも金属粉やスポンジのような固形物質を含まないので、基板上に固形物として残って基板を傷つけたり汚したりすることはない。また、常温で自然に蒸発する材料であるため、除去する必要がないか、また、蒸発していない液体状態で付着していても簡単に純水洗浄により除去することができる。
さらに、氷、アルコール、ドライアイスを固相冷媒として基板と接触させるときに、これらを冷却すればするほど、固体温度を低温化することができる。したがって、固相冷媒の温度を冷却して低温にすることにより、さらに冷却効率を高めることができ、急峻な温度勾配を形成して精度のよい加工を行うことができる。
これによれば、固相冷媒の一部が気化または液化して消耗すると、冷媒供給部から冷媒材料を供給して固体化温度まで冷却して固相冷媒にすることで、消耗した固相冷媒を追加することができるようになり、連続して冷却を行うことができる。また、固相冷媒に傷が付いても修復することができる。
これによれば、芯材冷却部によって冷却された芯材(例えば先端面を丸めた銅製の棒体)の端面にノズルから冷媒材料を噴射することにより、芯材端面に付着した冷媒材料が固体化温度以下に冷却されて固体化し、芯材端面に付着するようになり、芯材端面を覆う固相冷媒を形成することができる。
そして芯材端面に付着した固相冷媒を、基板に機械的に接触させることにより、基板を効率よく冷却させることができる。このとき芯材自身は基板と直接接触することはないので、芯材の一部が剥離して金属粉等が残ることもない。
これによれば、支持部材によって着脱可能に取り付けられた固相冷媒は、押圧機構によって基板に押し付けられる。そして、基板との接触により固相冷媒が消耗されてくると、使用していた固相冷媒を取り外し、新しい固相冷媒に交換する。これにより、引き続いて固相冷媒による冷却することができる。
ここで、整形機構が整形する形状は、特に限定されない。具体的には、先端を半球状に整形してもよいし、角状に整形してもよい。また、加工予定ライン方向に合わせやすくするために楕円状に整形してもよい。
これら材料は、いずれも金属粉やスポンジのような固形物質を含まないので、基板上に固形物として残って基板を傷つけたり汚したりすることはなく、加工することができる。また、常温で自然に蒸発する材料であるため、除去する必要がないか、また、蒸発していない液体状態で付着していても簡単に純水洗浄により除去することができる。
界面活性剤を含有させることにより、固相冷媒で冷却したときに界面活性剤が加工予定ラインに沿って形成されたクラックに塗布されるようになり、その結果、クラックの表面同士が固着することを防止できる。また、洗浄剤を含有させることにより、固相冷媒で冷却したときに洗浄剤が加工予定ラインに塗布されるようになり、その結果洗浄が簡単かつ効率的に行えるようになる。
7 台座(走査機構)
12 回転テーブル
13 レーザ装置(レーザ照射機構)
14 光学ホルダ(レーザ照射機構)
20、20a 基板冷却機構
21 芯材(固体化部)
21a 端面
22 芯材冷却部
24 昇降ロッド
25 押圧機構
26 昇降機構
27 ノズル(冷媒供給部)
50 整形機構
51 加熱ブロック
52 移動機構
61 支持部材
A ガラス基板(脆性材料基板)
Cr クラック
CL 固相冷媒
以下、本発明の実施形態を図面に基づいて説明する。
図1は本発明の加工方法を実施することができる基板加工装置LS1の全体構成図である。また、図2は基板加工装置LS1の一部である基板冷却機構の構成を示す部分構成図である。
本実施形態ではガラス基板を加工する場合を例に説明するが、シリコン基板等の脆性材料基板であっても同様である。また、固相冷媒として氷を用いる場合について説明するが、他の固相冷媒(固体アルコールの場合は液体アルコールを使用、ドライアイスの場合は液化炭酸ガスを使用)でも同様である。
レーザ装置13は、脆性材料基板の加工用として一般的なものを使用すればよく、具体的にはエキシマレーザ、YAGレーザ、炭酸ガスレーザ又は一酸化炭素レーザなどが使用される。ガラス基板Aの加工には、ガラス材料のエネルギー吸収効率が大きい波長の光を発振する炭酸ガスレーザを使用することが好ましい。
昇降ロッド24は、芯材21を基板Aに接触させるための押圧機構25に接続される。押圧機構25は、コイルばねと電磁弁(不図示)とからなる昇降機構26により、昇降ロッド24を上下に移動することで芯材21を昇降する。そして芯材21が下降して基板Aに接触しているときに、コイルばねによる適度の力で端面21aが基板Aを押圧するように調整してある。
このカッターホイール18は、ガラス基板Aに初期亀裂を形成するときに、上方から一時的に下降するようにして用いられる。
制御部40には、操作ボタン、キーボード、マウス等の入力装置からなる入力部41、および各種の表示を行う表示画面からなる表示部42が接続され、必要なメッセージが表示画面に表示されるとともに、必要な操作、指示、設定が入力できるようにしてある。
レーザ/光学系駆動部31は、レーザ装置13を作動、停止してレーザビームの照射動作や停止動作を行う。レーザビームが照射されると、光学ホルダ14内のレンズ光学系を介して楕円状のビームスポットが基板A上に形成される。
カメラ駆動部35は、カメラ20を駆動して、基板Aの位置を表示部42に表示する動作を行う。
以上の動作を行う間に、同時並行して、ノズル27から水(水蒸気)を噴射して低温の芯材21の端面21aに付着させることにより、端面21aを覆う氷の層を形成しておく。
図5は、本発明の第二実施形態である基板加工装置LS2の全体構成図である。図において基板加工装置LS1(図1)と同じ構成部分については同符号を付すことにより説明を省略する。基板加工装置LS2では、芯材21の端面21aに形成される氷の大きさや形状を調整するための整形機構50を備えている点が第一実施形態と異なり、それ以外の構成は、第一実施形態と同様である。制御系については、基板冷却機構駆動部32が整形機構50の昇降移動、回転移動についても駆動するようになった点が異なる。それ以外の制御は基板加工装置LS1と同様である。
図6に示すように、加熱ブロック51には、芯材21の先端部分を挿入して整形するための型穴52、排出孔53が形成され、埋め込みヒータ54が取り付けられている。この埋め込みヒータ54に通電することにより、加熱ブロック51は加熱されるようになる。
まず、図7(a)に示すように、ガラス基板Aが載置された回転テーブル12が基板冷却機構20から離れた加工開始位置にある状態のときに、移動機構56を作動して加熱ブロック51を芯材21の真下にくるようにする。
以上の整形動作をレーザスクライブ加工時に組み込む(図4(a)の後に組み込む)ことにより、常に一定形状の氷の層が形成された端面21aが基板Aに接するようになるので、さらに加工精度を向上させることができる。
図8は、本発明の第三実施形態である基板加工装置LS3の全体構成図である。また、図9は基板加工装置LS3における基板冷却機構20aを示す部分構成図である。図8、図9において、基板加工装置LS1(図1)と同じ構成部分については同符号を付すことにより説明を省略する。
支持部材61について説明する。支持部材61は、円筒状のハウジング62と、予め円柱状に整形された氷(固相冷媒CL)の下端を基板Aに対向させた状態で、氷(固相冷媒CL)の上端を、図示しないクリップで固定する把持部63と、把持部63をハウジング62内で昇降する把持部用の昇降機構64と、氷(固相冷媒CL)を鉛直下方に向けるためのガイド65とからなる。氷(固相冷媒CL)は、ハウジングの下方からガイド65に沿って挿入することにより把持部63のクリップで固定される。そして把持部用の昇降機構64は氷の消耗量に応じて少しずつ下降し、常に氷(固相冷媒CL)の下側端面がハウジング62の外側に露出するようにしてある。昇降機構64の昇降動作は、基板Aの冷却回数をカウントしてこれに連動して行うようにしてもよい。
基板加工装置LS3の制御系については、基板冷却機構駆動部32が把持部用の昇降機構64の昇降動作を駆動する。それ以外の制御は基板加工装置LS1と同様である。なお、氷(固相冷媒CL)の交換をロボットハンドによって自動化することもできるが、その場合はロボットハンドによる交換動作も基板冷却機構駆動部32が制御する。
Claims (10)
- レーザビームを照射することにより局所的な加熱を行うビームスポットを脆性材料基板に形成するレーザ照射機構と、
前記基板を局所的に冷却する冷却領域を形成する基板冷却機構と、
前記ビームスポット、および、前記冷却領域を、前記基板に設定した加工予定ラインに沿ってビームスポット、冷却領域の順で相対的に移動する走査機構とを備え、
ビームスポットが通過した直後を冷却領域が通過することにより前記加工予定ラインに沿って熱応力によるクラックを形成する脆性材料基板用のレーザ加工装置であって、
前記基板冷却機構は、常温で気体又は液体となる冷媒材料を冷却して固体化した固相冷媒と、前記固相冷媒を前記基板に接触させる押圧機構とからなることを特徴とする脆性材料基板用のレーザ加工装置。 - 前記固相冷媒に、氷、固体状態のアルコール、ドライアイスのいずれかが用いられる請求項1に記載のレーザ加工装置。
- 前記基板冷却機構は、さらに前記冷媒材料を供給する冷媒供給部と、供給された冷媒材料を前記冷媒材料が固体化する温度以下に冷却して固相冷媒にする固体化部とを備えた請求項1または請求項2のいずれかに記載のレーザ加工装置。
- 前記冷媒供給部は前記冷媒材料を噴射するノズルを備え、前記固体化部は、前記基板に対向する端面が設けられるとともに前記ノズルから噴射された前記冷媒材料が前記端面に付着するように配置される芯材と、前記芯材の前記端面を前記冷媒材料が固体化する温度以下に冷却する芯材冷却部とからなる請求項3に記載のレーザ加工装置。
- 前記押圧機構は、前記固相冷媒の一端面を前記基板に対向させた状態で前記固相冷媒を着脱可能に支持する支持部材を備えた請求項1または請求項2のいずれかに記載のレーザ加工装置。
- 前記基板冷却機構は、固相冷媒に対し前記基板と接触する固相冷媒の接触面を整形する整形機構をさらに備えた請求項1に記載のレーザ加工装置。
- レーザビームの照射により形成されるビームスポットを脆性材料基板に設定した加工予定ラインに沿って走査することにより前記基板を加熱し、次いでビームスポットの通過した直後を冷却することにより前記加工予定ラインに沿って熱応力によるクラックを形成する脆性材料基板のレーザ加工方法であって、
基板の冷却は、常温で気体又は液体となる冷媒材料を冷却して固体化した固相冷媒を前記基板に接触させることにより行うことを特徴とする脆性材料基板のレーザ加工方法。 - 前記固相冷媒に、氷、固体状態のアルコール、ドライアイスのいずれかが用いられる請求項7に記載のレーザ加工方法。
- 前記固相冷媒は、界面活性剤を添加剤として含有する請求項7または請求項8のいずれかに記載のレーザ加工方法。
- 前記固相冷媒は、洗浄剤を添加剤として含有する請求項7または請求項8のいずれかに記載のレーザ加工方法。
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- 2009-04-07 WO PCT/JP2009/057090 patent/WO2009145008A1/ja active Application Filing
- 2009-04-07 JP JP2010514411A patent/JP5193294B2/ja not_active Expired - Fee Related
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JP2011144092A (ja) * | 2010-01-18 | 2011-07-28 | Nippon Electric Glass Co Ltd | 板状ガラスの切断方法及びその切断装置 |
CN112809205A (zh) * | 2021-02-05 | 2021-05-18 | 广西鑫润精密机械有限公司 | 一种不锈钢筛网的光纤激光制作方法 |
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CN113798595A (zh) * | 2021-09-24 | 2021-12-17 | 烟台华皓电子科技有限公司 | 一种计算机硬件开发用刻印装置及其使用方法 |
Also Published As
Publication number | Publication date |
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KR101229325B1 (ko) | 2013-02-04 |
JP5193294B2 (ja) | 2013-05-08 |
TWI414497B (zh) | 2013-11-11 |
TW201000413A (en) | 2010-01-01 |
KR20110018917A (ko) | 2011-02-24 |
CN102089115A (zh) | 2011-06-08 |
JPWO2009145008A1 (ja) | 2011-10-06 |
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